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1 GUARANTEES...............................................................................................................2
1.1 Product specifications : ...............................................................................................3
1.2 Performance Guarantee :.............................................................................................3
1.3 Catalyst Guarantee :....................................................................................................3
1.4 Utilities Consumptions guarantees: .............................................................................3
2 TEST PROCEDURE. ......................................................................................................3
2.1 Preparation of the PERFORMANCE TEST. ...............................................................5
2.2 Performance Test ........................................................................................................5
2.3 Results of PERFORMANCE TEST ............................................................................5
3 ANALYSIS .....................................................................................................................6
3.1 Samples ......................................................................................................................6
3.2 Analysis program........................................................................................................7
3.3 Analysis accuracy .......................................................................................................7
4 FLOW MEASUREMENTS / MATERIAL BALANCE ...................................................7
4.1 Flow measurement correction .....................................................................................7
4.2 Mass Balance..............................................................................................................7
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Warning: This procedure is written before the first start-up of the UNIT. AXENS
reserves the right to modify or to adapt this procedure after the start-up of the UNIT in
order to incorporate the experience learned during the start-up.
1 GUARANTEES
This document has been prepared in accordance with the requirements expressed in
the Technology Transfer Contract N°0002.
The target of the Performances Test is to determine if the Unit meets the guarantees
defined in the TTC mentioned above. The duration of the test is 72 consecutive hours
unless mutual agreement is reached in case of interruption of the test. The list of the
guarantees is summarized below.
The make-up gas specifications are summarized in the Technology Transfer Contract
N°002, ADDENDUM 1, Appendix 8, § I-2, page 11/16.
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The checking of the catalyst guarantee are not in the scope of this document.
2 TEST PROCEDURE.
As soon as the Unit is in stable operation and had run at least one week to allow the
catalysts to be stabilized, it is possible to prepare the PERFORMANCE TEST.
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Note: before starting Performances test, all on-line analyzers must be correctly
calibrated.
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The other restriction mentioned in the Operating manual $ 6.7, page 122, should also
be respected.
Be sure that no other product can be fed into the LCO storage tank.
The capacity of the UNIT is adjusted to 170 m3/h in Bach Ho case and 169 m3/h in
Mixed Crudes case (103% of the design capacity) and the UNIT operating conditions
are adjusted in accordance with the mode of operation chosen by the LICENSEE for
the test: Bach Ho or mixed crudes mode.
During two days AXENS adjusts the UNIT. Laboratory facilities should be available
during this time.
Material balances and product analysis are performed according to the method for
material balance calculations and to the program of analysis developed below.
It is then possible to check the UNIT performances and to adjust the operating
conditions to meet the guarantees. It is also possible to check the refinery laboratory
possibilities and to adapt the analysis program.
The PERFORMANCE TEST can be started only when the UNIT is in stable
conditions and when both parties agree to start it.
Once it is confirmed that the UNIT is able to meet the guarantees the
PERFORMANCE TEST can be considered.
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When all data are taken and when all the analysis results are available it is possible
to calculate the material balances (See method of calculation §4) and the average
product properties.
The unit capacity and products yields will be the averages of the material balances.
The product properties will be the averages of the results of the analysis.
A report will be issued by AXENS mentioning the comparison between the results of
the PERFORMANCE TEST and the guarantees and containing:
• Analysis reports
• Data sheets
• Material balance calculations
• Utilities balance
• Conclusions
3 ANALYSIS
3.1 Samples
Two samples will be taken at each time except for gas samples where only one
sample will be taken. One sample will be used in sufficient quantity to perform all the
analysis, the other one will be kept in a cool storage place and protected from sun
light. This second sample will be used in case it is necessary to perform a second
analysis. They can be discarded once the PERFORMANCE TEST report has been
accepted.
An additional sample of one litter will be taken for the following products in order to
constitute a composite sample by mixing, at the end of the PERFORMANCE TEST.
This composite sample can be used later in case of any problems concerning feeds
or product qualities.
• Fresh feed
• Product
Note: the water content of the Product cannot be checked again in the composite
sample.
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Operating data shall be recorded on an hourly average basis starting 24 hours before
the test begins (stable operation established).
The record will be obtained from the historical data logger and presented in the form
of an electronic file in EXCEL format.
The Plant Performance Test Run Data will be obtained/calculated using the data from
the Data Logs.
Note: Make sure that no foreign products can be added or withdrawn from the
storage tanks.
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It is checked that the weight of products entering the unit is equal to the weight of
product leaving the unit. The percentage of the ratio of the 2 quantities is called the
accuracy of the material balance.
Products in:
• SM to Stripper: FIC-022
Products out:
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ANNEX 1
Analysis Program
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* See analysis method description in unit 024 Axens Operating Instructions page 268
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