Beruflich Dokumente
Kultur Dokumente
+p SUZUKI
OWNER'S MANUAL
This owner's manual contains
important safety information.
Please read it carefully.
~1 1 1 1
the only fuels that are available I damage or motorcycle perfor- when you are using an oxy- cation.
are oxygenated fuels. Oxygen- mance problems resulting from genated fuel, or if engine ping-
ated fuels which meet the mini- the use of such fuels are not the ing is experienced, substitute SAE API : : J
mum octane requirement and the responsibility of Suzuki and may another brand as there are dif- 1OW-40 SF or SG
reauirements described below not be covered under the New ferences between brands. 1OW-40 SH or SJ
may be used in your motorcycle Vehicle Limited Warranty or the
without jeopardizing the New Emission Control System War- CAUTION API: American Petroleum Institute
Vehicle Limited Warranty or the ranty. JASO: Japanese Automobile
Emission Control System War-
ranty. Fuel Pump Labeling
In some states, pumps that dis-
NOTE: Oxygenated fuels are pense oxygenated fuels are
fuels which contain oxygen-carry- required to be labeled for the type
1
1
Spilling gasoline containing
alcohol can harm your motor-
cycle. Alcohol can damage
painted surfaces.
Standards Organization
11
engines lubricate clutch and CONSERVING" indication in AP coolant solution. An engine cool-
transmission gears with engine classification doughnut mark ant mixture other than 5 0 can DO not spill any fluid when fill-
oil. JASO T903 specifies perfor- These oils can affect engine lift affect c o o n u efficiencv or rust ing the radiator. W i p spilled
mance requirements for motorcy- and clutch performance. ,"hibiting pe&rmance. ' engine coolant up immediately.
cle and ATV clutches and
transmission. Engine Coolant Water for Mixing
Engine coolant should be used at Use distilled water only. Water
There are two classes, MA and all times in your motorcycle's radi- other than distilled water can tor-
MB. The oil container has follow- ator, even if the temperature in rode and clog the aluminum radia-
ing classification for confirming your area does not go down to the tor.
the standard. freezing point. Engine coolant
acts as a rust inhibitor and water Required amount of engine cool-
Not recommended Recommended Pump hbricant as well as an anti- antlwater solution capacity (total):
freeze solution. 2200 ml (4.6 US pt)
,
I'
Engine coolant is harmful or I100 ml
fatal if swallowed or inhaled. (2.3US pt)
@Clutch lever
@Left handlebar switches
@ I
Instrument panel
@ I
Ignition switch
@Right handlebar switches
@Throttle grip
a Front brake lever
8 Fuel tank cap
IGNITION SWITCH
NO keys come with this motorcy The ignition switch has 4 posi-
e. Keep the spare key in a safc tions.
lace. An identifying number i:
:amped on the plate. Use thi: "OFF" position
~ m b e rwhen making a replace All electrical circuits are off. The
lent key. engine will not start. The key can
be removed.
lease write down your key num
er in the box provided for you "ON" position
lture reference. The ignition circuit is completed
and the engine can run. The
.<eyNo. headlight and taillight will auto-
matically turn on. The key cannot
be removed in this position.
@ I brake pedal
Rear NOTE: Start the engine promptly
after turning the key to the "ON"
Due to the location of the steer-
position, or the battery will lose
ing damper, some key chains power due to consumption by the
could get caught between the headlight and taillight.
steering damper and the steer-
ing stem nut. This could inter-
fere with steering and cause
loss of control.
Tachometer @
The tachometer indicates the
engine speed in revolutions per
minute (rlmin).
Speedometer
The speedometer indicates the
urn the ignition switch to "LOCK
Align the lid hole position to the road speed in kilometers per hour
osition and change the lid holc
key hole position when inserting and miles per hour.
osition when leaving your motor
ycle. the key.
3. Push the "SELECT" button change the display, push the Coolant Temperature Meter1
to highlight the minute Oil Pressure Indicator1
4. Adjust the minute Fuel Injection System lndicator
pushing the "ADJUST" butto The display and the indicator light
a. @ in the instrument panel have
5. push the "SELECT" button three functions, coolant tempera-
to resume clock mode. ture meter, oil pressure indicator
Odometer and fuel injection system indica-
1
Odometerrrrip Meter @ tor. The display normally indicates
The display in the speedomete coolant temperature.
has three functions, the odome
ter and two trip meters. When th I-/ 17 When the ignition switch is turned
ignition switch is turned to th TRIP LI.LI to the "ON"position, the display
Neutral Indicator Light 8 "ON"position, the display indi indicates the test pattern shown
Trip meter A
The green indicator light will come cates the test pattern show below for three seconds. Then
on when the transmission is in below for three seconds. Then th display changes to the coolant
neutral. The light will go out when display changes to the odomete temperature meter.
you shift into any gear other than or trip meter, as indicated befor
neutral. Coolant Temperature
When the coolant temperature is
Clock @$ Trip meter B higher than 248"F, the display 0
flickers and symbol mark 6 and
indicator light @ come on. When
To reset the trip meter to zero,
the coolant temperature exceeds
push the button @ for two sec-
266"F, the display @ blinks "HI"
onds while the display indicates
and symbol mark @ and indicator
the trip meter A or B you want to
light @ come on.
reset.
3
Fuel Injection System
CAUTION I CAUTION
Running the engine with high Riding the motorcycle with the
engine coolant temperature display indicates the problem
can cause serious engine dam- of the fuel injection system and
age. If the engine coolant tem- the indicator light lit can dam-
perature indicates more than age the engine and transmis-
248°F and indicator light sion.
comes on, stop the engine to If the fuel injection system fails,
let it cool. symbol mark @ and red indicator Whenever the red indicator
light @ comes on and the display
I
@ indicates "FI" in following two light is lit and the display indi-
Do not run the engine until the Oil Pressure modes; cates "FI", have your autho-
coolant temperature indicates With the ignition switch in th rized Suzuki dealer or qualified
less than 248°F. "ON" position but the engine no A. The display @ indicates "FI" mechanic inspect the fuel
started, the symbol '-" @ in th and the coolant temperature injection system as soon as
display and the indicator light 9 alternately, and symbol mark possible.
comes on. As soon as the engin Q and the red indicator light
is started, the symbol ''-" an @ comes on and remains lit.
the indicator light should go out.
B. The display @ indicates "FI"
continuously and the symbol
I CAUTION mark @ and the red indicator
I
Riding the motorcycle with the light @ blinks.
symbol "eand ." indicator
light lit can damage the engine The engine may continue to run in
and transmission. mode A, but the engine will not
start in mode B.
I
Whenever the symbol "e."
and indicator light up, indicat-
ing low oil pressure, stop the
engine immediately. Check the
oil level and determine if the
I
proper amount of oil is in the
engine. If the light still does not
go out, have your authorized
Suzuki dealer or qualified
mechanic troubleshoot your
NOTE: Clutch Lever Adjustment
If the display indicates "Fl" and
the coolant temperature alter-
nately, and the red indicator
light comes on and remains lit,
keep the engine running and
bring your motorcycle to an
authorized Suzuki dealer. If
the engine stalls, try restarting
the engine after turning the
ignition switch off and on.
If the display indicates "FI"
continuously and the red indi- The distance between the grip
cator light blinks, the engine Fuel Indicator Light @ and the clutch lever is adjustable
will not start. If the engine is among four positions. To change
running, keep the engine run- the position, push the clutch lever
ning and bring your motorcycle forward and turn the adjuster to
to authorized Suzuki dealer. the desired position. When
changing the clutch lever position,
gal), the indicator light remains I always be sure the adjuster stops
This indicator light lit for three se in the proper position; a projection
of the clutch lever holder should fit
into the depression of the
the indicator light should go out i adjuster. This motorcycle is deliv-
there is enough fuel in the tank. ered from the factory with its
adjuster set on position 2.
When the display indicates
"CHEC", check following items; light comes on, you should
Make sure that the engine stop fuel to the fuel tank at the
switch is in the "0"position. Adjusting the clutch lever posi-
Make sure that the transmis- fuel. tion while riding can be hazard-
sion is in neutral or the side
ous. Removing a hand from the
stand is fully up.
handlebars can reduce your
If the display still indicates ability to control the motorcy-
"CHEC" after above procedure, cle.
inspect the ignition fuse and con-
nection of lead wire couplers. Always keep both hands on the
handlebars while riding.
-12 3
RIGHT HANDLEBAR Electric Starter Button ''0''@
Use this button to operate the
starter motor. With the ignition
Failure to use the turn sig switch in the "ON" position, the
and failure to turn off the engine stop switch in the "0
signals can be hazarc position, and the transmission is
Other drivers may misj in neutral, pull in the clutch lever
your course and this and push the electric starter but-
result in an accident. ton to start the engine.
@ Ilevel
Fuel
To open the fuel tank cap, insert
@ Filler neck
The distance between the throttle
grip and the front brake lever is Throttle Grip @ the ignition key into the lock and
adjustable among six positions. Engine speed is controlled turn it clockwise. With the key
To change the position, push the position of the throttle grip. inserted, lift up the cap. To close
toward you to increase the cap, push the cap down firmly
Overfilling the fuel tank can
brake lever forward and turn the
adjuster to the desired position.
cause the fuel to overflow
Be sure the adjuster stops in the when it expands due to heat
proper position; a projection of the from the engine or the sun.
brake lever holder should fit into Spilled fuel can catch on fire.
the depression of the adjuster.
This motorcycle is delivered from Never fill the fuel above the
the factory with its adjuster set on bottom of the filler neck.
position 4.
Helmet Holders
brake pedal
.. To remove the rear seat, insert
~~ -
apply llla "rake. The br
Ir;al
transmissio"- which operates as the ignition key into the lock and
light will come on when the I c -
shown. To shift properly, pull the la operated.
turn it clockwise. Raise the front //I,L -'I -r/k
I
1
U1aN ic '
1
C.--L.n
clutch lever and close the throttle
at the same time you operate the. ...
gearshift lever. Lift the gearsnltt
1 end of the seat and slide it for-
ward. -rhis
.. ...-.-.-J
/
mntnrcvcln hac hnlmnt hnlrl
lever to upshift and depress the your helmet on the helmet holder
lever to downshift. Neutral is and lock the seat.
located between low and 2nd 1
gear. When neutral is desired,
depress or lift the lever halfway
between low and 2nd gear. Riding with a helmet fastened
to the helmet holder can inter-
NnTF. When the transmission is ( fere with rider control.
in neutral the green indicator light
on the instrument panel will be lit.
However, even though the light is
illuminated, cautiously release the
clutch lever slowly to determine
I To reinstall the seat, slide the seat
hooks into the seat hook retainers
and push down firmly until the
Seat snaps into the locked posi-
tion.
Never carry a helmet fastened
to the helmet holder. Fix the
helmet securely atop the seat if
IIAI I mn met amwwnn :b
whether the transmission is posi-
tively in neutraL
3-20 .-.
m a
--
-
1
Damping Force Adjustment urn the adjuster clockwise from Damping Force Adjustment To set the rebound damping force
he standard position to stiffen the adjuster to the standard position,
lamping force. Turn the adjuster Turn the adjuster clockwise until it
:ounterclockwise to soften the stops. Turn the adjuster counter-
lamping force. The dampin clockwise 314 turns.
3rce should be adjusted gradu
illy to fine-tune the suspension. To set the compression damping
force adjuster to the standard
position, Turn the adjuster clock-
wise until it stops. Turn the
Unequal suspension
ment can cause poor handling I adjuster counterclockwise 2-114
turns.
and loss of stability.
2
BREAK-IN AND INSPECTION
BEFORE RIDING
BREAK-IN ...........................................................................................................
4-2
INSPECTION BEFORE RIDING .................................................................. 4 - 3
BREAK-IN AND Vary the Engine Speed INSPECTION BEFORE RIDING
INSPECTION BEFORE
RIDING
BREAK-IN
The first 800 km (500 miles) is the Although it is essential to
most important in the life of your some stress on the engine
motorcycle. Proper operation dur- ponents during break-in, you
ing this break-in period will help be careful not to load the e
assure maximum life and perfor- too much.
mance from your new motorcycle. Critical Service
The following guidelines explain Breaking in the New Tires The initial service (break-in main- inspection before each ride.
New tires need proper break- tenance) is the most important Refer to the table below for
proper break-in procedures.
assure maximum performa service your motorcycle will check items. For further
Maximum Engine Speed details, refer to the INSPEC-
Recommendation TION AND MAINTENANCE sec-
The table below shows the maxi-
mum engine speed recommenda-
tion during the break-in period.
5500 r/min
4-2
INSPECTION AND MAINTENANCE
NOTICE ................................................................................................................
7-2
MAINTENANCE SCHEDULE .............................................................................. 7-2
TOOLS .................................................................................................................
7-5
FUEL TANK LIFT ................................................................................................ 7-5
STEERING DAMPER MAINTENANCE ..............................................................7-6
LUBRICATION POINTS ...................................................................................... 7-6
BAllERY ........................................................................................................7-7
AIR CLEANER ..................................................................................................... 7-8
SPARK PLUG .................................................................................................. 7-10
ENGINE OIL ....................................................................................................... 7-14
IDLE SPEED .................................................................................................. 7-18
THROllLE CABLE PLAY ................................................................................ 7-19
FUEL HOSES .................................................................................................... 7-19
CLUTCH ........................................................................................................... 7-20
ENGINE COOLANT .......................................................................................... 7-21
DRIVE CHAIN ................................................................................................... 7-22
BRAKES ......................................................................................................... 7-25
TIRES ...............................................................................................................
7-29
SIDE STANDAGNITION INTERLOCK SYSTEM ............................................... 7-32
FRONT WHEEL REMOVAL .............................................................................. 7-33
REAR WHEEL REMOVAL ................................................................................ 7-35
LIGHT BULB REPLACEMENT ......................................................................... 7-37
FUSES ...............................................................................................................
7-38
MAIN'TENANCE CHART
Interval: This interval should be judged by odometer reading or
months, whichever comes first. I
1 3. Remove the front seat bv
removing the bolts @.
PAIR system - - I l I - I l
' Enoine coolant I Reolace everv two vears
A tool kit is provided with vour
I
Radiator hose - I I I I l I I
- I I I I I I I motorcycle. pull the knob ' @I,
Clutch hose
'Replace every four years Open the lid and Out the tool
4. Remove the bolts @.
- I l l I l l 1 I bag. 5. Take the prop stay off the tray
Clutch fluid under the rear seat.
'Re~laceeverv two vears
Drive chain I I I I I I I I
Clean and lubricate everv 1000 km (600 miles)
FUEL TANK LIFT
' Brakes I I I I I I I I I
- I I I I I I I I
1. Place the motorcycle on the
Brake hose
'Replace every four years
side stand.
- I I I I I I I I
Brake fluid
'Re~laceeverv two vears
Tires - I I I I I I I I
* Steerina
" I 1 1 - 1 I I - l I
Front forks - - I -
* Rear suspension - - I -
Chassis bolts and nuts T T T T 6. Lift the front end of the fuel
1
R= Replace, T= Tighten
NOTE: (California model only) and (CA. ONLY) fneans that the items o 2. Remove the bolts @) and cov-
the maintenance interval is to be applied only for the California model. ers.
STEERING DAMPER LUBRICA'I'ION POINTS BAllERY
MAINTENANCE Proper lubrication is important for
safe, smooth operation and a long
The battery is located under the
front seat. This battery is a sealed
1 CAUTION I
1. Keep the steering damper Exceeding the maximum
shaft clean at all times. life for your motorcycle. Be sure type and requires no mainte-
that all lubrication is performed nance. Have your dealer check charging rate for the battery
2. Wipe off any oil residue with a can shorten its life.
clotha. during periodic maintenance on
the motorcycle. Increase fre-
the battery's state of charge peri-
odically. The standard charging
quency when you use your motor- rate is 1.4A x 5 to 10 hours and I Never exceed the maximum
cycle in severe conditions. the maximum rate is 6.OA x 1 charging rate.
hour.
I CAUTION 1
Reversing the battery lead
wires can damage the charging
system and the battery.
I
I
ignition system, resulting in 3. Disconnect the connectors, @
Remove the plugs and drain II Use one of the spark plugs
listed below or equivalent. I/ motorcycle performance prob-
lems. Use recommended
and @.
--
I
/ .. \ \
( / L / '\%I 1
I
I'
.I 8" y - ""UUUUIG "GI""".
I
DENS0
(
REMARKS
If the standard
plug Is apt to get
CR7EK U22ETR wet, replace with 4. Extract the spark plug cap.
mine if the standard spark plug is this plug 5. Remove the spark plug w ~ t h
right for your usage, check the
color of the plug's porcelain cen- CREEK U ~ ~ E T R Standard the spark plug wrench pro-
ter electrode insulator after motor- II 1 I If the standard v~dedIn the tool kit
cycle operation. A light brown I1 CR9EK 1 U27ETR 'lug Is
I1 overheat reolace NOTE: Be careful not to damage
color indicates that the plug is cor-
rect. A white or dark insulator indi- II with this plug.
1 Remove the bolts a. the radiator fins.
2 Remove the rad~ator@.
cates that the engine may need
adjustment, or another plug type
may be needed. Consult your
Suzuki dealer or qualified A hot radiator and hot engine
mechanic if your plug insulator is can burn you.
not a light brown color.
Wait until the radiator and
engine are cool enough to
touch with bare hands before
starting this work.
-10 7-11
Rear Side Spark Plug Cleaning
1. Lift the fuel tank by referring to II CAUTION
the FUEL TANK LIFT section.
II II itDirtenters
can damage your engine if
an open spark plug
w
1 Cover the spark plug hole
whenever spark plug
removed. Is -lulc 0.6 - 0.7 rnrn
(0.024 - 0.028 in)
1 CAUTION 1
A crossthreaded or overtight-
ened spark plug will damage NOTE: Insert the plug caps to the
the aluminum threads of the dead end.
3. Remove the spark plug with
the spark plug wrench pro- Remount the radiators and tighten
vided in the tool kit. the mounting bolts securely.
Carefully turn the spark plug by
hand into the threads until it is fin-
NOTE: Pry up the spark plug cap
ger tight. If the spark plug is new,
with a screwdriver or a bar if it is tighten it with a wrench about 112
hard to remove by hand. Do not turn past finger tight. If you are
pull the spark plug cord. reusing the old spark plug, tighten
it with a wrench about 118 turn
Past finger tight.
ENGINE OIL Engine Oil and Filter Change
Engine life depends on oil amount CAUTION Change the engine oil and oil filter
and quality. Daily oil level checks
and periodic changes are two of 1I /1 The engine oil level must be
between the "C' (Low) line and
at the scheduled times. The
engine should always be warm
the most important maintenance
1 I "F"
items to be performed.
2. Remove the fairing lower part. Wait until the oil drain plug and
exhaust pipes are cool enough
to touch with bare hands
1 before draining oil.
\
12.Reinstall the oil filler cap.
13.Start the engine (while the
(0.08 - 0.1 6 in)
I FUEL HOSES
motorcycle is outside on level
ground) and allow it to idle for
a few minutes.
14.Turn the engine off and wait This motorcycle has a twin throttle
approximately one minute. cable system. Cable @ is for pull-
Recheck the oil level in the ing cable and cable @ is for
engine oil inspection window. returning.
The engine oil level should be 2. Turn the throttle stop screw
at the " F (full) mark. If it is knob 0 in or out so that the To adjust the cable play:
lower than the " F mark, add engine idles at 1100 - 1300 r/ 1. Loosen the lock nut 0. lnspect the fuel hose for damage
oil until it reaches the "F" mark. min. 2. Turn in the adjuster @ fully. and fuel leakage. If any defects
lnspect the area around the 3. Loosen the lock nut 0. are found, the fuel hose must be
drain plug and oil filter for 4. Turn the adjuster @ so that replaced.
leaks. the throttle grip has 2.0 - 4.0
mm (0.08 - 0.16 in) play.
5. Tighten the lock nut 0.
6. While holding the throttle grip
at the closed position, turn out
the adjuster @ to feel resis-
tance.
7. Tighten the lock nut 0.
18
CLUTCH
the chain properly before each Loose sprocket mounting nuts osene only.
ride, according to this section.
If you find any of these problems 2. Allow the chain to dry, then
with your sprocket, consult your lubricate the links with Suzuki
Suzuki dealer. chain lube or an equivalent.
NOTE: The two sprockets shou
be inspected for wear when a ne
chain is installed and replaced I
necessary
!2
4. Turn the right and left adjuster BRAKES Brake Fluid
bolts @ until the chain has 20 This motorcycle has front and
- 30 mm (0.8 - 1.2 in) of slack rear disk brakes.
Too much chain slack can halfway between the engine
/r
cause the chain to come off the sprocket and rear sprocket.
sprockets, resulting in an acci- 5. At the same time that the
dent or serious damage to the chain is being adjusted, the Failure to inspect and properly
motorcycle. rear sprocket must be kept in maintain the brakes increases
perfect alignment with the front your chance of having an acci-
lnspect and adjust the drive sprocket. To assist you in per-
forming this procedure, there
dent.
chain slack before each use.
are reference marks @ on the
swing arm and each chain lnspect the brake system
To adjust the drive chain, follow adjuster which are to be before each use according to
the procedure below: aligned with each other and to the INSPECTION BEFORE
be used as a reference from RIDING section. Follow the
one side to the other. MAINTENANCE SCHEDULE
6. Tighten the lock nut @ I
(righ section to maintain your brake
and left). system.
7. Tighten the axle nut
securely. Replace the cot
pin 0with a new one.
NOTE: Operating in mud, water,
sand or other extreme conditions Check the brake fluid level in both
8. Recheck the chain slack afte front and rear brake fluid reser-
tightening and readjust if nec
can cause accelerated brake
wear. If you operate your motor- voirs. If the level in either reser-
essary. voir is below the lower mark,
cycle under these conditions, the
1. Place the motorcycle on the brakes must be inspected more inspect for brake pad wear and
side stand. Rear axle nut tightening torque: leaks.
100 N-m (10.0 kgf-m, 72.5 Ib-ft)
often than recommended in the
2. Remove the cotter pin and MAINTENANCE SCHEDULE.
loosen the axle nut 0.
3. Loosen the lock nut @ (right
and left).
7-24
REAR
7-28
NOTE: When you detect drops in
tire pressure, check the tire for reached before the wear bars
nails or other punctures, or a molded into the tire make contact
damaged wheel rim. Tubeless with the road. Failure to follow these instruc-
tires sometimes lose pressure tions about tubeless tires may
gradually when punctured. Whenever you replace a tire, use result in an accident due to tire
a tire of the size and type listed failure. Tubeless tires require
'I -11
SOLO TWO-UP below. If you use a different size different service procedures
RIDING RIDING or type of tire, motorcycle han- than tube tires.
250 kPa
dling may be adversely affected,
250 kPa
FRONT 2.50 kgf/cm2 2.50 kgf/cm2 possibly resulting in loss of motor- 0 Tubeless tires require an air- NOTE: The wheel has arrow
36 psi 36 psi cycle control. tight seal between the tire marks showing the rotating direc-
REAR
250 kPa
2.5;qfxV 1 290 kPa
2.9;Em2 1 bead and wheel rim. Special
tire irons and rim protectors or
a specialized tire mounting
tion. The arrow marks on the tire
and on the wheel should be in the
same direction.
Tire Condition and Type machine must be used for
Tire condition and tire type affect removing and installing tires
motorcycle performance. Cuts or to prevent tire or rim damage
cracks in the tires can lead to tire which could result in an air An improperly repaired,
failure and loss . of motorcycle Always balance the wheel after leak. installed, or balanced tire can
control. Worn tires are susceptible repairing a puncture or replacing Repair puncture in tubeless cause loss of control or
to puncture failures and subse- the tire. Proper wheel balance is tires by removing the tire and shorten tire life.
quent loss of motorcycle control. important to avoid variable wheel- applying an internal patch.
Tire wear also affects the tire pro- to-road contact, and to avoid 0 Do not use an external repair Ask your SUZUKl dealer or
file, changing motorcycle handling uneven tire wear. plug to repair a puncture since qualified mechanic to per-
characteristics. the plug may work loose as a form tire repair, replace-
result of the cornering forces ment, and balancing because
experienced in a motorcycle proper tools and experience
tire. are required.
After repairing a tire, do not Install tires according to the
exceed 80 kmh (50 mph) for rotation direction shown by
the first 24 hours, 130 kmh (80 arrows on the sidewall of
mph) thereafter. 'This is to each tire.
avoid excessive heat build-up
which could result in a tire
Check tire condition each day repair failure and tire deflation.
before you ride. Replace tires if Replace the tire if it is punc-
tires show visual evidence of tured in the sidewall area, or if
damage, such as cracks or cuts, a puncture in the tread area is
or if tread depth is less than 1.6 larger than 6 mm (3116in).
mm (0.06 in) front, 2.0 mm (0.08 These punctures cannot be
in) rear. repaired adequately.
-30
SIDE STANDhGNlTlON FRONT WHEEL REMOVAL 4. Loosen the axle @ tempo-
INTERLOCK SYSTEM 1. Place the motorcycle on the rarily.
If the side standlignition inter- side stand.
NOTE: A special tool is necessary
lock system is not working to loosen the bolt @. The special
properly, it is possible to ride tool is available at Suzuki dealer.
the motorcycle with the side
stand in the down position. 5. Place an accessory service
This may interfere with rider stand or equivalent under the
control during a left turn. swing arm to help stabilize the
rear end.
6. Carefully position a jack under
Check the side standlignition
the engine and raise until the
Check the side standlignition interlock system for proper front wheel is slightly off the
interlock system for proper opera- operation before riding. Check 2. Remove both brake calipers ground.
tion as follows: that the side stand is returned from the front forks by remov-
1. Sit on the motorcycle in the to its full up position before ing two mounting bolts @ on
normal riding position, with the starting off. each caliper. CAUTION
side stand up. Improper jacking may cause
2. Shift into first gear, hold the NOTE: Never squeeze the front
clutch in, and start the engine.
damage to the fairing or oil fil-
brake lever with the caliper ter.
3. While continuing to hold the removed. It is very difficult to force
clutch in, move the side stand the pads back into the caliper
to the down position. assembly and brake fluid leakage Do not apply the jack head to
may result. the fairing lower part or the oil
If the engine stops running when filter when jacking up the
the side stand is moved to the motorcycle.
down position, then the side
standlignition interlock system is
working properly. If the engine
continues to run with the side
stand down and the transmission
in gear, then the side standligni-
tion interlock system is not work-
ing properly. Have your
motorcycle inspected by an
authorized Suzuki dealer or some 3. Loosen the two axle holder
other qualified service mechanic. bolts on the right front fork.
7. Turn the axle counterclock-
NOTE: Never loosen the axle wise and draw it out.
holder bolts on the left front fork.
!
A
REAR WHEEL REMOVAL
1. Place the motorcycle on the
Installing the front wheel in the side stand.
reverse direction can be haz-
ardous. The tire for this motor-
cycle is directional. Therefore,
the motorcycle may have
unusual handling if the wheel
is installed incorrectly.
8. Slide the front wheel forward. 7. Draw out the axle.
9. To reinstall the wheel assem- Install the front wheel in a
bly, reverse the sequence as specified direction, as indi-
described.
10.After installing the wheel,
cated by the arrow on the side- 2. Remove the screws and chain
wall of the tire. case.
A hot muffler can burn you.
apply the brake several times The muffler will be hot enough
to burn you for some time after
stopping the engine.
6. Loosen the lock nut @ (right 8. With the wheel moved for-
restored. Also check that the and left). Turn the chain ward, remove the chain from
wheel rotates freely. Front axle holder bolt tightening adjusting nuts @ clockwise the sprocket.
torque: (right and left).
23 N.m (2.3 kgf-m, 16.5 Ib-ft)
7-34
LIGHT BULB REPLACEMENT Headlight
The wattage rating of each bulb is
I Failure to adjust the drive shown in the following chart.
When replacing a burned out
chain and failure to torque bulb, always use the same watt-
bolts and nuts properly could age rating.
lead to an accident.
SPECIFICATIONS ELECTRICAL
Ignition type ..................................................... Electronic ignition (ECM)
Spark plug .......................................................NGK CR8EK or DENSO U24FJR
DIMENSIONS AND DRY MASS Battery ............................................................ 1 4 3 . 2 k c (12 A h ) / l ~HR
Overall length ................................................ 2085 mm (82.1 in) Generator ........................................................ Three-phase A.C. generator
Overall width ............... . . ................................ 745 mm (29.3 in) Fuse ................................................................ ~ ~ / ~ ~ / ~ ~ / ~ 5 / 1 0 / 1 0 1 1 ~ ~
Overall height .................................................. 1170 mm (46.1 in) Headl~ght...................................................... 1260155W (H4) x 2
Wheelbase ................................................... 1 4 3 mm (56.3 in) Position light .................................................... 1 5 W x 2
Ground clearance ............................................ 150 mm (5.9 in) Turn signal light ............................................... 2 2 1 W
Seat height ...................................................... 800 mm (31.5 in) Brake lightfraillight ........................................... LED
........
Dry mass ..................... ..................... 187 kg (414 Ibs) ... California License plate light ............................................ I 5W
SpeedometerKachometer light ....................... LED
186 kg (412 Ibs)
Fuel indicator light ......................................... LED
ENGINE Turn signal indicator light ................................. LED
Type ............................................................. Fourstroke, liquid-cooled, DOHC, 90" degree V-twin High beam indicator light LED
Neutral indicator light ....................................... LED
Number of cylinders ........................................ 2
Bore ................................................................. 9 8 0 mm (3.858 in) Coolant temperatureloil pressure indicator1
Stroke .............................................................. 66.0 mm (2.598 in) Fuel injection warning light .............................. LED
Displacement ................................................... 996 cm3(60.8 cu. in)
Compression ratio ......................................... 11.6 : 1 CAPACITIES
Fuel system ................................................... Fuel injection Fuel tank ...................... .
........................... 1 . 0 L (4.2 US gal) ... California
Air cleaner ....................................................... Nonwoven fabric element 17.0 L (4.5 US gal)
Starter system ................................................. Electric Engine oil, without filter change ..................... 2700 ml (2.9 US qt)
Lubrication system .......................................... Wet sump with filter change ............................ 2900 ml (3.1 US qtj
Engine coolant ................................................. 2.2 L (2.3 US qt)
DRIVE TRAIN
Clutch .............................................................. Wet multi-plate type
Transmission .......................................... constant mesh
Gearshift pattern ............................................. 1-down, 5-up
Primary reduction ratlo .................................... 1.838 (57131)
Gear ratios, Low ............................................. 2666 (32112)
2nd .............................................. I,933 (29115)
3rd ............................................ I ,500 (27118)
4th ............................................... I,227 (27122)
5th .............................................. I ,086 (25123)
Top ............................................. I,000 (24124)
Final reduction ratio ......................................... 2.352 (40117)
Drive chain ................................................... K5OSMOZ1, 108 links
CHASSIS
Front suspension ............................................. Telescopic, coil spring, oil damped
Rear suspension Link type, coil spring, oil damped
Front fork stroke .............................................. 115 mm (4.5 in)
Rear wheel travel ........................................ 3 0 mm (5.1 in)
Caster ..............................................................24.5O
Trail .................................................................. 98 mm (3.9 in)
Steering angle ................................................. 3 0 (right and left)
Turning radius ..................................................3 2 m (10.5 ft)
Front brake ......................................................Disk brake, twin
Rear brake ...................................................... Disk brake
Front tire size ..................................................1 2 0 ZR17 MIC (58W), tubeless
Rear tire size ................................................. 18055 ZR17 MIC (73W), tubeless
INDEX
.
A F L R
ACCESSORIES AND FRONT WHEEL LEFT HANDLEBAR.............. 3-13 REAR BRAKE PEDAL..........3-18
LOADING ............................... 1-4 REMOVAL ............................7-33 LIGHT BULB REAR WHEEL REMOVAL ...7-35
ACCESSORY USE ................6-2 FUEL ......................................2-2 REPLACEMENT ..................7-37 REPORTING SAFETY
AIR CLEANER .......................7-8 FUEL HOSES .......................7-19 LOCATION OF LABELS ...... 10-5 DEFECTS .............................10-2
FUEL SYSTEM CHECK .........8-2 LOCATION OF PARTS .......... 3-2 RIDING ON HILLS ..................5-5
B FUEL TANK CAP ................. 3-17 LUBRICATION POINTS .........7-6 RIGHT HANDLEBAR ...........3-15
BATTERY...............................7-7 FUEL TANK LIFT ...................7-5
BE EXTRA SAFETY- FUSES.................................. 7-38 M S
CONSCIOUS ON BAD MAINTENANCE SEAT LOCK AND HELMET
WEATHER DAYS...................1-4 G SCHEDULE............................7-2 HOLDERS ............................3-19
BE STREET SMART ..............1-5 GEARSHIFT LEVER ............ 3-18 MODIFICATION ..................... 6-4 SERIAL NUMBER
BRAKES ............................... 7-25 MOST ACCIDENTS CAN BE LOCATION ...........................10-4
BREAK-IN ..............................4-2 I AVOIDED ...............................1-2 SIDE STAND ........................3-20
IDLE SPEED ........................7-18 MOTORCYCLE SlDE STANDIIGNITION
C IF A COLLISION IS CLEANING .............................9-4 INTERLOCK SYSTEM .........7.32
CARRYING A IMMINENT. MOTORCYCLE SAFETY SPARK PLUG .......................7-10
PASSENGER ...................1.5, 5.6 DO SOMETHING ...................1-3 FOUNDATION'S "RIDING TIPS SPECIAL SITUATIONS
CLUTCH ...............................7-20 IF YOU DON'T HAVE A HELMET. AND PRACTICE GUIDE" REQUIRE SPECIAL CARE ....1-3
CONCLUSION ....................... 1-5 BUY A HELMET AND WEAR IT HANDBOOK (FOR OWNERS IN STARTING OFF AND
CORROSION EVERY TIME YOU RIDE .......1-2 USA) ....................................... 1-5 SHIFTING ...............................
5-3
PREVENTION ........................9-3 IGNITION SWITCH ................3-5 STARTING THE ENGINE ......5-2
IGNITION SYSTEM N STEERING DAMPER
D CHECK ...................................8-2 NOTICE .................................. 7-2 MAINTENANCE .....................7-6
DRIVE CHAIN ......................7-22 INSPECTION AFTER STOPPING AND PARKING ...5-5
CLEANING ............................. 9-5 P STORAGE PROCEDURE ...... 9-2
INSPECTION BEFORE PRACTICE AWAY FROM SUSPENSION
E
RIDING ............................ 1.4. 4.3 TRAFFIC ................................ 1-4 ADJUSTMENT .....................3-21
EMISSION CONTROL
WARRANTY ......................... 10-2 INSTRUMENT PANEL ........... 3-7 PROCEDURE FOR
ENGINE COOLANT ............. 7-21 RETURNING TO SERVICE ...9-3
ENGINE COOLANT K
SOLUTION ............................. 2-5 KEY ........................................3-5
ENGINE OIL ................... 2.3, 7.14 KNOW YOLlR LIMITS ............ 1-3
T
TAMPERING WITH NOISE
CONTROL SYSTEM
PROHIBITED .......................10-3
THROTrLE CABLE PLAY ...7-19
TIRES ...................................7-29
TOOLS ................................... 7-5
U
USING THE
TRANSMISSION....................5-4