SAP – SB-06-2006

22 June 2006
IRKUTSK AVIATION PLANT
3,Novatorov St.,
IRKUTSK
664020, Russia

For the Attention of Mr Alexander V. SERGUNOV

Budgetary Quotation no. : 2549.6.06.01.C.2.1.1

PROJECT : 5-AXIS MACHINING CENTER for large body frames

of assembly devices

MACHINE : LINEAR MINUMAC 45 TH

(As per general drawing n# 2364)

FOREST LINE CAPDENAC - BP 75 – F-12700 CAPDENAC

Entreprise certifiée ISO 9001 par BVQI
Tél.: +33 / (0)5 65 63 80 27 – Fax : +33 / (0)5 65 64 87 82
www.forest-line.com
SAS au capital de 2 550 000 € - SIRET B 343 688 743 00099 - APE 294 A
Siège Social: 20, rue de l'Arc de Triomphe – 75017 PARIS
 Linear Minumac

1 - INTRODUCTION

In order to respond to the requirements expressed by IRKUTSK AVIATION, Forest-Liné

submit a proposal for a 5-axis LINEAR MINUMAC Vertical Milling Machine of the latest
generation

The LINEAR MINUMAC takes advantage of the technology of linear motors on the X and Y-
axis and of FEM optimisation calculus as well as of frequency analyses, thus taking her to the
leading edge of technical progress.

2 - DESCRIPTION OF THE MACHINE

2.1 - CONCEPT

LINEAR MINUMAC is a 5-axis overhead way type milling machine. The gantry travels along
two separate overhead ways, between which a customised working table is located. The
gantry supports a vertical milling head with a HF-spindle moving in 2 angles.

This machine is intended for milling in hard material such as steel or stainless steel for
toolings, limited to the load capacity of the chosen spindle; and can be used for rough and
finish milling in soft materials as aluminium alloys

The structure, designed by means of the finite element method, has been particularly as for
material selection, section dimensioning, thickness of webs, number and location of the
reinforcement ribs... aimed at obtaining the utmost rigidity combined with optimised weight:
the mobile structure components are steel weldments and the milling head is made of
aluminium, the floor table is made of cast iron

Concrete towers ensure:

-Optimum stability and damping for high speed milling conditions
-A very efficient protection around the working area

Quotation no. : 2549.6.06.01.C.2.1.1 ST - 2

 Linear Minumac

2.2 - MAIN TECHNICAL DATA

2.2.1 - HF Spindle characteristics

2.2.1.1 Alternative 1

Standard taper HSK A63

Speeds (continuous variation) From 0 to 12 000 rpm
Max. power (S1) 20 kW (26HP)
Max. spindle torque (S1) 137 Nm
Distance from pivot point to spindle nose 300 mm

Nm(S1) kW(S1)

140 25

120

20

100

Torque
15
80

60
Power 10

40

20

0 0
0 2 4 6 8 10 12
RPM x1000

Quotation no. : 2549.6.06.01.C.2.1.1 ST - 3

 Linear Minumac

2.2.1.2 Alternative 2

Standard taper HSK A63

Speeds (continuous variation) From 0 to 24 000 rpm
Max. power (S1) 60 kW
Max. spindle torque (S1) 57 Nm
Distance from pivot point to spindle nose 350 mm
kW
Nm
60 70

55

60
50

Torque
45
50

40

35 40

30

30
25

Power
20

20
15

10
10

0 0
0 2 4 6 8 10 12 14 16 18 20 22 24
RPM x1000

Note: See available option for semi automatic spindle change with two quick change
spindles for both alternatives

2.2.2 - Set-up table

Useful surface: 4 500 x 7 500 mm

Thickness 250 mm
Maximum load: 5 t/m²
C/C distance between 22 mm T-slots: 250 mm
Quantity of T-slots : 18

Quotation no. : 2549.6.06.01.C.2.1.1 ST - 4

 Linear Minumac

2.2.3 - Strokes, feedrates and main dimensions

Longitudinal (crossrail) X 7 800 mm

Transverse (carriage) Y 4 500 mm

Vertical (head) Z 2 000 mm

Head orientation A + 110 deg (220 deg in total)

C + 200 deg (400 deg in total)

Feedrates on X and Y-axis From 0 to 60 000 mm/min

Feedrates on Z- axis From 0 to 30 000 mm/min
Feedrates on A and C- axis From 0 to 10 rpm (0 to 3600 deg/min)
Distance from floor table to spindle nose (min) to be defined
Distance between lateral supports 5 500 mm

Ram size 580 x 525 mm

2.2.4 – Magazine for 40 tools

The magazine consists of rotary drums located between the machine towers

The maximum tool data are as follows :

- diameter (1 tool/1 location): 100 mm (on a max. length of 180 mm)
- weight: 5 kg
- length 250 mm
The tools are protected by a hood and picked up by the spindle

Quotation no. : 2549.6.06.01.C.2.1.1 ST - 5

 Linear Minumac

2.2.5 - Other specifications

Control system SIEMENS 840 D

Portable control unit SIEMENS BMP I

Position feedback on X, Y and Z HEIDENHAIN scales

Position feedback on A and C HEIDENHAIN encoders

Protection around the working area Included

Minimal Quantity Lubrication System Included

Operator training Included

One year warranty Included

Sea Packing Included

Erection and commissioning in Russia Included

Quotation no. : 2549.6.06.01.C.2.1.1 ST - 6

 Linear Minumac

3 - ESTIMATE

3.1 - PRICELIST

ITEM Price in EURO

FOREST-LINÉ milling machine LINEAR-MINUMAC with
SIEMENS 840D CNC, linear motors and digital drives on X and
Y-axis:
X : 7 800mm.; Y : 4 500 mm., Z : 2 000 mm.
A : +/-110 deg., C : +/- 200 deg
Floor table : size 7.5 m x 4.5 m 2 106 000

Magazine for 40 tools 59 000

Two chip conveyors for 7,8 m X-axis travel 46 000

Tool gauging by means of a Laser 15 000

In-process part gauging probe 14 000

TOTAL EXW Capdenac 2 240 000

Other available options

Semi automatic spindle change with two quick change spindles: 85 000
-20 Kw /12 000 rpm / 137 Nm
-40 kw / 24 000rpm / 53Nm
and a device with two locations to deposit the spindles

Transversal Y-axis stroke extended from 4 500 to 5 000 mm 140 000

Distance between columns becomes : 6 000 mm

One spare HF-spindle (163 Nm-12000rpm or 53 Nm-24000rpm) 80 000

Note :.Dual-use goods subject to export control outside the European Community

Quotation no. : 2549.6.06.01.C.2.1.1 ST - 7

 Linear Minumac

3.2 - VALIDITY OF OUR PROPOSAL

Option time - 60 days

Beyond this period, our prices will be revised.

3.3 - DELIVERY TIME

LINEAR MINUMAC ready for acceptance tests in Capdenac : 12 working months

Note : Delivery time is to be confirmed, as it may be influenced by final machine configuration an

by the optional equipment ordered.

3.4 - LIMIT OF OUR SUPPLY

Design and achievement of the foundations based on the drawings and instructions supplied by
FOREST-LINE, lines for energy supply, connection to energy supply, weldments on foundations
to fix the concrete towers, handling equipment, installations connected to the foundations
(sheets, cable ducts), steel floorings, are not supplied.

Yours sincerely,

Serge BATTUT Guy BATHEROSSE

Technical Sales Engineer Technical Sales Manager

Quotation no. : 2549.6.06.01.C.2.1.1 ST - 8