User's Manual ^ Synchronous Machine

AMG 0900LS10 DSEA

Serial no. 4567776-4567777

ABBref. 6185HD401
May 2001 Project: SWEETHEART CUP

Contents
Technical Specification

Technical Specification

ik I I I !
 We reserve all righls in this document and in the information contained ttierein. Reproduction, use or disclosure to third partes without express authority is slriclly (ortoidder. 7 ABB

TECHNICAL SPECIFICATION

Project name: Sweetheart C u p

Our reference number: 6185HD401
Customei^ reference number: 0002032154/211 Sweetheart Cup
Customer: Wartsila Finland Oy
Application: Gas engine
Machine type: AMG 0900LS10DSEA

NOTES

CONTENTS

SECTION:

/ PERFORMANCE DA TA ( Calculated values) 2

2 CONFIGURA TION AND SCOPE OF SUPPL Y 4
3 ACCESSORIES 6
4 PQ-DIAGRAM 7

ENCLOSURES:

Document Identification Rev Status Date Distribution

Prep. FIDRI/PTD 15.05.01 TECHNICAL SPECIFICATION No.ofsh.

^ppr- FIDRI/PTD Project 7

Rasp. dept. pXD
Doraiment number Lang. Rev. Ind. Sheet

/^If IP A B B Industry Oy / Machines en B 1

1 PERFORMANCE DATA ( Calculated values)

TYPE

Machine type: A M G 0900LS10 DSEA

RATINGS

Output: 7187 kVA Direction of rotation

Duty: 81 (Facing non-drive end): CW
Voltage: 13800 V Stored energy constant
Current: 301 A (Rotative energy divided
Power factor: 0,80 by rated effect): 0,53 s
Frequency: 60 Hz Weight: 22500 kg (49600 ib)
Speed: 720 rpm inertia: 1350kgm'^2 (32000 ibft'^2)
Overspeed: 864 rpm Protection by enclosure: iP23/WPI
Cooling method: IC0A1/WPI
Mounting arrangement: IM1101/Horizontal

STANDARDS

Applicable standard: lEC 34, NEMA

Marine ciassification: None
Hazardous area ciassification: None
Temperature rise stator / rotor: F/F
insulation class: F

ENVIRONMENTAL CONDITIONS

Ambient temperature: < 40 ?C ( < 1 0 4 ? F ) Altitude: < 1000 m a s i ( < 3 3 0 0 f a s i )

A S S U M E D DATA

Driving equipment: Wartsila 18V34SG

Appr. mec. power: 5925 kW

E F F I C I E N C Y in %

load: 110 % 100 % 75 % 50 % 25 %

Efficiency @ power factor 0,80 96,97 97.01 96,96 96,46 94.31
Efficiency @ power factor 1,00 97,92 97,93 97,83 97,38 95,61

R E A C T A N C E S IN %

X D (U): 171 XD'(S): 35,8 xqs): 30 XO (U): 11,4

XQ (U): 91 XD(S): 24,1 X2 (S): 27 XP (S): 26,8
X I (U): 14,5 (S) = Saturated value, (U) = Unsaturated value

TIME C O N S T A N T S ( S E C . ) A T 75 ? C ( 1 6 7 ? F )

TDCf 4 TK 0,79 TQO' 0,101 TA: 0,09

TDO" 0,023 TD' 0,012 TQ' 0,019

Document number Lang. Rev. IrxJ. Sheet

/I^IPIP A B B Industry Oy / M a c h i n e s en B 2
R E S I S T A N C E S A T 20 ? C ( 68 ? F ) •

Stator winding: 0,1098 ? Fieid winding: 0,651

Excitation winding: 7,9

SHORT CIRCUIT

Short circuit ratio: 0,70

Sustained short circuit current: 1,8 p.u. (rated excitation)
> 2.5 p.u. (voltage regulator)
Sudden short circuit current: 1250 A (symmetric RMS)
3200 A (peak value)

V O L T A G E VARIATION

Maximum allowed amount of starting load:

Maximum voltage drop Power factor Load

15% 0.1 3250 kVA
15% 0.4 3500 kVA
15% 0.8 4800 kVA
20 % 0.1 4500 kVA
20% 0.4 4800 kVA

Voltage drop at sudden increase of rated load: 21 %

Voltage rise at sudden drop of rated load: 27 %

REACTIVE LOADING

Steady state reactive loading at rated excitation: 5950 kVAR

Steady state reactive loading at zero excitation: 3200 kVAR

TORQUE

Rated load torque (Calculated of rated output in kVA): 95300 Nm (70300 ib-ft)

The peak values of sudden short circuit air gap torques:

2-phase short circuit: 535 % 3-phase short circuit: 375 %

COOLING

Cooler type: Asymmetric direct cooling

TERMINAL CONNECTIONS

Direction of main connection: Right / Left (See Main Dimensions drawing)

Direction of zero connection: Left / Right (See Main Dimensions drawing)

EXCITATION

Exciter fieid
No load: 3,4 A 34,6 V
Rated load: 9,8 A 98,7 V

Jinn
Document number Lang. ftev.lnd. Sheet

A B B Industry Oy / Machines en B 3
2 CONFIGURATION AND SCOPE OF SUPPLY

GENERAL

The generator is designed to operate together with a gas engine.

CONSTRUCTION

The stator frame is a rigid welded steel structure construction. The stator core is built of thin
electric sheet steel laminations which are insulated on both sides with heat-resistant inorganic
resin. The radial cooling ducts in the stator core insure uniform and effective cooling of the
stator.

The rotor consists of a shaft poles fixed on the shaft, exciter and a fan(s). The shaft is
machined of steel forging. The poles are manufactured of 2 mm sheet steel and bolted from
the top to the shaft. The pole laminations are pressed together with steel bars which are
welded to the end plates. The exciter rotor and the fan are shrink fitted onto the shaft and
secured with a key.

Ail windings are completely vacuum pressure impregnated with high quality epoxy resin. The
windings are provided with very strong bracing which withstands ail expected mechanical and
electrical shocks and vibrations as well as chemicals. For more information ask for brochure
"MiCADUR-Compact industry insulation System"

The stator frame, core support and endshieids are made of fabricated steel and welded
together. The stator frame is closed with steel panels that guide the ventilation air and provide
the degree of protection required. The flange mounted bearings are bolted to the endshieids

According to iM1101 the machine has 2 bearings The feet are raised. Cyiindar shaft

FOUNDATION

The machine can be mounted using shimming, machined blocks, chock fast or on grouted sole
plates or bed plate. Before using other mountings, contact us.

COOLING

The machine has a shaft mounted fan inside. The surrounding air is used for cooling. The
cooling air is drawn in though air filters (self charging eiectrostatic panels) and blown out to the
surrounding environment.

CONTROL SYSTEMS

Brushless excitation. The excitation requires following components: Current transformers for
booster excitation and actual value measurement. 2-core voltage transformer for
measurement and excitation power supply.

TESTING

ROUTINE T E S T S

1. Vtsualinspection *
2. Air gap measurement and bearing clearance *
3. insulation resistance measurement *

Document number Lang. ftev.lrid. Sheet

/^IPIP A B B Industry Oy / M a c h i n e s en B 4
 4. Resistance measurement of windings and elements *
5. Direction of rotation, phase sequence
6. First running: checking of bearings *
7. No-ioad curve, U1 = f(im), n = nN
8. Short-circuit curve, 11 = f(im), n = nN
9. Tests with voltage regulator
- adjusting of basic settings [ Td'(O) = 4.0 s ]
- Initial voltage buiid-up and voltage regulation speed at no-ioad
- testing of voltage setting range
- setting of under frequency limit and function testing
- measuring of sustained short-circuit current
- measuring of remanence voltage
10. Overspeed test, t = 1 min, n = 1.25 x nN = 900 rpm
11. Vibration measurement at no-ioad, U1 = U1N, n = nN
- 0 ~ > peak, mm/s
12. High voltage test:
stator winding 30600 V 50 Hz, 1 min
rotor winding 2500 V 50 Hz, 1 min
fieid winding 2000 V 50 Hz, 1 min
space heaters 1500 V 50 Hz, 1 min
Pt-100 (stator) 1500 V 50 Hz, 1 min
Pt-100 (others) 500V 50 Hz, 1 min
13. insulation resistance measurement
polarization index of stator windings (lOmin / 1 min)

* Tests to be completed before witness tests

(Performing order of the tests may differ from the listed above.)

SURFACE TREATMENT

Colour: RAL5019 Grade: P I - Paint System 1, norm

The surface treatment of the machines is based on epoxy paint system, which includes solvent
free topcoat. This paint system is suitable especially for urban and industrial atmospheres with
moderate corrosive attack (ISO 12944-2, C2 and C3 without direct UV-radiation). Total film
thickness is 180 um.

DOCUMENTATION

User's Manual in electronic format. Documentation language is English.

/VlPIP
Document number Lang. Sheet

A B B Industry O y / Machines en B 5
3 ACCESSORIES

ACCESSORIES

No pc/pcs Item

6 PT100 for stator winding

2 PT100 for sieeve bearings

2 Anticondensation heater
Power 500 - 800 W, Voitage 380 - 480 V

AVR Basier DECS + board

1 According to drawing 6-1103-91-199
(UL-certified)

Voitage transformer for exc.power & actual value measurement

1 13800/110/110 V, 60 Hz
Secondary 1 : 1 1 0 V 3200VA for excitation
Secondary 2 : 1 1 0 V 300VA for actual value measurement

3 Current transformer for short circuit exc.power

400/6.3 A, 10P2.5/3, 60 Hz

1 Current transformer for actual value measurement

400/1A, 5 VA, CL 0.5, 60 Hz

3 Current transformer for differential protection

Current transformer for measuring and protection
KOFD 13.8 CA41 400/5/5 A, 60 Hz
C o r e l : C I 00, B-1.0
C o r e 2 : C 1 0 0 , B-1.0

Document number Lang. Rev. itxJ. Sheet

/^IPIP A B B Industry Oy / Machines en B 6

4 PQ-DIAGRAM

ABB Industry O Y Machines

Handled by: XX 10.4.2001

Type: AMG 0900LS1 CDS

Sn: 7187 kVA cos: 0.80 Tn: 95321 Nm

Un; 13800 V n: 720 rpm In: 300.7 A

f: 60 Hz

P / Q -DIAGRAM

1. Constant stator current at 100 % load

2. Constant excitation current
3. Minimum excitation limit
4. Stability limit
5. Phase angle

kW

I I I . . I . I I I I I 13500

10S00

9000

7500

6000

4500

3000

1500

jam -ma -am s ma ma mqq xva.

Lang.

AlPIP
ITocument number Rev. ind. Sheet

A B B Industry Oy / Machines en B 7
 Synchronous Machine AMG 0900LS10 DSEA
Section 3 - Technical Specification

Protection for Synchronous Generators

Subject: standard generators

Applicable for voltage 1-15 kV and power 3 - 40 MVA
Recommended protection
For generator itself
1. Thermal overload in stator winding; 1 >
2. Network short-circuit; 1»
3. Stator interwinding short-circuit; Differential protection relay
4. Stator earth-fault; Earth-fault relay
5. Overvoltage; Over voltage relay
6. Unbalance load or shorted turns in the same phase; 12 / In
7. Underexcitation and loss of synchronism; Under reactance relay
8. Undervoltage and intermittent loss of voltage; Under voltage relay
9. Temperature supervision of temperature detectors; Pt-lOO-monitoring

Additional protection
Essential rather for prime mover than for generator
1. Frequency disturbance
2. Reverse power

8
 Synchronous Machine AMG 0900LS10 DSEA
Section 3 - Technicai Specification

Max. Allowed Unbalanced Load for Standard Generators

12 is a counter rotating component of stator current In

Max. continuous rate of 12 is 8%
 Synchronous Machine AMG 0900LS10 DSEA
Section 3 - Technical Specification

Underfrequency Withstanding Capability After Continuous

Operation at Rated Output

Subject: standard generators

Frequency Load at rated voltage
% P.F.=0.8 P.F.= I.O No load
P=Pn P=Pn P=0
100 cont. cont. cont.
96 cont. cont. cont.
95 30 min cont. cont.
92.5 2 min 30 min cont.
90 2 min cont.
87.5 30 min
85 2 min

10
 Synchronous Machine AMG 0900LS10 DSEA
Section 3 - Technicai Specification

Current Through Stator Core Lamination V e r s u s Time

Subject: standard generators

A = NEGLIGIBLE ARC BURNING

B = SLIGHT BURNING
C = SEVERE DAMAGE

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 Synchronous Machine AMG 0900LS10 DSEA
Section 3 - Technical Specification

Overcurrent Limit for Standard Oenerators

Subject: standard generators

150 % for 2 minutes

125 % for 15 minutes
110% for 1 hour

ln= Rated current

1 = Max. allowed current at six-hour intervals

12
 Synchronous Machine AMG 0900LS10 DSEA
Section 3 - Technical Specification

Loadability of Standard Generators

Subject; standard generators

1,6
1
!
j
j [ [
1 ,5
;
1
1 .4 I; ! i ;

1 1! :
1 ,3 \ ! .
i
1.
c ;
00
CO
1,2 j

1 .1 ]
i
i
1 1 i i 1
1 1

0,9
—5 0
1 1 1

0 10 20 30 40 60
m in

110% fori hour

100 % continuously

Sn = Rated output
S = Output with rated p.F. at six-hour intervals

13