Nuevo Manual de Partes MD6240 PDF

BI012738
March 2014
Parts
Manual
MD6240 Rotary Blasthole Drill
DN200104
SAFETY.CAT.COM
BI012738
PARTS MANUAL - MD6240 S/N DN200104 REVISION 06

Product and Dealer Information
Note: For product identification plate locations, see “Product Identification Information” in the Operation and
Maintenance Manual.
Delivery Date
Product Information
Model
Product Identification Number
Engine Model/Serial Number
Compressor Model/SerialNumber
Undercarriage Model/Serial Number
Rotary Drive Model/Serial Number
Pump Drive Model/Serial Number
Rock Drill Model/Serial Number
Customer Equipment Number
Dealer Equipment Number
Dealer Information
Caterpillar Global Mining LLC

Mining Products Division
3501 S. FM Hwy 1417
Denison, TX 75020
For Factory Spare Parts Ordering, Contact Your Local Cat Dealer
Technical Parts Support + 1.903.415.4021

Technical Service Support + 1.903.786.6455
Machine Breakdown Emergency + 1.903.814.3744
TOC
SHEET 2
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NEW MODEL NUMBER CROSS REFERENCE GUIDE

Bucyrus to Caterpillar
This guide contains the most current information available regarding the conversion of Bucyrus products to the Cat and
Unit Rig brands. Final model names are subject to change. Check Mining.cat.com for the latest information.
SURFACEPRODUCTS
SURFACE DRILLS BUCYRUS MODEL CAT MODEL MINING TRUCKS BUCYRUS UNIT RIG
MODEL MODEL
Rotary Blasthole SKFX MD6240
SKF MD6290 ACTrucks MT3300AC MT3300
SKS MD6420 MT3700AC MT3700
SKL MD6540 MT4400AC MT4400
49HR MD6640 MT5500AC MT5500
59HR MD6750 MT6300AC MT6300
Hydraulic Track R20, R20C MD5050

R20T MD5050 T
R30C MD5075
345, 345S MD5090
SCH5000C/CL MD5125
SURFACE EX
TRAC
TION BUCYRUS MODEL CAT MODEL
Hydraulic Shovels RH40E 6015 FS

RH40E 6015
RH90C 6018 FS
RH90C 6018
RH120E 6030 FS
RH120E 6030
RH170B 6040 FS
RH170B 6040
RH200 6050 FS
RH200 6050
RH340B 6060 FS
RH340B 6060
RH400 6090 FS
Electric Rope Shovel 182M 7182

295HD 7295 HD
295HR 7295
395HR 7395
495HD 7495 HD
495HR2 7495
495HF2 7495 HF
Dragline W2000 8000

8200 8200
8750 8750
Highwall Miner SHM HW300
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DESCRIPTION SECT-PAGE
GENERAL ASSEMBLY ITEMS LIST 0-0
GENERAL LOCATOR / DECALS / FILTER ELEMENTS 1-0
OPERATOR'S CAB 2-0
MAINFRAME / CRAWLER 3-0
ENGINES / COMPRESSORS / DRIVES 4-0
DUST CONTROL 5-0
MAST 6-0
DRILLING TOOLS / ACCESSORIES 7-0
HYDRAULICS / PLUMBING 8-0
ELECTRICAL 9-0
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GENERAL ASSEMBLY ITEMS LIST
DESCRIPTION ASSEMBLY NO.

GENERAL ASSEMBLY ITEMS LIST **********
KIT, FILTER - IN HOUSE W/ LOOP FILTERS 89043

KIT, FILTER - SHIP OUT W/ LOOP FILTERS 89044
HOIST PLUG (4.0" BECO) 25705
ENGINE OIL PRESSURE SENDER 319152
CHOCK BARS 400680
LOWER BREAKER PLATE FOR SKF WITH (4-POD) CAROUSEL 414062
UPPER RETAINER PLATE FOR SKF WITH (4-POD) CAROUSEL 414071
BIT SUB, 5.5" OD, 3 1/2 API X 4.0 BECO 442015
EXHAUST WRAP 431517
120569 CAPSCREW, SOCKETHEAD - GR8 (1/2-13UNC) 42823
Adapter for Shock Sub - 5.5" OD 437236
HYDRAULIC SCHEMATIC (SEE SERVICE MANUAL FOR DRAWING) 440857
BIT BASKET - 4.5" THRU 7" 75337
HORSESHOE WRENCH - 5.5", 6" 75367
A-TOOL/DECK WRENCH JAW - 5.5" 79069
PIPE SEAL FOR 5.5" OD 410608
PIPE RACK INSERTS FOR 5.5" OD 87663
Clamp Die/Insert (1) each - 5.5" OD 99744
HOBO - Rotation Dies/inserts (2) each - 5.5" OD 99836
TACHOMETER, MAGNETIC PICKUP (5/8-18UNF) 413271
COMPRESSOR, HIGH PRESSURE AIR GAUGE 52696
COMPRESSOR, HIGH TEMPERATURE SENDER GAUGE 87210
C27 ENGINE UPGRADE FROM 800HP TO 875HP 434327
DUST COLLECTOR COVER (REQUIRED WITH NO DUST COLLECTOR) 401222
DUST COLLECTOR COVER PLATE 433784
HANDRAIL, LH - REAR 426868
CRITICAL FASTENER ID AND INSPECTION SCHEDULE (SEE SERVICE MANUAL 1528396
FOR FASTENER IDENTIFICATION AND INSPECTION SCHEDULE)
SKF CRITICAL FASTENER TORQUE VALUES (SEE SERVICE MANUAL FOR 1531271
INFORMATION CONCERNING GENERAL AND CRITICAL FASTENERS)
SECT0
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SECTION 1 - GENERAL LOCATOR / DECALS / FILTER ELEMENTS
DESCRIPTION ASSEMBLY NO. SECT-PAGE

FILTER ELEMENTS 1-1
DECAL KIT, CAT YELLOW (MD6240) 4298053 1-2
DECAL KIT (WARNING) 429758 1-3
SECT1
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FILTER ELEMENTS
QTY. U/M PART NO. DESCRIPTION SECT-PAGE

***** SECTION 2 *****
***** CAB *****
***** AIR CONDITIONER *****
1 EA V012043 ELEMENT, AIR FILTER (WALL MOUNT UNIT - A/C-HEATER) 2-18

1 EA V009230 ELEMENT, AIR CLEANER/BLOWER ASSEMBLY 2-16
(A/C-HEATER)
***** SECTION 4 *****
*****ENGINE CAT27***** 4-1
1 EA V012938 Element, fuel/water separator 4-1

1 EA V013569 Element, filter - fuel 4-1
1 EA V012941 Element, filter - oil 4-1
2 EA 88249 Element, cooling system w/drain & refill 4-1
2 EA 88250 Element, cooling system w/o drain & refill 4-1
1 EA V014004 ELEMENT, 10 micron (all replacement elements include seals) 4-13
*****ENGINE AIR CLEANER***** 4-16
2 EA V007531 ELEMENT, PRIMARY - AIR CLEANER 4-17

2 EA V007530 ELEMENT, SAFETY - AIR CLEANER 4-17
2 EA V014203 filter element gasket 4-17
*****ENGINE COOLER***** 4-36
1 EA V009901 VALVE, THERMOSTAT - ELEMENT 4-41
*****COMPRESSOR***** 4-28
1 EA 401857 ELEMENT, FILTER - HYDRAULIC - COMPRESSOR 4-29
*****COMPRESSOR AIR CLEANER***** 4-25
1 EA 65322 ELEMENT, PRIMARY - AIR CLEANER 4-26

1 EA 65320 ELEMENT, SAFETY - AIR CLEANER 4-26
*****CHARGE FILTERS*****
1 EA V011135 ELEMENT, CHARGE FILTER 4-55
***** SECTION 5 *****
***** DUST CONTROL SYSTEM *****
0 EA ELEMENT, FILTER - DUST COLLECTOR

0 EA AIR LINE FILTER/REGULATOR ELEMENT
Used on machines with dust collectors.
***** SECTION 7 *****
*****DRILLING TOOLS / ACCESSORIES*****

1-1
SHEET 1
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FILTER ELEMENTS
QTY. U/M PART NO. DESCRIPTION SECT-PAGE

1 EA V011270 ELEMENT, FILTER - DRILL STEM LUBE 7-6
***** SECTION 8 *****
*****HYDRAULIC SYSTEM***** 8-17
1 EA 88594 ELEMENT, RESERVOIR - MAIN RETURN 8-18

1 EA 88594 ELEMENT, RESERVOIR - CASE RETURN 8-19
1 EA 57311 ELEMENT, RESERVOIR - PRESSURE/VACUUM (Req's 1 Seal) 8-17
1 EA V009111 ELEMENT SEAL (Seal for Pressure/Vacuum Element above) 8-17
1 EA V009112 Valve, Filter Assembly - Pressure/Vacuum 8-17
*****LOOP FILTERS***** 8-22
1 EA 441760 ELEMENT, LOOP FILTER 8-23

Loop filters are optional.
1-1
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DECAL KIT, CAT YELLOW (MD6240)

ASSEMBLY 4298053 REVISION A
10 11 4
18 18
18 10 2 3 8 20 11 1 21 18 6
13
1-2
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14
16
17 16 15 9 19
1-2
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ITEM QTY. U/M PART NO. DESCRIPTION

4298053 DECAL KIT, CAT YELLOW (MD6240)
1 1 EA 44507 DECAL, DIESEL FUEL
2 1 EA 95144 DECAL, HYDRAULIC FILTER - MAIN RETURN
3 1 EA 95145 DECAL, HYDRAULIC FILTER - CASE RETURN
4 1 EA 422855 DECAL, NOTICE - BATTERY
5 1 EA 79418 DECAL, PLACARD - MAINTENANCE
6 1 EA 422856 DECAL, NOTICE - COMPRESSOR
7 1 EA 337481 NAMEPLATE - MADE IN U.S.A.
8 1 EA 44506 DECAL, HYDRAULIC OIL - CLEAN
9 1 EA 44508 DECAL, WATER - PROTECT FROM FREEZING
10 2 EA 431213 DECAL, LOOP FILTER
11 2 EA 431214 DECAL, CHARGE FILTER
12 4 EA 32447 WALK, SAFETY, TYPE "B"
13 1 EA 4066033 DECAL, REAR (500 X 303)
14 1 EA 4079537 DECAL, MD6240 - RH HANDRAIL
15 1 EA 4079536 DECAL, MD6240 - LH HANDRAIL
16 2 EA 4066035 DECAL, TOWER (455 X 278)
17 1 EA 4236000 PLATE, PIN (STANDARD)
18 4 EA 409673 DECAL, LIFT POINT
19 1 EA 4136243 DECAL, WATER - H2O
20 1 EA 4136244 DECAL, HYDRAULIC OIL
21 1 EA 4136245 DECAL, FUEL - DIESEL
1-2
SHEET 3
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DECAL KIT (WARNING)

ASSEMBLY 429758 REVISION B
5
4
4 12
7 6
11
3 4
5 12
13 2 10
7 2
3
15
11
1
8
9
1-3
SHEET 1
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DECAL KIT (WARNING)

12 3
2
12
14
10
13
1-3
SHEET 2
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DECAL KIT (WARNING)

5
11
7
16
1-3
SHEET 3
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DECAL KIT (WARNING)


429758 DECAL KIT (WARNING)
1 1 EA 429721 DECAL - FALLING OBJECTS (WINCH)
2 2 EA 429718 DECAL - FALLING OBJECTS (CAROUSEL)
3 2 EA 429705 DECAL - ROTATING SHAFT
4 5 EA 429738 DECAL - ROTATING FAN BLADE
5 2 EA 429715 DECAL - FALLING MAST
6 1 EA 429717 DECAL - HOT PRESSURIZED FLUID
7 2 EA 429712 DECAL - CLIMBING RAISED MAST
8 1 EA 429722 DECAL - MODIFICATION OR ALTERATION
9 1 EA 429709 DECAL - HAZARDOUS VOLTAGE
10 1 EA 429714 DECAL - RIDING ROTARY HEAD
11 1 EA 429740 DECAL - BURST HAZARD
12 2 EA 429710 DECAL - ROTATING PARTS
13 2 EA 429719 DECAL - FALLING ROTARY HEAD
14 2 EA 429720 DECAL - COMBUSTIBLE GAS
15 1 EA 429713 DECAL - COMBUSTIBLE GAS - ETHER
16 1 EA 1711918 DECAL - EXPLOSION HAZARD - INTERNATIONAL
1-3
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SECTION 2 - OPERATOR'S CAB

CAB ASSEMBLY, SPLIT - STANDARD 1624761 2-1
CAB WINDOW WIPER/WASHER INSTALLATION 4371627 2-1A
WINDSHIELD WIPER SYSTEM - 24 INCH 4427735 2-1B
HARNESS, WINDOW WIPER - RIGHT SIDE 1680124 2-1C
HARNESS, WINDOW WIPER - LEFT SIDE 1680125 2-1D
HARNESS, WINDOW WIPER - FRONT TO REAR 1680126 2-1E
JUMPER SEAT WITH ATTACHING HARDWARE 89455 2-2
PANEL / GAUGES (ENGINE) 417220 2-3
PANEL / GAUGES (HYDRAULIC) 412822 2-4
PANEL / SWITCHES (DRILL FUNCTIONS) 1496510 2-5
CONTROL, MAST/JACKS 410208 2-6
INSULATION KIT, CAB - SPECIAL 439888 2-7
CAB HOSE PLUMBING 428864 2-8
CAB MODIFICATION, ELECTRIC HAND CONTROLS 423814 2-9
ROTARY OPERATOR'S SEAT 418652 2-10
SEAT BELT W/TETHER AND HARDWARE 418654 2-11
SEAT AIR ACCUMULATOR INSTALLATION 434457 2-12
GLASS INSTALLATION, CAB (TINTED) 428316 2-13
HEATER / AIR CONDITIONER ASSEMBLY 435130 2-14
HEATER / AIR CONDITIONER PACKAGE LIST 425127 2-15
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) V009225 2-16
CONDENSER, 24V 408321 2-17
WALL MOUNT UNIT W/ANGLE LOUVERS V011833 2-18
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) V009211 2-19
HOSE KIT, AIR CONDITIONER 441288 2-20
HARNESS, CIRCUIT BREAKER - A/C 1680127 2-20A
WINDOW SHADE INSTALLATION (OPERATOR'S CAB) 412768 2-21
SECT2
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CAB ASSEMBLY, SPLIT - STANDARD

ASSEMBLY 1624761 REVISION G
43 44
37
23
10 22 17 53
15 19
14 102 18 53
36
17 53
40
12 53
100 101
46
79 81
83
49
48 54 20
7 99 62 63
6
1
36
78
78
78
78
32 16 98
78
2-1
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10
98
34 33 31 5
52 53
41 11
64 52 53
13 21
32
13
16
2-1
SHEET 2
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45 49 52 53 45 49 52 53
36
80
103
9 8
29
30 27
27 26
27 25 8
27 24
27 26
28
2-1
SHEET 3
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47
2-1
SHEET 4
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72 72 60 68 60 72 72 72 60 72 72 72 72 68 68 72 60 60 60
60
58 46 55 50
61
60 44 68 71
22
14
57 61
60 43 68 71
58 46 59 37
44
61
72 72
71 19
69 61
72 12 60
71
72 72
71
72
71
72
71 103
72
71 77
72
71
72
71
2-1
SHEET 5
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ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE

1624761 CAB ASSEMBLY, SPLIT - STANDARD
1 1 EA 410216 CAB - 2 PIECE - SKF
2 EA 1671742 cooler lock assembly
1 EA 1671271 plunger
1 EA 1671745 handle
1 EA 1671750 striker
15 FT 431493 seal, rubber - cab door (left rear)
15 FT 400293 seal, door - cab (front right)
4 1 EA 4371627 CAB WINDOW WIPER/WASHER INSTALLATION 2-1A
5 1 EA 346748 160125 BULB -24 V
6 4 EA 6292 NUT, LOCK (5/16-18UNC, ELASTIC COLLAR)
7 1 EA 89455 JUMPER SEAT WITH ATTACHING HARDWARE 2-2
8 1 EA 417220 PANEL / GAUGES (ENGINE) 2-3
9 1 EA 412822 PANEL / GAUGES (HYDRAULIC) 2-4
10 1 EA 1496510 PANEL / SWITCHES (DRILL FUNCTIONS) 2-5
11 1 EA 416984 BRACKET, THROTTLE
12 1 EA 410208 CONTROL, MAST/JACKS 2-6
13 8 EA 354048 1417831 CAPSCREW,FLANGED - GR5 (3/8-16UNC,
0.750L)
14 1 EA 57319 VALVE, RELIEF - REMOTE PILOT
15 1 EA 1496751 DECAL, CONTROL PANEL - LH
16 1 EA 88650 PLUMBING GUARD
17 3 EA 440314 CONTROLLER, SPRING CENTER - ELECTRIC
JOYSTICK
18 1 EA 440315 CONTROLLER, FRICTION LOCK - ELECTRIC
JOYSTICK
19 1 EA 433920 VALVE, SOLENOID
20 1 EA 425402 LEVEL, BULLSEYE
21 4 EA 5991 120291 NUT, HEX - GR5 (3/8-16UNC)
22 1 EA 410602 VALVE, HYDRAULIC - RELIEF
23 1 EA 65226 SWITCH, TOGGLE - LIGHT
24 2 EA 57914 BREAKER, CIRCUIT (5 AMP)
27 10 EA 57915 CAP - CLEAR SILICONE
28 1 EA 4245285 DECAL, CIRCUIT BREAKER - CAB
29 2 EA 65226 SWITCH, TOGGLE - LIGHT (ENVIRONMENTAL
SEAL)
31 1 EA 319415 116200 LIGHT, DOME - IN
32 1 EA 400668 COVER, SOLENOID - VALVE/RELAY
33 2 EA 43196-050 SCREW, MACHINE - ROUND HEAD SLOT
(10-32UNF, 0.750L)
34 2 EA 43195 NUT, HEX (10-32UNF)
36 1 EA 411638 BOX, JUNCTION - MODIFICATION
37 2 EA 30136 121529 ADAPTER, STRAIGHT
38 1 EA 439888 INSULATION KIT, CAB - SPECIAL 2-7
40 1 EA 4256564 DECAL, CONTROL PANEL - RH
41 1 EA 412427 DECAL - SELECTOR VALVE
43 1 EA 84076 ADAPTER, STRAIGHT - SWIVEL
2-1
SHEET 6
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44 2 EA 35475 ADAPTER, 90 DEG
45 2 EA 47840 RELAY, 24 V - IGNITION & LIGHTS
46 2 EA 43481 INDICATOR, FILTER
47 6 EA 350446 5000479 SCREW, HEX (SELF-TAPPING)
48 1 EA 432407 SWITCH, 2 POSITION - PUSH/PULL STOP
49 7 EA 42538 105129-050 CAPSCREW, HEX HEAD - GR5
(1/4-20UNC, 0.750L)
50 1 EA 45302 ADAPTER, RUN TEE
52 28 EA 42624-050 WASHER, FLAT (1/4, TYPE A)
54 1 EA 60666 CONNECTOR, ELECTRICAL (1/2 MP X 3/8 ID -
INSULATED)
55 1 EA 347072 168437 SWITCH, PRESSURE
56 4 EA 42543 123699 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC,
1.500L)
57 1 EA 414448 SWITCH, PRESSURE
58 2 EA 89243 ADAPTER, STRAIGHT
60 10 EA 37819 125747 ADAPTER, 90 DEG
62 4 EA 78138 CONNECTOR, WIRE - (1/4 STUD, 10/12 AWG)
63 1 EA 306118 JB7202428 NAMEPLATE
65 1 EA 56439 152195 ADAPTER, HEX NUT CAP
68 5 EA 41004-050 120266 ADAPTER, STRAIGHT
71 10 EA 45301 ADAPTER, 90 DEG - SWIVEL
72 20 EA 38723 120269 ADAPTER, 45 DEG
77 1 EA 428864 CAB HOSE PLUMBING 2-8
78 5 EA 340440 RELAY - 24 V
79 1 EA 351359 5018377 LAMP, 24 V
80 5 EA 407967 SEAL, KNOCKOUT
81 1 EA 351363 5018386-01 LAMP BASE INDICATING DIAL
83 1 EA 351364 5018386-02 LIGHT, LAMP (LENS - RED GLASS
DIAL)
84 5 EA 350471 5000666 SOCKET, RELAY
87 6 EA 77264 NUT, HEX - GR5 (8-32UNC, ZINC)
98 1 EA 426233 ELECTRONICS BOARD - UFO
99 1 EA 419846 PEDESTAL, SEAT
100 1 EA 421341 LAMP ASSEMBLY - INDICATOR
101 1 EA 421342 BULB - LIGHTING (24V)
102 1 EA 423814 CAB MODIFICATION, ELECTRIC HAND CONTROLS 2-9
103 1 EA 434382 DECAL - NUMBERS (CAB)
REF 1450481 FIELD RETROFIT KIT
2-1
SHEET 7
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CAB WINDOW WIPER/WASHER INSTALLATION

10 13 10 13
21 15 14 21 15 14
2-1A
SHEET 1
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10 13
21 15 14
2-1A
SHEET 2
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2 17
11
12
17
2-1A
SHEET 3
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2-1A
SHEET 4
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4371627 CAB WINDOW WIPER/WASHER INSTALLATION
10 3 EA 4427735 WINDSHIELD WIPER SYSTEM - 24 INCH 2-1B
(INCLUDES ITEMS 1 - 9)
11 3 EA 328990 SWITCH, WIPER / WASHER
12 1 EA 69681 CIRCUIT BREAKER
13 3 EA 331939 COVER WELDMENT
14 6 EA 42567 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L)
15 6 EA 5989 WASHER, LOCK (3/8, SPRING)
16 1 EA 1680123 HARNESS, WINDOW WIPER - REAR
18 1 EA 1680124 HARNESS, WINDOW WIPER - RIGHT SIDE 2-1C
19 1 EA 1680125 HARNESS, WINDOW WIPER - LEFT SIDE 2-1D
20 1 EA 1680126 HARNESS, WINDOW WIPER - FRONT TO REAR 2-1E
21 3 EA 331942 BAR, TAPPED
22 3 EA 96677 LEVER, DRIVE-ARM ASSEMBLY
2-1A
SHEET 5
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WINDSHIELD WIPER SYSTEM - 24 INCH

ASSEMBLY 4427735 REVISION -
18
17 1 21
3 4
22 6
7
5
9
11 19
8 10 12
20
16
24
15 26 14 13
25
23
2-1B
SHEET 1
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WINDSHIELD WIPER SYSTEM - 24 INCH


4427735 WINDSHIELD WIPER SYSTEM - 24 INCH
1-7&16 1 EA V004859 WIPER/WASHER GROUP PART KIT
3 1 EA ------- NUT
4 3 EA ------- SCREW, FASTENING
5 1 EA ------- CONNECTING LINK
6 2 EA V004860 WASHER, SPACING
7 2 EA V004861 CLIP SPRING
8 1 EA V004862 WASHER
10 1 EA V004864 NUT
11 1 EA V004865 CAP
12 1 EA V004866 DRIVER, KNURLED
13 1 EA V004867 NUT
15 1 EA V004869 BRACKET
16 2 EA ------- SCREW
17 1 EA 342314 WIPER MOTOR
18 1 EA 342317 WASHER BOTTLE
19 1 EA 430970 WIPER ARM PANTOGRAPH
20 1 EA 342312 WIPER BLADE
21 1 EA 342318 WIPER DRIVE ARM
22 1 EA 342320 ADAPTER, WIRING HARNESS
23 1 EA 342319 PANTOGRAPH ADAPTER
24 1 EA 327750 WIPER PIVOT SHAFT
25 1 EA 342365 GROMMET
2-1B
SHEET 2
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HARNESS, WINDOW WIPER - RIGHT SIDE

2-1C
SHEET 1
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HARNESS, WINDOW WIPER - RIGHT SIDE


1680124 HARNESS, WINDOW WIPER - RIGHT SIDE
1 1 EA 416866 CONNECTOR, ELECTRICAL - RECEPTACLE - DT04-4P
2 4 EA 416650 CONTACT, ELECTRICAL - GOLD PLATED - 16 PIN
3 1 EA 416869 CONNECTOR, ELECTRICAL WEDGELOCK - 4 PIN - W4P
4 * FT 344931 LOOM 1/2" CORGTD SPLT NYLON (*SPECIFY LENGTH 7.333)
5 3 EA 45265 LOOM 1/2" CORGTD SPLT NYLON
6 * FT 330310 HOSE, W/S WASHER NAPA NO. 60-465 (*SPECIFY LENGTH 10.333)
7 * FT 99333-050 WIRE, ELECT, SXL, 16GA, BLUE/YELLOW 50V (*SPECIFY LENGTH
8.167)
8 * FT 99335-050 WIRE, ELECT, SXL, 16GA, BLUE/PINK 50V (*SPECIFY LENGTH
8.167)
9 * FT 99331-050 WIRE, ELECT, SXL, 16GA, BLUE/WHITE 50V (*SPECIFY LENGTH
8.167)
10 * FT 99299 WIRE, ELECT, SXL, 16GA, BLACK 50V (*SPECIFY LENGTH 8.833)
2-1C
SHEET 2
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HARNESS, WINDOW WIPER - LEFT SIDE

2-1D
SHEET 1
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HARNESS, WINDOW WIPER - LEFT SIDE


1680125 HARNESS, WINDOW WIPER - LEFT SIDE
3 1 EA 416869 CONNECTOR, ELECTRICAL WEDGELOCK - 4 PIN - W4P
4 6 FT 344931 LOOM 1/2" CORGTD SPLT NYLON (*SPECIFY LENGTH 7.333)
6 3 EA 45265 DISC, FTAB - 16/14AWG - INSUL - SLD
7 8 FT 330310 HOSE, W/S WASHER
8 * FT 88058 WIRE, 16GA, TFFN VIOLET/YELLOW (*SPECIFY LENGTH 9.500)
9 * FT 88061 WIRE, 16GA, TFFN VIOLET/WHITE (*SPECIFY LENGTH 9.500)
10 * FT 88060 WIRE, 16GA, TFFN VIOLET/BLUE (*SPECIFY LENGTH 9.500)
11 * FT 1719380 WIRE, 16GA, TFFN BLACK (*SPECIFY LENGTH 10.083)
2-1D
SHEET 2
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HARNESS, WINDOW WIPER - FRONT TO REAR

19 19
2-1E
SHEET 1
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HARNESS, WINDOW WIPER - FRONT TO REAR


1680126 HARNESS, WINDOW WIPER - FRONT TO REAR
1 1 EA 416867 CONNECTOR, ELECTRICAL - PLUG - 4 PIN-DT06-4S
2 1 EA 416868 CONNECTOR, ELECTRICAL, WEDGELOCK -SOCKET, W4S
3 4 EA 416651 CONTACT, ELECTRICAL - GOLD PLATED - 16 SOCK
6 1 EA 416865 CONNECTOR, ELECTRICAL WEDGELOCK - RECEPTACLE,W3P
7 11 FT 4226869 CONDUIT, PMA FLEX - 3/8
8 11 FT 418745 CONDUIT, PMA FLEX - 3/4"
10 6 EA 45265 DISC, FTAB-16/14AWG - .032X.250 - INSUL - SLD
11 * FT 4285748 WIRE, 16GA - TFFN PINK/BLACK (*SPECIFY LENGTH 14.917)
12 * FT 4285820 WIRE, 16GA - TFFN PINK/YELLOW (*SPECIFY LENGTH 14.917)
13 * FT 1721759 WIRE, 16GA - TFFN PINK/BLUE (*SPECIFY LENGTH 14.917)
14 15 FT 1719380 WIRE, 16GA - TFFN BLACK
15 * FT 88017 WIRE, 16GA - TFFN YELLOW/BLACK (*SPECIFY LENGTH 14.917)
16 * FT 88020 WIRE, 16GA - TFFN YELLOW/GREEN (*SPECIFY LENGTH 14.917)
17 * FT 88019 WIRE, 16GA - TFFN YELLOW/RED (*SPECIFY LENGTH 14.917)
18 * FT 330310 HOSE, W/S WASHER NAPA NO. 60-465 (*SPECIFY LENGTH 14.333)
19 2 EA 4367022 FITTING, 3/16 BARB x 3/16 BARB, BRASS
2-1E
SHEET 2
BI012738
JUMPER SEAT WITH ATTACHING HARDWARE

1
1
2-2
SHEET 1
BI012738

3
2
2
3
2-2
SHEET 2
BI012738


89455 JUMPER SEAT WITH ATTACHING HARDWARE
1 1 EA 85768 SEAT, JUMPER
3 4 EA 16083 WASHER, FLAT
2-2
SHEET 3
BI012738
PANEL / GAUGES (ENGINE)

ASSEMBLY 417220 REVISION D
14 14
13 14 12
8 8 8 17 11
1 2 3 6 6
16
10
4 5 7
8 8 15
14
2-3
SHEET 1
BI012738
PANEL / GAUGES (ENGINE)


417220 PANEL / GAUGES (ENGINE)
1 1 EA 440387 GAUGE, OIL TEMPERATURE (COMPRESSOR)
2 1 EA 319147 GAUGE, WATER TEMPERATURE
3 1 EA 319145 GAUGE, OIL PRESSURE
4 1 EA 96193 GAUGE, FUEL - 12 V
5 1 EA 319151 GAUGE, VOLTMETER - (20-32 VDC)
6 2 EA 96192 GAUGE, HOURMETER 12/24 V
7 1 EA 96194 TACHOMETER, 12/24 V
8 5 EA 335245 LIGHT KIT, GAUGE - INSTRUMENT
1 EA GAUGE 401081 Light Bulb (Included with Item 8)
9 2 EA 42259 SWITCH, PUSHBUTTON - ENGINE START
10 1 EA 16864 SWITCH, KEY IGNITION
11 1 EA 86463 DECAL, ENGINE GAUGE PANEL
12 1 EA 319152 SENDER, GAUGE - OIL PRESSURE
13 1 EA 319153 TRANSMITTER, TEMPERATURE
14 4 EA 319240 RESISTOR, GAUGE
15 1 EA 335243 LIGHT, INSTRUMENT - 24 VDC
16 1 EA 83700 PLUG, PLASTIC
17 1 EA 403689 RELAY, 24 VDC - SPDT
2-3
SHEET 2
BI012738
PANEL / GAUGES (HYDRAULIC)

4 3 2 1 2 3 4 1
7 4 3 2 2 3 4 6
2-4
SHEET 1
BI012738
PANEL / GAUGES (HYDRAULIC)


412822 PANEL / GAUGES (HYDRAULIC)
1 2 EA 33985 GAUGE, ROTARY/LT TRACK
2 12 EA 59589 SCREW, MACH - RD HD SLOT
3 12 EA 59590 NUT, HEX
4 12 EA 77858 WASHER, LOCK
5 1 EA 411699 DECAL, DRILL GAUGE PANEL
6 1 EA 325862 GAUGE, AUX HYDR PRESS & PULLDOWN/RT TRACK
7 1 EA --------- GAUGE, AIR PRESSURE (See Compressor Group Sect 4)
2-4
SHEET 2
BI012738
PANEL / SWITCHES (DRILL FUNCTIONS)

1 2 5 4
2
3
2 1
2-5
SHEET 1
BI012738
PANEL / SWITCHES (DRILL FUNCTIONS)


1496510 PANEL / SWITCHES (DRILL FUNCTIONS)
1 11 EA 66425 SWITCH, TOGGLE - 3 POSITION
2 6 EA 65226 SWITCH, TOGGLE
3 1 EA 66424 SWITCH, TOGGLE - 3 POSITION
4 1 EA 1496509 DECAL, FUNCTION SWITCH PANEL
7 1 EA 340997 SWITCH, TOGGLE ON / OFF
8 1 EA 416873 LAMP, RED
9 1 EA 416874 LAMP, GREEN
2-5
SHEET 2
BI012738
CONTROL, MAST/JACKS
PART OF ASSEMBLY 410208 REVISION -
2-6
SHEET 1
BI012738
CONTROL, MAST/JACKS
PART OF ASSEMBLY 410208 REVISION -

NOTE: ONE SECTION SHOWN
410208 CONTROL, MAST/JACKS

1 1 EA. SECT. V004555 LEVER
2 1 EA. SECT. V004556 BELLOWS
3 1 EA. SECT. V004557 GRIP
4 1 EA. SECT. V004820 LEVER KIT
5 1 EA. SECT. V004558 PLUNGER KIT (Includes seal, plunger guide, o ring & plunger)
6 1 EA. SECT. 86237 SEAL KIT (Not Shown)
2-6
SHEET 2
BI012738
INSULATION KIT, CAB - SPECIAL


439888 INSULATION KIT, CAB - SPECIAL
1 7 EA 439568 INSULATION, SOUND - CAB
2 1 GAL 43620 ADHESIVE
3 1 EA 410934 FLOOR MAT ACOUSTICAL
4 1 EA 410933 FLOOR MAT ACOUSTICAL
2-7
SHEET 1
BI012738
CAB HOSE PLUMBING

ASSEMBLY 428864 REVISION C
11
6 1
9 3
8
2
6 10
2
5
7 4
7 4
2-8
SHEET 1
BI012738
CAB HOSE PLUMBING


428864 CAB HOSE PLUMBING
1 1 EA 408024 HOSE ASSEMBLY (JCAF310-04-32)
3 1 EA 408901 HOSE ASSEMBLY (JCBF310-04-38)
2-8
SHEET 2
BI012738
CAB MODIFICATION, ELECTRIC HAND CONTROLS

5 6
7
2-9
SHEET 1
BI012738
CAB MODIFICATION, ELECTRIC HAND CONTROLS


423814 CAB MODIFICATION, ELECTRIC HAND CONTROLS
2 1 EA 423812 DECAL
5 4 EA 354051 75LM54 CAPSCREW, FLANGED - GR5 (1/4-20UNC, 0.625L)
6 4 EA 42624 WASHER, FLAT (1/4, TYPE A)
7 4 EA 350333 50AW23 NUT, WELD
2-9
SHEET 2
BI012738
ROTARY OPERATOR'S SEAT

5
3
2-10
SHEET 1
BI012738
ROTARY OPERATOR'S SEAT


418652 ROTARY OPERATOR'S SEAT
1 1 EA V009351 VINYL SEAT
2 1 EA V009352 ARMREST KIT
3 1 EA V009353 SWIVEL W/SLIDE SET
4 1 EA 418654 SEAT BELT W/TETHER AND HARDWARE 2-11
5 1 EA 418655 RISER FOR SEAT
6 1 EA 418653 HEADREST FOR SEAT
2-10
SHEET 2
BI012738
SEAT BELT W/TETHER AND HARDWARE

2-11
SHEET 1
BI012738

2-11
SHEET 2
BI012738


418654 SEAT BELT W/TETHER AND HARDWARE
1 1 EA 418654 SEAT BELT W/TETHER AND HARDWARE
2-11
SHEET 3
BI012738
SEAT AIR ACCUMULATOR INSTALLATION

ASSEMBLY 434457 REVISION F
6
5
2-12
SHEET 1
BI012738
SEAT AIR ACCUMULATOR INSTALLATION


434457 SEAT AIR ACCUMULATOR INSTALLATION
1 1 EA 434458 SEAT, AIR ACCUMULATOR KIT
2 1 EA 354235 DRAIN, COCK (1/4)
7 1 EA 438603 HOSE ASSEMBLY (JCAM2T-04-36)
2-12
SHEET 2
BI012738
GLASS INSTALLATION, CAB (TINTED)

5 8 6 8 1 8 9 8
7 8
1 8 1 8 2 8 3 8
4 8
2-13
SHEET 1
BI012738
GLASS INSTALLATION, CAB (TINTED)


428316 GLASS INSTALLATION, CAB (TINTED)
1 3 EA 428317 GLASS (1/4 X 27 1/4 X 35 1/4)
2 1 EA 428318 GLASS (1/4 X 14 1/4 X 35 1/4)
3 1 EA 428319 GLASS (1/4 X 24 1/4 X 27 1/4)
4 1 EA 428320 GLASS (1/4 X 14 1/4 X 22 1/4)
5 1 EA 428321 GLASS (1/4 X 35 1/4 X 37 1/4)
6 1 EA 428322 GLASS (1/4 X 18 1/4 X 37 1/4)
7 1 EA 428323 GLASS (1/4 X 18 1/4 X 20 1/4)
8 87 FT 427115 GASKET, RUBBER (Specify Length needed)
9 1 EA 4436288 GLASS (1/4 X 14 29/32 X 35 1/4)
2-13
SHEET 2
BI012738
HEATER / AIR CONDITIONER INSTALLATION

ASSEMBLY 435130 REVISION H
1
1
39
33
39
1
1
12 13 12 13
33 39
37
1
2-14
SHEET 1
BI012738

10 11 12 14 33 39
47 29
2-14
SHEET 2
BI012738

9 12 13 7
12 13
12 13
7 12 13
2-14
SHEET 3
BI012738

18 16 4 19 15 12
15 12
15 12
19 17
17
19 17 12
4 16 18
17 15 18 16 4
19 17 15 12
1 1
2
17
19 17 12
17
19 17 15 12
17 15
2
2-14
SHEET 4
BI012738

22
22
2-14
SHEET 5
BI012738

2-14
SHEET 6
BI012738

3 3
2-14
SHEET 7
BI012738


435130 HEATER / AIR CONDITIONER INSTALLATION
1 1 EA 425127 HEATER / AIR CONDITIONER PACKAGE LIST 2-15
2 2 EA 435123 V-BELT
3 1 EA 441288 AIR CONDITIONER HOSE KIT 2-20
4 1 EA 435103 BRACKET - A/C AIR COMPRESSOR
7 1 EA 434892 GUARD, BELT
9 1 EA 4266000 MOUNT, GUARD - A/C COMPRESSOR
10 12 EA 56006 WASHER, FLAT (3/8, HARDENED)
13 14 EA 42567 CAPSCREW, HEXHEAD - GR5 (3/8-16UNC, 0.500L)
19 4 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
22 2 EA 57915 SEAL, RESET BUTTON - CIRCUIT BREAKER
29 4 EA 347037 STUD, WELD
30 40 FT 30211 HOSE, HEATER
33 1 EA 426174 INSULATION, A/C UNIT - MOUNT
39 2 EA 426306 SPACER, MOUNT - A/C HEATER - INSIDE CAB
41 2 EA 320176 COUPLING, PIPE (1/2")
42 1 EA 1680127 HARNESS, CIRCUIT BREAKER - A/C 2-20A
48 5 EA 320354 123091 CLAMP, HOSE
2-14
SHEET 8
BI012738
HEATER / AIR CONDITIONER PACKAGE LIST


425127 HEATER / AIR CONDITIONER PACKAGE LIST
1 1 EA V009225 AIR CLEANER ASSEMBLY (A/C-HEATER 2-16
PRESSURIZER PACKAGE)
2 1 EA 408321 CONDENSER, 24V 2-17
3 2 EA 401256 MOUNT KIT, CONDENSER SHOCK
4 1 EA V011833 WALL MOUNT UNIT W/ANGLE LOUVERS 2-18
5 1 EA V009211 BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER 2-19
PACKAGE)
6 1 EA V009235 HOSE, FLEX - 3 INCH x 30 INCH LONG (Blower to
Cab Wall Unit)
7 2 EA 16894 CLAMP, HOSE - 1 7/8 - 3 3/4 INCH (Blower/Cab Wall
Unit)
8 1 EA 401255 COMPRESSOR ASSEMBLY
9 1 EA ------- ADAPTER, AIR OUTLET WELDMENT (REF)
10 2 EA V003843 CHECK VALVE
11 V004501 DRAIN HOSE - 1 @ 3 FT LONG. (Specify Length)
12 2 EA V004502 O-RING (NO. 6)
13 2 EA V004503 O-RING (NO. 8)
14 2 EA V004504 O-RING (NO. 10)
15 1 EA 441268 FITTING - SERVICE PORT (to be installed on
compressor by vendor)
16 1 EA 441269 FITTING - SERVICE PORT (to be installed on
compressor by vendor)
17 1 EA 441270 PLATE, HOLD DOWN (to be installed on compressor
by vendor)
2-15
SHEET 1
BI012738
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)

ASSEMBLY V009225 REVISION -
10
6
7
2-16
SHEET 1
BI012738
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)


NOTE: V009225 DOES NOT INCLUDE ITEMS 9 AND 10
V009225 AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)

1 1 EA ------- AIR CLEANER BODY
2 1 EA 58987 GASKET, BODY OR CUP
3 1 EA V009228 CLAMP
4 1 EA V009230 ELEMENT, PRIMARY - EXTENDED LIFE
5 1 EA V009232 GASKET WASHER
6 1 EA V009231 WING BOLT
7 1 EA V009227 BAFFLE, METAL
8 1 EA V012558 DUST CUP
1 EA V009229 DUST CUP W/VACUATOR VALVE - VERT (Optional - Not Shown)
1 EA 43622 Vacuator Valve (Rubber) - Not Shown
9 1 EA V009236 HOOD (NOTE: Not included w/assembly V009225 - Must order
Separately)
10 1 EA 16895 CLAMP (NOTE: Not included w/assembly V009225 - Must order
Separately)
2-16
SHEET 2
BI012738
CONDENSER, 24V
26
16
24
13 2
15
23
25
1
27
10
4
22 5
7 6
19 20 12 21
8
2-17
SHEET 1
BI012738
CONDENSER, 24V

408321 CONDENSER, 24V
1 1 EA V001504 HOUSING ASSEMBLY
2 1 EA V001509 CONDENSER ASSEMBLY
4 1 EA V003290 MOTOR, 24V
5 1 EA V003291 FAN
6 1 EA V003292 DIODE
7 1 EA V003293 FITTING BRACKET ASSEMBLY
8 1 EA V003294 GUARD, FAN
10 1 EA V001529 CLAMP, HOSE, SINGLE
12 1 EA V001532 RELAY, 24V
13 1 EA V001511 HOSE ASSEMBLY
19 1 EA V001505 BRACKET, MOUNTING
20 1 EA V001506 BRACKET, MOUNTING
21 1 EA V003295 MOUNT, MOTOR
22 1 EA V011308 RETAINER, MOTOR
23 1 EA V001534 BINARY SWITCH ASSEMBLY
24 1 EA V003297 RECEIVER DRIER
25 1 EA V001513 MOISTURE INDICATOR
26 1 EA V001508 BRACKET, DRIER
27 2 EA V001517 RETAINER ASSEMBLY, RUBBER HANDLE
2-17
SHEET 2
BI012738
WALL MOUNT UNIT W/ANGLE LOUVERS

23
24
21 18 19 20
25
22 26
14
4
5 9
10
17 8 11
16 12 13
15
2-18
SHEET 1
BI012738
WALL MOUNT UNIT W/ANGLE LOUVERS


V011833 WALL MOUNT UNIT W/ANGLE LOUVERS
1 1 EA V012033 HOUSING ASSEMBLY
2 1 EA V012034 COVER ASSEMBLY, CORE
3 1 EA V011325 THERMOSTAT
4 1 EA V012035 RETAINER, CORE
5 1 EA V012036 RETAINER, MOTOR
6 1 EA V012037 HEATER CORE ASSEMBLY
7 1 EA V012038 EVAPORATOR CORE ASSEMBLY
8 1 EA V012051 BLOWER ASSEMBLY
9 1 EA V012052 BLOWER ASSEMBLY
10 2 EA V012039 ENTRY RING
11 2 EA V012040 BLOWER WHEEL
13 1 EA V012041 MOTOR, 24 V
14 1 EA V011329 RESISTOR, SPEED CONTROL
15 1 EA V012042 VALVE, WATER - CABLE OPERATED
16 1 EA V011328 VALVE, EXPANSION
17 1 EA V012043 ELEMENT, AIR FILTER
19 1 EA V012044 PLENUM ASSEMBLY, CONTROL PANEL - 24V
20 1 EA V012045 WRAP ASSEMBLY, PLENUM
21 4 EA V012046 AIR DIFFUSER ASSEMBLY
22 2 EA V012047 ROTARY ACTUATOR ASSEMBLY
24 1 EA V012048 SWITCH, MODE - OFF/ON/ON - 24V
25 1 EA V012049 SWITCH, RCKR - FAN - ON/ON/ON
26 2 EA V012050 KNOB, CONTROL - DEEP RECESS
2 EA V014809 CABLE, CONTROL - FOR WATER VALVE AND FRESH AIR DUCT
(NOT SHOWN)
2-18
SHEET 2
BI012738
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)

1
4
2
11
3
10 5
9 7
12 14
2-19
SHEET 1
BI012738
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)


V009211 BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)
1 1 EA V009212 BLOWER HOUSING ASSEMBLY
2 1 EA V009213 MOUNT ASSEMBLY, MOTOR (See Note)
3 8 EA V009214 SCREW, METRIC
4 1 EA V009215 BLOWER WHEEL (STEEL)
5 1 EA V009216 CLAMP, MOTOR
6 1 EA V009217 MOTOR, 24V
7 1 EA V009221 SEALANT, HEAT RESISTANT (See Note)
8 2 EA V009218 NUT
9 1 EA V009219 CLAMP, BLOWER MOUNT
10 1 EA V009220 MOUNT ASSEMBLY, BLOWER (See Note)
11 1 EA ------- LABEL, QUALITY AUDITED
12 1 EA V009222 GASKET, ENTRY RING
14 1 EA V009223 GASKET, PRESSURIZER - MOTOR
NOTE: Apply heat resistant sealant (Part No. V009221) around 5.38 dia
hole on blower housing assembly (both sides) prior to screwing on item 2
motor mount assembly & item 10 blower mount assembly.
2-19
SHEET 2
BI012738
AIR CONDITIONER HOSE KIT

2-20
SHEET 1
BI012738
AIR CONDITIONER HOSE KIT


441288 AIR CONDITIONER HOSE KIT
1 1 EA 426322 HOSE ASSEMBLY (5/16 x 44) - INSIDE CAB, A/C UNIT
2 1 EA 426323 HOSE ASSEMBLY (1/2 x 44) - INSIDE CAB, A/C UNIT
3 1 EA 441271 HOSE ASSEMBLY (1/2 x 369) - A/C/HEATER UNIT
4 1 EA 441272 HOSE ASSEMBLY (13/32 x 330) - A/C/HEATER UNIT
5 1 EA 426326 HOSE ASSEMBLY (5/16 x 222) - CAB A/C
2-20
SHEET 2
BI012738
HARNESS, CIRCUIT BREAKER - A/C

2-20A
SHEET 1
BI012738
HARNESS, CIRCUIT BREAKER - A/C


1680127 HARNESS, CIRCUIT BREAKER - A/C
1 * FT 76164 WIRE, 12GA - THHN RED (*Specify length 9.917)
2 * FT 35675 WIRE, #14 AWG, MTW, RED STRANDED (*Specify length 7.083)
3 5 FT 344930 LOOM 3/8" CORGTD SPLIT NYLON
4 * FT 344929 LOOM, CORGTD SPLIT NYLON, .25 ID (*Specify length 1.750)
5 1 EA 57913 BREAKER, CIRCUIT, SINGLE POLL 15 AMP
6 1 EA 69681 BREAKER, CIRCUIT 10 AMP
7 1 EA 45251 TERM, RING - 12/10 AWG - 5/16 STUD - INSUL - SLDR
2-20A
SHEET 2
BI012738
WINDOW SHADE INSTALLATION (OPERATOR'S CAB)

6 6 6
1 1
3
2
6
6
6 4
6
6 6
2-21
SHEET 1
BI012738
WINDOW SHADE INSTALLATION (OPERATOR'S CAB)


412768 WINDOW SHADE INSTALLATION (OPERATOR'S CAB)
1 3 EA 412745 SHADE, WINDOW - 29 X 36
2 1 EA 412743 SHADE, WINDOW - 29 X 25
3 1 EA 412744 SHADE, WINDOW - 16 X 36
4 1 EA 412763 SHADE, WINDOW - 37 X 38
6 24 EA 319912 SCREW, MACHINE - ROUND HEAD SLOT
2-21
SHEET 2
BI012738
SECTION 3 - MAINFRAME / CRAWLER

MAINFRAME / CRAWLER ASSEMBLY 1530788 3-1
UNDERCARRIAGE ASSEMBLY 1510328 3-2
IDLER ASSEMBLY W/SLIDE BAR V007359 3-3
FINAL DRIVE ASSEMBLY WITH MOTOR, TRACK V012684 3-4
SPRING GROUP - UNDERCARRIAGE 1528462 3-4A
ROCK GUARD COMPLETE (FRONT AND REAR) 1509250 3-5
ROCK GUARD COMPLETE (MIDDLE) 1509252 3-6
TRACK ASSEMBLY W/SHOES, 55 LINKS 1528441 3-7
TRACK CHAIN ASSEMBLY 1509119 3-8
MAINFRAME WELDMENT 432850 3-9
FLOOR COVERING DUST SEALS 410771 3-10
CYLINDER, MAST ELEVATE 415913 3-11
MANIFOLD INSTALLATION, SUCTION 416568 3-12
VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR 435479 3-13
DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) 84242 3-14
MANIFOLD W/ATTACHMENTS (RETURN) 411957 3-15
MANIFOLD W/ATTACHMENTS (CASE DRAIN) 434216 3-16
MANIFOLD, PRESSURE W/ATTACHMENTS 428917 3-17
VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS 1522945 3-18
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS 437664 3-19
VALVE ASSEMBLY W/ATTACHMENTS, VIEWING DR/DUST 416698 3-20
CURT/MAIN AIR
VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST 416699 3-21
CURT/MAIN AIR
HARNESS, CONNECTOR - LIGHTED 1511107 3-21A
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION 411582 3-22
W/ATTACHMENTS
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS 410089 3-23
ATTACHMENTS
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT 428764 3-24
OPERATED
PILOT CONTROL MANIFOLD ASSEMBLY 426787 3-25
VALVE ASSEMBLY, SELECTOR PULLDOWN 4086602 3-26
VALVE ASSEMBLY - BRAKE SOLENOID 433410 3-27
FUEL TANK INSTALLATION 416077 3-28
JACK CYLINDER ASSEMBLY - 60" 1510327 3-29
CYLINDER ASSEMBLY, JACK 1499027 3-30
VIEWING HATCH, DRILL DECK 431252 3-31
HYDRAULIC CYLINDER 439628 3-32
VIEWING HATCH PLUMBING 432029 3-33
SECT3
SHEET 1
BI012738
MAINFRAME / CRAWLER ASSEMBLY

58
83 66 11
10 81
94 95
81 83 58
29 27 8 62 26
90
26 25 94 95
2 62 49
67
57 12 11
21
95 94 19 6 58
20 15 52 59 67
81 83
54 60
32
68 32
69
23 1
70
71 55
60
3-1
SHEET 1
BI012738

10
58 58
81 83 81 83
17 28 61
17 28 61 17 28 61 17 28 61
52 58 64 52 58 64 52 58 64 52 58 64
10 11
3-1
SHEET 2
BI012738

15 29 33
6 6
46 38 38 46
16 29 33
43
22 18
51 63 14
32 32
59 103 53 59 53 59 3
32 13 113
104105
52 58 64
52 58 64
9
68 69 70 71
9
3-1
SHEET 3
BI012738

113
42
45
44 39
39
43
34
35
77 77
36 36
114 114
115 115
116 116
40 37 37 40
3-1
SHEET 4
BI012738

19 19
24 50 62
31 48 56 30 47 56
20
65
99
98
100
21
93 7 25 49 57
27
78
78
78
3-1
SHEET 5
BI012738

6
4
3-1
SHEET 6
BI012738

110
106 112
107
111
52 64
109
3-1
SHEET 7
BI012738

3-1
SHEET 8
BI012738


1530788 MAINFRAME / CRAWLER ASSEMBLY
1 1 EA 1510328 UNDERCARRIAGE ASSEMBLY 3-2
2 1 EA 432850 MAINFRAME WELDMENT 3-9
3 1 EA 406684 AXLE, FRONT
4 1 EA 425743 REST, WELDMENT - MAST
5 1 EA 410771 FLOOR COVERING DUST SEALS 3-10
6 2 EA 415913 CYLINDER, MAST ELEVATE 3-11
7 1 EA 416568 MANIFOLD INSTALLATION, SUCTION 3-12
8 1 EA 435479 VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR 3-13
9 1 EA 70048 BOX, TOOL
10 1 EA 87199 CABLE STEP, CAB
11 2 EA 87198 CABLE STEP, FRONT
12 1 EA 434319 WALKWAY, CAB - RH - FRONT DECK
13 1 EA 410565 PIN, AXLE - FRONT - CENTER
14 2 EA 84509 PIN, FRONT AXLE
15 2 EA 4325352 PIN, CYLINDER - MAST ELEVATE - UPPER
16 2 EA 4318108 PIN, CYLINDER - MAST ELEVATE - LOWER
17 6 EA 81025 PIN, QUICK RELEASE - RING GRIP
18 2 EA 63598 BEARING, SPHERICAL
19 2 EA 416165 BUSHING, MAST - PIVOT
20 1 EA 411957 MANIFOLD W/ATTACHMENTS (RETURN) 3-15
21 1 EA 434216 MANIFOLD W/ATTACHMENTS (CASE DRAIN) 3-16
22 4 EA 84513 TUBE, ROUND
23 2 EA 416166 CAP, AXLE - REAR
24 1 EA 428917 MANIFOLD, PRESSURE W/ATTACHMENTS 3-17
25 1 EA 1522945 VALVE ASSEMBLY, JACKS/MAST CONTROL 3-18
W/ATTACHMENTS
26 2 EA 326084 ALARM, BACKUP
27 2 EA 4144171 COVER, TRACK GREASE ACCESS
28 3 FT 77784 CHAIN, SASH
29 8 EA 4318107 BOLT, SQUARE HEAD - GR8 (3/4-10, 5.00L DRILLED)
30 1 EA 416698 VALVE ASSEMBLY W/ATTACHMENTS, VIEWING 3-20
DR/DUST CURT/MAIN AIR
31 1 EA 411582 VALVE ASSEMBLY, DUST COLLECTOR/WATER 3-22
INJECTION W/ATTACHMENTS
32 7 EA 5929 FITTING, GREASE
33 8 EA 6242 PIN, COTTER (3/16 X 1.25)
34 1 EA 41004-050 ADAPTER, STRAIGHT
35 1 EA 71364 ADAPTER, TEE - SWIVEL
36 4 EA 332710 ADAPTER, SPLIT FLANGE KIT
37 2 EA 45301 ADAPTER, ELBOW - 90 DEG
43 3 EA 38689 ADAPTER, TEE
44 1 EA 46402-050 ADAPTER, RUN TEE
3-1
SHEET 9
BI012738


54 16 EA 42750 CAPSCREW, HEX HEAD - GR8 (1-8UNC, 2.50L)
56 6 EA 6002-050 WASHER, LOCK (5/16, SPRING)
59 4 EA 438683 WASHER, NORD-LOCK (1/2")
60 22 EA 55785 WASHER, FLAT (1.00, HARDENED)
63 2 EA 42644-050 NUT, LOCK (7/16-14UNC, ELASTIC COLLAR)
65 1 EA 428764 VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - 3-24
VENTED - PILOT OPERATED
66 1 EA 434037 WALKWAY, LH FRONT DECK
67 1 EA 432843 WALKWAY, RH FRONT DECK
68 1 EA 405978 CAB DOOR BUMPER
70 1 EA 7972 NUT, LOCK (3/8-16UNC)
71 1 EA 5988 CAPSCREW, HEX HEAD (3/8-16UNC, 1.250L)
75 5 FT 423157 SEAL, RUBBER STRIP
78 5 FT 423157 SEAL, RUBBER STRIP
81 6 EA 424765 HANDRAIL, LADDER - REAR
90 1 EA 4086602 VALVE ASSEMBLY, SELECTOR PULLDOWN 3-26
98 6 EA 428771 BAR, THREADED (7/16-14UNC, 8.50L)
99 12 EA 5998 NUT, HEX - GR5 (7/16-14UNC)
103 2 EA 430888 RETAINER, AXLE PIN
104 2 FT 37946-050 WIRE, SAFETY
105 4 EA 38323 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC 1.250
DR)
106 8 EA 95323 MOUNT, CAB
107 8 EA 42630-050 WASHER, FLAT (3/4, TYPE A)
109 2 EA 410314 BRACE, CAB EXTENSION
112 8 EA 416995 SPACER, CAB MOUNT
113 1 EA 433410 VALVE ASSEMBLY - BRAKE SOLENOID 3-27
3-1
SHEET 10
BI012738


REF 418451 PROPEL PLUMBING 8-6
3-1
SHEET 11
BI012738
UNDERCARRIAGE ASSEMBLY
31 6
26 25
18
17
2 7 13 15 5
10 27 28 11 24 29
26
3-2
SHEET 1
BI012738
4 22 23 1
8 9 9 8
21 19 3 21 20
12
30
3-2
SHEET 2
BI012738
16 17
14 15
3-2
SHEET 3
BI012738

1510328 UNDERCARRIAGE ASSEMBLY
1 1 EA 1528450 CRAWLER CARRIAGE, L. H.
1 EA 1528461 CRAWLER CARRIAGE, R. H.
2 1 EA SIDE V007359 IDLER ASSEMBLY W/SLIDE BAR 3-3
3 10 EA SIDE 1509118 ROLLER, TRACK
4 2 EA SIDE V012762 ROLLER, CARRIER
5 1 EA SIDE V012684 FINAL DRIVE ASSEMBLY WITH MOTOR, TRACK 3-4
6 1 EA SIDE V015420 SPROCKET
7 1 EA SIDE 1528462 SPRING GROUP - UNDERCARRIAGE
V007391 replacement outer o-ring
V007360 replacement inner o-ring
4158274 replacement back-up ring
4159209 replacement grease piston
8 2 EA SIDE 1509250 ROCK GUARD COMPLETE (FRONT AND REAR) 3-5
9 2 EA SIDE 1509252 ROCK GUARD COMPLETE (MIDDLE) 3-6
10 1 EA SIDE 1528441 TRACK ASSEMBLY W/SHOES, 55 LINKS 3-7
11 1 EA SIDE 1528463 COVER PLATE, MOTOR
12 2 EA SIDE V015387 COVER PLATE, ADJUSTER
13 1 EA SIDE V014664 FITTING, GREASE - ADJUSTER
14 1 EA SIDE V005023 FITTING, GREASE - PIVOT TUBE
15 2 EA SIDE V005732 SEAL, FITTING
16 1 EA SIDE V015390 HOSE, PIVOT TUBE
17 2 EA SIDE V015389 FITTING, ADAPTOR
18 1 EA SIDE 1528464 PLATE, SLIDER
19 40 EA SIDE V015377 BOLT, HEX HEAD
20 28 EA SIDE 1528465 BOLT, HEX HEAD
21 68 EA SIDE V015424 WASHER, NORD-LOCK
23 8 EA SIDE V008818 WASHER
31 3 EA SIDE 1528468 BOLT, COUNTERSUNK HEAD
3-2
SHEET 4
BI012738
IDLER ASSEMBLY W/SLIDE BAR

9 12
13
10
12 13
11
11
8
9
7 6
16
12
8
12
3-3
SHEET 1
BI012738
IDLER ASSEMBLY W/SLIDE BAR


V007359 IDLER ASSEMBLY W/SLIDE BAR
6 1 EA V007381 IDLER W/BUSHING
7 1 EA V007382 IDLER
8 2 EA V007383 BUSHING
9 2 EA V007384 BRACKET
10 1 EA V007385 SHAFT
11 2 EA V007386 SEAL
12 2 EA V007387 PIN, SPRING
13 2 EA V007388 O-RING
16 1 EA V008514 PLUG
3-3
SHEET 2
BI012738
FINAL DRIVE ASSEMBLY W/MOTOR, TRACK

4
5
6
7
10
8 11
12 13
14
1 2 3 21 22 23
9
15 25
16 26
27
18 28
19 29
20
17
24
30
3-4
SHEET 1
BI012738

31
33
34
36 35
38
39
32
41
42
37
35
45
40
46
41
43
44
3-4
SHEET 2
BI012738

48 47
49 50
51 52
53 54
55
56
57
58 59
60 61
3-4
SHEET 3
BI012738


V012684 FINAL DRIVE ASSEMBLY WITH MOTOR, TRACK
V014385 FINAL DRIVE LESS MOTOR
1 1 EA V012717 O-RING
2 1 EA V012718 HOLLOW WHEEL
3 2 EA V012719 SCREW, CYLINDER HEAD
4 1 EA V012720 CARRIER, PLANETARY KIT (includes items 5-8)
5 1 EA ------- BEAM
6 1 EA V012722 DISK/WASHER
7 5 EA V012721 GEAR, SPUR
8 5 EA V010435 CIRCLIP
11 1 EA ------- PLANETARY HOLDER
12 3 EA ------- GEAR, SPUR
13 1 EA ------- DISK/WASHER
16 1 EA V012726 GEAR, PINION
18 1 EA ------- PLANETARY HOLDER
19 3 EA ------- GEAR, SPUR
20 3 EA ------- PIN
22 1 EA V012729 O-RING
23 1 EA V012730 COVER
24 12 EA V007189 SCREW, CYLINDER HEAD
25 2 EA V008872 PLUG, SCREW
26 1 EA V012731 O-RING
27 1 EA V012732 FLANGE
29 1 EA V012733 CLAW CLUTCH
30 6 EA V010471 SCREW
31 1 EA V012734 MOTOR
V001585 shaft seal
32 2 EA V010460 SCREW
33 1 EA V012735 O-RING
34 1 EA ------- BEAM
35 3 EA V010458 O-RING
36 1 EA V010459 VALVE
37 2 EA V010457 PLUG, SCREW
38 1 EA V012736 O-RING
39 1 EA V010455 O-RING
40 1 EA V012737 SEAL, DUO-CONE
41 2 EA V012738 BEARING, ROLLER
42 1 EA ------- HUB
43 1 EA V012739 RING, ADJUSTING
46 1 EA V012742 NUT
47 1 EA V012743 BRAKE KIT (includes items 48-61)
3-4
SHEET 4
BI012738


48 1 EA V012744 COVER, CYLINDER
49 14 EA V012745 SPRING, PRESSURE
50 14 EA V012746 SPRING, PRESSURE
51 1 EA V012747 PISTON
52 1 EA V012748 GASKET, PISTON
53 1 EA V012749 GASKET, PISTON
54 2 EA V012750 BODY, OUTER
55 10 EA V012751 INNER DISC
56 11 EA V012752 OUTER DISC
57 1 EA V010465 BODY, INNER
58 1 V012753 BALL BEARING
60 1 EA V010461 RING
3-4
SHEET 5
BI012738
SPRING GROUP - UNDERCARRIAGE

1 3 5 2 7 8 6 4
3-4A
SHEET 1
BI012738
SPRING GROUP - UNDERCARRIAGE


1528462 SPRING GROUP - UNDERCARRIAGE
1 1 EA ------- YOKE
2 1 EA 4334115 CYLINDER
3 1 EA ------- TENSION ROD
4 1 EA 4159209 PISTON
5 1 EA ------- SPRING
6 1 EA V007391 SEAL
7 1 EA V007392 SEAL
8 1 EA 4158274 BACKUP RING
3-4A
SHEET 2
BI012738
ROCK GUARD COMPLETE (FRONT AND REAR)

1 3 4
3-5
SHEET 1
BI012738
ROCK GUARD COMPLETE (FRONT AND REAR)


1509250 ROCK GUARD COMPLETE (FRONT AND REAR)
1 2 EA ------- ROCK GUARD, HALF
2 2 EA 1528379 TUBE, SPACER
4 8 EA V015419 BOLT, HEX HEAD
3-5
SHEET 2
BI012738
ROCK GUARD COMPLETE (MIDDLE)

4 5
3-6
SHEET 1
BI012738
ROCK GUARD COMPLETE (MIDDLE)


1509252 ROCK GUARD COMPLETE (MIDDLE)
1 1 EA ------- ROCK GUARD, RH
2 1 EA ------- ROCK GUARD, LH
3 3 EA 1528379 SPACER
4 12 EA V015419 BOLT, HEX HEAD
3-6
SHEET 2
BI012738
TRACK ASSEMBLY W/SHOES, 55 LINKS

2 3
1 4
3-7
SHEET 1
BI012738
TRACK ASSEMBLY W/SHOES, 55 LINKS


1 EA 1528441 TRACK ASSEMBLY W/SHOES, 55 LINKS (ITEMS 1 - 4)
1 EA 1509119 TRACK CHAIN ASSEMBLY, 54 LINKS (ITEM 4) 3-8
1 220 EA 1528442 NUT, TRACK SHOE

2 220 EA 1528380 BOLT, TRACK SHOE
3 55 EA 1509249 SHOE, TRIPLE GROUSER
4 1 EA 1509119 TRACK CHAIN ASSEMBLY 3-8
3-7
SHEET 2
BI012738
TRACK CHAIN ASSEMBLY

6
7
10
2 5
11
8 4 3
3-8
SHEET 1
BI012738
TRACK CHAIN ASSEMBLY


1509119 TRACK CHAIN ASSEMBLY
1 54 EA 1509120 LINK, RH
2 54 EA 1509241 LINK, LH
3 54 EA 1509244 BUSHING, TRACK
4 54 EA 1509245 PIN, TRACK
5 1 EA 1509246 BUSHING, MASTER
6 1 EA 1528448 PIN, MASTER
7 2 EA 1528447 SPACER
8 108 EA 1509248 SEAL WASHER
9 1 EA 1509242 LINK, RH - MASTER
10 1 EA 1509243 LINK, LH. - MASTER
11 1 EA 1528446 PIN, TRACK
1528449 FOR PIN AND BUSHING GROUP ONLY ( ITEMS 3, 4, 5 AND 8)

1509247 FOR PIN MASTER COMPLETE ONLY (ITEMS 6, 7 AND 11)
3-8
SHEET 2
BI012738
MAINFRAME WELDMENT
ASSEMBLY 432850 REVISION Q
21 4
14
18 17 9
20
19
7
3 14 5
1 17
3-9
SHEET 1
BI012738
MAINFRAME WELDMENT
7 19 18
23 23
15
3-9
SHEET 2
BI012738
MAINFRAME WELDMENT
1
17
10
24 24
3 5
3-9
SHEET 3
BI012738
MAINFRAME WELDMENT

432850 MAINFRAME WELDMENT
1 1 EA 428469 MAINFRAME WELDMENT
2 1 EA 1490330 DECK - CAB/DRILL - WELDMENT
3 1 EA 432851 WALKWAY, RH
4 1 EA 432852 WALKWAY, LH
5 1 EA 1618506 HANDRAIL - FRONT DECK
7 1 EA 442224 HANDRAIL - FRONT DECK
9 1 EA 416283 GRATING - FRONT DECK
10 1 EA 416275 TUBE, FRONT DECK
14 4 EA 416284 COVER, GRATING
15 1 EA 410556 DECK, REAR DUST SEAL
17 1 EA 437563 WELDMENT, MAST REST
18 1 EA 1498362 COVER, PLATE
19 1 EA 1498367 COVER, PLATE
20 1 EA 412204 BRACKET, HOSE
21 1 EA 4002717 PLATE, WALKWAY WIRE COVER
23 10 EA 4279485 DETAIL, BAR - SQUARE
24 2 EA 4310201 PLATE, MOUNTING - MAST REST
3-9
SHEET 4
BI012738
FLOOR COVERING DUST SEALS

5
2
1
6
4
3 1 2
5 6
3-10
SHEET 1
BI012738
FLOOR COVERING DUST SEALS


410771 FLOOR COVERING DUST SEALS
1 2 EA 410772 SEAL, DUST
2 2 EA 410773 COVER, DUST SEAL
3 1 EA 410774 COVER, DUST SEAL
4 1 EA 410775 SEAL DUST
3-10
SHEET 2
BI012738
CYLINDER, MAST ELEVATE

11
18
7 5
3 4 19
17 16 15
14
8
6
2
1 20
10 12
3-11
SHEET 1
BI012738
CYLINDER, MAST ELEVATE


415913 CYLINDER, MAST ELEVATE
1 1 EA ------- WIPER
2 1 EA ------- SEAL
3 1 EA ------- O-RING
4 1 EA ------- BACKUP
5 1 EA ------- SEAL
6 1 EA V005386 O-RING
7 1 EA ------- WEAR RING
9 1 EA 4296842 SEAL KIT, CYLINDER ASSEMBLY (CONSISTS OF ITEMS 1 THRU 8)
10 1 EA V004540 LOCKNUT
11 1 EA V007069 SETSCREW
12 2 EA ------- LUBE FITTING
13 2 EA ------- PLUG, PORT (Shipping) Not Shown
14 2 EA V007070 PLUG, PORT (Steel)
15 2 EA V007079 VALVE, COUNTERBALANCE
16 1 EA V007080 TUBE ASSEMBLY
17 1 EA V007081 ROD ASSEMBLY
19 1 EA V007083 HEAD
3-11
SHEET 2
BI012738
MANIFOLD INSTALLATION, SUCTION

1
2
4
3
2 18 19
16 17 4
22 21
23
20
18 19
6 7
17 16
6 7
8 9 5
15
10 11 12 13 14
3-12
SHEET 1
BI012738
MANIFOLD INSTALLATION, SUCTION


416568 MANIFOLD INSTALLATION, SUCTION
1 1 EA 416567 MANIFOLD ASSEMBLY, SUCTION
2 1 EA 1471942 NIPPLE, PIPE
3 1 EA 67973 COUPLING, 4 INCH
87855 Gasket, Coupling
5 1 EA 8295 PLUG, SQUARE HEAD
11 1 EA 34727 VALVE, SHUTOFF - BALL TYPE
13 1 EA 403287 MOUNT, DRAIN
14 1 EA 39870 ADAPTER, HEX CAP NUT
17 1 EA 56439 ADAPTER. NUT HEX CAP
18 1 EA 439364 REDUCER, BELL
20 1 EA 442184-052 HOSE ASSEMBLY (JCAG1H-24-38)
21 1 EA 4291982 HOSE ASSEMBLY (JCAG1H-32-20)
22 1 EA 4291984 HOSE ASSEMBLY (GMV-48-24)
23 2 EA 34927 CLAMP, HOSE (3.5 DIA)
3-12
SHEET 2
BI012738
VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR

6 7 8 2
9 9
2
9
6 7 8
9
10
10
5
4
5
4
2
9
9
1
3-13
SHEET 1
BI012738
VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR


435479 VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR
1 1 EA 84242 DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) 3-14
3-13
SHEET 2
BI012738
DIVERTER VALVE ASSEMBLY (2 POS/6 WAY)

5
4
3
1
10
11
9
6
5
8
3-14
SHEET 1
BI012738

3-14
SHEET 2
BI012738


84242 DIVERTER VALVE ASSEMBLY (2 POS/6 WAY)
1 1 EA V001391 PLUG
2 2 EA V001392 CAPSCREW
3 1 EA V001393 RING, SQUARE CUT
4 1 EA V001394 COVER
5 2 EA V001395 O-RING
6 2 EA V001396 COLLAR, SPRING
7 1 EA V001397 SPRING
8 1 EA V001398 RETAINING RING
9 1 EA V001399 SNAP RING
10 1 EA V001400 COVER
3-14
SHEET 3
BI012738
MANIFOLD W/ATTACHMENTS (RETURN)

18 2
20 16 5
19 22
9 9 11 11 10
9 13 17
7 7 8 8 8 21
1
18 2
3
19 22
20 16 5 17 14 6
4
3-15
SHEET 1
BI012738
MANIFOLD W/ATTACHMENTS (RETURN)


411957 MANIFOLD W/ATTACHMENTS (RETURN)
1 1 EA 401065 MANIFOLD LESS ATTACHMENTS
2 1 EA 411272 ADAPTER, HYDRAULIC
3 1 EA 401554 PLUG, BOSS - O-RING
7 3 EA 83731 ADAPTER, REDUCER
14 4 EA 6293 NUT, LOCK (1/4-20UNC)
18 1 EA 89007 ADAPTER, RUN - TEE
20 1 EA 86251 ADAPTER, ELBOW
22 1 EA 348375 ADAPTER, RUN - TEE
3-15
SHEET 2
BI012738
MANIFOLD W/ATTACHMENTS (CASE DRAIN)

15
8 7 1
3 7 7 7 7
5
13 14
3-16
SHEET 1
BI012738

17
16
16
6 2
11
10
3-16
SHEET 2
BI012738


434216 MANIFOLD W/ATTACHMENTS (CASE DRAIN)
1 1 EA 401065 MANIFOLD LESS ATTACHMENTS
3 1 EA 401554 PLUG
5 1 EA 38061 ADAPTER, PLUG
10 5 EA 57728 ADAPTER, SWIVEL
15 1 EA 43148 FITTING, HYDRAULIC
3-16
SHEET 3
BI012738
MANIFOLD, PRESSURE W/ATTACHMENTS

6 1
16
11
9 10 4 3
8
13
15
14
5 5 2 12
7
3-17
SHEET 1
BI012738
MANIFOLD, PRESSURE W/ATTACHMENTS


428917 MANIFOLD, PRESSURE W/ATTACHMENTS
2 1 EA 47025 ADAPTER,TEE
8 1 EA 83074 FITTING, HYDRAULIC - 90 DEG
10 1 EA 333017 1412986 MANIFOLD, HYDRAULIC
11 1 EA 427241 VALVE, PRIORITY FLOW CONTROL
4248662 Cartridge
13 1 EA 410602 VALVE, RELIEF - LOW FLOW
3-17
SHEET 2
BI012738
VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS

2 4
10
2 6
9 9
8 3 2
7
1 5
3-18
SHEET 1
BI012738
VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS


1522945 VALVE ASSEMBLY, JACKS/MAST CONTROL
W/ATTACHMENTS
10 1 EA 437664 VALVE ASSEMBLY, JACKS/MAST CONTROL LESS 3-19
ATTACHMENTS
3-18
SHEET 2
BI012738
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS

17 1A 1A 1A 1A 16
3-19
SHEET 1
BI012738

1A
15
9
8
7 5
6
5 6
1 7
15
9
10 10
3
12
13
14 2
11
10
4
10
3 8
3-19
SHEET 2
BI012738


437664 VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS
1A 4 EA. 1573117 VALVE SECTION
1 1 EA. 1573141 SPOOL
2 1 EA. ------- SPOOL, HOUSING
3 2 EA. ------- PLUG
4 1 EA. 1573142 SPOOL, COMPENSATOR
5 2 EA. ------- SEAT, SPRING
6 2 EA. 1573144 SPRING
7 2 EA. 1573145 O-RING
8 2 EA. ------- END CAP, SPOOL
9 4 EA. ------- CAPSCREW, SOCKET HEAD
10 4 EA. 1573146 O-RING
11 1 EA. 1573147 O-RING
12 1 EA. 1573148 O-RING
13 1 EA. 1573143 CHECK VALVE, POPPET
14 1 EA. 1573149 SPRING
15 2 EA. ------- PLUG
16 1 EA. 1573118 INLET SECTION
17 1 EA. 1573119 OUTLET SECTION
18 1 EA. 1573120 TIEBOLT KIT (Includes shims, o-rings, tiebolts, nuts & lockwashers
3-19
SHEET 3
BI012738
VALVE ASSEMBLY W/ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR

6 6
4 3
3-20
SHEET 1
BI012738
VALVE ASSEMBLY W/ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR


416698 VALVE ASSEMBLY W/ATTACHMENTS, VIEWING
DR/DUST CURT/MAIN AIR
1 1 EA 416699 VALVE ASSEMBLY LESS ATTACHMENTS, 3-21
VIEWING DR/DUST CURT/MAIN AIR
6 2 EA 80190 ADAPTER, PLUG - STRAIGHT
7 6 EA 1511107 HARNESS, CONNECTOR - LIGHTED 3-21A
3-20
SHEET 2
BI012738
VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR

1 1 1
3-21
SHEET 1
BI012738
VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR


416699 VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST
CURT/MAIN AIR
1 3 EA. 413252 VALVE SPOOL SECTION
2 EA. SECT. V002453 Coil, 24V
1 EA. SOL. V004731 Seal Kit, Solenoid (End Cap & O-Ring)
1 EA. SECT. V001985 Seal Kit, Valve Section
2 1 EA. V004733 MANIFOLD
3 3 EA. 412888 VALVE, CHECK W/BOLTS
1 EA. SECT. V005835 Cartridge
1 EA. SECT. V001458 Seal Kit, Cartridge
3-21
SHEET 2
BI012738
HARNESS, CONNECTOR - LIGHTED

4 3 2
1
3-21A
SHEET 1
BI012738
HARNESS, CONNECTOR - LIGHTED


1511107 HARNESS, CONNECTOR - LIGHTED
1 1 EA 402620 CONNECTOR, LIGHTED
2 2 EA 416651 CONTACT, ELECTRICAL - GOLD PLATED SOCKET
3 1 EA 416859 CONNECTOR, ELECTRICAL - PLUG
4 1 EA 416861 CONNECTOR, ELECTRICAL - WEDGELOCK
3-21A
SHEET 2
BI012738
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS

ASSEMBLY 411582 REVISION I
10
6 3 8
9 9
2
2 6 8
3
1
3-22
SHEET 1
BI012738
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS


411582 VALVE ASSEMBLY, DUST COLLECTOR/WATER
INJECTION W/ATTACHMENTS
1 1 EA 410089 VALVE ASSEMBLY, DUST COLLECTOR/WATER 3-23
INJECTION LESS ATTACHMENTS
3-22
SHEET 2
BI012738
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS

2 3
3-23
SHEET 1
BI012738
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS


1 410089 VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION
LESS ATTACHMENTS
1 1 EA. V005591 VALVE SECTION
1 EA. V002191 Seal Kit, Valve Section
1 EA. V002454 Coil, 24V - Solenoid (Req's 2 per Valve Section)
2 1 EA. V004730 MANIFOLD, VALVE SECTION
3 1 EA. V004727 CARTRIDGE, RELIEF
1 EA. V004732 Seal Kit, Cartridge
3-23
SHEET 2
BI012738
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT OPERATED

3
2 2
4 7 4
4 2
4
2 2 7
2 4 1 4
2 4
2
2
4 2
7
2
2 2
7
4
5 6
3-24
SHEET 1
BI012738
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT OPERATED


428764 VALVE ASSEMBLY W/ATTACHMENTS, RELIEF -
VENTED - PILOT OPERATED
1 1 EA 426787 PILOT CONTROL MANIFOLD ASSEMBLY 3-25
4 25 EA 56439 ADAPTER, NUT HEX CAP NUT
3-24
SHEET 2
BI012738
PILOT CONTROL MANIFOLD ASSEMBLY

3-25
SHEET 1
BI012738

3-25
SHEET 2
BI012738

ITEM PART NO. DESCRIPTION

426787 PILOT CONTROL MANIFOLD ASSEMBLY
V01 344008 VALVE, SHUTTLE
V02 84241 PULLDOWN, AUTO - PRESSURE REDUCING
V03 V010525 VALVE, 3-WAY PILOT (PULLDOWN)
V04 411774 VALVE, RELIEF - VENTED (PULLDOWN)
V05 V010518 CARTRIDGE, VALVE (PULLDOWN)
V06 96885 VALVE, RELIEF (PULLDOWN)
V07 V010525 VALVE, 3-WAY PILOT (ROTATION)
V08 411774 VALVE, RELIEF - VENTED (ROTATION)
V09 V010518 CARTRIDGE, VALVE (ROTATION)
V10 96885 VALVE, RELIEF (ROTATION)
V11 V010525 VALVE, 3-WAY PILOT (AUX. PRIORITY)
V12 344008 VALVE, SHUTTLE
V13 96885 VALVE, RELIEF (PULLDOWN)
V14 410280 PULLDOWN (OFF= DRILL, ON= CAROUSEL
V15 410280 AUX. PRIORITY (OFF=FAN FULL, ON= FAN RESTRICTED)
V16 410280 DRILL/TRAM INTERLOCK (OFF=TRAM, ON= DRILL)
V17 410574 DRILL/TRAM (OFF= TRAM, ON=DRILL)
V18 410280 AUTO - PULLDOWN (OFF=MANUAL, ON=AUTO)
V19 410280 SET-UP INTERLOCK (OFF=JACKS/MAST, ON=N'LOCK)
V20 410280 START UNLOADER (OFF=LOAD, ON=LOAD)
3-25
SHEET 3
BI012738
VALVE ASSEMBLY, SELECTOR PULLDOWN

2
8
2
11 7 6
9 2
10
5
3
2
4
9
3-26
SHEET 1
BI012738
VALVE ASSEMBLY, SELECTOR PULLDOWN


4086602 VALVE ASSEMBLY, SELECTOR PULLDOWN
1 1 EA 84242 DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) 3-14
3-26
SHEET 2
BI012738
VALVE ASSEMBLY - BRAKE SOLENOID

1
2
2
6 5
3 6
5
7
3-27
SHEET 1
BI012738
VALVE ASSEMBLY - BRAKE SOLENOID


433410 VALVE ASSEMBLY - BRAKE SOLENOID
1 1 EA 410280 VALVE, SOLENOID - 24 DEG
1 EA V012285 body
1 EA V003519 coil
3-27
SHEET 2
BI012738
FUEL TANK INSTALLATION

9 10 11
12 15
7
1 3
5
6 13 17
11 10 9
3 4 14 18 16
16
18
14
17
13
3
4
6 5 4 7 3
15
2 12 3 2 1 3
16 18 14 17 13
3-28
SHEET 1
BI012738
FUEL TANK INSTALLATION


416077 FUEL TANK INSTALLATION
1 1 EA 416065 TANK, FUEL - WELDMENT
2 2 EA 8333 BUSHING
5 1 EA 86801 FITTING ASSEMBLY - SIPHON - FUEL TANK
6 1 EA 84609 SENDER, FUEL
13 1 EA 320245 BUSHING, IRON
14 1 EA 400852 CHECK VALVE, SWING
17 1 EA 1482014 ADAPTER, 90 DEG
3-28
SHEET 2
BI012738
JACK ASSEMBLY - 60"

12 13 13 11
8 2 3 1
20
15
5 21
7 19 14 9 10
3-29
SHEET 1
BI012738
JACK ASSEMBLY - 60"


1510327 JACK ASSEMBLY - 60"
1 4 EA 416001 OUTER JACK CASING
2 4 EA 1509841 CASING, INNER JACK - 60" STROKE
3 4 EA 1499027 CYLINDER ASSEMBLY, JACK 3-30
4 4 EA 416143 CAP, OUTER JACK CASING
5 4 EA 320789 PIN, 2 HLS BAR ROUND
7 4 EA 425897 RING, RETAINER - JACK PAD
8 4 EA 1470456 PAD, LEVELING JACK
12 32 EA 42606 NUT, LOCK - GR5 (3/4-10UNC, ELASTIC COLLAR)
14 12 EA 5929 FITTING, STRAIGHT GREASE
15 4 EA 42789 NUT, LOCK (7/8-9UNC, ELASTIC STOP)
19 48 EA 42824 CAPSCREW, SOCKETHEAD - GR8 (3/4-10UNC,
2.000L)
21 16 EA 320128 PIN, COTTERED
3-29
SHEET 2
BI012738
CYLINDER ASSEMBLY, JACK

15
8 6
18
3 16
17 5
19
7
20 13
4 9 1
11
14
12
3-30
SHEET 1
BI012738
CYLINDER ASSEMBLY, JACK


1499027 CYLINDER ASSEMBLY, JACK
1 1 EA ------- WIPER
2 1 EA ------- SEAL
3 1 EA SEAL
4 1 EA ------- O-RING
5 1 EA ------- O-RING
6 1 EA ------- BACKUP
7 1 EA ------- O-RING
10 1 EA V004885 CYLINDER SEAL KIT (Includes Items 1 thru 9)
11 2 EA V008665 WASHER SEAL
12 1 EA V004886 LOCK NUT
13 2 EA V004488 PORT PLUG (Shipping) Not Shown
14 2 EA V003613 BLEEDER PLUG
15 2 EA V013973 COUNTERBALANCE VALVE
16 1 EA ------- TUBE ASSEMBLY
17 1 EA 1582417 ROD ASSEMBLY
18 1 EA V004889 HEAD
3-30
SHEET 2
BI012738
VIEWING HATCH, DRILL DECK

ASSEMBLY 431252 REVISION O
3-31
SHEET 1
BI012738

15 17
14
15 17 5
14
3-31
SHEET 2
BI012738

13 20 21 22
8 5
24 9 13
7
10 7 10 12
12
3-31
SHEET 3
BI012738


431252 VIEWING HATCH, DRILL DECK
5 1 EA 84885 VALVE, COUNTERBALANCE - DUAL
V004403 Cartridge Replacement
V004404 Seal Kit (One Per Cartridge)
6 1 EA 60666 CONNECTOR, ELECTRICAL - INSULATED
7 1 EA 439628 HYDRAULIC CYLINDER 3-32
1525003 seal kit
8 3 EA 68564 CLAMP, HOSE (3/8 INCH)
9 1 EA 39993 118497 CLAMP, HOSE, (2 INCH)
12 1 EA 81187 SWITCH, LIMIT (2 P.D.T.) UPPER
16 1 EA 432029 VIEWING HATCH PLUMBING 3-33
17 2 EA 87641 ADAPTER, ORIFICE (NOT SHOWN)
21 2 EA 6001 NUT, HEX - GR5 (5/16-18UNC)
3-31
SHEET 4
BI012738
HYDRAULIC CYLINDER
3-32
SHEET 1
BI012738
HYDRAULIC CYLINDER

439628 HYDRAULIC CYLINDER
When ordering, please give complete nameplate data
1 1 EA V014656 ROD CLEVIS

1525003 seal kit
3-32
SHEET 2
BI012738
VIEWING HATCH PLUMBING

3
2
3
2
3
3-33
SHEET 1
BI012738
VIEWING HATCH PLUMBING


432029 VIEWING HATCH PLUMBING
3-33
SHEET 2
BI012738
SECTION 4 - ENGINES / COMPRESSORS / DRIVES

ENGINE WITH ATTACHMENTS, CAT 27 4199063 4-1
COUPLING (PUMP DRIVE GEARBOX TO ENGINE) 426819 4-2
GUARD INSTALLATION, DRIVELINE 427141 4-3
ELECTRICAL INSTALLATION - C27 4285621 4-4
ENGINE BOX ELECTRICAL ASSEMBLY - C27 4312198 4-5
HARNESS, ECM - C27 4272795 4-5A
HARNESS, TAC/STARTER/ FUEL, A/C - C27 4272796 4-5B
HARNESS, COMPRESSOR #1 - C27 4272798 4-5C
HARNESS, STARTER #1 - C27 4272799 4-5D
HARNESS, PRESSURE SWITCH/WATER/OIL/TEMP - C27 4272801 4-5E
HARNESS, 2 SPEED FUEL - C27 4275972 4-5F
HARNESS, STARTER #2 - C27 4482881 4-5G
HARNESS, ALTERNATOR - C27 4272802 4-6
HARNESS, RELAY TO STARTER SOLENOID - C27 4275971 4-7
HARNESS, ALTERNATOR #2 - C27 4482899 4-8
ENGINE PANEL STARTUP ASSEMBLY 443230 4-9
ENGINE PRELUBE INSTALLATION - C27 1068612 4-10
ENGINE PRELUBE PUMP 423813 4-11
FUEL FILTER INSTALLATION - C27 1511297 4-12
FUEL FILTER 434777 4-13
MUFFLER ASSEMBLY 432853 4-14
ENGINE EXHAUST ELBOW - ADAPTER 4289924 4-15
AIR CLEANER INSTALLATION - ENGINE 432855 4-16
AIR CLEANER ASSEMBLY 414274 4-17
AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29 435138 4-18
ENGINE WATER PIPING ASSEMBLY 432856 4-19
COOLER INSTALLATION (COMPRESSOR) 432862 4-20
COOLER INSTALLATION, COMPRESSOR OIL/CHARGE AIR 4294274 4-21
COOLER ASSEMBLY, COMPRESSOR OIL V013895 4-22
CHARGE AIR (AFTERCOOLER) ASSEMBLY V013293 4-23
MOTOR, FAN 416034 4-24
AIR CLEANER INSTALLATION - COMPRESSOR 430092 4-25
AIR CLEANER ASSEMBLY 75549 4-26
AIR CLEANER RAIN SHIELD ASSEMBLY - SRG20 435128 4-27
COMPRESSOR / AIR RECEIVER PIPING 1066102 4-28
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) 401152 4-29
MAIN AIR MANIFOLD ASSEMBLY 96224 4-30
RECEIVER PIPING PLUMBING 432335 4-31
AIR COMPRESSOR WITH ATTACHMENTS (1350/500) 432861 4-32
AIR COMPRESSOR PACKAGE ASSEMBLY (1350/500 @ 2100 RPM) 415910 4-33
TORSIONAL DRIVE COUPLING 89097 4-34
AIR COMPRESSOR RECEIVER TANK ASSEMBLY AND PARTS 421710 4-35
COOLER INSTALLATION (ENGINE) 432860 4-36
ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR CLR 4294422 4-37
RADIATOR ASSEMBLY, ENGINE V011735 4-38
COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL V011736 4-39
CHARGE AIR (AFTERCOOLER) ASSEMBLY V013288 4-40
THERMOSTATIC VALVE ASSEMBLY 419943 4-41
PUMP DRIVE ASSEMBLY 439677 4-42
PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS) 441275 4-43
MAIN PUMP - OPEN LOOP 435436 4-44
SHAFT SEAL AND CASE DRAIN PLUG SPARE PARTS LIST V014624 4-45
SECT4
SHEET 1
BI012738
SECTION 4 - ENGINES / COMPRESSORS / DRIVES

HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP V014625 4-46
SCREWS LIST
LP CONTROL ASSEMBLY LIST V014629 4-47
MAIN PUMP - CLOSED LOOP 4313140 4-48
PORT PLATE HOUSING AND VALVES LIST V015617 4-49
PTO ADD-ON LIST V014633 4-50
FILTER ELIMINATION FLANGE LIST V014637 4-51
E1P CONTROL ASSEMBLY LIST V014638 4-52
PUMP ASSEMBLY, CHARGE 416054 4-53
PUMP ASSEMBLY, DUST/CHARGE 416055 4-54
HYDRAULIC FILTER ASSEMBLY (CHARGE) 58495 4-55
BLOWDOWN AIR HOSE ASSEMBLY 400539 4-56
ENGINE CHARGE AIR PIPING 434047 4-57
SECT4
SHEET 2
BI012738
ENGINE WITH ATTACHMENTS, CAT 27

5 6 7 8 9
9 36
30
8 3 2
7 37
6
5
4
16
57 64 50
17 46 49
35 62
4-1
SHEET 1
BI012738

45 46 48
50 51 34
49 35 62
3
4
22 23 9 5 6 7 8 9
47
40 51
48 50
4-1
SHEET 2
BI012738

15
10
13 14
11 11
53 55 54 12
59
58
59
53
12
56 13
4-1
SHEET 3
BI012738

13 18 21
66 19
16
41
42
4-1
SHEET 4
BI012738

4-1
SHEET 5
BI012738


4199063 ENGINE WITH ATTACHMENTS, CAT 27
1 1 EA 430734 ENGINE, C-27 CAT - 800 HP
1 EA V012938 Element, fuel/water separator
1 EA V013569 Element, filter - fuel
2 EA V012941 Element, filter - oil
2 EA 88249 Element, cooling system w/drain & refill
2 EA 88250 Element, cooling system w/o drain & refill
2 1 EA 4194598 SKID WELDMENT - CHARGE AIR
3 1 EA 426819 COUPLING (PUMP DRIVE GEARBOX TO ENGINE) 4-2
4 1 KIT 427141 GUARD INSTALLATION, DRIVELINE 4-3
5 11 EA 416058 WASHER, HEAD - ISOLATOR MOUNT
6 11 EA 416059 WASHER, TAIL ISOLATOR MOUNT
7 11 EA 416049 MOUNT, CENTER BONDED
10 1 EA 420555 ADAPTER, COUPLING - DRIVELINE
11 2 EA 416169 ADAPTER, COUPLING - ENGINE
16 1 EA 4376959 MOUNT, ASSEMBLY - ALIGNMENT RH
19 2 EA 4375802 SPACER, ENGINE ECM MOUNT
21 4 EA 4193262 ALIGNMENT BAR
22 1 EA 98358 PLATE, SPACER - ENGINE
24 1 EA 4285621 ELECTRICAL INSTALLATION - C27 4-4
30 1 EA 1608352 MOUNT, ELECTRICAL BOX (6 x 8, 8 x 10)
35 2 EA 33375 FITTING, BRASS
36 1 EA 4385011 MOUNT, ASSEMBLY - ALIGNMENT LH
37 1 EA 427870 TEMPERATURE SENDER
38 1 EA 443230 ENGINE PANEL STARTUP ASSEMBLY 4-9
39 1 EA 1068612 ENGINE PRELUBE INSTALLATION - C27 4-10
42 8 EA 427978 WASHER, NORD-LOCK (5/8)
43 1 EA 1481534 TURBO COVER KIT
44 1 EA 1511297 FUEL FILTER INSTALLATION - C27 4-12
47 1 EA 39870 ADAPTER, HEX NUT CAP
50 3 EA 34727 VALVE, SHUTOFF
53 2 EA 17702 BUSHING (3/8 X 1/8)
4-1
SHEET 6
BI012738


62 2 EA 16886 HOSE CLAMP (5/8)
65 1 EA 4254713 ECM BRACKET ASSEMBLY
4-1
SHEET 7
BI012738
COUPLING (PUMP DRIVE GEARBOX TO ENGINE)

1 2 3 4 5 6 7 2 1
9 9
4-2
SHEET 1
BI012738
COUPLING (PUMP DRIVE GEARBOX TO ENGINE)


426819 COUPLING (PUMP DRIVE GEARBOX TO ENGINE)
1 2 EA ------- ADAPTER, COUPLING - GEARBOX (See Engine with Attachments -
This Section)
2 2 EA V005520 FLANGE, BEARING
3 1 EA V010135 ELEMENT, HTR 0S ONLY
4 4 EA V005516 SLEEVE, CAPSCREW
5 4 EA V005517 CAPSCREW W/ADHESIVE, SOCKET HEAD
6 4 EA V005515 CAPSCREW W/ADHESIVE, SOCKET HEAD
7 1 EA V010134 ELEMENT, HTR ONLY
8 1 EA V010136 TUBE
9 8 EA V005518 CAPSCREW W/ADHESIVE , SOCKET HEAD
4-2
SHEET 2
BI012738
GUARD INSTALLATION, DRIVELINE

ASSEMBLY 427141 REVISION E
8 9 10 11
8
5
8 5
1
8 9 10 11
5 5 4
2 5 8
3
4-3
SHEET 1
BI012738
GUARD INSTALLATION, DRIVELINE


427141 GUARD INSTALLATION, DRIVELINE
1 1 EA 427139 COVER, DRIVELINE GUARD
2 1 EA 416461 SUPPORT, DRIVE GUARD
3 2 EA 416473 ANGLE, SUPPORT - DRIVE GUARD
4 4 EA 416472 ANGLE, DRIVE GUARD
7 1 EA 411860 GUARD, BELT - ENGINE
2 EA 56006 Washer
2 EA 350330 Nut, Weld
2 EA 42570 Capscrew
10 3 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
4-3
SHEET 2
BI012738
ELECTRICAL INSTALLATION - C27

ASSEMBLY 4285621 REV A

4285621 ELECTRICAL INSTALLATION - C27
1 1 EA 4312198 ENGINE BOX ELECTRICAL ASSEMBLY – C27 4-5
2 1 EA 4272802 HARNESS, ALTERNATOR - C27 4-6
3 1 EA 4275971 HARNESS, RELAY TO STARTER SOLENOID - C27 4-7
4 1 EA 4482899 HARNESS, ALTERNATOR #2 - C27 4-8
4-4
SHEET 1
BI012738
ENGINE BOX ELECTRICAL ASSEMBLY - C27

9
16 11 13 14
34
37
38 12 15
22 23 17 18
37
40
17
12 15
17
28 29
35
39 19
1 20 21 30
36
4-5
SHEET 1
BI012738

31
9
34
32 40
35
33
36
10 10
4-5
SHEET 2
BI012738

27
26
25
24
4 1 2
6
7
7
7
8
2
4-5
SHEET 3
BI012738


4312198 ENGINE BOX ELECTRICAL ASSEMBLY - C27
1 1 EA 4321909 DIN RAIL - 9 INCH
2 2 EA 1060620 PLATE, LOCK
3 3 EA 1720921 BLOCK, TERMINAL - 2 COND THROUGH
4 1 EA 4109699 JUMPER, TERMINAL - STEP DOWN
5 1 EA 1720922 PLATE, END/TERMINATE
6 4 EA 1060632 BLOCK, TERMINAL - 2 CONDUCTOR - THROUGH
7 4 EA 1060619 JUMPER, TERMINAL BLOCK ADJACENT
8 1 EA 1060632 PLATE, END AND INTERMEDIATE
9 1 EA 4312291 BOX, JUNCTION - ENGINE, MODIFIED (10 X 8 X 4)
10 3 EA 421438 SEAL, OIL TIGHT (3/4 B-LINE)
11 1 EA 418467 BREAKER, CIRCUIT - 15 AMP
12 2 EA 442042 BREAKER, CIRCUIT - 60
13 2 EA 350436 SCREW, MACHINE - RD HD SLOT (#8-32UNC, 1/2)
14 2 EA 1481026 NUT, LOCK (#8-32)
15 4 EA 347925 SCREW, MACHINE - RD HD SLOT (#10-32UNF, 3/4)
16 2 EA 45253 TERM, RING - 12/10 AWG - #10 STUD - INSUL
17 6 EA 45252 TERM, RING - 12/10 AWG - 1/4 STUD - INSUL
18 7 EA 45256 TERM, RING - 16/14 AWG - 1/4 STUD - INSUL
19 * FT 1671797 WRAP, SPIRAL - 1/2 INCH X 17 INCH (*specify
length 1.417)
20 2 EA T104347 CAPSCREW, BTN (HD18-8SS10-24.5)
21 2 EA 9208 NUT, LOCK (#10-24UNC, ELASTIC COLLAR)
22 1 EA 354046 CAPSCREW, FLANGED - GR5 (1/4-20UNC, .750L)
23 2 EA 350355 NUT, FLANGE - GR5 (1/4-20UNC, WHIZLOCK)
24 1 EA 1060283 FERRULES, INSULATED - 18 AWG (216-223) RED
25 18 EA 1060339 FERRULES, INSULATED - 16 AWG (216-224) BLACK
26 1 EA 1060341 FERRULES, INSULATED - 12 AWG (216-207) GRAY
27 2 EA 1060342 FERRULES, INSULATED - 10 AWG (216-208)
YELLOW
28 1 EA 435493 FUSE HOLDER
29 1 EA 407525 FUSE, AUTOMOTIVE - 15A
30 1 EA 45261 CONN, BUTT - 16/14 AWG - INSUL - SLDR
31 1 EA 4272795 HARNESS, ECM 4-5A
32 1 EA 4272796 HARNESS, TAC - STARTER, FUEL, A/C 4-5B
33 1 EA 4272798 HARNESS, COMPRESSOR 4-5C
34 1 EA 4272799 HARNESS, STARTER 4-5D
35 1 EA 4272801 HARNESS, PRESSURE SWITCH - WATER - OIL 4-5E
TEMP
36 1 EA 4275972 HARNESS, 2-SPEED - FUEL 4-5F
37 * FT 17824 WIRE, 10 GA - THHN RED X 3 INCH (*specify length
0.50)
38 2 FT 17824 WIRE, 10 GA - THHN RED X 24 INCH
39 * FT 17823 WIRE, 10 GA - THHN RED X 19 INCH (*specify
length 1.583)
40 1 EA 4482881 HARNESS, STARTER #2 - C27 4-5G
4-5
SHEET 4
BI012738
HARNESS, ECM - C27

15
14
1
3 3
4-5A
SHEET 1
BI012738
HARNESS, ECM - C27


4272795 HARNESS, ECM - C27
1 1 EA 327483 SEALING RING CROUSE HINDS #SGI, .5
2 1 EA 422951 CONNECTOR, RECTANGLE - 16-40S (DEUTSCH)
3 2 EA 409698 TUBING, SHRINKABLE - 00/6 AWG
4 1 EA 1245865 TERM, #4, .5, RING-T
5 1 EA 350877 LUG, TERMINAL API 33471 0.375 FOR #4 WIRE
6 * FT 4299224 WIRE, ELECT, SXL, 14GA, RED 50V (*SPECIFY LENGTH 19.750)
8 * FT 99309 WIRE, ELECT, SXL, 16GA, VIOLET 50V (*SPECIFY LENGTH 6.583)
9 * FT 99298 WIRE, ELECT, SXL, 16GA, GREEN 50V (*SPECIFY LENGTH 6.583)
10 * FT 99296 WIRE, ELECT, SXL, 16GA, BLUE 50V (*SPECIFY LENGTH 6.583)
11 6 EA 416651 CONTACT, ELECTRICAL- GOLD PLATED-16 SOCK
12 34 EA 407319 PLUG - SEALING - SOCKET - 12/16 GA - DEUTSCH
13 * FT 4381177 BRAID - YELLOW (BULK) (*SPECIFY LENGTH 6.875 FT)
14 1 EA 321429 WASHER, CONDUIT SEAL,1/2"
15 1 EA 350455 NUT, LOCK, CONDUIT, 1/2"
4-5A
SHEET 2
BI012738
HARNESS, TAC/STARTER/ FUEL, A/C - C27

1 23 24
4-5B
SHEET 1
BI012738
HARNESS, TAC/STARTER/ FUEL, A/C - C27


4272796 HARNESS, TAC/STARTER/ FUEL, A/C - C27
1 1 EA 350477 CONNECTOR, CROUSE HINDS, 5/8
2 3 EA 416858 CONNECTOR, ELECTRICAL - RECEPTACLE - DT04 - 2P
3 3 EA 416860 CONNECTOR, ELECTRICAL, WEDGELOCK - 2 PIN - W2P
4 6 EA 416650 CONTACT, ELECTRICAL- GOLD PLATED - 16 PIN
5 1 EA 416859 CONNECTOR, ELECTRICAL - PLUG - 2 PIN - DT06-2S
6 1 EA 416861 CONNECTOR, ELECTRICAL WEDGELOCK - SOCKET, W2S
9 1 EA 437051 CONNECTOR - ELECTRICAL - RECEPTACLE - 2 WAY DEUTSCH#
DTP04-2P
10 1 EA 437011 WEDGELOCK - 2 WAY RECEPTACLE DEUTSCH# WP-2P
11 2 EA 416652 CONTACT, ELECTRICAL GOLD PLATED - 12 PIN
12 1 EA 45252 TERM, RING - 12/10AWG - 1/4 STUD-INSUL - SLDRL
13 1 EA 45253 TERM, RING - 12/10AWG - #10 STUD - INSUL - SLDRL
14 * FT T99300-050 WIRE, ELECT, SXL, 16GA, RED 50V (*SPECIFY LENGTH 3.333)
15 * FT 99301 WIRE, ELECT, SXL, 16GA, YELLOW 50V (*SPECIFY LENGTH 3.333)
16 * FT T99306-050 WIRE, ELECT, SXL, 12GA, BLUE, 50V (*SPECIFY LENGTH 15.833)
17 * FT 424497 WIRE, 12 GAUGE, BLACK (*SPECIFY LENGTH 8.333)
18 * FT T99302-050 WIRE, ELECT, SXL, 16GA, BROWN 50V (*SPECIFY LENGTH 11.333)
20 14 FT 99275 WIRE, ELECT, SXL, 16GA, GREEN/BROWN 50V
21 * FT 99308 WIRE, ELECT, SXL, 16GA, ORANGE 50V (*SPECIFY LENGTH
14.750)
22 19 FT 4381177 BRAID - YELLOW (BULK) (*SPECIFY LENGTH 3.333)
23 1 EA 321429 WASHER, CONDUIT SEAL ,1/2"
4-5B
SHEET 2
BI012738
HARNESS, COMPRESSOR #1 - C27

1 16 17
4-5C
SHEET 1
BI012738
HARNESS, COMPRESSOR #1 - C27


4272798 HARNESS, COMPRESSOR #1 - C27
2 1 EA 416644 CONNECTOR, ELECTRICAL - RECEPTACLE - DT04 - 12PA
3 1 EA 416648 CONNECTOR, ELECTRICAL, PIN, RECEPTACLE - LOCK - W12P
6 * FT 416888-030 WIRE, 18GA - TFFN WHITE/0
7 * FT 416888-000 WIRE, 18GA - TFFN BLACK/0
8 * FT 99350-050 WIRE, ELECT, SXL, 16GA, GRAY/BLACK 50V (*SPECIFY LENGTH
6.333)
9 * FT 99276 WIRE, ELECT, SXL, 16GA, GREEN/BLACK 50V (*SPECIFY LENGTH
6.333)
10 * FT 99296 WIRE, ELECT, SXL, 16GA, BLUE 50V (*SPECIFY LENGTH 6.333)
11 * FT 99331-050 WIRE, ELECT, SXL, 16GA, BLUE/WHITE 50V (*SPECIFY LENGTH
6.333)
12 * FT 99311 WIRE, ELECT, SXL, 16GA, GREEN/YELLOW 50V (*SPECIFY
LENGTH 6.333)
13 * FT 99294 WIRE, ELECT, SXL, 16GA, VIOLET/BLUE 50V (*SPECIFY LENGTH
6.333)
15 * FT 4381177 BRAID - YELLOW (BULK) (*SPECIFY LENGTH 4.45)
4-5C
SHEET 2
BI012738
HARNESS, STARTER #1 - C27

9 2 1
4-5D
SHEET 1
BI012738


4272799 HARNESS, STARTER #1 - C27
3 1 EA 1245727 TERM, #6, .50 , RING - T
5 * FT 4280050 TUBING, SHRINKABLE, RED, 1/2" (*SPECIFY LENGTH 0.333)
7 * FT T99380-050 WIRE, ELECT, SXL, 6 AWG, RED (*SPECIFY LENGTH 3.583)
4-5D
SHEET 2
BI012738
HARNESS, PRESSURE SWITCH/WATER/OIL/TEMP - C27

1 5 11
4-5E
SHEET 1
BI012738
HARNESS, PRESSURE SWITCH/WATER/OIL/TEMP - C27


4272801 HARNESS, PRESSURE SWITCH/WATER/OIL/TEMP - C27
1 1 EA 323194 CONDUIT, CONNECTOR, CORD, 1/2" CGB193-SG
2 2 EA 350432 TERMINAL, RING W#16-14, STUD #8
3 2 EA 77827 TERMINAL, RING 10 INSULATED 16/14 GA
4 * FT 1510786 WRAP, SPIRAL, 1/8" (*SPECIFY LENGTH 0.917)
6 * FT 99276 WIRE, ELECT, SXL, 16GA, GREEN/BLACK 50V (*SPECIFY LENGTH
5.667)
7 * FT 99273 WIRE, ELECT, SXL, 16GA, WHT/GREEN, 50V (*SPECIFY LENGTH
5.667)
8 * FT 99329 WIRE, ELECT, SXL, 16GA, BLACK/ORANGE 50V (*SPECIFY
LENGTH 5.833)
9 * FT 99297 WIRE, ELECT, SXL, 16GA, WHITE 50V (*SPECIFY LENGTH 9.417)
4-5E
SHEET 2
BI012738
HARNESS, 2 SPEED FUEL - C27

1 10 11
4-5F
SHEET 1
BI012738
HARNESS, 2 SPEED FUEL - C27


4275972 HARNESS, 2 SPEED FUEL - C27
1 1 EA 323194 CONDUIT, CONNECTOR, CORD, 1/2" CGB193-SG
2 1 EA 416859 CONNECTOR, ELECTRICAL - PLUG - 2 PIN - DT06-2S
3 1 EA 416861 CONNECTOR, ELECTRICAL WEDGELOCK - SOCKET, W2S
5 * FT 99308 WIRE, ELECT, SXL, 16GA, ORANGE 50V (*SPECIFY LENGTH 3.500)
6 * FT 99297 WIRE, ELECT, SXL, 16GA, WHITE 50V (*SPECIFY LENGTH 3.500)
7 * FT 99300-050 WIRE, ELECT, SXL, 16GA, RED 50V (*SPECIFY LENGTH 3.500)
13 1 EA 416860 CONNECTOR, ELECTRICAL, WEDGELOCK - 2 PIN - W2P
4-5F
SHEET 2
BI012738

7 2 1
4-5G
SHEET 1
BI012738


4482881 HARNESS, STARTER #2 - C27
3 2 EA 1245727 TERMINAL, #6, .50 , RING - T
4 * FT 1246032 TUBING, SHRINKABLE, BLACK, 1-.5 (*SPECIFY LENGTH 0.333)
5 * FT 99379-050 WIRE, ELECTRICAL, SXL, 6 AWG BLACK (*SPECIFY LENGTH 3.917)
7 1 EA 321429 WASHER, CONDUIT SEAL , 1/2"
4-5G
SHEET 2
BI012738
HARNESS, ALTERNATOR - C27

4 5
4-6
SHEET 1
BI012738
HARNESS, ALTERNATOR - C27


4272802 HARNESS, ALTERNATOR - C27
1 1 EA 1488800 TERM, RING - 6AWG - 5/16 - STUD INSULATED
2 1 EA 1245733 TERM, #6, .25, RING - T
3 2 EA 1245727 TERM, #6, .50, RING - T
4 * FT 1246032 TUBING, SHRINK, BLACK, 1 - .5x2" (* SPECIFY LENGTH .333)
5 * FT 4280050 TUBING, SHRINK, RED, 1/2" (*SPECIFY LENGTH .667)
6 * FT 4299223 WIRE, ELECT, SXL, 4GA, RED 50V (*SPECIFY LENGTH 3.833)
4-6
SHEET 2
BI012738
HARNESS, RELAY TO STARTER SOLENOID - C27

4-7
SHEET 1
BI012738
HARNESS, RELAY TO STARTER SOLENOID - C27


4275971 HARNESS, RELAY TO STARTER SOLENOID - C27
1 1 EA 45249 TERM, RING 12/10AWG 1/2 STUD INSUL SLDRLES
2 1 EA 45253 TERM, RING 12/10 AWG - #10 STUD - INSUL SLDRL
3 2 EA 45252 TERM, RING 12/10 AWG 1/4 STUD - INSUL SLDRL
4 * FT 17824 WIRE, ELECT, SXL, 10GA RED 50V - (*SPECIFY LENGTH 2.50)
5 * FT 99306 WIRE, ELECT, SXL, 12GA BLUE 50V - (*SPECIFY LENGTH 2.25)
6 * FT 4381177 BRAID - YELLOW (BULK) (*SPECIFY LENGTH 3.083 )
4-7
SHEET 2
BI012738
HARNESS, ALTERNATOR #2 - C27

5 5
4-8
SHEET 1
BI012738
HARNESS, ALTERNATOR #2 - C27


4482899 HARNESS, ALTERNATOR #2 - C27
1 1 EA 1488800 TERM, RING 6AWG-5/16-STUD - INSULATED
2 1 EA 1245733 TERM, #6, .25, RING - T
3 * FT 4280050 TUBING, SHRINKABLE, RED, 1/2" (*SPECIFY LENGTH 0.333)
4 * FT 4299223 WIRE, ELECT, SXL,4GA RED 50V - (*SPECIFY LENGTH 1.917)
5 * FT 4381177 BRAID - YELLOW (BULK) (*SPECIFY LENGTH 1.583 )
4-8
SHEET 2
BI012738
ENGINE PANEL STARTUP ASSEMBLY

3
5
4 6 7
2 6 7
4-9
SHEET 1
BI012738

8 4
4-9
SHEET 2
BI012738


443230 ENGINE PANEL STARTUP ASSEMBLY
1 1 EA 443224 PANEL, ENGINE STARTUP W/THROTTLE
2 1 EA 443225 DECAL, ENGINE STARTUP W/THROTTLE
3 1 EA 416984 BRACKET, THROTTLE ENGINE
4 1 EA 421341 LAMP - INDICATOR
5 1 EA 421342 BULB, 24V
6 2 EA 5968 NUT, HEX - GR5 (1/4-20UNC)
8 1 EA 442189 CONNECTOR, ELECTRICAL
4-9
SHEET 3
BI012738
ENGINE PRELUBE INSTALLATION - C27

7 6 15 5 4
13
1 12 3
23
16 17 11
9
14 10
8
18 19
2
20
4-10
SHEET 1
BI012738

11
21
23
1 22 24 25
12 13
11
20
4-10
SHEET 2
BI012738

4-10
SHEET 3
BI012738


1068612 ENGINE PRELUBE INSTALLATION - C27
1 1 EA 423813 ENGINE PRELUBE PUMP 4-11
7 1 EA 350502 ADAPTER, STRAIGHT - O-RING
9 1 EA 46402-050 ADAPTER, RUN TEE (12MJIC X -12FJIC)
11 1 EA 1528351 MOUNT, PRELUBE - C15/C27
13 4 EA 42627 WASHER, FLAT (1/2)
14 1 EA 4198815 MOUNT, PRELUBE - RELAY
15 1 EA 400984 CHECK VALVE (3/4)
19 4 EA 4143208 VIBRATION-DAMPING SANDWICH MOUNT
20 4 EA 9135 CAPSCREW, SOCKET (3/8-16UNC, 1.00L)
21 4 EA 4328686 FLEX-BOLT SANDWICH MOUNT
23 1 EA 4143209 MOUNT, ENGINE PRELUBE PLATE
25 4 EA 42836 WASHER, FLAT (3/8, TYPE SAE)
4-10
SHEET 4
BI012738
ENGINE PRELUBE PUMP


KIT 423813 ENGINE PRELUBE PUMP
(Includes electrical and plumbing)
1 2 EA -------- BOLT
2 2 EA -------- BOLT
3 2 EA -------- NUT
4 2 EA -------- NUT
5 4 EA -------- BOLT, METRIC
6 5 EA -------- NUT
7 10 EA -------- WASHER, FLAT
8 2 EA -------- WASHER, LOCK
11 5 EA -------- BOLT
15 1 EA -------- ADAPTER
16 1 EA -------- TEE
17 1 EA -------- WIRING HARNESS - DIAGNOSTIC
18 2 EA -------- CLAMP
19 6 EA -------- CLAMP
20 6 EA -------- CLAMP
21 1 EA -------- RELAY, 12V & 24V
22 1 EA -------- BRACKET, MOUNTING - RELAY
23 4 EA -------- CLAMP
24 1 EA -------- OIL EVAC BRACKET ASSEMBLY
25 1 EA 1510239 SWITCH, MAGNETIC
26 4 EA -------- WIRING HARNESS - ENTENSION
27 1 EA 1510261 CABLE ASSEMBLY - BLK GROUND
28 1 EA -------- CABLE ASSEMBLY
29 2 EA -------- WIRING HARNESS - EXTENSION - 72"
30 1 EA -------- WIRING HARNESS - MAIN
31 1 EA -------- CABLE ASSEMBLY
32 1 EA 1510240 WIRING HARNESS - KEY SWITCH
33 1 EA -------- CABLE TIE
34 2 EA -------- ADAPTER, ELBOW
35 1 EA -------- PLATE
36 1 EA -------- QUICK DISCONNECT
37 1 EA -------- CHECK VALVE
38 1 EA -------- REMOTE BRACKET
39 1 EA 1510238 PRESSURE SWITCH
40 2 EA -------- REMOTE BRACKET
42 1 EA -------- ADAPTER
43 1 EA -------- PLATE
44 1 EA -------- GASKET
45 1 EA -------- ADAPTER
46 1 EA -------- ADAPTER
47 1 EA -------- ADAPTER
4-11
SHEET 1
BI012738
ENGINE PRELUBE PUMP


49 1 EA -------- SPECIAL FITTING
50 2 EA -------- HOSE FITTING
53 1 EA 4095416 MOTOR
54 60 IN -------- HOSE
55 144 IN -------- HOSE
56 1 EA -------- BOX
57 2 EA -------- BOX
4-11
SHEET 2
BI012738
FUEL FILTER INSTALLATION - C27

1
7 6
2
2
8 3 10 4 3 10
9
8
5
12 3 10
11
4-12
SHEET 1
BI012738
FUEL FILTER INSTALLATION - C27


1511297 FUEL FILTER INSTALLATION - C27
1 1 EA 434777 FUEL FILTER 4-13
3 4 EA 33375 FITTING, HOSE
4 6 FT 15146 HOSE, FUEL BULK (5/8, 250 PSI)
5 9 FT 15146 HOSE, FUEL BULK (5/8, 250 PSI)
10 4 EA 16890-050 CLAMP, HOSE
11 1 EA 428115 VALVE, CHECK
4-12
SHEET 2
BI012738
FUEL FILTER
14
15
9
16 10
11
17
12
13
4-13
SHEET 1
BI012738
FUEL FILTER

434777 FUEL FILTER
1 1 EA V014005 T-HANDLE AND O-RING KIT
2 1 EA -------- LID AND GASKET KIT
3 1 EA -------- OUTER CYLINDER KIT
4 1 EA -------- RETURN TUBE KIT
5 1 EA V014006 MOUNTING BRACKET (includes bracket hardware)
6 1 EA V014004 ELEMENT, 10 micron (all replacement elements include seals)
7 1 EA V014007 VALVE, SPRING AND O-RING KIT
8 -------- NOT USED IN THIS ASSEMBLY
9 -------- NOT USED IN THIS ASSEMBLY
10 1 EA -------- BOWL (and lid) GASKET
11 1 EA -------- CHECK BALL WITH SEAL
12 1 EA -------- CENTRIFUGE/CONICAL BAFFLE
13 1 EA -------- NOT USED IN THIS ASSEMBLY
14 1 EA -------- BODY KIT
15 1 EA V014008 BOWL RING
16 1 EA V014009 CAPSCREW KIT (quantity 4)
17 1 EA V014010 CLEAR BOWL KIT (includes bowl, drain, bowl gasket and probe plug)
V014011 COMPLETE SEAL SERVICE KIT
4-13
SHEET 2
BI012738
MUFFLER ASSEMBLY
ASSEMBLY 432853 REVISION K
1 2
5 7 19 3
3 3
5 7 19
16
20 13 14 2 15 2
12 13 14 1
1 20 13 14
21
22 21
15
21
14 13 12
3
1 2
8
10
9
14 13 12
10
11
4-14
SHEET 1
BI012738
MUFFLER ASSEMBLY

432853 MUFFLER ASSEMBLY
1 2 EA 416052 MUFFLER
2 2 EA 421143 EXHAUST OUTLET
3 2 EA 416190 CAP, RAIN
7 32 EA 319562 NUT, LOCK - GR5 (3/4-10UNC)
8 4 EA 416193 CLAMP, MOUNTING BAND - MUFFLER
9 8 EA 427413 MOUNT, SHOCK
11 8 EA 69318 WASHER, BEVEL (3/8 PLAIN MALLEABLE)
12 1 EA 4242148 TUBE, EXHAUST - FLEX (39 INCHES)
13 4 EA 416191 CLAMP, FLEX
14 2 EA 431517 TAPE, FIBERGLASS - EXHAUST
15 1 EA 434048 EXHAUST INLET PIPE
16 1 EA 434050 EXHAUST INLET PIPE
19 4 EA 1674617 GASKET, FLANGE
20 1 EA 4242149 TUBE, EXHAUST - FLEX (30 INCHES)
21 2 EA 4289924 ENGINE EXHAUST ELBOW - ADAPTER 4-15
22 2 EA 434775 CLAMP, ELBOW - EXHAUST
4-14
SHEET 2
BI012738
ENGINE EXHAUST ELBOW - ADAPTER

4-15
SHEET 1
BI012738
ENGINE EXHAUST ELBOW - ADAPTER


4289924 ENGINE EXHAUST ELBOW - ADAPTER
1 1 EA 434774 ELBOW, EXHAUST - C27
2 1 EA 434028 ADAPTER, ENGINE EXHAUST
4-15
SHEET 2
BI012738
AIR CLEANER INSTALLATION - ENGINE

16 17 18 4
16 17
3
11 7 8
12 13
6 5 2
10 9 10 9
16 19 16 11
17 17 12 1
13
1
19 17 16 4
17 16
10 9
4-16
SHEET 1
BI012738
AIR CLEANER INSTALLATION - ENGINE


432855 AIR CLEANER INSTALLATION - ENGINE
1 1 EA 414274 AIR CLEANER ASSEMBLY 4-17
2 1 EA 416108 BRACKET, AIR CLEANER
3 1 EA 4441365 BRACKET, SUPPORT - ENGINE AIR CLEANER
PIPING
4 1 EA 4373747 TUBE ASSEMBLY - ENGINE AIR
5 2 EA 95707 TUBING, STRAIGHT - 8" MOLDED
6 8 EA 87788 CLAMP, AIR LINE (8.50 - 8.91)
11 1 EA 49125 STRAP, BAND - AIR FILTER
13 2 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
16 4 EA 51070 HOSE, HUMP
17 16 EA 87786 CLAMP, AIR LINE (6.38 - 6.65)
18 1 EA 4080699 TUBE, ROUND - ALUMINUM (6" X 20")
19 1 EA 434041 TUBE, ROUND - ALUMINUM (6" X 17.25")
4-16
SHEET 2
BI012738
AIR CLEANER ASSEMBLY

16 12 14
3
2 15
17
1
13
9
18
4
5
3
8
7
19
4-17
SHEET 1
BI012738

20
2 12
15
14
17
4 5
6
7 18
16 13
3
8
19
4-17
SHEET 2
BI012738


414274 AIR CLEANER ASSEMBLY
1 1 EA V007523 BODY WELDMENT
2 2 EA V007524 FLANGE ASSEMBLY (Includes one per assy V007536 safety
restriction adapter assembled)
3 34 EA V007525 NUT
4 2 EA V007526 GASKET
6 1 EA V007528 BODY ASSEMBLY (Includes one V007535 capscrew)
7 3 EA 402511 O-RING
8 3 EA 65319 CLAMP ASSEMBLY
10 1 EA ------- MARKING (Not Shown)
11 1 EA ------- MARKING (Not Shown)
12 2 EA V007530 ELEMENT ASSEMBLY, SAFETY
13 2 EA 45786 GASKET
14 2 EA 65321 NUT ASSEMBLY (Includes one item 13 per 65321 assy)
15 2 EA V006971 PIN
16 2 EA V007531 ELEMENT ASSEMBLY, PRIMARY
V014203 filter element gasket
17 2 EA 65323 NUT, WING
18 2 EA V007532 CLIP
19 3 EA V004808 CUP ASSEMBLY
20 2 EA ------- CAP, SHIPPING
21 2 EA V007533 FILTER SERVICE INDICATOR ASSEMBLY (Not Shown)
1 EA V007534 BODY ASSEMBLY (Includes two V007524 flange assy's & two
V007536 restriction adapters assembled)
1 EA V007535 CAPSCREW
2 EA V007536 ADAPTER, RESTRICTION - SAFETY
4-17
SHEET 3
BI012738
AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29

5
3
4-18
SHEET 1
BI012738


435138 AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29
1 3 EA 429699 CUP, DUST - QUICK RELEASE
2 1 EA 429700 SHIELD, RAIN - FRONT
3 1 EA 436239 SHIELD, RAIN - LH SIDE
4 1 EA 435127 GUARD, AIR CLEANER - RAIN
5 3 EA 43622 VALVE, VACUATOR
4-18
SHEET 2
BI012738
ENGINE WATER PIPING ASSEMBLY

14 13 12
3 2 8 9
10 14 16
3 2 1 4
5 11
2 3
7 6
11
10
3 2 12 13 14
4 17 11
10
7 6 15
3 2
10 14 16
1 3 2 5 8 9
4-19
SHEET 1
BI012738
ENGINE WATER PIPING ASSEMBLY


432856 ENGINE WATER PIPING ASSEMBLY
1 1 EA 427180 TUBE, WATER - SUCTION
2 3 FT 412542 HOSE, RADIATOR (4" ID)
3 6 EA 430623 CLAMP, CONSTANT TORQUE
4 1 EA 434051 TUBE, ENGINE - WATER OUTLET
5 1 EA 434046 TUBE, WATER - SUCTION
6 1 FT 412544 HOSE, RADIATOR (3.5" ID)
7 2 EA 411832 CLAMP, TUBING
8 1 FT 416328 HOSE, RADIATOR (5" ID)
9 2 EA 87784 CLAMP, AIR LINE
10 2 EA 302429 U-BOLT, CLAMP
11 1 EA 435337 BRACE
12 1 EA 1661234 TUBE CONNECTOR, UPPER RADIATOR
13 4 EA 5988 CAPSCREW, HEX HEAD - GR5 (3/8UNC, 1.250L)
15 1 EA 4236907 BRACKET, WATER PIPING - LOWER
16 4 EA 68999 NUT, HEX - GR8 (3/8-16UNC)
17 12 EA 1003128 STRAP, CINCH, 2" X 3
4-19
SHEET 2
BI012738
COOLER INSTALLATION (COMPRESSOR)

9
10
7 8
4-20
SHEET 1
BI012738

15
12 11 16
4-20
SHEET 2
BI012738


432862 COOLER INSTALLATION (COMPRESSOR)
1 1 EA 4294274 COOLER INSTALLATION, COMPRESSOR 4-21
OIL/CHARGE AIR
12 2 EA 321128 ADAPTER, SPLIT FLANGE
16 1 EA 77849 ADAPTER, 90 DEG, SWIVEL
4-20
SHEET 3
BI012738
COOLER INSTALLATION, COMPRESSOR OIL/CHARGE AIR

25 23 26
30 23 27 26
25 23
1 24 23 30
35 13
18
3
20 28 21 22
12
33 25 23
34
6
16
19
14
10
21 22 20
26 23 25 4
30 23 24
27 25 26 23
17 25 23 27 26
24 23 25
25 23 26
4-21
SHEET 1
BI012738

2
25 26 23
11
24 25 23 23
32 29 31 20 21
5
4-21
SHEET 2
BI012738


4294274 COOLER INSTALLATION, COMPRESSOR
OIL/CHARGE AIR
1 1 EA V013895 COOLER ASSEMBLY, COMPRESSOR OIL 4-22
2 1 EA V013293 CHARGE AIR (AFTERCOOLER) ASSEMBLY 4-23
3 1 EA 1031734 SHROUD, FAN
4 1 EA 1691880 MOTOR MOUNT
5 1 EA 1691013 MOTOR MOUNT, BOLT-ON
6 1 EA 4495344 GUARD, FAN - STANDARD
7 1 EA 4428839 GUARD, CORE
8 1 EA 99471 BUSHING, SPLIT TAPER
9 1 EA 414336 FAN, 48" - 10 BLADE
1 EA 1028024 replacement blade
10 1 EA 416034 MOTOR, FAN 4-24
11 2 EA 1691922 CLIP
12 2 EA 4495343 MUFFLER MOUNT BRACKET
13 2 EA 4495345 MUFFLER MOUNT
14 2 EA 4443869 LABEL, HEAT EXCHANGER
15 1 EA 4495346 LABEL, HEAT EXCHANGER
16 1 EA 4443868 DECAL, MAX PSI 50
17 1 EA 4495347 DECAL, MAX PSI 500
18 1 EA 4443866 WARNING SIGN
19 1 EA 4444020 DECAL, INLET
22 12 EA 1053719 NUT, HEX - GR5 (1/2-13UNC)
24 6 EA 4495348 NUT, HEX - GR8 - SELF LOCKING (3/8-16)
25 49 EA 989148 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000)
26 48 EA 1053720 NUT, HEX - GR5 (3/8-16UNC)
28 4 EA 1068416 FLAT WASHER - 1/2"
29 4 EA 4444023 FLAT WASHER - GR8 - 1/2"
30 12 EA 1008825 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1-1/4L)
32 4 EA 1008521 NUT, GR8 (1/2-13)
33 1 EA 4444021 TAG, FAN ROTATION
34 4 EA 4444022 RIVET, LARGE HEAD
1 EA V003816 TOOL, TUBING BREAKER (Not included with assy

432859)
(For freeing rectangular tubes from rubber grommet)
1 EA V003817 TOOL, TUBING INSTALLATION (Not included with assy
432859)
(For removing and installing rectangular tubes)
1 EA V003386 TOOL,TUBING INSTALLATION (Not included with assy
432859)
(For removing round tubes)
4-21
SHEET 3
BI012738
COOLER ASSEMBLY, COMPRESSOR OIL

ASSEMBLY V013895 REVISION H
13
12
3
4 5
2
7
12
15
8 9
10 11 14
16
19 17 18
20
4
3
4-22
SHEET 1
BI012738

4-22
SHEET 2
BI012738


V013895 COOLER ASSEMBLY, COMPRESSOR OIL
1 1 EA 1031736 FRAME, COOLER ASSEMBLY, COMPRESSOR OIL
2 272 EA 1027718 ALUMINUM TUBES
3 568 EA 1027713 SEAL, CSC
4 852 EA 1012610 CUPPED WASHER
5 284 EA 1012609 TUBE RETAINER
6 4 EA 1031443 TUBE STABILIZER BAR
7 12 EA 1027719 ALUMINUM TUBES
11 12 EA 1053720 NUT, HEX - GR5 (3/8-16UNC)
12 20 EA 1012611 TUBE STABILIZER
13 40 EA 1012612 TUBE STABILIZER, CENTER
14 2 EA 1030349 X-BRACE ROD
15 12 EA 1025667 NUT, HEX
16 2 EA 1025665 X-BRACE CLAMP
18 4 EA 1025666 NUT, HEX, SELF LOCKING
22 1 EA 4495349 BRACKET
24 4 EA 1037588 CAPSCREW, HEX - GR5 (1/2-13, 1.250L)
25 1 EA ------- TAG, DATA - GENERAL
1 EA V003816 TOOL, TUBING BREAKER (Not included with cooler assembly)

1 EA V003817 TOOL, TUBING INSTALLATION (Not included with cooler assembly)
1 EA V003386 TOOL,TUBING INSTALLATION (Not included with cooler assembly)
4-22
SHEET 3
BI012738
CHARGE AIR (AFTERCOOLER) ASSEMBLY

ASSEMBLY V013293 REVISION E
5 6
4
7 8
9 10 11
4-23
SHEET 1
BI012738

ASSEMBLY V013293 REVISION E

V013293 CHARGE AIR (AFTERCOOLER) ASSEMBLY
1 1 EA 1031542 FRAME, CHARGE AIR (AFTERCOOLER) ASSEMBLY
2 88 EA 1030332 SEAL, CAC
3 44 EA 4495400 TUBE, ALUMINUM - SPECIAL
4 2 EA 1031543 BAR, SUPPORT
5 8 EA 1025668 FLAT WASHER
7 2 EA 1030334 RETAINER, TUBE
9 8 EA 1030338 SCREW, SOCKET HEAD - STAINLESS STEEL
10 8 EA 1030337 FLAT WASHER, STAINLESS STEEL
11 8 EA 1030336 SEAL, O-RING - VITON
13 1 EA ------- TAG, DATA - GENERAL
4-23
SHEET 2
BI012738
MOTOR, FAN
3 28
4 1
27
2
18
21 20
19
16
15 17
23
22
5
5 6
13 24
14 13 25
14 7 10
26
8
9
11
4-24
SHEET 1
BI012738
MOTOR, FAN

416034 MOTOR, FAN
1 1 EA V007418 HOUSING ASSEMBLY, BARREL
2 1 EA V007419 PLATE, VALVE
3 1 EA V007420 PLUG, BLEEDER
4 1 EA V007421 WASHER, SEAL
5 1 EA V007422 HOUSING, BEARING
6 1 EA V007423 O-RING
7 1 EA V007424 O-RING
8 1 EA V007425 O-RING
9 1 EA V007426 CARRIER, SEAL
10 1 EA V007427 SEAL, SHAFT
11 1 EA V007428 RING, RETAINING
13 1 EA V007429 PLUG, BLEEDER
14 1 EA V007430 WASHER, SEAL
15 1 EA V007431 SHAFT
16 1 EA V007432 PIN, GUIDE
17 1 EA V007433 KEY, FLAT
18 1 EA V007434 BARREL, CYLINDER
19 1 EA V007435 SUPPORT, BARREL
20 7 EA V007436 PISTON ASSEMBLY
21 21 EA V007437 RING, PISTON
22 1 EA V007438 GEAR, RING
23 1 EA V007439 BEARING, TAP ROL
24 1 EA V007440 BEARING, CYLINDER
25 V007441 WASHER, SPACER (0,5) As Required
V007442 WASHER, SPACER (1,0) As Required
26 1 EA V007445 RING, RETAINING
27 2 EA V007446 SHIM (0,2) As Required
2 EA V007447 SHIM (0,4) As Required
4 EA V007451 CAPSCREW, HEX SOCKET
4-24
SHEET 2
BI012738
AIR CLEANER INSTALLATION - COMPRESSOR

8 16
4 9 1
10 11
2
5
3
7
6 9 4 16
1
12 13
14 15
4-25
SHEET 1
BI012738
AIR CLEANER INSTALLATION - COMPRESSOR


430092 AIR CLEANER INSTALLATION - COMPRESSOR
1 1 EA 75549 AIR CLEANER ASSEMBLY 4-26
2 1 EA 416107 BRACKET, AIR CLEANER
3 1 EA 43771 HOSE, HUMP
4 2 EA 46027 ELBOW, 45 DEG
5 1 EA 95478 TUBE, ROUND
6 1 EA 435274 BRACKET, SUPPORT - OIL STOP VALVE
7 1 EA 409054 TUBE, ROUND (8" OD X 13L)
8 1 EA 4205147 TUBE, ROUND (8" OD X 14L)
10 1 EA 47972 REDUCER, HUMP
16 1 EA 43160 BRACKET, FLOODLIGHT
4-25
SHEET 2
BI012738

22 21
11 17
13
19
1 14
18
21
8 16
15
9 3
2
20
4
12 5
8
4-26
SHEET 1
BI012738

22
13
16
15
18
2 3
19
4 17 14
9
5
6
7
4-26
SHEET 2
BI012738


75549 AIR CLEANER ASSEMBLY
1 1 EA ----------- BODY ASSEMBLY (INCLUDES ITEMS 20-21-22)
2 2 EA V007527 GASKET (SHORT)
3 2 EA V014655 GASKET (LONG)
4 1 EA V014654 LOWER BODY ASSEMBLY
5 1 EA ----------- O-RING
6 1 EA 65319 CLAMP ASSEMBLY
7 1 EA ----------- CUP ASSEMBLY
8 14 EA ----------- BOLT
9 14 EA ----------- NUT
11 1 EA ----------- MARKING
12 1 EA ----------- MARKING
13 1 EA 65320 ELEMENT ASSEMBLY, SAFETY
14 2 EA 45786 WASHER GASKET
15 1 EA 65321 NUT ASSEMBLY (INCLUDES ITEM 14)
16 1 EA ----------- PIN
17 1 EA 65322 ELEMENT ASSEMBLY, PRIMARY
18 1 EA 65323 NUT-WING
19 1 EA ----------- CLIP
20 2 EA ----------- BOLT
21 1 EA ----------- FLANGE ASSEMBLY (INCLUDES ITEM 22)
22 EA ----------- RESTRICTION ADAPTER, SAFETY
1 EA 22205 FILTER KIT - AIR CLEANER ASSEMBLY
Includes Items 13-15, 17, and 18.
4-26
SHEET 3
BI012738

1
4
4-27
SHEET 1
BI012738


435128 AIR CLEANER RAIN SHIELD ASSEMBLY - SRG20
1 1 EA 429699 CUP, DUST - QUICK RELEASE
2 1 EA 429701 SHIELD, RAIN - FRONT
3 1 EA 436239 SHIELD, RAIN - LH SIDE
4 1 EA 435127 GUARD, AIR CLEANER - RAIN
5 1 EA 43622 VALVE, VACUATOR
4-27
SHEET 2
BI012738
COMPRESSOR / AIR RECEIVER PIPING

60 48 47 46 52 55
52
67 31
30 30
31
30
57 52 38
39 56
40
62 63 64
46 47 48 60
66
16 17 45
57 52
65
43 41 50 41 42
4-28
SHEET 1
BI012738

11 27
31
10
31
30
30
1
15 14
33 34 61
32
4
3
4-28
SHEET 2
BI012738

25
23
13
49
21
26
52 55 13 20 29 30
56
52
9 12
18
65
66
11 10 27
6 30 31 31 30
52
43 41 50 41 42
57
30 31
30 67
4-28
SHEET 3
BI012738

4-28
SHEET 4
BI012738


1066102 COMPRESSOR / AIR RECEIVER PIPING
1 1 EA 438608 VALVE, REGULATOR - AUXILIARY
3 1 EA 422285 MANIFOLD, AT COMPRESSOR (TEE)
4 1 EA 422284 MANIFOLD, AT RECEIVER (TEE)
5 1 EA 401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) 4-29
15 2 EA 7972 NUT, ENGINE - SKID LOCK
16 4 EA 43037-050 CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 2.500L)
18 1 EA 96224 MAIN AIR MANIFOLD ASSEMBLY 4-30
19 4 EA 40031 CLAMP, HOSE
20 1 EA 86895 MOUNT, MUFFLER - COMPRESSOR
25 1 EA 432331 DECAL, SELECTOR VALVE
26 1 EA 415113 ORIFICE, ADAPTER
27 1 EA 442160 BRACKET, OIL FILTER
31 5 EA 36317 ADAPTER, SPLIT FLANGE - 90 DEG
32 1 EA 6705 BUSHING
38 1 EA 86896 MOUNT, THERMAL BYPASS
43 4 EA 429078 NUT, ELASTIC STOP - GR8 (3/4-10UNC)
45 1 EA 414537 KIT, SPLIT FLANGE
46 1 EA 45214 GASKET, FLANGE
48 8 EA 42606 NUT, FLEXLOC (3/4-10UNC)
50 4 EA 438663 PLATE DETAIL
51 1 EA 432335 RECEIVER PIPING PLUMBING 4-31
52 3 EA 36287 ADAPER, STRAIGHT
53 1 EA 17694 ELBOW, PIPE - 90 DEG
56 1 EA 1646413 HOSE ASSEMBLY (JCAM500-40-264)
4-28
SHEET 5
BI012738


60 1 EA 409060 FLANGE
61 1 EA 437672 BRACKET, MOUNTING - VALVE REGULATOR
65 2 EA 1518136 ELBOW, PIPE - 90 DEG
66 1 EA 320857 NIPPLE, PIPE CLOSE (2 1/2)
4-28
SHEET 6
BI012738
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)

4
5
4-29
SHEET 1
BI012738
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)


401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)
1 1 EA 53201 VISUAL SERVICE INDICATOR (THREADED TYPE)
2 1 EA 16577 O-RING
3 2 EA ---------- LOCKING SCREW
4 1 EA V008632 CANNISTER ASSEMBLY
5 1 EA 401857 FILTER ELEMENT
6 4 EA V012559 VALVE, BYPASS W/STAINLESS STEEL BALLS
4-29
SHEET 2
BI012738
MAIN AIR MANIFOLD ASSEMBLY

10
9 4 9
3 5
7 2 2 1
6 6
8 8
9
9
7 4
5
2
8
1
6 3 6
11 12
1
11 12
10
4-30
SHEET 1
BI012738
MAIN AIR MANIFOLD ASSEMBLY


96224 MAIN AIR MANIFOLD ASSEMBLY
1 1 EA 95878 MANIFOLD, MAIN AIR VALVE
2 2 EA 31804 FITTING, HYD 90 DEG
3 1 EA 95178 VALVE, BALL
4 1 EA 439628 HYDRAULIC CYLINDER 3-32
EA 1525003 seal kit
5 1 EA 96225 HANDLE, MAIN AIR MANIFOLD
6 2 EA 36451 FITTING, BUSHING
10 1 EA 402148 MOUNT - MAIN AIR MANIFOLD
11 2 EA 6291 NUT, HEX (1/2-13UNC, ELASTIC STOP)
4-30
SHEET 2
BI012738
RECEIVER PIPING PLUMBING

14 17 21
12
14 16
7 14
14 9
6 7
8
9 20
15
14
22
11
13
25
19
18
23
2 1
4-31
SHEET 1
BI012738
RECEIVER PIPING PLUMBING


432335 RECEIVER PIPING PLUMBING
1 1 EA 430064 HOSE ASSEMBLY (JCAACP-32-68)
7 2 EA 311894 HOSE ASSEMBLY (JCA2781-04-180)
4-31
SHEET 2
BI012738
AIR COMPRESSOR WITH ATTACHMENTS (1350/500)

14 8 22
1
8 21
23
1
11 17
9
11 17 8 21 10 12 10 16 19
4-32
SHEET 1
BI012738

6 7
4 5
4-32
SHEET 2
BI012738

10
19 16 21
4-32
SHEET 3
BI012738


432861 AIR COMPRESSOR WITH ATTACHMENTS (1350/500)
1 1 EA 415910 AIR COMPRESSOR PACKAGE ASSEMBLY 4-33
(1350/500 @ 2100 RPM)
2 1 EA 89097 TORSIONAL DRIVE COUPLING 4-34
3 1 EA 88226 BUSHING, TAPER LOCK
8 2 EA 427192 SHIM SET
13 1 EA 421710 AIR COMPRESSOR RECEIVER TANK ASSEMBLY 4-35
AND PARTS
14 1 EA 435195 MOUNT, FUEL FILTERS - RIGHT REAR
16 2 EA 319562 NUT, LOCK (3/4)
21 1 EA 434325 SUPPORT, RH - ENGINE COMPRESSOR
22 1 EA 434326 SUPPORT, LH - ENGINE COMPRESSOR
23 2 EA 435539 COVER, COMPRESSOR ADAPTER
4-32
SHEET 4
BI012738
AIR COMPRESSOR PACKAGE ASSEMBLY (1350/500 @ 2100 RPM)

21 19 11
10 13 12
35
15
42
14 181 18 5
16 6 28 38
16 7 47
16 1f
44 4
18 2 1 1e
26 1d
1g
24 41
4a
48 34
36
391
40
37
4-33
SHEET 1
BI012738


415910 AIR COMPRESSOR PACKAGE ASSEMBLY (1350/500
@ 2100 RPM)
1 1 EA V007119 COMPRESSOR AIR END REBUILT (OPTIONAL)
1a 1 EA 22109 Shaft Seal Repair Kit (3.00 Dia) Not Shown
1b 1 EA -------- Drive Coupling (See "Air Compressor with
Attachments"-This Section)
1c 1 EA 52622 Key, Drive Coupling (Not Shown)
1d 1 EA 99080 Coupling Assembly (With Attachments and Gaskets)
1e 2 EA V007120 Gasket, Coupling Assembly
1f 1 EA V006786 Gasket Air Outlet
1g 1 EA V006787 Gasket, Air Inlet
2 1 EA 45947 ORIFICE
3 1 EA -------- DIESEL STOP CONTROL (Not Shown)
4 1 EA V007122 TEMP SAFETY SWITCH (N.C. 280 F.) Check Engine
Manual for Normally Closed (NC) or Normally Open
(NO) Circuits (Wiring Diagram)
4a 1 EA V007121 TEMP SAFETY SWITCH (N.C. 300 F.) Check Engine
Manual for Normally Closed (NC) or Normally Open
(NO) Circuits (Wiring Diagram)
5 1 EA 83326 VALVE, SELECT (WARM UP PRESSURE)
6 1 EA V007137 REGULATOR, HIGH PRESSURE
1 EA V007139 Repair Kit, High Pressure Regulator
10 1 EA ------- ORIFICE, .187
11 1 EA -------- GAUGE PANEL
12 1 EA 83325 TEMP GAUGE/CONNECTING TUBING/SENDER -
30-300 DEG. F.
13 1 EA 49043 DISCHARGE PRESSURE GAUGE - 0-600 PSI
14 1 EA 49609 LOW PRESSURE SELECT VALVE (CAB)
15 1 EA 49611 REGULATOR, PRESSURE
1 EA 22102 Regulator Repair Kit
16 3 EA V007138 REGULATOR, PRESSURE
V007140 Regulator Repair Kit (One Per Each Regulator)
18 3 EA 49612 CHECK VALVE
19 ------- VALVE, RUNNING BLOWDOWN (NC)
21 1 EA ------- VALVE, BLOWDOWN (NO)
26 1 EA 421710 AIR COMPRESSOR RECEIVER TANK ASSEMBLY 4-35
AND PARTS
28 1 EA V007134 PRESSURE SWITCH, 90 LB
34 1 EA 76149 VALVE (DISCHARGE CHECK)
35 1 EA -------- AIR CLEANER ASSEMBLY - See "Air Compressor
Group List" - This Section
36 1 EA -------- FILTER ASSEMBLY - See "Compressor / Air Receiver
Piping" - This Section
37 1 EA 441748 THERMAL/BYPASS
1 EA V007125 Thermal Valve Repair / Replacement Kit
38 1 EA 99022 OIL STOP VALVE (2 NC)
1 EA 22483 Repair Kit, Oil Stop Valve
39 1 EA -------- OIL COOLER ASSEMBLY - See "Cooler Assembly" -
This Section
-------- CORE (Oil Cooler) - See "Cooler Assembly" This Section
4-33
SHEET 2
BI012738


40 -------- FAN (OIL COOLER) - See "Cooler Assembly with
Plumbing" - This Section
41 1 EA 86659 GASKET (DISCHARGE VALVE)
42 1 EA V007135 VALVE, AIR INLET (COMPRESSOR)
1 EA V007136 Repair Kit, Air Inlet Valve
44 1 EA 45627 GASKET, COMPRESSOR INTAKE
47 1 EA 98794 O-RING
48 1 EA V007603 GLOBE VALVE (OIL DRAIN)
4-33
SHEET 3
BI012738
TORSIONAL DRIVE COUPLING

4-34
SHEET 1
BI012738
TORSIONAL DRIVE COUPLING


89097 TORSIONAL DRIVE COUPLING
1 1 EA 95090 FLANGE
2 1 EA 89422 RUBBER ELEMENT
4-34
SHEET 2
BI012738
AIR COMPRESSOR RECEIVER TANK ASSEMBLY AND PARTS

35
9
13
17
3
35 2
23
8
12
20
18 7
22
6 10
14 1
19 19 11 11 24
4-35
SHEET 1
BI012738
AIR COMPRESSOR RECEIVER TANK ASSEMBLY AND PARTS


421710 AIR COMPRESSOR RECEIVER TANK ASSEMBLY AND PARTS
1 1 EA 87684 STRAINER, OIL
2 1 EA V007128 FILTER ASSEMBLY, MOISTURE SEPARATOR
1 EA V008682 Element replacement
3 2 EA V007129 VALVE, RUNNING BLOWDOWN
1 EA V007130 Repair Kit, Valve - Running Blowdown
4 1 EA -------- PLUG (Shipping)
6 1 EA 38061 PLUG, FILLER
1 EA V010659 O-ring, Plug - Filler
8 1 EA 49615 VALVE, SYSTEM BLOWDOWN (N.O.)
1 EA 22100 Repair Kit, System Blowdown (N.O.)
9 1 EA -------- NUT, D-LOC - 3/4-10
10 1 EA 45946 SIGHT GLASS, 24KT
11 3 EA V010558 SIGHT GLASS, OIL LEVEL - 1.5 INCH
12 1 EA 56217 ROD, THREADED - 36 INCH
13 1 EA V007126 PLATE, SEPARATOR
14 1 EA V014020 ADAPTER, OIL FILL - HI PRESS
17 1 EA V014395 GASKET, SEPARATOR COVER - HI PRESSURE
18 1 EA V007132 SILENCER, AIR
19 1 EA -------- DECAL, RECEIVER OIL FILL LEVEL (1.75 INCH)
20 1 EA V003187 ORIFICE, .187
21 1 EA V007131 VALVE, SAFETY RELIEF
22 1 EA 87682 VALVE, MINIMUM PRESSURE/ CHECK ASSEMBLY
1 EA 87683 Repair Kit, Valve - Minimum Pressure/Check Assembly
23 1 EA V007400 ELEMENT, SEPARATOR W/VITON SEALS
24 1 EA -------- TANK
35 2 EA V015350 NUT, HEX - PLTD - 3/4-10
4-35
SHEET 2
BI012738
COOLER INSTALLATION (ENGINE)

24
16 17
16 16 17
14
19
20
4 21
26
15 22 16
22 23 13
9 10 24
4-36
SHEET 1
BI012738

31
30 18
29
12 11
28
32
4-36
SHEET 2
BI012738

27
8
4
27
4-36
SHEET 3
BI012738


432860 COOLER INSTALLATION (ENGINE)
1 1 EA 4294422 ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR 4-37
CLR
11 4 EA 7441 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC,
1.000L)
13 1 EA 419943 THERMOSTATIC VALVE ASSEMBLY 4-41
29 1 EA 18565 ADAPTER, PLUG STRAIGHT
32 1 EA 77849 ADAPTER, 90 DEG SWVL.
4-36
SHEET 4
BI012738
ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR CLR

11
1
14
15 21
2
16 23 4
28 18 19
15
13
30 29
12
23 16
23 16 24
4-37
SHEET 1
BI012738

11
16 23 24
23 16
7 22 24
17 16
22 24
27 25 26
18 19
10 5
24 16 23
31
6
3
4-37
SHEET 2
BI012738

11
4-37
SHEET 3
BI012738


4294422 ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR
CLR
1 1 EA V011735 RADIATOR ASSEMBLY, ENGINE 4-38
2 1 EA V011736 COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL 4-39
3 1 EA V013288 CHARGE AIR (AFTERCOOLER) ASSEMBLY 4-40
4 1 EA V011741 SHROUD, FAN
5 1 EA V007044 GUARD, CORE
6 1 EA 1691011 MOUNT, MOTOR
7 1 EA 4128329 GUARD, FAN - STANDARD
8 1 EA 416034 MOTOR, FAN 4-24
9 1 EA 414336 FAN, 48" DIA - 10 BLADE
1028024 replacement blade
10 1 EA 99471 BUSHING, SPLIT TAPER
11 3 EA 4443869 LABEL, HEAT EXCHANGERS
12 1 EA 4443866 WARNING SIGN
13 1 EA 4443868 DECAL - MAX PSI 50
14 1 EA 4443867 DECAL - MAX PSI 350
15 2 EA 4444020 DECAL, INLET
16 94 EA 1007930 WASHER, FLAT - 3/8"
18 10 EA 1068416 WASHER, FLAT - 1/2" MED THK
20 2 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
21 4 EA 4495220 BRACKET
24 58 EA 1053720 NUT, HEX - GR5 (3/8-16UNC)
25 8 EA 4444023 WASHER, FLAT (1/2", GR8)
27 4 EA 1008521 NUT, HEX - GR8 (1/2-13UNC)
28 4 EA 4102699 NUT, HEX - GR8 (1/2-13, SELF LOCKING)
29 1 EA 4444021 TAG, FAN ROTATION
31 1 EA 1691013 MOTOR MOUNT, BOLT-ON
1 EA V003816 TOOL, TUBING BREAKER (Not included with assy

423177)
1 EA V003817 TOOL, TUBING INSTALLATION (Not included with assy
423177)
1 EA V003386 TOOL,TUBING INSTALLATION (Not included with assy
423177)
4-37
SHEET 4
BI012738
RADIATOR ASSEMBLY, ENGINE

2 13
12
5 1
3
14 8
7 11 10 16
9
6 15
4-38
SHEET 1
BI012738
RADIATOR ASSEMBLY, ENGINE


V011735 RADIATOR ASSEMBLY, ENGINE
1 1 EA V011738 FRAME, RADIATOR
2 1 EA 401113 SIGHT GLASS
3 3 EA ---------- PLUG, SQUARE HEAD
4 1 EA V007058 PLUG, SQUARE HEAD
5 1 EA V007049 CAP, PRESSURE
6 234 EA V011739 SEAL, RUBBER - LOCKING GROOVE
7 234 EA V011740 SEAL, RUBBER
8 234 EA V007052 TUBES, L-FIN - ITS
9 2 EA V007048 BAR, SUPPORT
10 8 EA 56006 FLAT WASHER
12 1 EA V007050 HOSE, OVERFLOW
13 3 EA 86432 CLIP, HOSE
14 1 EA V007055 FELT, AIR BAFFLE - TOP
15 1 EA V007056 FELT, AIR BAFFLE - BOTTOM
16 8 EA V007057 NUT, FLANGE LOCK - ZINC
4-38
SHEET 2
BI012738
COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL

2
3
4
3
19 9
1 18
12
5 10 9
7 13 6
14 8
17
11 16 10
15
4-39
SHEET 1
BI012738
COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL


V011736 COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL
1 1 EA V011743 FRAME, OIL COOLER
2 184 EA V007051 SEAL, CSC
3 276 EA 86445 WASHER, CUPPED
5 90 EA V007053 TUBE, ALUMINUM
6 2 EA V007054 TUBE, ALUMINUM
7 1 EA V007045 BAR, TUBE STABILIZER
8 1 EA V007046 BAR, TUBE STABILIZER
9 6 EA 6002 LOCK WASHER (5/16, SPRING)
11 4 EA V000764 NUT, HEX
12 8 EA 86446 STABILIZER, TUBE
13 4 EA 86447 STABILIZER, TUBE - CENTER
14 2 EA V007047 ROD, X-BRACE
15 2 EA V000761 CLAMP, X-BRACE
16 8 EA V000766 FLAT WASHER
17 12 EA V000765 NUT, HEX
18 2 EA V002430 PLUG, SQUARE HEAD
19 2 EA 6001 NUT, HEX - GR5 (5/16-18UNC)
4-39
SHEET 2
BI012738

10 12 11
6 7 8
3
2 4
4-40
SHEET 1
BI012738


V013288 CHARGE AIR (AFTERCOOLER) ASSEMBLY
1 1 EA V013289 FRAME, CHARGE AIR (AFTERCOOLER) ASSEMBLY
2 86 EA V011745 SEAL, CAC
3 43 EA V011746 TUBE, ALUMINUM - SPECIAL
4 1 EA V011747 RETAINER, TUBE
5 2 EA V013290 RETAINER, TUBE
6 8 EA V011749 O-RING SEAL, VITON
7 8 EA V011750 FLAT WASHER, STAINLESS STEEL
8 8 EA V011751 SOCKET HEAD SCREW, STAINLESS STEEL
9 1 EA V013291 TUBE RETAINER
10 2 EA V013292 BAR, SUPPORT
11 8 EA V000766 FLAT WASHER
4-40
SHEET 2
BI012738
THERMOSTATIC VALVE ASSEMBLY

1 2 3 4 5 6 7 8
4-41
SHEET 1
BI012738
THERMOSTATIC VALVE ASSEMBLY


419943 THERMOSTATIC VALVE ASSEMBLY
1 1 EA V009897 VALVE BODY
2 1 EA V009898 VALVE COVER
3 1 EA V009899 O-RING
4 1 EA V009900 SEAL, LIP
5 1 EA V009901 ELEMENT, 150 DEG F.
8 1 EA ------- NAMEPLATE
4-41
SHEET 2
BI012738
PUMP DRIVE ASSEMBLY

2 1
26 27
37
38 8 34
8 42 43
3 3
38 37 40 39 28
36 36 4
8 3 8
3 5 1
38 40 39 28 38
5
37 4 37
3
8 8
42 43
1 29
36 36
2 5
29
4-42
SHEET 1
BI012738
PUMP DRIVE ASSEMBLY

16
17
18 19
6
30 10 33
35 7
10
33 44
4-42
SHEET 2
BI012738
PUMP DRIVE ASSEMBLY

14 7 10
16
17 11
16
7 23
7 10
23 7
10 7
6 9 6 9
7 23 7 10
16 17
7
16 11
6 13 6 13
4-42
SHEET 3
BI012738
PUMP DRIVE ASSEMBLY

20
22 23
21
15
24 25
22 23
20 12
21
15
41 13 15
12
29 29
4-42
SHEET 4
BI012738
PUMP DRIVE ASSEMBLY


439677 PUMP DRIVE ASSEMBLY
1 1 EA 441275 PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS) 4-43
2 1 EA 435436 MAIN PUMP - OPEN LOOP 4-44
3 2 EA 4313140 MAIN PUMP - CLOSED LOOP 4-48
4 1 EA 416054 PUMP ASSEMBLY, CHARGE 4-53
5 1 EA 416055 PUMP ASSEMBLY, DUST/CHARGE 4-54
20 2 EA 416056 VALVE, RELIEF / CHARGE
23 3 EA 56439 ADAPTER, HEX NUT CAP
28 1 EA 8314 ELBOW, PIPE STREET
29 1 EA 416562 FLANGE, ELBOW - WELDMENT
31 * FT 416564 HOSE, SUCTION (specify length *2.39 FT)
32 4 EA 359487 T-CLAMP, BAND - 4.0 DIA
36 2 EA 58495 HYDRAULIC FILTER ASSEMBLY (CHARGE) 4-55
39 1 EA 4331509 FILTER, AIR
1 EA 53711 Element Replacement
40 1 EA 306213 ADAPTER, STRAIGHT - BULKHEAD
42 4 EA 421832 CAPSCREW, HEX HEAD - METRIC (M12)
4-42
SHEET 5
BI012738
PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS)

23
6 1 17
5
13
4 17
18 11
24 7
22
8
14 9 10
14
19
21 20
3
15
16
12
17 2 17
4-43
SHEET 1
BI012738
PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS)


441275 PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS)
1 1 EA V005175 TRIPLE HOUSING W/DIPSTICK
2 1 EA 99030 PLUG, MAGNETIC
3 4 EA V000416 PLUG, PIPE
4 1 EA V005176 ELBOW, 90 DEG
5 1 EA V005177 BUSHING, REDUCER
6 1 EA 66093 BREATHER
7 1 EA ------ PLATE, IDENTIFICATION
8 2 EA ------ SCREW, DRIVE
9 1 EA 99031 PLUG, EXPANSION
10 1 EA V000423 TUBE, DIPSTICK
11 1 EA V005178 DIPSTICK GAUGE
12 1 EA V000418 GEAR, INPUT - 56T
13 3 EA V005179 GEAR, DRIVEN - 56T
14 6 EA V004452 BEARING, BALL (DRIVEN GEAR)
15 1 EA V004450 BEARING (INPUT GEAR)
16 1 EA V000419 BEARING (INPUT GEAR)
17 3 EA 437688 ADAPTER, PUMP
18 3 EA 20480 O-RING
19 12 EA 99071 STUD, ADAPTER
20 12 EA 99072 NUT, HEX
21 1 EA V005180 INPUT ASSEMBLY, FLANGED
1 EA V005181 Adapter, Ind. Input
1 EA V005182 Shaft, Ind. Input
1 EA V004452 Bearing
1 EA 20234 Oil Seal
1 EA V005183 Ring, Snap
1 EA 99077 Ring, Snap
22 8 EA 42615 CAPSCREW
23 1 EA ------ TAG, NO OIL
24 ------ SLEEVE, ADAPTER
4-43
SHEET 2
BI012738
MAIN PUMP - OPEN LOOP

4-44
SHEET 1
BI012738
MAIN PUMP - OPEN LOOP


PLEASE INCLUDE THE SERIAL NUMBER OF THE
PUMP WHEN ORDERING PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED
435436 MAIN PUMP - OPEN LOOP

1 REF V014624 SHAFT SEAL AND CASE DRAIN SPARE PARTS 4-45
LIST
2 REF V014625 HIGH PRESSURE END FLANGE PLUG AND 4-46
DISPLACEMENT STOP SCREWS LIST
3 REF V014629 LP CONTROL ASSEMBLY LIST 4-47
1 EA V014559 SEAL KIT
4-44
SHEET 2
BI012738
SHAFT SEAL AND CASE DRAIN SPARE PARTS LIST

2
1
4-45
SHEET 1
BI012738
SHAFT SEAL AND CASE DRAIN SPARE PARTS LIST


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN
ORDERING PARTS
V014624 SHAFT SEAL AND CASE DRAIN SPARE PARTS LIST

2 1 EA V014571 SHAFT SEAL
3 1 EA V014599 PLUG
4-45
SHEET 2
BI012738
HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP SCREWS LIST
3 6
1 2
3
2
5
4
4-46
SHEET 1
BI012738
HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP SCREWS LIST

ORDERING PARTS
V014625 HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP

SCREWS LIST
1 1 EA V014495 SCREW PLUG
2 2 EA V014626 THREADED PIN
3 2 EA V014548 SEAL COLLAR NUT
4 1 EA V014519 O-RING
6 2 EA V014628 SCREW, HEX HEAD
4-46
SHEET 2
BI012738
LP CONTROL ASSEMBLY LIST

15 12
14
11b
14 9
15 8
10 22 1
13 4
5 18
11a 10 4
9 7 17
8
6
2
3a
3
20
16
17 21 19
21 21
17
17
4-47
SHEET 1
BI012738
LP CONTROL ASSEMBLY LIST

ITEM QTY. PART NO. DESCRIPTION

PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN ORDERING
PARTS
V014629 LP CONTROL ASSEMBLY LIST

1 1 --------- HOUSING
2 1 --------- LS PILOT SPOOL
3 1 --------- PCO PILOT SPOOL
4 2 V014361 SPRING HAT
5 1 V014362 PCO SPRING
6 1 V014363 LS SPRING
7 1 V014364 SPRING HAT
8 2 V014365 O-RING
9 2 V014366 BACKUP RING
10 2 V014367 ADJUSTMENT SCREWS
11a 1 V014368 O-RING
11b 1 V014369 O-RING
12 2 V014370 SPLIT PIN
13 1 V014371 END CAP
14 2 V014372 ADJUSTMENT LOCK NUT
15 4 V014373 SCREW, SOCKET HEAD
16 1 --------- PRESSURE PIN
17 4 V014630 PLUG
18 1 V014377 SET SCREW PLUG
19 1 V013595 POP RIVET PLUG
20 3 V013604 TAPERED PIPE PLUG
21 3 V013606 O-RING
22 3 V014615 SCREW, SOCKET HEAD
4-47
SHEET 2
BI012738
MAIN PUMP - CLOSED LOOP

7 7 9
5 7 7
7 22
4
19
21
8
3
2 20
1
16 14
14 18
13
12
19
11 17
14
15 32
31
10 12
30
29
28
27
11 26
25 32
24
23
4-48
SHEET 1
BI012738
MAIN PUMP - CLOSED LOOP


ORDERING PARTS TO ENSURE CORRECT ITEMS ARE PURCHASED
4313140 MAIN PUMP - CLOSED LOOP

2 * EA V014570 SHIM (*as required)
3 1 EA V014598 SHAFT SEAL
4 -------- HOUSING
5 1 EA V014599 PLUG W/O-RING
7 -------- O-RING
8 -------- RACE
9 -------- TAPERED ROLLER BEARING
10 -------- DRIVE SHAFT
11 -------- PIN
12 -------- SLIDING BEARING
13 -------- CRADLE
14 -------- BUSHING
15 -------- PISTON ASSEMBLY
16 -------- PULL BACK PLATE
17 -------- SPACER PLATE
18 -------- HOLDING PLATE
19 -------- SCREW, SOCKET HEAD
20 -------- SPACER PLATE
21 -------- HOLDING PLATE
22 -------- CYLINDER BLOCK ASSEMBLY
23 -------- WASHER
24 -------- SPRING, COMPRESSION
25 -------- WASHER
26 -------- SHIM
27 -------- RETAINING RING
28 -------- WASHER
29 -------- BEARING
30 -------- SHIM
31 -------- PORT PLATE
32 -------- CYLINDRICAL PIN
REF V015617 PORT PLATE HOUSING AND VALVES LIST 4-49
REF V014633 PTO ADD-ON LIST 4-50
REF V014637 FILTER ELIMINATION FLANGE LIST 4-51
REF V014638 E1P CONTROL ASSEMBLY LIST 4-52
4-48
SHEET 2
BI012738
PORT PLATE HOUSING AND VALVES LIST

1
1 1
8 5 5a 1
9
7
9
6 4
2
3
1
6
7
3
2
8
4-49
SHEET 1
BI012738
PORT PLATE HOUSING AND VALVES LIST


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN ORDERING PARTS
V015617 PORT PLATE HOUSING AND VALVES LIST
2 2 EA V014515 PLUG SCREW
3 2 EA V014516 O-RING
4 1 EA V014504 O-RING
5 1 EA V014600 ORIFICE PLUG
5a 1 EA V014601 ORIFICE
6 2 EA V014511 O-RING
7 2 EA V014602 O-RING
8 2 EA 4431370 PRESSURE RELIEF VALVE - 350 BAR
9 2 EA V014517 PLUG - HEX HEAD
4-49
SHEET 2
BI012738
PTO ADD-ON LIST

5
4 6
3
2
1a
1
4-50
SHEET 1
BI012738
PTO ADD-ON LIST


V014633 PTO ADD-ON LIST
1 1 EA V014634 COUPLING
1a 1 EA V014605 COUPLING SPRING
2 1 EA V014603 O-RING
3 1 EA V014520 INTERMEDIATE FLANGE - PTO
4 1 EA V014521 O-RING
6 2 EA V014636 SCREW, HEX HEAD
4-50
SHEET 2
BI012738
FILTER ELIMINATION FLANGE LIST

2
4
3
1
4
4-51
SHEET 1
BI012738
FILTER ELIMINATION FLANGE LIST


TO ENSURE CORRECTS ITEMS ARE PURCHASED
V014637 FILTER ELIMINATION FLANGE LIST

1 1 EA V014608 FLANGE
2 1 EA V014609 O-RING
4 2 EA V014611 SCREW, SOCKET HEAD
4-51
SHEET 2
BI012738
E1P CONTROL ASSEMBLY LIST

6 3 9
7
2
3
2
8
10
1
5
4
4-52
SHEET 1
BI012738
E1P CONTROL ASSEMBLY LIST


V014638 E1P CONTROL ASSEMBLY LIST

1 1 EA V014612 CONTROL
2 2 EA V014613 ORIFICE
3 2 EA V014495 TAPERED PIPE PLUG
4 1 EA V014496 O-RING
5 8 EA V014497 O-RING
8 2 EA V014498 O-RING
10 2 EA V014499 PROPORTIONAL SOLENOID - 24V
4-52
SHEET 2
BI012738
PUMP ASSEMBLY, CHARGE

14
13
12
9
11
6
7
5
8
4
2
9
8
5
6 7
11
10
4-53
SHEET 1
BI012738
PUMP ASSEMBLY, CHARGE


416054 PUMP ASSEMBLY, CHARGE
1 1 EA V004208 END SECTION, SHAFT
2 1 EA V007345 HOUSING
3 1 EA V007346 PORT END COVER
4 1 EA V007347 GEAR SET
5 2 EA V004212 THRUST PLATES
6 2 EA V004210 CHANNEL SEAL
8 2 EA 79734 GASKET SEAL
9 4 EA V004214 DOWEL PIN
10 1 EA 18669 SHAFT SEAL, DOUBLE LIP
12 4 EA ------- STUDS
13 8 EA ------- WASHER
14 8 EA ------- NUT
1 EA V007354 SEAL KIT (Includes Items 6,7,8 & 10)
4-53
SHEET 2
BI012738
PUMP ASSEMBLY, DUST/CHARGE

10
7 17 18
9
15
3
16
13
9
15
7 10
2
8
15 13
11 10 9
13 5 7
7 8
8
9
10 13 4
15
8
12
6
14
4-54
SHEET 1
BI012738
PUMP ASSEMBLY, DUST/CHARGE


416055 PUMP ASSEMBLY, DUST/CHARGE
1 1 EA V004208 SHAFT END COVER
2 1 EA V007349 NON PORT COVER
3 1 EA V007353 BEARING CARRIER
4 1 EA V007350 HOUSING - 1
5 1 EA V007345 HOUSING - 1 1/4
6 1 EA V007351 CONNECTING SHAFT
7 4 EA V004212 THRUST PLATES
8 4 EA 79734 GASKET SEAL
13 8 EA V004214 DOWEL PIN
14 1 EA 18669 SHAFT SEAL, DOUBLE LIP
16 4 EA ------- STUDS
17 8 EA ------- WASHER
18 8 EA ------- NUT
1 EA V007355 SEAL KIT (Includes Items 8, 9, 10 & 14)
4-54
SHEET 2
BI012738
HYDRAULIC FILTER ASSEMBLY (CHARGE)

1 2
3
4-55
SHEET 1
BI012738
HYDRAULIC FILTER ASSEMBLY (CHARGE)


58495 HYDRAULIC FILTER ASSEMBLY (CHARGE)
1 1 EA 53201 VISUAL SERVICE INDICATOR (THREADED TYPE)
2 1 EA PLUG
3 1 EA 42399 O-RING
4 1 EA 64695 O-RING
5 1 EA V011135 FILTER ELEMENT (SEE NOTE)
6 1 KIT 22312 SEAL KIT (REPAIR 1 FILTER ASSEMBLY)
NOTE: Part number V011135, coreless element, comes as part of

conversion kit part number V011133.
Kit is designed so the metal core is a separate part that remains in the
filter housing after initial conversion
to coreless design. Therefore, only the coreless element needs to be
replaced. Kit V011133 replaces 40983.
For metal core only, part number is V011137.
4-55
SHEET 2
BI012738
BLOWDOWN AIR HOSE ASSEMBLY

3
2 4 9 5 9 6 7
4-56
SHEET 1
BI012738
BLOWDOWN AIR HOSE ASSEMBLY


400539 BLOWDOWN AIR HOSE ASSEMBLY
3 1 EA 34727 VALVE, SHUT OFF - BALL TYPE
5 25 FT 15170 HOSE, HYDRAULIC
7 1 EA 400532 NOZZLE, AIR - 1/4"
9 2 EA 84253 FITTING, END
4-56
SHEET 2
BI012738
ENGINE CHARGE AIR PIPING

3 2 2 3
10
6
9
8 9 6
3 2 5 8
5 8 2 3
3 2
2 3
7
4
1 7
4 3 11
3 11 2 3
4-57
SHEET 1
BI012738
ENGINE CHARGE AIR PIPING


434047 ENGINE CHARGE AIR PIPING
1 2 EA 434045 ELBOW, CHARGE AIR INLET
2 8 EA 416623 CHARGE, AIR HOSE
4 1 EA 434321 TUBE, CHARGE AIR - CAB - TOP SIDE
5 1 EA 434322 TUBE, CHARGE AIR - D/C - TOP SIDE
6 1 EA 434323 TUBE, CHARGE AIR - D/C - BOTTOM
7 1 EA 434324 TUBE, CHARGE AIR - CAB - BOTTOM
8 2 EA 302429 U-BOLT, 4"
9 1 EA 435338 BRACE, CHARGE AIR PIPING
10 1 EA 435357 BRACE, CHARGE AIR PIPING
11 1 EA 435267 ELBOW, 90 DEG
4-57
SHEET 2
BI012738
SECTION 5 - DUST CONTROL

DUST CURTAIN INSTALLATION 97271 5-1
DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD. ACTIVATION) 416098 5-2
HYDRAULIC CYLINDER ASSEMBLY 75137 5-3
HYDRAULIC DUST CURTAIN LEVER 89266 5-3A
DUST CURTAIN PLUMBING 412014 5-4
WATER INJECTION INSTALLATION 1726150 5-5
WATER PUMP ASSEMBLY, BELOW DECK 1580797 5-6
WATER PUMP ASSEMBLY - HORIZONTAL 1514477 5-7
HYDRAULIC MOTOR 43379 5-8
VALVE, FLOW CONTROL 81239 5-9
WATER INJECTION HOSE KIT - 330 GAL 1726543 5-10
SECT5
SHEET 1
BI012738
DUST CURTAIN INSTALLATION

10
9 10
11 7 5 6
5 6
2
4 4
5 6
2
10 10
5 6 3 1
5-1
SHEET 1
BI012738
DUST CURTAIN INSTALLATION


97271 DUST CURTAIN INSTALLATION
1 1 EA 84658 CURTAIN, DUST (1/4 X 48 X 127 5/8)
2 2 EA 84659 CURTAIN, DUST (1/4 X 48 X 61 1/2)
3 1 EA 84662 STRIP, RETAINER (1/8 X 2 X 100)
4 2 EA 402855 STRIP, RETAINER
7 1 EA 97735 CURTAIN, INLET SIDE
8 1 EA 97752 STRIP, RETAINER (49LG)
10 2 EA 97754 STRIP, RETAINER (14 1/2LG)
5-1
SHEET 2
BI012738
DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD. ACTIVATION)

ASSEMBLY 416098 REVISION N
20
27 26 4
4
20
5-2
SHEET 1
BI012738

15 17
27 26 4
5
20
6 13
13
1
6 14
12 11 3
5-2
SHEET 2
BI012738

22 21
14
5 24 25
15 9 10
10 9 19 18 14
2 10 9 9 10
2
12 11 3
3 11 12
3
3
5-2
SHEET 3
BI012738


416098 DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD.
ACTIVATION)
1 2 EA 75137 HYDRAULIC CYLINDER ASSEMBLY 5-3
2 2 EA 89266 HYDRAULIC DUST CURTAIN LEVER 5-3A
3 2 EA 54808 STIFFENER - HYDRAULIC DUST CURTAIN
4 6 EA 1621297 SUPPORT, LUG
5 2 EA 89258 LUG, CYLINDER
10 4 EA 42701 NUT, LOCK (1/8UNC, ELASTIC COLLAR)
13 2 EA 6365 PIN, COTTERED
14 2 EA 89259 ARM, LEVER
16 1 EA 412014 DUST CURTAIN PLUMBING 5-4
17 2 EA 87641 ADAPTER, HYDRAULIC - ORIFICE
18 2 EA 37830-050 ADAPTER, TEE
20 2 EA 430790 LUG SUPPORT
5-2
SHEET 4
BI012738
HYDRAULIC CYLINDER ASSEMBLY

13
5 11
20 15
10 2 16 4 18
19
17
1
6
21 8 12
5-3
SHEET 1
BI012738


75137 HYDRAULIC CYLINDER ASSEMBLY
1 1 EA ----------- WIPER
2 2 EA ----------- SEAL
3 1 EA V009961 O-RING
4 1 EA V005374 O-RING
5 1 EA V005373 BACK-UP RING
6 1 EA ----------- SEAL
7 1 EA V013278 SEAL KIT (includes items 1 - 6)
8 2 EA V009406 CLIP PIN
13 1 EA V002363 NYLON PLUG
14 2 EA V001919 PORT PLUG
15 1 EA ----------- TUBE ASSEMBLY
16 1 EA V013972 ROD
17 1 EA V001208 ROD CLEVIS
18 1 EA ----------- HEADCAP
19 1 EA ----------- HEAD
20 1 EA ----------- PISTON
21 2 EA V003839 CLEVIS PIN
5-3
SHEET 2
BI012738
HYDRAULIC DUST CURTAIN LEVER

2 2
2
3
5 5
4 4 4 4
5-3A
SHEET 1
BI012738
HYDRAULIC DUST CURTAIN LEVER


89266 HYDRAULIC DUST CURTAIN LEVER
1 1 EA 430783 PIVOT ROD, DUST CURTAIN
2 2 EA 54806 ARM LEVER, DUST CURTAIN
3 4 FT 12167 TUBING, ROUND
4 4 EA 52491 LINK, CHAIN - SPRING ANCHOR
5 2 FT 51703 CHAIN (3/16 WELD)
6 1 EA 54808 STIFFENER, HYDRAULIC DUST CURTAIN
5-3A
SHEET 2
BI012738
DUST CURTAIN PLUMBING

1
3
3
2
5-4
SHEET 1
BI012738
DUST CURTAIN PLUMBING


412014 DUST CURTAIN PLUMBING
1 1 EA. 423919 HOSE ASSEMBLY (JCAG2L-08-139)
2 1 EA. 423920 HOSE ASSEMBLY (JCAG2L-08-153)
3 1 EA 1577415 HOSE ASSEMBLY (JCAG2L-08-172)
5-4
SHEET 2
BI012738
WATER INJECTION INSTALLATION

8 8
33 35
35
33 34
5-5
SHEET 1
BI012738

24 25
33 35 34
8
8
2
4 3 1
5-5
SHEET 2
BI012738

24 25
35 34 33
38 38 38
19
20 37 20
28 11 9 13
13 40 41 30 42 40 41
7 42
27
10 43
16 22 23
17 18
29 31 32
5
15
5-5
SHEET 3
BI012738


1726150 WATER INJECTION INSTALLATION
1 1 EA 4364260 LH DECK MODIFICATION
2 1 EA 1580797 WATER PUMP ASSEMBLY, BELOW DECK 5-6
3 4 EA 5986 105168 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC,
1.750L)
5 1 EA 81239 VALVE, FLOW CONTROL 5-9
7 1 EA 40349 STRAINER, WATER
8 4 EA 428134 BAR, SQUARE
9 1 EA 351410 5018909 ADAPTER, 90 DEG
10 1 EA 5950 122838 PLUG, SQUARE HEAD
13 2 EA 355812 122343 BUSHING
16 1 EA 407100 BRACKET, FLOW VALVE
17 1 EA 65326 5018909 ADAPTER, 90 DEG
18 1 EA 38690 ADAPTER, TUBE TURN - 90 DEG
19 1 EA 30835 5018909 ADAPTER, 90 DEG
20 2 EA 30160 119445 ADAPTER, 90 DEG
22 2 EA 77274 105137 CAPSCREW, HEX HEAD - GR5
(5/16-18UNC, 3.250L)
23 2 EA 6292 NUT, HEX (5/16-18UNC, ELASTIC COLLAR)
24 1 EA 319636 119611 NIPPLE, PIPE
25 1 EA 6647 CAP, TANK - HOOD ASSEMBLY
29 1 EA 412865 SHAFT EXTENSION, FLOW VALVE CONTROL
31 1 EA 407180 COUPLING, SHAFT
32 2 EA 6413 SETSCREW, HEX SOCKET (1/4- 20UNC, 0.250L)
33 1 EA 425766 TANK, WATER - 85 GAL - WELDMENT
39 1 EA 1726543 WATER INJECTION HOSE KIT - 330 GAL 5-10
43 1 EA 8337 BUSHING, PIPE
5-5
SHEET 4
BI012738
WATER PUMP ASSEMBLY, BELOW DECK

18 17
9 8
8
2
3
1
3 15
4
5 16
20
10
24
23
6 7 25
12 14
22 13
11
9
21
15
19 18 26
5-6
SHEET 1
BI012738
WATER PUMP ASSEMBLY, BELOW DECK


1580797 WATER PUMP ASSEMBLY, BELOW DECK
1 1 EA 1514477 WATER PUMP ASSEMBLY - HORIZONTAL 5-7
2 1 EA 43379 HYDRAULIC MOTOR 5-8
9 1 EA 1518089 BASE, PUMP MOTOR
10 1 EA 53930 VALVE, RELIEF
11 1 EA 426279 COUPLING, CHAIN HUB
12 1 EA 426280 COUPLING, CHAIN HUB
13 1 EA 426281 CHAIN, COUPLING
14 1 EA 426282 COVER, CHAIN COUPLING
15 1 EA 1580433 MOUNT, WATER PUMP - BELOW DECK
19 6 EA 7972 NUT, HEX LOCK
21 4 EA 354038 CAPSCREW, FLANGED
22 1 EA 1514586 COUPLING GUARD, BEAN PUMP
5-6
SHEET 2
BI012738
WATER PUMP ASSEMBLY - HORIZONTAL

20
7 19 13
24 1
8 14 23
21
6
5 10
18
16
17
22
4
15
2
14
12
11
5-7
SHEET 1
BI012738

39
38
51
52
53 54 55
51
52 53 54 55
52 56
40 57
44 58
41 45
42 46
47
43 48
49
5-7
SHEET 2
BI012738


1514477 WATER PUMP ASSEMBLY - HORIZONTAL
1583584 POWER END ASSEMBLY ONLY ( ITEMS 1 THRU 24 )
1 1 EA ------- POWER FRAME
2 ? EA ------- CRANKSHAFT
3 2 EA ------- CONNECTING ROD ASSEMBLY
4 4 EA ------- ROD BEARING, HALF SHELL
5 2 EA ------- WRIST PIN
6 2 EA ------- CROSSHEAD
7 2 EA ------- SEAL HOLDER, PONY ROD SEAL
8 4 EA ------- OIL SEAL, F/AXIAL MOTION
9 2 EA ------- OIL SEAL, F/ROTATING MOTION
10 1 EA ------- BACK COVER
11 1 EA ------- GASKET, BACK COVER
12 2 EA ------- BALL BEARING
13 1 EA ------- FRONT FOOT
14 2 EA ------- RETAINING RING
15 8 EA ------- CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L)
16 1 EA ------- KEY, 3/16 SQUARE
17 6 EA ------- WASHER, BELLEVILLE
18 2 EA ------- WASHER, LOCK
19 2 EA ------- PIPE PLUG, SQUARE HEAD
20 1 EA ------- LUBE VENT
21 2 EA ------- TAPPING SCREW
22 1 EA ------- NAMEPLATE
* * * * * FLUID END ASSEMBLY ITEMS (ITEMS 38 THRU 58 ) * * * * *
38 1 EA. ------- Fluid Cylinder
39 3 EA. ------- Capscrew, Fluid Cylinder
40 2 EA. ------- O-ring, Cylinder
41 2 EA. ------- Ring Seal, Cylinder
42 2 EA. ------- Cylinder
43 2 EA. ------- Gasket, Cylinder
44 2 EA. ------- Capscrew, Piston
45 2 EA. ------- Piston Cup Washer
46 2 EA. ------- Piston Cup
47 2 EA. ------- Piston Cup Holder
48 2 EA. ------- O-ring, Piston
49 2 EA. ------- Washer, Umbrella
51 4 EA. ------- Valve Seat
52 6 EA. ------- O-ring, Valve Seat
53 4 EA. ------- Valve Disc
54 4 EA. ------- Spring
55 4 EA. ------- Valve Cage
56 2 EA. ------- Valve Cover
57 1 EA. ------- Valve Cover Clamp
58 1 EA. ------- Capscrew, Valve Cover Clamp
1 EA. 22358 VALVE CHAMBER ASSEMBLY (Includes Items 38, 51 thru 56, 58)
1 KIT 1583583 VALVE KIT (Includes Items 51 thru 55)
1 KIT 1583380 CYLINDER PACKING KIT (Includes Items 41, 46 thru 48.)
5-7
SHEET 3
BI012738
HYDRAULIC MOTOR
12
11 10
6 8
9
7
5
2 4
3
1
19
20
18
14 17
16
14
15 13
14
5-8
SHEET 1
BI012738
HYDRAULIC MOTOR

43379 HYDRAULIC MOTOR
1 4 EA --------- CAPSCREW, 6 PT (E10) DRIVE (5/16-24UNF, 7/8L)
2 1 EA --------- FLANGE, MOUNTING - 4 BOLT (3/8-16UNC)
3 1 EA 401918 SEAL, EXCLUSION
4 1 EA --------- WASHER, BACKUP
5 1 EA --------- SEAL, PRESSURE
6 1 EA 401919 SEAL
7 1 EA 315295 RACE, THRUST BEARING
8 1 EA 315339 BEARING, THRUST-NEEDLE
9 1 EA --------- SHAFT, OUTPUT (1 IN DIA STR W/KEY SLOT)
1 EA 16753 Key
10 1 EA --------- HOUSING, 7/8-14 O-RING PORTS
1 EA HOUSING, 1/2 NPTF PORTS
11 1 EA --------- O-RING
12 1 EA --------- PLUG
13 1 EA --------- DRIVE
14 3 EA --------- SEAL
15 1 EA --------- PLATE, SPACER
16 1 EA --------- GEROTOR
17 1 EA --------- CAP, END
18 7 EA --------- SEAL, WASHER (NOT REQUIRED W/6 POINT SCREWS)
19 7 EA --------- CAPSCREW, 6 POINT (E10) DRIVE (5/16-24UNF)
20 1 EA --------- PLUG/ O-RING (7/16-20 DRAIN PORT)
1 EA O-ring for 7/16-20 Drain Port Plug
Includes items 3, 4, 5, 6, 11, 14, 18, & 20a.
5-8
SHEET 2
BI012738
VALVE, FLOW CONTROL

19 20
8 9 10
11
12
1 2 3 4 5 6 7 13 14 15 16 17 18
5-9
SHEET 1
BI012738
VALVE, FLOW CONTROL


81239 VALVE, FLOW CONTROL
1 1 EA V010223 PLUG, SPECIAL
2 1 EA ------- O-RING
3 1 EA V010224 SPOOL
5 1 EA V010226 PLUG, ORIFICE
6 1 EA ------- O-RING
7 1 EA V010227 HOUSING
8 1 EA V010228 STOP, SPRING
10 1 EA V010230 SPRING, COMPRESSION
11 1 EA ------- O-RING
12 1 EA V010231 PLUG, SPECIAL
13 1 EA ------- O-RING
14 1 EA ------- BACKUP, TEFLON
15 1 EA V010232 NEEDLE, ADJUSTING
16 1 EA V010233 KNOB
17 1 EA V010234 RING, EXTERNAL RETAINING
18 1 EA V010235 DECAL, FLOW CONTROL
20 1 EA V010237 PIN, DETENT
1 EA V010222 SEAL KIT (Includes Items 2, 6, 11, 13 & 14)
5-9
SHEET 2
BI012738
WATER INJECTION HOSE KIT - 330 GAL

8 1
2 6
4 3
7
5-10
SHEET 1
BI012738
WATER INJECTION HOSE KIT - 330 GAL


1726543 WATER INJECTION HOSE KIT - 330 GAL
6 1 EA 4235994 HOSE ASSEMBLY (JCAG2-12-390)
8 1 EA 413624 HOSE ASSEMBLY (JCAGMV-24-25)
5-10
SHEET 2
BI012738
SECTION 6 - MAST

MAST ASSEMBLY (12 M) 1637469 6-1
MAST PIVOT BRACKET 415284 6-2
CYLINDER, HOIST/PULLDOWN (MAST) 417188 6-3
VALVE ASSEMBLY, MAST - 9 SECTIONS WITH ATTACHMENTS 411934 6-4
VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS 410093 6-5
SENSOR INSTALLATION KIT 1493884 6-6
PIPE RACK INSTALLATION 428017 6-7
MOTOR, HYDRAULIC 414782 6-8
HYDRAULIC CYLINDER ASSEMBLY - SWING 429708 6-9
PIVOT SUPPORT ASSEMBLY (CAROUSEL) 419888 6-10
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION 428441 6-11
HYDRAULIC CYLINDER ASSEMBLY - CLAMPING 409242 6-12
HYDRAULIC CYLINDER ASSEMBLY - ROTATE 413639 6-13
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING 409309 6-14
AUTO TOOL WRENCH 412659 6-15
HYDRAULIC CYLINDER ASSEMBLY 70089 6-15A
MAST LOCK INSTALLATION 1619732 6-16
HYDRAULIC CYLINDER ASSEMBLY 1229060 6-17
WINCH INSTALLATION 424405 6-18
WINCH CASE DRAIN CONVERSION KIT 1706245 6-19
WINCH ASSEMBLY 422078 6-20
BRAKE VALVE ASSEMBLY (WINCH) V010924 6-21
PRIMARY PLANET CARRIER ASSEMBLY 4431874 6-22
OUTPUT PLANET CARRIER ASSEMBLY 4431875 6-23
HYDRAULIC MOTOR SUBASSEMBLY 4431937 6-24
CABLE TENSIONING ASSEMBLY (MAST) 428791 6-25
CYLINDER, CABLE TENSION (MAST) 415915 6-26
MANIFOLD, TENSIONER 416113 6-27
CABLE TENSIONER PLUMBING 428827 6-28
DUST HOOD INSTALLATION 427976 6-29
PIPE POSITIONER INSTALLATION 428843 6-30
ROTARY DRIVE ASSEMBLY 4033629 6-31
ROTARY DRIVE GEARBOX ASSEMBLY 4033626 6-32
ROTARY DRIVE MOTOR HOSE KIT (REFERENCE ONLY) 4160030 6-33
ROTARY DRIVE MOTOR FIELD KIT (REFERENCE ONLY) 4160029 6-34
SECT6
SHEET 1
BI012738
MAST ASSEMBLY - 12m

ASSEMBLY 1637469 REVISION J
57 58
37 3 45 59 76 59 58 45 37 77 75 59 45 58 78 37 57 58 45 59
74 75
24 64
23
33 57 58 63 74 47 56
46 42 22 58
20 45 59 32 33 50 46 42 25 21 22 23 24 2 45 59 58 45 11
25 21 57 68 69
59
65
38
5
48 55 48 53 48 55 48 28 19 29
60 11
64
61
74 63
6-1
SHEET 1
BI012738
MAST ASSEMBLY - 12m

5 5
73
71 10
33
72 9 79
48
6-1
SHEET 2
BI012738
MAST ASSEMBLY - 12m

75
78 74
18 15 7
6
51
6-1
SHEET 3
BI012738
MAST ASSEMBLY - 12m

70 42 45
39 43 20 39
62 45 42
40 34
34 40
54
41
36 66
42
44 45 46 31
30
14 38
67
6-1
SHEET 4
BI012738
MAST ASSEMBLY - 12m

1 12 2
27
26
38
66
38
49
67
47 12
6-1
SHEET 5
BI012738
MAST ASSEMBLY - 12m

71 32 10
72 73 9
72 73 9
45 59 58 57 77 45 59 58 78 45 59 58 76 45 59 58 76 45 59 58 57
48 55 48 53 48 55 48 28 19 29
6-1
SHEET 6
BI012738
MAST ASSEMBLY - 12m


1637469 MAST ASSEMBLY - 12m
1 1 EA 427450 MAST WELDMENT, 12m
2 EA 415284 MAST PIVOT BRACKET 6-2
2 1 EA 417188 CYLINDER, HOIST/PULLDOWN (MAST) 6-3
3 1 EA 411934 VALVE ASSEMBLY, MAST - 9 SECTIONS 6-4
W/ATTACHMENTS
5 3 EA 89076 SHEAVE, 20 OD W/ BEARING
30920 Bearing Cone (Two Per Sheave)
30998 Bearing Cup (One Per Sheave)
30999 Grease Seal (Two Per Sheave)
6 4 EA 440574 PIN, SHEAVE
7 4 EA 18518 NUT, LOCK (1.25-12UNF, ELASTIC COLLAR)
9 2 EA 417195 STANDPIPE, TUBE ASSEMBLY - 12m MAST
10 1 EA 417196 TUBING, STANDPIPE - 12m MAST
11 2 EA 417189 CABLE, HOIST - 12m MAST
12 2 EA 417190 CABLE, PULLDOWN - 12m MAST
15 4 EA T106205 WASHER, FLAT
18 4 EA 66198 BUSHING, ADJUSTMENT - BEARING
20 1 EA 85962 VALVE, COUNTERBALANCE - HOIST / PULLDOWN
21 4 EA 85967 PAD, WEAR - CENTER
22 4 EA 85968 WEAR, PAD - LOWER
23 2 EA 85969 PAD, WEAR - TOP
24 2 EA 85970 PAD, WEAR - MOUNT
25 4 EA 85971 PAD, WEAR - RETAINER
26 1 EA 415113 ORIFICE (0.015)
29 1 EA 43989 ADAPTER, STRAIGHT REDUCER
34 2 EA 40993 FITTING, HYDRAULIC - STRAIGHT
36 1 EA 45301 ADAPTER, ELBOW - 90 DEG SWIVEL
38 6 EA 38685 ADAPTER,ELBOW - 45 DEG
39 4 EA 16682 FLANGE, SPLIT HALF
40 2 EA 16622 O-RING
43 1 EA 86369 MOUNT, RETAINER - COUNTERBALANCE
47 8 EA 40138 NUT, HEX
48 11 EA 38681-050 ADAPTER, STRAIGHT
49 2 EA 86728 SPACER, HOIST / PULLDOWN CYLINDER
6-1
SHEET 7
BI012738
MAST ASSEMBLY - 12m


51 2 EA 5929 FITTING, GREASE - STRAIGHT
53 3 EA 4144354 TUBE ASSEMBLY (1/2 OD X 17)
54 1 EA 404307 CONNECTOR, PLATE
55 6 EA 423256 TUBE ASSEMBLY (1/2 OD X 240)
58 4 EA 16600 O-RING
60 4 EA 19663 CLAMP, CABLE
61 * FT 19661 CABLE, WIRE ROPE (specify length -13.30 ft)
64 2 EA 4031813 BAR, NUT RETAINER - BOLT ON
65 1 EA 1484862 SHEAVE, 20" OD
69 2 EA 44554 ADAPTER, HYDRAULIC - 90 DEG
71 1 EA 426433 TUBING, STANDPIPE - 12m MAST
72 2 EA 1594654 TUBE ASSEMBLY, STANDPIPE - 12m MAST
76 1 EA 89517 TUBE ASSEMBLY
79 7 EA 47142 CLAMP, TUBE
80 1 EA 1493884 SENSOR INSTALLATION KIT 6-6
6-1
SHEET 8
BI012738
MAST PIVOT BRACKET

5
1
4 3
6
6-2
SHEET 1
BI012738
MAST PIVOT BRACKET


415284 MAST PIVOT BRACKET
1 * FT 14527 BAR, FLAT - 1.76 FT *specify length (2 Per Mast Assy)
2 * FT 14527 BAR, FLAT - 1.76 FT *specify length (2 Per Mast Assy)
3 2 EA 35809 CAPSCREW, HEX HEAD (4 Per Mast Assy)
4 2 EA 1481547 WASHER, 1 1/2 NORD LOCK
5 2 EA 73837 PIN, DOWEL - HARDENED (4 Per Mast Assy)
6 1 EA 319002 107800 FITTING, GREASE (2 Per Mast Assy)
6-2
SHEET 2
BI012738
CYLINDER, HOIST/PULLDOWN (MAST)

24
18 22
20 4 21
10 7 12 5
19 6
3 23
17
11 8 1
13
9
15
16
6-3
SHEET 1
BI012738
CYLINDER, HOIST/PULLDOWN (MAST)


417188 CYLINDER, HOIST/PULLDOWN (MAST)
1 2 EA WIPER
2 2 EA SEAL
3 1 EA O-RING
4 4 EA O-RING
5 4 EA BACKUP
6 2 EA BACKUP
7 1 EA SEAL
8 4 EA BACKUP
9 2 EA CONTAMINATION RING
10 2 EA BACKUP
11 2 EA SEAL
12 4 EA WEAR RING
13 4 EA WEAR RING
14 1 V012659 CYLINDER SEAL KIT (Includes items 1 Thru 13)
17 2 EA PORT PLUG
18 1 EA TUBE ASSEMBLY
19 1 EA 4417155 ROD - TUBE ASSEMBLY
20 1 EA 4417156 ROD - TUBE ASSEMBLY
21 2 EA V007074 HEAD
22 2 EA V007075 HEADCAP
23 2 EA V012670 NUT
24 12 EA CAPSCREW
6-3
SHEET 2
BI012738
VALVE ASSEMBLY, MAST - 9 SECTIONS W/ATTACHMENTS

ASSEMBLY 411934 REVISION M
12 2 14 10
1
8 12
9
13 4
7 6
16 5
3 5 3 5
5 15
6-4
SHEET 1
BI012738
VALVE ASSEMBLY, MAST - 9 SECTIONS W/ATTACHMENTS

ASSEMBLY 411934 REVISION M

411934 VALVE ASSEMBLY, MAST - 9 SECTIONS
W/ATTACHMENTS
1 1 EA 410093 VALVE ASSEMBLY, MAST - 9 SECTIONS LESS 6-5
ATTACHMENTS
15 2 EA 61795 ORIFICE (1/8)
16 2 EA 403096 ORIFICE (1/16)
6-4
SHEET 2
BI012738
VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS

ASSEMBLY 410093 REVISION L
2 4
1 4
6-5
SHEET 1
BI012738
VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS


410093 VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS
1 9 EA. 413252 VALVE SPOOL SECTION, MOTOR SPOOL
1 EA. SECT. V001985 Seal Kit, Valve Section - Motor Spool
2 EA. SECT. V002453 Coil, 24V - Motor Spool Valve (Req's 2 per Valve Sect.)
2 7 EA. 412888 VALVE, CHECK (*SEE NOTE)
V005835 Cartridge
V001458 Seal Kit, Cartridge
3 1 EA. V005836 MANIFOLD
4 1 EA 438701 VALVE, FLOW CONTROL - SANDWICH
*NOTE: IF AUTOMATED, SEE "PIPE POSITIONER

SENSOR/COMPONENTS (AUTOMATED)"
FOR VALVE AND ADDITIONAL ITEMS.
6-5
SHEET 2
BI012738
SENSOR INSTALLATION KIT

1 3 5 6
4
2
5 6
6-6
SHEET 1
BI012738
SENSOR INSTALLATION KIT


1493884 SENSOR INSTALLATION KIT
1 1 EA 418673 SENSOR, PREWIRED (UNSHIELDED)
2 1 EA 1036607 CABLE
3 1 EA 1489601 TARGET, PIPE POSITIONER
4 1 EA 1493833 BOX, ELECTRICAL
6-6
SHEET 2
BI012738
PIPE RACK INSTALLATION

6
2 1 76
23
6-7
SHEET 1
BI012738

74
42 40 35
1
1
45 38
5 28 29 39 45
15
4 65 70
55
17
21 24
37 16
44 34 23
44 41 36
74
1 46
75
73
2
37 68 69
6-7
SHEET 2
BI012738

32 43
31
7
13
1
35 40 42
25
26 2
27
43
14 9
32 8 23 17 19 20
11 73
30 4 21
15 34 16
31 10 44
12 31
6
2 72 40 42 33 42 66 67
6-7
SHEET 3
BI012738

76
46
47
64 63
64
53
49 64
53 59
54
61
60 52
49
58 57 58 63
77
6-7
SHEET 4
BI012738

2 76
23
49
56 57 58
57 58
63 64 61
64
56 60
64
63
50
58 57 56 63 51
6-7
SHEET 5
BI012738

6
18
46
47
6-7
SHEET 6
BI012738


428017 PIPE RACK INSTALLATION
1 1 EA 428014 SUPPORT, CAROUSEL - PIVOT
2 1 EA 4375731 SUPPORT, CAROUSEL - PIPE ASSEMBLY
3 1 EA 414126 TUBE, TOP - CAROUSEL 35' MAST
4 1 EA 414782 MOTOR, HYDRAULIC 6-8
5 1 EA 95550 CYLINDER, HYDRAULIC
1 EA 22476 Piston Bore Kit, Hydraulic Cylinder
(Contains wear ring, piston seal & 2 tube end seals)
1 EA 22475 Rod Seal Kit, Hydraulic Cylinder
(Rod seal, bushing, bushing retainer, rod wiper &
bushing O-ring)
6 1 EA 409315 CUP, END - PIPE RACK SUPPORT - LOWER
7 1 EA 426673 CAP, END - PIPE RACK SUPPORT - UPPER
8 1 EA 409924 CAP, END - CAROUSEL - UPPER
9 1 EA 401066 WASHER, THRUST - PIPE RACK
10 1 EA 409359 WASHER, THRUST - PIPE RACK SUPPORT
11 1 EA 414783 BEARING, JOURNAL - BRONZE
12 1 EA 409291 BEARING, JOURNAL - PIPE RACK SUPPORT -
LOWER
13 1 EA 409284 BEARING, JOURNAL - PIPE RACK SUPPORT -
UPPER
14 1 EA 409285 BEARING, JOURNAL - CAROUSEL - UPPER
15 1 EA 414640 PLATE, MOUNTING - MOTOR - SPROCKET
16 1 EA 414008 SPROCKET W / MODIFICATION (42T)
17 1 EA 4372191 SPROCKET, CAROUSEL
18 4 EA 56759 BAR, SQUARE (1/2 X 1/2 X 1.50L)
21 1 EA 414010 CHAIN, PIPE RACK - SWING - 35' MAST
23 1 EA 40164 BLOCK, ADJUSTING
24 1 EA 40238 BAR CHOCK, PIPE RACK STOP
25 1 EA 96520 PIN, CAROUSEL - LOCK
26 1 EA 96519 PIN, DOWEL
27 1 EA 96521 PIN, INSERT - CAROUSEL -LOCK - PIPE RACK
33 4 EA 42744-050 CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 3.000L)
37 1 EA 414028 GUARD, CAROUSEL - SPROCKET
40 10 EA 56004 NUT, HEX - GR8 (3/4-10UNC)
41 4 EA 58363 NUT, HEX - GR5 (1/2-13UNC)
42 14 EA 55932 WASHER, NORD-LOCK (3/4, HARDENED)
6-7
SHEET 7
BI012738


46 1 EA 414086 REST, CAROUSEL - STOP
47 1 EA 414087 REST, CAROUSEL - STOP
49 2 EA 429708 HYDRAULIC CYLINDER ASSEMBLY - SWING 6-9
52 1 EA 43171 ADAPTER, HYDRAULIC - RUN TEE
55 1 EA 418315 TENSIONER, CAROUSEL - CHAIN
2 EA 6634 Capscrew, Tensioner
2 EA 5978 Nut, Tensioner
56 11 EA 44253 CLAMP, TUBE - 2 HOLE
57 11 EA 408481 STUD (5/16-18UNC, 1 7/8L)
58 11 EA 6292 NUT, LOCK (5/16-18UNC)
60 1 EA 19702 BRACKET, TUBING
64 4 EA 427896 TUBE, ASSEMBLY - HYDRAULIC
65 2 EA 9147 CAPSCREW, SOCKETHEAD (1/2-13UNC, 1.750L)
66 4 EA 412452 NUT, SLOTTED (3/4-10UNC)
67 4 EA 7604 COTTER PIN (1/8 x 1.750L)
70 2 EA 347067 WASHER, HI COLLAR (1/2)
72 6 EA 68402 CAPSCREW, HEX HEAD - GR8 3/4-10UNC, 4.00L)
73 1 EA 414580 LOCATOR, PIPE - CAROUSEL
74 2 EA 400242 BUSHING, STEEL
75 5 EA 414821 KEY, 1/4 SQ X 3/4 LG
76 1 KIT 419888 PIVOT SUPPORT ASSEMBLY (CAROUSEL) 6-10
77 4 EA 439246 PIN, CYLINDER
6-7
SHEET 8
BI012738
MOTOR, HYDRAULIC
13
12 3
3
11
3
6
21 20
7
4
10 19
2 3 5
17 18
16
8
9
23 22
14
15
1
6-8
SHEET 1
BI012738
MOTOR, HYDRAULIC

414782 MOTOR, HYDRAULIC
1 1 EA V006585 SEAL, EXCLUSION
2 1 EA V006586 HOUSING, BEARING
3 4 EA ------- SEAL
4 1 EA ------- RING, BACKUP
5 1 EA ------- SEAL, SHAFT
6 1 EA V006587 SHAFT & BEARING KIT
7 1 EA V000964 KEY
8 1 EA ------- SEAL, SHAFT FACE
9 1 EA V006588 PLATE, WEAR
10 1 EA V006589 DRIVE
11 1 EA V006590 GEROLER
12 1 EA V006591 DRIVE, VALVE
13 1 EA V006592 PLATE, VALVE
14 1 EA V006593 VALVE
15 1 EA V006594 BALANCE RING
16 1 EA ------- SEAL, FACE, INNER
17 1 EA ------- SEAL, FACE, OUTER
18 2 EA V006595 PIN
20 4 EA V006597 BOLT
21 1 EA V006598 HOUSING, VALVE
22 1 EA V006599 PLUG ASSEMBLY
22A 1 EA V006600 O-Ring
66131 Kit, Seal (Includes Items 1, 3, 4, 5, 8, 16 & 17)
6-8
SHEET 2
BI012738
HYDRAULIC CYLINDER ASSEMBLY - SWING

12
4 19 11
9 7 6 20 16 17 3
13
10 5 18 14
2 1
21
6-9
SHEET 1
BI012738

6-9
SHEET 2
BI012738


429708 HYDRAULIC CYLINDER ASSEMBLY - SWING
1 1 EA V005366 WIPER
2 1 EA V005367 SEAL
3 1 EA V005374 O-RING
4 1 EA V005373 BACK-UP RING
5 1 EA V005371 O-RING
6 1 EA V005370 SEAL
7 1 EA V005795 WEAR RING
8 1 EA V012899 SEAL KIT (INCLUDES ITEMS 1 THRU 7)
9 2 EA V009406 CLIP PIN
11 2 EA V000273 SETSCREW (1/4-20UNC, 2.000L)
17 1 EA 4003249 ROD
18 1 EA 4003270 ROD CLEVIS (ADJUSTABLE)
19 1 EA V012904 HEAD
21 2 EA V003839 CLEVIS PIN
6-9
SHEET 3
BI012738
PIVOT SUPPORT ASSEMBLY (CAROUSEL)

6
2 3
5
4
2 3
7
8
2 3
6-10
SHEET 1
BI012738
PIVOT SUPPORT ASSEMBLY (CAROUSEL)


419888 PIVOT SUPPORT ASSEMBLY (CAROUSEL)
4 1 EA 419887 RETAINER, BEARING
7 1 EA 419882 BEARING, JOURNAL
8 2 EA 319007 107807 FITTING, GREASE
6-10
SHEET 2
BI012738
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION

27 22 16 15
36
14
36 9
31 32
27 22 16 15 3
4 6 8 33
42 42
8 1 11 7 43 5 43 2
10 12 8 33
13
20
21
6-11
SHEET 1
BI012738

1 20 21
24
13 18
9 12 44
45 45
11
2 17
17
25 25
19
26
42
33
6-11
SHEET 2
BI012738

41 41
35 35
42 42
39 29 30 38
37 36 37 36
6-11
SHEET 3
BI012738

34
42
35 28
35
5 43
36 14
6-11
SHEET 4
BI012738


428441 HYDRAULIC OPERATED BREAKOUT WRENCH
INSTALLATION
1 1 EA 413390 WRENCH, BREAKOUT - WELDMENT
2 1 EA 409221 JAW, WRENCH - ROTATIONAL - WELDMENT
3 1 EA 409220 JAW, CLAMPING - HOBO
4 1 EA 428442 LUG, CYLINDER - SWING - HOBO
5 1 EA 409242 HYDRAULIC CYLINDER ASSEMBLY - CLAMPING 6-12
6 1 EA 336309 PIN, HEAD / RING RETAINER
8 3 EA 510074 RING, RETAINER - EXTERNAL
9 1 EA 413639 HYDRAULIC CYLINDER ASSEMBLY - ROTATE 6-13
10 1 EA 405480 PIN, HEAD / RING - RETAINED
11 1 EA 406952 PIN, JAW - AUTO BREAKOUT WRENCH
12 2 EA 336330 SLEEVE, CYLINDER PIN
13 1 EA 406951 CAP, PIN - JAW - AUTO BREAKOUT WRENCH
14 1 EA 429708 HYDRAULIC CYLINDER ASSEMBLY - SWING 6-9
------------ HOLDER, DIE (See Reference Items List - Section 0)
------------ HOLDER, DIE (See Reference Items List - Section 0)
17 2 EA 1482114 SHIM
18 1 EA 1482113 SHIM
19 3 EA 425186 DIE, TONG
2.250L)
1.250L)
0.500L)
27 2 EA 7604-050 PIN, COTTER
28 1 EA 408201 TUBE ASSY, HYDRAULIC - SEQUENCE - HOBO
32 1 EA 78256 RING, RETAINER - EXTERNAL
34 1 EA 409309 HYDRAULIC OPERATED BREAKOUT WRENCH 6-14
HOSE PLUMBING
35 2 EA 353199 VALVE, HYDRAULIC - PILOT OPERATED
1 EA VALVE V011235 Replacement Cartridge (Adjustable)
1 EA CART. V011286 Cartridge Seal Kit (Adjustable Cartridge)
1 EA VALVE V011287 Replacement Cartridge (Non-Adjust)
1 EA CART. V007100 Cartridge Seal Kit (Non-Adjust Cartridge)
6-11
SHEET 5
BI012738


41 2 EA 71364 ADAPTER, BRANCH TEE
43 2 EA 1651642 ADAPTER, 90 DEG
44 1 EA ------- SEE SECTION 0 FOR DIE HOLDERS (varies with pipe
outside diameter)
45 2 EA ------- SEE SECTION 0 FOR DIE HOLDERS (varies with pipe
outside diameter)
6-11
SHEET 6
BI012738
HYDRAULIC CYLINDER ASSEMBLY - CLAMPING

9
3 6
13 12 11 5 14
2 1
8
6-12
SHEET 1
BI012738
HYDRAULIC CYLINDER ASSEMBLY - CLAMPING


409242 HYDRAULIC CYLINDER ASSEMBLY - CLAMPING
1 1 EA ------- WIPER
2 1 EA ------- SEAL
3 2 EA ------- SEAL
4 1 EA ------- O-RING
5 1 EA V003600 O-RING
6 1 EA V003601 BACKUP
7 1 EA V005112 SEAL KIT (Includes Items 1 thru 6)
8 1 EA V002361 NUT, LOCK
10 2 EA V003612 PLUG, PORT
11 1 EA ------- TUBE ASSEMBLY
14 1 EA V005113 HEAD
6-12
SHEET 2
BI012738
HYDRAULIC CYLINDER ASSEMBLY - ROTATE

8 15
6 4 16
3
13
14
5
7
10 2 1
6-13
SHEET 1
BI012738
HYDRAULIC CYLINDER ASSEMBLY - ROTATE


413639 HYDRAULIC CYLINDER ASSEMBLY - ROTATE
2 1 EA ------ SEAL
3 1 EA ------ O-RING
4 1 EA ------ BACKUP
5 1 EA ------ O-RING
6 1 EA ------ SEAL
7 1 EA V006476 RING, WEAR
8 1 EA ------ RING, WEAR
9 1 EA V006578 SEAL KIT (Includes Items 1 thru 8)
11 1 EA V004340 SETSCREW (Not Shown)
12 2 EA ------ PLUG, PORT (Shipping)
16 1 EA V006582 HEAD
6-13
SHEET 2
BI012738
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING

6 7
2 7
9
10
3 7
2
6-14
SHEET 1
BI012738
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING


409309 HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING
1 1 EA T106215 HOSE ASSEMBLY (JCAG2L-04-62)
6-14
SHEET 2
BI012738
AUTOMATIC TOOL WRENCH

6
5
7
4
5 6 4
7
2
14 11 12 13
6-15
SHEET 1
BI012738
AUTOMATIC TOOL WRENCH


412659 AUTOMATIC TOOL WRENCH
1 1 EA ------ JAW (See General Assembly Items List - Section 0)
4 1 EA 70089 HYDRAULIC CYLINDER ASSEMBLY 6-15A
1 EA 22223 Cylinder Seal Kit
14 1 EA 1506842 PLATE, SHEAR - AUTO TOOL
6-15
SHEET 2
BI012738

11
12
1
9 14 7
6 15 13 4 5 16
3
17
10
6-15A
SHEET 1
BI012738


1 1 EA WIPER
2 1 EA O-RING
3 1 EA SEAL
4 1 EA V011808 O-RING
5 1 EA BACK-UP
6 1 EA SEAL
7 2 EA RING, WEAR
8 1 EA 22223 SEAL KIT, CYLINDER (Includes items 1 thru 7)
9 1 EA LOCK NUT
12 2 EA V007070 PLUG, PORT (STEEL)
14 1 EA V014827 ROD, TUBE ASSEMBLY
16 1 EA V014829 HEAD
17 1 EA CLEVIS PIN
6-15A
SHEET 2
BI012738
MAST LOCK INSTALLATION

4 1 4
2
2
3
3
5 6 7 5 6 5
5 6 7 5 6 5
1 1
6-16
SHEET 1
BI012738
MAST LOCK INSTALLATION


1619732 MAST LOCK INSTALLATION
1525003 seal kit
2 2 EA 410463 PIN, LOCK - MAST
3 2 EA 5946 SETSCREW, HEX (3/8-16UNC, 0.750L)
6-16
SHEET 2
BI012738

17
16
21
12
1
8 3 19 2 20
24 7 23 18 22 4
5 6
10 13
15
11 14
6-17
SHEET 1
BI012738


1 1 EA ----------- WIPER
2 1 EA ----------- U-CUP (DUAL LIP)
3 1 EA ----------- O-RING
4 1 EA ----------- O-RING
5 1 EA ----------- BACKUP
6 1 EA ----------- STEP SEAL
7 1 EA ----------- SEAL
8 1 EA ----------- WEAR RING
9 1 KIT 1525003 SEAL KIT (includes items 1-8)
10 1 EA ----------- NUT, LOCK
12 2 EA ----------- COTTER PIN
13 2 EA ----------- RETAINING RING
15 2 EA ----------- PORT PLUG
16 1 EA ----------- CLEVIS PIN
17 2 EA 1700454 SENSOR
19 1 EA 1700504 ROD
20 1 EA ----------- ROD CLEVIS
21 1 EA ----------- HEAD CAP
22 1 EA ----------- HEAD
23 1 EA ----------- PISTON
24 1 EA ----------- CLEVIS PIN
6-17
SHEET 2
BI012738
WINCH INSTALLATION
2
6 7 8 9
10
11
1
3 4
6-18
SHEET 1
BI012738
WINCH INSTALLATION
6 7 8 9
8 9
6 7
13
12
3 4 1
11
6 7 8 9
1 3 4
6-18
SHEET 2
BI012738
WINCH INSTALLATION

424405 WINCH INSTALLATION
1 1 EA 1706245 WINCH CASE DRAIN CONVERSION KIT 6-19
2 1 EA 422093 WEIGHT, OVERHAUL BALL - WINCH
6 2 EA 422095 SHEAVE, BRONZE - BUSHED
7 2 EA 410834 PIN, WINCH - SHEAVE
10 1 EA 61852 HOOK, SWIVEL - 8000 LB
11 1 FT 422101 WIRE CABLE
12 1 EA 38686 ADAPTER, ELBOW - AERO - 90 DEG
6-18
SHEET 3
BI012738
WINCH CASE DRAIN CONVERSION KIT

1
3 3
2
6-19
SHEET 1
BI012738
WINCH CASE DRAIN CONVERSION KIT


1706245 WINCH CASE DRAIN CONVERSION KIT
3 1 EA 422078 WINCH ASSEMBLY 6-20
6-19
SHEET 2
BI012738
WINCH ASSEMBLY
46
26
27 29
50 28
55 44
30
48
31
25
35
36
24
59
500 60
100 47
700 400 43
32
45
200
38
37
6-20
SHEET 1
BI012738
WINCH ASSEMBLY

422078 WINCH ASSEMBLY
24 1 EA V010888 BASE
25 1 EA V010920 OIL LEVEL PLUG
26 1 EA 4431928 CABLE DRUM
27 1 EA 4431929 CABLE DRUM CLOSURE
28 1 EA V010891 BALL BEARING (included in Bearing Kit 4431962)
29 1 EA V010892 SEAL, LIP
30 1 EA 85564 RELIEF VALVE (7.5-15 PSI)
32 1 EA V010895 THRUST RING (included in Bearing Kit 4431962)
36 8 EA 5975 LOCKWASHER
38 6 EA V010899 LOCKWASHER
43 1 EA V010923 THRUST RING (included in Bearing Kit 4431962)
44 1 EA 4468387 PLUG, O-RING FLUSH
45 1 EA V010906 SUN GEAR - PRIMARY
46 1 EA V010902 CABLE WEDGE
47 1 EA V010908 SUN GEAR - OUTPUT
48 1 EA V010910 BEARING SUPPORT - STANDARD
50 1 EA V010905 BEARING (included in Bearing Kit 4431962)
55 1 EA 4431960 SEAL, OIL
59 1 EA NAMEPLATE
60 4 EA V004154 DRIVE SCREW
100 1 EA V014956 SPRAG CLUTCH ASSEMBLY
200 1 EA V010924 BRAKE CYLINDER ASSEMBLY 6-21
400 1 EA 4431874 PRIMARY PLANET CARRIER ASSEMBLY 6-22
500 1 EA 4431875 OUTPUT PLANET CARRIER ASSEMBLY 6-23
700 1 EA 4431937 MOTOR GROUP ASSEMBLY 6-24
4431962 BEARING KIT
6-20
SHEET 2
BI012738
BRAKE VALVE ASSEMBLY (WINCH)

7 1 20 17
18
3 19
12
11
14
9
16
13
15
8 10 5
2 7 4 12
6-21
SHEET 1
BI012738
BRAKE VALVE ASSEMBLY (WINCH)


V010924 BRAKE VALVE ASSEMBLY (WINCH)
1 1 EA HOUSING, BRAKE VALVE (not serviced separately)
2 1 EA V010927 RETAINER, VALVE SPRING
3 1 EA V010928 RETAINER, SPRING
4 1 EA 88845 PLUG
5 1 EA SPOOL (not serviced separately)
6 1 EA PISTON, DAMPER (not serviced separately)
7 2 EA V010931 O-RING
8 1 EA V010932 POPPET, CHECK VALVE
9 1 EA V010933 ORIFICE, PILOT
10 1 EA V010934 SPRING, CHECK VALVE
11 1 EA V010935 SPRING, SPOOL
12 1 EA V010936 O-RING
13 1 EA V010937 O-RING
14 1 EA V010938 O-RING
15 1 EA V010939 RING, BACK-UP
16 1 EA V010940 RING, BACK-UP
17 1 EA 52226 BALL, STEEL
18 1 EA V010941 SPRING, COMPRESSION
19 1 EA 85582 FITTING, ELBOW
20 1 EA ------ PLUG, SHIPPING
21 1 EA ------ PLUG, SHIPPING (Not Shown)
22 1 EA V010942 SHIM, VALVE SPRING (Not Shown)
6-21
SHEET 2
BI012738
PRIMARY PLANET CARRIER ASSEMBLY

415
412
414
415 416
413
433
411
6-22
SHEET 1
BI012738
PRIMARY PLANET CARRIER ASSEMBLY


4431874 PRIMARY PLANET CARRIER ASSEMBLY
411 1 EA V010880 PRIMARY PLANET CARRIER
412 3 EA V010881 PLANET GEAR
413 3 EA V010882 PRIMARY PLANET GEAR SHAFT (included in Bearing Kit 4431962)
414 3 EA V010883 ROLLER BEARING (included in Bearing Kit 4431962)
415 3 EA V010884 THRUST WASHER (included in Bearing Kit 4431962)
416 3 EA V010885 ROLL PIN (included in Bearing Kit 4431962)
433 3 EA 88821 THRUST WASHER
6-22
SHEET 2
BI012738
OUTPUT PLANET CARRIER ASSEMBLY

522
518
520
521
520
522 523
519
534
517
6-23
SHEET 1
BI012738
OUTPUT PLANET CARRIER ASSEMBLY


4431875 OUTPUT PLANET CARRIER ASSEMBLY
517 1 EA V010886 OUTPUT PLANET CARRIER
518 3 EA 86281 OUTPUT PLANET GEAR
519 3 EA V010887 SECONDARY PLANET GEAR SHAFT (included in Bearing Kit
4431962)
520 6 EA 67421 ROLLER BEARING (included in Bearing Kit 4431962)
521 3 EA 86284 BEARING SPACER (included in Bearing Kit 4431962)
522 6 EA 85535 BEARING RACE (included in Bearing Kit 4431962)
523 3 EA 65152 ROLL PIN (included in Bearing Kit 4431962)
534 1 EA V010896 THRUST PLATE
6-23
SHEET 2
BI012738
MOTOR GROUP ASSEMBLY

705 757 706 800 704 757 708 701 704 710
758
713 709 713 712 711 707
6-24
SHEET 1
BI012738
MOTOR GROUP ASSEMBLY


4431937 MOTOR GROUP ASSEMBLY
701 1 EA V010907 HYDRAULIC MOTOR
704 2 EA V010909 O-RING
705 1 EA V010911 O-RING
707 4 EA 4468318 CAPSCREW
708 1 EA 85583 REDUCER ELBOW
709 1 EA 85582 ELBOW FITTING
710 1 EA 4468317 WLBOW / O-RING
711 1 EA 85579 ADAPTER
712 1 EA 85581 SWIVEL TEE
713 1 EA V010919 HOSE ASSEMBLY - 10" LONG
714 1 EA V010918 HOSE ASSEMBLY - 14" LONG
758 1 EA V010914 SPLIT FLANGE ADAPTER
800 V010924 BRAKE VALVE ASSEMBLY 6-21
4431927 MOTOR SEAL KIT
6-24
SHEET 2
BI012738
CABLE TENSIONING ASSEMBLY (MAST)

16
6 4
12 12 1
14 3 4
6
2
22 23 11
24 10
13 26
19 18
20 21 20 21
48 34
1
15 35 49
25
27 1 27
27
12
61
12
20 21
27
27 27 1 27 27
1
12
1
9 17
20 21
24
7 7
6-25
SHEET 1
BI012738

40 38 37 48
45
40
41
40
42 39
44
48 37 38
43 38
6-25
SHEET 2
BI012738

50 51 52 53
62 62
54 50 57 58 55 57 58 57 58 59 55 59 53 54
52 63
59 59 59 57 58 63 57 58
51
6-25
SHEET 3
BI012738

48
31
36
15 48
31
48
31 25
30 28
48 30 28 30 30
48
31 25 25
1 1
36 25 25
25
48
48
48
6-25
SHEET 4
BI012738


428791 CABLE TENSIONING ASSEMBLY (MAST)
1 4 EA 415915 CYLINDER, CABLE TENSION (MAST) 6-26
2 4 EA 415973 PIN, SHEAVE
3 4 EA 415935 PLATE, RETAINER
5 16 EA 416060 SHIM
7 2 EA 415964 BRACKET, MOUNTING
8 4 EA 416061 PIN, SHEAR - SHEAVE TENSIONER
11 4 EA 415971 CAP, CYLINDER
12 3 EA 415932 CARRIER, SHEAVE
13 4 EA 415974 BUSHING, BEARING ADJUSTMENT
14 4 EA 415963 PLATE, RETAINER - SHEAVE
15 1 EA 416113 MANIFOLD TENSIONER 6-27
16 4 EA 89075 SHEAVE, 16 OD W/BEARING
30920 Bearing Cone (2 Per Sheave)
30998 Bearing Cup (1 Per Sheave)
30999 Grease Seal (2 Per Sheave)
17 4 EA 320128 122142 PIN, COTTERED
20 24 EA 45850 CAPSCREW, HEX HEAD - GR8 (1-14UNF, 2.000L)
21 24 EA 55785 WASHER, FLAT (1.000, HARDENED)
22 4 EA 42970 NUT, HEX - GR5 (1.250-12UNF)
23 4 EA T106205 PIN, SHEAVE - RETAINER WASHER
1.000L)
27 12 EA 41643 KEY, SQUARE
6-25
SHEET 5
BI012738


50 1 EA 428765 TUBE ASSEMBLY - UPPER - TOP - PULLDOWN
CYLINDER
51 1 EA 428766 TUBE ASSEMBLY - LOWER - TOP - PULLDOWN
CYLINDER
52 1 EA 428767 TUBE ASSEMBLY - UPPER - BOTTOM -
PULLDOWN CYLINDER
53 1 EA 428768 TUBE ASSEMBLY - LOWER - BOTTOM -
PULLDOWN CYLINDER
59 6 EA 35191 CLAMP, INSULATED
60 1 EA 428827 CABLE TENSIONER PLUMBING 6-28
61 1 EA 427903 CARRIER, SHEAVE
62 FT 15145 HOSE, FUEL (.33 FT) specify length
63 4 EA 428808 CLAMP, HOSE - WORM GEAR - QUICK RELEASE
6-25
SHEET 6
BI012738
CYLINDER, CABLE TENSION (MAST)

17
1
2
6 7
10 16 5
14
3 8 4 15
13 11
6-26
SHEET 1
BI012738
CYLINDER, CABLE TENSION (MAST)


415915 CYLINDER, CABLE TENSION (MAST)
2 1 EA V006456 SEAL
3 1 EA V005788 SEAL
4 1 EA V005790 O-RING
5 1 EA V005791 BACKUP
6 1 EA V007088 O-RING
9 1 EA V007087 SEAL KIT, CYLINDER ASSEMBLY (Includes items 1 thru 8)
12 2 EA ------- PLUG, PORT (Shipping) Not Shown
15 1 EA V007091 HEAD
17 ----------- CHOCK BAR
6-26
SHEET 2
BI012738
MANIFOLD TENSIONER
2 3 4
5
6
6-27
SHEET 1
BI012738
MANIFOLD TENSIONER
6-27
SHEET 2
BI012738
MANIFOLD TENSIONER

416113 MANIFOLD TENSIONER
1 1 EA ------- BODY
2 1 EA V007599 CARTRIDGE, VALVE - SHUTTLE
3 1 EA V002700 CARTRIDGE, VALVE - REDUCING
4 1 EA V007600 CARTRIDGE, VALVE - RELIEF
5 1 EA V007601 CARTRIDGE, VALVE - CHECK
6 1 EA V007602 CARTRIDGE, VALVE - CHECK
7 1 EA ------- SAE-4 HEX O-RING BOSS PLUG
8 1 EA ------- SAE-10 HEX O-RING BOSS PLUG
6-27
SHEET 3
BI012738
CABLE TENSIONER PLUMBING

6
6
7
1
6-28
SHEET 1
BI012738
CABLE TENSIONER PLUMBING


428827 CABLE TENSIONER PLUMBING
6-28
SHEET 2
BI012738
DUST HOOD INSTALLATION

1
7 8
6 5
2 10 9 6 3
6-29
SHEET 1
BI012738
DUST HOOD INSTALLATION


427976 DUST HOOD INSTALLATION
1 1 EA 427975 DUST HOOD, WELDMENT
2 1 EA 427977 SEAL, DUST - DOOR - REAR, SKF
4 1 EA 410659 RETAINER, DUST SEAL
9 1 EA 412987 CLAMP, DUST SEAL
6-29
SHEET 2
BI012738
PIPE POSITIONER INSTALLATION

12 15
9
12
4 15
14 13 3 1 2 6 10 11
8 9 12
16 17
6-30
SHEET 1
BI012738
PIPE POSITIONER INSTALLATION


428843 PIPE POSITIONER INSTALLATION
1 1 EA 428841 ARM, PIVOT
2 1 EA 428842 ROLLER (5 1/2" ROD)
3 1 EA 416260 LUG, PIVOT
4 1 EA 84885 VALVE, COUNTERBALANCE - DUAL
6 1 EA 87085 PIN, ROLLER
1 EA 22251 Cylinder Seal Kit
12 2 EA 87111 FITTING, STRAIGHT
14 2 EA 49149 WASHER, HARDENED
17 2 EA 7604-050 PIN, COTTER
6-30
SHEET 2
BI012738
ROTARY DRIVE ASSEMBLY

1 37 29 30 31
22 26 4 25
35
4 5 34
8 7 3
2
21 16 7 17
16 7 17 21
27
14
18 38
19 36 32
6-31
SHEET 1
BI012738

2 16
17 7
24 23
39
39
33
10
15
6 1
6-31
SHEET 2
BI012738


4033629 ROTARY DRIVE ASSEMBLY
1 1 EA 4033626 ROTARY DRIVE GEARBOX ASSEMBLY 6-32
2 1 EA 1623603 GUIDE, ROTARY GEARBOX - DC SIDE
3 4 EA 1623824 PIN, DOWEL - ROTARY HEAD GUIDE
6 1 EA 1625570 GUIDE, ROTARY GEARBOX - CAB SIDE
10 1 EA 4064397 CHOCK, BAR - ROUND, BENT
12 1 EA 304913 CLAMP, SUPPORT
13 1 EA 1638622 ADAPTER, 90 DEG
15 1 EA 442617 RING, DUST DEFLECTOR (NOT SHOWN ON
DRAWING)
16 12 EA 410860 PAD, WEAR - GUIDE
17 24 EA 410859 CAPSCREW, BRASS (1/2-13UNC, 1.00L)
REF 4160030 ROTARY DRIVE MOTOR HOSE KIT (INCLUDES 6-33
ITEMS 32, 35, 36, & 38)
21 12 EA 95541 SHIM, WEAR PAD
22 1 EA 1581542 MOTOR, ROTARY DRIVE
26 1 EA 20463-050 GASKET, 2-BOLT
28 1 EA 432422 ADAPTER, FLANGE KIT
29 1 EA 438490 PLUG, PIPE - SQUAREHEAD (3/8-16UNC, 0.750L)
30 1 EA 42836 WASHER, FLAT (3/8, TYPE SAE)
31 1 EA 354049 CAPSCREW, FLANGED - GR5 (3/8-16UNC, 0.875L)
32 1 EA 4420616 HOSE ASSEMBLY (TCBM500-32-SP-22-40SFCD61)
33 1 EA 320573 FITTING, ALEMITE - VENT PLUG
36 1 EA 1613973 HOSE ASSEMBLY (JCAG5K-16-24.5)
37 1 EA 4172477 GUARD, SIGHT GLASS
38 1 EA 4251253 HOSE ASSEMBLY (JCAG5K-16-30)
REF 4160029 ROTARY DRIVE MOTOR FIELD KIT (SEE NOTE) 6-34
NOTE: THE FIELD KIT FOR RETROFITTING THE
ROTARY DRIVE MOTOR
INCLUDES ALL PARTS REQUIRED (BULKHEAD
FITTINGS, HOSE KIT, MOTOR, GASKET, ETC.).
ITEMS 4 (qty 2), 18, 19, 22, 23 - 27, 32, 34, 35, 36, & 38
ARE PART OF THE FIELD KIT.
6-31
SHEET 3
BI012738
ROTARY DRIVE GEARBOX ASSEMBLY

43 18 22
20
60 22
19 23
31
36 32 48
35
17 21
52
33
51
44
63 64
6-32
SHEET 1
BI012738

53
58
59 49
11 50
24 25 8 34 38
46
14
16
26 27
39
40
29
7
4
9
15
27 28
42 62
12 21 65 2
24 25 6 5
10 30
61
3
37
61
54 55 56
57
61
6-32
SHEET 2
BI012738


4033626 ROTARY DRIVE GEARBOX ASSEMBLY
2 2 EA 98894 KEY
3 1 EA V005118 SHAFT, OUTPUT
4 1 EA 98897 SHAFT, 24T
5 1 EA 98898 GEAR, 84T
6 1 EA 98899 PINION, 24T
7 1 EA 98900 GEAR, 110T
8 1 EA 98902 COVER, END
9 1 EA 98903 SPACER
10 1 EA 4159874 SPACER
11 2 EA 407162 LOCK NUT
12 1 EA 4159875 PLATE, SEAL
14 1 EA V005119 HOUSING, SEAL
15 1 EA -------- CASE
16 1 EA V012620 COVER
20 3 EA 6101 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 2.000L)
21 10 EA 5962 WASHER, LOCK (3/8)
22 18 EA 5975 WASHER, LOCK (1/2)
23 8 EA 98914 WASHER, LOCK (5/8)
24 2 EA 98915 BEARING CONE
25 2 EA 98916 BEARING CUP
27 2 EA 98918 BEARING CUP
29 1 EA 37801 BEARING, BALL
30 1 EA 98920 PIN, ROLL (3/16, 0.500L)
31 2 EA 42590 PIN, DOWEL (5/8, 1.500L)
33 1 EA -------- PLUG, MAGNETIC
34 1 EA 98923 PLUG, HEX - COUNTERSUNK
35 1 EA V004851 PLUG
36 1 EA 98729 PLUG, MAGNETIC
37 1 EA -------- PLUG, HEX - COUNTERSUNK
38 1 EA 98925 RING, SNAP
42 1 EA 1648994 SEAL, SPECIAL
43 1 EA -------- NAMEPLATE
44 1 EA 69616 WINDOW, OIL LEVEL
45 1 EA -------- TAG, OIL EMPTY
46 1 EA -------- PLUG, SHIPPING
48 1 EA 98929 FITTING
50 8 EA 98931 SETSCREW, HEX CUP (1/2-13, 1.000L)
52 1 EA V005123 NAMEPLATE, CHECK OIL
53 1 EA V012621 HOUSING, SEAL
6-32
SHEET 3
BI012738


54 5 EA V004563 SHIM, .005
55 5 EA V004564 SHIM, .007
56 6 EA V004565 SHIM, .020
57 1 EA V012622 SEAL, FACE
58 1 EA V012623 SPACER, SEAL
59 2 EA V004566 SEAL
62 1 EA -------- BALL BEARING
63 1 EA V009753 STATOSEAL
6-32
SHEET 4
BI012738
ROTARY DRIVE MOTOR HOSE KIT

35
38
36 32
6-33
SHEET 1
BI012738
ROTARY DRIVE MOTOR HOSE KIT


4160030 ROTARY DRIVE MOTOR HOSE KIT
6-33
SHEET 2
BI012738
ROTARY DRIVE MOTOR FIELD KIT

22 26 4 25
35
34
27
18 38
19 36 32
6-34
SHEET 1
BI012738

24 23
6-34
SHEET 2
BI012738


4160029 ROTARY DRIVE MOTOR FIELD KIT
REF 4160030 ROTARY DRIVE MOTOR HOSE KIT (INCLUDES 6-33
ITEMS 20, 32, 35, 36, & 38)
22 1 EA 1581543 ROTARY DRIVE MOTOR MODIFICATION
1 EA 1581542 MOTOR, ROTARY DRIVE
26 1 EA 20463-050 GASKET, 2-BOLT
6-34
SHEET 3
BI012738
SECTION 7 - DRILLING TOOLS / ACCESSORIES

AUTO LUBRICATOR SYSTEM 428642 7-1
LUBRICATOR ASSEMBLY, AUTO (MACHINE) 96981 7-2
AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) 425924 7-3
TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION) 426025 7-4
MONITOR / CONTROLLER (MACHINE LUBRICATION) 97523 7-5
FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE) 63133 7-6
LUBRICATOR INSTALLATION (DRILL STEM THREAD) 426791 7-7
VALVE, AIR 330617 7-8
LUBRICATOR ASSEMBLY (DRILL STEM THREAD) 337393 7-9
FILTER / REGULATOR / LUBRICATOR ASSEMBLY 337392 7-10
HARNESS, THREAD LUBE - SOLENOID 4346953 7-11
LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD) 96557 7-12
TACHOMETER INSTALLATION, ROTARY DRIVE 4254753 7-13
CABLE COVER KIT (TACH DRIVE) 4254752 7-14
SUB, SHOCK - FLOATING CUSHION 437233 7-15
AIR LINE LUBE KIT - 35 GAL (350-500 PSI) 1068446 7-16
AIR LINE LUBRICATOR TANK ASSEMBLY - 35 GAL 1501364 7-17
OIL INJECTION TANK - 36 GAL 1067372 7-18
HARNESS, AIR LINE LUBRICATOR 4346991 7-18A
AIR LINE LUBRICATOR HOSE KIT - 35 GAL 1501363 7-19
HARNESS, AIR LINE LUBRICATOR - LIGHT 4347630 7-19A
HARNESS, AIR LINE LUBRICATOR - SWITCH 4346996 7-19B
ROTARY TORQUE CONTROL INSTALLATION 441073 7-20
ROTARY TORQUE CONTROL HOSE PLUMBING 441074 7-21
TRAM INTERLOCK, DRILL STEM 428880 7-22
ROTATING BEACON INSTALLATION 428865 7-23
BEACON, ROTATING STROBE 423695 7-24
BUSHING, GUIDE - INSTALLATION 88899 7-25
BUSHING, GUIDE - OUTER 88900 7-26
BUSHING, GUIDE - INNER 88902 7-27
DRILLING EFFICIENCY INDICATOR INSTALLATION 439192 7-28
DRILLING EFFICIENCY INDICATOR ASSEMBLY 432435 7-29
CHAIN DRIVE 439194 7-30
RAPID FILL INSTALLATION (FUEL) 428836 7-31
CONNECTOR KIT, RAPID FILL SYSTEM 57338 7-32
RAPID FILL PLUMBING 428949 7-33
DRILL PIPE GUIDE INSTALLATION 428329 7-34
DRILL PIPE LOAD GUIDE 428268 7-35
DRILL STEM, 5 1/2 O.D. x 35 FT LONG 25797 7-36
SECT7
SHEET 1
BI012738
AUTO LUBRICATOR SYSTEM


428642 AUTO LUBRICATOR SYSTEM
1 1 EA 96981 LUBRICATOR ASSEMBLY, AUTO (MACHINE) 7-2
2 1 EA 426566 MOUNT, LUBE CONTROL
7-1
SHEET 1
BI012738
LUBRICATOR ASSEMBLY, AUTO (MACHINE)

7-2
SHEET 1
BI012738
LUBRICATOR ASSEMBLY, AUTO (MACHINE)


96981 LUBRICATOR ASSEMBLY, AUTO (MACHINE)
1 2 EA. 97520 SL-1 INJECTOR (TWO MANIFOLD)
1 EA. 97526 SL-1 Single Injector Replacement
1 EA. V006812 Repair Kit, SL-1 Single Injector (Includes attaching
gaskets)
2 5 EA. 63138 SL-1 INJECTOR (FOUR MANIFOLD)
gaskets)
3 1 EA. 63137 SL-1 INJECTOR (FIVE MANIFOLD)
gaskets)
4 1 EA. 97521 GAUGE, 0 TO 5000
5 29 EA. 63140 CAP, PLASTIC
6 1 EA. 425924 AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) 7-3
7 1 EA. 426025 TUBE ASSEMBLY, AIR MOTOR (MACHINE 7-4
LUBRICATION)
8 1 EA. 63132 VENT, VALVE ASSEMBLY
9 1 EA. 63130 COVER ASSEMBLY, DRUM
10 1 EA. 63131 PLATE, FOLLOWER
11 1 EA. 97523 MONITOR / CONTROLLER (MACHINE 7-5
LUBRICATION)
12 1 EA. 63136 SWITCH, PRESSURE
13 1 EA. 63133 FILTER / REGULATOR / LUBRICATOR (MACHINE 7-6
LUBE)
14 1 EA. 97524 SWITCH, 3W 2 POS NC 1/2"
15 1 EA. 97525 ROD ASSEMBLY, TIE
16 1 EA. 426026 COVER ASSEMBLY, PUMP
7-2
SHEET 2
BI012738
AIR MOTOR ASSEMBLY (MACHINE LUBRICATION)

10
13
27
11
37
12
9
11 28
14 30
15
26
8 29
34
44
16
38
49
18 43 45
3 46
47
21
4
25
39
17
19
5
40
49
6
49 31
7
19
35 20
23
48
48
41 4
24
3
20
42 19
23
22 32
2
40
1
7-3
SHEET 1
BI012738

33
35
5
24
36 32
7-3
SHEET 2
BI012738


425924 AIR MOTOR ASSEMBLY (MACHINE LUBRICATION)
1 1 EA ------- U CUP (BUNA-N) (See Kit V011971)
2 1 EA V011972 BEARING, ROD
3 2 EA ------- SEAL, CYLINDER (BUNA-N) (See Kit V011971)
4 2 EA ------- O-RING (BUNA-N) (See Kit V011971)
5 1 EA V011973 ROD ASSEMBLY, PISTON
6 1 EA V011974 TUBE, CYLINDER
7 1 EA V011975 TUBE, AIR
8 1 EA V011976 CASTING, UPPER
9 2 EA ------- BUMPER, VALVE (See Kit V011977)
10 1 EA V011978 CAP, VALVE
12 1 EA ------- BODY, VALVE (See Kit V011979)
13 1 EA ------- SPOOL, VALVE (See Kit V011979)
14 1 EA V011980 CAP, VALVE
15 1 EA ------- GASKET (See Kit V011977)
17 1 EA V011981 VALVE, RELAY
20 2 EA V011983 VALVE, AIR SIGNAL
22 1 EA V011984 CASTING, LOWER
23 4 EA V011985 SCREW
24 1 EA V011986 BAR, PILOT
25 4 EA V011987 ROD, TIE
26 4 EA V011988 NUT
27 2 EA V011989 SCREW
28 1 EA ------- GASKET (See Kit V011990)
29 1 EA V011991 BODY, MUFFLER
30 2 EA V011992 SCREW
31 1 EA V011993 BRACKET, UPPER
32 1 EA V011994 BRACKET, LOWER
33 2 EA ------- SEAL, PISTON (See Kit V011971)
34 2 EA V011995 SCREW
36 1 EA V011996 ADAPTER
37 4 EA V011997 SCREW
38 1 EA V011998 COUPLER
39 2 EA V011999 SCREW
40 4 EA V012000 SCREW
41 4 EA V012001 ROD, TIE
42 4 EA V012002 NUT
43 1 EA ------- ELEMENT, MUFFLER (See Kit V011990)
44 1 EA V012003 NIPPLE
45 1 EA ------- ELEMENT, END (See Kit V011990)
46 1 EA V012004 PLATE, MUFFLER
47 2 EA V012005 SCREW, SELF TAPPING
7-3
SHEET 3
BI012738


1 EA V011971 Repair Kit (Includes Items 1, 3, 4 & 33)
1 EA V011977 Repair Kit (Includes Items 9, 11, 15 & 16)
1 EA V011979 Repair Kit (Includes Items 12 & 13)
1 EA V011982 Repair Kit (Includes Items 18, 19, 35, 48 & 49)
1 EA V011990 Repair Kit (Includes Items 28, 43 & 45)
1 EA V012006 PILOT BAR SUBASSEMBLY
7-3
SHEET 4
BI012738
TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION)

2 22
3 23
24
4
25 26
5
6
7
10
8 11
9
12
13 27
12
15 14 28
16
29
17
30
18 31
32
33
19
34
20
35
21
36
20
37
7-4
SHEET 1
BI012738
TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION)


426025 TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION)
1 1 EA V012019 CONNECTOR, BOLT
2 1 EA V012020 NUT, COUPLING
3 1 EA V012021 ROD, PLUNGER
4 1 EA V012022 NUT, GLAND
5 1 EA ------- O-RING (POLYURETHANE) See Repair Kit/Seal Kit
6 1 EA ------- U CUP (POLYURETHANE) See Repair Kit/Seal Kit
7 1 EA ------- WASHER, PACKING (See Repair Kit/Seal Kit)
8 1 EA ------- RING, RETAINING (See Repair Kit)
9 1 EA V012023 BODY, OUTLET
10 1 EA V011188 PLUG, PRIMING
12 2 EA ------- GASKET (COPPER) See Repair Kit
13 1 EA V011183 CHECK, OUTLET
14 1 EA V011192 BALL
15 1 EA V011189 STOP, BALL
16 1 EA V011184 BODY, OUTLET
17 1 EA ------- O-RING (NITRILE) See Repair Kit
18 1 EA V012024 TUBE, PUMP/MOTOR
20 2 EA ------- PIN, COTTER (See Repair Kit)
21 1 EA V012025 ROD, CONNECTING
23 1 EA V011174 BALL
24 1 EA V011176 BALL
25 1 EA V011175 PIN
26 1 EA V012026 BUSHING & PLUNGER
27 1 EA ------- O-RING (NITRILE) See Repair Kit
28 1 EA V012027 TUBE, ADAPTER
29 1 EA ------- RING, RETAINING (See Repair Kit)
30 1 EA ------- WASHER, GUIDE (See Repair Kit)
31 1 EA V012028 BUSHING & PLUNGER
32 1 EA ------- PIN, COTTER (See Repair Kit)
33 1 EA V011180 RETAINER
34 1 EA V012029 CHECK
35 1 EA V011186 SEAT, CHECK
36 1 EA V011179 SHOVEL, PRIMING
37 1 EA V012030 TUBE, PRIMING
1 EA V012017 Repair Kit (Includes Items 5, 6, 7, 8, 12, 17, 20, 27, 29, 30 & 32)
1 EA V012018 Gland Seal Kit (Includes Items 5, 6 & 7)
7-4
SHEET 2
BI012738
MONITOR / CONTROLLER (MACHINE LUBRICATION)

5 9
8
7-5
SHEET 1
BI012738
MONITOR / CONTROLLER (MACHINE LUBRICATION)


97523 MONITOR / CONTROLLER (MACHINE LUBRICATION)
1 1 EA V011256 JUMPER SHUNT (STRIP OF 10)
2 1 EA V011257 GREEN LED, GREEN LENS & CHROME BEZEL
3 1 EA V011258 AMBER LED, AMBER LENS & CHROME BEZEL
4 1 EA V011259 RED LED, RED LENS & CHROME BEZEL
5 4 EA V011260 STANDOFF & SCREW
6 1 EA V011261 RIBBON CABLE ASSEMBLY
7 1 EA V011262 SEAL FOR SWITCHES
8 1 EA V011263 PROCESSOR BOARD ASSEMBLY
9 1 EA V011264 POWER SUPPLY BOARD ASSEMBLY
7-5
SHEET 2
BI012738
FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE)

7-6
SHEET 1
BI012738

7-6
SHEET 2
BI012738

7-6
SHEET 3
BI012738


63133 FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE)
1 1 EA V011266 FILTER ASSEMBLY
1 EA V011269 Lens Kit, Liquid Level (Includes items 35, 37, 38 & 39)
1 EA V011270 Element, Filter (Item 52)
1 EA V011271 Drain, Manual (Includes items 32, 33 & 34)
1 EA V011272 Service Kit (Includes items 39 & 54)
2 1 EA V011267 REGULATOR ASSEMBLY
1 EA V011273 Service Kit (Includes items 13, 15, 16, 17 & 18)
1 EA V011274 Cover, Tamper Resistant (Knob Adjustment Only)
1 EA V011265 Gauge, 2 Inch Dial
3 1 EA V011268 LUBRICATOR ASSEMBLY
1 EA V011275 Service Kit (Includes items 3, 7 & 39)
1 EA V011269 Lens Kit, Liquid Level (Includes items 35, 37, 38 & 39)
1 EA V011271 Drain, Manual (Includes items 32, 33 & 34)
1 EA V011276 Sight Feed Dome (Includes items 6 & 7)
7-6
SHEET 4
BI012738
LUBRICATOR INSTALLATION (DRILL STEM THREAD)

14
23 22
13 8
16
2 3
4 1
5
7-7
SHEET 1
BI012738

1
18 10 11 12
3 3
30 2 13
17
30 20
13 29
19 15 30
1 4
20
5
7-7
SHEET 2
BI012738

7-7
SHEET 3
BI012738


426791 LUBRICATOR INSTALLATION (DRILL STEM THREAD)
1 1 EA 330617 VALVE, AIR 7-8
1 EA 22487 Solenoid Operator Valve
2 1 EA 337393 LUBRICATOR ASSEMBLY (DRILL STEM THREAD) 7-9
3 1 EA 337392 FILTER / REGULATOR / LUBRICATOR ASSEMBLY 7-10
4 1 EA 336672 GREASE, 35 LB PAIL
5 1 EA 401536 HOLDER, GREASE BUCKET
6 1 EA 4346953 HARNESS, THREAD LUBE - SOLENOID 7-11
8 1 EA 96417-050 NOZZLE CAP
10 2 EA 304703 SCREW, SOCKET HEAD - GR8 (#10-24UNF, 2.00L)
11 2 EA 5982 WASHER, LOCK (#10, SPRING)
12 2 EA 9753 NUT, HEX - GR5 (#10-24UNC, ZINC)
13 4 EA 80032 FITTING, 45 DEG
24 4 EA 42540 SCREW, HEX HEAD - GR5 (1/4-20UNC, 1.00L)
29 1 EA 96557 LUBRICATOR HOSE PLUMBING KIT (DRILL STEM 7-12
THREAD)
30 3 EA 38755-050 ADAPTER, ELBOW - 90 DEG
7-7
SHEET 4
BI012738
VALVE, AIR
1
4
2
12
10
11
13
7-8
SHEET 1
BI012738
VALVE, AIR
21
22
23
24
32
33
34 26
27
35
27
40
37 26
30
36 38
29
28
39
25 34 32
39 33
7-8
SHEET 2
BI012738
VALVE, AIR
60 55
61
54
56
57
59
58
62
51
63
52
64
65
53
7-8
SHEET 3
BI012738
VALVE, AIR

330617 VALVE, AIR
1 2 EA ------- RETAINING RING
2 2 EA ------- PLUG
3 EA ------- SEAT
4 2 EA ------- O-RING
5 EA ------- O-RING
6 1 EA ------- SPRING
7 1 EA ------- POPPET
8 EA RETAINER
9 2 EA ------- SEAL
10 1 EA ------- PISTON
11 1 EA ------- PUSHROD
12 1 EA ------- O-RING (APPLY LIGHT COAT OF SILICONE BASE GREASE - DOW
CORNING 44 OR EQUIVALENT)
13 1 EA ------- BODY
14 EA ------- OPERATOR/VALVE GASKET (NOT SHOWN)
22485 SERVICE KIT INCLUDES ITEMS 4, 5, 9, 12 & 14
21 EA ------- SCREW
22 EA ------- LOCK WASHER
23 EA ------- GASKET, TOP (-01 THRU -10 TIMERS. 2 REQ'D FOR -22 TIMER)
24 EA ------- GASKET, TOP (-22, -23 & -24 TIMERS. 2 REQ,D FOR -22 TIMER)
25 EA ------- GASKET, BOTTOM (PART OF OPERATOR)
26 EA ------- VALVE, CHECK (POSITION B)
27 EA ------- PACKING (POSITION B)
28 EA ------- NUT, LOCK
29 EA ------- SCREW, ADJUSTMENT
30 EA ------- O-RING (APPLY LIGHT COAT OF SILICONE BASE GREASE - DOW
31 EA ------- BODY (0-5 SECOND TIMERS)
32 EA ------- SNAP RING
33 EA ------- PLUG
35 EA ------- PISTON (NORMALLY CLOSED) -03 THRU -05, -22 & -24 TIMERS
36 EA ------- PISTON (NORMALLY OPEN) -09, -10, -22 & -23 TIMERS
39 EA ------- PLUG, PIPE
40 EA ------- BODY (0-60 SECOND TIMERS)
41
22486 SERVICE KIT INCLUDES ITEMS 23, 24, 25, 27, 30, 34, 37, 38
51 4 EA -------- SCREW
52 4 EA -------- LOCK WASHER
54 1 EA V004476 CONNECTOR - Standard Cable Grip W/O
Indicator Light (All Voltages) Item 54 Includes Items 55 & 56
55 1 EA -------- SCREW
56 1 EA -------- GASKET
7-8
SHEET 4
BI012738
VALVE, AIR

57 1 EA V004474 COIL - 24VDC
58 1 EA V004475 SOLENOID BASE - Standard nonlocking
59 2 EA -------- SCREW
60 1 EA V004773 DIFFUSER
61 1 EA V004472 COIL RETAINING CLIP
62 1 EA -------- O-RING - LARGE
63 1 EA -------- O-RING - SMALL
64 1 EA -------- PIPE PLUG
65 1 EA -------- BASE
22487 SOLENOID OPERATOR VALVE SERVICE KIT
7-8
SHEET 5
BI012738
LUBRICATOR ASSEMBLY (DRILL STEM THREAD)

2
19
18
17
5
16
5
6 15
14
7 13
12
9
11
8
10
7-9
SHEET 1
BI012738
LUBRICATOR ASSEMBLY (DRILL STEM THREAD)


337393 LUBRICATOR ASSEMBLY (DRILL STEM THREAD)
1 1 EA 96941 NUT, COVER
2 1 EA 96942 COVER, TOP
3 1 EA 96943 CONTROL VALVE (NOT SHOWN)
4 96944 SWIVEL (NOT SHOWN)
5 2 EA 96945 ADAPTER
6 1 EA 96946 NIPPLE
7 96947 HOSE
8 4 EA ------- BOLT AND NUT, STOVE
9 4 EA ------- WASHER
10 1 EA 96948 FOLLOWER ASSEMBLY
11 1 EA 96949 COVER, DRUM
12 1 EA 96950 BUTTON, SNAP
13 4 EA ------- BOLT
14 3 EA 96951 SCREW, THUMB
15 1 EA 96952 COVER, BOTTOM
16 1 EA 96953 HANDLE
17 1 EA 96954 NIPPLE, AIR COUPLER
18 1 EA 96955 COUPLER, AIR
19 1 EA 96956 BASIC PUMP ASSEMBLY
7-9
SHEET 2
BI012738
FILTER / REGULATOR / LUBRICATOR ASSEMBLY

7-10
SHEET 1
BI012738

7-10
SHEET 2
BI012738

7-10
SHEET 3
BI012738


337392 FILTER / REGULATOR / LUBRICATOR ASSEMBLY
1 1 96937 FILTER ASSEMBLY
1 22390 KIT, FILTER ELEMENT (Includes Element & Bowl O-Ring)
2 1 96938 REGULATOR ASSEMBLY
1 V004464 KIT, REPAIR (Includes Diaphragm, Valve Stem & O-Rings)
1 96940 GAUGE (0 to 160 PSIG [not shown] used on Regulator Assembly)
3 1 96939 LUBRICATOR ASSEMBLY
1 22425 KIT, O-RING REPAIR (Includes Bowl, Fill Plug, Adjusting Screw & Sight
Dome O-Rings)
1 V004463 KIT, REPLACEMENT BOWL GUARD
1 V004465 BOWL, REPLACEMENT PLASTIC
7-10
SHEET 4
BI012738
HARNESS, THREAD LUBE - SOLENOID

1 7
7-11
SHEET 1
BI012738
HARNESS, THREAD LUBE - SOLENOID


4346953 HARNESS, THREAD LUBE - SOLENOID
1 2 EA 418586 CAP, END - CONDUIT
2 2 FT 418421 CONDUIT, FLEX - 5/16
3 1 EA 4289838 CONNECTOR, LIGHTED
4 1 EA 416859 CONNECTOR, ELECTRICAL - PLUG - 2 PIN
5 1 EA 416861 CONNECTOR, ELECTRICAL - WEDGELOCK - SOCKET
6 2 EA 416651 CONTACT, GOLD PLATED - 16 SOCKET
7 1 EA 1666736 CONNECTOR, ELECTRICAL - BACK SHELL, PLUG 2S
7-11
SHEET 2
BI012738
LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD)

1
6
7-12
SHEET 1
BI012738
LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD)


96557 LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD)
5 1 EA 408029 HOSE ASSEMBLY (JCAF211-04-10
7-12
SHEET 2
BI012738
TACHOMETER INSTALLATION, ROTARY DRIVE

4
5
6
7-13
SHEET 1
BI012738
TACHOMETER INSTALLATION, ROTARY DRIVE


4254753 TACHOMETER INSTALLATION, ROTARY DRIVE
1 1 EA 414898 TACHOMETER, DIGITAL
2 1 EA 417219 SENSOR, MAGNETIC
3 1 EA 418808 PLUG, STRAIGHT
4 1 EA 4254752 CABLE COVER KIT (TACH DRIVE) 7-14
5 2 EA 8334 BUSHING, 0.750 X 0.500 NPT 125#
6 1 EA 59347 CONNECTOR, ELECTRIC - LIQUID TIGHT
7 1 EA 56719 CONNECTOR, ELECTRIC - LIQUID TIGHT
NOTE: ITEMS 3 THRU 8 NOT SHOWN
7-13
SHEET 2
BI012738
CABLE COVER KIT (TACH DRIVE)

4
1
7 6
7 6
5 2
7-14
SHEET 1
BI012738
CABLE COVER KIT (TACH DRIVE)


4254752 CABLE COVER KIT (TACH DRIVE)
1 2 EA 96396 MOUNT, COUPLING
3 1 EA 59347 CONNECTOR, ELECTRICAL - 90 DEG
4 1 EA 56719 CONNECTOR, ELECTRICAL - 1/2 CONDUIT
7-14
SHEET 2
BI012738
SUB, SHOCK - FLOATING CUSHION

15
1
6
2
4
17
16
15
3
13
14
7
8
5
9
10
11
12
17
2
7-15
SHEET 1
BI012738
SUB, SHOCK - FLOATING CUSHION

ITEM PART NO. DESCRIPTION

437233 SUB, SHOCK - FLOATING CUSHION
1 V014648 UPPER CAP
2 --------- CAPSCREW
3 --------- UPPER CUSHION
4 --------- SPACER RING
5 --------- LOWER CUSHION
6 --------- RETAINING RING
7 --------- GREASE FITTING
8 --------- BODY
9 V014649 LOWER CAP
10 --------- WEAR RING
11 --------- SCRAPER RING
12 4084371 PISTON
13 --------- DRIVE PINS
14 --------- WASH PIPE
15 --------- SEALS
16 --------- WEAR RING
17 --------- LOCK WASHER
18 --------- LOCATING PIN (NOT SHOWN)
V014650 SEAL KIT
V014651 SEAL AND CUSHION KIT
7-15
SHEET 2
BI012738
AIR LINE LUBE KIT - 35 GAL (350-500 PSI)

4 7
7-16
SHEET 1
BI012738
AIR LINE LUBE KIT - 35 GAL (350-500 PSI)


1068446 AIR LINE LUBE KIT - 35 GAL (350-500 PSI)
1 1 EA 1501364 AIR LINE LUBRICATOR TANK ASSEMBLY - 35 GAL 7-17
2 1 EA 1501363 AIR LINE LUBRICATOR HOSE KIT - 35 GAL 7-19
3 2 EA 46104 CLAMP, TUBE HOSE
4 1 EA 57797 LAMP, WARNING
5 1 EA 4347630 HARNESS, AIR LINE LUBRICATOR - LIGHT 7-19A
6 1 EA 4346996 HARNESS, AIR LINE LUBRICATOR - SWITCH 7-19B
7 1 EA 412428 DECAL, LUBE INJECTION
7-16
SHEET 2
BI012738
AIR LINE LUBRICATOR TANK ASSEMBLY - 35 GAL

26
26
3 2 4
1
21
11
20 7 6 20
27
13 13
8 20
11
7-17
SHEET 1
BI012738

12 5 9
12 18
16
10
17
22
23
16
9
19
12
5 12 18
7-17
SHEET 2
BI012738


1501364 AIR LINE LUBRICATOR TANK ASSEMBLY - 35 GAL
1 1 EA 1067372 OIL INJECTION TANK - 36 GAL 7-18
3 4 EA 5968 NUT, HEX (1/4-20UNC)
4 1 EA 57641 TIMER ASSEMBLY
5 2 EA 55672 PUMP, AIR LINE OILER
8 2 EA 320040 WASHER, FENDER
9 2 EA 46104 CLAMP, TUBE HOSE
11 1 EA 19125 GAUGE, SIGHT
13 4 EA 6291 NUT, ELASTIC (1/2-13UNC)
14 1 EA 4346991 HARNESS, AIR LINE LUBRICATOR 7-18A
21 1 EA 53352 DECAL, ROCK DRILL
22 1 EA 306239 ADAPTER, HEX PLUG - EXTERNAL PIPE
25 6 EA 16083 WASHER, FLAT (3/8)
26 1 EA 347037 STUD, WELD (3/8-16UNC, 1.000L)
27 1 EA 1501362 GASKET, AIR LINE LUBRICATOR
7-17
SHEET 3
BI012738
OIL INJECTION TANK - 36 GAL

17
13
2
16
12
3
1
9
14 15
8
7
11
10
5
7-18
SHEET 1
BI012738
OIL INJECTION TANK - 36 GAL


1067372 OIL INJECTION TANK - 36 GAL
1 * FT 14430 R852013 SHEET, ST - ASTM (A569-10GA X 20.38 X 41)(*Specify
Length 6.24)
2 * FT 14430 R852013 SHEET, ST - ASTM (A569-10GA X 20.38 X 41) (*Specify
Length 6.24)
3 * FT 14430 R852013 SHEET, ST - ASTM (A569-10GA X 13 X 48.4) (*Specify
Length 4.8)
Length 4.8)
5 2 FT 14430 R852013 SHEET, ST - ASTM (A569-10GA X 13 X 19.6)
Length 0.87)
7 * FT 14188 R842213 PLATE, ST - ASTM (A36-1 X 8 X 16.38) (*Specify Length
1.09)
8 * FT 14183 R842170 PLATE, ST - ASTM (A36-1/4 X 8 X 16.38) (*Specify Length
1.09)
9 1 EA 40821 FLANGE, WELD (1 NPT)
10 1 EA 41441 FLANGE, WELD (1/2 NPT)
11 3 EA 8305 COUPLING, PIPE (3/4 NPT)
12 1 EA 44038 NECK, FILL
13 1 EA 44037 CAP, FILL - VENTED
14 16 EA 5989 121071 WASHER, LOCK (3/8, SPRING)
7-18
SHEET 2
BI012738
HARNESS, AIR LINE LUBRICATOR

9
6 7 3
10 7
5 4 3 2 6 7
3 7 6 3 2
11
7 6
7-18A
SHEET 1
BI012738

7-18A
SHEET 2
BI012738


4346991 HARNESS, AIR LINE LUBRICATOR
1 3 EA 1245689 TERMINAL, #16-#14, 1/4 - ULTRAFAST
2 2 EA 418427 ELBOW, 90 DEG CONDUIT - 1/2
3 4 EA 1672875 CAP, SEAL - REINFORCED #17
4 1 EA 1671304 NUT, HEX - PLASTIC
5 1 EA 4226696 GASKET, FLAT - M20 CONDUIT FITTING
6 6 EA 418426 ADAPTER, CONDUIT THREADED - 1/2
7 7 EA 1672874 CAP, SEAL - REINFORCED, #10
8 * FT 418421 CONDUIT, PMA FLEX - 5/16 (*Specify Length 24.083)
9 1 EA 4296911 CONDULET, CROUSE HIND -T17 MODIFIED
10 1 EA 418423 FITTING, CONDUIT - TEE - 5/16
11 1 EA 418586 CAP, END - CONDUIT
12 1 EA 416863 CONNECTOR, ELECTRICAL - PLUG - DT04
13 1 EA 416864 CONNECTOR, ELECTRICAL - WEDGELOCK - W3P
14 3 EA 416651 CONTACT, ELECTRICAL - GOLD PLATED
15 * FT 1719380 WIRE, 16GA - TFFN BLACK (*Specify length 21.667)
16 * FT 88026 WIRE, 16GA - TFFN WHITE/BROWN (*Specify length 23.333)
17 * FT 1721759 WIRE, 16GA - TFFN PINK/BLUE (*Specify length 23.333)
18 2 FT 1720170 WIRE, 16GA - TFFN RED
19 1 EA 45261 CONNECTOR, BUTT - 16/14AWG - INSULATED
20 1 EA 45254 TERMINAL, RING - 12/10AWG
7-18A
SHEET 3
BI012738
AIR LINE LUBRICATOR HOSE KIT - 35 GAL

4
2
7-19
SHEET 1
BI012738
AIR LINE LUBRICATOR HOSE KIT - 35 GAL


1501363 AIR LINE LUBRICATOR HOSE KIT - 35 GAL
1 2 EA 430079-006 HOSE ASSEMBLY (JCAM2T-04-180)
7-19
SHEET 2
BI012738
HARNESS, AIR LINE LUBRICATOR - LIGHT

7-19A
SHEET 1
BI012738
HARNESS, AIR LINE LUBRICATOR - LIGHT


4347630 HARNESS, AIR LINE LUBRICATOR - LIGHT
1 2 EA 1245689 TERMINAL, #16-#14, 1/4 - ULTRAFAST
2 * FT 344929 LOOM, CORRUGATED SPLIT - 1/4 (*Specify length 1.167)
3 1 EA 416859 CONNECTOR, ELECTRICAL - PLUG - 2 PIN DT06
6 * FT 1721759 WIRE, 16GA - TFFN PINK/BLUE (*Specify length 1.333)
7-19A
SHEET 2
BI012738
HARNESS, AIR LINE LUBRICATOR - SWITCH

7-19B
SHEET 1
BI012738
HARNESS, AIR LINE LUBRICATOR - SWITCH


4346996 HARNESS, AIR LINE LUBRICATOR - SWITCH
1 1 EA 65226 SWITCH, TOGGLE - LIGHT
2 2 EA 45257 TERMINAL, RING - 16/14AWG #10
3 1 EA 416859 CONNECTOR, ELECTRICAL - PLUG - 2 PIN DT06
6 * FT 88026 WIRE, 16GA - TFFN WHITE/BROWN (*Specify length 0.333)
7 * FT 4345116 WIRE, 16GA - TFFN GRAY (*Specify length 0.333)
7-19B
SHEET 2
BI012738
ROTARY TORQUE CONTROL INSTALLATION

7 8
7 8
3 13
3 4
10 11 9
2 12
13
6 5 1 12
12
7-20
SHEET 1
BI012738
ROTARY TORQUE CONTROL INSTALLATION


441073 ROTARY TORQUE CONTROL INSTALLATION
1 1 EA 57319 VALVE, RELIEF - REMOTE PILOT
4 1 EA 441074 ROTARY TORQUE CONTROL HOSE PLUMBING 7-21
(1/4-20UNC, 0.50L)
6 4 EA 6293 NUT, LOCK (1/4-20UNC)
9 1 EA 442078 VALVE, CROSS / PORT RELIEF
7-20
SHEET 2
BI012738
ROTARY TORQUE CONTROL HOSE PLUMBING

2
3
1
6
4
7-21
SHEET 1
BI012738
ROTARY TORQUE CONTROL HOSE PLUMBING


441074 ROTARY TORQUE CONTROL HOSE PLUMBING
7-21
SHEET 2
BI012738
TRAM INTERLOCK, DRILL STEM

6
12
1 26
25
14 31 32
6
29 30 31
7-22
SHEET 1
BI012738

13
6
12
7-22
SHEET 2
BI012738

132
78
140 130
7
131
138
139
7-22
SHEET 3
BI012738

3 4 30 31
9 3 4 6 1
15
11
6 12 6
17 11
10 12 6
11
19 20 21 22 23 24
7-22
SHEET 4
BI012738


428880 TRAM INTERLOCK, DRILL STEM
1 1 EA 410482 SWITCH, INDUCTIVE PROXIMITY
3 1 EA 64911 CONDUIT
4 1 EA 401628 COVER, BLAND, ELECTRICAL BOX
6 5 EA 56719 CONNECTOR, ELECTRICAL - LIQUID TIGHT
7 REF 340440 RELAY, 24 VDC - 11 PIN
9 1 EA 404571 CONNECTOR, ELECTRICAL - 90 DEG
10 1 EA 60666 CONNECTOR, ELECTRICAL - STRAIGHT
11 50 FT 54430 CONDUIT, SEALTIGHT
12 3 EA 320176 122239 COUPLING, PIPE (1/2)
13 1 EA 416873 LAMP, RED - ECM DIAGNOSTIC CODE
15 8 EA 45261 CONNECTOR, 16/14 AWG
17 6 FT 344930 1422357-0350 LOOM, 3/8" CORRUGATED - SPLIT NYLON
19 1 EA 416646 CONNECTOR, ELECTRICAL - PLUG
20 1 EA 416649 CONNECTOR, ELECTRICAL - SOCKET
21 12 EA 416651 CONTACT, ELECTRICAL - 16 SOCKET
22 1 EA 416644 CONNECTOR, ELECTRICAL - RECEPTACLE
23 1 EA 416648 CONNECTOR, PIN - RECEPTACLE - LOCK
24 12 EA 416650 CONTACT, ELECTRICAL - 16 PIN
25 1 EA 4103854 MOUNT, ADJUSTABLE - PROXIMITY SWITCH
26 4 EA 319879 120350 CAPSCREW, SOCKET HEAD - GR8 (10-24UNC, 1.250L)
29 2 EA 320354 123091 CLAMP, HOSE
30 3 EA 347037 167530 STUD, WELD (3/8, 1.00L)
78 1 FT 416888-036 WIRE, 18 GA - THHN - WHITE/SIX
130 1 FT 416888-037 WIRE, 18 GA - THHN - WHITE/SEVEN
131 1 FT 416888-034 WIRE, 18 GA - THHN - WHITE/FOUR
132 6 FT 416888-036 WIRE, 18 GA - THHN - WHITE/SIX
138 6 FT 416888-030 WIRE, 18 GA - THHN - WHITE/ZERO
139 35 FT 99315 WIRE, 16 GA - RED/GREEN
140 35 FT 99312 WIRE, 16 GA - RED/BLACK
7-22
SHEET 5
BI012738
ROTATING BEACON INSTALLATION

3 4
7-23
SHEET 1
BI012738

1 6
1 6
1 6
1 6
7-23
SHEET 2
BI012738

10 10
1 6 8
7-23
SHEET 3
BI012738

1 6
3 4
7-23
SHEET 4
BI012738


428865 ROTATING BEACON INSTALLATION
1 3 EA 423695 BEACON, ROTATING STROBE 7-24
3 1 EA 57913 CIRCUIT BREAKER, 15 AMP - SINGLE POLE
4 1 EA 57915 SEAL, RESET BUTTON - CIRCUIT BREAKER
5 1 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED
6 3 EA 428895 BRACKET, MOUNTING - BEACON
7 1 EA 409672 BRACKET, MOUNT - HORN
8 1 EA 4206802 PLATE, MOUNTING - MAST - BEACON
9 1 EA 403689 RELAY, 24 VDC
10 1 EA 347037 STUD, WELD (3/8-16UNC, 1.000L)
7-23
SHEET 5
BI012738
BEACON, ROTATING STROBE

7-24
SHEET 1
BI012738
BEACON, ROTATING STROBE


423695 BEACON, ROTATING STROBE
1 1 EA 423695 BEACON, ROTATING STROBE
1 EA V011578 Tube, Strobe
1 EA V011579 Lens, Amber - Short
1 EA V011580 Lens, Amber - Tall
7-24
SHEET 2
BI012738
BUSHING, GUIDE - INSTALLATION

2 1
7-25
SHEET 1
BI012738
BUSHING, GUIDE - INSTALLATION


88899 BUSHING, GUIDE - INSTALLATION
1 1 EA 88900 BUSHING, GUIDE - OUTER 7-26
2 1 EA 88902 BUSHING, GUIDE - INNER 7-27
7-25
SHEET 2
BI012738
BUSHING, GUIDE - OUTER

2
4
5
3
7-26
SHEET 1
BI012738
BUSHING, GUIDE - OUTER


88900 BUSHING, GUIDE - OUTER
1 SQF 14187 PLATE, STEEL (specify length - 1.22 sqf)
2 FT 12318 TUBE, ROUND (specify length - .76 ft)
3 SQF 14185 PLATE, STEEL (specify length - .92 sqf)
4 1 EA 88901 LINER, BUSHING
5 FT 12312 TUBE, ROUND (specify length - .75 ft)
7-26
SHEET 2
BI012738
BUSHING, GUIDE - INNER

2
7-27
SHEET 1
BI012738
BUSHING, GUIDE - INNER


88902 BUSHING, GUIDE - INNER
1 * FT 12348 TUBE, ROUND (8 OD X 1W X 5 3/4 LG) (*Specify length .490 FT)
2 1 EA 88903 LINER, BUSHING (5 1/2 STEM)
7-27
SHEET 2
BI012738
DRILLING EFFICIENCY INDICATOR INSTALLATION

7-28
SHEET 1
BI012738

4 5 6 2
4 5 6
3
7-28
SHEET 2
BI012738


439192 DRILLING EFFICIENCY INDICATOR INSTALLATION
1 1 EA 432435 DRILLING EFFICIENCY INDICATOR ASSEMBLY 7-29
2 1 EA 439194 CHAIN DRIVE 7-30
3 1 EA 439116 MOUNT, ENCODER - CHAIN DRIVE - DEI
4 4 EA 42570 CAPSCREW, HEX HEAD - GR5
7-28
SHEET 3
BI012738
DRILLING EFFICIENCY INDICATOR ASSEMBLY

3 2
9
5 6
7-29
SHEET 1
BI012738
DRILLING EFFICIENCY INDICATOR ASSEMBLY


432435 DRILLING EFFICIENCY INDICATOR ASSEMBLY
1 1 EA V011637 DISPLAY, DRILLING EFFICIENCY INDICATOR
2 1 EA 87343 ENCODER
3 1 EA 400551 CABLE ASSEMBLY, ENCODER
4 1 EA V013240 CABLE, DISPLAY POWER
5 1 EA V011639 CABLE ASSEMBY, AIR SWITCH
6 1 EA 400549 SWITCH, AIR PRESSURE
7 1 EA V011638 MOUNTING, DE INDICATOR DISPLAY (NOT SHOWN)
8 1 EA V011640 CABLE ASSEMBLY, EXTERNAL ALARM
9 1 EA V011642 CABLE ASSEMBLY, CAB
10 1 EA V013241 MOUNTING KIT, DIRECT DRIVE (NOT SHOWN)
11 1 EA 432224 CABLE EXTENSION - 20 FT
7-29
SHEET 2
BI012738
CHAIN DRIVE
ASSEMLY 439194 REVISION -
1
7-30
SHEET 1
BI012738
CHAIN DRIVE
ASSEMLY 439194 REVISION -

439194 CHAIN DRIVE
1 1 EA V014591 MODIFIED SPROCKET
2 4 EA V014592 CAPSCREW (not shown)
3 1 EA V014593 MODIFIED SPROCKET
4 1 EA V014594 CHAIN DRIVE
7-30
SHEET 2
BI012738
RAPID FILL INSTALLATION (FUEL)

18
8
8
2
1 6
7
7-31
SHEET 1
BI012738

23
22
2 1
19 20 21
19 20 21
7-31
SHEET 2
BI012738

4 12
11
9 10
7-31
SHEET 3
BI012738


428836 RAPID FILL INSTALLATION (FUEL)
1 1 EA 57338 CONNECTOR KIT, RAPID FILL SYSTEM 7-32
2 1 EA 431393 ANGLE, DETAIL
8 2 EA T103711 WATER TANK CAP
13 1 EA 428949 RAPID FILL PLUMBING 7-33
14 1 EA 442314 COOLANT, NOZZLE - PLUG
15 1 EA 442313 NOZZLE, CRANKCASE W/PLUG - ENGINE OIL
16 1 EA 442312 NOZZLE, DIESEL FUEL
17 1 EA 442315 NOZZLE, HYDRAULIC FLUID - NOZZLE/PLUG
18 1 EA 401270 CAP, VENT
21 2 EA 6291 NUT, LOCK (1/2-13UNC, ELASTIC STOP)
22 8 EA 7574 SCR, HEX
23 8 EA 5975 WASHER, SPRING LOCK - 1/2
Items 14, 15, 16 and 17 not shown, supplied loose to the customer.
7-31
SHEET 4
BI012738
CONNECTOR KIT, RAPID FILL SYSTEM


57338 CONNECTOR KIT, RAPID FILL SYSTEM
1 1 EA V003529 VENT (FUEL) - 9 PSI PRESSURE RELIEF
2 1 EA V003528 RECEIVER (FUEL) - 2 INCH NPT
3 1 EA V003530 CAP, RECEIVER (FUEL)
4 1 EA V003531 RECEIVER (CRANK CASE) - 3/4 NPT
5 1 EA V003532 CAP, RECEIVER (CRANK CASE)
6 1 EA V011426 NOZZLE ONLY (CRANK CASE) - 3/4 NPT
7 4 EA V003533 RECEIVER (HYDRAULIC) - 3/4 ANPT
8 4 EA V003534 CAP, RECEIVER (HYDRAULIC)
9 1 EA V011427 NOZZLE ONLY (HYDRAULIC) - 3/4 ANPT
10 1 EA V011429 PLUG (HYDRAULIC)
11 1 EA V003535 RECEIVER (COOLANT) - 1/2 ANPT
12 1 EA V003536 CAP, RECEIVER (COOLANT)
13 1 EA V011428 NOZZLE ONLY (COOLANT) - 1/2 NPT
14 1 EA V011430 PLUG (COOLANT)
15 1 EA V003537 CENTRAL SERVICE BOX
- - - - -NOT INCLUDED IN KIT- - - - -

1 EA V011425 NOZZLE, REFUELING
7-32
SHEET 1
BI012738
RAPID FILL PLUMBING

5
3
1
2
4
7-33
SHEET 1
BI012738
RAPID FILL PLUMBING


428949 RAPID FILL PLUMBING
7-33
SHEET 2
BI012738
DRILL PIPE GUIDE INSTALLATION

7-34
SHEET 1
BI012738
DRILL PIPE GUIDE INSTALLATION


428329 DRILL PIPE GUIDE INSTALLATION
1 1 EA 428268 DRILL PIPE LOAD GUIDE 7-35
7-34
SHEET 2
BI012738
DRILL PIPE LOAD GUIDE

5 6 3 2
7
7-35
SHEET 1
BI012738
DRILL PIPE LOAD GUIDE


428268 DRILL PIPE LOAD GUIDE
1 1 EA 428312 SHAFT, DRILL PIPE LOAD GUIDE ROLLER
2 1 EA 428313 BRACKET, LH GUIDE ROLLER SUPPORT
3 1 EA 428314 BRACKET, RH GUIDE ROLLER SUPPORT
4 1 EA 428315 ROLLER, DRILL PIPE LOAD GUIDE
6 1 EA 7972 ENGINE SKID NUT
7-35
SHEET 2
BI012738
DRILL STEM, 5 1/2 O.D. x 35 FT LONG

7-36
SHEET 1
BI012738
DRILL STEM, 5 1/2 O.D. x 35 FT LONG

QTY. U/M PART NO. DESCRIPTION

NOT A BILL-OF-MATERIAL FOR THIS DRAWING
2 EA 25797 DRILL STEM, 5 1/2 O.D. x 35 FT LONG
7-36
SHEET 2
BI012738
SECTION 8 - HYDRAULICS / PLUMBING

AUXILIARY AND PRESSURE PLUMBING 440892 8-1
RETURN / DRAIN PLUMBING 440921 8-2
MAST LOCK PLUMBING 418446 8-3
WINCH PLUMBING 418447 8-4
PIPE POSITIONER PLUMBING 428907 8-5
PROPEL PLUMBING 418451 8-6
JACK PLUMBING 418453 8-7
CHARGE PLUMBING 440949 8-8
MAST PLUMBING 434264 8-9
PIPE RACK SWING PLUMBING 418474 8-10
AUTO TOOL WRENCH PLUMBING 418475 8-11
VALVE PLUMBING, JACKS/MAST 418476 8-12
FAN/COOLER PLUMBING 428947 8-13
MAST ELEVATING CYLINDER PLUMBING 418472 8-14
CONTROL PLUMBING 440948 8-15
PIPE RACK LOCK / ROTATE PLUMBING 428908 8-16
HYDRAULIC RESERVOIR INSTALLATION 416078 8-17
FILTER ASSEMBLY (MAIN RETURN) 88595 8-18
FILTER ASSEMBLY (CASE RETURN) 88596 8-19
TEST STATION (MACHINE SYSTEM HYDRAULIC PRESSURE) 440950 8-20
TEST STATION HOSE KIT 440951 8-21
LOOP FILTERS W/BRACKET 440926 8-22
FILTER ASSEMBLY (LOOP) 402263 8-23
LOOP FILTER PLUMBING 440931 8-24
HYDRAULIC HAND PUMP INSTALLATION 88137 8-25
HYDRAULIC HAND PUMP ASSEMBLY 69120 8-26
HYDRAULIC VALVE PROXIMITY SWITCH INSTALLATION 1719839 8-27
SECT8
SHEET 1
BI012738
AUXILIARY AND PRESSURE PLUMBING

6
9
8
10
4
5
8-1
SHEET 1
BI012738
AUXILIARY AND PRESSURE PLUMBING


440892 AUXILIARY AND PRESSURE PLUMBING
8-1
SHEET 2
BI012738
RETURN / DRAIN PLUMBING

8
1
8-2
SHEET 1
BI012738
RETURN / DRAIN PLUMBING


440921 RETURN / DRAIN PLUMBING
8-2
SHEET 2
BI012738
MAST LOCK PLUMBING

1 2
8-3
SHEET 1
BI012738
MAST LOCK PLUMBING


418446 MAST LOCK PLUMBING
1 1 EA 418446-001 HOSE ASSEMBLY (JCAM2T-08-34) - 3500 PSI
8-3
SHEET 2
BI012738
WINCH PLUMBING
4
1 2 5
3 2
8-4
SHEET 1
BI012738
WINCH PLUMBING

418447 WINCH PLUMBING
8-4
SHEET 2
BI012738
PIPE POSITIONER PLUMBING

2 3
1 3
8-5
SHEET 1
BI012738
PIPE POSITIONER PLUMBING


428907 PIPE POSITIONER PLUMBING
8-5
SHEET 2
BI012738
PROPEL PLUMBING
9 11
10
4 3
2 3 4
7 8
8 7
8-6
SHEET 1
BI012738
PROPEL PLUMBING

418451 PROPEL PLUMBING
1 1 EA 418451-001 HOSE ASSEMBLY (JCAG2-12-150)
3 2 EA 418451-003 HOSE ASSEMBLY (JCDG5K-16-126)
4 2 EA 418451-004 HOSE ASSEMBLY (JCDG5K-16-120)
5 2 EA 418451-005 HOSE ASSEMBLY (JCBG2-12-117)
11 1 EA 429870-006 HOSE ASSEMBLY (JCA4M2T-04-130)
8-6
SHEET 2
BI012738
JACK PLUMBING
3 4
3
4
1 3
8-7
SHEET 1
BI012738
JACK PLUMBING

418453 JACK PLUMBING
1 2 428129 HOSE ASSEMBLY (JCAG2-12-218)
3 4 1649621 HOSE ASSEMBLY (JCAG2-12-68) - 3100 psi
8-7
SHEET 2
BI012738
CHARGE PLUMBING
2 2
1
8-8
SHEET 1
BI012738
CHARGE PLUMBING

440949 CHARGE PLUMBING
1 1 EA 307648 HOSE ASSEMBLY (JCB1508-16-35)
8-8
SHEET 2
BI012738
MAST PLUMBING
9
5
10
1 1
13
4
13
2 3
14
11 12
8-9
SHEET 1
BI012738
MAST PLUMBING

434264 MAST PLUMBING
3 1 EA 1488416 HOSE ASSEMBLY (JCAF273-20-25.5)
5 1 EA 404729 HOSE ASSEMBLY (JCAF273-20-36.5)
8-9
SHEET 2
BI012738
PIPE RACK SWING PLUMBING

5 3 4
2
2 7
8-10
SHEET 1
BI012738
PIPE RACK SWING PLUMBING


418474 PIPE RACK SWING PLUMBING
8-10
SHEET 2
BI012738
AUTO TOOL WRENCH PLUMBING

8-11
SHEET 1
BI012738
AUTO TOOL WRENCH PLUMBING


418475 AUTO TOOL WRENCH PLUMBING
8-11
SHEET 2
BI012738
VALVE PLUMBING, JACKS/MAST

2 6 5
8-12
SHEET 1
BI012738
VALVE PLUMBING, JACKS/MAST


418476 VALVE PLUMBING, JACKS/MAST
1 1 411672 HOSE ASSEMBLY (JCAM2T-04-20) - 5000 psi
8-12
SHEET 2
BI012738
FAN / COOLER PLUMBING

14
13
15
3 11
1 5
4
16
6
10
9
8 17
7
12
8-13
SHEET 1
BI012738
FAN / COOLER PLUMBING


428947 FAN / COOLER PLUMBING
12 1 EA 4286563 HOSE ASSEMBLY (JCD2781-20-64)
16 1 EA 4286562 HOSE ASSEMBLY (JCBF310-16-6.5)
8-13
SHEET 2
BI012738
MAST ELEVATING CYLINDER PLUMBING

3 3
2 2
1
1
8-14
SHEET 1
BI012738
MAST ELEVATING CYLINDER PLUMBING


418472 MAST ELEVATING CYLINDER PLUMBING
8-14
SHEET 2
BI012738
CONTROL PLUMBING
5
6 5 1
6
4
3
7 7
1
5
2
10
9
10
8-15
SHEET 1
BI012738
CONTROL PLUMBING
8-15
SHEET 2
BI012738
CONTROL PLUMBING

440948 CONTROL PLUMBING
3 1 EA 82075 HOSE ASSEMBLY (JCAF310-04-SP-66)
7 2 EA 82824 HOSE ASSEMBLY ( JCAF310-04-110)
8-15
SHEET 3
BI012738
PIPE RACK LOCK / ROTATE PLUMBING

1
1
8-16
SHEET 1
BI012738
PIPE RACK LOCK / ROTATE PLUMBING


428908 PIPE RACK LOCK / ROTATE PLUMBING
8-16
SHEET 2
BI012738
HYDRAULIC RESERVOIR INSTALLATION

18 18
17 17
20 21 16 13 16 14 15 2 1
23 22
15 33
36
12
12
38
38 7
12 37 33
19
12
11 10 9 8
8-17
SHEET 1
BI012738

34
35 20 6 5 4
8-17
SHEET 2
BI012738


416078 HYDRAULIC RESERVOIR INSTALLATION
2 1 EA 4331509 FILTER, AIR
1 EA 57311 Element
3 1 EA 57958 GAUGE, OIL LEVEL - SIGHT OIL
4 1 EA 34053 VALVE, SHUTOFF - GAS
10 2 EA 33198 COUPLING, HALF MALE DISCONNECT
11 2 EA 19713 CAP, COUPLING
13 1 EA 88595 FILTER ASSEMBLY (MAIN RETURN) 8-18
14 1 EA 88596 FILTER ASSEMBLY (CASE RETURN) 8-19
16 2 EA 37154 ADAPTER, SPLIT FLANGE - 90 DEG
17 4 EA 16682 FLANGE, SPLIT
18 2 EA 16622 O-RING
22 REF EA 4030422 FILTER / INDICATOR WIRING 9-17
23 REF EA 440950 TEST STATION (MACHINE SYSTEM HYDRAULIC 8-20
PRESSURE)
36 1 EA 4391480 BUTTERFLY VALVE
37 1 EA 411912 PIPE, EXTENSION
39 2 EA 1479707 SHIM, PLATE
8-17
SHEET 3
BI012738
FILTER ASSEMBLY (MAIN RETURN)

10
11
5 6
8 7
12
8-18
SHEET 1
BI012738
FILTER ASSEMBLY (MAIN RETURN)


88595 FILTER ASSEMBLY (MAIN RETURN)
1 1 EA HEAD (Not Sold Separately)
2 1 EA V001626 COVER ASSEMBLY, 50 PSID
3 1 EA SHELL (Not Sold Separately)
4 1 EA V001627 O-RING, UPPER COVER
5 1 EA 19728 O-RING, LOWER COVER
6 1 EA 20480 O-RING, HEAD TO RSVR
7 1 EA 88594 ELEMENT, FILTER
8 1 EA 309599 O-RING, ELEMENT
9 1 EA 64821 INDICATOR, VISUAL
10 1 EA 59208 O-RING, INDICATOR
12 1 EA V001629 ANTI-BACKFLOW ASSEMBLY
1 EA 22389 SEAL KIT (REPAIRS ONE FILTER ASSEMBLY)
8-18
SHEET 2
BI012738
FILTER ASSEMBLY (CASE RETURN)

1
2
10
11
5 6
8 7
12
8-19
SHEET 1
BI012738
FILTER ASSEMBLY (CASE RETURN)


88596 FILTER ASSEMBLY (CASE RETURN)
1 1 EA HEAD (Not Sold Separately)
2 1 EA V001625 COVER ASSEMBLY, 50 PSID
3 1 EA SHELL (Not Sold Separately)
4 1 EA V001627 O-RING, UPPER COVER
5 1 EA 19728 O-RING, LOWER COVER
6 1 EA 20480 O-RING, HEAD TO RSVR
7 1 EA 88594 ELEMENT, FILTER
8 1 EA V001628 O-RING, ELEMENT
9 1 EA 69574 INDICATOR, VISUAL
12 1 EA V001629 ANTI-BACKFLOW ASSEMBLY
1 EA 22389 SEAL KIT (REPAIRS ONE FILTER ASSEMBLY)
8-19
SHEET 2
BI012738
TEST STATION (MACHINE SYSTEM HYDRAULIC PRESSURE)

6 7 8 9 5 7 8 9
11 12
3
29 30
4
4 11 12
12 11 4
3
1
29 30
8-20
SHEET 1
BI012738

5 6
10
16 13
13 15
4
16 13 4
17
13
13 16
16 13
2
14 13 16 13
18 14
8-20
SHEET 2
BI012738

26 28
20
23
21
19 26
24 25 27
27 28
24
26 28
25
23
18
18
28
8-20
SHEET 3
BI012738


440950 TEST STATION (MACHINE SYSTEM HYDRAULIC
PRESSURE)
1 1 EA 418548 PLATE, PANEL
2 1 EA 403837 BOX, PANEL
1.000L)
4 2 EA 333459 1413311 VALVE, ISOLATOR
5 1 EA 52696 GAUGE, PRESSURE - 0-600 PSI
6 1 EA 33985 GAUGE, PRESSURE - 0-6000/7500 PSI
7 6 EA 59589 SCREW, MACHINE, ROUND HEAD SLOT
8 6 EA 59590 NUT, HEX - ZINC - GR5 (6-32UNC)
9 6 EA 77858 WASHER, LOCK (06 SPRING)
0.750L)
15 1 EA 83072 FITTING, EXT-TT- 90 DEG
20 1 EA 347976 DUPF634 ADAPTER, TEE
22 1 EA 440951 TEST STATION HOSE KIT 8-21
25 2 EA 344091 VALVE, SHUTTLE
8-20
SHEET 4
BI012738
TEST STATION HOSE KIT

11
10 9
10
8
7
3
9
4
7 9
5 4
6
4
8-21
SHEET 1
BI012738
TEST STATION HOSE KIT


440951 TEST STATION HOSE KIT
8-21
SHEET 2
BI012738
LOOP FILTERS W/BRACKET

6 7
4 5
2 3
8-22
SHEET 1
BI012738
LOOP FILTERS W/BRACKET


440926 LOOP FILTERS W/BRACKET
4 4 EA 402263 FILTER ASSEMBLY (LOOP) 8-23
5 4 EA 95143 DECAL, HYDROSTATIC FILTER - LOOP
7 4 EA 85448 FITTING, SPLIT FLANGE - 90 DEG
8-22
SHEET 2
BI012738
FILTER ASSEMBLY (LOOP)

24
25
9
26 32
32
8
11 6
26 4
3
28
27
5
29
10
8-23
SHEET 1
BI012738
FILTER ASSEMBLY (LOOP)


402263 FILTER ASSEMBLY (LOOP)
1 1 EA V001647 BLEED PLUG
2 1 EA 37810 O-RING
3 1 EA V001563 BOWL (U-LENGTH)
4 1 EA V001648 SAFETY GRIP
5 2 EA LABEL
6 1 EA 441760 FILTER ELEMENT (SEE NOTE)
7 1 EA V001565 O-RING
8 1 EA V001630 BACKUP RING
9 1 EA V001649 O-RING
11 1 EA ------- VALVE (- part of item 6 - not to be sold separately)
20 1 EA ------- O-RING
22 1 EA ------- O-RING
Items 20 & 22 do not apply to this assembly.
24 1 EA V001622 BLEED PLUG
25 1 EA V001623 O-RING
26 1 EA 53201 SERVICE INDICATOR
27 1 EA V001566 O-RING
28 1 EA V001621 O-RING
29 1 EA V001651 DUST COVER (P)
32 1 EA ------- HEAD
1 EA 22311 SEAL KIT (REPAIRS ONE LOOP FILTER ASSEMBLY)
Includes Items 2, 7-9, 20, 22, 25, 27, and 28.
NOTE: Part number 441760 (V011136) coreless element, comes as part

of conversion kit part number V011134.
Kit is designed so the metal core is a separate part that remains in the
filter housing after initial conversion to coreless design.
Then only the coreless element needs to be replaced. Kit V011134
replaces 53200. For metal core only, part number is V011138.
8-23
SHEET 2
BI012738
LOOP FILTER PLUMBING

1
7
8-24
SHEET 1
BI012738
LOOP FILTER PLUMBING


440931 LOOP FILTER PLUMBING
1 1 EA 416578 HOSE ASSEMBLY (ZCBF273-16-SP-53)
6 1 EA 416579 HOSE ASSEMBLY (ZCBF273-16-34.5)
7 1 EA 416575 HOSE ASSEMBLY (JCBF273-16-34.5)
8-24
SHEET 2
BI012738
HYDRAULIC HAND PUMP INSTALLATION

7
10 6
1
9
3 4
8-25
SHEET 1
BI012738
HYDRAULIC HAND PUMP INSTALLATION


88137 HYDRAULIC HAND PUMP INSTALLATION
1 1 EA. 69120 HYDRAULIC HAND PUMP ASSEMBLY 8-26
2 1 EA. 430181 VALVE, CHECK
3 1 EA. 402624 BRACKET, FILL PUMP
4 1 EA. 39871 ADAPTER, NUT HEX CAP
5 1 EA. 95237 ADAPTER, STRAIGHT
6 1 EA. 30870 ADAPTER,STRAIGHT - O-RING
9 1 EA. 6719 PLUG, SQUARE HEAD
10 1 EA. 31373 ADAPTER, ELBOW - 90 DEG
8-25
SHEET 2
BI012738
HYDRAULIC HAND PUMP ASSEMBLY

18
20
19 21
25 12
10
1
17
4
5
6
3
14 22
8
7 13
29
9
2 23
27
26
28
11
8-26
SHEET 1
BI012738
HYDRAULIC HAND PUMP ASSEMBLY


69120 HYDRAULIC HAND PUMP ASSEMBLY
1 1 EA -------- BODY
2 1 EA -------- BODY LINER
3 1 EA -------- PISTON & SHAFT ASSEMBLY
4 2 EA -------- PISTON RING
5 4 EA -------- VALVE ASSEMBLY
6 4 EA -------- SPRING HOLDER (INCLUDED IN VALVE ASSEMBLY)
7 1 EA -------- COVER GASKET
8 1 EA -------- COVER
9 8 EA -------- SCREW
10 1 EA -------- PACKING (2 RINGS PER SET)
11 1 EA -------- SCREEN
12 1 EA -------- BEARING NUT
13 2 EA V000351 LINK
14 2 EA V000352 CLEVIS PIN (LINK)
17 1 EA V000353 CLEVIS PIN (SHAFT)
18 1 EA V000354 HANDLE ASSEMBLY
19 1 EA V000355 LOCKING LINK
20 2 EA -------- RIVET
21 1 EA V000358 TENSION WASHER
22 3 EA -------- COTTER PIN
23 1 EA -------- BARREL BUNG
25 1 EA V001582 VACUUM BREAKER
26 1 EA V000356 NOZZLE (OPTIONAL)
27 1 EA V000357 HOSE-8 FT (OPTIONAL)
28 1 EA -------- SUCTION PIPE-TELESCOPING (OPTIONAL)
1 EA 22328 REPAIR KIT - HYDRAULIC HAND PUMP ASSEMBLY
Includes Items 4, 5, 7, 10, 11, 12, and 25.
8-26
SHEET 2
BI012738
HYDRAULIC VALVE PROXIMITY SWITCH INSTALLATION

5 4 6 2
7 1
8 9 10
3
8-27
SHEET 1
BI012738
HYDRAULIC VALVE PROXIMITY SWITCH INSTALLATION


1719839 HYDRAULIC VALVE PROXIMITY SWITCH INSTALLATION
1 1 EA 1501018 PROXIMITY BRACKET GATE VALVE
2 1 EA T103317 PROXIMITY SWITCH
3 1 EA 438220 CABLE, PROXIMITY SENSOR
4 3 EA 42625 WASHER, FLAT (5/16, STANDARD)
6 3 EA 6001 NUT, HEX - GR5 (5/16-18UNC)
7 1 EA 1584174 PLATE, PROXIMITY BRACKET GATE VALVE
10 1 EA 76249 NUT, HEX - GR8 (1/4-20UNC)
8-27
SHEET 2
BI012738
SECTION 9 - ELECTRICAL

ELECTRICAL SCHEMATIC 428663 9-1
CAB WIRING 426517 9-2
CAB / ENGINE WIRING 426518 9-3
CAB / AIR AND CURTAIN VALVE WIRING 426519 9-4
CAB / MAST VALVE WIRING 426520 9-5
PUMP WIRING 426521 9-6
PULLDOWN VALVE WIRING 426522 9-7
STANDARD LIGHT PACKAGE WIRING 426523 9-8
ENGINE HOUR METER WIRING 426524 9-9
AUXILIARY PRESSURE PUMP WIRING 426525 9-10
WATER AND DUST COLLECTOR VALVE WIRING 426526 9-11
FAST PULLDOWN WIRING 426527 9-12
CAB TOP LIGHTS WIRING 426686 9-13
ADDITIONAL BATTERY INSTALLATION 426770 9-14
BATTERY BOX ASSEMBLY 402930 9-15
BATTERY/ENGINE DISCONNECT INSTALLATION 427520 9-16
FILTER / INDICATOR WIRING 4030422 9-17
ELECTRICAL SCHEMATIC (LADDER LOGIC) 433752 9-18
CONVERTER INSTALLATION, 24 VDC/12 VDC 426790 9-19
CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V) 418334 9-20
HARNESS, CONVERTER - TRANSLECTRIC 4365142 9-20A
ENGINE STOP / KILL SWITCH (GROUND LEVEL) 426571 9-21
HARNESS, GROUND LEVEL KILL 4488277 9-21A
REMOTE ENGINE START ASSEMBLY 96865 9-22
REMOTE ENGINE START CONTROL BOX 4306969 9-22A
HARNESS, START/STOP - ENGINE 4488276 9-22B
ELECTRIC HORN 96907 9-23
MAST LOCK INDICATOR 1494038 9-24
TRAM INTERLOCK, JACK 435465 9-25
HARNESS, JACK INTERLOCK - FRONT LEFT 4344623 9-26
HARNESS, JACK INTERLOCK - FRONT RIGHT 4344624 9-27
HARNESS, JACK INTERLOCK - REAR LEFT 4346958 9-28
HARNESS, JACK INTERLOCK - REAR RIGHT 1724211 9-29
PIPE RACK INTERLOCK 426621 9-30
ADDITIONAL LIGHTING KIT 402644 9-31
SECT9
SHEET 1
BI012738
ELECTRICAL SCHEMATIC
9-1
SHEET 1
BI012738
9-1
SHEET 2
BI012738
9-1
SHEET 3
BI012738
9-1
SHEET 4
BI012738
9-1
SHEET 5
BI012738
9-1
SHEET 6
BI012738
9-1
SHEET 7
BI012738
9-1
SHEET 8
BI012738
9-1
SHEET 9
BI012738
9-1
SHEET 10
BI012738
9-1
SHEET 11
BI012738
9-1
SHEET 12
BI012738
9-1
SHEET 13
BI012738
9-1
SHEET 14
BI012738
9-1
SHEET 15
BI012738
9-1
SHEET 16
BI012738

NOTE: BUBBLES ON THE DRAWINGS SHOW WIRE LOCATIONS
AND DO NOT CORRESPOND W/ITEMS ON THIS BILL-OF-MATERIAL
428663 ELECTRICAL SCHEMATIC

1 1 EA 426517 CAB WIRING 9-2
2 1 EA 426518 CAB / ENGINE WIRING 9-3
3 1 EA 426519 CAB / AIR AND CURTAIN VALVE 9-4
4 1 EA 426520 CAB / MAST VALVE WIRING 9-5
5 1 EA 426521 PUMP WIRING 9-6
6 1 EA 426522 PULLDOWN VALVE WIRING 9-7
7 1 EA 426523 STANDARD LIGHT PACKAGE WIRING 9-8
8 1 EA 426524 ENGINE HOUR METER WIRING 9-9
9 1 EA 426525 AUXILIARY PRESSURE PUMP WIRING 9-10
10 1 EA 426526 WATER AND DUST COLLECTOR VALVE WIRING 9-11
11 1 EA 426527 FAST PULLDOWN WIRING 9-12
12 1 EA 426686 CAB TOP LIGHTS WIRING 9-13
9-1
SHEET 17
BI012738
CAB WIRING
9-2
SHEET 1
BI012738
CAB WIRING
9-2
SHEET 2
BI012738
CAB WIRING

426517 CAB WIRING
1 8 FT 44093 WIRE, GREEN / YELLOW
2 8 FT 17816 WIRE, WHITE
3 8 FT 17821 WIRE, BROWN
4 8 FT 99329 WIRE, BLACK / ORANGE
5 8 FT 17820 WIRE, YELLOW
6 8 FT 17819 WIRE, RED
7 8 FT 17814 WIRE, BLUE
8 8 FT 17817 WIRE, GREEN
9 8 FT 88009 WIRE, WHITE / GREEN STRIPE
10 3 FT 88010 WIRE, GREEN / WHITE STRIPE
12 3 FT 88012 WIRE, GREEN / BLACK STRIPE
13 8 FT 88013 WIRE, GREEN / RED STRIPE
16 8 FT 17824 WIRE, RED
18 8 FT 88015 WIRE, GREEN / GRAY STRIPE
19 8 FT 99313 WIRE, RED / WHITE
20 8 FT 99353 WIRE, GRAY / WHITE
21 8 FT 99351 WIRE, GRAY / BLUE
22 8 FT 99333 WIRE, BLUE / YELLOW
23 8 FT 99341 WIRE, PINK / BROWN
24 8 FT 99362 WIRE, BROWN / WHITE
25 8 FT 99348 WIRE, PINK / BLACK
26 8 FT 99330 WIRE, BLACK / PINK
27 8 FT 88016 WIRE, YELLOW / WHITE STRIPE
28 8 FT 88017 WIRE, YELLOW / BLACK STRIPE
29 8 FT 88018 WIRE, YELLOW / BROWN STRIPE
30 8 FT 88019 WIRE, YELLOW / RED STRIPE
31 8 FT 88020 WIRE, YELLOW / GREEN STRIPE
32 8 FT 88021 WIRE, YELLOW / ORANGE STRIPE
35 8 FT 88023 WIRE, WHITE / YELLOW STRIPE
36 8 FT 88024 WIRE, WHITE / RED STRIPE
37 8 FT 88025 WIRE, WHITE / BLACK STRIPE
39 8 FT 99320 WIRE, ORANGE / BLACK
40 8 FT 99321 WIRE, ORANGE / WHITE
41 8 FT 99331 WIRE, BLUE / WHITE
42 8 FT 99327 WIRE, BLACK / WHITE
43 8 FT 99328 WIRE, BLACK / YELLOW
44 8 FT 99352 WIRE, GRAY / RED
47 16 FT 44089 WIRE, GRAY
48 6 FT 88010 WIRE, GRN/WHITE
51 32 FT 17818 WIRE, BLACK
57 2 FT 17824 WIRE, RED
58 2 FT 17824 WIRE, RED
61 8 FT 99345 WIRE, PINK / ORANGE
9-2
SHEET 3
BI012738
CAB WIRING

62 8 FT 99344 WIRE, PINK / YELLOW
63 8 FT 99349 WIRE, PINK / RED
71 8 FT 44091 WIRE, VIOLET
73 8 FT 88012 WIRE, GREEN / BLACK STRIPE
74 8 FT 88026 WIRE, WHITE / BROWN STRIPE
75 8 FT 17816 WIRE, WHITE
76 8 FT 416888-019 WIRE, YELLOW / #9
77 8 FT 416888-037 WIRE, WHITE / #7
78 2 FT 416888-036 WIRE, WHITE / #6
81 8 FT 416888-118 WIRE, BROWN / #8
82 8 FT 416888-114 WIRE, BROWN / #4
83 8 FT 416888-019 WIRE, YELLOW / #9
84 8 FT 416888-098 WIRE, GREEN / #8
85 8 FT 416888-094 WIRE, GREEN / #4
86 8 FT 416888-013 WIRE, YELLOW / #3
87 8 FT 416888-028 WIRE, BLUE / #8
88 8 FT 416888-024 WIRE, BLUE / #4
89 8 FT 416888-066 WIRE, GRAY / #6
95 8 FT 416888-072 WIRE, PINK / #2
96 8 FT 416888-076 WIRE, PINK / #6
97 8 FT 416888-040 WIRE, PURPLE / #0
98 8 FT 416888-040 WIRE, PURPLE / #0
99 8 FT 416888-070 WIRE, PINK / #0
110 300 EA 45259 SPADE - 16/14 AWG
111 4 EA 45258 SPADE - 12/10 AWG
112 13 EA 45255 RING - 16/14 AWG
113 1 EA 45251 RING - 12/10 AWG
114 10 EA 45261 BUTT - 16/14 AWG
115 1 EA 45260 BUTT - 12/10 AWG
116 2 EA 350477 5000718 CONNECTOR
117 1 EA 98241 CONNECTOR
269 6 FT 99362 WIRE, BROWN/WHITE
9-2
SHEET 4
BI012738
CAB / ENGINE WIRING

9-3
SHEET 1
BI012738
CAB / ENGINE WIRING


426518 CAB / ENGINE WIRING
1 35 FT 44093 WIRE, COLOR - GREEN W / YELLOW
2 35 FT 17816 WIRE, COLOR - WHITE
3 35 FT 17821 WIRE, COLOR - BROWN
4 35 FT 99329 WIRE, ELECTRICAL - BLACK / ORANGE
5 35 FT 17820 WIRE, COLOR - YELLOW
6 35 FT 17819 WIRE, COLOR - RED
7 35 FT 17814 WIRE, COLOR - BLUE
8 35 FT 17817 WIRE, COLOR - GREEN
13 40 FT 88013 WIRE, GREEN / RED STRIP
16 35 FT 17824 WIRE, RED
17 35 FT 35399 WIRE, ELECTRICAL - BLUE
18 25 FT 88015 WIRE, GREEN / GRAY STRIP
51 70 FT 17818 WIRE, COLOR - BLACK
52 10 FT 44093 WIRE, COLOR - GREEN W / YELLOW
54 3 FT 346854 162852 WIRE, RED
55 3 FT 346854 WIRE, RED
56 3 FT 346854 WIRE, RED
71 35 FT 44090 WIRE, COLOR - ORANGE
102 3 FT 17824 WIRE, RED
104 3 FT 305982 JB7200878 WIRE, BLACK
107 3 FT 423294 CABLE - BATTERY - SIZE 000 - RED - BULK
108 15 FT 423294 CABLE - BATTERY - SIZE 000 - RED - BULK
110 3 FT 96331-050 CABLE, WELDING SIZE 000 - BLACK
120 27 EA 45261 CONNECTOR, BUTT
121 45 EA 45259 TERMINAL - SPADE
122 9 EA 45254 TERMINAL, RING
126 2 EA 96332 TERMINAL, BATTERY- POSITIVE
127 2 EA 96333-050 TERMINAL, BATTERY- NEGATIVE
128 2 EA 17830 BATTERY, EYE CABLE
129 20 FT 57860 CONDUIT, ELECTRICAL - LIQUID TIGHT
130 2 EA 57854 CONNECTOR, CONDUIT - ELECTRICAL - LIQUID TIGHT
131 9 EA 95129 CONNECTOR, 2 WAY - MALE
132 9 EA 95128 CONNECTOR, 2 WAY - FEMALE
9-3
SHEET 2
BI012738
CAB / AIR AND CURTAIN VALVE WIRING

9-4
SHEET 1
BI012738
CAB / AIR AND CURTAIN VALVE WIRING


426519 CAB / AIR AND CURTAIN VALVE WIRING
21 25 FT 99351-050 WIRE, GRAY / BLUE
22 25 FT 99333-050 WIRE, BLUE / YELLOW
35 25 FT 88023 WIRE, WHITE / YELLOW STRIPE
36 25 FT 88024 WIRE, WHITE / RED STRIPE
60 9 FT 54430 CONDUIT, SEAL TIGHT
62 4 EA 350477 5000718 CONNECTOR
67 1 EA 347037 167530 STUD, WELD
9-4
SHEET 2
BI012738
CAB / MAST VALVE WIRING

70
72
20 19 69 51
27 40
42
41 31
25 44
68
26 39
29 28
43 30
32
70
72
51 20 19
68
40 27
42
31 41
44 25
69
39 26
28 29
30 43
32
9-5
SHEET 1
BI012738

9-5
SHEET 2
BI012738


426520 CAB / MAST VALVE WIRING
19 17 FT 99313 WIRE, RED / WHITE
20 17 FT 99353 WIRE, GRAY/WHITE
25 17 FT 99348-050 WIRE, PINK / BLACK
26 17 FT 99330 WIRE, BLACK / PINK
27 17 FT 88016 WIRE, YELLOW / WHITE STRIPE
28 17 FT 88017 WIRE, YELLOW / BLACK STRIPE
29 17 FT 88018 WIRE, YELLOW / BROWN STRIPE
30 17 FT 88019 WIRE, YELLOW / RED STRIPE
31 17 FT 88020 WIRE, YELLOW / GREEN STRIPE
32 17 FT 88021 WIRE, YELLOW / ORANGE STRIPE
39 17 FT 99320-050 WIRE, ORANGE / BLACK
40 17 FT 99321-050 WIRE, ORANGE / WHITE
41 17 FT 99331-050 WIRE, BLUE / WHITE
42 17 FT 99327 WIRE, BLACK / WHITE
43 17 FT 99328 WIRE, BLACK / YELLOW
44 17 FT 99352-050 WIRE, GRAY / RED
62 32 EA 45259 TERMINAL, SPADE - 16/14 AWG
65 16 EA 350477 5000718 CONNECTOR
66 1 EA 320167 122227 COUPLING, PIPE
67 5 EA 39999 1050781 CLAMP, HOSE
71 20 EA 95125 TERMINAL, MALE
73 20 EA 95127 TERMINAL, FEMALE
9-5
SHEET 3
BI012738
PUMP WIRING
9-6
SHEET 1
BI012738
PUMP WIRING

426521 PUMP WIRING
81 25 FT 416888-114 WIRE, BROWN / #4
82 25 FT 416888-118 WIRE, BROWN / #8
87 25 FT 416888-044 WIRE, PURPLE / #4
88 25 FT 416888-048 WIRE, PURPLE / #8
93 6 FT 344929 1422357-0250 LOOM, SPLIT NYLON
96 4 EA 45254 TERMINAL, RING - 16/14 AWG
98 4 EA 350477 5000718 CONNECTOR,CROUSE
99 2 EA 320354 123091 CLAMP, HOSE
100 2 EA 347037 167530 STUD, WELD
101 8 EA 45261 CONNECTOR, BUTT - 16/14 AWG
9-6
SHEET 2
BI012738
PULLDOWN VALVE WIRING

9-7
SHEET 1
BI012738
PULLDOWN VALVE WIRING


426522 PULLDOWN VALVE WIRING
95 20 FT 416888-072 WIRE, PINK / #2
96 20 FT 416888-076 WIRE, PINK / #6
101 1 EA 323194 1402064 CONDUIT, CONNECTOR
106 2 EA 350477 5000718 CONNECTOR
9-7
SHEET 2
BI012738
STANDARD LIGHT PACKAGE WIRING

9-8
SHEET 1
BI012738
STANDARD LIGHT PACKAGE WIRING


426523 STANDARD LIGHT PACKAGE WIRING
18 60 FT 88015 WIRE, GREEN / GRAY STRIP
61 6 FT 344929 1422357-0250 LOOM, SPLIT - NYLON
68 2 EA 64911 CONDUIT
69 2 EA 401628 COVER, ELECTRICAL BOX
70 9 EA 320354 123091 CLAMP, HOSE
71 9 EA 347037 167530 STUD, WELD
9-8
SHEET 2
BI012738
ENGINE HOUR METER WIRING

9-9
SHEET 1
BI012738
ENGINE HOUR METER WIRING


426524 ENGINE HOUR METER WIRING
52 30 FT 99355 WIRE, GRAY / YELLOW
62 1 EA 45254 TERMINAL, RING -16/14 AWG
63 1 EA 347072 168437 SWITCH, PRESSURE
9-9
SHEET 2
BI012738
AUXILIARY PRESSURE PUMP WIRING

9-10
SHEET 1
BI012738
AUXILIARY PRESSURE PUMP WIRING


426525 AUXILIARY PRESSURE PUMP WIRING
61 15 FT 99345-050 WIRE, PINK / ORANGE
72 1 EA 350477 5000718 CONNECTOR
73 1 EA 347037 167530 STUD, WELD
75 3 EA 45259 TERMINAL, SPADE -16/14 AWG
9-10
SHEET 2
BI012738
WATER AND DUST COLLECTOR VALVE WIRING

9-11
SHEET 1
BI012738
WATER AND DUST COLLECTOR VALVE WIRING


426526 WATER AND DUST COLLECTOR VALVE WIRING
23 15 FT 99341 WIRE, PINK / BROWN
24 15 FT 99361-050 WIRE, TAN - 50 V
62 2 EA 350477 5000718 CONNECTOR
65 2 EA 320354 123091 CLAMP, HOSE
66 1 EA 347037 167530 STUD, WELD
9-11
SHEET 2
BI012738
FAST PULLDOWN WIRING

9-12
SHEET 1
BI012738
FAST PULLDOWN WIRING


426527 FAST PULLDOWN WIRING
63 15 FT 99349-050 WIRE, PINK / RED
72 2 EA 350477 5000718 CONNECTOR
75 2 EA 320354 123091 CLAMP, HOSE
76 1 EA 347037 167530 STUD, WELD
9-12
SHEET 2
BI012738
CAB TOP LIGHTS WIRING

9-13
SHEET 1
BI012738
CAB TOP LIGHTS WIRING


426686 CAB TOP LIGHTS WIRING
61 20 FT 344929 LOOM, SPLIT - NYLON
9-13
SHEET 2
BI012738
ADDITIONAL BATTERY INSTALLATION


426770 ADDITIONAL BATTERY INSTALLATION
1 4 EA 41758 BATTERY,12 V - 205 AMP
2 12 FT 96331 CABLE, WELDING - SIZE 000 - BLACK
3 12 FT 423294 CABLE, BATTERY - SIZE OOO - RED
4 2 EA 402930 BATTERY BOX ASSEMBLY 9-15
5 4 EA 32447 WALK, SAFETY
9-14
SHEET 1
BI012738
BATTERY BOX ASSEMBLY

5 4 4 5
1
2
5 4 4 5
2 3
9 8 7 7 8 9
6 6
9-15
SHEET 1
BI012738
BATTERY BOX ASSEMBLY


402930 BATTERY BOX ASSEMBLY
1 1 EA 348743 199730 WELDMENT, BATTERY BOX
1 BOX 350403-050 5000223 Latch-Battery Box Weldment
2 1 EA 402929 WELDMENT, BASE
3 1 EA 402933 PAD, BATTERY
6 2 EA T104465 PLATE, BOTTOM - BATTERY BOX
8 4 EA 68999 NUT, HEX - GR8 (3/8-16UNC)
9-15
SHEET 2
BI012738
BATTERY / ENGINE DISCONNECT INSTALLATION

2 1
3 4 5
9-16
SHEET 1
BI012738

8 12
12 9
160 12
10 12
12 13 11 12
9-16
SHEET 2
BI012738

2 1
9-16
SHEET 3
BI012738


427520 BATTERY / ENGINE DISCONNECT INSTALLATION
1 1 EA 422208 SWITCH, DISCONNECT - MASTER - KEYED
2 1 EA 330517 CASE, BATTERY
5 4 EA 5968 NUT, HEX - GR5 (1/4-20UNC)
6 1 EA 17830 EYE, CABLE - BATTERY
7 1 EA 96333 TERMINAL, BATTERY - NEGATIVE
8 * FT 423294 CABLE, BATTERY - SIZE 000 - RED (13 FT - Specify length)
9 * FT 423294 CABLE, BATTERY - SIZE 000 - RED (15 FT- Specify length)
10 * FT 96331 CABLE, WELDING - SIZE 000 - BLACK (12 FT- Specify length)
11 * FT 96331 CABLE, WELDING - SIZE 000 - BLACK (2.2 FT - Specify length)
12 * FT 1671799 WRAP, SPIRAL (3/4 X 47.7 FT - Specify length)
13 * FT 423294 CABLE, BATTERY - SIZE 000 - RED (1.330 FT - Specify length)
160 * FT 96331 CABLE, WELDING - SIZE 000 - BLACK (5.5 FT - Specify length)
9-16
SHEET 4
BI012738
FILTER / INDICATOR WIRING

3 3 3 3 3 3 1 2 3
11 13
19
17
14
10
8
8
8 6
12
23 24
21
22
4 4 4 4 4 4 4 4 4 9
9-17
SHEET 1
BI012738

16
18
20
9-17
SHEET 2
BI012738

6 15
17
6 15
17
6 15
17
9-17
SHEET 3
BI012738


4030422 FILTER / INDICATOR WIRING
4 9 EA 416873 LAMP, RED - ECM
6 1 EA 46717 BOX, BREAKER
8 2 EA 440310 TERMINAL, STRIP
11 225 FT 323364 1402350 WIRE, CABLE
12 75 FT 17816 WIRE, 16 GAUGE
14 27 EA 45259 TERMINAL, SPADE
15 4 EA 42536 105128 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L)
16 1 EA 400358 DECAL, PRESSURE SWITCH-FILTERS
17 1 EA 59346 CONNECTOR, ELECTRICAL - LIQUID TIGHT 90 DEG
18 1 EA 56780 CONNECTOR, ELECTRICAL - LIQUID TIGHT 3/4
21 14 FT 99350 WIRE, ELECTRICAL - GRAY/BLACK, 16 GA
22 14 FT 99357 WIRE, ELECTRICAL - GRAY/GREEN, 16 GA
23 9 EA 404002 DIODE, MOLDED
24 9 EA 403987 PLUG, MOLDED
9-17
SHEET 4
BI012738
ELECTRICAL SCHEMATIC (LADDER LOGIC)

9-18
SHEET 1
BI012738

9-18
SHEET 2
BI012738

9-18
SHEET 3
BI012738

9-18
SHEET 4
BI012738

9-18
SHEET 5
BI012738

9-18
SHEET 6
BI012738

9-18
SHEET 7
BI012738

9-18
SHEET 8
BI012738

9-18
SHEET 9
BI012738

9-18
SHEET 10
BI012738

9-18
SHEET 11
BI012738

PART NO. DESCRIPTION

433752 ELECTRICAL SCHEMATIC (LADDER LOGIC)
9-18
SHEET 12
BI012738
CONVERTER INSTALLATION, 24 VDC/12 VDC

1 2 3 4
9-19
SHEET 1
BI012738
CONVERTER INSTALLATION, 24 VDC/12 VDC


426790 CONVERTER INSTALLATION, 24 VDC/12 VDC
1 1 EA 418334 CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V 9-20
TO 12V)
4 4 EA 323628 1402698 NUT, LOCK
5 1 EA 4365142 HARNESS, CONVERTER - TRANSELECTRIC 9-20A
7 1 EA 416859 CONNECTOR, ELECTRICAL - PLUG, 2 PIN
SOCKET
9 2 EA 416651 CONNECTOR, ELECTRICAL - 16 SOCKET (Not
Shown)
9-19
SHEET 2
BI012738
CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V)

9-20
SHEET 1
BI012738


1 1 EA 418334 CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V)
9-20
SHEET 2
BI012738
HARNESS, CONVERTER - TRANSLECTRIC

9-20A
SHEET 1
BI012738
HARNESS, CONVERTER - TRANSLECTRIC


4365142 HARNESS, CONVERTER - TRANSLECTRIC
1 1 EA 416858 CONNECTOR, ELECTRICAL RECEPTICLE
3 2 EA 416650 CONTACT, ELECTRICAL - GOLD-PLATED 16 PIN
4 * FT 344929 SPLIT LOOM 1/4" (*Specify length 4.917)
6 1 EA 1245832 TERMINAL, RING - #16, #14, #8
7 1 EA 57914 BREAKER, 5 AMP
8 * FT 1718881 WIRE, 16GA - TFFN ORANGE (*Specify length 1.583)
9 * FT 1721531 WIRE, 16GA - TFFN YELLOW (*Specify length 4.500)
9-20A
SHEET 2
BI012738
ENGINE STOP / KILL SWITCH (GROUND LEVEL)

9 1 2
6 3 8
9-21
SHEET 1
BI012738

13 14 15
13 14 15
9-21
SHEET 2
BI012738


426571 ENGINE STOP / KILL SWITCH (GROUND LEVEL)
2 1 EA 350377 5000155 ENCLOSURE W/PLATE
4 1 EA 4488277 HARNESS, GROUND LEVEL KILL 9-21A
9 1 EA 306118 JB7202428 NAMEPLATE - ENGINE STOP
13 3 EA 320354 123091 CLAMP, HOSE
9-21
SHEET 3
BI012738
HARNESS, GROUND LEVEL KILL

1 2
4 2
9-21A
SHEET 1
BI012738
HARNESS, GROUND LEVEL KILL


4488277 HARNESS, GROUND LEVEL KILL
2 2 EA 321429 1401356 WASHER, CONDUIT SEAL ,1/2"
3 * FT 54430 CONDUIT, SEALTIGHT 1/2" PVC (*Specify length 11.250)
4 1 EA 56719 CONNECTOR, ELECTRICAL - LIQUID TIGHT 1/2 CONDUIT
5 6 EA 45259 TERMINAL, #16-#14, SLOT SPADE
7 * FT 4274286 WIRE, 16GA - TFFN BLUE/WHITE (*Specify length 13.083)
8 * FT 1721532 WIRE, 16GA - TFFN BLUE (*Specify length 13.083)
9-21A
SHEET 2
BI012738
REMOTE ENGINE START ASSEMBLY

2 7 8 1
1 7 8
7 8
11 12
9-22
SHEET 1
BI012738
REMOTE ENGINE START ASSEMBLY


96865 REMOTE ENGINE START ASSEMBLY
1 1 EA 4306969 REMOTE ENGINE START CONTROL BOX 9-22A
2 1 EA 408534 BRACKET, ELECTRICAL BOX
3 1 EA 4488276 HARNESS, START/STOP - ENGINE 9-22B
9-22
SHEET 2
BI012738
REMOTE ENGINE START CONTROL BOX

1 2 3 4 5
8 6 1
4 16
13 14
9 10
10 9
18 19 20
9-22A
SHEET 1
BI012738

9-22A
SHEET 2
BI012738


4306969 REMOTE ENGINE START CONTROL BOX
1 1 EA 4306573 BOX, JUNCTION (8 x 6 x 4)
3 1 EA 306118 NAMEPLATE - ENGINE STOP
6 1 EA 335245 LIGHT, INSTRUMENT
7 1 EA 408534 BRACKET, ELECTRICAL BOX
8 1 EA 319151 GAUGE, VOLTMETER
9 1 EA 42259 SWITCH, PUSHBUTTON - ENGINE START
10 1 EA 16864 SWITCH, KEY - IGNITION
11 9 EA 77827 TERMINAL, RING - 10 INSULATED 16/14GA
12 1 EA 45261 CONNECTOR, BUTT - 16/14AWG
13 1 EA 407525 FUSE, AUTOMOTIVE - 15A
14 1 EA 435493 FUSE HOLDER
16 2 EA 350335 NUT, FLANGE - GR5 (1/4-20UNC, WHIZLOCK)
18 4 EA 319913 SCREW, MACHINE - ROUND HEAD SLOT (#10-24UNC)
19 4 EA 5982 WASHER, LOCK (#10, SPRING)
20 1 EA 76582 TERMINAL, STRIP #10-141
21 * FT 88057 WIRE, 16GA - TFFN VIOLET/RED (*Specify length 1.708)
23 * FT 76164 WIRE, 12GA - TFFN RED (*Specify length 0.500)
24 1 FT 17824 WIRE, 10GA - TFFN RED
25 1 FT 35399 WIRE, 12GA - TFFN BLUE
9-22A
SHEET 3
BI012738
HARNESS, START/STOP - ENGINE

2 1
4 2
9-22B
SHEET 1
BI012738
HARNESS, START/STOP - ENGINE


4488276 HARNESS, START/STOP - ENGINE
3 * FT 54430 CONDUIT, SEALTIGHT 1/2" PVC (*Specify length 8.750)
5 * FT 88057 WIRE, 16GA - TFFN VIOLET/RED (*Specify length 11.583)
7 * FT 17824 WIRE, 10GA - TFFN RED (*Specify length 11.583)
9 * FT 4274286 WIRE, 16GA - TFFN BLUE/WHITE (*Specify length 11.583)
11 * FT 88011 WIRE, 16GA - TFFN GREEN/BROWN (*Specify length 11.583)
12 6 EA 1060339 INSULATED FERRULES, AWG16
9-22B
SHEET 2
BI012738
ELECTRIC HORN
1 6
4
5
9-23
SHEET 1
BI012738
ELECTRIC HORN

96907 ELECTRIC HORN
1 1 EA 4371250 HORN, ELECTRIC W/CONNECTOR
2 1 EA 42259 SWITCH, PUSHBUTTON
3 1 EA 4371252 HARNESS, HORN - PUSHBUTTON
7 1 EA 1573761 DECAL, HORN
9-23
SHEET 2
BI012738
MAST LOCK INDICATOR

1 2
2 1
9-24
SHEET 1
BI012738
MAST LOCK INDICATOR


1494038 MAST LOCK INDICATOR
1 1 EA 416874 LAMP, GREEN-ECM
2 1 EA 416873 LAMP, RED-ECM
3 * FT 99276 WIRE, ELECT, SXL, 16GA, GREEN/BLACK 50V (*Specify Length
0.001)
4 * FT 99278 WIRE, ELECT, SXL, 16GA, GREEN/BLUE 50V (*Specify Length 0.001)
5 * FT 99285 WIRE, ELECT, SXL, 16GA, YELLOW/ORANGE 50 (*Specify Length
0.001)
9-24
SHEET 2
BI012738
TRAM INTERLOCK, JACK

18 17 16 14
12 16 17 18
15
13 16 17 18
5 2
3 4 6
9-25
SHEET 1
BI012738

8 8
8
8
9-25
SHEET 2
BI012738

27 8
9-25
SHEET 3
BI012738


435465 TRAM INTERLOCK, JACK
2 4 EA 434893 SWITCH, LIMIT
3 16 EA 5983 WASHER, LOCK (3/16)
(#10-24UNC, 1.750L)
5 4 EA 5664 PLUG, PIPE - SQUARE HEAD
6 16 EA 320035 WASHER, FLAT (#10, TYPE B)
8 4 EA 416874 LAMP, GREEN
12 1 EA 4344623 HARNESS, JACK INTERLOCK - FRONT LEFT 9-26
13 1 EA 4344624 HARNESS, JACK INTERLOCK - FRONT RIGHT 9-27
14 1 EA 4346958 HARNESS, JACK INTERLOCK - REAR LEFT 9-28
15 1 EA 1724211 HARNESS, JACK INTERLOCK - REAR RIGHT 9-29
16 3 EA 418426 ADAPTER, CONDUIT THREADED (1/2)
17 3 EA 1672875 CAP, SEAL - REINFORCED #17
18 3 EA 4226696 GASKET, FLAT - M20 CONDUIT FITTING
19 1 EA 4365140 HARNESS, JACK LIGHT INDICATORS - 9-29A
SUBASSEMBLY
20 1 EA 416859 CONNECTOR, ELECTRICAL - PLUG 2 PIN
21 1 EA 416861 CONNECTOR,ELECTRICAL - WEDGELOCK
22 2 EA 416651 CONTACT, ELECTRICAL - GOLD-PLATED
27 1 EA 416873 LAMP, RED
9-25
SHEET 4
BI012738
HARNESS, JACK INTERLOCK - FRONT LEFT

1 2
7 11
3 4 10 5 6 11
1 2
9-26
SHEET 1
BI012738
HARNESS, JACK INTERLOCK - FRONT LEFT


4344623 HARNESS, JACK INTERLOCK - FRONT LEFT
1 2 EA 418428 REDUCER, CONDUIT 1/2" - 5/16"- PMA
2 2 EA 1672874 CAP, SEAL, REINFORCED, #10
3 2 EA 418426 ADAPTER, CONDUIT THREADED, STR, 1/2"
5 1 EA 4296910 CONDULET-CROUSE HINDS, C19, MODIFIED
8 3 FT 54430 CONDUIT, SEALTIGHT 1/2" PVC
11 2 EA 4226696 GASKET, FLAT- M20 CONDUIT FITTING
12 6 FT 1720169 WIRE, 16GA - TFFN TAN/RED
13 6 FT 88061 WIRE, 16GA - TFFN VIOLET/WHITE
14 6 FT 416888-082 WIRE, 18GA - TFFN TAN/2
15 6 FT 1720168 WIRE, 16GA - TFFN TAN/GREEN
9-26
SHEET 2
BI012738
HARNESS, JACK INTERLOCK - FRONT RIGHT

3 4 10
2 1
11 11 7
6 1 2
5
9-27
SHEET 1
BI012738
HARNESS, JACK INTERLOCK - FRONT RIGHT


4344624 HARNESS, JACK INTERLOCK - FRONT RIGHT
3 1 EA 418426 ADAPTER, CONDUIT THREADED, STR, 1/2"
5 1 EA 4296910 CONDULET-CROUSE HINDS, C19, MODIFIED
8 3 FT 54430 CONDUIT, SEALTIGHT 1/2" PVC
12 6 FT 88058 WIRE, 16GA - TFFN VIOLET/YELLOW
13 6 FT 1720169 WIRE, 16GA - TFFN TAN/RED
14 6 FT 1720168 WIRE, 16GA - TFFN TAN/GREEN
9-27
SHEET 2
BI012738
HARNESS, JACK INTERLOCK - REAR LEFT

4 1 6
2 3 3 2
9-28
SHEET 1
BI012738
HARNESS, JACK INTERLOCK - REAR LEFT


4346958 HARNESS, JACK INTERLOCK - REAR LEFT
4 1 EA 418427 ELBOW, 90 DEG, CONDUIT - 1/2"
5 * FT 418421 CONDUIT, PMA FLEX - 5/16 (*Specify Length 2.333)
7 * FT 416888-081 WIRE, 16GA - TFFN TAN/1 (*Specify Length 3.667)
8 * FT 88059 WIRE, 16GA - TFFN VIOLET/GREEN (*Specify Length 3.667)
9 * FT 1720169 WIRE, 16GA - TFFN TAN/RED (*Specify Length 3.667)
10 * FT 88061 WIRE, 16GA - TFFN VIOLET/WHITE (*Specify Length 3.667)
9-28
SHEET 2
BI012738
HARNESS, JACK INTERLOCK - REAR RIGHT

4 5
4 5 5 4 1 2 3
9-29
SHEET 1
BI012738
HARNESS, JACK INTERLOCK - REAR RIGHT


1724211 HARNESS, JACK INTERLOCK - REAR RIGHT
1 1 EA 418427 CONDUIT, PMA FLEX - 5/16 (*Specify Length 2.333)
2 1 EA 1671304 NUT, HEX, PLASTIC (M20 X 1.5)
6 * FT 418421 CONDUIT, FLEX PMA-5/16 (*Specify length 4.500)
7 1 EA 418426 ADAPTER, CONDUIT THREADED, 1/2"
9 * FT 1718880 WIRE, 16GA - TFFN TAN/YELLOW (*Specify Length 8.250)
10 * FT 1720169 WIRE, 16GA - TFFN TAN/RED (*Specify Length 8.250)
11 * FT 88058 WIRE, 16GA - TFFN VIOLET/YELLOW (*Specify Length 8.250)
9-29
SHEET 2
BI012738
HARNESS, JACK LIGHT INDICATORS - SUBASSEMBLY

15
17 16
9-29A
SHEET 1
BI012738

9-29A
SHEET 2
BI012738

9-29A
SHEET 3
BI012738

9-29A
SHEET 4
BI012738


4365140 HARNESS, JACK LIGHT INDICATORS - SUBASSEMBLY
1 4 EA 416858 CONNECTOR, ELECTRICAL - RECEPTACLE DT04
3 8 EA 416650 CONTACT, ELECTRICAL - GOLD-PLATED 16 PIN
4 * FT 344931 LOOM, CORRUGATED - 1/2" SPLIT NYLON (*Specify Length 2.500)
5 4 EA 403689 RELAY, 24VDC, SPDT W/DIODE
6 13 EA 1245689 TERMINAL, #16-#14, 1/2 ULTRAFAST
7 7 EA 1245932 TERMINAL, #12-#10, FASTON
8 * FT 1719380 WIRE, 18GA - TFFN BLACK (*Specify Length 7.083)
9 * FT 88012 WIRE, 16GA - TFFN GREEN/BLACK (*Specify Length 5.750)
16 4 EA 319926 SCREW, MACHINE - ROUND HEAD SLOT (1/4-20UNC, 0.500L)
9-29A
SHEET 5
BI012738
PIPE RACK INTERLOCK

2 7
5
11
7 10
5
2
9-30
SHEET 1
BI012738
PIPE RACK INTERLOCK

9-30
SHEET 2
BI012738
PIPE RACK INTERLOCK


426621 PIPE RACK INTERLOCK
2 1 EA 400494 BRACKET, MOUNTING - LIMIT SWITCH
3 1 EA 4334065 PIPE RACK INTERLOCK HARNESS
4 1 EA 321429 WASHER, CONDUIT SEAL (1/2)
5 1 EA T106141 BAR, FLAT
11 1 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED
9-30
SHEET 3
BI012738
ADDITIONAL LIGHTING KIT

9-31
SHEET 1
BI012738

4 6 7 8
5
9-31
SHEET 2
BI012738


402644 ADDITIONAL LIGHTING KIT
1 5 EA 75321 LAMP, FLOOD - HALOGEN - 24 V
1 EA LAMP 97876 Bulb, Replacement
3 1 EA 57913 CIRCUIT BREAKER
4 1 EA 47840 RELAY, 24V
6 2 EA 42538 CAPSCREW, HEX HEAD - GR5 (1/4-UNC, 0.750L)
9-31
SHEET 3
© 2014 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,”
the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of
Caterpillar and may not be used without permission.
Printed in U.S.A.

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BI012738

PARTS MANUAL - MD6240 S/N DN200104 REVISION 06

Product Identification Number

Engine Model/Serial Number

Undercarriage Model/Serial Number

Rotary Drive Model/Serial Number

Pump Drive Model/Serial Number

Rock Drill Model/Serial Number

Customer Equipment Number

Dealer Equipment Number

Caterpillar Global Mining LLC

Technical Parts Support + 1.903.415.4021

PARTS MANUAL - MD6240 S/N DN200104 REVISION 06

NEW MODEL NUMBER CROSS REFERENCE GUIDE

Hydraulic Track R20, R20C MD5050

Hydraulic Shovels RH40E 6015 FS

Electric Rope Shovel 182M 7182

Dragline W2000 8000

Highwall Miner SHM HW300

PARTS MANUAL - MD6240 S/N DN200104 REVISION 06

PARTS MANUAL - MD6240 S/N DN200104 REVISION 06

PARTS MANUAL - MD6240 S/N DN200104 REVISION 06

GENERAL ASSEMBLY ITEMS LIST

DESCRIPTION ASSEMBLY NO.

KIT, FILTER - IN HOUSE W/ LOOP FILTERS 89043

SECTION 1 - GENERAL LOCATOR / DECALS / FILTER ELEMENTS

DESCRIPTION ASSEMBLY NO. SECT-PAGE

QTY. U/M PART NO. DESCRIPTION SECT-PAGE

***** AIR CONDITIONER *****

1 EA V012043 ELEMENT, AIR FILTER (WALL MOUNT UNIT - A/C-HEATER) 2-18

***** SECTION 4 *****

*****ENGINE CAT27***** 4-1

1 EA V012938 Element, fuel/water separator 4-1

*****ENGINE AIR CLEANER***** 4-16

2 EA V007531 ELEMENT, PRIMARY - AIR CLEANER 4-17

*****ENGINE COOLER***** 4-36

1 EA V009901 VALVE, THERMOSTAT - ELEMENT 4-41

1 EA 401857 ELEMENT, FILTER - HYDRAULIC - COMPRESSOR 4-29

*****COMPRESSOR AIR CLEANER***** 4-25

1 EA 65322 ELEMENT, PRIMARY - AIR CLEANER 4-26

1 EA V011135 ELEMENT, CHARGE FILTER 4-55

***** SECTION 5 *****

***** DUST CONTROL SYSTEM *****

0 EA ELEMENT, FILTER - DUST COLLECTOR

***** SECTION 7 *****

*****DRILLING TOOLS / ACCESSORIES*****

QTY. U/M PART NO. DESCRIPTION SECT-PAGE

***** SECTION 8 *****

*****HYDRAULIC SYSTEM***** 8-17

1 EA 88594 ELEMENT, RESERVOIR - MAIN RETURN 8-18

*****LOOP FILTERS***** 8-22

1 EA 441760 ELEMENT, LOOP FILTER 8-23

DECAL KIT, CAT YELLOW (MD6240)

DECAL KIT, CAT YELLOW (MD6240)

DECAL KIT, CAT YELLOW (MD6240)

ITEM QTY. U/M PART NO. DESCRIPTION

DECAL KIT (WARNING)

DECAL KIT (WARNING)

DECAL KIT (WARNING)

DECAL KIT (WARNING)

ITEM QTY. U/M PART NO. DESCRIPTION

SECTION 2 - OPERATOR'S CAB

DESCRIPTION ASSEMBLY NO. SECT-PAGE

* AIR CONDITIONER *

* SECTION 4 *

ENGINE CAT27 4-1

ENGINE AIR CLEANER 4-16

ENGINE COOLER 4-36

COMPRESSOR AIR CLEANER 4-25

* SECTION 5 *

* DUST CONTROL SYSTEM *

* SECTION 7 *

DRILLING TOOLS / ACCESSORIES

* SECTION 8 *

HYDRAULIC SYSTEM 8-17

LOOP FILTERS 8-22