Beruflich Dokumente
Kultur Dokumente
MPS : 001/FS/MPS/EXC/IV/2018
Revision :0
JIS G3101 58015 - 79771 400 - 550 29733 - 35534 205 – 245 25 - 30
SS400
UNCOILING
1. After the coil is inspected, the coil is put into the uncoiler
2. Unwind the coil, the edge of the skelp should run in the grooves of the strip guide rolls all the way to the
pivot line.
3. Drive the strip Straightener Rolls and Leveling the strip.
SKELP ENDS WELDING ( BUTT JOINT )
Procedure :
1. The out going coil is beveled with Gas Flame Cutting
2. The incoming coil after being flattened, it then cut and beveled with oxy – acctylene cutter
3. Line up the edges on these coils
4. Set the Gap between the coil
5. Tack weld a tab plate on both side of the Strip
6. Set current, voltage and speed
7. Start submerged are welding along the joint ( flux and wire is the same as for the spiral pipe )
8. Run another pass if it is required
9. Take off the tabs and make a good finishing by grinding
Sketch : AWS D1.1
GROOVE
( B-L1a-S)
cx
Sketch :
Note :
R = 0 to 1 mm
β = 20˚ to 60˚
2. Driving the Strip by Main Drive to the Forming Roll to formed pipe by bending it through three sets of
forming rollers at certain Helix Angle.
3. After forming the pipe, check the outside diameter.
INSIDE & OUTSIDE WELDING
1. After the has been formed, the pipe will be welded from inside and followed by the outside
Submerged Are Welding.
2. Set current, voltage, nozzle angle, wire position, flux feeding and welding speed to achieve a good
quality welding (See Table 2).
Table
Inside & Outside Welding Parameter
Visual inspector should inspect circumference, weld seam and pipe body visual while pipe is rotating.
Visual and Dimensional Inspection is conducted to detect following :
1. Visual : Surface detect in weld & pipe body
2. Dimensional :
a. Diameter pipe inspection is conducted by measuring pipe diameter
b. Circumference on both end pipe
c. Length
1. Every pipe that coming out of machine from particular coil is given identification individually by paint
mark on the outside as follows :
2. Inside :
a. Work Order Number
b. Pipe Number
c. Length of Pipe
d. Heat Number/ Coil Number
e. Status of Inspection : OK = ACC
Rep = Repair
Reject = Reject
3. These marking are born through all processed and reports until the final inspection is done. One the final
inspection, the pipe will be identified by the said unique pipe number and heat number
SAMPLING FOR MECHANICAL TEST & CHEMICAL ANALYSIS
1. Samples for mechanical test & chemical analysis are taken by the Cutting Operator and identified with
the Work Order Number, Heat Number, Coil Number / Pipe Number.
2. The Laboratory Technician shall prepare the test coupons and also prepare Tensile Test Report and
Chemical Analysis Report.
3. Test are as follow according to ASTM A 252 Grade 2 :
WELDING REPAIR
1. Welding Repair
2. Repair welding process shall be performed in accordance with Welding Procedure Specification (WPS),
carried out by specifically qualified welding personnel and by the use of qualified welding equipment.
3. Welding Method : Shielded Metal Arc Welding ( SMAW – Manual )
4. Outline of the repair welding procedure :
a. The effective part of the weld shall be clearly pointed out on the pipe so that the defect can be
easily localized and repaired.
b. Grinding to remove the defect or grooved by arc – air gouging
c. Welding condition :
i. Diameter electrode : 3.2 mm / 4.0 mm
ii. Current : 90 – 140 A / 130 – 190 A
iii. Classification : AWS A.5.1 E 7018 (70 xx)
d. Position : Flat position
ENDFACING
Both ends of the pipe are straight and straight.
FINAL INSPECTION AND MARKING
FINAL INSPECTION ( ITP )
Final Inspector will inspect each pipe, as follows :
TABLE
FINAL INSPECTION
Item of Method of Own
Acceptance Limit FS Contractor Ref.
Inspection Inspection er
Surface Surface defect in Max depth 25% of the nominal ASTM
Defect weld and Pipe Body WT shall be permitted. (may be A.252
are Inspected while explored by grinding or milling) Para 14.2
rotating pipe under Depth exceed 25% WT shall be & 14.3
adequate repaired Repair by welding shall
illumination be permitted when the depth of
defect does not exceed 33 ½%
WT