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dendrite penetration through the separator. At
he demand for higher-energy-density bat- gives flux and flow to Li, triggering extensive an intermediate current density of ~9 mA cm−2,
tery systems (1, 2) has created a renewed surface diffusion, which smoothens the dendrites there is partial healing (Fig. 1C) of dendrites.
interest in the exploration of metallic lith- and enables the equilibrium flat configuration to This was also corroborated with cross-sectional
ium (Li) as an anode material. This is be- be established quicker. The self-heating is at safe SEM imaging of the Li metal foils (Fig. 1, E to
cause the packing density of Li atoms is the levels, below any danger of electrolyte breakdown H). As the current density is raised from ~0.75 to
highest in its metallic form, resulting in an ultra- or thermal damage to the separator. ~9 mA cm−2, the dendritic layer becomes more
high (3) theoretical specific capacity of 3861 mAh g−1. To elucidate the underlying science behind the prominent, increasing in thickness from ~14
However, the main stumbling block to deploy- dendrite healing, we tested Li-Li symmetric cells to ~37% of the Li foil thickness. However, at
ment of Li metal anodes is the nucleation and (fig. S1A). The tests were performed over a wide ~15 mA cm−2 current density the dendritic layer
growth of “dendritic” projections (4, 5) during range of operating current densities, ranging undergoes a striking transformation. The den-
the electrochemical plating-stripping process that from low (~0.75 mA cm−2) to very high values drites fuse through the entire thickness of the
occurs when the battery is being charged or (~15 mA cm−2). The potential-time and current- dendritic layer (~48% of the Li foil thickness),
discharged. These Li dendrites are problematic in time profiles during galvanostatic charge-discharge transforming into a relatively smooth and com-
many respects. They increase irreversible capacity cycling in Li-Li symmetric cells under different pact (dense) layer.
loss, reduce the coulombic efficiency (CE), and current densities are shown in fig. S1, D and E. In High-magnification SEM images of the den-
promote the degradation and drying of the elec- the ideal thermodynamic condition, the voltage drite particles in Fig. 1 are provided in fig. S4.
trolyte (6, 7). However, the most pressing issue is of Li stripping and plating should be at 0 V Direct microscopy evidence for fusing of the den-
that the sharp dendritic projections can pierce (versus Li-Li+). However, in practice an over- drites is provided in fig. S5. X-ray diffraction
through the battery separator and electrically potential exists, which increases substantially (XRD) and Raman spectroscopy confirms that
short the battery (8–10). This results in a severe with the operating current density (figs. S1, D these particles are Li dendrites and not surface
thermal runaway situation, which could result in and E, and S2). Electrochemical impedance spec- contaminants (figs. S6 and S7). SEI compositional
the battery catching fire. tra (EIS) of the Li-Li symmetric cells were re- analysis indicates that the material composition
Researchers have over the years devised vari- corded before and after 50 charge-discharge of the SEI is similar over a wide range of current
ous innovative approaches (11–17) to control and cycles at different current densities, and the densities (fig. S8). To verify that electrical shorting
suppress the growth of Li dendrites, but 100% results are summarized in fig. S1, B and C. A is suppressed in cells with the healed Li surface,
suppression is challenging. This is because kinet- striking observation is that the electrolyte re- we performed extended cycling of the Li-Li sym-
ically, the nucleation and growth of Li dendrites sistance of the Li-Li symmetrical cell cycled at metrical cells (fig. S9). We found that at the lower
is highly favorable during electrochemical plating ~15 mA cm−2 remains ~8 ohms both before and current densities (such as ~4.5 mA cm−2), the Li-Li
and stripping reactions. In general, it is taken for after 50 cycles, whereas the corresponding cell shorts in ~500 hours because of the dendritic
granted that higher current densities in a Li metal resistance of the cell cycled at ~0.75 mA cm−2 projections that develop on the surfaces of the Li
battery will yield accelerated growth of dendrites. increases by ~75% from ~10 ohms before cycl- electrodes. By contrast, cells that were cycled at
In this Report, we demonstrate a distinct regime ing to ~17.5 ohms after only 50 charge-discharge ~15 mA cm−2 showed no indication of electrical
for Li dendrite evolution in which the opposite steps. The rapid increase in electrolyte resistance shorting even after 2000 hours (fig. S9).
holds true. For our battery system, we found that observed in fig. S1, B and C, is a signature of To obtain a better understanding of the den-
when the plating-stripping current density is dendritic growth. The continuous formation of drite nucleation and growth process, in situ ob-
raised above ~9 mA cm−2, there is substantial solid electrolyte interface (SEI) on the prolif- servation was carried out by using an optical
self-heating of the dendrites. The local heating erating dendrites will cause electrolyte drying, microscope (figs. S10 and S11). As shown in fig.
which increases the resistance to Li+ transport. S11, when different current densities are applied,
1
Department of Mechanical, Aerospace and Nuclear The electrochemical evidence in fig. S1, B and C, distinct nucleation patterns emerge. When low
Engineering, Rensselaer Polytechnic Institute, Troy, NY therefore suggests that Li dendrite nuclea- current density (fig. S11, A to D) is applied, there
12180, USA. 2Department of Material Science and
Engineering, Rensselaer Polytechnic Institute, Troy, NY
tion and growth appears to flourish at current are almost no dendrite nuclei observed on the
12180, USA. densities of ~0.75 mA cm−2, whereas it seems Li electrode in the initial 20 min. At further
*Corresponding author. Email: koratn@rpi.edu to be suppressed when the cell is operated at times, several large Li nuclei gradually arise
was cycled at a current density of ~4.5 mA/cm2 diffusion–driven dissolution and merging (coars- high current density is close to 100%, whereas
for 50 charge-discharge cycles (~200 hours). Then, ening) of the dendrites. Because the high current the CE is continuously decreasing when the cell
the cell was thermally annealed at a temperature density is applied during both plating and is cycled at low current density. To demonstrate
of ~70°C for ~3 days. SEM images of the Li metal stripping, we expected the healing to occur dur- that the healing mechanism in this case is iden-
electrode before and after annealing are shown in ing both the plating and stripping step. This was tical to the previously studied Li-Li symmetrical
Fig. 2, F and G, respectively. The annealed Li foil corroborated by a comparison of the Li foils after cells, we also annealed the Li anode cycled at
displays a relatively smooth film-like morphology, plating and stripping at a current density of ~0.75 mA cm−2 in the Li-S battery at a temper-
similar to the electrochemically tested Li foils that ~15 mA cm−2 (fig. S16), indicating a similar (flat) ature of ~70°C for ~3 days in an Ar environment.
were cycled at high current densities (Fig. 1D). To morphology with comparable grain sizes. The relatively smooth morphology of the thermal-
eliminate the possibility that pressure buildup in So far, we have reported dendrite healing in ly annealed Li foil (fig. S17F) closely matches the
a closed coin cell contributes to the healing, we Li-Li symmetrical cells. The question remained foil (fig. S17E) that was tested at a current density
also performed an annealing experiment in an whether such effects can be reproduced in prac- of ~9.0 mA cm−2 in the Li-S cell. EIS analysis
open-cell configuration. For this test, a Li-Li tical situations. To study this, we tested a Li- (fig. S18 and tables S1 and S2) indicated that even
cell was cycled at ~4.5 mA/cm2 for 50 charge- sulfur (Li-S) full cell (fig. S17A) (19). For this after only 50 cycles, the electrolyte and interface
discharge steps in order to form the dendrites. configuration, the anode is a Li metal foil, where- resistance increased greatly when the Li-S cell
Then the cell was opened in an inert argon (Ar) as the cathode is a S-carbon composite (18). was cycled at ~0.75 mA cm−2 as compared with
environment, inside a glove box. The Li foil was Unlike Li-Li symmetrical cells, for Li-S batteries, ~9.0 mA cm−2, which is consistent with den-
removed from the cell and placed on a hot plate even under a low current density (~0.75 mA cm−2), drite healing at the high current density. The
(within the glove box) and thermally annealed at the Li dendrites are densely packed (fig. S17D). dendrite healing was also verified by means of
~70°C for ~3 days. Similar to the closed-cell case, This can be understood from the voltage profile cross-section SEM of the Li electrode (fig. S19).
SEM imaging (after annealing) of the Li foil in for the Li-S battery (fig. S17B). On the basis of the We further investigated whether the Li-S bat-
the open-cell configuration also revealed a rela- thermodynamics of the Li anode and sulfur cath- tery could operate in short bursts at high cur-
tively smooth surface (fig. S14), indicating heal- ode, the electrochemical reaction (20) takes place rent densities (with the purpose of healing the
ing of the dendrites. at ~2 V. Because of this large over-potential (re- dendritic projections) and then revert back to
We investigated the grain size distribution of lated to Li plating and stripping), the dendrites are operation at normal (low) current densities.
the Li dendrites based on image analysis of Fig. 1, densely packed irrespective of the current density This is demonstrated in Fig. 3A, indicating that
B and D. At moderately large current densities at which the cell is operated. Of course, current periodic operation at high current densities
(~4.5 mA cm−2), the average grain sizes are ~5.7 ± densities of ~0.75 mA cm−2 are insufficient to heal (~9 mA cm−2) for a limited duration is suffi-
2 mm along the longest dimensions and ~2.7 ± the dendrites through Joule heating; however, cient to heal the dendrites and substantially
0.7 mm along the shortest dimensions (fig. S15). when we increased the current density to improve the CE (Fig. 3B) and to a lesser degree
However, at ultrahigh current densities (~15 mA ~9.0 mA cm−2 , we clearly observed healing of the capacity retention (fig. S20) performance of
cm−2), it is evident that the dendrite morphology the dendrites into a relatively smooth (film-like) the battery under regular (~0.75 mA cm−2 current
has changed because the grains get much larger— morphology (fig. S17E). The galvanostatic charge- density) operating conditions. The gradual ca-
~8.8 ± 3 mm along the longest dimensions and discharge cycling and CE results for the Li-S pacity fade over extended cycling (300 charge-
~5.2 ± 2 mm along the shortest dimensions—and battery are provided in fig. S17C. A key indicator discharge steps) observed in Fig. 3A was caused
are more broadly distributed (fig. S15). These re- of the severity of dendrites is low CE; as indi- by dissolution of intermediate Li polysulfides into
sults are consistent with the picture of surface cated in fig. S17C, the CE of the cell cycled under the electrolyte on the cathode (S) side. Such
capacity fade is typical of Li-S batteries with- (fig. S22A) in the CE as the dendritic surface and 14. G. Zheng et al., Nat. Nanotechnol. 9, 618–623 (2014).
out polysulfide immobilizers (19) or specialized SEI reconstructs. Subsequently, as the surface 15. C. P. Yang, Y. X. Yin, S. F. Zhang, N. W. Li, Y. G. Guo, Nat.
Commun. 6, 8058 (2015).
barrier coatings (20) to prevent polysulfide smoothens (fig. S22B) and stabilizes, the CE rises 16. R. Mukherjee et al., Nat. Commun. 5, 3710 (2014).
dissolution. back up to a high value. The healing time can be 17. Y. Liu et al., Nat. Energy 2, 17083 (2017).
We performed post-cycling characterization of inferred from the time (~2 to 3 hours in fig. S22A) 18. Materials and methods are available as supplementary
the Li metal electrodes and the membrane sep- that it takes for the CE to recover back to a high materials.
19. J. Gao et al., Nano Lett. 16, 3780–3787 (2016).
arators used in these tests. SEM imaging of the Li value after the initial dip. This healing time is
20. G. Zhou et al., Adv. Mater. 27, 641–647 (2015).
anode surface at the end of the third healing step expected to vary as a function of the applied cur-
in Fig. 3A (after the 360th charge-discharge cycle) rent density. In addition to duration of healing, AC KNOWLED GME NTS
is shown in Fig. 3E. The results indicate a healed the frequency at which the healing treatment is Funding: N.K. acknowledges support from the U.S. National
(relatively smooth) surface morphology without repeated is also an important parameter, espe- Science Foundation (awards 1234641, 1435783, 1510828, and
1608171) and the John A. Clark and Edward T. Crossan endowed
any sharp dendritic features. It is improbable that cially for minimizing the drying of the electrolyte.
Chair Professorship at the Rensselaer Polytechnic Institute.
such a relatively flat surface could penetrate and Our results showcase a promising path toward J.S. acknowledges the support from U.S. National Science
punch through the separator membrane. This the effective deployment of Li metal electrodes in Foundation under award CMMI 1635520. Author contributions:
was confirmed with the optical microscopy rechargeable batteries. L.L. performed electrochemical testing and materials
characterization; Y.W. contributed to interpreting the healing
images (Fig. 3, C and D) of the separator mem-
mechanism; L.L. and N.K. performed modeling of dendrite
brane in the post-cycled state. The membrane nucleation; S.B., N.K., and Y.S. carried out MD simulations; L.L.,
from the cell that was cycled at ~0.75 mA cm−2 RE FERENCES AND NOTES Y.W., Z.C., and J.S. carried out in situ optical imaging; L.L., P.H.,
for 250 charge-discharge steps without any heal- 1. P. Simon, Y. Gogotsi, B. Dunn, Science 343, 1210–1211 (2014). and B.W. carried out x-ray photoelectron spectroscopy and
2. E. M. Lotfabad et al., ACS Nano 8, 7115–7129 (2014). XRD analysis; N.K. and S.N. carried out computational thermal
ing treatment showed the presence of prominent
3. J. M. Tarascon, M. Armand, Nature 414, 359–367 (2001). modeling; and L.L., S.B., Y.S., S.N., and N.K. wrote the paper.
dendritic Li deposits that were impregnated into 4. W. Xu et al., Energy Environ. Sci. 7, 513–537 (2014). The project was directed and supervised by N.K. Competing
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