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CURRENT FACILITY
CHICAGO FOR NEW PLANT
Wipes line Wipes line
capacity 5 million units capacity 2 million units
fixed cost $5 million a year fixed cost $2.2 million a year
variable cost $10 per unit variable cost $10 per unit
Considering
1. Fixed cost
2. variable cost
3. transportation cost
Sheet: Q1.1
Has the calculation for the same.
m: A plant in Chicago, the total cost of the network is calculated.
the same.
TOTAL COST FOR THE EXISTING NETWORK
CHICAGO
Wipes Line
capacity 5000 units in 1000
fixed cost 5000000 per year
variable cost 10 per unit
Total transportation cost 23464000
TOTAL COST(WIPES) 73464000
Ointment line
capacity 1000 units in 1000
fixed cost 1500000 per year
variable cost 20 per unit
Total transportation cost 2697400
TOTAL COST(OINTMENT) 14497400
Considering
1. Fixed cost
2. variable cost
3. transportation cost
Sheets:
Q2.1
Has the calculation for the total cost, with the existing
Q2.2
Has the calculation for the total cost, with the half the
Q2.3
Has the calculation for the total cost, with double the
cost of the network is calculated.
otal cost, with double the transportation cost than the exisiting.
ADDING A NEW PLANT
WIPES
DEMAND AND SUPPLY
Northwest Southwest Upper Midwest Lower Midwest Northeast
chicago 16.32 16.32 13.68 14.04 15.76
Princeton 16.6 16.6 15.76 15.92 13.68
Atlanta 16.72 16.48 15.92 14.08 14.04
Los Angeles 14.36 13.68 16.32 16.32 16.72
Demand 500000 700000 900000 800000 1000000
DECISION VARIABLE
Northwest Southwest Upper Midwest Lower Midwest Northeast
chicago 0 0 900000 800000 0
Princeton 0 0 0 0 1000000
Atlanta 0 0 0 0 0
Los Angeles 500000 700000 0 0 0
CONSTRAINTS
Supply Excess capacity
chicago 3300000
Princeton 1000000
Atlanta 1400000
Los Angeles 800000
Northwest Southwest Upper Midwest Lower Midwest Northeast
Unmet Demand 0 0 0 0 0
Objective Function
cost 73764000
OINTMENT
DEMAND AND SUPPLY
Northwest Southwest Upper Midwest Lower Midwest Northeast
chicago 26.32 26.32 23.68 24.04 25.76
Princeton 26.6 26.6 25.76 25.92 23.68
Atlanta 26.72 26.48 25.92 24.08 24.04
Los Angeles 24.36 23.68 26.32 26.32 26.72
Demand 50000 90000 120000 65000 120000
DECISION VARIABLE
Northwest Southwest Upper Midwest Lower Midwest Northeast
chicago 0 0 120000 65000 120000
Princeton 0 0 0 0 0
Atlanta 0 0 0 0 0
Los Angeles 50000 90000 0 0 0
CONSTRAINTS
Supply Excess capacity
chicago 625000
Princeton 0
Atlanta 0
Los Angeles 860000
Northwest Southwest Upper Midwest Lower Midwest Northeast
Unmet Demand 0 0 0 0 0
Objective Function
cost 15661800
Southeast plants(1=open)
0 1
0 1
600000 1
0 1
Southeast
0
Southeast
0
cost per unit are
portation cost)
TRANSPORTATION COST HALF
WIPES
DEMAND AND SUPPLY
Northwest Southwest Upper Midwest Lower Midwest Northeast
chicago 13.16 13.16 11.84 12.02 12.88
Princeton 13.3 13.3 12.88 12.96 11.84
Atlanta 13.36 13.24 12.96 12.04 12.02
Los Angeles 12.18 11.84 13.16 13.16 13.36
Demand 500000 700000 900000 800000 1000000
DECISION VARIABLE
Northwest Southwest Upper Midwest Lower Midwest Northeast
chicago 500000 466666.667 900000 800000 1000000
Princeton 0 0 0 0 0
Atlanta 0 233333.333 0 0 0
Los Angeles 0 0 0 0 0
CONSTRAINTS
Supply Excess capacity
chicago 1333333.333333
Princeton 0
Atlanta 1166666.666667
Los Angeles 0
Northwest Southwest Upper Midwest Lower Midwest Northeast
Unmet Demand 0 0 0 0 0
Objective Function
cost 63254666.66667
OINTMENT
DEMAND AND SUPPLY
Northwest Southwest Upper Midwest Lower Midwest Northeast
chicago 23.16 23.16 21.84 22.02 22.88
Princeton 23.3 23.3 22.88 22.96 21.84
Atlanta 23.36 23.24 22.96 22.04 22.02
Los Angeles 22.18 21.84 23.16 23.16 23.36
Demand 50000 90000 120000 65000 120000
DECISION VARIABLE
Northwest Southwest Upper Midwest Lower Midwest Northeast
chicago 50000 89999.999 120000 65000 120000
Princeton 0 0 0 0 0
Atlanta 0 0 0 0 0
Los Angeles 0 0.00103833 0 0 0
CONSTRAINTS
Supply Excess capacity
chicago 485000.0010383
Princeton 0
Atlanta 0
Los Angeles -0.0010383252
Northwest Southwest Upper Midwest Lower Midwest Northeast
Unmet Demand 0 0 0 0 0
Objective Function
cost 13148699.99863
Southeast plants(1=open)
0 1
0 0
600000 1
0 0
Southeast
0
Southeast plants(1=open)
70000 1
0 0
0 0
0 0
Southeast
0
TRANSPORTATION COST DOUBLE
WIPES
DEMAND AND SUPPLY
Northwest Southwest Upper Midwest Lower Midwe
chicago 22.64 22.64 17.36 18.08
Princeton 23.2 23.2 21.52 21.84
Atlanta 23.44 22.96 21.84 18.16
Los Angeles 18.72 17.36 22.64 22.64
Demand 500000 700000 900000 800000
DECISION VARIABLE
Northwest Southwest Upper Midwest Lower Midwe
chicago 500000 700000 900000 800000
Princeton 0 1.127779E-10 0 0
Atlanta 0 0 0 0
Los Angeles 0 2.720161E-12 0 0
CONSTRAINTS
Supply Excess capacity
chicago 2100000
Princeton -1.153330210357E-10
Atlanta 400000
Los Angeles -2.72016053309641E-12
Northwest Southwest Upper Midwest Lower Midwe
Unmet Demand 0 0 0 0
Objective Function
cost 92904000
OINTMENT
DEMAND AND SUPPLY
Northwest Southwest Upper Midwest Lower Midwe
chicago 32.64 32.64 27.36 28.08
Princeton 33.2 33.2 31.52 31.84
Atlanta 33.44 32.96 31.84 28.16
Los Angeles 28.72 27.36 32.64 32.64
Demand 50000 90000 120000 65000
DECISION VARIABLE
Northwest Southwest Upper Midwest Lower Midwe
chicago 0 0 120000 65000
Princeton 0 0 0 0
Atlanta 0 0 0 0
Los Angeles 50000 90000 0 0
CONSTRAINTS
Supply Excess capacity
chicago 625000
Princeton 0
Atlanta 0
Los Angeles 860000
Northwest Southwest Upper Midwest Lower Midwe
Unmet Demand 0 0 0 0
Objective Function
cost 18023600
Northeast Southeast
0 0
Northeast Southeast
0 0
Redesigning the network: The total cost
Considering
1. Fixed cost
2. variable cost
3. transportation cost
Sheets:
Q3.1
Has the calculation for the total cost, wi
Q3.2
Has the calculation for the total cost, wi
Q3.3
Has the calculation for the total cost, wi
e network: The total cost of the network is calculated with the optimal solution.
t
on cost
ation for the total cost, with the existing transportation cost.
ation for the total cost, with the half the transportation cost.
ation for the total cost, with double the transportation cost than the exisiting.
NEW NETWORK DESIGN
WIPES
DEMAND AND SUPPLY
Northwest Southwest Upper Midwest Lower Midwest Northeast
chicago 16.32 16.32 13.68 14.04 15.76
Princeton 16.6 16.6 15.76 15.92 13.68
Atlanta 16.72 16.48 15.92 14.08 14.04
Los Angeles 14.36 13.68 16.32 16.32 16.72
Demand 500000 700000 900000 800000 1000000
DECISION VARIABLE
Northwest Southwest Upper Midwest Lower Midwest Northeast
chicago 0 0 900000 800000 0
Princeton 0 0 0 0 0
Atlanta 0 0 0 0 1000000
Los Angeles 500000 700000 0 0 0
CONSTRAINTS
Supply Excess capacity
chicago 300000
Princeton 0
Atlanta 400000
Los Angeles 800000
Northwest Southwest Upper Midwest Lower Midwest Northeast
Unmet Demand 0 0 0 0 0
Objective Function
cost 69124000
OINTMENT
DEMAND AND SUPPLY
Northwest Southwest Upper Midwest Lower Midwest Northeast
chicago 32.64 32.64 27.36 28.08 31.52
Princeton 33.2 33.2 31.52 31.84 27.36
Atlanta 33.44 32.96 31.84 28.16 28.08
Los Angeles 28.72 27.36 32.64 32.64 33.44
Demand 50000 90000 120000 65000 120000
DECISION VARIABLE
Northwest Southwest Upper Midwest Lower Midwest Northeast
chicago 0 0 0 0 0
Princeton 0 0 0 0 0
Atlanta 50000 90000 120000 65000 120000
Los Angeles 0 0 0 0 0
CONSTRAINTS
Supply Excess capacity
chicago 0
Princeton 0
Atlanta 485000
Los Angeles 0
Northwest Southwest Upper Midwest Lower Midwest Northeast
Unmet Demand 0 0 0 0 0
Objective Function
cost 17068800
Southeast plants(1=open)
0 1
0 0
600000 1
0 1
Southeast
0
Southeast plants(1=open)
0 0
0 0
70000 1
0 0
Southeast
0
TRANSPORTATION COST HALF
WIPES
DEMAND AND SUPPLY
Northwest Southwest Upper Midwest Lower Midwest Northeast
chicago 13.16 13.16 11.84 12.02 12.88
Princeton 13.3 13.3 12.88 12.96 11.84
Atlanta 13.36 13.24 12.96 12.04 12.02
Los Angeles 12.18 11.84 13.16 13.16 13.36
Demand 500000 700000 900000 800000 1000000
DECISION VARIABLE
Northwest Southwest Upper Midwest Lower Midwest Northeast
chicago 0 0 900000 800000 0
Princeton 0 0 0 0 1000000
Atlanta 0 0 0 0 0
Los Angeles 500000 700000 0 0 0
CONSTRAINTS
Supply Excess capacity
chicago 300000
Princeton 400000
Atlanta 0
Los Angeles 800000
Northwest Southwest Upper Midwest Lower Midwest Northeast
Unmet Demand 0 0 0 0 0
Objective Function
cost 60314000
OINTMENT
DEMAND AND SUPPLY
Northwest Southwest Upper Midwest Lower Midwest Northeast
chicago 23.16 23.16 21.84 22.02 22.88
Princeton 23.3 23.3 22.88 22.96 21.84
Atlanta 23.36 23.24 22.96 22.04 22.02
Los Angeles 22.18 21.84 23.16 23.16 23.36
Demand 50000 90000 120000 65000 120000
DECISION VARIABLE
Northwest Southwest Upper Midwest Lower Midwest Northeast
chicago 0 0 0 0 0
Princeton 0 0 0 0 0
Atlanta 50000 90000 120000 65000 120000
Los Angeles 0 0 0 0 0
CONSTRAINTS
Supply Excess capacity
chicago 0
Princeton 0
Atlanta 485000
Los Angeles 0
Northwest Southwest Upper Midwest Lower Midwest Northeast
Unmet Demand 0 0 0 0 0
Objective Function
cost 13117200
Southeast plants(1=open)
0 1
600000 1
0 0
0 1
Southeast
0
Southeast plants(1=open)
0 0
0 0
70000 1
0 0
Southeast
0
TRANSPORTATION COST DOUBLE
WIPES
DEMAND AND SUPPLY
Northwest Southwest Upper Midwe Lower MidweNortheast
chicago 22.64 22.64 17.36 18.08 21.52
Princeton 23.2 23.2 21.52 21.84 17.36
Atlanta 23.44 22.96 21.84 18.16 18.08
Los Angeles 18.72 17.36 22.64 22.64 23.44
Demand 500000 700000 900000 800000 1000000
DECISION VARIABLE
Northwest Southwest Upper MidweLower MidweNortheast
chicago 0 0 900000 800000 0
Princeton 0 0 0 0 0
Atlanta 0 0 0 0 1000000
Los Angeles 500000 700000 0 0 0
CONSTRAINTS
Supply Excess capacity
chicago 300000
Princeton 0
Atlanta 400000
Los Angeles 800000
Northwest Southwest Upper MidweLower MidweNortheast
Unmet Demand 0 0 0 0 0
Objective Function
cost 86648000
OINTMENT
DEMAND AND SUPPLY
Northwest Southwest Upper Midwe Lower MidweNortheast
chicago 32.64 32.64 27.36 28.08 31.52
Princeton 33.2 33.2 31.52 31.84 27.36
Atlanta 33.44 32.96 31.84 28.16 28.08
Los Angeles 28.72 27.36 32.64 32.64 33.44
Demand 50000 90000 120000 65000 120000
DECISION VARIABLE
Northwest Southwest Upper MidweLower MidweNortheast
chicago 0 0 0 0 0
Princeton 0 0 0 0 0
Atlanta 50000 90000 120000 65000 120000
Los Angeles 0 0 0 0 0
CONSTRAINTS
Supply Excess capacity
chicago 0
Princeton 0
Atlanta 485000
Los Angeles 0
Northwest Southwest Upper MidweLower MidweNortheast
Unmet Demand 0 0 0 0 0
Objective Function
cost 17068800
Southeast plants(1=open)
0 1
0 0
600000 1
0 1
Southeast
0
Southeast plants(1=open)
0 0
0 0
70000 1
0 0
Southeast
0