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15609-5:2004
Specification and
qualification of welding
procedures for metallic
materials —
Welding procedure
specification —
Licensed Copy: Eggert Valmundsson, Bechtel Ltd, 25 February 2005, Uncontrolled Copy, (c) BSI
ICS 25.160.10
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BS EN ISO 15609-5:2004
National foreword
This British Standard is the official English language version of
EN 15609-5:2004. It is identical with ISO 15609-5:2004.
The UK participation in its preparation was entrusted to Technical Committee
WEE/36, Approval testing of welding procedures and welders, which has the
responsibility to:
Summary of pages
This document comprises a front cover, an inside front cover, the EN ISO title page,
pages 2 to 15 and a back cover.
The BSI copyright notice displayed in this document indicates when the
document was last issued.
ICS 25.160.10
English version
Descriptif et qualification d'un mode opératoire de soudage Anforderung und Qualifizierung von Schweißverfahren für
pour les matériaux métalliques - Descriptif d'un mode metallische Werkstoffe - Schweißanweisung - Teil 5:
opératoire de soudage - Partie 5: Soudage par résistance Widerstandsschweißen (ISO 15609-5:2004)
(ISO 15609-5:2004)
Licensed Copy: Eggert Valmundsson, Bechtel Ltd, 25 February 2005, Uncontrolled Copy, (c) BSI
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Central Secretariat or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland and United Kingdom.
© 2004 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 15609-5:2004: E
worldwide for CEN national Members.
EN ISO 15609-5:2004 (E)
Contents Page
Foreword..............................................................................................................................................................3
Introduction .........................................................................................................................................................4
1 Scope ......................................................................................................................................................5
2 Normative references ............................................................................................................................5
3 Terms and definitions ...........................................................................................................................6
4 Technical contents of welding procedure specification (WPS) ........................................................6
4.1 General....................................................................................................................................................6
4.2 Related to manufacturer .......................................................................................................................6
4.3 Related to parent material.....................................................................................................................6
4.3.1 Composition of parent material............................................................................................................6
Licensed Copy: Eggert Valmundsson, Bechtel Ltd, 25 February 2005, Uncontrolled Copy, (c) BSI
2
EN ISO 15609-5:2004 (E)
Foreword
This document (EN ISO 15609-5:2004) has been prepared by Technical Committee CEN/TC 121 “Welding”,
the secretariat of which is held by DIN, in collaboration with Technical Committee ISO/TC 44 “Welding and
allied processes”.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by February 2005, and conflicting national standards shall be withdrawn
at the latest by February 2005.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic,
Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Licensed Copy: Eggert Valmundsson, Bechtel Ltd, 25 February 2005, Uncontrolled Copy, (c) BSI
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland
and United Kingdom.
3
EN ISO 15609-5:2004 (E)
Introduction
All new welding procedures issued and the procedure for their creation and qualification are to be in
accordance with this standard for the date of its issue.
This standard does not, however, invalidate welding procedures and their qualification complying with then
existing national or international standards or regulations, provided the intent of the technical requirement is
satisfied and the specified application remains unchanged.
Licensed Copy: Eggert Valmundsson, Bechtel Ltd, 25 February 2005, Uncontrolled Copy, (c) BSI
4
EN ISO 15609-5:2004 (E)
1 Scope
This standard specifies requirements for the content of welding procedure specifications for resistance spot,
seam, butt and projection welding processes. The acceptability of applying the principles of the standard to
other resistance and related welding processes should be established before any qualification is undertaken.
This standard is part of a series of standards. Details of this series are given in EN ISO 15607:2003, annex A.
Variables listed in this standard are those influencing either weld dimensions (quality), weld nugget dimension,
weld pattern positioning, mechanical properties or geometry of the welded joint.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
Licensed Copy: Eggert Valmundsson, Bechtel Ltd, 25 February 2005, Uncontrolled Copy, (c) BSI
EN ISO 4063, Welding and allied processes — Nomenclature of processes and reference numbers
(ISO 4063: 1998).
EN ISO 5183-1, Resistance welding equipment - Electrode adaptors, male taper 1:10 - Part 1: Conical fixing,
taper 1:10 (ISO 5183-1:1998)
EN ISO 5183-2, Resistance spot welding — Electrode adaptors, male taper 1:10 — Part 2: Parallel shank
fixing for end-thrust electrodes (ISO 5183-2: 2000).
EN ISO 8205-1, Water-cooled secondary connection cables for resistance welding — Part 1: Dimensions and
requirements for double-conductor connection cables (ISO 8205-1: 2002).
EN ISO 8205-2, Water-cooled secondary connection cables for resistance welding — Part 2: Dimensions and
requirements for single-conductor connection cables (ISO 8205-2: 2002).
EN ISO 15607:2003, Specification and qualification of welding procedures for metallic materials — General
rules (ISO 15607: 2003).
EN 25827, Spot welding — Electrode back-ups and clamps (ISO 5827: 1983).
EN 28430-1, Resistance spot welding — Electrode holders — Part 1: Taper fixing 1:10 (ISO 8430-1: 1988).
EN 28430-2, Resistance spot welding — Electrode holders — Part 2: Morse taper fixing (ISO 8430-2: 1988).
EN 28430-3, Resistance spot welding — Electrode holders — Part 3: Parallel shank fixing for end thrust
(ISO 8430-3: 1988).
ISO 669:2000, Resistance welding — Resistance welding equipment — Mechanical and electrical
requirements.
5
EN ISO 15609-5:2004 (E)
4.1 General
The welding procedure specification (WPS) shall provide all the necessary information required to make a
weld. The minimum information required in a WPS for resistance welding processes is listed in clause 4.2 to
4.4.
Welding procedure specifications shall apply to one specific application only, and the acceptability of
expansion to cover similar applications shall be established before any qualification is undertaken.
For some applications it may be necessary to supplement the list. All relevant information shall be specified in
the WPS.
Licensed Copy: Eggert Valmundsson, Bechtel Ltd, 25 February 2005, Uncontrolled Copy, (c) BSI
Examples of the WPS format are shown in annexes A, B and C; these forms should be modified according to
actual practice.
Identification of manufacturer;
Identification of WPS;
6
EN ISO 15609-5:2004 (E)
manual:
machine;
gun.
multi:
direct;
indirect;
push-pull;
series.
mechanized:
single stage;
Licensed Copy: Eggert Valmundsson, Bechtel Ltd, 25 February 2005, Uncontrolled Copy, (c) BSI
transfer line;
automatic feed;
robotic.
manual/guided/automatic/robotic.
single/multiple;
embossed/solid.
resistance/flash/capacitor discharge.
e) Weldbonding:
manual/mechanized/robotic.
Type of machine used and identification (serial number, plant number or nameplate in accordance with ISO
669).
The overlap, edge conditions, spot weld pitch, sequence and pattern, spot or projection dimensions, which
depend on the sheet thickness, shall be specified and shall comply with the appropriate standards, where
applicable.
7
EN ISO 15609-5:2004 (E)
for butt welding, any mechanical edge/joint-face preparation (e.g. facing, finishing);
for spot, seam and projection welding any removal of edge burrs to avoid shunting.
access details, weld sequence and/or pattern and gun angle or attitude;
procedures to minimize distortion, indentation, contamination, corrosion, etc. (e.g. use of face or backing
Licensed Copy: Eggert Valmundsson, Bechtel Ltd, 25 February 2005, Uncontrolled Copy, (c) BSI
shape, dimensions and material composition of electrodes, see EN 25184, caps see EN 25821, adaptors
see EN ISO 5183-1 and EN ISO 5183-2;
shape, dimensions and material composition of auxiliaries (e.g. electrode holders, cables, flexibles,
shunts), see EN ISO 8205-1 and EN ISO 8205-2;
applicable tolerances for the maintenance of the specified quality requirements, see EN 28430-1,
EN 28430-2 and EN 28430-3.
welding current form: continuous alternating current, direct current, high-frequency, medium-frequency, or
capacitor discharge, frequency converter;
welding current value(s) (current levels and number of pulses for pulse welding);
weld timing: squeeze and weld timing program (e.g. duration of pre-squeeze, squeeze, weld (heat, cool),
number of pulses, hold, (off cycles) and post-weld heat treatment (annealing cycle));
heat treatment;
8
EN ISO 15609-5:2004 (E)
seam welding speed during in the current off time (for roller spot pitch, work piece transfer between spot
welds, index for multi-spot or projection welding);
9
EN ISO 15609-5:2004 (E)
Annex A
(informative)
No.: ________
1)
Insert drawing number
10
EN ISO 15609-5:2004 (E)
optional subgroups:
D = dual stroke;
H = hydraulic;
S = soft descent;
n = other (e. g. electromagnetic).
** S = single stroke;
D = dual stroke;
P = diaphragm;
R = flow restrictors.
Licensed Copy: Eggert Valmundsson, Bechtel Ltd, 25 February 2005, Uncontrolled Copy, (c) BSI
Special instructions:
Prepared by:
Date:
11
EN ISO 15609-5:2004 (E)
Annex B
(informative)
No.: ________
Issue/Revision:
Date:
Customer:
Manufacturer:
Product
1)
Description: Product identification No. :
1)
Assembly name: Assembly No. :
Joint location/operation Joint type:
Licensed Copy: Eggert Valmundsson, Bechtel Ltd, 25 February 2005, Uncontrolled Copy, (c) BSI
1)
number/identification code :
Quality requirements
Product: Type of weld:
Welds quality rating: Appearance:
Prepared by:
Date:
1)
Insert drawing number
12
EN ISO 15609-5:2004 (E)
Annex C
(informative)
No.: ________
Issue/Revision:
Date:
Customer:
Manufacturer:
Product
1)
Description: Product identification No. :
1)
Assembly name: Assembly No. :
Joint location/operation Joint type:
1)
number/identification code :
Machine
Licensed Copy: Eggert Valmundsson, Bechtel Ltd, 25 February 2005, Uncontrolled Copy, (c) BSI
Special instructions:
Prepared by:
Date:
1)
Insert drawing number
13
EN ISO 15609-5:2004 (E)
Annex ZA
(normative)
This European Standard incorporates by dated or undated reference, provisions from other
publications. These normative references are cited at the appropriate places in the text and the
publications are listed hereafter. For dated references, subsequent amendments to or revisions of any
of these publications apply to this European Standard only when incorporated in it by amendment or
revision. For undated references the latest edition of the publication referred to applies (including
amendments).
Licensed Copy: Eggert Valmundsson, Bechtel Ltd, 25 February 2005, Uncontrolled Copy, (c) BSI
NOTE Where an International Publication has been modified by common modifications, indicated by (mod.), the
relevant EN/HD applies.
14
EN ISO 15609-5:2004 (E)
Bibliography
EN ISO 14327, Resistance welding — Procedures for determining the weldability lobe for resistance spot,
projection and seam welding (ISO 14327: 2004).
Licensed Copy: Eggert Valmundsson, Bechtel Ltd, 25 February 2005, Uncontrolled Copy, (c) BSI
15
BS EN ISO
15609-5:2004
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