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Finglow Software Verification Manual ASME VIII Div.

14. Cyclic Loading

14.1 FATIGUE ANALYSIS

Design data
Units - N mm degrees C
Fatigue Assessment - Yes
Bolted - No
Temperature deg.C 130.000

Design data
Material spec - A516-70:K02700
Fatigue curve - 5-110.1 (UTS <= 80)
Calculate stresses - Yes
Cylindrical shell - Yes
I/O Diameter - Internal
Inside diameter mm 2500.000
New thickness mm 15.000
Tolerance - Absolute
Thinning mm 0.000
Corrosion: int mm 0.000
Corrosion: ext mm 0.000
Calc nozzle SCF - Yes
Local SCF - 1.200

Nozzle data
Opening ident -
Nozzle OD-ID-NB - Internal
Nozzle ID mm 400.000
Nozzle thk mm 20.000
Tolerance - Absolute
Thinning mm 0.000

Issue 16 Document No. SP-6002-1 Page 14.1


ASME VIII Div.1 Cyclic Loading Finglow Software

Cyclic Loading data


Col.1
Description - Test
Pressure MPa 3.500
Pressure MPa 0.000
Reqd cycles n - 1.000
Col.2
Description - Upset
Pressure MPa 1.500
Pressure MPa 0.000
Reqd cycles n - 20.000
Col.3
Description - Oper
Pressure MPa 2.500
Pressure MPa 0.000
Reqd cycles n - 30000
Col.4
Description - Shut
Pressure MPa 1.300
Pressure MPa 0.000
Reqd cycles n - 50000

Page 14.2 Document No. SP-6002-1 Issue 16


Finglow Software Cyclic Loading ASME VIII Div.1

Output data
Col.1
Description Test
Stress S.rij = D 2515 MPa 1050.5
= = 83.83
2t 2 × 15
3.5 × 83.83 × 3.58
Stress S.rij = MPa 0.0
Reqd cycles n = - 1.0
Col.2
Description Upset
Stress S.rij = 1.5 × 83.83 × 3.58 MPa 450.2
Stress S.rij = MPa 0.0
Reqd cycles n = - 20.0
Col.3
Description Oper
Stress S.rij = 2.5 × 83.83 × 3.58 MPa 750.3
Stress S.rij = MPa 0.0
Reqd cycles n = - 30000.0
Col.4
Description Shut
Stress S.rij = 1.3 × 83.83 × 3.58 MPa 390.2
Stress S.rij = MPa 0.0
Reqd cycles n = - 50000.0

Cyclic Loading data


From 5-110.1M (UTS <= 552)
E = 207000
E 207000
Ratio = = 1.055
196200 196200
Col.1
Stress S.alt = MPa 525.2
Reqd cycles n = - 1.0
Permitted cycles = S.alt × ratio = 525.2 × 1.055 = 554.15 MPa - 1088.0
From Table 5-110.1M = 1088
Usage factor = 1 percent 9.19E-02
× 100
1088
Col.2
Stress S.alt = MPa 375.2
Reqd cycles n = - 20.0

Issue 16 Document No. SP-6002-1 Page 14.3


ASME VIII Div.1 Cyclic Loading Finglow Software

Permitted cycles = S.alt × ratio = 375.2 × 1.055 = 395.83 MPa - 2824.0


From Table 5-110.1M = 2824.0
Usage factor = 20 percent 0.7
× 100
2842
Col.3
Stress S.alt = MPa 375.2
Reqd cycles n = - 29980.0
Permitted cycles = S.alt × ratio = 375.2 × 1.055 = 395.83 MPa - 2824.0
From Table 5-110.1M = 2824.0
Usage factor = 29980 percent 1061.6
× 100
2824
Col.4
Stress S.alt = MPa 195.1
Reqd cycles n = - 50000.0
Permitted cycles = S.alt × ratio = 195.1 × 1.055 = 205.82 MPa - 22551
From Table 5-110.1M = 22551
Usage factor = 50000 percent 221.7
× 100
22551

Miscellaneous data
Total SCF = D = 2500 + 15 = 2515 - 3.58
d = 400 + 20 = 420
T = 15
t = 20

  d t D 
 2.0 +  2 d  + 1.25
d
  D D T  T 
  D
=
t d t
1+
T DT

  420 20  2515 
 2.0 +  2 × 420 × ×  + 1.25 ×
420
×
  2515 15  15 
  2515 2515
20 420 20
1+ × ×
15 2515 15
= 2.98 × 1.2
Usage factor = 0.092 + 0.7 + 1061.6 + 221.7 percent 1285.00

Material data
Material spec - A516-70:K02700
Elastic mod E MPa 196200.0
Data: ASME II Part D Table TM-1 CS C <= 0.3% (M)

Warnings
Usage factor

Page 14.4 Document No. SP-6002-1 Issue 16

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