Report # 02

V E L O S I LLC
P.O. Box 15,Postal Code 105,

Al Azaiba, Sultanate of Oman.
INSPECTION REPORT
Tel.: +968 24603565/76 GALFAR/ TPS-8304/ Rep#02/ 01-05-2016
Fax: +968 24601243
E-mail: velosi@omantel.net.om
Page 1 of 6
Client Petroleum Development Oman LLC Vendor/Supplier Galfar Engineering & Contracting S.A.O.G.
Sub -Vendor/Supplier NA
Project Title Fayyadh Sayyala Gross Pipeline
Local Agent (Oman) NA
PDO PO / Location/Facility Galfar Workshop, Nizwa, Oman

4500657086, Rev 1; Dated : 26.04.2015
Contractor PO RFI No & Date ATE-3174, R1; Dtd. 25.04.2016.
WBS No C.OM.BJR.IN.14.004.PROC Date of Inspection 27/04/2016

Velosi –PDO C31/0383- Provision of QA/QC and TPI Total No of Insp. Visits
2 Visit
Contract # Services made till date
Type of  Random Inspection only  Stage and Final inspection by TPI
3.1/ 3.1B 3.2/ 3.1 C
Certification  Stage/ Final inspection only  Final Inspection / Certification By Sample Testing
Items  MESC  NON –MESC  SOUR  NON –SOUR  ASME
Material Inspected
PDO PO Item Quantity  Nos.  Mtr. Item description Serial No/Tag No/Heat
No No/Batch No
As per PO Actual Inspected
Stage Wise Inspection for the Fabrication & Assembly of

10 01 01 A-7311
MSV Skid - 3" x 6" CL300#; SS316L.
Results Of Inspection Order Status Inspection Status

 Accepted  Not Accepted  Complete  In-complete  In Process  FAT/Final  Document Review
NCR Status  Issued  Closed  Open  Not Applicable
1.0 Summary:
Visit was made to M/s Galfar Engineering & Contracting S.A.O.G, at Nizwa, to carry-out Stagewise inspection for the Fabrication &
Assembly of MSV Skid as per the approved Inspection and Test Plan.
Refer Clause 13.1 of this report and attached vendor Reports for further details.
Record of Hours
Vendor / Report Hours: 01 Manday Travel Hours: NA Traveled distance: NA
Inspection Engineer: N.Mohan Raj Reviewed Oman Coordinator : H S Bal Reviewed by: Arun Kumar
Date: 01/05/2016 Date: 01/05/2016 Date: 01/05/2016
Signature: Signed: Signed:
Inspector serial no: 10 Stamp serial no: 05

Vel-C31/0383, Form 05, Rev 7; Dt: 08.01.2015
INSPECTION REPORT
(Continued)
GALFAR/ TPS-8304/ Rep#02/ 01-05-2016 Page 2 of 6
Report Headings:
1.0 SUMMARY 2. 0 PERSONS PRESENT 3.0 DOCUMENTATION USED/APPROVAL STATUS 4.0 DOCUMENTATION REVIEW 4.1 FAT 5.0 VENDOR PERSONAL QUALIFICAITON 6.0 MEASURING INSTRUMENTS CALIBRATION
DETAILS 7.0 WELDING INSPECTION 8.0 VISUAL INSPECITON 9.0 HEAT TREATMENT 10.0 NON DESTRUCIVE TESTING(NDT) 11.0 HYDROSTATIC/PNEUMATIC TESTING 12.0 METALLURGICAL/ CORROSION TESTING -
13.0 INSPECTION/ACTIVITY CARRIED OUT/ RESULT & CONCLUSION 13.1 INSPECTION/ACTIVITY CARRIED OUT/ RESULT & CONCLUSION 13.2 REPAIR REQUIREMENTS 14.0 BALSTING /PAINTING/COATING/LINING 15.0
BALANCE ACTIVITIES 16.0 AREAS OF CONCERN /REMARKS 17.0 HSE/ENVIRONMENTAL CONDITION 18.0 NEXT VISIT/EXIT CALL 19.0 MANDATORY ATTACHMMENTS 20.0 PHOTOGRAPHS .
2.0 Persons Present:
Name Designation Company

Mr. Rajeev Thomas QA/QC Inspector Galfar Engineering & Contracting S.A.O.G,
Mr. N. Mohan Raj PDO/TPI Velosi Oman LLC
3.0 Documentation Used/Approval Status:
Document title Document no. Revision/ year of edition Approval code/Approved by / Remarks
ITP MED-QCP-846-002 2 / Jan-2016 Code A / Approved by ONE 461
4.0 Document Review:

 Reviewed and Accepted
 Reviewed and Not Accepted
 To Be reviewed /Pending
 Details mentioned in S. No -13
 Not Ready with Vendor during TPI Visit
 Not Applicable
4.1 FAT:
 Completed  Not Completed  Punch Points Pending  Not Applicable
5.0 Vendor Personal Qualification:

 Reviewed & Verified with Vendor Records and Found Accepted
 Reviewed and Found Not Accepted
 Not available with Vendor during TPI Visit.
 Not Applicable
NA
6.0 Measuring Instruments Calibration Details:

 Reviewed/verified with Vendor records and found Accepted (for all equipment’s & gauges used for inspection & Testing)
 Reviewed and Not Accepted due to validity period expired
 Re calibrated after due date and waiting for certificates.
 Not Applicable
7.0 Welding Inspection:
NA
8.0 Visual inspection:

 Witnessed and Accepted
 Witnessed and Not- Accepted /Rejected
 Observed Non Conformances & Rejected
 Pending/To be Checked /To be offered
 Valves offered in Painted Condition for Hydro test (If accepted inspector has to give reasons on what basis of specs ) -
 Not Applicable
 Rejected
NA
9.0 Heat treatment:

 Reviewed/verified with Vendor records and found Accepted
 Reviewed and Found Not Accepted /Complied ITP requirements
 Not available with Vendor during TPI Visit.
Vel-C31/0383, Form 05, Rev 7; Dt: 08.01.2015

INSPECTION REPORT
(Continued)
Report Headings:
 Not Applicable
10.0 Non Destructive testing (NDT):
 Witnessed &
LPT  Reviewed & Accepted  Not Offered /Pending  Not Applicable  As per ASTM  As per ISO
Accepted
 Witnessed &
MPI  Reviewed & Accepted  Not Offered /Pending  Not Applicable  As per ASTM  As per ISO
Accepted
UT  Witnessed &
 Reviewed & Accepted  Not Offered /Pending  Not Applicable  As per ASTM  As per ISO
Accepted
 Witnessed &
RT  Films reviewed  Not Offered /Pending  Not Applicable  As per ASTM  As per ISO
Accepted
 Witnessed &
ECT  Reviewed & Accepted  Not Offered /Pending  Not Applicable  As per ASTM  As per ISO
Accepted
Overlay  Witnessed &
 Reviewed and Accepted  Not Offered /Pending  Not Applicable  Not Satisfactory /Rejected
Thickness Accepted
Hardness  Witnessed &
 Reviewed and Accepted  Not Offered /Pending  Not Applicable  Not Satisfactory /Rejected
Check Accepted
11.0 Hydrostatic /Pneumatic testing:

Note: For Hydro Test: All the previous stages documents review shall be Completed prior to HT witness for the Pressure Vessels /Pumps
/Compressors/Valves etc.
 Reviewed  Not Reviewed (Reason to be mentioned)  Pending  NA
NA
11.1 Fugitive Emission test: NA

• Size/ rating of valve:
• Stem diameter/gasket circumference or diameter:
• Required leakage class:
• Gas purity including single or mixture (%):
• Test pressures:
• Holding time:
• Model of machine:
• Minimum leakage detection capacity:
• Minimum detection of calibration bottle:
• Measured leakage rate (results):
• Method of detection (two methods):
• Test position of valve: stem (Horizontal/vertical):
12.0 Metallurgical/Corrosion testing:
NA
12.1 API Q1, 9th Ed Certification of Facility:  Active  Withdrawn  Transitioned  Not Certified
13.0 Inspection/Activity Carried Out/ Result & Conclusion:
 Completed  Not Completed  NCR not closed  Not Applicable
Vel-C31/0383, Form 05, Rev 7; Dt: 08.01.2015

INSPECTION REPORT
(Continued)
Report Headings:
13.1 Inspection/Activity Carried Out/ Result & Conclusion:

ITP
Inspection /Activity Carried out TPI scope Result /Conclusion
Sl. No.
Witness of Continuity test for Loop Checks and Skid Earthing Points.
31 Note: Functional Test not required as per Email received from Contract Holder H Satisfactory.
(UEP/12S)
Witness for Preservation of MSV Skid, Purged with dry air and found Flanges closed
33 H Satisfactory.
with metallic blinds.
External Painting inspection of Skid Structure (PCS-01) & Piping (PCS-06)
 Visual inspection carried out on the external surface and observed colour,
appearance & no paint defects. Also DFT checked, found more than 200 micron
for Skid Structure and more than 125 micron for Skid Piping.
23 W Satisfactory
 Witnessed Cure Test with Solvent Rubbing method and found accepted.
 Witnessed Holiday Test at 9.0 Volt by Wet Sponge method and observed no
Pinholes or damages.
 Witnessed Adhesion Test with Cross-cut method and found accepted.
34, 35 Reviewed Test Pack and IRN issued. H IRN issued
13.2 Repair Requirements:
 Repair Not Identified  If repair Identified, provide below details
Identification of Applicable Repair Re Heat Conclusion

Sr. No. Re-NDT Repair Status
defects’ location WPS/ Procedure treatment (Accept/Reject)
14.0 Blasting/Painting/Coating/Lining:
Painting Visual Inspection, Final DFT, Cure Test, Holiday Test & Adhesion Test for the MSV Skid carried out and found
accepted.
15.0 Balance activities:
ITP Sl. Inspection /Activity TPI scope Proposed inspection date
No.
---- ---- ---- ----
16.0 Areas of concern/Remarks:
Nil
17.0 HSE/Environment conditions :

• Safe working condition :  Yes  No
• Lighting/Ventilation :  Yes  No
18.0 Next visit/Exit call:
Completed
19.0 Mandatory
 NCR  FAT-R/TAT-R  Heat treatment report  HIC report  Punch list
attachments:
20.0 PHOTOGRAPHS:
Vel-C31/0383, Form 05, Rev 7; Dt: 08.01.2015

INSPECTION REPORT
(Continued)
Report Headings:
Vel-C31/0383, Form 05, Rev 7; Dt: 08.01.2015

INSPECTION REPORT
(Continued)
Report Headings:
---- End of the Report ----
Vel-C31/0383, Form 05, Rev 7; Dt: 08.01.2015

Report # 02

Hochgeladen von

Dokumentinformationen

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

Report # 02

Hochgeladen von

Copyright:

Verfügbare Formate

V E L O S I LLC

P.O. Box 15,Postal Code 105,

PDO PO / Location/Facility Galfar Workshop, Nizwa, Oman

WBS No C.OM.BJR.IN.14.004.PROC Date of Inspection 27/04/2016

Items  MESC  NON –MESC  SOUR  NON –SOUR  ASME

Stage Wise Inspection for the Fabrication & Assembly of

Results Of Inspection Order Status Inspection Status

Vendor / Report Hours: 01 Manday Travel Hours: NA Traveled distance: NA

Date: 01/05/2016 Date: 01/05/2016 Date: 01/05/2016

Signature: Signed: Signed:

Inspector serial no: 10 Stamp serial no: 05

2.0 Persons Present:

Name Designation Company

3.0 Documentation Used/Approval Status:

4.0 Document Review:

 Completed  Not Completed  Punch Points Pending  Not Applicable

5.0 Vendor Personal Qualification:

6.0 Measuring Instruments Calibration Details:

8.0 Visual inspection:

9.0 Heat treatment:

Vel-C31/0383, Form 05, Rev 7; Dt: 08.01.2015

11.0 Hydrostatic /Pneumatic testing:

11.1 Fugitive Emission test: NA

13.0 Inspection/Activity Carried Out/ Result & Conclusion:

 Completed  Not Completed  NCR not closed  Not Applicable

Vel-C31/0383, Form 05, Rev 7; Dt: 08.01.2015

13.1 Inspection/Activity Carried Out/ Result & Conclusion:

13.2 Repair Requirements:

 Repair Not Identified  If repair Identified, provide below details

Identification of Applicable Repair Re Heat Conclusion

17.0 HSE/Environment conditions :

Vel-C31/0383, Form 05, Rev 7; Dt: 08.01.2015

Vel-C31/0383, Form 05, Rev 7; Dt: 08.01.2015

---- End of the Report ----

Vel-C31/0383, Form 05, Rev 7; Dt: 08.01.2015

Das könnte Ihnen auch gefallen