DRA Ese 1 ‘REY. DRILL SWITCH MOUNTING HOLES 80 THAT SWITCH eos EXTEND BOLTS THRU POLE 49° sos" = r ee" num PLES STH BASE rr SQUARE WASHER, UNDER SPRING SWITCH PHASE UNITS WASHER AND NUT POLE err nor REQUIRE 34” HAROWARE Sion Saicn UPTING POINT an I WEIGHT= 27518. shires THiS HOLE SERIES o BE T1000 STAGGERED ABOVE LEFT AND DEAD-ENDING INSULATOR. T DONOT POSITION BIGHT SWITCH HOLES 200, EYE BOLT OR CLEVIS HOLE LIFTING SLINGS (Suis SWITCH MOUNTING HOLES (G1 HAROWARE REGD. ‘AROUND INSULATOR SHEDS REFERENCE AT TOP VIEW c Rigar ESO. Leer E Yetirma tar swironwoces | Yebereou _ Sask 20.088 CONTROL MOUNTING HOLES 6 1 ROTATED 222 5" COUNTERCLOCKWISE 10.00 TWO AND THREE WAY SDH Stic MOUNTING HOLES. 4 SWITCH AND 90° CONDUCTOR ‘TAKEOFF INSTALLATION. OFFSET PHASES ANO DEAD-END INSULATOR HOLES. 600 ‘CONTROL ROD MOUNTING LOCATION AFTER MOUNTING S¥ITCH PHASES IN PLACE, DRILL MOUNTING HOLES AS REQUIRED FOR CONTROL ROD GUIDES ‘AND HANDLE 51.00 USE APPROPRIATE POLE DIAGRAM TO DETERMINE OFFSET DRILLING LOCATIONS. SEE OWGH 9372.28 } 4d. 10.00 [7 DEAD-END EVES conoucTOR: — DEAD-END SHOE. ° INERTIA ENGINEERING AND MACHINE WORKS DESCRIPTION ‘TAP SWITCH INSTALLATION GENERAL INFORMATION, t2_| ADDED CONTROL OFFSET NOTES| iowa | EG DRAWN BY: |W ‘DRAWING_NO. REV. 01 [LIFTING WEIGHT Was 200188 | oso207 | Tv | DISK/DIR. [NO.[ REVISION DATE | BY DATE: | osnaor 72-15 02DRAWING NO. REV. 9372-30C-9 | 04 ann | “A suo sone cate 4" IPS INTERPHASE 126°LONG 134" F.G. CONTROL ROD sol aera saeco soma, soe xar one (THREADS DOWN) sad NARROW STRAPS BOTTOM ! CUT TO LENGTH AS REQD ; mou ' 850 REF. 4 S00T¥P. (29 56° 1 HARDWARE New LONG GUIDE ASSY leS COUPLING RECIPROCATING HANDLE J 1134"F.6. CONTROL ROD ran00 | wine sraars 10° toa00 t NARROW STRAPS BOTTOM 10Fr SECTION 11.00 x) ser ‘anon ties iTenPHase 12e'L0Ns | | ‘THREADED ONE ENO | (THREADS UP} ‘ Jt. I (1400) (1400) ' tT ' Pron peenasow | L-—.—-—- ‘SWIVEL CONNECTION CONTROL ROD MOUNTING LOCATION Sn AFTER MOUNTING SwrTCH PHASES IN PLACE, DRILL MOUNTING HOLES AS [REQUIRED FOR CONTROL ROD GUIDES {AND HANDLE. USE APPROPRIATE POLE DIAGRAM TO DETERMINE OFFSET DRILLING LOCATIONS. See OwOR 997238 SWITCH CONTROL | INERTIA ENGINEERING 7 [REVISED INTERPHASE ROD LAvouT | souani_| EG. 4 _[aooeo aereReNce pwweNsions | saoun [eg | COMPONENTS. AND. MAGHINE WORKS’ 4 [aoeoRereR to pwcess7228 | wou | eo | LBS 69KV SWITCHES| DESCRIPTION 3. | 1050.6. Now7FT was s0FT | s2an0 | ec 60" PHASE SPACING, 30 FT. COMBO CONTROL 2 [WIDE SWIVELS 6.8. NARROW oaior0 | e@ ‘SCALE: 2 | Ack 10 ORIGINAL SETUP. ‘ow1ov10 sa RAEN BY EG DRAWING NO. REV. 1_| CHANGED CONTROL SETUP opoan0 | ec DIR. (NO. REVISTON BY DATE: | 72/508 9372-30C-9 04DRAWING NO. ‘REV. TAP SWITCH AND CONTROL INSTALLATION: 9372-2 04 1, CAUTION: THE SWITCH IS SUPPLIED WITH THE CONTACTS TIED IN THE CLOSED POSITION. DO NOT CUT SWITCH ‘TIES UNTIL SWITCH AND CONTROL INSTALLATION IS COMPLETE. 2, DRILL SWITCH MOUNTING HOLES AS SHOWN ON PRIMARY SWITCH DRAWING 3. COMPLETELY REMOVE THE TOP AND SIDES OF THE SHIPPING CRATE PRIOR TO HOISTING THE SWITCH PHASES. ATTAGH LIFTING SLING TO SWITCH PHASE BASES AS SHOWN ON DWG# 9372-15, BE CAREFUL NOT TO DAMAGE INSULATORS OR SWITCH CONTACTS DURING THE LIFTING PROCEDURE. 4, BOLT THE SWITCH PHASES TO THE POLE USING 3/4” HARDWARE. 5. INSTALL DEAD-ENDING INSULATOR EYE BOLTS AS SHOWN ON DWG# 9972-15, ©. _ INSTALL GALVANIZED PIPE INTERPHASE ROD BEGINNING WITH THE TOP SWITCH PHASE. EXTEND THE ROD 1* ‘THROUGH THE PHASE CRANK CLAMP AND TIGHTEN THE CLAMP BOLTS 50-70 FT/LBS, 7. INSTALL THE GALVANIZED PIPE THROUGH THE SECOND, THEN BOTTOM SWITCH PHASES USING THE PIPE ‘SPLICES/COUPLINGS AS REQUIRED. 8 ATTACH TOP SECTION OF FIBERGLASS CONTROL ROD TO THE BOTTOM INTERPHASE ROD SECTION (END FITTINGS ‘ARE ROTATED 90° TO EACH OTHER), 9. ATTACH AN INTERMEDIATE (SWING ARM) GUIDE TO THE BOTTOM OF THE UPPER CONTROL ROD AND THE TOP OF ‘THE LOWER CONTROL ROD. CONTINUE ADDING SUCCESSIVE RODS AND GUIDES DOWN TO THE CONTROL HANDLE POSITION, NOTE: SEE DRAWINGH 9372-28 FOR APPROPRIATE DRILLING LOCATIONS FOR PRE-DRILLED POLES. 10. ALIGN THE CONTROL HANDLE AND THE OPERATING ROD AND INSTALL THE CONTROL HANDLE SO THAT IT IS IN-LINE WITH THE CONTROL ROD. 11, THE SWITCH MUST BE IN THE CLOSED POSITION BEFORE CUTTING THE BOTTOM CONTROL ROD. NOTE: TO PREVENT CONTROL ROD BINDING, BOTTOM SECTIONS SHOULD NEVER BE CUT TO LESS THAN 6 FT. CUT. INTERMEDIATE SECTIONS IF NECESSARY. 11.1. FOR SQUARE FIBERGLASS BOTTOM CONTROL ROD SECTIONS. 1144. HOLD THE CONTROL HANDLE IN THE CLOSED (UP) POSITION, MAKE THE CONTROL ROD AT THE MIDPOINT OF THE CONTROL ROD ADJUSTING SCREW ON THE CONTROL HANDLE. CUT THE ROD AT. ‘THE REQUIRED LENGTH AND DRILL TWO 3/8" HOLES IN THE CONTROL ROD USING THE ROD END FITTING STRAPS AS A TEMPLATE. INSTALL ROD END FITTING AND BOLT SPACERS, 1142. REMOVE THE CONTROL ROD ADJUSTING SCREW FROM THE HANDLE ASSEMBLY AND SCREW IT INTO ‘THE CONTROL ROD UNTIL THE HOLE ON THE ADJUSTING SCREWS OVERLAPPING THE MIDDLE ATTACHMENT HOLD ON THE HANDLE. 11.2. FOR 1" IPS GALV PIPE BOTTOM CONTROL ROD SECTIONS 1121 HOLD THE CONTROL HANDLE IN THE CLOSED (UP) POSITION. MAKE THE CONTROL ROD AT THE MIDPOINT OF THE CONTROL ROD ADJUSTING SCREW ON THE CONTROL HANDLE. CUT THE PIPE AT. THE REQUIRED LENGTH, 1122, REMOVE THE CONTROL ROD ADJUSTING SCREW FROM THE HANDLE ASSEMBLY AND ATTACH THE ADJUSTING NUT CLAMP WITH THE PIPE EXTENDED 1” TO 1-14" THROUGH THE CLAMP. 42, LOWER THE HANDLE TO RE-INSTALL THE ADJUSTING SCREW PIVOT BOLT THROUGH THE HANDLE. RAISE THE HANDLE TO THE FULLY CLOSED POSITION. A DISTINCT COMPRESSION (15-20 LBS.) SHOULD BE FELT WHEN THE HANDLE TOGGLES TO THE FULLY CLOSED POSITION. ADJUST THE ADJUSTING SCREW AS NECESSARY TO ACHIEVE PROPER CLOSED SWITCH CONTROL ROD COMPRESSION LOAD, SWITCH ADJUSTMEN’ ‘A CUT TIES FROM CLOSED SWITCH PHASES. 8, SLOWLY OPERATE THE SWITCH OPEN. CHECK THAT THE SWITCH BLADES ARE OPERATING IN UNISON. ©. CLOSE THE SWITCH WITH THE SLOWEST SPEED POSSIBLE TO COMPLETELY SEAT THE CONTACTS. ©. _IF SWITCH PHASES ARE NOT OPENING, OR CLOSING AT THE SAME TIME, THEN: DA. CLOSE THE SWITCH WITH ENOUGH FORCE TO FULLY SEAT AT THE LEAST ONE OF THE SWITCHS CONTACTS, OPERATE THE HANDLE TOWARDS OPEN JUST ENOUGH TO OVER-TOGGLE AND REMOVE THE CONTROL ROD COMPRESSION. DB. —_LOOSEN THE SWITCH PHASE CONTROL ROD CLAMP OF THE SWITCH PHASE, OR PHASES THAT ARE NOT ‘COMPLETELY CLOSED THEN PUSH THE SWITCH BLADE/BLADES TO THE FULLY CLOSED POSITION, THEN TIGHTEN THE CONTROL ROD CLAMPS. D.C. __OPEN AND CLOSE THE SWITCH TO VERIFY SIMULTANEOUS SWITCH BLADE OPERATION. REFERENCE SWITCH ATTACHMENT INSTALLATION INSTRUCTIONS FOR: ARC WHIPS AND LOADBREAKS, INERTIA ENGINEERING AND MACHINE WORKS (G_| REVISED COMPRESSION soa _| EC DESCRIPTION 4 | REVISED BTM CTRL nsTRUG. | ovowt2 | EG TAP SWITCH INSTALLATION INSTRUCTIONS (03 | ADDED NOTES ANDDWG REF._| oB0s/11_| EG ‘SCALE: GENERAL INFORMATION. 02_| ADDED TIE CUTTINGNOTE | owons0 | es DRAWN BY: | 05 DRAWING NO. REV. Of | REVISED TYPOS sores [tv | DISK/DIR. INO.|_REVISTON _ [DATE [BY DATE: | 03728104 9372-2 0430° REF REQUIRED OFFSET FOR CONTROL, ROD LOCATION qT TOP VIEW (-, % INTERPHASE ROD LOCATION 69kV TAP PHASE 6 Le 12-SIDED POLES |---| aS REQUIRED TOP VIEW 6 Min. +} 4 MIN. / 12 MAX. a -- 2 MIN. AS REQUIRED — REQUIRED OFFSET FOR CONTROL ROD LOCATION INTERPHASE. ROD LOCATION LAMINATED POLES @24 REF. ~“Y DRAWING NO. 9372-2B ‘REV. 01 22.5° 27.5" REQUIRED OFFSET FOR CONTROL ROD LOCATION ‘OP VIEW INTERPHASE ROD LOCATION kV TAP, PHASE ROUND POLES CONTROL ROD MOUNTING LOCATION AFTER MOUNTING SWITCH PHASES IN PLACE, DRILL MOUNTING HOLES AS REQUIRED FOR CONTROL ROD GUIDES AND HANDLE. USE APPROPRIATE POLE DIAGRAM TO DETERMINE OFFSET DRILLING LOCATIONS. INERTIA ENGINEERING AND MACHINE WORKS DESCRIPTION TAP SWITCH INSTALLATION INSTRUCTIONS SCALE: OFFSET CONTROL ROD DRILLING RAEN me EG DRAWING NO. REV. 7 | cinco tawnaTeo POLE oman. [oansna | 6: : lwo.| REVISTON [DATE [BY -[~ bare: [owas 9372-2B_ |01DRAWING NO. ‘REV. ss _ 9348 06 ihn Sera Sess SEES GS freq rare SLO = se a Pov are aetna TPES + GY APE WENCH REGUS COT ee eee z ae we Se ee amy me {| | ee = Eacasnase cee TemaRa G9 ® ®@ @®@O GO @® CONTROL ROD DETAILS __ CONTROL ROD GUIDE _ ome] ADRISTING SoREW o0e008 2 CONTROL HANDLE 4 Ie ota Fase INPER TERM | a OPEN Loox HoLe 7 Uf gmexerumesco a TERMINAL PADS: MISC, CONTROL COMPONENTS CUSTOMER SUPPLIED JUMPERS: NEMA PADS SIDE CENTER SIDE 600/900 TERMINAL PAD JUMPERS TE WERTH, SETHE TES a INERTIAENGINEERING G5_[OFT PH TROP PR 1a oazaTT —|-EG AND MACHINE WORKS 04__[ FOED JUMPER TERMPADS ——[owzani | EG 04 | REVO BOM LIST PER NEWCTRL[onaani | EC TRANSMISSION TAP SWITCH 03 [ADDED NOTE FOR TERN JUMPERS o777209__| EG ‘SCALE:| wa STANDARD COMPONENT! G2__[ PARTS UIST REVISED ose109 | © DRAWN BY: |W [DRAWING NO. REV. o2_[ REDRAVIN osatwo | €6_| DISK/DIR. [No.l REVISTON DATE {BY DATE?| ovat 9348 06RE DRAWING NO. C21465R-2 ‘REV. CIPROCATING AUXILIARY SWITCH INSTALLATION INSTALL THE AUXILIARY SWITCH ASSEMBLY ABOVE THE RECIPROCATING HANDLE AS SHOWN USING 5/8" LAG BOLTS. REMOVE THE AUXILIARY SWITCH HOUSING COVER NUT, COVER AND HOUSING TUBE. CHECK THAT THE OVERHEAD GANG SWITCH IS COMPLETELY CLOSED, AND INSTALL THE AUXILIARY SWITCH OPERATING LEVER TO POINT UPWARDS AT 45° AS SHOWN IN THE SIDE VIEW. ATTACH THE CONNECTING LINK AND CONNECTING LINK CLAMP TO THE CONTROL ROD. STATUS CONTACTS ALIGN AT 90212°. ADJUST AUXILIARY SWITCH. LEVER AS REQUIRED. PULL THE SWITCH MANUAL OPERATING HANDLE TO THE OPEN POSITION AND CHECK THAT THE AUXILIARY SWITCH CONTACTS HAVE MADE WITH EACHOTHER. IF CONTACTS ARE NOT MADE THEN REPOSITION THE CONNECTING LINK TO DIFFERENT POSITIONS ON THE AUXILIARY SWITCH OPERATING LEVER THE AUXILIARY SWITCH CAN BE ADJUSTED FROM 80 TO 180 DEGREES IF REQUIRED. INSTALL WIRING/CONDUIT AND REPLACE AUXILIARY SWITCH HOUSING COVER NUT, COVER, AND HOUSING TUBE. ENSURE THAT THE WIRING CONDUIT DOES NOT INTERFERE WITH THE AUXILIARY SWITCH CONNECTING LINK, OPERATING LEVER, OR CONTROL ROD. EXAMPLE WIRING OPEN COMMON CLOSE, COMMON Oo —o—OPEN -Ar o— 0 -OPENB: OPEN -C- Nove —o— 9 SLOSE “A SWITCH ACTUATING ARM. UY. CLOSE -B- CLOSE -c- L_o— /—o—OFEN-& ENSURE THAT THE WIRING CONDUIT DOES, NOT INTERFERE WITH THE AUXILIARY. [MATERIAL: INERTIA ENGINEERING AND MACHINE WORKS (FINISH: DESCRIPTION AUXILIARY SWITCH INSTALLATION SCALE: [INCH FOR RECIPROCATING HANDLE PG. 2 OF 2 RAN BY:LEG (DRAWING NO. REV. “DATE: [O26 C21465R-2 | 00CONNECTING LINK CONTROL ROD | { // AUXILIARY SWITCH LEVER SWITCH HANDLE: (CLOSED POSITION) X\ 417.25 ADJUST AS REQUIRED 9° \ DRAWING NO. C21465R |01 STATUS SWITCH CONTACTS ALIGN AT 90° 412° STARTING POSITION STATUS CONDUCTOR CONDUIT (81.75) 5/16 X 1-1/2 LL by Dp g e 6.0000 Slo CLAMP W/ CLEVIS fl Bo ge SP I | | d SWITCH HOUSING 44,0000 112X1-3/4 | c21465R ASSEMBLY PATERIAE: INERTIA ENGINEERING AND MACHINE WORKS \FPINISH: DESCRIPTION ‘AUXILIARY SWITCH INSTALLATION FOR RECIPROCATING HANDLE PG. 1 OF 2 DISK/DIR. DRAWING NO. ‘REV. DATE: | 10/22/04 C21465R_|01