Beruflich Dokumente
Kultur Dokumente
Owner’s
Engineer
DEVELOPMENT CONSULTANTS PRIVATE LIMITED, KOLKATA
Contractor
Supplier
N/A
Project
THIS DOCUMENT IS THE PROPERTY OF DOOSAN POWER SYSTEMS INDIA PVT. LTD. IT IS NOT TO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO THE COMPANY.
PAINTING SPECIFICATION FOR STEAM GENERATOR
DP16004-YR01-90ZEN-020002
Revision History
CONTENTS
1. SCOPE ......................................................................................................................................................... 4
2. REFERENCES ............................................................................................................................................... 4
3. CODES AND STANDARDS........................................................................................................................... 4
4. GENERAL .................................................................................................................................................... 5
5. SURFACE PREPARATION ............................................................................................................................ 5
6. APPLICATION OF COATING ....................................................................................................................... 7
7. PAINT MATERIALS & BRANDS: .................................................................................................................. 9
8. TOUCH-UP PAINTING .............................................................................................................................. 11
9. FINAL PAINT COLOUR SHADE:................................................................................................................. 12
10. COATING SYSTEM .................................................................................................................................... 13
10.1. PAINTING SYSTEM - GENERAL ................................................................................................................ 13
10.2. PAINTING SYSTEM – FABRICATED ITEMS ............................................................................................... 14
10.3. PAINTING SYSTEM – PRESSURE PART & PIPING: ................................................................................... 16
10.4. PAINTING SYSTEM – PACKAGE ITEMS: ................................................................................................... 18
10.5. PAINTING SYSTEM – ELECTRICAL AND I &C ITEMS: ............................................................................... 21
11. PAINTING GUIDELINE FOR STEEL STRUCTURE WITH FRICTION GRIP / TORQUE SHEAR BOLTING ....... 22
ANNEXURE 1: ITEMS COVERED UNDER THIS DOCUMENT ....................................................................................... 23
1. SCOPE
This procedure covers the surfaces preparation and application of protective coating for Obra “C” 2 x
660 MW COAL FIRED POWER PROJECT for items covered under Steam Generator Scope. Refer to
Annexure 1 for detailed list of items covered under this document.
2. REFERENCES
Bid Document No: 14A22-SPC-G-0001,
Surface preparation, painting and inspection of the protective coatings shall be strictly in accordance
with the latest issue in effect (unless otherwise noted), at time of purchase order, of code and
standards or the documents issued by the following organization and societies.
In addition, the contractor shall comply with Owner’s technical specifications.
4. GENERAL
4.1. Surface preparation, painting and coating shall be applied in accordance with painting procedure
approved by Owner. The Painting scheme specified is in line with the ISO 12944 for C2 & C3
environment, where ever applicable.
4.2. The paint datasheets for each coating shall be reviewed and approved by DPSI.
4.3. All painting schemes wherever Inorganic Zinc Silicate Primer or Epoxies are specified, the trial painting
shall be done on test substrate with identical surface preparation, primer, intermediate and final coats,
as applicable with recommended over coating interval by paint manufacturer. The test piece shall be
tested for adhesion in accordance with ASTM D4541 with automatic tester. The average pull of test
strength shall not be less than 3 MPa.
5. SURFACE PREPARATION
5.1. All surfaces of carbon steel & alloy steel shall be blasted to near white metal finish, unless otherwise
specified, using dry abrasive blasting only.
5.2. Thin sheet metal surface requiring painting, if cannot be blast cleaned may be chemical treated by a
suitable phosphating process or solvent cleaning (SSPC-SP 1) or hand tool (SSPC-SP 2) or power tool
cleaning (SSPC-SP 3) with DPSI approval. Mill scale if any shall be removed using suitable process.
5.5.3. Anti-corrosion agents such as Tectyl, Valvoline, etc. shall not be applied to the interior
surfaces of Drum, tanks, pipe and Link etc. due to the fact that they may retain contaminants.
5.5.4. Surface preparation for field coating shall include removal of all loose scales, rust and foreign
matters by compressed air or soft brush, or by water cleaning.
6. APPLICATION OF COATING
6.1. Paint shall NOT be applied on the following surfaces unless otherwise specified.
6.1.1. Galvanized steel, stainless steel, nickel, brass, bronze, copper, lead, Aluminum, non-metallic
surfaces, valve stem, pump shafts, gauges, bearing and contact surfaces, lined surfaces.
6.1.2. No painting shall be applied on the gasket seating surfaces and suitable rust preventive for
storage shall be applied before dispatch.
6.1.3. Paint shall not be applied on the interior surface of pressure parts such as steam drum, tanks,
wall, tube and pipe, unless otherwise specified. The bolt seating surfaces shall only be painted
with primer specified.
6.1.4. When the atmospheric conditions are not meeting the requirements noted in the Paint
manufacturer’s datasheet.
6.2. Painting shall commence within 4 hours after surface preparation. If some sign of rust occur even
within 4 hours, surfaces shall be prepared again in accordance with the specification. The primer coat
shall be applied in shop, immediately after blast cleaning. Intermediate coat shall be applied after an
interval of minimum overnight curing of primer, as recommended by the paint manufacturer. The
finish coat shall be applied after minimum overnight curing of the Intermediate coat, maximum as
recommended by paint manufacturer. The coating thickness shall be as per the Paint manufacturer
datasheet.
6.15. GALVANIZING:
6.15.1. Hot Dipped Galvanizing shall meet the requirements of ASTM A123, except for handrail, toe
plate, grating, stair tread, ladder and checkered plate.
6.15.2. Vent holes and drain holes shall be provided to avoid high internal pressures and air lock
during immersion and to ensure that molten zinc is not retained in pockets during withdrawal.
6.15.3. All drilling, cutting, welding, forming and final fabrication of unit member and assemblies shall
be completed, where feasible, before galvanizing.
6.15.4. The mass of zinc coating may be determined in accordance with IS: 6745-1972 or ASTM A90.
6.15.5. Post galvanising treatment: Immediately after galvanising, post treatment such as chromating
shall be applied to retard white rust attack.
6.16. Method of determining the final DFT (dry film thickness) shall be taken reading over any square meter
of the painted area. The dry film thickness of coating shall be checked and accepted as per SSPC-PA2.
6.17. The following coating defects shall be checked continuously and immediate corrective action shall be
carried out.
Loss of adhesion Blistering
Peeling Mud-cracking
Rusting of substrate Over-spray
Runs and Sags Embedded particles
Other imperfections and blemishes Loss of color
7.1. Owner approved paint maker shall be applicable only for large components, pipes, structure steel,
duct, casing, drum, heater and tanks. But complete vendor item shall be painted with their standard
paint maker. However datasheets shall be subjected to DPSI approval.
8. TOUCH-UP PAINTING
8.1.2. Coating for Surfaces coated with Inorganic Zinc Silicate only:
Damaged parts caused by burns, welds, scratches, and impact etc. during fabrication,
handling, storage, shipping, and erection shall be touched up with Zinc rich Epoxy primer.
3
to 60 -75 micron : in line with the requirement for specific item, listed in this document,.
8.1.3. Coating for Surfaces coated with Inorganic Zinc Silicate and over-coated with Epoxy & PU : For structural steel
No of coat Paint Type Nominal
DFT (µm)
Primer Self-priming Epoxy with 80 Use if damage is up to base
Aluminum metal, else Intermediate and
final coating shall be applied.
Intermediate HB Epoxy MIO - Brown 120
Final Polyurethane 60
8.3. The repair of the damaged coating shall be applied in accordance with painting system specified
herein by means of brushing or spraying. Do not apply by roller.
8.4. Run, sags, drips etc., which causes failure by loss of adhesion, blistering, peeling, mud-cracking or
rusting of substrate shall not be permitted. Defective areas shall be surface prepared again and re-
coated.
8.5. The Supply of Touch-up paint
8.5.1. The Supplier shall supply, not less than 5% of touch up material (primer, intermediate and
final paint, each) mentioned in Cl. 8.0, including required thinner for each.
8.5.2. The amount of touch-up paint shall cover at least for 5% of the design area at 40% loss rate
(60% of theoretical spread area noted in the paint datasheet).
8.5.3. Each container shall be labelled with the Paint details, batch number, MSDS, Expiry date.
8.5.4. Supplier shall supply the touch up material to site upon DPSI request, during the course of
contract execution. However, Supplier shall ensure that the entire quantum of touch up
material is dispatched to site within contract period.
9.1. Please refer to final color scheme for items mentioned herein. For items where final color shade is not
mentioned, the manufacturer’s color scheme shall be submitted to DPSI for approval in the drawing.
Owner shall review and approve the final color shade, if the engineering documents of the item are
submitted for Owner’s approval.
10.1.1. Unless otherwise specified the scope of the painting shall be at manufacturing works of the
item.
10.1.2. OUTSIDE means side exposed to atmosphere after erection (before insulation)
10.1.3. INSIDE means side not exposed to atmosphere after erection.
10.1.4. The following scheme shall be followed for items pertaining to Steam generator if not covered
under the items lists provided in the subsequent clauses.
10.1.5. If the number of coat is not specified then single coat shall be applied.
ALL SSPC SP10 Primer Heat Resistant Aluminum Paint 20 Refer Cl.
SURFACES Final Heat Resistant Aluminum Paint 20 7.3.9
b Uninsulated items (Design temp.: Amb, Uninsulated)
11. PAINTING GUIDELINE FOR STEEL STRUCTURE WITH FRICTION GRIP / TORQUE SHEAR BOLTING
Note:
1. All paint free area shall be protected using masking tape located relative to bolt hole and faying surface.
2. Outside line of masking tape shall be not less than 50mm away from center of bolt hole and 25mm away from edge of
connection material. (e.g. clip angle, connection plate, etc.).
3. End milled portion shall be painted with Inorganic zinc silicate Primer of 80 micron.
4. All Exposed surfaces of splice plates, shall be fully painted, as per painting scheme at site, after erection.
Legend
1. Steel structures for Steam Generator, Mill, APH scope, Ducts support structure, other than ESP and FGD
2. Monorail beams
3. Gratings and Handrails used in Steam generator, Mill, APH, Air and (Flue) Gas Duct scope
4. Buckstays of steam generator
5. Air & (Flue) Gas duct, Inner casing of steam generator.
6. Dampers located in the Air and (Flue) gas ducts of steam generator.
7. Hangers / Slings for above Air and (Flue) gas ducts of steam generator.
8. Coal Silo / Bunker above Coal feeders.
9. Expansion joints (Metallic and Non-metallic) in Steam generator scope.
10. Garbage chute for Steam Generator
11. Rain water Gutter and Drain pipes for Steam Generator roof.
12. Items to be embedded in concrete (including foundation bolts, templates, Embedded plates).
13. Pressure parts of steam generator.
14. Rigid Hanger for Pressure part.
15. Rigid Hanger for piping (Insulated piping, Un-insulated piping) including clamps, turn buckle, coupling, eye
nuts etc.,
16. Spring Hangers (Constant Load Hanger and Variable Load Hanger).
17. Pipe supports (Clamps, Pipe base, Riser clamps)
18. Piping, Valves and specialities (Insulated lines)
Steam: Steam Generator internal piping, Critical piping up to Turbine inlet, CRH, HRH, Aux steam,
Condensate, feed water, HFO lines in steam generator scope,
19. Piping, Valves and specialities (unInsulated lines)
LDO, Service Air, Water, gas piping, CCW piping and other LP lines in Steam generator scope.
20. Coal Air Piping (Pulverized fuel pipe) with valves
21. RH attemperator and Aux PRDS
22. Actuators for Dampers and Valves etc.,
23. Steam coil Air preheater (SCAH)
24. SCAH & Condensate Drain pump.
25. Boiler Recirculation pump.
26. Sampling Cooler
27. Pulverizer with Gear Box
28. Gas Air Heater (Rotary Air Preheater).
29. Silencer for Safety Valves.
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