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CHARGING SYSTEM
PRECAUTION
NOTICE:
When disconnecting the negative (-) battery terminal,
initialize the following systems after the terminal is
reconnected.
System Name See procedure
Lighting System (Adaptive Front-Lighting System) LI-17
Power Window Control System WS-12
Power Back Door System ED-33
Sliding Roof System RF-4 and RF-22
CH
CH–2 3MZ-FE CHARGING – CHARGING SYSTEM
ON-VEHICLE INSPECTION
1. CHECK BATTERY ELECTROLYTE LEVEL
(a) Check the electrolyte quantity of each cell.
(1) If the electrolyte is under the low level, replace
the battery (or add distilled water if possible)
and check the charging system.
2. CHECK BATTERY SPECIFIC GRAVITY
(a) Check the specific gravity of each cell.
Standard specific gravity:
1.25 to 1.29 at 20°C (68°F)
HINT:
If the specific gravity is less than specification,
charge the battery.
A001259
CH
CH–4 3MZ-FE CHARGING – GENERATOR
GENERATOR
3MZ-FE CHARGING
ENGINE
COMPONENTS
9.0 (100, 7)
PLATE WASHER
58 (592, 43)
GENERATOR CONNECTOR
CH 18 (184, 13)
GENERATOR ASSEMBLY
V-BELT
100A GENERATOR:
GENERATOR DRIVE
END FRAME BEARING GENERATOR WASHER
x4
GENERATOR PULLEY
RETAINER PLATE
x4
Non-reusable part
A119038E01
CH–6 3MZ-FE CHARGING – GENERATOR
130A GENERATOR:
RETAINER PLATE
GENERATOR
PLATE SEAL
CH 4.6 (47, 41 in.*lbf)
GENERATOR BRUSH
TERMINAL INSULATOR HOLDER ASSEMBLY
x4
Non-reusable part
A119039E02
3MZ-FE CHARGING – GENERATOR CH–7
REMOVAL
(a) 1. REMOVE GENERATOR ASSEMBLY
(a) Remove the wire harness clamp.
(c) (b) Disconnect the generator connector.
(c) Open the terminal cap, remove the nut and
disconnect the generator wire.
(b)
A079746E03
B C
A081657E02
B
A079747E02
CH
CH–8 3MZ-FE CHARGING – GENERATOR
DISASSEMBLY
1. REMOVE GENERATOR PULLEY
SST 09820-63010 (09820-06010, 09820-06020)
SST 1-A and B 09820-06010
SST 2 09820-06020
Hold
A081658E06
SST 1
A081659E07
Turn
A081660E05
Turn
Hold
A081661E07
3MZ-FE CHARGING – GENERATOR CH–9
A081662E03
A081146
A081147E02
CH
(b) 130A Generator
130A Generator:
(1) Remove the generator plate seal.
(2) Remove the 2 screws, and then remove the
generator brush holder.
(3) Remove the generator plate seal.
A079736E01
A081148
CH–10 3MZ-FE CHARGING – GENERATOR
Hold
A081663E04
A081664E04
INSPECTION
1. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY
Length (a) Check the brush length. (100A Generator)
(1) Using vernier calipers, measure the exposed
brush length.
Standard exposed brush length:
10.5 mm (0.413 in.)
Minimum exposed brush length:
4.5 mm (0.177 in.)
CH A079305E06
If the exposed brush length is less than
minimum, replace the generator brush holder.
(b) Check the brush length. (130A Generator)
(1) Using vernier calipers, measure the exposed
brush length.
Length Standard exposed brush length:
10.5 mm (0.413 in.)
Minimum exposed brush length:
4.5 mm (0.177 in.)
If the exposed brush length is less than
minimum, replace the generator brush holder.
B016374E03
A079306
3MZ-FE CHARGING – GENERATOR CH–11
A075678E01
A075680E01
A081155
REASSEMBLY
1. REMOVE GENERATOR DRIVE END FRAME
BEARING
(a) Remove the 4 screws, and remove the retainer
plate.
CH A081156
Wooden
SST
Block
A081667E03
A081668E03
3MZ-FE CHARGING – GENERATOR CH–13
A081669
A081670E06
A081671E04
CH
(c) Tighten the 4 bolts.
Torque: 5.8 N*m (59 kgf*cm, 51 in.*lbf)
A081148
A079315E08
CH–14 3MZ-FE CHARGING – GENERATOR
A081672E07
CH
A081146
A081164
3MZ-FE CHARGING – GENERATOR CH–15
A081658E05
SST 1
A081659E06
SST 1-A
Turn
A081673E03
CH
(g) Turn SST 1-B, and remove SST 1-A, B.
SST 1-A
(h) Turn the generator pulley, and check that the
SST 1-B generator pulley moves smoothly.
Turn
Hold
A081661E06
INSTALLATION
1. INSTALL GENERATOR ASSEMBLY
(a) Temporarily install the generator with bolts A and B.
A
B
A079747E02
CH–16 3MZ-FE CHARGING – GENERATOR
CH