Beruflich Dokumente
Kultur Dokumente
1
What Is A Geosynthetic ?
Separation:
Heavy-Grade Nonwoven Geotextile Over a Low-Bearing
Capacity Soil
‘PC’
Type
2
What Is A Geosynthetic ?
A South African
Private Company
Founded As
Noel P Hunt
In Durban
in 1945
3
Head Office, Regional Office & Stores
Regional Office & Stores in Durban In East London & P.E.
Atlantis
Production
Facility:
4
Atlantis Production Facility:
Warp-Knitted Polyester Geogrids
(2007)
‘PC’
Type
GeoComposite
GeoComposite
5
Atlantis Production Facility:
‘KX’
Type
Needlepunched Nonwoven
Staple-Fibre Polypropylene
Geotextiles
(2009)
EnviroRock Geocontainers
Langebaan Lagoon
Geocontainers
Maitland (P.E.) Water
Pipeline Scour Protection
6
Amanzimtoti Rail Rehabilitation
Client: PRASA
Consultant Madan Singh & Associates
Contractor: Leomat Plant Hire
GeoComposite
7
Manufacture of Kaytech’s
Continuous Filament Polyester
Needlepunched Nonwoven Geotextiles:
GeoComposite bidim®
8
Labour-Intensive
9
100% Food-Grade Polyester (PET)
Spunbonding
http://www.napcor.com/pdf/FinalReport_LCI_Postconsumer_PETandHDPE.pdf
10
Spunbonded
Continuous
Filament
Needlepunched
Finished Geotextile
“A large number of openings
should be present in the geotextile
so that proper flow can be
maintained even if some of the
openings later become blinded,
Needlepunching blocked or clogged”
(SANRAL Drainage Manual: 6th
Edition Page 12 -8)
11
Concrete – Over 2 000 Years of
Successful History
Polyethylene – 1931
Stress kN/m
Polypropylene
Polyethylene
Strain %
12
Up to 30% of the Volume of PVC Sheeting is Made up
Expected Lifespan Of Geosynthetics of Plasticiser
Animal Attack:
Not a Problem
+ Plasticiser
(± 30% by Volume) =
There is no Plasticiser
In Modern Geotextiles
Continuous Filament
Needlepunched Nonwoven
Polyester Geotextiles
4%
Sodium
Hydroxid
e at 20°C
has a pH
of 14
13
Polyester Specification is Important: These Are Not Systems
Resistance To Bought In A Bazaar!
Sunlight
14
6 Main Functions Of Functions of Geosynthetics
Geosynthetics
• Filtration:
• Filtration “The retaining of soil or other particles subject to
hydrodynamic forces, while allowing the passage of
• Drainage fluids into or through the geosynthetic”.
• Separation • Drainage:
• Reinforcement “The use of a geosynthetic material to collect and
transport fluids”.
• Barrier
• Erosion Control International Geosynthetics Society
(IGS) Definitions
( www.geosyntheticssociety.org )
Filtration:
Lining to a Roadside Subsoil Drain
Why Does the
““A large number of openings
should be present in the geotextile
SANRAL
so that proper flow can be
maintained even if some of the Drainage
Manual Say
openings later become blinded,
blocked or clogged”
(SANRAL Drainage Manual: 6th
Edition Page 12 -8)
That?
http://www.nra.co.za/content/DrainageManualApplicationGuide-6thEdition-
2013.pdf
ISBN 978-0-620-55429-9 ( 34 Mb Download )
15
Manufacturing Techniques
1.Woven Geotextiles
• Woven Flat Tape (e.g.) “Kaytape ”
(Usually HIGH Tensile Modulus & Usually Made of PP)
• Low Permittivity
• High Strength
Compared to
Woven Needlepunched
Nonwoven,
Slit Film Very Few Pores
per m2
Geotextile Drainage Grades
(Magnified x 100) ± 40 - 70 l /m2/s)
Manufacturing Techniques
Windhoek : Kupferberg Landfill
1.Woven Geotextiles MultiCell® Lining Protection
• Woven Monofilament
(Usually HIGH Tensile Modulus)
Woven
Monofilament
Geotextile
Multi-Cell:
Made From Woven Flat Tape Geotextile Jan Palm Consulting Engineers
16
Windhoek : Kupferberg Landfill
MultiCell® Lining Protection
Multi-Cell:
Made From Woven Flat Tape Geotextile Jan Palm Consulting Engineers
Manufacturing Techniques
Erosion Protection: Multi-Cell Concrete
Erosion Protection: Multi-Cell Grass-Lined
Stormwater Channel Lining (Medupi)
Stormwater Channel
1.Woven Geotextiles
• Woven Flat Tape (e.g.) “Kaytape ”
(Usually HIGH Tensile Modulus & Usually Made of PP)
• Low Permittivity
• High Strength
Geotextile Nonwoven,
Very Few Pores
(Magnified x 100) per m2
Drainage
Grades
= ± 40-80L/m2/s
Liner Protection: Multi-Cell Concrete
Stormwater Dam Lining (Assmang Cato Ridge)
17
Manufacturing Techniques Charl Malan Quay: Port Elizabeth
1.Woven Geotextiles
• Woven Monofilament
(Usually HIGH Tensile Modulus)
Woven
Monofilament Dredged silts &
Sands
Sand
Manufacturing Techniques
2. Woven Geotextiles
• Woven Multifilament Geotextile (e.g.) “ReStrain ”
(Always HIGH Tensile Modulus)
Woven
Multifilament
Geotextile
(Magnified x 100)
18
Spunbonded
Continuous
Filament
Needlepunched
Finished Geotextile
Woven
Multifilament
Geotextile
Bidim Fabric
Non -Woven
Continuous
Filament 80%
• High Permittivity
Punched Drainage
Grades
Through Normal Plane)
19
Good Filtration &
Drainage Designs
Require a Balance
Between Retention and How Geotextiles Work
Permeability
In Filtration
Suggested Reading:
20
Need for Filters
Traditional, or
Graded
In Subsoil Drains,
No Filter Leads to ‘Terzaghi’
Contamination of
Drainage Media Drainage Filter
Media (Very Difficult
Flow of Water & Time-Consuming
to Build – Vertical
Filters Require
Soil Shuttering)
Being Drained
Graded
Filter:
OK for the
Floor, But Time-Consuming,
the Sides… Expensive to Build
(Very Difficult Vertical Filters
& Time- Require Shuttering)
Consuming to
Build – Vertical
Filters Require
Shuttering)
21
Traditional ‘Terzaghi’
Granular Filters (1922)
(Applicable only to cohesionless soils.
Not always possible to find the
gradings required – may need to be
manufactured)
D15
Karl von Terzaghi 1883 - 1963
‘Father’ of Modern Soil Mechanics
D15
Soil to be D85
D85
D15
(soil)
≤5
D85
D15 (Granular filter)
Clay Core
Fabric
Sand
Flow of Water Fine Gravel
Coarse Gravel
A Geotextile is a filter
with Tensile Strength
Granular Filters have
Compessive Strength
22
Soil Being Drained
However, In Most Applications, Stage 1:
The Geotextile Is a Stand-Alone
Filter Water
Starts To
Here’s How It Works… Flow
Stage 2:
Formation of
Natural Soil Filter Zone
For satisfactory
performance, the overall
Being Drained
Network and Geotextile
should be greater than
the in-situ soil (& remain
so!)
23
Unidirectional Flow Unidirectional Flow
Conditions Conditions
• Mechanisms Influencing a graded soil • Blocking
filter Ø Where Soil Particles on the Surface of the
– Blocking Geotextile Partially or Totally Obstruct the Pore
Openings
– Clogging
– Blinding Soil Particles Blocking the Openings of a
Woven Tape Geotextile
Manufacturing Techniques
Unidirectional Flow
1.Woven Geotextiles
Conditions
• Woven Flat Tape (e.g.) “Kaytape ”
(Usually HIGH Tensile Modulus & Usually Made of PP) • Physical Blinding
• Low Permittivity – a type of severe blocking where a cake of fine
particles forms on the surface of the geotextile
• High Strength
Mud Blinding a Geotextile Filter
Compared to
Woven
(Can Happen to Any Geotextile)
Needlepunched
Nonwoven,
Flat Tape Very Few Pores
per m2
Geotextile Drainage Grades
(Magnified x 100) ± 20 - 40 l /m2/s)
24
Typical Drawing of a Subsoil Drain
Subsoil Drains Must (NRA Standard)
Be Backfilled as
Soon as Geotextile
Has Been Installed
Backfill
25
Heat &
Pressure
Thick Fluffy Fabric
In
Stiff, Strong,
Susceptibility to
Damage Reduces
80
B
-H
W
CN
NP
NP
60 W : Woven
W-
W-
26
Strong, Low Modulus
Fabric:
Soil – geotextile
contact is good,
fines can’t erode out
of soil
27
Water in
EN 12956
095W
Wet Sieving
(for Unidirectional
Flow
(e.g. Subsoil
Drains)
SANRAL: N1 Rehabilitation
Hammanskraal – Pienaarsrivier
Jeffares & Green / Concor Roads
130 000 m² x A4
October 2012
28
The CGSB* 148.1 #10
Hydrodynamic Filtration Test
Examples of Bi-
Directional Flow
Regimes
29
The Hydrodynamic
Filtration Test
CGSB-148.1.10
095H
Durban Harbour:
T Jetty Anti-Scour Apron
30
Case History: Thesen’s Island, Knysna
Thesen’s Island, Knysna
31
Coega Harbour Revetment:
10 Metre Wide Bidim
32
Tailings Drainage
A Special Case
33
Beatrix Mine: Free State
In-Situ Soil
Suggested Reading:
The Kaytech
“Geotextile as Filters”
Design Guide
(Available as a PDF
Document) Let’s Take a Short Break !
Request from Your Kaytech
Representative. (Hopefully You Will Not Find This Here!)
34
Problem:
Biochemical Blinding
“Mr. Davies, may I be excused? Ref: D V W K Bulletin 6 s “Subsurface Drainage Instructions” s 2nd Ed s Pages 32 – 132
Prof Rudolf Eggelsman s German Association for Water, Wastewater and Waste (ATV - DVWK) s 1987
My brain is full.”
Manufacturing Techniques
2. Nonwoven Geotextiles
• Continuous Filament, Needlepunched (PP or PET)
Non -Woven
Ferric Oxide (‘Goethite’) Depositions Continuous
Filament 80%
Needle Porous
Punched Drainage
Grades
Geotextile = 285 l
(Magnified x 100) /m2/s)
35
Biochemical Blinding Manufacturing Techniques
1.Woven Geotextiles
• Woven Flat Tape (e.g.) “Kaytape ”
(Usually HIGH Tensile Modulus)
Woven
Flat Tape
Geotextile
(Magnified x 100)
Ameliorating
Measures
36
Consider Submerged Drain Outlet
Detail To Limit Oxygen Supply
Remember: Ferrous Hydroxide: Fe (OH2) - Soluble
+ O2
Flocculated Ferric Hydroxide: Fe(OH3)
A.K.A. ‘Ochre’ or ‘Goethite’ – Insoluble Precipitate
Underdrains
In-Situ Soil
(Endecon Ubuntu)
DIREC
(FLO-DRAIN AVAILABLE IN
DRAINAGE CORE
FLOWNET
CLEAN FREE-DRAINING
BIDIM NONWOVEN BACKFILL UPSTREAM FILTER OW
OF FL
GEOTEXTILE TION
(FLO-DRAIN AVAILABLE IN
DRAINAGE CORE
FLOWNET
VARIES
VARIES
100mm PERFORATED PIPE
GEOPIPE
AS NARROW AS POSSIBLE
SLOPE CUT-OFF DRAIN USING AS NARROW AS POSSIBLE
SLOPE CUT-OFF DRAIN USING
CLEAN SAND BACKFILL CLEAN SAND BACKFILL
37
What
Happens
When We
Don’t Take
Soil Tests !
Laboratory Testing
Unidirectional Flow Why We Need Drains !
Long Term Gradient Ratio Test
HIGHLY RECOMMENDED
38
Drains Come In “A large number of openings
should be present in the geotextile
Drawdown To A Subsoil Drain
All Sizes, And
so that proper flow could be
maintained even if some of the
openings later become blinded,
Usually blocked or clogged”
Spacing Dependant On Soil Conditions
• An Excavation (Deep
As Possible) Drained Zone
For Sandy Soil
• A Geotextile Filter
• A Pervious Pipe
• Drainage Media
• And The Filter Wraps
Saturated Zone
Up Everything
Basic Principle:
Width Has Very Little Influence
Drawdown To A Subsoil Drain On The Performance Of A Subsoil Drain
Drained Zone
For Sandy Soil
Saturated Zone
39
Conventional Drain
RSA NRA Standard
:X X
1
1:
300 300 900 600 200
SBP SLOPE
BASE 1:6 PREFERABLY
1:4
1:2
SUBBASE
125mm CLASS 25/19
SELECTED CONCRETE
PVC
LAYERS
FLOW
ION OF
BIDIM NONWOVEN DIRECT
GEOTEXTILE
VARIES
COARSE FILTER MATERIAL
35
GEOPIPE M100
400
TYPICAL SUBSURFACE
INTERCEPTION DRAIN
SCALE: 1:25
At Around R 350 / m3 –
What’s All That Stone
Doing In The Drain ?
40
And . . .
Because Most
Why Are Many Contractors Don’t Have a
Backhoe With a Bucket
Subsoil Drains Narrower Than 600 mm!
So W I D E ? - -
- Wasting so
Much Stone?
Alternative:
Subsoil Drainage
With
Flo-Drain
Alternative Drainage
TM
41
Flo-Drain®
Can Flo-Drain
Really Perform
as Well as
Something Like
This?
Flo-Drain Geocomposite
Q = H 0.21 litres/s/m @ 40
Insitu soil
kPa
permeability (k)
= (1.0m x 0.00021)
H = 1 000
Ks = 5.79 x 10-6m/s
= 2.1 x 10-4 m2/s per
linear metre
F.O.S. = 36
400
42
GeoPipe Wall 70% Open
For Infiltration
Flo-Drain®
Simple Assembly of System on Site
BENEFITS
Remember:
No Crushed Stone To
Bring On to site. . .
No Excavated Soil To
Remove From Site. . .
43
If Soil Allows
Narrow Trenching
One Truck Can
Carry 100s of
Can Really Save On Costs
Metres of
Complete Drain
Easy to Install
Can Be
Tailor-
Made to
Any Depth
44
Figure 12.2 page
12-6 of SANRAL
Drainage Manual
(6th Edition)
45
Cost of Cost of
Materials to Materials to
Site Site
1km Sub-soil Drain: 1km Sub-soil Drain
1m Deep x 450mm (Flo-Drain x 1 m High)
(conventional)
19mm Stone = 450m³ (75 6m3 Truckloads) R 350/m3 R 157 500 For 1 km of Flo-Drain subsoil drain Rate Value
46
Cut-off Drain: ‘Good’ Cut-off Drain: ‘Poor’
Soil Conditions Soil Conditions
Place Flo-Drain on Upstream Side Backfill With a Clean Drainage Sand
of Trench, Backfill with Same on the Upstream Side
Material Excavated
SLOPE
SLOPE TOP SOIL
TOP SOIL
CLEAN FREE-DRAINING
MATERIAL EXCAVATED OW
BACKFILL UPSTREAM FILTER OF FL
FROM TRENCH
FLOW TION
(FLO-DRAIN AVAILABLE IN
DRAINAGE CORE
DIR ECTIO FLOWNET
DRAINAGE CORE
FLOWNET BIDIM NONWOVEN
GEOTEXTILE
BIDIM NONWOVEN
VARIES
GEOTEXTILE 100mm PERFORATED PIPE
GEOPIPE
100mm PERFORATED PIPE
GEOPIPE
AS NARROW AS POSSIBLE
AS NARROW AS POSSIBLE
SLOPE CUT-OFF DRAIN USING SLOPE CUT-OFF DRAIN USING
EXCAVATED MATERIAL
CLEAN SAND BACKFILL
TOP SOIL
CLEAN FREE-DRAINING
BACKFILL UPSTREAM FILTER
FLOW
N OF
CTIO
DIRE
DRAINAGE CORE
FLOWNET
BIDIM NONWOVEN
GEOTEXTILE
47
Crushing The pipe
When Backfilling
Must Be Avoided!
SLOPE
TOP SOIL
Structural
Important:
1.6 x Pipe ∅
MATERIAL EXCAVATED
FROM TRENCH
TION
OF FL
OW
Drainage
DIREC
Fill Over
FLOWNET
Pipe Before
BIDIM NONWOVEN
GEOTEXTILE
Compacting
100mm PERFORATED PIPE
GEOPIPE
AS NARROW AS POSSIBLE
Structural Drainage:
• Flo-Drain
EXCAVATED MATERIAL
BACKFILL
RockGrid High- • Geopipe
strength geogrid under
bedding sand to prevent • FlowNet
differential settlement FLOW
of paving over N OF
CTIO
compacted fill area Fully-bonded waterproofing (may DIRE
be painted-on rubberised bitumen,
as Flo-Drain prevents hydrostatic
Flo-Drain findrain leads pressure on waterproofing) FLO-DRAIN
seepage water to collector DRAINAGE CORE FLOWNET 500HP &
drain and prevents damage to BIDIM NONWOVEN GEOTEXTILE
waterproofing
PLACE 1.6 X PIPE Ø
NON-PLASTIC FILL OVER PIPE
BEFORE COMPACTING
Collector drain: M100R
100mm GEOPIPE
Geopipe surrounded by 19 mm
crushed stone, with a bidim A2
SIZES (BY 30m LONG):
geotextile filter jacket
400mm 1000mm
500mm 1650mm
550mm 2000mm
825mm
Drainage of Basement Blanket drain: FloNet surrounded SECTION FLO-DRAIN™ WITH
Structures (NTS) by bidim A2 geotextile filter jacket
GEOPIPE™ COLLECTOR
48
Flownet Strips Under bidim
Note Sand
Backfill
Over Pipe
49
Good Waterproofing & Drainage Required!
Flo-Drain®
Kaytape S270
Geotextile
Filter &
Support Layer
Waterproofing
Membrane
Growth Medium
Filter Sand
50
Characteristics Of Drainage:
Continuous Filament Geotextile Acts As Sole Drainage Media Between
Needlepunched Nonwoven Approach Fill and Bridge Abutment
Polyester Geotextiles
• High Transmissivity (Ability To Transmit Water
Through Plane Of Material)
NonWoven Geotextile
51
52
N4 Schagen – Nelspruit MegaFlo 150
SANRAL-SNA-WBHO
Sports Field
Drainage
Slow
Draining:
Inappropriate
for National
Stadia
53
Bafokeng Stadium
Blanket Drain
Typically 300 mm
However…
54
Jhb Athletics Stadium . . .
Failure!
55
Engineers Must Have Eyes
In the Back of Their Heads!
56
Green Point Stadium Cape Town
MegaFlo Drainage System
57
Princess Magogo Stadium – KwaMashu
MegaFlo Drainage System
A New Technique
Permeable Pavement
(Allows Stormwater To Recharge Groundwater)
Bidim
Bidim A5
A5
500 mm Deep x 160 mm Dia. Crushed Rock
Bidim A5
Subgrade
58
SA’s First Permeable Pavement Project Using
Permeable Paving Blocks
(“The Ritz” Fairland, Jhb – an Affordable Housing Project)
59
Septic Tank Drainfields Disadvantages of Stone Filling
♦ Biomat solids build up
between stones, limiting
infiltration
INSPECTION EYE
100mm PIPE AND END CAP
‘Infiltrator’
Chambers TOPSOIL
INSITU
SOIL
406
LOUVRED
255 SIDEWALL 255
(Over 3 x Storage
Volume of Stone-
Filled Drain)
Good for shock- 700
loadings (e.g. 864
schools) 900
SECTION
60
Garden Cities / Nolan Civils
Storm Water Attenuation in Parklands, C.T.
Infiltrator Chamber Calculators Are Available Infiltrator Chamber Calculators Are Available
61
Infiltrator Chamber Stormwater Infiltrator Chamber Stormwater
Attenuation and Soakaway Attenuation and Soakaway
62
Filter Fabrics Erosion Control With
Behind Gabions
Gabions
63
64
Filters in Earth Embankment
& Rockfill Dams
Filter Under Rip-Rap On Filter On
Bidim with Sand- Earth Embankment Dam Both Sides
Of Core Drain
Filled Gabion On Earth
Dam
Bags to
Supplement Filter Around
Toe Drain On
Rock Infill Earth Dam
65
Riprap Applications Are Very
Demanding of the Geotextile: Filters in Earth Embankment
Heavy Grade Required
& Rockfill Dams
Filter Around
Toe Drain On
Earth Dam
66
Filter Blanket On Both Sides Of Clay Core On
Mokol Rockfill Dam Note Grading
Of Combination Filter
Clay
Fabric
Sand
Fine Gravel
Coarse Gravel
Suggested Reading on
Geotextiles in Dams
Geosynthetics - What About
(In Your Lecture Notes) The Environment?
67
In Conclusion…
Comparative Life Cycle Assessment
of Geosynthetics versus
Conventional Construction Materials
68
Lecture Notes and Content of 4GB Flash Drive
Support Documents (196 MB Data)
www.geosynthetica.net
www.geosyntheticssociety.org
“Geosynthetics For Africa”
www.kaytech.co.za Cape TownsSouth AfricasWednesday 2nd to Friday 4th September 2009
http://www.geoafrica2009.org/
69
Lining & Leak Detection
System For Hazardous Waste
Design Resources
Terminology
& Symbols
Guide
“IGS_Sym5.pdf”
In Your
Lecture
Notes
E-Book Format $ 4.0 each (2 Volumes) Just Google Them !
70
6 Main Functions Of
Geosynthetics
• Filtration
Kaytech Design • Drainage
• Separation
Assistance Service
• Reinforcement
• Barrier
• Erosion Control
Benefits of Using
Geosynthetics
• Savings in Materials
• Labour-Saving or Intensive So, Why Not Use Them?!
• Savings In Plant
• Simpler Construction
• Savings In Maintenance
71
Introduction To
Road Pavement
Maintenance
With Geosynthetics
Information
Overload?
A Founder Member of
The Geosynthetics Interest Group of South Africa
72
That’s All,
Folks!
73