RENR6219-02

Component Locations November 2011

Part Schematic
Item Description
Number Location
Steering and Brake System
1 TANK AS. 152-3870 B3
43 33
2 TANK GP 153-3602 B3
3 SCREEN AS. 9T-9227 B2,B3
49
4 SCREEN GP 7J-2656 B2,B3
5 SCREEN 178-0182 B2
K
6 TUBE-BAFFLE 1U-1570 B2
J
7 VALVE GP-PILOT 143-2855 B4

(Dimensions: 48 inches x 35 inches)

8 ACCUMULATOR GP 220-1432 F2,F3
12
9 COOLER 164-0058 C2
10 VALVE GP-COOLER BYPASS 6E-1454 C2
11 VALVE GP-BRAKE 133-7102 E2 32
12 FILTER GP 115-2129 C2

RENR6219-02
13 PUMP GP-SUPPLEMENTAL STER 150-7585 C3
8 78
14 VALVE GP-STER
133-8608
D3 8 48
133-8609
15 VALVE GP-SHUTTLE 4T-1860 D4 80
16
17
VALVE GP-RELIEF
VALVE GP-PRESS REDUCING
6E-6188
6E-4286
D4
D4
2
18 VALVE GP-RELIEF 9T-7419 D4 F 79
19 PLUG-ORIFICE 1T-0936 D4 29 The parking brake control valve (48) is located on the right frame rail below the
8. Front brake accumulator
20 VALVE GP-RELIEF 6E-3986 D3 cab. The parking brake control valve directs oil flow to the parking brake. The
21 VALVE GP-DIVERTER 2U-7345 D3
8. Rear brake accumulator
2. Hydraulic tank
32. Pilot relief valve
The ride control solenoid (79) is located in the front frame behind and above the
parking brake pressure switch (49) sends the park brake pressure status to the Power
Train ECM.
988H Wheel Loader Tier 3
22 CYLINDER GP-RIGHT 135-3288 E4 12. Pilot filter
23
24
CYLINDER GP-LEFT
VALVE GP-CHECK
133-8173
149-4617
E4
C4
43. Vacuum breaker relief valve
F. Pilot pressure tap
K. Rear Accumulator Pressure tap
The brake/pilot pump (29) is mounted to the right rear side of the pump drive.
The brake/pilot pump supplies oil flow to the brake hydraulic system and pilot
front axle housing. The ride control solenoid is an ON/OFF solenoid. When the ride
control solenoid is energized the head end of the lift cylinders are connected to
the ride control accumulator to absorb the shock that occurs when roading
Hydraulic System
oil to the steering hydraulic system and the implement hydraulic system. the machine. The ride control solenoid is a part of the ride control valve
25 VALVE GP-NEUTRALIZER 146-7571 C4 J. Front Accumulator Pressure tap
group (78).
26 PUMP GP-STEER 153-9624 C3
33. S.O.S tap BXY1-3999
27 VALVE GP-COMP 176-7520 C3
28 VALVE GP-COMP 176-7521 C3

29 PUMP GP-BRAKE/PILOT 177-8924 B1 11

30 VALVE GP 189-8628 C1 50
31 VALVE GP 186-6218 C2
32 VALVE GP-RELIEF 139-3544 C2

36 Page,
33 VALVE - FLUID SAMPLING 8C-3446 C1
34 VALVE GP-CHECK 3G-8607 B1
35 FILTER 166-4647 B2
36 VALVE GP-SELECTOR 6E-5566 C3 29
37 MOTOR GP-PISTON 213-5268 C2
38 VALVE GP-CHECK 9T-3752 C1 45
228-3636
39 PUMP GP-FAN B1
228-3638
40 VALVE GP-COMP 207-0695 B1

41 VALVE-CHECK 9T-3096 C4
91
42 VALVE-CHECK 104-7108 C4 2
133-1963
43 VALVE GP-BREAKER & RELIEF B2
220-0812 85
44 TANK GP-EXPANSION 220-2948 B2
45 SWITCH AS.-PRESSURE 175-3244 E2 50. Parking brake
The accumulator charging valve (11) is located on the right side of the machine between the hydraulic tank (2)
46 VALVE GP 200-0866 F3 and the rear frame. The brake pressure switch (45) sends a signal to the Caterpillar Monitoring System.
47 CONTROL GP-FOOT BRAKE 169-8258 F3
29. Brake/pilot pump The ride control accumulator (85) is mounted horizontally along the inside of
48 VALVE GP-BRAKE 106-1774 F2
91. Axle cooling pumps the front right side of the frame, to the rear of the front axle housing.
49 SWITCH AS.-PRESSURE 174-4312 F1
50 BRAKE GP-PARK-B 174-1552 F1
51 SENSOR GP-TEMP 131-0427 F4,E4
Implement System HYDRAULIC TANK ASSEMBLY PARKING BRAKE/CONTROL VALVE
212-8712
© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.
52 VALVE-GP-CONTROL 212-8746 D8 BRAKE/PILOT PUMP RIDE CONTROL
212-8721
53 VALVE GP-PRESSURE CONT 6E-4286 D8
54 VALVE GP-SHUTTLE 4T1860 D8
55 VALVE GP-RELIEF 125-9349 D7
56
57
VALVE GP-RELIEF
VALVE GP-RELIEF
117-0161
117-0161
D8
D7
B
58 VALVE GP-RELIEF 117-0160 D7
36 88 87 K J C D
59 VALVE GP-RELIEF
117-0159
C6
29 82 71 89 73 74 75 E FLUID POWER SYMBOLS
143-8912
60 ACTUATOR GP 217-6719 C7 37 38 9 30 40 39 I 10 35 76 12 69 81 70 26 G H 14 41 44 86 24 49 33 7 43 48 90 46 L M 47 67 22 23 52 72 66 68 83 84 BASIC COMPONENT SYMBOLS
61 VALVE-FLOAT 100-6731 C8
62 VALVE 6E-1291 C8 MAIN AUX

63 ACTUATOR GP 217-6720 D7 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
64 VALVE 102-4156 C6,C7
65 VALVE GP-RELIEF 172-5481 D7 46 M COMPENSATED)

CYL GP-LIFT 173-8613

E8 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
66 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
CYL GP-LIFT (LOGGER) 168-6943
COMPENSATED)
CYL GP-TILT 231-1955
67 VALVE ENVELOPES VALVES VALVE PORTS
CYL GP-TILT (LOGGER) 191-3468 E7
CYL GP-TILT(HIGH LIFT) 152-1644
L
CYL GP-LIFT 173-8612
68 E6
CYL GP LIFT(LOGGER) 168-6942 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

69 PUMP GP-IMPLEMENT 216-8978 B7 CONTROL VALVES CHECK VALVES

70 IMPELLER 146-8990 B7 AB A B
71 COIL AS. 148-2350 B7
P T P T
72 VALVE GP-CHECK 9T-3096 D8 BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
73 VALVE GP-CHECK 104-7108 B8
FLUID STORAGE RESERVOIRS
74 VALVE GP-SOLENOID 151-7455 B8 The service brake valve (46) is located below the right brake pedal. The left and
75 VALVE GP-SOLENOID 149-2610 B8 right brake pedals are mechanically connected, allowing the service brake valve to
be actuated by either brake pedal. Also, front service brake oil pressure can be
76 FILTER 166-4647 B6 checked at the front service brake pressure tap (L) and rear service brake oil
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
77 VALVE GP-BALL 112-1817 B8 pressure can be checked at the rear service brake pressure tap (M).
MEASUREMENT ROTATING SHAFTS
78 VALVE GP 9T-9552 C6
79 VALVE GP-SOLENOID 152-8340 C6
80 ORIFICE 8J-6815 C6
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
81 ADAPTER 204-7143 B7
82 SENSOR GP 143-9176 B7 COMBINATION CONTROLS
83 VALVE GP-SHUTTLE 141-1481 B5
84 VALVE GP-CHECK 207-1810 B5
85 ACCUMULATOR 219-7983 D5
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Axle Cooling System OR MANUAL & PILOT PILOT OR MANUAL
86 MOTOR GP - FAN 178-1602 F8
MANUAL CONTROL SYMBOLS
87 CORE AS. 173-6753 F7
Service
88 VALVE-CHECK 9T-5134 F8
89 VALVE GP - SOLENOID 149-2610 F8
Brake
90a FILTER GP-SCREEN (FRONT AXLE) 230-3633 F7 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

90b FILTER GP-SCREEN (REAR AXLE) 230-3633 F7 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
91 PUMP GP 229-0659 F6
92 PUMP GP 260-3160 F8

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Tap Locations HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

A hydraulically engaged, multiple disc service brake is located between the
Pressure, Sampling, and Sensor planetaries and the differential at each axle. Each brake contains a piston, discs FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
and plates. When either brake pedal is depressed, pressure oil moves the piston which DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
Tap Schematic
Number
Description
Location 91 92 34 A 1 45 11 2 3 4 51 F 31 8 13 77 50 25 42 85 78 compresses the discs against the plates. The heat from brake friction is removed
by the oil in the differential housing.
UNIDIRECTIONAL UNIDIRECTIONAL
A MAIN SYS RLF
B LIFT ROD END LINE RELIEF
B8
D8
5 6 FLOW IN ONE PARALLEL CROSS FLOW IN
C LIFT HEAD END LINE RELIEF D8 BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER

D AUX LINE RELIEF D7 SERVICE BRAKE/VALVE DIRECTION

E AUX LINE RELIEF D7

F
G
H
PILOT SUPPLY
STEER PUMP CUTOFF
BRAKE CHARGE
C2
C3
B1
COMPONENT AND TAP LOCATIONS
I FAN DRIVE SIGNAL B1
J FRONT BRAKE ACCUMULATOR F2
K REAR BRAKE ACCUMULATOR F2
L FRONT BRAKE SUPPLY F4
M REAR BRAKE SUPPLY F4

17 18 ELECTRICAL SYMBOLS TABLE

26 HYDRAULIC SYMBOLS (ELECTRICAL)
G
15 90a
19 G
16 20
88 M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
29 25 25 (FLUID) (GAS / AIR)

27
21
59 28 86
90b PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
36 24 (ADJUSTABLE) SWITCH
69
60
The left and right neutralizer valves (25) are mounted at the articulation joint on top of the rear frame. The
In this view, the access panel behind the cab is open, which provides access to the The steering control valve is located below the cab on the left frame rail. The control valve directs steering system This view shows the axle cooling system components located on the inboard side of quad check valve (24) is located on the rear frame to the rear of the neutralizer valves. ELECTRICAL SYMBOLS (ELECTRICAL)
64 hydraulic pumps.
26. Steering pump
oil to the steering cylinders and sends signal oil through the ball resolver. Control valve components shown above the axle oil cooling assembly. The axle cooling fan motor (86) turns the fan to
are: draw air through the axle oil coolers. The rear pump (not shown) supplies oil flow
28. Pump compensator valve 15. Ball resolver to turn the axle cooling fan motor. A relief valve (88) limits the oil pressure in
29. Brake/pilot pump 16. Back-up relief valve the rear axle cooling hydraulic system. The front axle oil filter (90a) and
69. Implement pump 17. Pressure reducing valve the rear axle oil filter (90b) are also shown in this view.
65 G. Steering system pressure tap 18. Crossover relief valve NEUTRALIZER/QUAD CHECK VALVES T
20. Secondary relief valve
21. Diverter valve
57 36. Selector and pressure control valve
PRESSURE TEMPERATURE LEVEL FLOW
SWITCH SWITCH SWITCH SWITCH

56 63 WIRE NUMBER IDENTIFICATION CODES

12
61 76 Warning 87 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
CURRENT STANDARD CURRENT STANDARD
Switch
HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
WIRE

62 55 58 CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
53
54
CIRCUIT NUMBER WIRE WIRE GAUGE
IDENTIFICATION COLOR 325-PK
36
35 PREVIOUS STANDARD

CONTROL VALVE GP WIRE WIRE COLOR

13
The axle oil cooler assembly (87) is shown off the machine. The oil cooler assembly 325-PK-14 B A
is located on the left side of the machine above the fuel tank. The axle oil cooler
assembly is comprised of two sections with the front axle oil cooler in the lower The secondary steering pump (13) is splined to the front of the transmission output transfer gear near the
35. Steering pump case drain filter. The steering pump pressure warning switch is located on the selector and pressure control valve (36) on top of section, and the rear axle oil cooler in the upper section. The cooler assembly articulation joint. The pump is ground driven and turns when the machine is moving. If the primary steering
76. Implement pump case drain filter. CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
the fuel tank on the left side of the machine if the machine is equipped with secondary steering. removes the heat from the brake and differential oil and returns the oil to the axle pump fails or the engine stops while the machine is moving, the secondary steering pump supplies oil to the
12. Fan pump case drain filter. IDENTIFICATION
manifold. The cooler oil flows from the manifold and enters the axle at each brake steering system.
chamber and at the differential case.

HYDRAULIC PUMPS STEERING CONTROL VALVE SECONDARY STEERING PUMP

AXLE COOLING ASSEMBLY
 8 7 6 5 4 3 2 1

VALVE
CHECK
9T-5134 FILTER GP
SCREEN (FRONT AXLE)
VALVE GP 230-3633 FRONT AXLE
SOLENOID MOTOR GP
149-2610 FRONT AXLE
FAN CORE AS
178-1602 173-6753 PUMP GP BRAKE GP
(Dimensions: 48 inches x 35 inches)

229-0659 CONTROL GP PARK B

FOOT BRAKE ACCUMULATOR GP 174-1552 F
F 169-8258 220-1432
RENR6219-02

VALVE GP
SENSOR GP BRAKE
M TEMPERATURE
VALVE GP
106-1774
PUMP GP 131-0427 REAR BRAKE SUPPLY 200-0866
K SWITCH AS
PRESSURE
260-3160 L 174-4312
FILTER GP FRONT BRAKE SUPPLY J
SCREEN (REAR AXLE)
230-3633

REAR AXLE SENSOR GP

TEMPERATURE SWITCH AS
131-0427 WARNING SWITCH
PRESSURE
988H AXLE COOLING SYSTEM 175-3244
36 Page,

VALVE GP
BRAKE
133-7102
E
E
CYLINDER GP LIFT TILT LIFT CYLINDER GP
REAR AXLE

LIFT : 173-8613 CYLINDER CYLINDER CYLINDER LIFT : 173-8612

LIFT (LOGGER) : 168-6943 LIFT (LOGGER) : 168-6942
CYLINDER GP
TILT : 231-1955
TILT (LOGGER) : 191-3468
TILT (HIGH LIFT) : 152-1644 CYLINDER GP STEERING CYLINDER GP
LEFT CYLINDERS RIGHT
133-8173 135-3288

VALVE GP
PRESSURE CONT
6E-4286
VALVE GP
CONTROL C B VALVE GP
STER
212-8712 VALVE GP
VALVE GP
VALVE GP D E 133-8608
212-8746 SHUTTLE RELIEF VALVE GP VALVE GP VALVE GP VALVE GP
212-8721 RELIEF 117-0160 133-8609
4T-1860 RELIEF RELIEF SHUTTLE DIVERTER
117-0161
172-5481 9T-7419 4T-1860 2U-7345
VALVE GP
RELIEF
125-9349

D VALVE GP D
VALVE GP VALVE GP
RELIEF
RELIEF ACCUMULATOR RELIEF
6E-3986
117-0161 219-7983 6E-6188

ACTUATOR GP LOWER RACK

217-6720 ACTUATOR GP
217-6720 PLUG
ORIFICE VALVE GP
1T-0936 PRESS REDUCING
6E-4286 PUMP GP
VALVE GP
SUPPLEMENTAL STER
VALVE 9T-9552 RIDE 150-7585 VALVE GP
102-4156 VALVE GP
VALVE GP CONTROL 186-6218 RELIEF
CHECK VALVE GP 139-3544
9T-3096 VALVE SELECTOR
CHECK 6E-5566
VALVE
FLOAT
9T-3096 F
100-6731 ORIFICE
ACTUATOR GP VALVE GP 8J-6815 WARNING
SWITCH
VALVE 217-6720 RELIEF VALVE GP
102-4156 VALVE 117-0159 CHECK
102-4156 143-8912 COOLER
149-4617
VALVE GP 164-0058 MOTOR GP
VALVE PISTON
COOLER BYPASS
CHECK VALVE GP 213-5268
6E-1454
104-7108 COMP FILTER GP
VALVE GP VALVE GP
VALVE RIGHT LEFT
176-7521 115-2129
SOLENOID CHECK
6E-1291 152-8340 NEUTRALIZER NEUTRALIZER C
C 9T-3752
RAISE PUMP
DUMP VALVE GP CASE
ACTUATOR GP COMP FILL
217-6719 176-7520
PORT FLUID
VALVE GP
SAMPLING
FLUID SAMPLING
ACTUATOR GP
PORT 8C-3446
217-6719 G
PUMP
VALVE GP CASE
PILOT AIR
143-2855 PUMP GP BLEED VALVE GP
STEER 189-8628
STEER FILTER FAN SPEED
VALVE GP 153-9624
NEUTRALIZER 166-4647
146-7571

HYDRAULIC
ON/OFF I
VALVE GP VALVE GP
VALVE GP
BALL BREAKER AND RELIEF
SOLENOID
112-1817 133-1963
149-2610 VALVE GP VALVE GP 220-0812
A SENSOR GP
COIL AS CHECK SHUTTLE
143-9176
148-2350 207-1810 141-1481 H
VALVE GP
SOLENOID
151-7455 PUMP CASE TANK GP B
B
ADAPTER FILL PORT 153-3602 VALVE GP
TANK GP COMP
204-7143 VALVE GP
PUMP CASE IMPL PILOT SUPPLY SCREEN AS EXPANSION 207-0695
CHECK
VALVE GP
AIR BLEED 9T-9227 220-2948 3G-8607
CHECK TANK AS PUMP GP
104-7108 IMPL RETURN 152-3870 SCREEN AS FAN
SCREEN GP 9T-9227 TUBE
PUMP CASE DRAIN 7J-2656 BAFFLE
228-3636
SCREEN 228-3638 PUMP GP
1U-1570
FILTER BRAKE VALVE RETURN 178-0182 BRAKE / PILOT
IMPELLER 166-4647 SCREEN GP 177-8924
PUMP GP
146-8990 7J-2656
IMPLEMENT AIR BLEED
216-8978

IMPL PUMP INLET

IMPLEMENT SYSTEM STEERING AND BRAKE SYSTEM

LINE PATTERNS
LINES GROUP COLOR DESCRIPTIONS
Pressure Line
MAIN PUMP OUTPUT
COOLING FAN CIRCUIT Pilot / Load Sensing Pressure
PILOT/BRAKE PUMP OUTPUT
SUPPLY LINE Drain / Return Lines
A DRAIN / RETURN LINE
A
STEERING CIRCUIT Component Group
AXLE COOLING CIRCUIT Attachment
AXLE COOLING PUMP
BRAKE CIRCUIT Air Line
LIFT CIRCUIT
IMPLEMENT VALVE LOCK CONTROL CIRCUIT CALLOUTS
THIS SCHEMATIC IS FOR THE 988H WHEEL LOADER TIER 3 HYDRAULIC SYSTEM
TILT CIRCUIT YY Taps (Pressure, Sampling,Sensor) by letter
AUXILLARY CIRCUIT MEDIA NUMBER: RENR6219-02
SUPPLEMENTAL STEERING 52 Components by number SCHEMATIC PART NUMBER: 225-5542, CHANGE: 04, VERSION: -
SCHEMATIC PART NUMBER: 260-0866, CHANGE: 00, VERSION: -
SCHEMATIC PART NUMBER: 259-3116, CHANGE: 04, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1