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JOURNAL OF RARE EARTHS, Vol. 35, No. 1, Jan. 2017, P.

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Preparation of nanoscaled yttrium oxide by citrate precipitation method


CHEN Jinqing (陈金清)1, HUANG Bin (黄 彬)1,2, HUANG Chao (黄 超)1,2, SUN Xiaoqi (孙晓琦)2,*
(1. School of Metallurgy and Chemical Engineering, Jiangxi University of Science & Technology, Ganzhou 341000, China; 2. Xiamen Institute of Rare Earth
Materials, Haixi Institute, Chinese Academy of Sciences, Xiamen 361021, China)

Received 28 April 2016; revised 31 May 2016

Abstract: The nano-Y2O3 was prepared from YCl3 by the citrate precipitation method. The precursor powders were prepared by 0.1
mol/L YCl3 solution and 0.1 mol/L hydrochloric acid in the presence of 1% surfactant PEG2000, which was dried via an ethanol
azeotropic distillation method. The effects of reaction temperature, precursor concentration, hydrochloric acid concentration, surfac-
tant, and calcination temperature on the mean sizes of nano-Y2O3 were studied. It was found that the highest yield of precursor was
about 70% at the pH value of 5.0, and the yield decreased rapidly at the pH value below 4 or over 6. The reaction temperature re-
vealed no effect on the size of precursor. The optimized precursor concentration and hydrochloric acid concentration were both 0.1
mol/L. Several typical analytic techniques such as particle size analyzer, X-ray diffraction (XRD), thermogravimetric and differential
thermal analyses (TG-DTA) and scanning electron microscopy (SEM) were used to determine the characteristics of the prepared nano
powders. Homogeneous torispherical nano-Y2O3 with the smallest size (20 nm) could be obtained by calcining the precursor powders
at 800 ºC for an hour.
Keywords: nano; Y2O3; citrate precipitation; rare earths

With the booming development of nanotechnology, are essential for the high-tech materials.
the nano powders with regular morphology and narrow As mentioned previously, the preparation of nano
size distribution have been widely studied[1]. The nano- Y2O3 can be summarized to be solid phase method[17,18],
sized oxide particles possessed unique physicochemical liquid phase method (including precipitation method[19–25],
properties over common materials, such as optical, cata- sol-gel method[26–29], microemulsion method[30–32], hydro-
lytic and structural properties[2]. Considerable investiga- thermal method[33–35]) and gas phase method[36]. Because
tions on the preparation methods of nano-sized oxide of low reaction temperature, simple equipment and low
particles have been conducted[3]. It is worthwhile to mention energy consumption, the liquid phase precipitation
that rare earth oxides have been used in many advanced method is the most commonly used technology for the
technologies, such as magnets, lightings, sensors, lasers, preparation of nano-scale particles on the industrial scale.
electronics, batteries, catalysts, alloys and communica- The common precipitants in liquid phase precipitation
tions[4]. As a result, the development of rare earth (RE) method are oxalic acid, carbonic acid, sodium hydroxide,
oxides with nano-sizes, larger specific surface areas and and citrate. The oxalic acid is one of the most commonly
higher chemical activities comes to be very important[5,6]. used precipitants in industrial production, but it is still
Among the rare earth (RE) oxides, yttrium oxide expensive for industrial production. In addition, rare-
(Y2O3) possesses excellent heat resistance, corrosion re- earth carbonate and rare-earth hydroxide precipitates are
sistance, high temperature and photochemical stability[7]. amorphous, the resulting Y2O3 particles are prepared with
Its melting point is higher than 2400 ºC and dielectric lower yields and broader size distributions. To develop
constant is from 12 to 20[8,9]. As a result, Y2O3 is widely sustainable and efficient strategy for industrial applica-
used in ceramics, optical and laser materials. For exam- tion, ammonium citrate was used as precipitant for the
ple, it was used as additive in many high performance preparation of nano-scale Y2O3 in this article. In a very
ceramics to improve their hardness[10], wear[11,12], corro- recent report, the precipitates revealed crucial influence
sion resistance[13], and light transmission[14,15]. As laser on the size and morphology of the prepared nano pow-
host material, the neodymium-doped yttrium aluminum ders[37]. To obtain nano-Y2O3 powders with favorable
garnet laser was widely used in medical equipment[16]. size and morphology, the effects of reaction temperature,
Besides high purity, uniformity and dispersion of Y2O3 precursor concentration, hydrochloric acid concentration,

Foundation item: Project supported by “Hundreds Talents Program” from Chinese Academy of Sciences, National Natural Science Foundation of China
(21571179), Science and Technology Major Project of the Fujian Province, China (2015HZ0101), Xiamen Universities, Research Insti-
tutions Jointing Enterprise Projects (3502Z20152009), Research Institutions Jointing Enterprise Projects (3502Z20152009)
* Corresponding author: SUN Xiaoqi (E-mail: xqsun@fjirsm.ac.cn; Tel.: +86-592-6376370)
DOI: 10.1016/S1002-0721(16)60164-3
80 JOURNAL OF RARE EARTHS, Vol. 35, No. 1, Jan. 2017

surfactant, and calcination temperature on the mean size the dried precursor. Crystalline phase present was identi-
of nano-Y2O3 were discussed in this article. It is the first fied by Rigaku Miniflex 600 XRD system, which gener-
attempt to dry precipitate via an ethanol azeotropic dis- ated monochromated Cu Kα radiation with continuous
tillation method under reduced pressure of 0.01 MPa, scanning mode at a rate of 8 (°)/min ranging from 5° to
which contributes to the sample dried quickly without 85°, and operating conditions of 40 kV and 15 mA were
agglomeration. used to obtain XRD patterns.

1 Experimental 2 Results and discussion


1.1 Reagents and materials 2.1 Effects of pH and molar ratio on precipitation rate
The Y2O3 (99.999%) was provided by Fujian Chang- Citric acid (H3Cit) is hydroxyl tribasic acid, which has
ting Golden Dragon Rare Earth Co., Ltd., China. Am- multi-level complexing abilities with RE at different pH
monium citrate (purity>98.5%) and PEG2000 were ob- values and molar ratios. In the acidic solution, the anion
tained from Sinopharm Chemical Reagent Co., Ltd. All complex was formed by RE ions (H2Cit)– and (HCit)3–.
the chemicals used in this study were of analytical grade When the pH values arrived at 6–8, the precipitation
without further purification. (RECit) of neutral complex salt was produced. In the pre-
cipitation (RECit), the molar amount of RE was equal to
1.2 Preparation of nano-Y2O3 that of citric acid. When the molar amount of citric acid
(1) The YCl3 solution was prepared by dissolving the was higher than RE, [RE2(Cit)3]3– and [RE(Cit)2]3– ani-
Y2O3 in muriatic acid (1:1). The pH value of solution ons came to be formed. Moreover, hydroxyl of RE citrate
was kept to be 4–5. Y3+ concentration in the solution was was neutralized to form [Y(Cit)’]– in alkaline solu-
determined by EDTA compleximetry. tion[38,39]. Fig. 1 shows the precipitation rates of precursor
(2) The YCl3 solution was dropped to a stirred ammo- [(RECit)·nH2O] at different pH values when the molar
nium citrate solution, and then ammonia was used to in- ratio (RE3+/Cit3–) is 0.9 or 1. The highest yield is about
crease the pH until the precipitate disappeared. Subse- 70% at the pH value of 5.0, the yield decreases rapidly at
quently, the hydrochloric acid was dropwisely added the pH value below 4 or over 6. The different molar ra-
with stirring till the generation of precipitation. By ad- tios reveal little effect on the precipitation rates.
justing the pH value, the highest rate of precipitation was
obtained. Then the precipitate was filtered and washed 2.2 Effect of temperature
with deionized water for removing chloride. As can be seen in Fig. 2, the effect of reaction tem-
(3) The precipitate was dispersed in the ethanol by ul- perature on the mean size (D50) of precursor was studied.
trasonic and azeotropic distillation under reduced pres- It is found that the size of precursor changes slightly with
sure at 40 ºC to obtain precursor without adsorbed water, the temperature increased from 25 to 90 ºC. The com-
which was subsequently heated at various temperatures parison indicates that the mean size of precursor is not
to get the Y2O3 powder. related to the preparation temperature. Accordingly, the
precursor powders were prepared at room temperature in
1.3 Characterizations this study.
The particle size of Y2O3 dispersed in ethanol was
measured by dynamic light scattering (Nanobrook Omni, 2.3 Effect of precursor and hydrochloric acid
Brookhaven). The morphologies of nano-Y2O3 were ob- According to LaMer model for the crystal nucleation
served by scanning electron microscopy (SEM, Hitachi
su8010). Simultaneous thermogravimetric and differen-
tial thermal analyses (Mettler Toledo, TGA/DSC1) with
a heating rate of 10 ºC/min in a static air atmosphere
were used to study thermal decomposition behavior of

Fig. 1 Effect of pH values and molar ratios of citric acid with


Scheme 1 Preparation process of nano-Y2O3 powder RE on the precipitation rate
CHEN Jinqing et al., Preparation of nanoscaled yttrium oxide by citrate precipitation method 81

hydrochloric acid.

2.4 Effect of calcination temperature


Fig. 4 shows the typical TG and DTA curves of dried
precursors. There are endothermic peak at 116 ºC and
exothermic peak at 400 ºC within the DTA curve. The
strong endothermic peak at 116 ºC can be attributed to
the loss of crystal water and residual ethanol. The exo-
thermic peak at 400 ºC is due to the combustion reaction
of organic groups and formed oxide. Subsequently, there
is no exothermic peak below 100 ºC, indicating that no
absorbed water remains in the precursor. The ethanol
Fig. 2 Particle sizes obtained at different temperatures azeotropic distillation method can remove the absorbed
water effectively at low temperature.
process[40,41], nanocrystal formation comprises the fol- It can be seen from TG curve that the powders of pre-
lowing three steps: (1) the atoms start to aggregate into cursors reveal two times of obvious weightlessness in the
nuclei via self-nucleation with the increase of reactant whole roasting process. The total weight loss of the pre-
concentration; (2) the reactant aggregates on the pre-ex- cursor is around 60%. The weight loss above 100 ºC can
isting nuclei or seed, leading to gradual decrease of reac- be mainly attributed to the removal of crystal water and
tant concentration; (3) the nuclei continue to grow into residual ethanol, which can be observed by the existence
nanocrystals. To obtain a high yield of shape-monodis- of endothermic peak centered at 116 ºC in the DTA
perse nanocrystals, nucleation must occur rapidly and in- curve. The weight loss in the temperature range of
stantaneously, and then the concentration of reactants 350–650 ºC is due to the burnout of the organic group of
must be kept below the critical level without nucleation yttrium citrate. Moreover, there is no obvious weight loss
happens. At the same time, the nanocrystals grow slowly calcined upon 700 ºC. To achieve a complete calcination,
to uniform monodisperse nano-particles. As can be seen the results from TG-DTA analysis reveal that the calci-
in Fig. 3, the concentration effects of precursor and hy- nation temperature needs to be above 700 ºC.
drochloric acid on the mean size of precursor were stud- The mean sizes of Y2O3 calcined from 700 to 1000 ºC
ied. It is obvious that the higher concentrations of pre- for an hour are revealed in Fig. 5(a). In this study, both
cursor solution and hydrochloric acid result in pro- the precursor solution and hydrochloric acid concentra-
nounced increases of the mean sizes. tions were 0.1 mol/L. As revealed in Fig. 5(a), the nano-
When the concentration of precursor solution was in- Y2O3 with the smallest size can be obtained at 800 ºC.
creased from 0.05 to 0.4 mol/L, the sizes of Y2O3 in- Fig. 5(b) shows the XRD pattern of Y2O3 calcined at dif-
creased from 322 to 1130 nm. Similar increasing trend of ferent temperatures. With the increase of calcination
Y2O3 size from 538 to 1624 nm could also be observed temperature, the intensities of characteristic peaks were
by increasing the concentration of hydrochloric acid. It is increased and peak widths at half height were narrowed.
worthwhile to mention that there existed serious ag- The temperature effects reveal that higher calcination
glomeration phenomena among the prepared Y2O3 pow- temperature contributes to the crystals growth. The
ders when the sizes of precursors were below 400 nm. powder calcined at 700 ºC was incompletely crystallized,
Based on the above mentioned studies, the optimized con- and the completely crystallized form can be obtained at
ditions were 0.1 mol/L precursor solution and 0.1 mol/L 800 ºC. As revealed in Fig. 5(b), the nano-Y2O3 is apt to
form hard agglomeration when the temperature arrives

Fig. 3 Concentration effect of precursor and hydrochloric acid Fig. 4 TG-DTA plots of precursor powder
82 JOURNAL OF RARE EARTHS, Vol. 35, No. 1, Jan. 2017

The effect of surfactant contributes to the reduced ag-


glomeration of precipitate and collapse of the network
during calcination procedures, which would help reduce
the size of final product[43]. As can be seen in Table 1, the
182 nm (D50) nano-Y2O3 powders can be obtained by
adding 1 wt.% PEG2000 into the precursor solution.

2.6 Particle sizer and SEM analysis of nano-Y2O3


To characterize the prepared nano-Y2O3 powders, size
distribution of the nano-Y2O3 powders are given in Fig.
6(a) and their SEM pictures are revealed in Fig. 6(b) on
the scales of 200 and 60 nm. In this study, the precursor
precipitates were prepared by 0.1 mol/L solution and hy-
drochloric acid in presence of 1 wt.% PEG2000. Then
the precursor precipitate was calcined at 800 ºC for an
hour. As shown is Fig. 6(a), the size distribution of
nano-Y2O3 powders is monodisperse and very narrow.
The product powder has a mean size of 180 nm. As for
the morphologies of nano-Y2O3 powders, SEM pictures
shown in Fig. 6(b) reveal that the product is torispherical
particle and has a good size distribution around 20 nm.
Nanoparticles are the particles between 1 and 100 nano-
meters in size, the sizes of ultrafine particles are the same
Fig. 5 Mean size (a) and XRD pattern (b) of Y2O3 calcined at as those of nanoparticles. Fine particles are sized be-
different temperatures tween 100 and 2500 nanometers, and coarse particles
cover a range between 2500 and 10000 nanometers[44,45].
above 800 ºC. The agglomeration tendency results in the In this study, the final products are nano-Y2O3 powders
change of nano-particle morphology.
of 20 nm with torispherical morphologies, which can be
Furthermore, the obtained intensities and positions of
called nanoparticles or ultrafine particles. Their sizes are
XRD diffraction peaks were compared with those of
smaller than the latest report on nano-Y2O3 powders[37].
JCPDS card. It is found that the Y2O3 product was cubic
crystal structure, which was consistent with the Y2O3
standard diffraction data (JCPDS card No.: 65-3178).
Calculated from the full width at half maximum (FWHM)
using Scherrer’s equation[42], the crystallite sizes of Y2O3
calcined at 800 ºC were found to be around 15 nm.

2.5 Effect of surfactant on nano-Y2O3


Table 1 lists the effect of surfactant on size distribution
of nano-Y2O3. The Y2O3 powers were calcined at 800 ºC,
which were prepared by the same precursor solution and
hydrochloric acid but different surfactants. The com-
parison in Table 1 indicates that the surfactants can de-
crease the surface tension of water contained in the pores.

Table 1 Effect of surfactant on size distribution of nano-Y2O3


No. Surfactant/wt.% D10/nm D50/nm D90/nm
1 – 170.10 293.30 505.83
2 3% Ethanol 173.38 260.94 392.72
3 5% Ethanol 147.28 230.79 361.65
4 10% Ethanol 147.54 227.00 349.27
5 1% PEG2000 118.65 182.87 281.85
6 3% PEG2000 184.51 277.90 418.55
7 5% PEG2000 193.37 321.39 534.17
Fig. 6 Size distribution (a) and SEM photos (b) of Y2O3 product
CHEN Jinqing et al., Preparation of nanoscaled yttrium oxide by citrate precipitation method 83

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