Sie sind auf Seite 1von 41

A

+p SUZUKI

OWNER'S MANUAL
This owner's manual contains
important safety information.
Please read it carefully.

Part No. 99011-10652-03A


FUEL. ENGINE OIL AND COOLANT
RECOMMENDATION

FUEL .......................................................................................................... 2-2


B
ENGINE OIL .................................................................................................. 2-3
ENGINE COOLANT SOLUTION ..............................................................2 - 5
I .
FUEL, ENGINE OIL AND GasolineIMethanol Blends NOTE: ENGINE OIL
Fuel containing 5% or less metha- To help clean the air, Suzuki Oil quality is a major contributor to
COOLANT nol (wood alcohol) may be suit- recommends that you use the your engine's performance and
RECOMMENDATION
FUEL
able for use in your motorcycle if
they contain co-solvents and cor-
rosion inhibitors.
. oxygenated fuels.
Be sure that any oxygenated
fuel you use has octane rat-
life. Always select good quality
engine oil. Suzuki recommends
the use of SUZUKl PERFOR-
Your motorcycle requires ings of at least 87 pump MANCE 4 MOTOR OIL or equiva-
unleaded gasoline with a mini- DO NOT USE fuels containing octane ((R+M)/2 method). lent engine oil. Use SFISG or SHI
mum pump octane rating of 87 more than 5% methanol under If you are not satisfied with the SJ with JASO MA in API (Ameri-
((R+M)/2 method). In some areas, any circumstances. Fuel system driveablity of your motorcycle can Petroleum Institute) classifi-

~1 1 1 1
the only fuels that are available I damage or motorcycle perfor- when you are using an oxy- cation.
are oxygenated fuels. Oxygen- mance problems resulting from genated fuel, or if engine ping-
ated fuels which meet the mini- the use of such fuels are not the ing is experienced, substitute SAE API : : J

mum octane requirement and the responsibility of Suzuki and may another brand as there are dif- 1OW-40 SF or SG
reauirements described below not be covered under the New ferences between brands. 1OW-40 SH or SJ
may be used in your motorcycle Vehicle Limited Warranty or the
without jeopardizing the New Emission Control System War- CAUTION API: American Petroleum Institute
Vehicle Limited Warranty or the ranty. JASO: Japanese Automobile
Emission Control System War-
ranty. Fuel Pump Labeling
In some states, pumps that dis-
NOTE: Oxygenated fuels are pense oxygenated fuels are
fuels which contain oxygen-carry- required to be labeled for the type
1
1
Spilling gasoline containing
alcohol can harm your motor-
cycle. Alcohol can damage
painted surfaces.
Standards Organization

SAE Engine Oil Viscosity


Suzuki recommends the use of
SAE 1OW-40 engine oil. If SAE
ing additives such as MTBE or and percentage of oxygenate, Be careful not to spill any fluid 10W-40 engine oil is not available,
alcohol. and whether important additives when filling the fuel tank. Wipe select an alternative according to
are present. Such labels may pro- the following chart.
spilled gasoline up immedi-
Gasoline Containing MTBE vide enough information for you to ately.
Unleaded gasoline containing determine if a particular blend of
I

MTBE (Methyl Tertiary Butyl fuel meets the requirements listed


Ether) may be used in your motor- above. In other states, pumps
cycle if the MTBE content is not may not be clearly labeled as to ENGINE OIL
greater than 15%. This oxygen- the content or type of oxygenate
ated fuel does not contain alco- and additives. If you are not sure
hol. that the fuel you intend to use
meets these requirements, check
GasolineIEthanol Blends with the service station operator
Blends of unleaded gasoline and or the fuel suppliers.
ethanol (grain alcohol), also
known as GASOHOL, may be
used in your vehicle if the ethanol
content is not greater than 10%.
Energy Conserving
JASO T903
The JASO T903 standard is an Suzuki does not recommend tht
index to select engine oils for 4- use of "ENERGY CONSERVING
ENGINE COOLANT SOLUTION
Use engine coolant that is corn-
patible with an aluminum radiator,
II CAUTION
stroke motorcycle and ATV oils. Some engine oils which i! mixed with distilled water at a
engines. Motorcycle and ATV API SH or greater has "ENERG) 5050 mixture ratio for engine

11
engines lubricate clutch and CONSERVING" indication in AP coolant solution. An engine cool-
transmission gears with engine classification doughnut mark ant mixture other than 5 0 can DO not spill any fluid when fill-
oil. JASO T903 specifies perfor- These oils can affect engine lift affect c o o n u efficiencv or rust ing the radiator. W i p spilled
mance requirements for motorcy- and clutch performance. ,"hibiting pe&rmance. ' engine coolant up immediately.
cle and ATV clutches and
transmission. Engine Coolant Water for Mixing
Engine coolant should be used at Use distilled water only. Water
There are two classes, MA and all times in your motorcycle's radi- other than distilled water can tor-
MB. The oil container has follow- ator, even if the temperature in rode and clog the aluminum radia-
ing classification for confirming your area does not go down to the tor.
the standard. freezing point. Engine coolant
acts as a rust inhibitor and water Required amount of engine cool-
Not recommended Recommended Pump hbricant as well as an anti- antlwater solution capacity (total):
freeze solution. 2200 ml (4.6 US pt)

,
I'
Engine coolant is harmful or I100 ml
fatal if swallowed or inhaled. (2.3US pt)

@ Code number of oil sales company Do not drink antifreeze or cool-


0Oil classification ant solution. If swallowed, do
not induce vomiting. Immedi-
ately contact a poison control
center or a physician. Avoid
inhaling mist or hot vapors; if
inhaled, remove to fresh air. If
coolant gets in eyes, flush eyes
with water and seek medical
attention. Wash thoroughly
after handling. Solution can be
poisonous to animals. Keep
out of the reach of children and
animals.
\
CONTROLS. EQUIPMENT AND
ADJUSTMENTS

LOCATION OF PARTS ....................................................................................3-2


KEY ....................................................................................................................
IGNITION SWITCH ..............................................................................................
INSTRUMENT PANEL .........................................................................................
3-5
3-5
3-7
L
LEFT HANDLEBAR ...................................................................................... 3 - 13
RIGHT HANDLEBAR ...................................................................................... 3-15
FUEL TANK CAP .............................................................................................. 3-17
GEARSHIFT LEVER .......................................................................................... 3-18
REAR BRAKE PEDAL ............................................................................. 3-18
SEAT LOCK AND HELMET HOLDERS ........................................................... 3-19
SIDE STAND ................ ..............................................................
3-20
SUSPENSION ADJUSTMENT .......................................................................... 3-21
CONTROLS, EQUIPMENT AND ADJUSTMENTS
LOCATION OF PARTS

@Clutch lever
@Left handlebar switches
@ I
Instrument panel
@ I
Ignition switch
@Right handlebar switches
@Throttle grip
a Front brake lever
8 Fuel tank cap
IGNITION SWITCH

NO keys come with this motorcy The ignition switch has 4 posi-
e. Keep the spare key in a safc tions.
lace. An identifying number i:
:amped on the plate. Use thi: "OFF" position
~ m b e rwhen making a replace All electrical circuits are off. The
lent key. engine will not start. The key can
be removed.
lease write down your key num
er in the box provided for you "ON" position
lture reference. The ignition circuit is completed
and the engine can run. The
.<eyNo. headlight and taillight will auto-
matically turn on. The key cannot
be removed in this position.

@ I brake pedal
Rear NOTE: Start the engine promptly
after turning the key to the "ON"
Due to the location of the steer-
position, or the battery will lose
ing damper, some key chains power due to consumption by the
could get caught between the headlight and taillight.
steering damper and the steer-
ing stem nut. This could inter-
fere with steering and cause
loss of control.

Use your ignition key without


key chains, fobs or other keys
attached.
INSTRUMENT PANEL

Turning the ignition switch to


the "P" (PARKING) or "LOCK"
position while the motorcycle
is moving can be hazardous.
Moving the motorcycle while
the steering is locked can be
hazardous. You could lose
"LOCK" position your balance and fall, or you
All electrical circuits are off. The could drop the motorcycle.
key can be removed and the
steering will be locked. Turn the
Stop the motorcycle and place
steering all the way to the left and
it on the side stand before lock- Turn Signal Indicator Light 00
push down the key and turn it to When either the right or left turn
the "LOCK" position. ing the steering. Never attempt signals are being operated, the
to move the motorcycle when indicator light will flash intermit-
"P" (PARKING) position the steering is locked. tently.
Taillight will come on to increase
visibility for temporary road side IOTE: The key hole can be cob NOTE: If a turn signal light is not
parking at night. The key can be red by turning the lid for ant, operating properly due to bulb fil-
removed and the steering will be ,eft purpose. ament or circuit failure, the indica-
locked. tor light flickers more quickly to
notify the rider of the existence of
the failure.

Tachometer @
The tachometer indicates the
engine speed in revolutions per
minute (rlmin).

Speedometer
The speedometer indicates the
urn the ignition switch to "LOCK
Align the lid hole position to the road speed in kilometers per hour
osition and change the lid holc
key hole position when inserting and miles per hour.
osition when leaving your motor
ycle. the key.
3. Push the "SELECT" button change the display, push the Coolant Temperature Meter1
to highlight the minute Oil Pressure Indicator1
4. Adjust the minute Fuel Injection System lndicator
pushing the "ADJUST" butto The display and the indicator light
a. @ in the instrument panel have
5. push the "SELECT" button three functions, coolant tempera-
to resume clock mode. ture meter, oil pressure indicator
Odometer and fuel injection system indica-

1
Odometerrrrip Meter @ tor. The display normally indicates
The display in the speedomete coolant temperature.
has three functions, the odome
ter and two trip meters. When th I-/ 17 When the ignition switch is turned
ignition switch is turned to th TRIP LI.LI to the "ON"position, the display
Neutral Indicator Light 8 "ON"position, the display indi indicates the test pattern shown
Trip meter A
The green indicator light will come cates the test pattern show below for three seconds. Then
on when the transmission is in below for three seconds. Then th display changes to the coolant
neutral. The light will go out when display changes to the odomete temperature meter.
you shift into any gear other than or trip meter, as indicated befor
neutral. Coolant Temperature
When the coolant temperature is
Clock @$ Trip meter B higher than 248"F, the display 0
flickers and symbol mark 6 and
indicator light @ come on. When
To reset the trip meter to zero,
the coolant temperature exceeds
push the button @ for two sec-
266"F, the display @ blinks "HI"
onds while the display indicates
and symbol mark @ and indicator
the trip meter A or B you want to
light @ come on.
reset.

The clock indicates 12-hour


mode. Follow the procedure
below to adjust the clock. 'The two trip meters are resettabl Operating the display while
1. Push the buttons, 0 and @, odometers. They can register tw riding can be hazardous.
simultaneously until the hour kinds of distance at the Sam Removing a hand from the han-
display blinks. time. For instance, the trip dlebars can reduce your ability
2. Adjust the hour display by A can register the trip to control the motorcycle.
pushing the "ADJUST" button and the trip meter B can registe
@. the distance between fuel Always keep both hands on the
handlebars while operation.
NOTE: When the ''ADJUST' but-
ton @ is held in the display
advances continuously

3
Fuel Injection System
CAUTION I CAUTION
Running the engine with high Riding the motorcycle with the
engine coolant temperature display indicates the problem
can cause serious engine dam- of the fuel injection system and
age. If the engine coolant tem- the indicator light lit can dam-
perature indicates more than age the engine and transmis-
248°F and indicator light sion.
comes on, stop the engine to If the fuel injection system fails,
let it cool. symbol mark @ and red indicator Whenever the red indicator
light @ comes on and the display

I
@ indicates "FI" in following two light is lit and the display indi-
Do not run the engine until the Oil Pressure modes; cates "FI", have your autho-
coolant temperature indicates With the ignition switch in th rized Suzuki dealer or qualified
less than 248°F. "ON" position but the engine no A. The display @ indicates "FI" mechanic inspect the fuel
started, the symbol '-" @ in th and the coolant temperature injection system as soon as
display and the indicator light 9 alternately, and symbol mark possible.
comes on. As soon as the engin Q and the red indicator light
is started, the symbol ''-" an @ comes on and remains lit.
the indicator light should go out.
B. The display @ indicates "FI"
continuously and the symbol
I CAUTION mark @ and the red indicator

I
Riding the motorcycle with the light @ blinks.
symbol "eand ." indicator
light lit can damage the engine The engine may continue to run in
and transmission. mode A, but the engine will not
start in mode B.

I
Whenever the symbol "e."
and indicator light up, indicat-
ing low oil pressure, stop the
engine immediately. Check the
oil level and determine if the

I
proper amount of oil is in the
engine. If the light still does not
go out, have your authorized
Suzuki dealer or qualified
mechanic troubleshoot your
NOTE: Clutch Lever Adjustment
If the display indicates "Fl" and
the coolant temperature alter-
nately, and the red indicator
light comes on and remains lit,
keep the engine running and
bring your motorcycle to an
authorized Suzuki dealer. If
the engine stalls, try restarting
the engine after turning the
ignition switch off and on.
If the display indicates "FI"
continuously and the red indi- The distance between the grip
cator light blinks, the engine Fuel Indicator Light @ and the clutch lever is adjustable
will not start. If the engine is among four positions. To change
running, keep the engine run- the position, push the clutch lever
ning and bring your motorcycle forward and turn the adjuster to
to authorized Suzuki dealer. the desired position. When
changing the clutch lever position,
gal), the indicator light remains I always be sure the adjuster stops
This indicator light lit for three se in the proper position; a projection
of the clutch lever holder should fit
into the depression of the
the indicator light should go out i adjuster. This motorcycle is deliv-
there is enough fuel in the tank. ered from the factory with its
adjuster set on position 2.
When the display indicates
"CHEC", check following items; light comes on, you should
Make sure that the engine stop fuel to the fuel tank at the
switch is in the "0"position. Adjusting the clutch lever posi-
Make sure that the transmis- fuel. tion while riding can be hazard-
sion is in neutral or the side
ous. Removing a hand from the
stand is fully up.
handlebars can reduce your
If the display still indicates ability to control the motorcy-
"CHEC" after above procedure, cle.
inspect the ignition fuse and con-
nection of lead wire couplers. Always keep both hands on the
handlebars while riding.

-12 3
RIGHT HANDLEBAR Electric Starter Button ''0''@
Use this button to operate the
starter motor. With the ignition
Failure to use the turn sig switch in the "ON" position, the
and failure to turn off the engine stop switch in the "0
signals can be hazarc position, and the transmission is
Other drivers may misj in neutral, pull in the clutch lever
your course and this and push the electric starter but-
result in an accident. ton to start the engine.

NOTE: This motorcycle has a


Always use the turn si!
starter interlock system for the
when you intend to ch ignition and starter circuit. The
Headlight Flasher Switch @ lanes or make a turn. Be
Press the switch to light the head- engine can only be started if:
to turn off the turn signals Engine Stop Switch The transmission is in neutral
light.
completing the turn or "x" position and the clutch is disengaged,
change. The ignition circuit is off. The or
Dimmer Switch engine cannot start or run.
"go"position The transmission is in gear,
The headlight low beam and tail- @
Horn Button "b" the side stand is fully up, and
"C)" position the clutch is disengaged.
light turn on. Press the button to sour The ignition circuit is on and the
horn. engine can run.
"ZO" position NOTE: The headlight will go off
The headlight high beam and tail- when the electric starter button is
Front Brake Lever @ pushed.
light turn on. The high beam indi- Apply the front brake by squeez-
cator light also turns on. ing the front brake lever towards
the grip. The brake light will come CAUTION
Turn Signal Switch @ on when the lever is squeezed.
Moving the switch to the "e" To prevent electrical system
position will flash the left turn sig- Hazard Warning Switch @ damage, do not operate the
nals. Moving the switch to the "e" All four turn signal lights and indi- starter motor more than five
position will flash the right turn cators will flash simultaneously seconds at a time.
signals. The indicator light will when the switch is turned on with
also flash intermittently. To cancel the ignition switch in "ON" or "P" If the engine does not start
turn signal operation, push the Position. Use the hazard warning after several attempts, check
switch in. lights to warn other traffic during the fuel supply and ignition
emergency parking or when your system. Refer to the TROUBLE-
'
I
vehicle could otherwise become a
traffic hazard.
SHOOTING section in this man-
ual.
Front Brake Lever Adjustment
I

@ Ilevel
Fuel
To open the fuel tank cap, insert
@ Filler neck
The distance between the throttle
grip and the front brake lever is Throttle Grip @ the ignition key into the lock and
adjustable among six positions. Engine speed is controlled turn it clockwise. With the key
To change the position, push the position of the throttle grip. inserted, lift up the cap. To close
toward you to increase the cap, push the cap down firmly
Overfilling the fuel tank can
brake lever forward and turn the
adjuster to the desired position.
cause the fuel to overflow
Be sure the adjuster stops in the when it expands due to heat
proper position; a projection of the from the engine or the sun.
brake lever holder should fit into Spilled fuel can catch on fire.
the depression of the adjuster.
This motorcycle is delivered from Never fill the fuel above the
the factory with its adjuster set on bottom of the filler neck.
position 4.

rAdjusting the front brake lever


position while riding can be
hazardous. Removing a hand
II 1
Fuel and fuel vapor are highly
flammable and toxic. You can
be burned or poisoned when
refueling.
from the handlebars can
reduce your ability to control Stop the engine and keep
the motorcycle. flames, sparks and heat
sources away.
Always keep both hands on the Refuel only outdoors or in a
handlebars while riding. well ventilated area.
Do not smoke.
Wipe up spills immediately.
Avoid breathing fuel vapor.
Keep children and pets away.
GEARSHIFT LEVER ( REAR BRAKE PEDAL
I SEAT LOCK AND HELMET
HOLDERS I A small and ligk~t article such as
rain gear or a wi~ndbreaker can be
placed under the rear seat.
Loading limit: 2 kg (4.5 Ibs)

Helmet Holders

brake pedal
.. To remove the rear seat, insert
~~ -
apply llla "rake. The br
Ir;al
transmissio"- which operates as the ignition key into the lock and
light will come on when the I c -
shown. To shift properly, pull the la operated.
turn it clockwise. Raise the front //I,L -'I -r/k
I

1
U1aN ic '

1
C.--L.n
clutch lever and close the throttle
at the same time you operate the. ...
gearshift lever. Lift the gearsnltt
1 end of the seat and slide it for-
ward. -rhis
.. ...-.-.-J
/
mntnrcvcln hac hnlmnt hnlrl

ers under the rear seat. Hook


..mu "U" I I b I I I I G L IIUIU-

lever to upshift and depress the your helmet on the helmet holder
lever to downshift. Neutral is and lock the seat.
located between low and 2nd 1
gear. When neutral is desired,
depress or lift the lever halfway
between low and 2nd gear. Riding with a helmet fastened
to the helmet holder can inter-
NnTF. When the transmission is ( fere with rider control.
in neutral the green indicator light
on the instrument panel will be lit.
However, even though the light is
illuminated, cautiously release the
clutch lever slowly to determine
I To reinstall the seat, slide the seat
hooks into the seat hook retainers
and push down firmly until the
Seat snaps into the locked posi-
tion.
Never carry a helmet fastened
to the helmet holder. Fix the
helmet securely atop the seat if
IIAI I mn met amwwnn :b
whether the transmission is posi-
tively in neutraL

I1 move and cause loss of rider


controi.

the seat securely in its


-

SIDE STAND SUSPENSION ADJUSTMENT


The standard settings of both
front and rear suspensions are
selected to meet various riding
conditions such as low to high
rnotorc~cle speed and light to
heavy load on the motorcycle.
The Suspension settings can be
Check 'peration Of the side
adjusted for your preference and
standlignition interlock SYS- fine-tuning.
tern before riding.
An interlock system is provided to Always retract the side stand FRONT SUSPENSION
cut off the ignition circuit when the completely before starting off. Spring Pre-load Adjustment
--
side stand is down and the trans- -
mission is in any gear other than
neutral. CAUTION
Park the motorcycle on firm,
The side standfignition interlock level ground to help prevent it
system works as follows: from falling over.
if the side stand is down and
the transmission is in gear, the
~f YOU must park on an incline,
engine cannot be started.
Ifthe engine is running and the aim the front of the motorc~cle
transmission is shifted into uphill and put the To change the spring pre-load,
gear with the side stand down, into 1st gear to reduce the POs- ,
turn the adjuster @ or
the engine will stop running. sibility of rolling off the side colJrlterclockwise. Turning the
ifthe engine is running and the stand. adjuster clockwise will increase
side stand is put down with the the spring pre-load. Turning the @Position 0
transmission in gear, the adjuster COunterclockwise will @Position 6
engine will stop running. the spring pre-load. 0Position 8
There are eight grooved lines on
the side of the adjuster @) for ref-
erence. Position 8 provides the
minimum spring pre-load and
Position 0 provides the maximum
pre-load. This motorcycle is deliv-
from the factory with its
set on position 6.

3-20 .-.
m a
--
-

1
Damping Force Adjustment urn the adjuster clockwise from Damping Force Adjustment To set the rebound damping force
he standard position to stiffen the adjuster to the standard position,
lamping force. Turn the adjuster Turn the adjuster clockwise until it
:ounterclockwise to soften the stops. Turn the adjuster counter-
lamping force. The dampin clockwise 314 turns.
3rce should be adjusted gradu
illy to fine-tune the suspension. To set the compression damping
force adjuster to the standard
position, Turn the adjuster clock-
wise until it stops. Turn the
Unequal suspension
ment can cause poor handling I adjuster counterclockwise 2-114
turns.
and loss of stability.

Adjust the right and left front


1 Turn the adjuster clockwise from
the standard position to stiffen the
damping force. Turn the adjuster
forks to the same settings. counterclockwise to soften the
damping force. The damping

The rebound and compression


REAR SUSPENSION
Spring Pre-load Adjustment
I The rebound and compression
force should be adjusted gradu-
ally to fine-tune the suspension.

damping force can be individually


damping force can be individually adjusted by turning the respective
adjusted by turning the respective adjusters. The rebound damping
adjusters. The rebound damping force adjuster @ and compres-
force adjuster @ is located at the sion damping force adjuster @I
top of the front fork. The compres. are located at the left side of the
sion damping force adjuster @ is rear suspension damper unit.
located at the bottom of the froni
fork. NOTE: Turn the damping force
The adjustment can be performe
by changing the adjuster rin adjuster when the rear suspen-
To set the rebound and compres, sion damper unit is cool to adjust
sion damping force, turn th€ position. However, Suzuki reco
mends that this adjustment damping force precisely The
adjuster clockwise until it stop: adjuster cannot be turned when
and then turn it counterclockwise done by your authorized Suzu
dealer, since a special tool the rear suspension is hot. Wait
Count the number of turns fron until the rear suspension damper
fully turned-in position. The stan needed for this job.
unit becomes cool.
dard rebound damping force set
ting is 1 turn. The standarc
compression damping force set
ting is 1 turn.

2
BREAK-IN AND INSPECTION
BEFORE RIDING

BREAK-IN ...........................................................................................................
4-2
INSPECTION BEFORE RIDING .................................................................. 4 - 3
BREAK-IN AND Vary the Engine Speed INSPECTION BEFORE RIDING
INSPECTION BEFORE
RIDING
BREAK-IN
The first 800 km (500 miles) is the Although it is essential to
most important in the life of your some stress on the engine
motorcycle. Proper operation dur- ponents during break-in, you
ing this break-in period will help be careful not to load the e
assure maximum life and perfor- too much.
mance from your new motorcycle. Critical Service
The following guidelines explain Breaking in the New Tires The initial service (break-in main- inspection before each ride.
New tires need proper break- tenance) is the most important Refer to the table below for
proper break-in procedures.
assure maximum performa service your motorcycle will check items. For further
Maximum Engine Speed details, refer to the INSPEC-
Recommendation TION AND MAINTENANCE sec-
The table below shows the maxi-
mum engine speed recommenda-
tion during the break-in period.

5500 r/min

Over 1600 km Below


(1 000 miles)
Follow all instructions in the
TIRES section in this owner's
and loss of control. manual.

break-in of the tires


described in this section
avoid hard acceleration,

4-2
INSPECTION AND MAINTENANCE

NOTICE ................................................................................................................
7-2
MAINTENANCE SCHEDULE .............................................................................. 7-2
TOOLS .................................................................................................................
7-5
FUEL TANK LIFT ................................................................................................ 7-5
STEERING DAMPER MAINTENANCE ..............................................................7-6
LUBRICATION POINTS ...................................................................................... 7-6
BAllERY ........................................................................................................7-7
AIR CLEANER ..................................................................................................... 7-8
SPARK PLUG .................................................................................................. 7-10
ENGINE OIL ....................................................................................................... 7-14
IDLE SPEED .................................................................................................. 7-18
THROllLE CABLE PLAY ................................................................................ 7-19
FUEL HOSES .................................................................................................... 7-19
CLUTCH ........................................................................................................... 7-20
ENGINE COOLANT .......................................................................................... 7-21
DRIVE CHAIN ................................................................................................... 7-22
BRAKES ......................................................................................................... 7-25
TIRES ...............................................................................................................
7-29
SIDE STANDAGNITION INTERLOCK SYSTEM ............................................... 7-32
FRONT WHEEL REMOVAL .............................................................................. 7-33
REAR WHEEL REMOVAL ................................................................................ 7-35
LIGHT BULB REPLACEMENT ......................................................................... 7-37
FUSES ...............................................................................................................
7-38
MAIN'TENANCE CHART
Interval: This interval should be judged by odometer reading or
months, whichever comes first. I
1 3. Remove the front seat bv
removing the bolts @.

' Throttle valve synchronization


- -
I (CA.'onlv) 1 - I I 1 - I I II
' Evaporative emission control system - - 1 1 1 - 1
(California model only) I -.~
Reolace
- - vaoer
~ - r -
hose everv
- ,four
~~ ~-
~
vears 3~~

PAIR system - - I l I - I l
' Enoine coolant I Reolace everv two vears
A tool kit is provided with vour

I
Radiator hose - I I I I l I I
- I I I I I I I motorcycle. pull the knob ' @I,
Clutch hose
'Replace every four years Open the lid and Out the tool
4. Remove the bolts @.
- I l l I l l 1 I bag. 5. Take the prop stay off the tray
Clutch fluid under the rear seat.
'Re~laceeverv two vears

Drive chain I I I I I I I I
Clean and lubricate everv 1000 km (600 miles)
FUEL TANK LIFT
' Brakes I I I I I I I I I
- I I I I I I I I
1. Place the motorcycle on the
Brake hose
'Replace every four years
side stand.
- I I I I I I I I
Brake fluid
'Re~laceeverv two vears
Tires - I I I I I I I I
* Steerina
" I 1 1 - 1 I I - l I
Front forks - - I -
* Rear suspension - - I -

Chassis bolts and nuts T T T T 6. Lift the front end of the fuel

NOTE: I= Inspect and clean, adjust, replace or lubricate as necessary,


I tank and prop it up as shown
above. Hold the fuel tank with
the prop stand @.

1
R= Replace, T= Tighten
NOTE: (California model only) and (CA. ONLY) fneans that the items o 2. Remove the bolts @) and cov-
the maintenance interval is to be applied only for the California model. ers.
STEERING DAMPER LUBRICA'I'ION POINTS BAllERY
MAINTENANCE Proper lubrication is important for
safe, smooth operation and a long
The battery is located under the
front seat. This battery is a sealed
1 CAUTION I
1. Keep the steering damper Exceeding the maximum
shaft clean at all times. life for your motorcycle. Be sure type and requires no mainte-
that all lubrication is performed nance. Have your dealer check charging rate for the battery
2. Wipe off any oil residue with a can shorten its life.
clotha. during periodic maintenance on
the motorcycle. Increase fre-
the battery's state of charge peri-
odically. The standard charging
quency when you use your motor- rate is 1.4A x 5 to 10 hours and I Never exceed the maximum
cycle in severe conditions. the maximum rate is 6.OA x 1 charging rate.
hour.

I CAUTION 1
Reversing the battery lead
wires can damage the charging
system and the battery.

NOTE: Do not confuse the The red lead must go to the


grease-like residue on the steer- positive (+) terminal and the
ing damper's shaft with an oil black (or black with white
leak. Collection of this residue is tracer) lead must go to the neg-
normal and is from oil seal lubri- ative (-)terminal.
cant used in the damper.
Battery posts, terminals, and
You may also notice a sound as related accessories contain
the damper shaft is stroked in and lead and lead compounds.
out. This "escaping air" type
sound is normal and is made as
the internal valving damps the
I Wash hands after handling. 1
shaft movement.
I
I E ....Motor oil
.... Grease Hydrogen gas produced by
batteries can explode if
a,...
Clutch lever holder exposed to flames or sparks.
@.... Side stand pivot and spring
hook Keep flames and sparks away
@.... Footrest pivot from the battery. Never smoke
@.... Drive chain
@....Throttle cables and brake -when working near the battery.
lever holder
@I....Brake pedal pivot and
footrest pivot
AIR CLEANER Installation
The air cleaner element must be CAUTION Reinstall the air cleaner element
kept clean to provide good engine in the reverse order of the
Clean or replace the air cleaner removal.
power and gas mileage. If you
use your motorcycle under normal
element frequently if the motor-
cycle is used in dusty, wet or
low-stress conditions, you should
muddy conditions. The air CAUTION
service the air cleaner at the inter-
vals specified. If you ride in dusty, cleaner element will clog under A torn air cleaner element will
wet, or muddy conditions, you will these conditions, and this may allow dirt to enter the engine
need to inspect the air cleaner cause engine damage, poor and can damage the engine.
element much more frequently. performance, and poor fuel 1 4. Remove the air cleaner ele-
ment @.
Use the following procedure to economy. Carefully examine the air
remove the element and inspect cleaner element for tears dur-
it. Air Cleaner Element Cleaning ing cleaning. Replace it with a
new one if it is torn.

Operating the engine without


the air cleaner element in place
could allow a flame to spit back Failure to position the air
from the engine to the air cleaner element properly can
cleaner, or could allow dirt to allow dirt to bypass the air
enter the engine. This could cleaner element. This will
cause a fire or severe engine cause engine damage.
damage. Carefully use an air hose to blow
the dust from the air cleaner ele- Be sure to properly install the
Never run the engine without ment. air cleaner element.
the air cleaner element prop- NOTE: Always apply air pressure
, erly installed. on the throttle body side of the air
cleaner element only. If you apply
air pressure on the air cleaner
cover side, dirt will be forced into
the pores of the element, restrict-
ing the air flow through the ele-
ment.
Air Cleaner Drain Plug
NOTE: I *. , . .
4

nor avaiia~ie, consult your


Suzuki dealer.
This motorcycle uses - .resiqtor-
--.- .- .
range for your engine. This type spark plug to avoid jam-
may cause severe engine dam- ming electronic parts.
age which will not be covered
under warranty.
I Improper spark plug selection
may cause
el rc;e wrr~
I
...:aL. electronic interfer-
your motorcycle

I
I
ignition system, resulting in 3. Disconnect the connectors, @

Remove the plugs and drain II Use one of the spark plugs
listed below or equivalent. I/ motorcycle performance prob-
lems. Use recommended
and @.

water and oil at the periodic main-


tenance interval. The air cleaner II Consult your Suzuki dealer or
qualified mechanic if you are
I
up.., nlrmc
c n s r k t2r"UYo.

--
I
/ .. \ \

( / L / '\%I 1
I

drain plug is located beneath the


air cleaner box.
II not sure which spark-plug is
correct for type of usage.
SPARK PLUG REMOVPl
To remove the spark pluas.
" . follow II Y. hWW\ U'M
(0

I'
.I 8" y - ""UUUUIG "GI""".

Plug Replacement Guide


SPARK PLUG
Your motorcycle comes equipped
with NGK CR8EK or DENS0
U24ETR spark plugs. To deter-
II II NGK

I
DENS0
(
REMARKS
If the standard
plug Is apt to get
CR7EK U22ETR wet, replace with 4. Extract the spark plug cap.
mine if the standard spark plug is this plug 5. Remove the spark plug w ~ t h
right for your usage, check the
color of the plug's porcelain cen- CREEK U ~ ~ E T R Standard the spark plug wrench pro-
ter electrode insulator after motor- II 1 I If the standard v~dedIn the tool kit
cycle operation. A light brown I1 CR9EK 1 U27ETR 'lug Is
I1 overheat reolace NOTE: Be careful not to damage
color indicates that the plug is cor-
rect. A white or dark insulator indi- II with this plug.
1 Remove the bolts a. the radiator fins.
2 Remove the rad~ator@.
cates that the engine may need
adjustment, or another plug type
may be needed. Consult your
Suzuki dealer or qualified A hot radiator and hot engine
mechanic if your plug insulator is can burn you.
not a light brown color.
Wait until the radiator and
engine are cool enough to
touch with bare hands before
starting this work.

-10 7-11
Rear Side Spark Plug Cleaning
1. Lift the fuel tank by referring to II CAUTION
the FUEL TANK LIFT section.
II II itDirtenters
can damage your engine if
an open spark plug

w
1 Cover the spark plug hole
whenever spark plug
removed. Is -lulc 0.6 - 0.7 rnrn
(0.024 - 0.028 in)

Adjust the gap to 0.6 - 0.7 mm


NOTE: When installing the spark
plug caps, point the arrow marks
(0.024 - 0.028 in) for good igni- on the spark plug caps to the
tion. Use a thickness (feeler) exhaust side.
2. Disconnect the coupler and gauge to check the gap.
hose @. Pull up the cover a.
Installation
To install a spark plug, turn it in as
far as possible with your fingers,
then tighten it with a wrench.

1 CAUTION 1
A crossthreaded or overtight-
ened spark plug will damage NOTE: Insert the plug caps to the
the aluminum threads of the dead end.
3. Remove the spark plug with
the spark plug wrench pro- Remount the radiators and tighten
vided in the tool kit. the mounting bolts securely.
Carefully turn the spark plug by
hand into the threads until it is fin-
NOTE: Pry up the spark plug cap
ger tight. If the spark plug is new,
with a screwdriver or a bar if it is tighten it with a wrench about 112
hard to remove by hand. Do not turn past finger tight. If you are
pull the spark plug cord. reusing the old spark plug, tighten
it with a wrench about 118 turn
Past finger tight.
ENGINE OIL Engine Oil and Filter Change
Engine life depends on oil amount CAUTION Change the engine oil and oil filter
and quality. Daily oil level checks
and periodic changes are two of 1I /1 The engine oil level must be
between the "C' (Low) line and
at the scheduled times. The
engine should always be warm
the most important maintenance
1 I "F"
items to be performed.

Engine Oil Level Check


II (Full) line, or engine dam-
age may occur.
when the oil is changed so the oil
will drain easily. The procedure is
as follows:
Check the engine oil level as fol- Check the oil level, through the
1. Place the motorcycle on the
lows: inspection window, with the side stand.
1. Place the motorcycle on level motorcycle held vertically on
ground on the side stand. 4. Remove the drain plug @ from
level ground before each use the bottom of the engine and
2. Start the engine and allow it to of the motorcycle.
idle for a few minutes. drain the engine oil into a drain
3. Stop the engine and wait pan.
approximately three minutes.

Engine oil and exhaust pipes


can be hot enough to burn you.

2. Remove the fairing lower part. Wait until the oil drain plug and
exhaust pipes are cool enough
to touch with bare hands
1 before draining oil.

4. Hold the motorcycle vertically


and check the oil level through
the oil level inspection window
on the right side of the engine.
The engine oil level should be
between "C' (low) and "F" (full)
lines.
-- \I
3. Remove the oil filler cap 0.
/
Mark top dead center

New and used oil and solvent


can be hazardous. Children
and pets may be harmed by
swallowing new or used oil or
solvent. Continuous contact
\@
Oil filter wrench

with used engine oil has been


found to cause skin cancer in In the position at
8. Smear a little engine oil which the filter
laboratory animals. Brief con- gasket first contacts
around the rubber gasket @ of
tact with used oil or solvent the new oil filter.
the mounting
surface.
may irritate skin. 9. Screw on the new filter by
hand until the filter gasket con-
Keep new and used oil and tacts the mounting surface (a
solvent away from children small resistance w~llbe felt).
and pets.
Wear a long-sleeve shirt and
waterproof gloves. CAUTION
Wash with soap if oil or sol- Using an oil filter with the
vent contacts your skin. wrong design or thread specifi-
cations can cause oil leaks or
NOTE: Recycle or properly dis- engine damage.
pose of used oil and solvent.
Use a genuine SUZUKl oil filter
5. Reinstall the drain plug and
gasket. Tighten the plug
or an equivalent designed for
securely with a wrench. your motorcycle. 10.Mark the top dead center posi-
-
tion on the "cap type" filter
NOTE: To tighten the oil filter wrench or on the oil filter. Use
Properll: it is important to accu- an oil filter wrench to tighten
rately identify the position at the filter 2 turns.
Which the filter gasket first con- 11.Reinstall the drain plug and
tacts the mounting surface. tighten it securely. Pour about
2900 ml (3.1 US qt) of the
specified engine oil in the filler
hole. (See FUEL, ENGINE OIL
AND COOLANT RECOM-
MENDATION section.)
NOTE: About 2700 ml(2.9 US qt) IDLE SPEED THROTTLE CABLE PLAY
of oil will be required when chang- Adjust the engine idle speed peri-
ing oil only odically on the engine at normal
operating temperature.
can cause engine speed to iise
CAUTION To adjust the idle speed: suddenly when you turn the
Engine damage may occur if 1. Start the engine and warm it handlebars. This can lead to
you use oil that does not meet up by running 2000 r/min for loss of rider control.
Suzuki's specifications. 10 minutes in summer (where
ambient temperature is 30°C Adjust the throttle cable play
Use the oil specified in the (86°F) or thereabout) or for 20 so that engine idle speed does
FUEL, ENGINE OIL AND COOL- minutes in winter (where ambi- not rise due to handlebar
ANT RECOMMENDATION sec- ent temperature is down to -
tion. 5°C (23°F) or thereabout).

\
12.Reinstall the oil filler cap.
13.Start the engine (while the
(0.08 - 0.1 6 in)
I FUEL HOSES
motorcycle is outside on level
ground) and allow it to idle for
a few minutes.
14.Turn the engine off and wait This motorcycle has a twin throttle
approximately one minute. cable system. Cable @ is for pull-
Recheck the oil level in the ing cable and cable @ is for
engine oil inspection window. returning.
The engine oil level should be 2. Turn the throttle stop screw
at the " F (full) mark. If it is knob 0 in or out so that the To adjust the cable play:
lower than the " F mark, add engine idles at 1100 - 1300 r/ 1. Loosen the lock nut 0. lnspect the fuel hose for damage
oil until it reaches the "F" mark. min. 2. Turn in the adjuster @ fully. and fuel leakage. If any defects
lnspect the area around the 3. Loosen the lock nut 0. are found, the fuel hose must be
drain plug and oil filter for 4. Turn the adjuster @ so that replaced.
leaks. the throttle grip has 2.0 - 4.0
mm (0.08 - 0.16 in) play.
5. Tighten the lock nut 0.
6. While holding the throttle grip
at the closed position, turn out
the adjuster @ to feel resis-
tance.
7. Tighten the lock nut 0.

18
CLUTCH

Brake fluid is harmful or fatal if


1 CAUTION
b e d brake fluid can damage
~
11
To add mixed coolant:
1. Lift the fuel tank by referring to
the FUEL TANK LIFT section.
swallowed, and harmful if it 1painted surfaces and plastic
comes in contact with skin or
eyes.

If swallowed, do not induce


vomiting. Immediately contact
a poison control center or a
The clutch release mechanism of physician. If brake fluid gets in
this motorcycle is operated by eyes, flush eyes with water and ENGINE COOLANT
hydraulic pressure. There is no seek medical attention. Wash 2. Remove the filler cap and add
COOLANT LEVEL
adjustment needed on the clutch thoroughly after handlirlg. mixed coolant through the filler
release system because the sys- hole.
Solution can be poisonous to
tem is self adjusting. However,
inspect the following each time
animals. Keep out of the reach
before driving to make sure that of children and animals.
the system is in good condition Engine coolant is harmful or
and functioning properly. fatal if swallowed or inhaled.
Fluid level in the reservoir to Failure to keep the clutch fluid
be above "LOWER" line. reservoir full with the proper Do not drink antifreeze or cool-
No fluid leakage. brake fluid can be hazardous. ant solution. If swallowed, do
Smooth and sure action of The clutch may not work cor- The engine coolant solution not induce vomiting. Immedi-
clutch lever. rectly without the proper should be between "F" (full) and ately contact a poison control
amount and type of brake fluid. "C' (low) level lines on the engine center or a physician. Avoid
coolant reservoir. If the level is inhaling mist or hot vapors; if
This could lead to an accident. lower than "C' (low) level line, inhaled, remove to fresh air. If
bring it up to "F" (full) level by add- coolant gets in eyes, flush eyes
Inspect the clutch fluid level ing 50:50 mixture of distilled water
before each use. Use only with water and seek medical
and engine coolant.
DOT4 brake fluid from a sealed attention. Wash thoroughly
container. Never use or mix dif- after handling. Solution can be
ferent types of brake fluid. If poisonous to animals. Keep
there is frequent loss of fluid, out of the reach of children and
take your motorcycle to a animals.
Suzuki dealer or qualified
mechanic for inspection.
Drive Chain Cleaning and
NOTE: Adding only water will Inspecting the Drive Chain
dilute the engine coolant and When inspecting the chain, look
Oiling CAUTION
Clean and oil the chain as follows:
reduce its effectiveness. Add for the following: 1. Wash the chain with kerosene. Some drive chain lubricants
50:50 mixture of engine coolant Loose pins Kerosene will lubricate and contain solvents and additives
and water. Damaged rollers clean the chain. which could damage the "0"
Dry or rusted links rings in your chain.
Kinked or binding links
DRIVE CHAIN Excessive wear
Use Suzuki chain lube or an
This motorcycle has a master link Improper chain adjustment Kerosene can be hazardous. equivalent that is specifically
type drive chain. The drive chain Kerosene is flammable. Chil-
has special "0" rings that perma- If you find anything wrong with the intended for use with "0" ring
drive chain condition or adjust- dren or pets may be harmed chains.
nently seal grease inside. We rec-
ommend that you take your ment, correct the problem if you from contact with kerosene.
motorcycle to an authorized know how. If necessary, consult Drive Chain Adjustment
Suzuki dealer if the drive chain your authorized Suzuki dealer. Keep flames and smoking
needs replacing. materials away from kerosene.
Damage to the drive chain means Keep children and pets away
The condition and adjustment of that the sprockets may also be from kerosene. If swallowed,
the drive chain should be checked damaged. lnspect the sprockets do not induce vomitillg. Call
before each use of the motorcy- for the following: physician immediately. Dis-
cle. Always follow the guidelines pose of used kerosene prop-
below for inspecting and servicing 20 - 30 rnrn
Good Worn erly. (0.8 - 1.2 in)
the chain.

Riding with the chain in poor


condition or improperly
adjusted can lead to an acci-
dent.

Inspect, adjust, and maintain


fi
Excessively worn teeth
Broken or damaged teeth
CAUTION
Cleaning the chain with gaso-
line or commercial cleaning
solvents can damage O-rings
and ruin the chain.

Clean the drive chain with ker-


lnspect the drive chain slack
before each use of the motorcy-
cle. Place the motorcycle on the
side stand. The drive chain
should be adjusted for 20 - 30
mm (0.8 - 1.2 in) of slack, as
shown.

the chain properly before each Loose sprocket mounting nuts osene only.
ride, according to this section.
If you find any of these problems 2. Allow the chain to dry, then
with your sprocket, consult your lubricate the links with Suzuki
Suzuki dealer. chain lube or an equivalent.
NOTE: The two sprockets shou
be inspected for wear when a ne
chain is installed and replaced I
necessary

!2
4. Turn the right and left adjuster BRAKES Brake Fluid
bolts @ until the chain has 20 This motorcycle has front and
- 30 mm (0.8 - 1.2 in) of slack rear disk brakes.
Too much chain slack can halfway between the engine
/r
cause the chain to come off the sprocket and rear sprocket.
sprockets, resulting in an acci- 5. At the same time that the
dent or serious damage to the chain is being adjusted, the Failure to inspect and properly
motorcycle. rear sprocket must be kept in maintain the brakes increases
perfect alignment with the front your chance of having an acci-
lnspect and adjust the drive sprocket. To assist you in per-
forming this procedure, there
dent.
chain slack before each use.
are reference marks @ on the
swing arm and each chain lnspect the brake system
To adjust the drive chain, follow adjuster which are to be before each use according to
the procedure below: aligned with each other and to the INSPECTION BEFORE
be used as a reference from RIDING section. Follow the
one side to the other. MAINTENANCE SCHEDULE
6. Tighten the lock nut @ I
(righ section to maintain your brake
and left). system.
7. Tighten the axle nut
securely. Replace the cot
pin 0with a new one.
NOTE: Operating in mud, water,
sand or other extreme conditions Check the brake fluid level in both
8. Recheck the chain slack afte front and rear brake fluid reser-
tightening and readjust if nec
can cause accelerated brake
wear. If you operate your motor- voirs. If the level in either reser-
essary. voir is below the lower mark,
cycle under these conditions, the
1. Place the motorcycle on the brakes must be inspected more inspect for brake pad wear and
side stand. Rear axle nut tightening torque: leaks.
100 N-m (10.0 kgf-m, 72.5 Ib-ft)
often than recommended in the
2. Remove the cotter pin and MAINTENANCE SCHEDULE.
loosen the axle nut 0.
3. Loosen the lock nut @ (right
and left).

The muffler will be hot enough


to burn you for some time after
stopping the engine.

Wait until the muffler cools to


avoid burns.

7-24
REAR

Brake fluid is harmful or fatal if


swallowed, and harmful if it after repair or replacemeni can
comes in contact with skin or cause poor braking perfor-
eyes. mance and may result in an
accident.
If swallowed, do not induce
vomiting. Immediately contact Before riding, "pump" the
a poison control center or a brake repeatedly until brake
physician. If brake fluid gets in lnspect the front and rear brake pads are pressed against the
eyes, flush eyes with water and pads to see if they are worn down brake disks and proper lever1
seek medical attention. Wash to the grooved wear limit line a. If pedal stroke and firm feel are
thoroughly after handling. a pad is worn to the grooved wear restored.
Solution can be poisonous to limit line, it must be replaced with
animals. Keep out of the reach a new one. After replacing either
NOTE: Do not squeeze/depress
of children and animals. the front or rear brake pads, the
the brake lever/pedal when the
brake lever or pedal must be
pads are not in their positions. It is
pumped several times. This will
difficult to push the pistons back
extend the pads to their proper
into position.
position.
Failure to keep the brake fluid
reservoir full with proper brake
fluid can be hazardous. The
brakes may not work correctly
without the proper amount and will reduce braking perfor-
type of brake fluid. This could mance and will increase your
lead to an accident. chance of having an accident.
lnspect the brake fluid level lnspect brake pad wear before
before each use. Use only each use. Ask your SUZUKl
DOT4 brake fluid from a sealed dealer or qualified mechanic to
container. Never use or mix dif- replace brake pads if any pad
ferent types of brake fluid. If is worn to the limit.
there is frequent loss of fluid,
take your motorcycle to a
SUZUKl dealer or qualified
mechanic for inspection.
Rear Brake Adjustment Rear Brake Light Switch TIRES
The rear brake pedal must be
adjusted to set the clearance
between the pedal and the foot-
rest. Adjust the brake pedal as fol- Failure to follow these warn- the tires could cause tire slip
lows: ings may result in an accident and loss of control.
due to tire failure. The tires on
your motorcycle form the cru- Use extra care when riding on
cial link between your motorcy- new tires. Perform proper
cle and the road. break-in of the tires referring to
the BREAK-IN section and
To adjust the brake light switch, Follow these instructions; avoid hard acceleration, hard
hold the switch body and turn the Check tire condition and cornering, and hard braking for
adjuster so that the brake light will pressure, and adjust pres- the first 160 km (100 miles).
come on just before a pressure sure before each ride.
rise is felt when the brake pedal is Avoid overloading your Tire Pressure and Loading
1. Loosen the lock nut 0, and depressed. motorcycle. Proper tire pressure and prope
turn the push rod @ to locate Replace a tire when worn to tire loading are important factors
the pedal 55 - 65 mm (2.2 - the specified limit, or if you Overloading your tires can lead tc
2.6 in) below the top face of find damage such as cuts or tire failure and loss of motorcyclc
the foot rest. cracks. control.
2. Retighten the lock nut @ to I Always use the size and type
lock the push rod @ in the of tires specified in this Check tire pressure each da)
proper position. owner's manual. before you ride, according to thc
Balance the wheel after tire table below. Tire pressure shoulc
installation.
CAUTION Read this section of owner's
only be checked and adjustec
before riding, since riding will hea
An incorrectly adjusted brake manual carefully. up the tires and lead to highe
pedal may force brake pads to inflation pressure readings.
rub against the disk at all
times, causing damage to the Under-inflated tires make smoott
pads and disk. cornering difficult, and can resul
in rapid tire wear. Over-inflatec
Follow the steps in this section tires have a smaller amount of tirc
to adjust the brake pedal prop- in contact with the road, whict
can contribute to skidding anc
erly. loss of control.

7-28
NOTE: When you detect drops in
tire pressure, check the tire for reached before the wear bars
nails or other punctures, or a molded into the tire make contact
damaged wheel rim. Tubeless with the road. Failure to follow these instruc-
tires sometimes lose pressure tions about tubeless tires may
gradually when punctured. Whenever you replace a tire, use result in an accident due to tire
a tire of the size and type listed failure. Tubeless tires require

'I -11
SOLO TWO-UP below. If you use a different size different service procedures
RIDING RIDING or type of tire, motorcycle han- than tube tires.
250 kPa
dling may be adversely affected,
250 kPa
FRONT 2.50 kgf/cm2 2.50 kgf/cm2 possibly resulting in loss of motor- 0 Tubeless tires require an air- NOTE: The wheel has arrow
36 psi 36 psi cycle control. tight seal between the tire marks showing the rotating direc-
REAR
250 kPa
2.5;qfxV 1 290 kPa
2.9;Em2 1 bead and wheel rim. Special
tire irons and rim protectors or
a specialized tire mounting
tion. The arrow marks on the tire
and on the wheel should be in the
same direction.
Tire Condition and Type machine must be used for
Tire condition and tire type affect removing and installing tires
motorcycle performance. Cuts or to prevent tire or rim damage
cracks in the tires can lead to tire which could result in an air An improperly repaired,
failure and loss . of motorcycle Always balance the wheel after leak. installed, or balanced tire can
control. Worn tires are susceptible repairing a puncture or replacing Repair puncture in tubeless cause loss of control or
to puncture failures and subse- the tire. Proper wheel balance is tires by removing the tire and shorten tire life.
quent loss of motorcycle control. important to avoid variable wheel- applying an internal patch.
Tire wear also affects the tire pro- to-road contact, and to avoid 0 Do not use an external repair Ask your SUZUKl dealer or
file, changing motorcycle handling uneven tire wear. plug to repair a puncture since qualified mechanic to per-
characteristics. the plug may work loose as a form tire repair, replace-
result of the cornering forces ment, and balancing because
experienced in a motorcycle proper tools and experience
tire. are required.
After repairing a tire, do not Install tires according to the
exceed 80 kmh (50 mph) for rotation direction shown by
the first 24 hours, 130 kmh (80 arrows on the sidewall of
mph) thereafter. 'This is to each tire.
avoid excessive heat build-up
which could result in a tire
Check tire condition each day repair failure and tire deflation.
before you ride. Replace tires if Replace the tire if it is punc-
tires show visual evidence of tured in the sidewall area, or if
damage, such as cracks or cuts, a puncture in the tread area is
or if tread depth is less than 1.6 larger than 6 mm (3116in).
mm (0.06 in) front, 2.0 mm (0.08 These punctures cannot be
in) rear. repaired adequately.

-30
SIDE STANDhGNlTlON FRONT WHEEL REMOVAL 4. Loosen the axle @ tempo-
INTERLOCK SYSTEM 1. Place the motorcycle on the rarily.
If the side standlignition inter- side stand.
NOTE: A special tool is necessary
lock system is not working to loosen the bolt @. The special
properly, it is possible to ride tool is available at Suzuki dealer.
the motorcycle with the side
stand in the down position. 5. Place an accessory service
This may interfere with rider stand or equivalent under the
control during a left turn. swing arm to help stabilize the
rear end.
6. Carefully position a jack under
Check the side standlignition
the engine and raise until the
Check the side standlignition interlock system for proper front wheel is slightly off the
interlock system for proper opera- operation before riding. Check 2. Remove both brake calipers ground.
tion as follows: that the side stand is returned from the front forks by remov-
1. Sit on the motorcycle in the to its full up position before ing two mounting bolts @ on
normal riding position, with the starting off. each caliper. CAUTION
side stand up. Improper jacking may cause
2. Shift into first gear, hold the NOTE: Never squeeze the front
clutch in, and start the engine.
damage to the fairing or oil fil-
brake lever with the caliper ter.
3. While continuing to hold the removed. It is very difficult to force
clutch in, move the side stand the pads back into the caliper
to the down position. assembly and brake fluid leakage Do not apply the jack head to
may result. the fairing lower part or the oil
If the engine stops running when filter when jacking up the
the side stand is moved to the motorcycle.
down position, then the side
standlignition interlock system is
working properly. If the engine
continues to run with the side
stand down and the transmission
in gear, then the side standligni-
tion interlock system is not work-
ing properly. Have your
motorcycle inspected by an
authorized Suzuki dealer or some 3. Loosen the two axle holder
other qualified service mechanic. bolts on the right front fork.
7. Turn the axle counterclock-
NOTE: Never loosen the axle wise and draw it out.
holder bolts on the left front fork.

!
A
REAR WHEEL REMOVAL
1. Place the motorcycle on the
Installing the front wheel in the side stand.
reverse direction can be haz-
ardous. The tire for this motor-
cycle is directional. Therefore,
the motorcycle may have
unusual handling if the wheel
is installed incorrectly.
8. Slide the front wheel forward. 7. Draw out the axle.
9. To reinstall the wheel assem- Install the front wheel in a
bly, reverse the sequence as specified direction, as indi-
described.
10.After installing the wheel,
cated by the arrow on the side- 2. Remove the screws and chain
wall of the tire. case.
A hot muffler can burn you.
apply the brake several times The muffler will be hot enough
to burn you for some time after
stopping the engine.

Wait until the muffler cools to


Failure to extend brake pads avoid burns.
after installing the wheel can
cause poor braking perfor- Torque bolts and nuts to the
mance and may result in an proper specifications. If you
accident. are not sure of the proper pro-
cedure, have your authorized 3. Remove the cotter pin 0.
Before riding, "pump" the SUZllKl dealer or qualified 4. Remove the axle nut 0.
brake repeatedly until brake mechanic do this. 5. Place an accessory service
pads are pressed against the - stand or equivalent under the
brake disks and proper lever1 swing arm to lift the rear wheel
Front axle tightening torque:
pedal stroke and firm feel are 100 N-m (10.0 kgf-m, 72.5 Ib-ft) -
sliahtlv off the around.
2

6. Loosen the lock nut @ (right 8. With the wheel moved for-
restored. Also check that the and left). Turn the chain ward, remove the chain from
wheel rotates freely. Front axle holder bolt tightening adjusting nuts @ clockwise the sprocket.
torque: (right and left).
23 N.m (2.3 kgf-m, 16.5 Ib-ft)

Front brake caliper mounting bolt


tightening torque:
26 N.m (2.6 kgf-m, 19.0 Ib-ft)

7-34
LIGHT BULB REPLACEMENT Headlight
The wattage rating of each bulb is
I Failure to adjust the drive shown in the following chart.
When replacing a burned out
chain and failure to torque bulb, always use the same watt-
bolts and nuts properly could age rating.
lead to an accident.

Adjust the drive chain as CAUTION


described in DRIVE CHAIN Using a light bulb with the
9. Pull the rear wheel assembly ADJUSTMENT section after wrong wattage rating can
rearward. installing the rear wheel. cause electrical system dam-
Torque bolts and nuts to the 1. Disconnect the socket @ from
age or shorten bulb life. the headlight and remove the
NOTE: Never depress the rear proper specifications. If you
brake pedal with the rear wheel are not sure of the proper rubber cap 0.
removed. It is very difficult to force procedure, have your autho- Always use the specified light
the pads back into the caliper rized SUZUKl dealer or quali- bulb.
assembly fied mechanic do this.
Headlight 12V 60155W (H4) x 2
10.To replace the wheel, reverse Rear axle nut tightening torque: Turn signal light 12V 21W
the complete sequence listed. 100 N.m (10.0 kgf-m, 72.5 Ib-ft)
Replace the cotter pin with a
new one.
11.After installing the wheel,
apply the brake several times Failure to extend brake pads
and then check that the wheel after installing the wheel can
rotates freely. 2. Unhook the bulb holder spring
cause poor braking perfor- and pull out the bulb @.
mance and may result in an
accident.
1 CAUTION
Before riding, "pump" the from your skin may damage
brake repeatedly until brake the headlight bulb or shorten
pads are pressed against the its life.
brake disks and proper lever1
pedal stroke and firm feel are Grasp the new bulb with a
restored. Also check that the clean cloth.
wheel rotates freely.
-

Turn Signal Light FUSES r FUSE LIST


To replace the turn signal light
bulb, follow these directions. 7
CAUTION I 30A MAIN fuse protects all
electrical circuits.
Installing a fuse of incorrect 15A HEAD-HI fuse protects
rating or using aluminum foil the headlight high beam and
or wire instead of a fuse may high beam indicator light.
seriously damage the electrical 15A HEAD-LO fuse protects
system. the head light low beam.
15A IGNITION fuse protects
Always replace a blown fuse side stand relay, side stand
with a fuse of the same type switch, fuel pump relay, igni-
tion coil, starter relay and
I One 30A spare fuse is located
under the front seat.
and rating. If the new fuse
blows in a short time, consult
ECM.
10A SIGNAL fuse protects the
1. Remove screw, and remove
thn Inn- I your Suzuki dealer or qualified
mechanic immediately.
oil pressure indicator turn sig-
nal indicator light, neutral indi-
cator light, horn, speedometer
light, tachometer light, brake
light, license plate light, turn
signal light and turn signal
relay.
10A FUEL fuse protects the
fuel pump, fuel pump relay and
fuel injection system.
The fuses are located under the 15A FAN fuse protects the
front seat. One 10A and one 15A cooling fan motor.
2. push in on the bulb, turn it to spare fuses are provided inside
the left, and pull it out. the fuse box.

They are designed to open when


a circuit overload exists in individ-
ual electrical system circuits. If
any electrical system fails to oper-
ate, then the fuses must be
checked.
-

SPECIFICATIONS ELECTRICAL
Ignition type ..................................................... Electronic ignition (ECM)
Spark plug .......................................................NGK CR8EK or DENSO U24FJR
DIMENSIONS AND DRY MASS Battery ............................................................ 1 4 3 . 2 k c (12 A h ) / l ~HR
Overall length ................................................ 2085 mm (82.1 in) Generator ........................................................ Three-phase A.C. generator
Overall width ............... . . ................................ 745 mm (29.3 in) Fuse ................................................................ ~ ~ / ~ ~ / ~ ~ / ~ 5 / 1 0 / 1 0 1 1 ~ ~
Overall height .................................................. 1170 mm (46.1 in) Headl~ght...................................................... 1260155W (H4) x 2
Wheelbase ................................................... 1 4 3 mm (56.3 in) Position light .................................................... 1 5 W x 2
Ground clearance ............................................ 150 mm (5.9 in) Turn signal light ............................................... 2 2 1 W
Seat height ...................................................... 800 mm (31.5 in) Brake lightfraillight ........................................... LED
........
Dry mass ..................... ..................... 187 kg (414 Ibs) ... California License plate light ............................................ I 5W
SpeedometerKachometer light ....................... LED
186 kg (412 Ibs)
Fuel indicator light ......................................... LED
ENGINE Turn signal indicator light ................................. LED
Type ............................................................. Fourstroke, liquid-cooled, DOHC, 90" degree V-twin High beam indicator light LED
Neutral indicator light ....................................... LED
Number of cylinders ........................................ 2
Bore ................................................................. 9 8 0 mm (3.858 in) Coolant temperatureloil pressure indicator1
Stroke .............................................................. 66.0 mm (2.598 in) Fuel injection warning light .............................. LED
Displacement ................................................... 996 cm3(60.8 cu. in)
Compression ratio ......................................... 11.6 : 1 CAPACITIES
Fuel system ................................................... Fuel injection Fuel tank ...................... .
........................... 1 . 0 L (4.2 US gal) ... California
Air cleaner ....................................................... Nonwoven fabric element 17.0 L (4.5 US gal)
Starter system ................................................. Electric Engine oil, without filter change ..................... 2700 ml (2.9 US qt)
Lubrication system .......................................... Wet sump with filter change ............................ 2900 ml (3.1 US qtj
Engine coolant ................................................. 2.2 L (2.3 US qt)
DRIVE TRAIN
Clutch .............................................................. Wet multi-plate type
Transmission .......................................... constant mesh
Gearshift pattern ............................................. 1-down, 5-up
Primary reduction ratlo .................................... 1.838 (57131)
Gear ratios, Low ............................................. 2666 (32112)
2nd .............................................. I,933 (29115)
3rd ............................................ I ,500 (27118)
4th ............................................... I,227 (27122)
5th .............................................. I ,086 (25123)
Top ............................................. I,000 (24124)
Final reduction ratio ......................................... 2.352 (40117)
Drive chain ................................................... K5OSMOZ1, 108 links

CHASSIS
Front suspension ............................................. Telescopic, coil spring, oil damped
Rear suspension Link type, coil spring, oil damped
Front fork stroke .............................................. 115 mm (4.5 in)
Rear wheel travel ........................................ 3 0 mm (5.1 in)
Caster ..............................................................24.5O
Trail .................................................................. 98 mm (3.9 in)
Steering angle ................................................. 3 0 (right and left)
Turning radius ..................................................3 2 m (10.5 ft)
Front brake ......................................................Disk brake, twin
Rear brake ...................................................... Disk brake
Front tire size ..................................................1 2 0 ZR17 MIC (58W), tubeless
Rear tire size ................................................. 18055 ZR17 MIC (73W), tubeless
INDEX
.

A F L R
ACCESSORIES AND FRONT WHEEL LEFT HANDLEBAR.............. 3-13 REAR BRAKE PEDAL..........3-18
LOADING ............................... 1-4 REMOVAL ............................7-33 LIGHT BULB REAR WHEEL REMOVAL ...7-35
ACCESSORY USE ................6-2 FUEL ......................................2-2 REPLACEMENT ..................7-37 REPORTING SAFETY
AIR CLEANER .......................7-8 FUEL HOSES .......................7-19 LOCATION OF LABELS ...... 10-5 DEFECTS .............................10-2
FUEL SYSTEM CHECK .........8-2 LOCATION OF PARTS .......... 3-2 RIDING ON HILLS ..................5-5
B FUEL TANK CAP ................. 3-17 LUBRICATION POINTS .........7-6 RIGHT HANDLEBAR ...........3-15
BATTERY...............................7-7 FUEL TANK LIFT ...................7-5
BE EXTRA SAFETY- FUSES.................................. 7-38 M S
CONSCIOUS ON BAD MAINTENANCE SEAT LOCK AND HELMET
WEATHER DAYS...................1-4 G SCHEDULE............................7-2 HOLDERS ............................3-19
BE STREET SMART ..............1-5 GEARSHIFT LEVER ............ 3-18 MODIFICATION ..................... 6-4 SERIAL NUMBER
BRAKES ............................... 7-25 MOST ACCIDENTS CAN BE LOCATION ...........................10-4
BREAK-IN ..............................4-2 I AVOIDED ...............................1-2 SIDE STAND ........................3-20
IDLE SPEED ........................7-18 MOTORCYCLE SlDE STANDIIGNITION
C IF A COLLISION IS CLEANING .............................9-4 INTERLOCK SYSTEM .........7.32
CARRYING A IMMINENT. MOTORCYCLE SAFETY SPARK PLUG .......................7-10
PASSENGER ...................1.5, 5.6 DO SOMETHING ...................1-3 FOUNDATION'S "RIDING TIPS SPECIAL SITUATIONS
CLUTCH ...............................7-20 IF YOU DON'T HAVE A HELMET. AND PRACTICE GUIDE" REQUIRE SPECIAL CARE ....1-3
CONCLUSION ....................... 1-5 BUY A HELMET AND WEAR IT HANDBOOK (FOR OWNERS IN STARTING OFF AND
CORROSION EVERY TIME YOU RIDE .......1-2 USA) ....................................... 1-5 SHIFTING ...............................
5-3
PREVENTION ........................9-3 IGNITION SWITCH ................3-5 STARTING THE ENGINE ......5-2
IGNITION SYSTEM N STEERING DAMPER
D CHECK ...................................8-2 NOTICE .................................. 7-2 MAINTENANCE .....................7-6
DRIVE CHAIN ......................7-22 INSPECTION AFTER STOPPING AND PARKING ...5-5
CLEANING ............................. 9-5 P STORAGE PROCEDURE ...... 9-2
INSPECTION BEFORE PRACTICE AWAY FROM SUSPENSION
E
RIDING ............................ 1.4. 4.3 TRAFFIC ................................ 1-4 ADJUSTMENT .....................3-21
EMISSION CONTROL
WARRANTY ......................... 10-2 INSTRUMENT PANEL ........... 3-7 PROCEDURE FOR
ENGINE COOLANT ............. 7-21 RETURNING TO SERVICE ...9-3
ENGINE COOLANT K
SOLUTION ............................. 2-5 KEY ........................................3-5
ENGINE OIL ................... 2.3, 7.14 KNOW YOLlR LIMITS ............ 1-3
T
TAMPERING WITH NOISE
CONTROL SYSTEM
PROHIBITED .......................10-3
THROTrLE CABLE PLAY ...7-19
TIRES ...................................7-29
TOOLS ................................... 7-5

U
USING THE
TRANSMISSION....................5-4

Das könnte Ihnen auch gefallen