THECApanel Technical Manual

Technical Manual
Version: 1.0
Issued: 21 March 2016
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Key Suppliers:
TABLE OF CONTENTS
Table of Contents....................................................................................................... 3
1. Scope .................................................................................................................. 5
2. THECApanel Introduction and Overview ............................................................ 6
2.1. Background .................................................................................................. 6
2.2. System overview ........................................................................................... 6
2.3. THECApanel Benefits ................................................................................... 7
2.4. Elements and components ........................................................................... 7
2.5. Building Code compliance ........................................................................... 8
2.6. Substitutions ................................................................................................. 8
2.7. Onsite documents ........................................................................................ 8
2.8. Contractors ................................................................................................... 8
2.9. Document precedence ................................................................................. 9
3. BCA inspections and code compliance............................................................. 10
4. Health and safety .............................................................................................. 11
4.1. Responsibility .............................................................................................. 11
4.2. PPE.............................................................................................................. 12
5. Storage and Handling ....................................................................................... 13
5.1. Storage ....................................................................................................... 13
5.2. Handling ..................................................................................................... 13
6. Design Parameters ............................................................................................ 14
6.1. Scope .......................................................................................................... 14
6.2. Wind Zones ................................................................................................. 14
6.3. Snow Zones ................................................................................................ 14
6.4. Earthquake Zones ....................................................................................... 14
6.5. Building Complexity ................................................................................... 14
6.6. Panel Size .................................................................................................... 15
6.7. B1 – Structure Design ................................................................................. 15
6.8. E2 – External Moisture Design.................................................................... 15
6.9. Windows and Doors ................................................................................... 15
6.10. Detailing ................................................................................................... 16
6.11. Shop Drawings .......................................................................................... 17
7. Installation – General......................................................................................... 18
7.1. Installation guide ........................................................................................ 18
7.2. Documentation ........................................................................................... 18
7.3. Planning ...................................................................................................... 18
7.4. Site preparation .......................................................................................... 18
7.5. Fixings and fasteners .................................................................................. 19
7.6. Fastening schedule ..................................................................................... 20
7.7. General installation sequence .................................................................... 21
8. Installation –Concrete floors .............................................................................. 22
8.1. Concrete slabs ............................................................................................ 22
8.2. Slab overhangs ........................................................................................... 22
8.3. Sole plates .................................................................................................. 22
8.4. Tolerances .................................................................................................. 22
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9. Installation – Suspended timber floors .............................................................. 23
9.1. Piles and bearers ........................................................................................ 23
9.2. Floor overhangs .......................................................................................... 23
9.3. Tolerances .................................................................................................. 23
10. Installation – walls............................................................................................ 24
10.1. Mark out layout ......................................................................................... 24
10.2. General installation ................................................................................... 24
10.3. Bracing elements ...................................................................................... 24
10.4. Propping and straightening ...................................................................... 24
10.5. Inline wall panel connections .................................................................... 24
10.6. External to internal wall connections ........................................................ 24
10.7. External corners ........................................................................................ 25
10.8. Internal corners ......................................................................................... 25
10.9. External cavity battens .............................................................................. 25
10.10. Internal cavity battens ............................................................................. 25
11. Installation – Mid floors ................................................................................... 26
12. Installation – Ceilings ...................................................................................... 27
13. Installation – Roofs .......................................................................................... 28
14. Installation – External Windows and Doors ..................................................... 29
14.1. Door installation ....................................................................................... 29
14.2. Window Installation .................................................................................. 29
14.3. Glazing ...................................................................................................... 29
15. Installation – Weathertightness ....................................................................... 30
15.1. General ..................................................................................................... 30
15.2. Membrane joint taping ............................................................................. 30
15.3. Cavity Battens ........................................................................................... 30
16. Installation – Airtightness ................................................................................ 31
16.1. General ..................................................................................................... 31
16.2. Concrete floor connection ........................................................................ 31
16.3. Membrane joint taping ............................................................................. 31
16.4. Airtightness verification ............................................................................ 31
17. Insulation installation verification .................................................................... 32
18. Appendices ..................................................................................................... 33
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1. SCOPE
This Technical Installation Manual sets the scope and details for installing the
THECApanel system for Residential and Light Commercial buildings in New
Zealand.
The scope of application of all designs and construction shall be within the limits
set out in NZS3604:2011 1.1.2 Paras (a) to (k), (m) and (n); and shall be within the
requirements and the tables set out in this manual.
Always check you have the latest version of this manual. Updates or version number
is available at www.theca.co.nz or email support@theca.co.nz.
This technical manual should be used in conjunction with the THECApanel Details
that are available as external documents from www.theca.co.nz in .pdf format.
Any changes in design or construction from the information contained herein must
be confirmed in writing by a Theca representative and will be outside the scope of
this technical manual.
THECApanel meets the following Building Code Clauses:
Clause B1 - STRUCTURE
THECApanel is compliant with all clauses of B1 – Structure except 1.3.5, 1.3.6 and
1.3.7..
Clause B2 - DURABILTY
THECApanel is compliant with all clauses of B2 - Durability.
Clause E2 - EXTERNAL MOISTURE

THECApanel is compliant with all clauses of E2 – External Moisture. THECApanel
will accept all NZBC compliant cladding solutions.
Clause F2 - HAZARDOUS BUILDING MATERIALS

THECApanel is compliant with all clauses of F2 – Hazardous Building Materials
Clause H1 - ENERGY EFFICIENCY

THECApanel is compliant with all clauses of H1 – Energy Efficiency.
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2. THECApanel INTRODUCTION AND OVERVIEW
Congratulations on choosing a building methodology that will result in a higher
quality and healthier building.
2.1. Background
Timber framed buildings have formed the backbone of the New Zealand residential
construction vernacular since we started building homes in New Zealand.
Timber is an excellent material to use to build homes, however the way it has been
implemented in New Zealand has not changed since its inception.
This has always, and continues to, result in buildings that are draughty, prone to
mould and condensation, difficult to heat and with poor internal air quality.
The majority of the developed world has realised that traditional on-site building
methods have inherent problems that are very difficult and expensive to address.
Across the world, pre-fabrication is taking over the building industry as the typical
solution for providing timber framed buildings.
THECA Prefabrication is now bringing this methodology to New Zealand.

THECApanel offers an efficient, effective and cost-effective panelised pre-
fabrication solution aimed specifically at providing higher quality buildings that are
faster to build and are cost-effective for both the builder and homeowner.
2.2. System overview

THECApanel is a factory-built, lightweight timber framed system. It is largely in
accordance with NZS 3604:2011 except for some specifically engineered
connections.
We designed the system for easy use by builders in New Zealand. It uses largely
standard timber framing and connections; no specialist equipment, knowledge or
techniques are required to use and install the THECApanel system.
THECApanel does not have a ‘palette’ of standard panels to choose from. Each
building is custom-built giving us infinite flexibility in terms of what can be
delivered.
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2.3. THECApanel Benefits
The benefits of THECApanel include:
Speed
THECApanel greatly increases the speed of your build, giving you certainty around
completion time and reducing weather delays.
Quality
THECApanel uses robust quality assurance systems, combined with superior
products to reduce the number of on-site inspections.
Accuracy
Factory based manufacturing and QA systems mean THECApanel is extremely
accurate, further reducing build times and providing a true, plumb building
structure for finishing trades.
Durability
THECApanel uses structure protection membranes that ensure a perpetually dry
structure, free from interstitial mould and condensation.
Energy-Efficiency
THECApanel’s framing system increases the amount of insulation and ensures the
performance of the insulation, resulting in a warmer, drier building with lower
running costs.
Cost
THECApanel allows cost certainty for a large proportion of your build cost. Your
on-site overheads are reduced due the speed of construction.
Ease of Use
THECApanel requires no specialised skills, training or equipment.
2.4. Elements and components

THECApanel comprises all the elements required for a complete building. Each
panel con be built up to a maximum size of 12m x 3.1m.
1. Suspended Timber Floors
2. External Walls
3. Internal Walls
4. Mid floors;
5. Ceilings;
6. Roofs.
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Each element is prefabricated to an advanced level that includes to the extent
shown on the drawings:
1. Structural framing;
2. Plywood bracing;
3. Weathertightness membranes;
4. External cavity battens;
5. Drained cavity closures
6. Primary insulation;
7. Airtightness and structure protection membranes;
8. Internal service cavity battens.
and may include:

1. Windows and flashings;
2. External claddings;
2.5. Building Code compliance

THECApanel elements will be fully compliant with the Building Consent documents
and Architect or Designer’s and Engineer’s drawings and specifications.
THECA Prefabrication will issue documentation to ensure compliance with the

consented drawings and all requirements of the NZ Building Code.
2.6. Substitutions
No substitutions are permitted.
2.7. Onsite documents

Ensure that the following documents are onsite before commencing installation:
1. Authorised Building Consent documents;
2. Bracing plan;
3. Prefabricated element layout plan(s);
4. This Installation Guide;
5. All referenced documents.
2.8. Contractors
Ensure that a suitably qualified and experienced Licensed Building Practitioner
undertakes any and all Restricted Building Work.
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2.9. Document precedence
Ensure that you have the latest version of this Installation Guide. See
www.theca.co.nz for the latest version.
Use standard industry practices and common sense when installing panelised
elements. IF IN DO UBT, ASK!
In all instances the details that are included in the Building Consent documents
take precedence.
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3. BCA INSPECTIONS AND CODE COMPLIANCE
THECApanel removes the need for some onsite inspections by the Building
Consent Authority.
The system will be delivered with the documentation required for application for a
Code Compliance Certificate.
BCA Inspections
The following BCA inspections will be covered by THECA Prefabrication’s Quality
Assurance, PS/3 and PS/4 documentation:
1. Structural framing;
2. Installation of bracing elements to external walls;
3. Installation of Handibrac bracing hold-downs;
4. Installation of insulation;
5. Bottom plate to concrete floor fixings;
6. Structural connections between THECApanel elements;
7. Sill tapes;
8. Window flashings;
9. Air seals to window frames.
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4. HEALTH AND SAFETY
4.1. Responsibility
It is the responsibility of the installation contractor to ensure the safety of all people
onsite during the delivery, unloading and installation of prefabricated elements.
Panelised elements are bulky and heavy. See the Storage and Handling section
below for safe handling techniques.
Notify network operators if working close to overhead wires or cables.
Use tag lines to control panel elements while lifting.
Suspend installation if wind conditions make the handling of panelised elements

difficult and / or dangerous.
Complete a Task Analysis before commencing installation and ensure that all staff
and subcontractors involved are aware of all safety requirements.
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4.2. PPE
Wear appropriate personal protection equipment.
As a minimum we recommend the following PPE must be work by all persons on=-
site during installation.
Steel-Toed Safety Shoes Hard Hat
Eye Protection
Hearing Protection
High-Vis Clothing
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5. STORAGE AND HANDLING
5.1. Storage
In the event that panelised elements are delivered to site before they can be
immediately installed the following precautions must be undertaken:
1. Store panelised elements clear of the ground on full-width blocks;
2. Cover the panelised elements with tarpaulins or similar to protect them from
inclement weather and UV exposure.
5.2. Handling
Lifting Points
Use the supplied lifting connectors and screws to provide lifting points for your
Hiab or crane.
The lifting points we supply are suitable ONLY for a Reid Swiftlift based lifting
system (see http://www.reids.co.nz/concrete-lifting-systems). Ensure your Hiab or
crane provider uses genuine Swiftlift equipment.
Lifting points can be positioned for either a shear or tension load while lifting.
Lifting points must be firmly fixed to full-length timber members.
Lifting point positions will be clearly marked on all prefabricated elements. Install a
lifting point at EVERY position indicated for safe lifting and handling.
Tag Lines
Use tag lines when lifting panels to safely control panels.
Hiab and Crane Operators

All operators of a Hiab must be qualified with Unit Standard 1754.
All crane operators must be appropriately qualified in accordance with the NZ

Crane Association training and certification requirements.
Safety
Never stand underneath a panel while it is being lifted.
Ensure that feet and hands are never placed underneath a panel such that a foot or
hand can be crushed in the event of lifting system failure, sudden or unexpected
movement of a panel.
Moving to Position
Move the panel to position and position precisely using a sledgehammer.
Only use the sledgehammer on the end of a full-length member (e.g. bottom plate
for walls).
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6. DESIGN PARAMETERS
6.1. Scope
Standard Scope
The system is designed primarily for buildings that fall within the scope of
NZS3604:2011 and are in a wind zone up to and including High.
Out of Scope Buildings

Buildings beyond the scope of NZS3604:2011 can still use THECApanel but MAY
require specific engineering. Examples of buildings that may require specific
engineering are:
1. Buildings in Very High or Extra High wind zones;
2. Residential buildings of more than two timber-framed storeys;
3. Light commercial buildings;
4. Apartment and multi-residential buildings;
5. Column and beam commercial buildings where THECApanel is used as an
externally fixed external façade.
Some buildings may use THECApanel without requiring specific engineering:

1. Column and beam commercial buildings where THECApanel is used as an
infill panel for the exterior façade.
6.2. Wind Zones

THECApanel is suitable for buildings in any wind zone. The standard details and
PS/1 documentation are suitable for buildings within the scope of NZS3604:2011
for up to High wind zones.
Buildings in Very High or Extra High wind zones may require specific engineering,
however THECApanel is still a suitable construction method.
6.3. Snow Zones

THECApanel is suitable for any snow zone and altitude.
6.4. Earthquake Zones

THECApanel is suitable for any earthquake zone.
6.5. Building Complexity

THECApanel is ideally suited to buildings with simple forms, particularly simple
roof forms, however the system can be used on buildings of any level of
complexity.
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6.6. Panel Size
The maximum panel size is determined by access to the building site and the
largest track that can access the site.
Difficult to access sites may require prior investigation to determine the maximum
panel size that can be delivered to site.
THECApanel does not use a standard ‘palette’ of panels to choose from. Each
project is custom-built.
6.7. B1 – Structure Design

Foundations
The Architect, Designer or Engineer must complete foundation design.
Bracing
The Architect, Designer or Engineer must complete bracing design.
External walls and roofs must not use internal linings as contributors to bracing.
External walls must only use externally fixed structural ply for bracing in the form of
CHH EPBS or EP1 bracing elements. Remember that the entire building is
sheathed in structural ply and any wall section that complies with the minimum
requirements of the EPBS or EP1 bracing requirements can be a bracing element.
Refer to the appended information for these bracing elements.
Lintels
Lintels must be designed in accordance with NZS3604:2011 Table 8.14. Lintels
outside the scope of this table require Specific Engineering Design.
6.8. E2 – External Moisture Design

The Architect or Designer must complete external moisture management design.
The THECApanel standard details offer recommended solutions for installation and
connection of weatherproof elements however it is the sole responsibility of the
Architect or Designer to ensure compliance with NZBC E2 – External Moisture.
6.9. Windows and Doors

We recommend the use of airtight timber or uPVC external windows and doors that
can be installed in the middle of the wall framing.
Improving the thermal performance and airtightness of your specified window and
door joinery, combined with the use of THECApanel, may significantly improve the
thermal performance and comfort of the completed building.
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6.10. Detailing
Window and Door Openings
Window and doors must be modelled and detailed carefully to clearly show the
required dimensions for rough openings.
We recommend a gap of 10mm all round all windows and doors.
Documentation
THECA Prefabrication will provide THECApanel detailing and specifications to
make the documentation task easier.
We recommend ‘greying out’ the structural components that will be supplied by

THECApanel and adding any required features to the outside of the detail.
See below for an example.
Member Sizing
The Architect, Designer or Engineer is responsible for sizing and spacing all
structural members.
All timber must be specified using LVL8, LVL11, LVL13 or Lumberworx I-Beams.
DO NOT specify sawn timber.
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6.11. Shop Drawings
It is essential that your digital model is accurate. We will manufacture panels to
exactly match your digital model. If there are errors in your model then there will
be errors in the completed panels.
We will require sign-off of the shop drawings before commencing fabrication.
Shop drawings will be created from your digital model. The output format
depends on the software being used.
Revit, ArchiCAD,
1. Disable all model layers except for:
a. Floors;
b. External Walls;
c. Internal Walls;
d. Ceilings;
e. Roofs.
2. Ensure all windows and doors (internal and external) are shown (preferably as
rough openings);
3. Export the model to an .IFC file.
AutoCAD
a. Floors;
b. External Walls;
c. Internal Walls;
d. Ceilings;
e. Roofs.
rough openings);
6. Export the model to an .DWG file.
VectorWorks
a. Floors;
b. External Walls;
c. Internal Walls;
d. Ceilings;
e. Roofs.
rough openings);
3. Export the model to a .SAT file.
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7. INSTALLATION – GENERAL
7.1. Installation guide

This Installation Guide is intended as a reference only.
Use standard industry practices and common sense when installing panelised
elements. IF IN DO UBT, ASK!
7.2. Documentation
Panelised elements will be delivered to site with accompanying documentation to
facilitate installation and code compliance:
1. Element layout plan;
2. Quality Assurance report;
3. PS/1 documentation from our Structural Engineer;
4. PS/4 documentation from our Structural Engineer;
5. PS/3 documentation from our prefabrication team;
6. A Record of Work.
7.3. Planning
Careful and detailed planning will help to ensure speedy installation of
prefabricated elements.
Your planning should consider at least the following items:

1. Ensure you have sufficient staff to safely and efficiently move and install the
prefabricated elements;
2. Ensure you have a clear understanding of the installation sequence. Consider
whether you will install all the external walls and then the internal walls, or
whether you will use internal walls to brace and straighten external walls as
you go.
3. Ensure that all safety measures have been completed and that all staff are
aware of the safety plan.
4. Ensure that adequate props and braces are available.
7.4. Site preparation

Offload area
Ensure that an adequate offloading area is available for the panelised elements
Hiab / crane working platform

Ensure that the installation equipment (Hiab and / or crane) can access the site onto
a level working platform and that there is sufficient space for the Hiab or crane to
deploy outriggers.
Outrigger loads
Ensure that there are no subsurface services that may be damaged by Hiab or
crane outriggers
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Overhead wires
Ensure that no overhead wires or cables will impede the installation of panelised
elements.
Ensure that any necessary notifications to and permissions from network operators
are complete.
Traffic control
Ensure that any necessary road closures and traffic control is in place.
Scaffolding and edge protection

Ensure that you have safe access to heights for installing elements at or above top
plate height.
Consider installing your scaffolding and edge protection before panel installation
occurs.
If scaffolding is installed prior to panelised element installation leave the side of the
building platform closest to the Hiab or crane free of scaffolding to allow panelised
elements to be lifted onto the building platform.
7.5. Fixings and fasteners

Metal fixings and fasteners beyond those shown in the Fastening Schedules must
be selected in accordance with the Architect or Designer’s specification.
If no specific fixings or fasteners have been specified then all fixings and fastenings
must be in accordance with NZS 3604:2011 2.4.4, 4.4, 7.6, 8.8.6 and 10.5.
Screws
Screws must be installed straight and in accordance with the drawings.
Screw heads must be driven flush.
Nails
All nails must be driven flush in accordance with the instructions of the
manufacturer of the product or system being nailed.
See the appended instruction sheets.
Both power driven and hand driven nails are acceptable.
Tapes
Adhesive tapes are used in the prefabrication system to ensure airtightness and
weathertightness.
All tapes must be installed in accordance with the manufacturer’s instructions.
Glues
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Glues are, at times, used to ensure airtightness.
All glues must be installed in accordance with the manufacturer’s instructions.
Sealants
No mastic sealants may be used.
7.6. Fastening schedule

The schedule below is for use in all earthquake, wind and snow loading zones.
All fixings must comply with NZS3604:2011 2.4.4 and 4.4.3.
Fixing Specification
Fixing
50 x 2.8mm flat head nails @ 150mm crs.
Type A
Fixing 150mm Wurth Amo III Type 1 AW30 screw with 21mm dia flat washer @
Type B 600mm crs.
Fixing
150mm Wurth Amo III Type 1 AW30 screw @ 600mm crs.
Type C
Fixing
Spax Delta Seal partial thread 8.0 x 140mm @ 600mm crs.
Type D
Fixing
Spax Delta Seal partial thread 8.0 x 120mm @ 600mm crs.
Type E
Maximum Floor Joist Span
3.5m 5.2m 6m
Spax Delta Seal partial Spax Delta Seal partial Spax Delta Seal partial
thread 8.0 x 120mm. thread 8.0 x 120mm. thread 8.0 x 120mm.
2 per stud. 3 per stud. 4 per stud.
Fixing
Type F 40mm clearance to 40mm clearance to 40mm clearance to
top and bottom of top and bottom of top and bottom of
ribbon, 40mm ribbon, 40mm ribbon, 40mm
between screws. between screws. between screws.
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7.7. General installation sequence
The following is a quick guide to the installation sequence of the entire panelised
prefabrication system.
See below for a detailed description of each step.
1. Install suspended timber ground floors on subfloor framing.

2. Fix timber ground floors to subfloor framing.
3. Install sole plates on concrete floors; pack as necessary to ensure a level,
square and accurate platform.
4. Install external walls;
5. Install internal walls;
6. Install mid-floors or ceilings;
7. Straighten all walls;
8. Fix internal walls to external walls;
9. Install roofs;
10. Install external doors;
11. Install all external joinery glazing;
12. Complete weathertightness layer;
13. Install remaining external cavity battens;
14. Test insulation installation;
15. Remedy insulation installation if required
16. Complete airtightness layers;
17. Test for required airtightness performance level;
18. Install remaining internal service cavity battens.
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8. INSTALLATION –CONCRETE FLOORS
An accurate, square and level concrete slab will make the installation of panelised
elements faster and more accurate.
See Tolerances below for required accuracy.
8.1. Concrete slabs

Prior to installing formwork confirm the slab dimensions with THECA Prefabrication.
Install concrete slabs in accordance with the Building Consent documents.
8.2. Slab overhangs

Ensure a 10mm overhang to slab edges that will receive a panelised wall element.
8.3. Sole plates

Install sole plates on DPC as detailed. Pack sole plates as required achieving a
completely level top surface of the sole plates. Use Ramset H-Packers as required;
spread a flexible grout between each H-Packer to provide a continuous bearing
surface.
Recess screw heads and washers with a 24mm dia spade bit to a maximum depth
of 8mm.
Ensure that sole plates are straight, level, square and dimensionally accurate.
Install additional fixings at bracing element hold-downs as detailed.
Accurate sole plates will ensure a fast and accurate installation process.
8.4. Tolerances
Ensure that concrete slabs and sole plates are within the following tolerances.
Vertical tolerance Dim ensional

tolerance
Concrete
≤ 5mm per 5m length ≤ 2mm
slabs
Sole plates ≤ 1mm per 5m length ≤ 1mm
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9. INSTALLATION – SUSPENDED TIMBER FLOORS
An accurate, square and level subfloor structure will make the installation of
panelised elements faster and more accurate.
See Tolerances below for required accuracy.
9.1. Piles and bearers

Install foundation walls, piles and bearers in accordance with the Building Consent
documents.
9.2. Floor overhangs

Ensure a 10mm overhang to bearer or foundation wall edges that will receive a
panelised floor element.
9.3. Tolerances
Ensure that the subfloor structure is within the following tolerances.
Vertical tolerance Dim ensional

tolerance
Finished top
≤ 1mm per 5m length ≤ 1mm
level
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10. INSTALLATION – WALLS
10.1. Mark out layout

Mark out internal wall positions to enable a faster installation.
Clearly mark bracing element hold-down positions
10.2. General installation

Lift panelised walls into place beginning at the furthest point from the Hiab or
crane.
Ensure ply overhangs are protected from damage.
Precisely locate panelised walls with a sledgehammer, striking only on the end of
full-length timbers.
Fasten walls to sole plates or suspended timber floors as detailed.
10.3. Bracing elements

Bracing element hold-down locations are marked on the internal side of external
walls with a red spray dot.
Install additional fixings at bracing element hold-downs as detailed.
10.4. Propping and straightening

Prop and straighten walls as work progresses to ensure accuracy and safety.
10.5. Inline wall panel connections

Ensure a 2mm gap is maintained between ply sheet edges.
Fasten panelised wall panels together as detailed.
10.6. External to internal wall connections

Lift panelised internal walls into place.
Ensure that panelised walls are straight and vertical.
Once timber mid-floors and / or ceilings are installed fix internal wall to external
wall as detailed.
Fix internal walls to concrete floor in accordance with the Building Consent
documents.
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10.7. External corners
Lift external walls into place and precisely locate the second wall with a
sledgehammer, striking only on the end of bottom plates.
Ensure that corner studs are firmly together and that ply overhangs are firmly
placed against studs.
Fix the walls together as detailed.
10.8. Internal corners

Lift external walls into place and precisely locate the second wall with a
sledgehammer, striking only on the end of bottom plates.
Ensure that corner studs are firmly together and that ply overhangs are firmly
placed against studs.
Fix the walls together as detailed.
10.9. External cavity battens

Do not install the remaining external cavity battens until the weathertightness is
complete.
10.10. Internal cavity battens

Do not install the remaining internal cavity battens until:
1. the airtightness is complete and verified, and;
2. the insulation installation is verified.
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11. INSTALLATION – MID FLOORS

Lift panelised floors into place beginning at the furthest point from the Hiab or
crane.
If necessary lever external walls outwards to slide floors into place.
Take care not to damage INTELLO membranes on the external walls.
Precisely locate panelised floors with a sledgehammer, striking only on the end of
Fasten panelised floors to ribbon boards as detailed.
Install screws between floor joists and ribbon board at a minimum angle of 45°
above horizontal.

Prop and straighten floors as work progresses to ensure accuracy and safety.
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12. INSTALLATION – CEILINGS

Lift panelised ceilings into place beginning at the furthest point from the Hiab or
crane.
If necessary lever external walls outwards to slide panelised ceilings into place.
Precisely locate panelised ceilings with a sledgehammer, striking only on the end of
Change details to show ribbon on wall and a 5mm clearance between ceiling and
wall.
Fasten panelised ceilings to ribbon boards as detailed.

Prop and straighten ceilings as work progresses to ensure accuracy and safety.
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13. INSTALLATION – ROOFS

Lift panelised roofs into place beginning at the furthest point from the Hiab or
crane. Install roof panels in pairs to enable ridge connections to be installed as
work progresses.
Place the bottom of the roof into position and lower the top down to the correct
position.
Precisely locate panelised roofs with a sledgehammer, striking only on the end of
Fasten panelised roofs to external walls as detailed.
Fasten roofs to each other as detailed.

Prop and straighten panelised roofs as work progresses to ensure accuracy and
safety.
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14. INSTALLATION – EXTERNAL WINDOWS AND DOORS
External doors will not be installed and will be delivered either by the window
supplier or along with the panelised prefabricated elements.
14.1. Door installation

Install external doors in accordance with the Architect’s or Designer’s details and
specification.
14.2. Window Installation

If windows are not pre-installed then install windows in accordance with the
Architect’s or Designer’s details and specification.
14.3. Glazing
If windows are not glazed, install glazing in accordance with the window
manufacturer’s instructions and in accordance with NZS 4223.
29
15. INSTALLATION – WEATHERTIGHTNESS
15.1. General
Work from the bottom of the building up, ensuring that laps are always created
with the upper membrane lapping over the lower membrane.
15.2. Membrane joint taping

Repair any damage to weathertight membranes with TESCON EXTORA in
accordance with the manufacturer’s instructions.
Tape the connections between wall panels; inline, internal and external corners with
TESCON EXTORA in accordance with the manufacturer’s instructions.
Tape the MENTO roof membrane to the EXTASANA wall membrane with TESCON
EXTORA in accordance with the manufacturer’s instructions.
Tape the connections between roof panels with TESCON EXTORA in accordance
with the manufacturer’s instructions.
Tape the panelised roof connections along the ridge with TESCON EXTORA in
accordance with the manufacturer’s instructions.
15.3. Cavity Battens

Once the external weathertightness system has been complete and verified by:
1. the building contractor, and;
2. the Architect or Designer, and;
3. the Building Consent Authority:
Install the remaining external cavity battens to walls and roofs in accordance with
the Building Consent documents.
30
16. INSTALLATION – AIRTIGHTNESS
16.1. General
THECApanel includes an airtightness and structure protection membrane,
INTELLO, on the inside of the structure.
The integrity of this membrane is of crucial importance to the performance and

long-term durability of the building.
Ensure that all staff, contractors and subcontractors are aware of the requirements
with dealing with the INTELLO membrane onsite.
16.2. Concrete floor connection

Sweep the concrete slab free of dust and debris from the area to be glued.
Glue the INTELLO to the concrete slab with ORCON in accordance with the
manufacturer’s instructions.
16.3. Membrane joint taping

Undertake joint taping in a structured and systemised way to ensure that all joints
are addressed.
Tape all INTELLO joints using TESCON VANA in accordance with the
manufacturer’s instructions.
16.4. Airtightness verification

Verification that the airtightness and structure protection system has been installed
to an acceptable standard is a crucial component of the integrity of the system.
Performance standard
Refer to the Building Consent documents or the Architect’s or Designer’s
specification for the required performance standard.
If no standard has been specified then an appropriate target is an n50 of ≤1.5 ach.
Blower door test

Undertake blower door testing in accordance with the Building Consent documents
or the Architect’s or Designer’s specification.
If no testing regime has been specified then undertake a Type B blower door test
in accordance with EN 13829:2001.
31
17. INSULATION INSTALLATION VERIFICATION
Verification that the installed insulation has not been compromised in any way
during transport and installation of prefabricated elements is crucial to the
performance and long-term durability of the building.
IR camera test
Undertake an infra-red camera inspection of the insulation installation using a FLIR
ONE™ or equivalent quality thermal imaging camera. See www.flir.com.hk/flirone/.
Report any insulation installation defects to THECA Prefabrication for remedy by

THECA Prefabrication.
32
18. APPENDICES
33
INFORMATION BULLETIN
March 2015
ECOPLY BARRIER – NEW BRACING ®
AND LINTEL TIE-DOWN DETAILS

As part of our continual product and system development CHH Woodproducts would like users of our
Ecoply® Barrier product to have access to the latest information as it has been developed. Whilst we are
updating our literature we have produced this Information Bulletin to allow designers to maximise the
potential of Ecoply Barrier.
IMPORTANT LINTEL TIE-DOWN CONNECTION

You must refer to the current Ecoply Barrier Specification & In response to concerns about additional site inspections and
Installation Guide published by Carter Holt Harvey which is available complexities of adding tie-down straps at the end of lintels with
at www.chhwoodproducts.co.nz. The literature contains important tie-downs up to and including 7.5 kN, CHH Woodproducts have
information, limitations and cautions regarding care, use and installation engineered a tie down solution using a combination of the trimming
of this product. However, to the maximum extent permitted by law, studs and additional fastening to the Ecoply Barrier around the lintel
Carter Holt Harvey assumes no responsibility or liability in respect of this connection. The lintel connection detailed has been designed in
information or this document. accordance with NZS 3603 for compliance with Verification Method
These details do not form part of BRANZ Appraisal No. 827 [2014] B1/VM1, 6.1.
Lintel Connection Detail (For Uplifts Not Exceeding 7.5 kN) as detailed in clause 8.6.1.8 of NZS 3604
150 mm Stud Lamination Requirement

Top Plate (typ.) Lintel (typ.)
Minimum 2/3.15 x 90 mm Top Plate

Minimum
300 mm FH nails within lintel clearance
140 minimum depth
Ecoply Barrier 6/3.15 x 90 mm nails
150 mm
(typ.)
2/3.15 x 90 mm nails below lintel
Number of Studs Ecoply Barrier Fixing Detail

Indicative Only
Trimming = Additional 2.8 x 50 mm
FH nails between existing Top Plate
Stud
150 c/c 7 mm clear offset from edge of plywood barrier
6/2.8 x 50 mm
= 2.8 x 50 mm FH nails FH nails to trimming stud
at 150 c/c as per Ecoply 18 mm
(opposite Lintel Connection) minimum
Barrier Literature
3.15 x 90 mm nails
Trimmer to doubling
stud at 300 c/c (typ.) 10/2.8 x 50 mm FH nails through
pre-bored Ø2.5mm holes (evenly
Doubling Stud spaced through depth of lintel)
Bottom Plate Minimum 7.5 kN Hold Notes:
Down to Bracket 1. Observe minimum end and edge distances for fasteners to NZS3603
Manufacturers Detail 2. Fastener Durability as per Barrier Specification and Installation Guide
Information contained in this document is specific to the CHH Woodproducts range of plywood products
and cannot be used with any other plywood products no matter how similar they may appear. For further
information contact customer services on 0800 326 759 or visit www.chhwoodproducts.co.nz
INFORMATION BULLETIN
March 2015
NEW ECOPLY ® BARRIER MINIMUM WALL FASTENING THE ECOPLY® BARRIER

LENGTHS FOR EPBS BRACING SPECIFICATION
Fasteners
The natural bracing resistance of plywood clad walls is one of the key
advantages of the Ecoply® Barrier system. To further enhance our offer, Fasten with 50 x 2.8 mm hot dip galvanised or stainless steel flat head
CHH Woodproducts have completed more independent third party P21 nails. Place fasteners no less than 7 mm from sheet edges.
testing. This allows for additional minimum wall lengths with no specific In certain circumstances stainless steel fasteners may be required.
additional fastening other than required by NZS 3604. The P21 method
Refer to section 7.1 in the Ecoply Barrier Specification and
referenced in NZS 3604:2011 is listed as an acceptable solution
Installation Guide for these circumstances and further fastener
B1/AS1 Structure.
selection advice.
Where stainless steel nails are required, annular grooved nails must
SINGLE SIDED STRUCTURAL PLYWOOD BRACE
be used.
NO ADDITIONAL HOLD DOWN
Minimum Fastening centres
Specification Lining Hold BUs/m BUs/m
Wall
No. Requirements Down Wind Earthquake
Length Fasteners are placed at 150 mm centres around the perimeter of each
0.4 m 60 60 sheet and 300 mm centres to intermediate studs. Where more than
No
0.6 m Ecoply® Barrier 60 65 one sheet forms the brace element each sheet must be nailed
EPBS additional
1.2 m one side 65 70 off independently.
fastening 1
2.4 m 80 90
1 As per NZS 3604: 2011. No specific additional fastening required.
Framing
Wall framing must comply with:
• NZBC B1 – Structure: AS1 Clause 3 Timber (NZS 3604:2011)
• NZBC B2 – Durability: AS1 Clause 3.2 Timber (NZS 3602)
Framing dimensions and height are as determined by the NZS 3604 stud 7 mm Ecoply® Barrier fixed
with 50 x 2.8 mm nails at
and top plate tables for load bearing and non load bearing walls. Kiln dried 150 mm centres to
verified structural grade timber must be used. Machine stress graded perimeter of each sheet or
timber of minimum SG8, such as Laserframe®, is recommended. part sheet within the
bracing element at no less
than 7 mm from sheet
Bottom plate fixing edge and at 300 mm
centres to intermediate
Bottom plates are fixed in accordance with the requirements of studs except in extra high
NZS 3604. No specific additional fastening required. wind zones where 150 mm
centres to intermediate
studs is required.
Lining
One layer of 7 mm Ecoply Barrier fixed directly to framing. If part
sheets are used, ensure nailing at required centres is carried out around
the perimeter of each sheet or part sheet. A 2-3 mm expansion gap
should be left between sheets.
Ecoply® Bracing Systems are designed to meet the requirements of the New Zealand
Building Code and have been tested and analysed using the P21 method referenced
MARCH 2015
in NZS 3604:2011 listed as an acceptable solution B1/AS1 Structure. Testing was

carried out using Ecoply Barrier manufactured by Carter Holt Harvey and SG8 Bottom plate fixed in accordance with the
timber framing. Substituting materials may compromise performance of the system.
requirements of NZS 3604
TECHNICAL NOTE
March 2014
ECOPLY ® SINGLE SIDED STRUCTURAL PLYWOOD BRACE
BRACING
Minimum
Specification BUs/m BUs/m
Wall Lining Requirements
No. Wind Earthquake
Length
SPECIFICATIONS: EP1_0.4 0.4 m 80 95
EP1
EP1_0.6 0.6 m Ecoply® one side 95 105
EP1_1.2 1.2 m 120 135
FRAMING LINING
Wall framing must comply with: One layer of 7 mm, 9 mm or 12 mm
Ecoply® plywood fixed directly to framing
t NZBC B1 - Structure: AS1 Clause 3
or over cavity battens. If part sheets are
Timber (NZS 3604:2011)
used, ensure nailing at required centres is
t NZBC B2 - Durability: AS1 Clause 3.2
carried out around the perimeter of each
Timber (NZS 3602)
sheet or part sheet. A 2-3 mm expansion
Framing dimensions and height are as
gap should be left between sheets.
determined by the NZS 3604 stud and top
plate tables for load bearing and non load
bearing walls. Kiln dried verified structural FASTENING THE ECOPLY ®
grade timber must be used. Machine stress
graded timber, such as Laserframe® of SG8 Fasteners
stress grade minimum, is recommended. Fasten with 50 x 2.8 mm galvanised or
stainless steel flat head nails for direct fix,
or 60 x 2.8 mm over cavity battens.
BOTTOM PLATE FIXING
Place fasteners no less than 7 mm from
Use GIB Handibrac® hold-down sheet edges. Screws cannot be used.
connections at each end of the bracing Power driven nails are suitable. Do not
element. Refer to manufacturer installation overdrive, nails must be full round head.
instructions supplied with the connectors
for correct installation instructions and Fasteners for H3.2
bolt types to be used for either concrete CCA treated Ecoply
or timber floors. Within the length of the
Where fasteners are in contact with H3.2
bracing element, bottom plates are fixed
CCA treated timber or plywood, fasteners
in accordance with the requirements of
shall be a minimum of hot dip galvanised.
NZS 3604.
In certain circumstances stainless steel
fasteners may be required. Refer to table 8
of the Ecoply Specification and Installation
Guide for these circumstances and further
fastener selection advice. Where stainless
Information contained in this document is specific to steel nails are required, annular grooved
the CHH Woodproducts range of plywood products nails must be used.
and cannot be used with any other plywood
products no matter how similar they may appear.
For further information contact customer

services or visit www.chhwoodproducts.co.nz
Ecoply® Bracing Systems are designed to meet the SG8 timber framing, and GIB® products manufactured
requirements of the New Zealand Building Code and by Winstone Wallboards Ltd. Substituting materials
MARCH 2014
0800 326 759 have been tested and analysed using the P21 method may compromise performance of the system. GIB®
www.chhwoodproducts.co.nz referenced in NZS 3604:2011 listed as an acceptable and GIB HandiBrac® are registered trade marks of
solution B1/AS1 Structure. Testing was carried out Fletcher Building Holdings Ltd.
using Ecoply manufactured by Carter Holt Harvey and
Fastening centres ECOPLY ® SUITABILITY FOR BRACING APPLICATIONS
Fasteners are placed at 150 mm centres around INCLUDING TREATMENT TYPE AND FASTENER MATERIAL*
the perimeter of each sheet and 300 mm centres
Application Plywood Treatment Fastener Material
to intermediate studs. Where more than one
Plywood bracing in interior spaces with no risk
sheet forms the brace element each sheet must of exposure to weather or moisture penetration Hot dipped
be nailed off independently. Ecoply Untreated
conducive to decay (all exposure zones1 galvanised or better
including sea spray):
Plywood bracing in enclosed spaces (protected from Ecoply H3.1 LOSP/H3.2
Hot dipped
the weather) but with a risk of moisture penetration CCA treated
galvanised or better
conducive to decay in exposure zones1 B & C: Ecoply Barrier (rigid air barrier)
Plywood bracing in enclosed spaces (protected from Ecoply H3.1 LOSP/H3.2
the weather) but with a risk of moisture penetration CCA treated Stainless steel
conducive to decay in exposure zone1 D (sea spray): Ecoply Barrier (rigid air barrier)
Refer to Shadowclad® Specification
Cladding
& Installation Guide
Ecoply® fixed with 50 x 2.8 mm
nails at 150 mm centres to Refer to Ecoply Barrier® Specification
Rigid Air Barrier
perimeter of each sheet at no & Installation Guide
less than 7 mm from sheet
Bracing on framing exposed to ground atmosphere in Ecoply H3.1 LOSP/H3.2 Hot dipped
edge and at 300 mm centres to
exposure zones1 B & C CCA treated galvanised or better
intermediate studs
GIB HandiBrac® Bracing on framing exposed to ground atmosphere in Ecoply H3.1 LOSP/H3.2
Stainless steel
Hold Down exposure zones1 D CCA treated
Bracing in wet process buildings in all exposure zones1 Ecoply H3.1 LOSP/H3.2
Stainless steel
(including sea spray) CCA treated
1 Exposure zones as per section 4 of NZS 3604
* Refer to Table 8, page 15 of Ecoply Specification & Installation Guide.
MARCH 2014
Ecoply® Bracing Systems are designed to meet the requirements of the New Zealand Building Code Carter Holt Harvey and SG8 timber framing, and GIB® products manufactured by Winstone
and have been tested and analysed using the P21 method referenced in NZS 3604:2011 listed as an Wallboards Ltd. Substituting materials may compromise performance of the system. GIB® and
acceptable solution B1/AS1 Structure. Testing was carried out using Ecoply manufactured by GIB HandiBrac® are registered trade marks of Fletcher Building Holdings Ltd.
C ERTIFICATE OF C ONFORMITY
This product Certificate is issued under Section 269 of the Building Act 2004 for:
Solitex Extasana Wall Underlay
Page 1 of 4 www.jas-anz.org/register
Product Description
Solitex Extasana Wall Underlay is a flexible synthetic wall underlay for use under direct fixed and non-direct fixed wall cladding on
timber and steel framed buildings. The product consists of a non-porous water resistant film laminated between two layers of non
woven spun-bonded polypropylene and is coloured blue on the top surface and grey on the bottom surface.
Product purpose and use

Solitex Extasana Wall Underlay has been assessed for use as a flexible wall underlay on timber framed buildings within the
following scope:
the scope limitations of NZBC Acceptable Solution E2/AS1 (AMENDMENT 6 – FEBRUARY 2014), Paragraph 1.1; and,
with absorbent wall claddings directly fixed to framing; and,
with non-metallic, non-absorbent wall claddings directly fixed to frame; and,
with absorbent and non-absorbent wall claddings installed over an 18 mm minimum drained cavity; and,
with masonry veneer in accordance with NZBC Acceptable Solution E2/AS1 (AMENDMENT 6 – FEBRUARY 2014); and,
situated in NZS 3604:2011 Wind Zones up to, and including ‘Very High’.
Solitex Extasana Wall Underlay has been assessed for use as a flexible wall underlay on steel framed buildings within the
following scope:
the scope limitations of NZBC Acceptable Solution E2/AS1 (AMENDMENT 6 – FEBRUARY 2014), Paragraph 1.1 with
regards to building height and floor plan area; and,
situated in NZS 3604:2011 Wind Zones up to, and including ‘Very High’.
Solitex Extasana Wall Underlay has been assessed for use as a flexible wall underlay over rigid wall underlays on timber and steel
framed buildings within the following scope:
the scope limitations of NZBC Acceptable Solution E2/AS1 (AMENDMENT 6 – FEBRUARY 2014 ), Paragraph 1.1 with
regards to building height and floor plan area; and,
situated in NZS 3604:2011 Wind Zones up to and including ‘Extra High’
Certificate holder
Pro Clima NZ Limited
7 Daly St, Hutt Central, Lower Hutt 5010, New Zealand
Tel: 0800 PRO CLIMA (776 254), www.proclima.co.nz
GM-CM30032-
CodeMark Certification Body 11/10/2012 14/1/2016 14/1/2019 RevC
Global-Mark Pty Ltd, Suite 4.07, 32 Delhi Herve Michoux

Road, North Ryde NSW 2113, Australia Managing Director Date of issue Last update Date of next Certificate Number
www.Global-Mark.com.au re-certification
The purpose of construction site audits is to confirm the practicability of installing the product; and to confirm the appropriateness and accuracy of
installation instructions. In issuing this certificate, Global-Mark has relied on the independent expert and/or laboratory advise or reports.
This certificate is issued by Global-Mark Pty Limited, an independent certification body accredited by the product certification accreditation body (JAS-
ANZ) appointed by the Chief Executive of the Ministry of Business Innovation and Employment under the Building Act 2004. The Ministry of Business
Innovation and Employment does not in any way warrant, guarantee, or represent that the building method or product the subject of this certificate
conforms with the New Zealand Building Code, nor accept any liability arising out of the use of the building method or product. The Ministry of Business
Innovation and Employment disclaims, to the extent permitted by law, all liability (including negligence) for claims of losses, expenses, damages, and
costs arising as a result of the use of the building method(s) or product(s) referred to in this certificate. This Certificate may only be reproduced in its
entirety.
It is advised to check that this Certificate of Conformity is currently valid and not withdrawn, suspended or superseded by a later issue by referring to the
Ministry of Business Innovation and Employment website, http://www.mbie.govt.nz/
New Zealand Building Code (NZBC) references the Building Code in force at the time of issuing the product certificate.
Compliance with the New Zealand Building Code (NZBC):
Solitex Extasana Wall Underlay, if used, designed, installed and maintained in accordance with the statements and conditions of
the Installation Guide and this Certificate, will meet, or contribute to meeting the following provisions of the NZBC:
Clause B2 DURABILITY: Performance B2.3.1(a), not less than 50 years, B2.3.1(b), 15 years and B2.3.2. Solitex
Extasana Wall Underlay meets these requirements.
Clause E2 EXTERNAL MOISTURE: Performance E2.3.2. When used as part of the cladding system, Solitex Extasana
Wall Underlay will contribute to meeting this requirement.
Clause F2 HAZARDOUS BUILDING MATERIALS: Performance F2.3.1. Solitex Extasana Wall Underlay meets this
requirement and will not present a health hazard to people.
Clause C3 FIRE AFFECTING AREAS BEYOND THE FIRE SOURCE: Performance C3.4(c) Solitex Extasana Wall
Underlay meets these requirements.
Subject to the following conditions and limitations:

Design Conditions:
Product specification and incorporation of the Solitex Extasana Wall Underlay into the building design shall be carried out by a
designer / architect / engineer or a building professional who:
Is qualified to design the buildings covered under the ‘Scope’ of use of this product.
Has ready access to the relevant technical specifications, NZBC, Standards, details and other information related to
the installation method, including the current version of the Pro Clima NZ Limited Installation Guide for Solitex
Extasana as noted within this Certificate.
Design Information
Timber and Steel Framing
1. Studs must be provided at maximum 600 mm centres. Dwangs must be fitted flush between the studs at maximum 1200 mm
centres.
General
2. Solitex Extasana Wall Underlay is intended for use as an alternative to conventional building papers which are fixed over
timber or steel framed walls in order to limit the entry of wind into building cavities, and to act as a secondary barrier to wind-
driven rain.
3. The material also provides a degree of temporary weather protection during early construction. However, the product will not
make the building weathertight and some wetting of the underlying structure is always possible before the building is closed
in. Hence, the building must be closed-in and made weatherproof before moisture sensitive materials such as wall or ceiling
linings and insulation materials are installed.
4. Solitex Extasana Wall Underlay must not be exposed to the weather or ultra violet light for a total of more than 60 days
before being covered by the wall cladding.
5. Solitex Extasana Wall Underlay is suitable for use under wall claddings as a wall underlay as called up in NZBC Acceptable
Solution E2/AS1 (AMENDMENT 6 – FEBRUARY 2014), Table 23 on timber framed buildings. Solitex Extasana Wall
Underlay is suitable for use under cavity based wall claddings as an absorbent synthetic wall underlay as called up in NZS
2295:2006, Table 2.4 on steel framed buildings. Refer to Table 1.
Table 1: NZBC E2/AS1 (AMENDMENT 5 - AUGUST 2011 AND ERRATA 2 DECEMBER 2011 ) Table 23 Requirements
NZBC E2/AS1 (AMENDMENT

6 – FEBRUARY 2014 ) Table Property Performance
Actual Property Performance
23 Requirement
Wall Underlay Properties
Absorbency ≥ 100 g/m2 Pass
Vapour Resistance ≤ 7 MN s/g Pass
Water Resistance ≥ 20 mm Pass
pH of Extract ≥ 5.5 and ≤ 8 Pass
Shrinkage ≤ 0.5% Pass
Mechanical Edge tear and tensile strength Edge tear (Average aged):
Machine direction = 234 N
Cross direction = 171 N
Tensile strength (Average aged):
Machine direction = 4.57 kN/m
Cross direction = 3.32 kN/m
Air Barrier Air resistance: ≥ 0.1 MN s/m3 Pass. Solitex Extasana Wall Underlay is suitable
for use as an air barrier.
6. In cavity installations where the cavity battens are installed at greater than 450 mm centres, the wall underlay must be
supported between the battens to prevent the underlay bulging into the cavity space when bulk insulation is installed in the
wall frame cavity in accordance with the requirements of NZBC Acceptable Solution E2/AS1 (AMENDMENT 6 – FEBRUARY
2014), Paragraph 9.1.8.5.
Structure
7. Solitex Extasana Wall Underlay is suitable for use in all Wind Zones of NZS 3604:2011 up to, and including, ‘Very High’
when used as a stand-alone flexible wall underlay, and all Wind Zones of NZS 3604:2011 up to, and including, ‘Extra High’
when used as an overlay for rigid wall underlays.
Durability
8. Solitex Extasana Wall Underlay meets code compliance with NZBC Clause B2.3.1 (a), not less than 50 years for wall
underlays used where the cladding durability requirement or expected serviceable life is not less than 50 years, e.g. behind
masonry veneer, and code compliance with NZBC Clause B2.3.1 (b), 15 years for wall underlays used where the cladding
durability requirement is 15 years.
Serviceable Life
9. Provided it is not exposed to the weather or ultra-violet light for a total of more than 60 days, and provided the exterior
cladding is maintained in accordance with the cladding manufacturer’s instructions and the cladding remains weather
resistant, Solitex Extasana Wall Underlay is expected to have a serviceable life equal to that of the cladding.
Control of Internal Fire and Smoke Spread

10. Solitex Extasana Wall Underlay has an AS 1530. 2:1993 (including Amendment 1) Flammability Index of ≤ 5 and meets the
requirements of paragraph 4.7 Design scenario (IS): Rapid fire spread involving internal surface linings of NZBC Verification
method C/VM2 (AMENDMENT 4 – 1 July 2014) for surface finish requirements for suspended flexible fabrics and therefore it
may be used with no restrictions in all buildings.
Outbreak of Fire
11. Solitex Extasana Wall Underlay must be separated from fireplaces, heating appliances, HVAC, flues and chimneys in
accordance with the requirements of Part 7 of NZBC Acceptable Solutions C/AS2, C/AS3, C/AS4, C/AS5, C/AS6 and C/AS7
(all AMENDMENT 3 – 1 July 2014) for the protection of combustible materials.
External Moisture
12. Solitex Extasana Wall Underlay must be used behind claddings that meet the requirements of the NZBC, such as those
covered by NZBC Acceptable Solution E2/AS1 (AMENDMENT 6 – FEBRUARY 2014), or claddings covered by a valid
Codemark certification.
13. Solitex Extasana Wall Underlay can be added as a second layer over head flashings in accordance with the requirements of
NZBC Acceptable Solution E2/AS1 (AMENDMENT 6 – FEBRUARY 2014), Paragraph 9.1.10.3.
14. Solitex Extasana Wall Underlay, when installed in accordance with the Solitex Extasana Wall Underlay Installation Guide,
titled ‘Pro Clima Solitex Extasana Wall Protection Membrane, Version 2012-09 ID DIG-147’ and the CodeMark Certificate will
assist in the total cladding systems compliance with NZBC Clause E2.
Product Installation Information

1. Installation shall always be carried out by:
A Licensed Building Practitioner (LBP) with a experience in wall underlay installation; or,
A person with experience in wall underlay installation being supervised by an LBP.
2.The LBP shall also:
Comply with all of the relevant technical information related to the products use including information contained within the
Solitex Extasana Wall Underlay Installation Guide, titled ‘Pro Clima Solitex Extasana Wall Protection Membrane, Version
2012-09 ID DIG-147’, and the CodeMark Certificate; and,
Upon completion of the installation, complete and sign a Certificate of Installation and return it to Pro Clima NZ Limited.
End of the document

Installation Guide
pro clima 30032
SOLITEX EXTASANA
Wall Protection Membrane
Waterproof
Windproof
Durable
Diffusion open
OUTSIDE
W
at W
er at
pr er
pr
oo oo
f f
Windproof
INSIDE
Diffusion open
Durable
www.proclima.co.nz
... optimum protection against
mould and condensation
in your construction
➔ Installation Guide
CONTENTS
FEATURES AND ADVANTAGES 3

APPLICATION 4
TECHNICAL DETAILS 5
SYSTEM COMPONENTS 6
CERTIFICATE OF INSTALLATION 7
CONTACT DETAILS 8
Pro Clima NZ Limited ŦPO Box 925 ŦCBD ŦWellington 6140 ŦPhone 04 589 8460
Fax 04 589 8461 ŦEmail welcome@proclima.co.nz ŦWeb www.proclima.co.nz
➔ FEATURES AND ADVANTAGES
SOLITEX EXTASANA ✔ non-porous
✔ new generation wall underlay ✔ highly diffusion open due to the active
✔ watertight diffusion function
SOLITEX EXTASANA IS A SYNTHETIC BUILDING

MEMBRANE, FOR USE AS A WALL UNDERLAY
UNDER WALL CLADDINGS ON TIMBER AND STEEL
FRAMED BUILDINGS.
SOLITEX EXTASANA ✔ High durability under all conditions

✔ New generation wall underlay ➔ unaffected by wood preservatives
➔ high performance monolithic nonporous ✔ Thermostable
membrane ➔ thermostability above 100°C
✔ High water resistance ✔ UV stabilised
➔ water column more than 10,000 mm ➔ can be exposed to the New Zealand
membrane elements for 60 days
✔ Low vapour resistance ✔ Air Barrier
➔ MVTR lower than 0.75 MNs/g with ➔ can be used as an Air Barrier as per
active humidity transport NZS2295:2006 and NZBC E2/AS1 Table 23
SOLITEX EXTASANA is a unique non-porous watertight membrane. This enables the

SOLITEX EXTASANA to provide high water resistance, breathability and absorption.
SOLITEX EXTASANA can be used as an AIR BARRIER where walls are not lined e.g.
attic space at gable ends (complying with NZBC Acceptable Solution E2/AS1 Table 23).
SOLITEX EXTASANA has an extremely high tear resistance and its specialised membrane
does not lead to rattling and noise attributed to other wall underlays.
SOLITEX EXTASANA meets the edge-tear and tensile strenghts of NZS2295:2006, and
increases productivity by providing temporary weather protection.
SOLITEX EXTASANA has a non-glare blue colour providing a more pleasant working
environment. SOLITEX EXTASANA must be fixed with the printed (blue) side out and the
non-printed side to the frame. SOLITEX EXTASANA can be BE LEFT EXPOSED TO THE
ELEMENTS FOR UP TO 60 DAYS.
Fax 04 589 8461 ŦEmail welcome@proclima.co.nz ŦWeb www.proclima.co.nz 3
➔ APPLICATION
➊ Roll out and fix membrane ➋ Vertical overlaps
fix securely to the frame at 300 mm centres horizontally and vertically minimum of 150 mm is required at vertical overlaps
The extremely high diffusion per-

meability due to the active diffu-
sion function and the high water
resistance of the pro clima SOLI-
TEX EXTASANA offer the ultimate
installati
weathertightness protection during
on direct min. 150 mm
ion construction and for the lifetime of
the building. The pro clima SOLITEX
EXTASANA membrane is fixed di-
rectly to the outside of the external
wall framing using staples, tape or
adhesive. The recommended tape
➌ Cut membrane at opening ➍ Fold membrane into opening
for sealing the overlapping joins or
connections to smooth non-mineral
adjoining surfaces is pro clima
TESCON EXTORA. For connec-
tions to rough adjoining structural
SOLITEX EXTASANA
components or mineral surfaces,
to be folded
into opening
the pro clima ORCON adhesive is
and secured to
framing recommended. Overlaps of the pro
clima SOLITEX EXTASANA must be
a minimum of 150 mm, which may
be taped with pro clima TESCON
EXTORA to increase weathertight-
ness. Repairs can also be made with
pro clima TESCON EXTORA tape.
1 SOLITEX EXTASANA is applied to all exterior walls from below bottom plate to top plate. Fix securely to the frame
with fasteners e.g. galvanised “LITTLE GRIPPERS”, or 6mm – 8mm staples, or 20 mm large head galvanised clouts at 300 mm
centres horizontally and vertically. Additional fixings should be used around each opening to be cut out e.g. windows
and doors. In sea spray zones (ZONE D) all metal fixings must be stainless steel.
NOTE: Check with timber suppliers for the correct type of fastenings to be used on treated timber.
2 When using SOLITEX EXTASANA either 2740 mm or 1500 mm width horizontally or vertically, a minimum of 150 mm
lap is required at joins and all vertical overlaps must be made over studs which are to be taped with pro clima TESCON
EXTORA to increase weathertightness. Any forced tears to be repaired with TESCON EXTORA tape.
NOTE: Fastenings behind brick veneer cladding must have an equivalent service life to that of brick veneer (50 years).
Refer to NZS 3604 Tables 4.1, 4.2, and 4.3.
3
SOLITEX EXTASANA is wide enough to come from below the bottom plate to the top plate, covering all window and
door openings. SOLITEX EXTASANA will provide temporary weathertight protection during construction.
4 When ready to install doors and windows cut at each opening on a 45 angle away from each corner.
Pull the SOLITEX EXTASANA flaps inside and fasten to frame.
Apply TESCON EXTOSEAL.
SOLITEX EXTASANA is not affected by wood preservatives.
SOLITEX EXTASANA should not be used as a roofing underlay.
4 Fax 04 589 8461 ŦEmail welcome@proclima.co.nz ŦWeb www.proclima.co.nz
➔ TECHNICAL DETAILS
SOLITEX EXTASANA can be used as a wall underlay on timber framed buildings within the following scope: the scope limita-
tions of NZBC Acceptable Solution E2/AS1, Paragraph 1.1; and, with absorbent wall claddings directly fixed to framing; and,
with non-metallic, non-absorbent wall claddings directly fixed to the frame; and, with absorbent and non-absorbent wall clad-
dings installed over an 18mm minimum drained cavity; and, with masonry veneer in accordance with NZBC Acceptable
Solution E2/AS1; and, situated in NZS 3604 Building Wind Zones up to, and including ‘Very High’.
SOLITEX EXTASANA can be used as a wall underlay on steel framed buildings within the following scope: the scope limita-
tions of NZBC Acceptable Solution E2/AS1, Paragraph 1.1 with regards to building height and floor plan area; and, with absor-
bent and non-absorbent wall claddings installed over an 18mm minimum drained cavity; and, with masonry veneer in accord-
ance with NZBC Acceptable Solution E2/AS1; and, situated in NZS 3604 Building Wind Zones up to, and including ‘Very High’.
SOLITEX EXTASANA can be used as a flexible wall underlay over rigid wall underlays on timber and steel framed buildings
within the following scope: the scope limitations of NZBC Acceptable Solution E2/AS1, Paragraph 1.1 with regards to building
height and floor plan area; and, with absorbent and non-absorbent wall claddings installed over an 18 mm minimum drained
cavity; and, with masonry veneer in accordance with NZBC Acceptable Solution E2/AS1; and, situated in NZS 3604 Wind Zones
up to and including ‘Extra High’.
Technical data:
Cover-fleece + protective-layer: PP microfibre fleeces
Membrane: monolithic TEEE film,
waterproof, non-porous, diffusion open
Colour: dark blue
Surface weight: 140 g/m²
Temperature resistance: -40°C to +100°C
µ (for WUFI calculations): 145
Thickness: 0.60 mm
Water column: > 10,000 mm
Resistance to water penetration: NZS 4201:Part 4 (20 mm) pass
UV stability and outdoor exposure: NZS2295:2006 based on ASTM G154 60 days
Flammability: NZS 1530:Part 2 fire retardant
Shrinkage: NZS 4201:Part 3 can be used for the maximum run length
Tensile strength: NZS 4200.1 based on AS 1301:448s > 4 kN/m (MD); > 3kN/m (CD)
Edge-tear resistance: NZS 4200.1 based on TAPPI T470 > 200 N (MD); > 150 N (CD)
Absorbency: NZS 4201:Part 4 > 100 g/m2
ph: NZS 1301:421s 6.7
Air resistance: Table 23 E2/AS1 based on ISO 5636-5 > 0.1 MNs/g3
MVTR-value: AS/NZS 4200.1, water vapour resistance. < 0.75 MNs/g
Based on ASTM standard E96, Procedure B
(wet cup).
All independent tests, as required under NZS2295:2006 and NZBC Acceptable Solution E2/AS1,
have been carried out by SCION and NZWTA in New Zealand.
Delivery form:
Roll length Roll width Roll area Roll weight
36.5 m 1.50 m 55 m2 8.5 kg
36.5 m 2.74 m 100 m2 16 kg
Fax 04 589 8461 ŦEmail welcome@proclima.co.nz ŦWeb www.proclima.co.nz 5
➔ SYSTEM COMPONENTS
5 6 7 Connecting to rough or
Seal membrane at opening Sealing penetrations mineral surfaces
Apply TESCON EXTOSEAL sill tape to wall openings as per NZBC Acceptable Use pro clima ROFLEX to seal pipe penetrations as per Acceptable Solution Use pro clima ORCON to adhere the SOLITEX EXTASANA to rough
Solution E2/AS1 paragraph 9.1.5. E2/AS1 paragraph 9.1.9.3. and pro clima KAFLEX for cable penetrations. adjoining structural components or mineral surfaces.
Please note!
To ensure a durable, windproof and weathertight seal using the pro clima TESCON EXTORA around the windows, doors or
other components, the surfaces must be stable, dry, smooth, free from dust, dirt, silicone and grease. Remove all unwanted
material from the surfaces with a vacuum cleaner or cloth if necessary. It is important to remove flaking and loose mate-
rials such as peeling paintwork, building papers and labels. Adhesion to frozen surfaces is not possible. In case of doubt,
adhesion tests should be carried out. The pro clima SOLITEX EXTASANA is designed to be used behind most typical cladding
systems, provided it is not exposed to the weather or ultra-violet light for a period greater than 60 days.
TESCON EXTOSEAL
Sill Tape
One piece flexible Sill Tape for window and door openings.
TESCON EXTORA
Weathertight sealing tape
Windproof and weathertight sealing of wall underlays, roof underlays and
other weathertightness layers.
KAFLEX / ROFLEX
Weathertight sealing grommets
Sealing grommets for cables and pipes that penetrate the membrane.
ORCON
Multi-purpose liquid adhesive
For connections to rough adjoining structural components or mineral surfaces.
„Note: The system components listed above, excluding TESCON EXTOSEAL when used to seal SOLITEX EXTASANA overlaps,
are outside the scope of the Code Mark Certification.“
6
PO Box 925
Certificate of Installation CBD

Wellington 6140
Phone: 04 589 8460
Please fill out all fields below and either fax or email a copy to Pro Clima NZ Limited. Fax: 04 589 8461
welcome@proclima.co.nz
Alternatively please go to our website www.proclima.co.nz to complete the Certificate of Installation. Thank you.
CERTIFICATE OF INSTALLATION
Manufacturer’s details: Pro Clima NZ Limited
Installer’s company name:
Date(s) of installation: Quantity of material installed:
Property/address where installation

Batch number(s) of product installed:
took place:
Location/zone where product(s)

was installed:
Comments on installation:
Applicable installation instructions:
Deviations from installation instructions:
Installer Declaration: We declare and confirm that the installation was completed as per the manufacturer’s instructions.
Installer signature: Name: Installer registration or approval Date signed:
number:
Installer supervisor signature: Supervisor Name: Supervisor registration or approval Date signed:
number:
A COPY OF THIS CERTIFICATE SHOULD BE PROVIDED TO THE BUILDER OR OWNER. COPY KEPT AS RECORD BY THE INSTALLATION COMPANY.
CERTIFICATE OF INSTALLATION
Manufacturer’s details: Pro Clima NZ Limited
EXAMPLE
Installer’s company name: ABC Builders Limited
Started 1/2/2012,
Date(s) of installation: Quantity of material installed: 5 rolls
completed 15/2/2012
Property/address where installation Lot 51, 32 Bay Street, Coffs
Batch number(s) of product installed: 13834
took place: Harbour, Wellington 6012
Location/zone where product(s) The complete walls of the building, less 2 sections on the
was installed: rear (south side) of the building, for access as per drawings
No installation issues. All vertical joints taped with
Comments on installation: TESCON EXTORA. Penetrations sealed with KAFLEX
and ROFLEX grommets.
Applicable installation instructions: pro clima SOLITEX EXTASANA Installation Guide, Dated 1.1.2012
Deviations from installation instructions: None
Installer Declaration: We declare and confirm that the installation was completed as per the manufacturer’s instructions.
Installer signature: Name: Installer registration or approval Date signed:
number:
Trevor Jones Trevor Jones 01/1/2012
BP123456
Installer supervisor signature: Supervisor Name: Supervisor registration or approval Date signed:
number:
Fred Henry Fred Henry 01/1/2012
BP234567
7
SOLITEX
... the essential element to ensure
optimum weathertightness protection
for your home under all New Zealand
climate conditions
For more information please contact us:

PO Box 925
Wellington 6140
Phone: 04 589 8460

Fax: 04 589 8461
Email: welcome@proclima.co.nz
www.proclima.co.nz
0800 PRO CLIMA
In New Zealand pro clima also offers the INTELLO

airtightness membrane.
The INTELLO membrane is part of the Intelligent Airtightness

System “IAS” that is very innovative and effectively eliminates
uncontrolled air leakage and moisture build-up within the
construction.
The INTELLO membrane whilst being airtight acts also as a

“vapour check” eliminating condensation, damp, mould and
rot. The result is structural soundness, enhanced thermal
performance, reduced CO2 emissions and improved indoor air
quality. Homes and buildings are healthier, warmer, drier and
more energy efficient throughout all seasons and regions in
New Zealand.
Indoo
hy
t
rA
Heal
ir
ES
Y
... optimum protection against

E!
PLEAS mould and condensation

in your construction
2012-09 ID DIG-147
Product
1.1 SOLITEX MENTO 3000 is a synthetic building underlay for use under roof claddings.
The product consists of a water resistant film laminated to two layers of polypropylene
microfibre cover fleece.
Appraisal No.855 [2014]
BRANZ Appraisals
Technical Assessments of products

for building and construction
BRANZ
APPRAISAL
No. 855 (2014)
Amended 1 September 2014.
SOLITEX MENTO
3000 ROOF
UNDERLAY
Scope
2.1 SOLITEX MENTO 3000 has been appraised for use as a self-supporting roof
Pro Clima (NZ) Ltd underlay on buildings within the following scope:
• the scope limitations of NZBC Acceptable Solution E2/AS1, Paragraph 1.1 with regards
PO Box 925 to building height and floor plan area; and,
Wellington 6140 • with masonry tile roof cladding; and,
• with metal tile and profiled metal roof cladding; and,
Tel: 04 589 8460 • situated in NZS 3604 Wind Zones up to, and including Extra High.
Fax: 04 589 8461
Web: www.proclima.co.nz
E-mail: welcome@proclima.co.nz Building Regulations
New Zealand Building Code (NZBC)
3.1 In the opinion of BRANZ, SOLITEX MENTO 3000, if used, designed, installed
and maintained in accordance with the statements and conditions of this Appraisal, will
meet, or contribute to meeting the following provisions of the NZBC:
Clause B2 DURABILITY: Performance B2.3.1(a), not less than 50 years, B2.3.1(b), 15
BRANZ Limited years and B2.3.2. SOLITEX MENTO 3000 meets these requirements. See Paragraphs 9.1
Private Bag 50 908 and 9.2.
Porirua City Clause E2 EXTERNAL MOISTURE: Performance E2.3.2. When used as part of the roof
New Zealand cladding system, SOLITEX MENTO 3000 will contribute to meeting this requirement. See
Paragraphs 12.1 and 12.2.
Tel: +64 4 237 1170
Clause F2 HAZARDOUS BUILDING MATERIALS: Performance F2.3.1. SOLITEX MENTO
Fax: +64 4 237 1171
3000 meets this requirement and will not present a health hazard to people.
www.branz.co.nz
3.2 This is an Appraisal of an Alternative Solution in terms of the New Zealand
Building Code compliance.
Readers are advised to check the validity of this Appraisal by referring to the Valid Appraisals listing on the BRANZ website, or by contacting BRANZ.
Technical Specification 7.5 SOLITEX MENTO 3000 is suitable for use under roof
claddings on buildings as a roof underlay as called up in NZBC
4.1 SOLITEX MENTO 3000 is a synthetic building underlay Acceptable Solution E2/AS1, Table 23. Refer to Table 1 for the
for use under roof claddings. The product consists of a TEEE material properties of the SOLITEX MENTO 3000.
(Thermoplastic Elastomer Ether Ester) water resistant film
laminated to two layers of polypropylene microfibre cover fleece. Table 1: NZBC E2/AS1 Table 23 Requirements
SOLITEX MENTO 3000 Roof Underlay is coloured black on the NZBC E2/AS1 Property Results
top face and grey on the bottom face. Table 23 Performance
4.2 SOLITEX MENTO 3000 Roof Underlay is supplied in Roof Underlays Requirement
rolls 3.0 m and 1.50 m wide x 50 m long. A ‘connect’ version Properties
is available in rolls 1.50 m wide x 50 m long, with in-built
Absorbency ≥ 150 g/m2 Pass
self-adhesive strips. The products are printed with the MENTO
3000 name repeated along the length of the roll. The rolls are Vapour Resistance ≤ 7 MN s/g Pass
wrapped in clear polythene film. Water Resistance ≥ 100 mm Pass
4.3 TESCON EXTORA Sealing Tape is used where required
pH of Extract ≥ 5.5 and ≤ 8 Pass
to seal the laps of SOLITEX MENTO 3000 Roof Underlay and to
repair rips and tears in the underlay. Refer to BRANZ Appraisal Shrinkage ≤ 0.5% Pass
No. 838 (2013) for further information. Mechanical Edge tear Edge tear (Average):
Accessories and tensile Machine direction
4.4 Accessories used with SOLITEX MENTO 3000 which strength >180 N
are supplied by the installer are: Cross direction
• Fixings - stainless steel staples, clouts, screws or proprietary > 120 N
underlays fixings, or other temporary fixings to attach the Tensile strength
roof underlay to the framing. (Average):
Machine direction
> 4.0 kN/m
Handling and Storage Cross direction
5.1 Handling and storage of the product, whether on or > 2.5 kN/m
off site, is under the control of the installer. The rolls must be
protected from damage and weather. They must be stored on 7.6 SOLITEX MENTO 3000 is suitable for use at roof
their side, under cover, in clean, dry conditions and must not be pitches less than 8° (minimum 3°). When used at pitches less
crushed. than 8°, SOLITEX MENTO 3000 must be installed horizontally.
At pitches greater than 8°, SOLITEX MENTO 3000 can be
installed vertically or horizontally. SOLITEX MENTO 3000 must
Technical Literature span no greater than 1200 mm in one direction.
Pro Clima Installation Method
6.1 Refer to the Appraisals listing on the BRANZ website for 7.7 Pro Clima (NZ) Ltd offer an optional installation
details of the current Technical Literature for SOLITEX MENTO method where the SOLITEX MENTO 3000 is separated from
3000. The Technical Literature must be read in conjunction the roofing to provide additional ventilation to the roof space.
with this Appraisal. All aspects of design, use, installation and This method requires that SOLITEX MENTO 3000 is installed
maintenance contained in the Technical Literature and within horizontally and that the underlay is fixed direct to the top of
the scope of this Appraisal must be followed. the rafter or truss top chord and is secured with a 45 x 45 mm
counter batten fixed directly over the rafter or truss member.
The length of fixings used to secure purlins and tile battens to
Design Information the rafter or truss must be increased by 45 mm. Pro Clima (NZ)
Ltd recommend for this installation method that, in addition to
Timber and Steel Framing all laps being a minimum of 150 mm, all laps are sealed with
TESCON EXTORA Sealing Tape. In addition, for roof pitches
7.1 Timber and steel roof framing must be provided in
15° or less, Pro Clima (NZ) Ltd also recommends that laps
accordance with the requirements of the NZBC and the roof
are sealed with Orcon adhesive or that the ‘connect’ version of
cladding manufacturer.
SOLITEX MENTO 3000 is used. When used at a roof pitch less
General than 10°, Pro Clima (NZ) Ltd recommends that the underlay is
7.2 SOLITEX MENTO 3000 is intended for use as an also laid on solid sarking.
alternative to conventional kraft paper roof underlays, which
are fixed over timber or steel framed roofs in order to limit the
entry of wind into the roof cavity, and to assist in the moisture Structure
management of the roof cladding system. 8.1 SOLITEX MENTO 3000 is suitable for use in all Wind
7.3 The material also provides a degree of temporary Zones of NZS 3604 up to, and including, Extra High.
weather protection during early construction. However, the
product will not make the roof weathertight and some wetting
of the underlying structure is always possible before the roof Durability
cladding is installed. Hence, the entire building must be closed- 9.1 SOLITEX MENTO 3000 meets code compliance
in and made weatherproof before moisture sensitive materials with NZBC Clause B2.3.1 (a), not less than 50 years for roof
such as ceiling linings and insulation materials are installed. underlays used where the roof cladding durability requirement
7.4 SOLITEX MENTO 3000 must not be exposed to the or expected serviceable life is not less than 50 years, e.g. behind
weather or ultra violet light for a total of more than 90 days masonry roof tile cladding, and code compliance with NZBC
before being covered by the roof cladding. Clause B2.3.1 (b), 15 years for roof underlays used where the
roof cladding durability requirement is 15 years.
2
Serviceable Life 14.4 Any damaged areas of SOLITEX MENTO 3000, such
9.2 Provided it is not exposed to the weather or ultra- as tears, holes or gaps around service penetrations, must be
violet light for a total of more than 90 days, and provided the repaired. Damaged areas can be repaired by covering with new
roof cladding is maintained in accordance with the cladding material lapping the damaged area by at least 150 mm and
manufacturer’s instructions and the roof cladding remains taping with TESCON EXTORA Sealing Tape. Small tears and
weather resistant, SOLITEX MENTO 3000 is expected to have a holes may also be repaired with TESCON EXTORA Sealing Tape.
serviceable life equal to that of the roof cladding. Pro Clima Installation Method
14.5 Pro Clima (NZ) Ltd offers an optional installation
method. Refer to Paragraph 7.7 for more detail. In this
Control of Internal Fire and Smoke Spread installation method Pro Clima (NZ) Ltd recommends that
10.1 SOLITEX MENTO 3000 has an AS 1530 Part 2 SOLITEX MENTO 3000 is fixed directly to the top of the rafter
Flammability Index of not greater than 5 and therefore meets the or truss and that 45 x 45 mm counter battens are fixed over the
requirements of NZBC Acceptable Solutions C/AS2 to C/ AS6, rafter or truss member to secure the underlay. Pro Clima (NZ) Ltd
Paragraph 4.17.8 b), for the surface finish requirements of recommends that SOLITEX MENTO 3000 be run horizontally for
suspended flexible fabric used as an underlay to exterior cladding all roof pitches. It must extend from the ridge and overhang the
that is exposed to view in occupied spaces. It may therefore be fascia board by 20 - 25 mm. Laps must be in accordance with
used with no restrictions in all buildings. Paragraph 14.2 and be sealed as in accordance with Paragraph
7.7.
Inspections
Prevention of Fire Occurring
11.1 Separation or protection must be provided to SOLITEX 14.6 The Technical Literature must be referred to during the
MENTO 3000 from heat sources such as fire places, heating inspection of SOLITEX MENTO 3000 installations.
appliances, flues and chimneys. Part 7 of NZBC Acceptable
Solutions C/AS1 - C/AS6 and NZBC Verification Method C/VM1
provide methods for separation and protection of combustible Basis of Appraisal
materials from heat sources.
The following is a summary of the technical investigations
carried out:
External Moisture
12.1 SOLITEX MENTO 3000 must only be used under roof
claddings that meet the requirements of the NZBC, such as Tests
those covered by NZBC Acceptable Solution E2/AS1, or roof 15.1 The following tests have been carried out on SOLITEX
claddings covered by a valid BRANZ Appraisal. MENTO 3000 in accordance with NZBC Acceptable Solution
12.2 SOLITEX MENTO 3000, when installed in accordance E2/AS1, Table 23: tensile strength, edge-tear resistance and
with the Technical Literature and this Appraisal, will assist in resistance to water vapour transmission in accordance with AS/
the total cladding system’s compliance with NZBC Clause E2. NZS 4200.1, shrinkage in accordance with AS/NZS 4201.3,
resistance to water penetration in accordance with AS/NZS
4201.4, surface water absorbency in accordance with AS/
NZS 4201.6 and pH of extract in accordance with AS/NZS
Installation Information 1301.421s. A range of these tests were completed before and
after SOLITEX MENTO 3000 was exposed to ultra-violet light.
Installation Skill Level Requirements 15.2 The Flammability Index of SOLITEX MENTO 3000 has
13.1 Installation must always be carried out in accordance been evaluated in accordance with AS 1530.2.
with the SOLITEX MENTO 3000 Technical Literature and this
Appraisal, by competent tradespersons with an understanding
of roof underlay installation. Other Investigations
16.1 A durability opinion has been given by BRANZ technical
experts.
Underlay Installation 16.2 An evaluation of the expected performance of SOLITEX
14.1 SOLITEX MENTO 3000 must be fixed at maximum MENTO 3000 in direct contact with metal roof cladding has
150 mm centres to all framing members with large-head clouts been completed by BRANZ.
20 mm long, 8-12 mm stainless steel staples, self-drilling 16.3 The practicability of installation of SOLITEX MENTO
screws or proprietary underlay fixings. The membrane must be 3000 has been assessed by BRANZ and found to be satisfactory.
pulled taut over the framing before fixing. 16.4 The Technical Literature, including installation
14.2 SOLITEX MENTO 3000 may be run vertically or instructions, has been examined by BRANZ and found to be
horizontally at roof pitches greater than 8° and must be laid satisfactory.
horizontally at roof pitches less than 8°. It must extend from the
ridge and overhang the fascia board by 20 - 25 mm. Vertical
laps must be no less than 150 mm wide. Horizontal laps must Quality
be no less than 150 mm, with the direction of the lap ensuring 17.1 The manufacture of SOLITEX MENTO 3000 has been
that water is shed to the outer face of the underlay. End laps examined on behalf of BRANZ, including methods adopted for
must be made over framing and be no less than 150 mm wide. quality control. Details of the quality and composition of the
To assist with achieving the correct lap dimension, SOLITEX materials used were obtained and found to be satisfactory.
MENTO 3000 has a 150 mm lap line printed continuously 17.2 The quality of supply to the market is the responsibility
along the edges. of Pro Clima (NZ) Ltd.
14.3 When fixing the product in windy conditions, care 17.3 Building designers are responsible for the design of the
must be taken due to the large sail area created. building, and for the incorporation of the roof underlay into their
design in accordance with the instructions of Pro Clima (NZ)
Ltd.
3
17.4 Quality of installation is the responsibility of the installer in accordance with the
instructions of Pro Clima (NZ) Ltd.
Sources of Information In the opinion of BRANZ, SOLITEX

• AS 1530.2: 1993 Test for Flammability of Materials. MENTO 3000 Roof Underlay is fit
• AS/NZS 1301.421s: 1998 Determination of the pH value of aqueous extracts of paper, for purpose and will comply with
board and pulp - cold extraction method. the Building Code to the extent
• AS/NZS 4200.1: 1994 Pliable building membranes and Underlays - materials.
specified in this Appraisal provided
• AS/NZS 4201.3: 1994 Pliable building membranes and Underlays - Methods of test
it is used, designed, installed
- Shrinkage.
and maintained as set out in this
• AS/NZS 4201.4: 1994 Pliable building membranes and Underlays - Methods of test -
Resistance to water penetration. Appraisal.
• AS/NZS 4201.6: 1994 Pliable building membranes and Underlays - Methods of test - The Appraisal is issued only to
Surface water absorbency. Pro Clima (NZ) Ltd, and is valid
• AS/NZS 4534: 2006 Zinc and zinc/aluminium-alloy coatings on steel wire. until further notice, subject to the
• NZS 3604: 2011 Timber-framed Buildings. Conditions of Appraisal.
• Acceptable Solutions and Verification Methods for New Zealand Building Code External
Moisture Clause E2, Department of Building and Housing, Third Edition July 2005 Conditions of Appraisal
1. This Appraisal:
(including Amendment 6, 14 February 2014). a) relates only to the product as described
• Ministry of Business, Innovation and Employment Record of Amendments for Compliance herein;
Documents and Handbooks. b) must be read, considered and used in full
together with the technical literature;
• The Building Regulations 1992. c) does not address any Legislation,
Regulations, Codes or Standards, not
specifically named herein;
d) is copyright of BRANZ.
2. Pro Clima (NZ) Ltd:
a) continues to have the product reviewed by
BRANZ;
b) shall notify BRANZ of any changes in
product specification or quality assurance
measures prior to the product being
marketed;
c) abides by the BRANZ Appraisals Services
Terms and Conditions.
d) Warrants that the product and the
manufacturing process for the product are
maintained at or above the standards, levels
and quality assessed and found satisfactory
by BRANZ pursuant to BRANZ’s Appraisal
of the product.
3. BRANZ makes no representation or
warranty as to:
a) the nature of individual examples of, batches
of, or individual installations of the product,
including methods and workmanship;
b) the presence or absence of any patent or
similar rights subsisting in the product or
any other product;
c) any guarantee or warranty offered by Pro
Clima (NZ) Ltd.
4. Any reference in this Appraisal to any other
publication shall be read as a reference to
the version of the publication specified in
this Appraisal.
5. BRANZ provides no certification,
guarantee, indemnity or warranty, to Pro
Clima (NZ) Ltd or any third party.
For BRANZ
C Percy
Chief Executive
Amendment No. 1, dated 1 September 2014.
This Appraisal has been amended to add conventional installation as an installation option.
Date of issue: 29 July 2014
Installation instruction
The Intelligent Airtight System (IAS) is installed on inner-side of exterior walls and upper
most ceiling to achieve an airtight building envelope.
Please note:
Ensure all insulation, plumbing, wiring, ducting is complete and properly fitted as if 1 Mark at 1.475 m Mark the studs using a
vivid marker and rigid
building is ready for linings to be fixed. measure at a distance
of 1.475 m from the
Check structure for nails, splinters and unnecessary protrusions – avoid punctures and floor to indicate where
excessive bulging in membrane. the upper edge of the
INTELLO is to be aligned. INTELLO PLUS
Ensure site and structure (especially floor) is dry, clean, dust and grease/adhesive free, Intelligent vapour
also loose timber and material cleared away to allow safe access to walls and ceilings. 1.475 m 1.475 m 1.475 m check and airtight-
ness membrane with
humidity-variable
Suggested equipment: Pneumatic stapler (check power supply), quantity of staples (ap-
diffusionresistance
prox. 10,000) rigid measure, sharp knife, adhesive gun, vivid marker, ladder or scaffold, for active moisture
straight edge, cutting board (sheet of ply).
1,48 m management
Check site safety procedures.
2 Unroll the membrane Unroll INTELLO for entire 3 Stapling Staple along the entire
wall section allowing upper edge of the
sufficient material INTELLO (1) to every
1 stud first, then on a
for “relaxed” corners,
returns onto intersecting middle stud (2) run a
wall studs and fixing hand down toward the
TESCON VANA
to joinery. Preferably floor to tighten the Multi-purpose adhesive
INTELLO and ensure
cut wall sections after 3 2 4 tape for sealing mem-
stapling main sections there is a 25 mm re- brane overlaps
of INTELLO. Important: turn for fixing to floor
100 mm max.
The writing on the – apply the first staples
25 mm 2 INTELLO should face 100 mm max. from the bottom. Leave
into the room. a max. distance of 100
- 150 mm between
25 mm
1,48 m each staple.
4 Overlap the membranes Using the printed 5 Tape the overlaps Tape the INTELLO
markings as a guide, with TESCON VANA ORCON
overlap the upper sheet adhesive tape so that Multi-purpose joint
by approx. 150 mm and it is free of any tension adhesive in cartridge
staple both sheets along or stress. Position the or tubular film. For
the entire length 1,48
first. m tape centrally and press joints to adjacent
48 m As before in 3 – on the firmly to secure using mineral or rough
middle stud tighten the the PRESSFIX. Cut a structural components
membrane upwards and slit in any folds in the
staple. Ensure junctions overlapping part of the
between walls and membrane and re-tape.
150 mm
ceilings are “relaxed”.
Avoid joining INTELLO
membranes in corners.
INSTAABOX
6 Wall and ceiling Lay the INTELLO so
2 7 Floor joint Apply ORCON joint adhe-
Installation box for
that it completely sive, forming a continuous airtight installation
covers the walls and bead approx. 5 mm thick of service boxes
ceiling and tape it on the floor board and without a service
with TESCON VANA, lay the membrane in the void on the interior
ensuring that you adhesive bed, leaving of external walls
form an airtight seal. an expansion joint. Do
not press the adhesive
completely flat.
1,48 m Note for all adhesive
bonds: The substrate
onto which the adhesive
is applied should be load
bearing, dry, smooth and
free of dust, silicon and
grease. ROFLEX / KAFLEX
Sealing grommet for
rapid and permanent
airtight feedthroughs
2
8 Installation box Cut a hole in the 9 Pipe and cable penetrations Join the pipes and for cables and pipes
INTELLO that is the cables with ROFLEX through the airtight
same size as the and KAFLEX air sealing layer
INSTAABOX. Make the sealing sleeves. The
required number of cable sleeves are
holes in the INSTAABOX self-adhesive. Tape
and feed the cable the pipe sleeves to the
through these holes, INTELLO with TESCON
then align the VANA.
INSTAABOX and tape
it to the INTELLO with
TESCON VANA, ensuring
that you form an WINCON
airtight seal. Verification of work-
manship
pro clima NZ Limited

November 2010
Further information about application PO Box 925

and construction is given in the pro clima CBD
planning documentation and application Wellington 6140
recommendations. Phone 04 385 4161
If you have any questions, please contact Fax 04 385 4162
www.proclima.co.nz us. Email welcome@proclima.co.nz

Web www.proclima.co.nz

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Technical Manual

THECApanel meets the following Building Code Clauses:

Clause E2 - EXTERNAL MOISTURE

Clause F2 - HAZARDOUS BUILDING MATERIALS

Clause H1 - ENERGY EFFICIENCY

THECA Prefabrication is now bringing this methodology to New Zealand.

2.2. System overview

2.4. Elements and components

and may include:

2.5. Building Code compliance

THECA Prefabrication will issue documentation to ensure compliance with the

2.7. Onsite documents

Notify network operators if working close to overhead wires or cables.

Use tag lines to control panel elements while lifting.

Suspend installation if wind conditions make the handling of panelised elements

Steel-Toed Safety Shoes Hard Hat

Hiab and Crane Operators

All crane operators must be appropriately qualified in accordance with the NZ

Out of Scope Buildings

Some buildings may use THECApanel without requiring specific engineering:

6.2. Wind Zones

6.3. Snow Zones

6.4. Earthquake Zones

6.5. Building Complexity

6.7. B1 – Structure Design

Refer to the appended information for these bracing elements.

6.8. E2 – External Moisture Design

6.9. Windows and Doors

We recommend a gap of 10mm all round all windows and doors.

We recommend ‘greying out’ the structural components that will be supplied by

See below for an example.

We will require sign-off of the shop drawings before commencing fabrication.

7.1. Installation guide

Your planning should consider at least the following items:

7.4. Site preparation

Hiab / crane working platform

Scaffolding and edge protection

7.5. Fixings and fasteners

Screw heads must be driven flush.

See the appended instruction sheets.

Both power driven and hand driven nails are acceptable.

All tapes must be installed in accordance with the manufacturer’s instructions.

All glues must be installed in accordance with the manufacturer’s instructions.

7.6. Fastening schedule

All fixings must comply with NZS3604:2011 2.4.4 and 4.4.3.

See below for a detailed description of each step.

1. Install suspended timber ground floors on subfloor framing.

See Tolerances below for required accuracy.

8.1. Concrete slabs

Install concrete slabs in accordance with the Building Consent documents.

8.2. Slab overhangs

8.3. Sole plates

Install additional fixings at bracing element hold-downs as detailed.

Vertical tolerance Dim ensional

See Tolerances below for required accuracy.

9.1. Piles and bearers

9.2. Floor overhangs

Vertical tolerance Dim ensional

10.1. Mark out layout

Clearly mark bracing element hold-down positions

10.2. General installation

Ensure ply overhangs are protected from damage.

Fasten walls to sole plates or suspended timber floors as detailed.

10.3. Bracing elements