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INTEGRAL QUENCH

FURNACE SYSTEMS

41150 Joy Road, Plymouth, MI 48170 | 734.656.2000 | sales@jlbecker.com | www.jlbecker.com


INTEGRAL QUENCH FURNACE SYSTEMS
The standard Integral Quench Furnaces are batch type units equipped with recirculating
roof fan, radiant tubes, enclosed vestibule and integral quench tank.

The furnace is designed for ANNEALING, NEUTRAL HARDENING, CARBURIZING,


CARBONITRIDING, and other HEAT TREATING PROCESSES where a
CONTROLLED ENVIRONMENT is required during the heating and quenching portions
of the cycle.

Standard Configurations @ 1750°F


FURNACE Gross (lbs) Quench Tank Gross Energy Input Overall Dimensions
NUMBER Loading (Gallons) (BTU/HR) (KW/HR) L W H
JLBIQ-24-36-24 1,500 1,200 800,000 90 15’-4” 9’-7” 12’-3”
JLBIQ-30-48-30 3,000 2,900 1,200,000 140 17’-7” 11’-10” 13’-4”
JLBIQ-36-48-30 3,200 2,900 1,400,000 180 17’-7” 11’-10” 13’-4”
JLBIQ-36-48-36 4,000 3,700 1,500,000 216 17’-7” 14’-10” 14’-10”
JLBIQ-36-72-36 6,000 5,600 2,000,000 240 19’-7” 14’-10” 14’-10”

Custom Engineered Systems


Requirements outside the standard configurations can be satisfied by the J.L. Becker Company’s custom engineered
solutions. Thoroughly understanding your specific process, manufacturing, and commercial needs is the first step in a
disciplined engineering, manufacturing, and commissioning procedure that ensures your long-term success.

Turnkey Methodology
Our methodology of engineering the system, fabricating the critical components, assembling the equipment and
commissioning the systems, is far superior to the common industry practice of subcontracting most components
and attempting to assemble the final product. Additionally, since the J.L. Becker Company manufactures the
critical components, rather than relying on a subcontractor’s schedule and interests, turnaround time for spare and
replacement parts is quick and all within our control.

Options F U R N A C E G R O U
• Oil Cooled Top Cool Chamber
• Variable Speed Agitation
• Hot Oil Quenching
• Insulated Quench Tank
• Position Display Graphics
• High Temperature Operation (1400°F - 1950°F)
• Carbon Control Systems
• Recuperation Systems
• Oil Filtration and Centrifuge
• Nitrogen Purge System
• Waukee Tronics Flow Meters
• Microprocessor Controls

41150 Joy Road, Plymouth, MI 48170 | 734.656.2000 | sales@jlbecker.com | www.jlbecker.com


TEMPERING FURNACE
• Ceramic Fiber Lined
• Excellent Temperature Uniformity
• Gas or Electric Heating Systems
• Nitrogen Atmosphere Capability
• FM-IAI Standards
• Cast Alloy Roller Rails and Rollers
• Pneumatically Operated Door
• Standard Operation 350°F to 1350°F
• Furnace Mounted Control Panel
• Roof Mounted Plug Type Forward Curve
Axial Flow Fan and Alloy Scroll
Load Tables Charge Cars
(Scissor Lift Type) • Single or Double Ended
• Pneumatically Operated • Extended Reach Option FEATURES:
• 8” to 48” Travel • Power or Manual Operation • Gas or Electric Heating Systems
• 1,500 to 7,500 lb. Load • Heavy Duty Construction • Cast Axial Flow Fan
• Safety Skirt (Standard) • Over Load Protection • Heavy Duty Construction
• Foot Pedal or Pushbutton • Cast Alloy Roller Rails
Cover Box Blast Cooling Cabinets • Cast Chain Guide
• Off-On Operation • Furnace Mounted Control Panel
Holding Station
• Manually Operated Door • Optional Free Standing Panel
• Heavy Duty Construction
• Enclosed Load
• 3-1/2” dia. Rollers
• Guarded Bottom Mounted Fan
• Standard Sizes
• 3-1/2” dia. Rollers

BATCH WASHERS
• Gas or Electric Heating Systems
• Spray Only
• Spray Dunk Agitation (Optional)
• Oil Skimmer Systems
• Insulated Tank (Optional)
• Surface Skimming Nozzles
• Vertical Mounted Pump
• Access Clean Out Door

ATMOSPHERE SYSTEMS
Nitrogen Methanol Atmosphere Endothermic Generators
The J.L. Becker Company will design and • Gas or Electric Heating Systems
build your furnace system for operation • Cast Alloy Retorts FEATURES:
with Synthetic Atmosphere to include the • Variable Turn Down Output • FM-IAI Safety Standards
necessary flow meters, methanol injectors • Brick or Fiber Lined • JIC Machine Wired
and flow panels. • Carbon Control (Optional) • Optional Dunk Elevator
• Mounted NEMA 12 Panel
• Full Compatibility
Quench Oil-Air Heat Exchanger • Air Cooled Gas Coolers
• Standard Instrumentation • Water Level Control
• Standard With All Quench Furnaces
• 750 CFH - 10,000 CFH • Automatic Control
• Heavy Duty Steel Construction
• Automatic Oil Temperature Control and
Recording (Optional)
• Designed and Engineered to Meet Your Requirements
F U R N A C E G R O U P
Product Listing www.gasbarrefurnacegroup.com

Sinterite C.I. Hayes J.L. Becker


Continuous Belt Furnaces
Sintering Furnaces A A A
Brazing Furnaces A A A
Steam Treat Furnaces A A
Annealing Furnaces A A A
Austempering Furnaces A
Normalizing A
Stress Relief Furnaces A
Tempering Furnaces A A
Mesh Belt Furnaces A
Solid Belt Furnaces A
Cast Link Furnaces A
Humpback Conveyor Furnaces A A A
Other Continuous Furnaces
Pusher Furnaces (2000°-3000° F) A A
Pusher Furnaces (below 2000° F) A
Roller Hearth A
Walking Beam A A
Vacuum Furnaces
Continuous & Modular V
Batch V
Integral, Gas, Pressure & Oil Quench V
Batch Furnaces
Sintering Furnaces A V
Carburizing Furnaces V A
Carbonitriding Furnaces A
Normalizing Furnaces A
Spheroidize Annealing Furnaces A
Stress Relieving Furnaces A
Brazing Furnaces A V A
Annealing Furnaces A V A
Tempering Furnaces A V A
Box & Slot Furnaces (above 2000° F) A
Steam Treat Furnaces A
Bell (Carbon) Furnaces A
Quenching Furnaces A
Tip-Up Furnaces A
Atmosphere Tip-Up Furnaces A
Tempering Pit Furnaces A
Carburizing Pit Furnaces A
Nitriding Pit Furnaces A
Car Bottom Furnaces A
Tool Room Furnaces A V
Austemper Furnaces A
Atmosphere Generators
Exothermic Gas up to 3000 CFH A A
Exothermic Gas up to 20000 CFH A
Endothermic Gas up to 12000 CFH A
Ammonia Dissociators up to 10000 CFH A A
Atmosphere Dryers A A
Quench Systems V A
Parts Washers •
Charge Cars • •
Fabrications • •
Automation • •
Vacuum Impregnators • F U R N A C E G R O U
Accelerated Delubrication Units •
Sinter Hardening/Accelerated Cooling Units •
Powder Handling Equipment •
Powder Blenders •
500# Barrel Dumpers •
Bulk Pack Inverters • F U R N A C E G R O U P
Powder Bag Hangers •
Furnace Load/Unloaders • • •
Rebuild Services • • •
Spare Parts • • •
Training • • •
F U R N A C E G R O U P

KEY
A: Atmosphere
V: Vaccuum