AREP SHUNT PMG KENR5075-03 CUSTOMER CONNECTIONS: JUMPER PLUGS WIRE IDENT:-

AREP SHUNT PMG SUPPLY - AUXILIARY WINDING SUPPLY 140V MAX 50/60HZ SUPPLY STATOR PMG

SUPPLY - AUXILIARY WINDING SUPPLY 140V MAX 50/60HZ SUPPLY STATOR PMG ST3
NOTE:A
10/YELLOW 10/YELLOW 14
December 2008 1 -1
NOTE:A X2 X2
ST3 10/YELLOW 10/YELLOW 14 1/2 PHASE 2 -1
X2 X2 11/RED AWG 12
T1- T4 OR SPARE BATTERY - 3 -2
1/2 PHASE J3 PMG AWG 12
11/RED
T1- T4 OR 9/GREEN 9/GREEN T8 - T11 15 SPARE BATTERY - 4 -2
J3 PMG 50Hz 60Hz 10A FUSE X1 X1 AWG 12 -2
T8 - T11 X2 SPARE BATTERY - 5
9/GREEN 9/GREEN 15 16 AWG 12 -2
50Hz 60Hz 10A FUSE X1 X1 12/BLACK Z2 SPARE BATTERY - 6
X2
16 EXCITATION CEILING Z1 7 -3
12/BLACK Z2 ADJUST 8 -6
Z1 X1
P5 9 -8
EXCITATION CEILING ADJUST 10 -10
P5 X1
Z2
ST2 11 -10
Z2 STABILITY ADJUST 5 OPTIONAL RFI KIT CONNECTIONS 12 -23A
ST2 P3 E+ CONNECTION 13 -30
STABILITY ADJUST 5
E+ 6 _ + TO EXCITER 14 -30
P3
_
CONNECTION
TO EXCITER
R448 E-
BLACK AIR SHUTOFF RELAY AWG 12 15 -37
6 + ST6 W
R448 E-
OPTIONAL RFI KIT CONNECTIONS
VOLTAGE ADJUST
NOTE:D
0
AWG 12
16 -38
ST6 NOTE:B P2 ALTERNATOR SPARE BATTERY + 17 -55
VOLTAGE ADJUST 0 AWG 12
P2 NOTE:D 110
NOTE:G BLACK WINDING SPARE BATTERY + 18 -55
V 19
110
RFI UNIT CONNECTIONS -59
NOTE:C 3 BLACK 220 3 W
W W ST9 ALTERNATOR 20 -73
ST1 BLACK FUEL LEAK DETECT AWG 12 21 -77
ST9 220 ALTERNATOR NOTE:E NOTE:C 2 WINDING U
ALTERNATOR NOTE:F 380 V 22 120 OHM
TABLE: 1 ST1 WINDING CONNECTIONS -95
NOTE:E 2 WINDING BLACK POT T1 23 -96 RESISTOR
NOTE:F 380 V RFI UNIT V BLUE
CONNECTIONS CONNECTIONS 3ph J1 BETWEEN
50 HZ VOLTAGE WYE 470ohm S1 S2 N 24 -ES-
POT T1 U 27 & 29
415/240V - (T2 380) 3ph 470ohm S1 S2 J1 1 BLACK J2 25 -EF1
U U 26
400/230V - (T2 380) -EF2
J2 J1939 PRIMARY COMMUNICATION AWG 12
380/220V - (T2 380) P1 N 27 -CAN1-
4 BLUE
220/127V - (T2 220) N TABLE: 1 ST4 QUADRATURE DROOP ADJUST 28 -CAN1-
P1 N AWG 12
600V - (T2 220) NOTE:B J1939 PRIMARY COMMUNICATION 29 -CAN1+
ST4 QUADRATURE DROOP ADJUST NOTE:A 30
50 HZ VOLTAGE WYE -CAN1+
50/60 Hz SELECTION SHIELD AWG 12
60 HZ VOLTAGE WYE 415/240V - (T2 380) 31 -SRN
_ U NOTE:B 32
480/277V - (T2 380) 400/230V - (T2 380)
P2
440/254V - (T2 380) S2 380/220V - (T2 380) REMOVE LINK FOR REMOTE VOLTAGE ADJUSTMENT POTENTIOMETER OR FOR 3 PHASE SENSING. 33 -93 CHASSIS
380/220V - (T2 380) +
S1 TI04 NOTE:H 220/127V - (T2 220) U
P2
NOTE:C
AWG 12
34 -94 DC TERMINAL
240/139V - (T2 220)
STATISME
600V - (T2 220) S2
REFERENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V)
NOTE:D
AND R448 MODBUS RS485 COMMUNICATION
MODBUS RS485 COMMUNICATION AWG 12
35
36
-M+
-M-
RAIL
220/127V - (T2 220) NOTE:G P1 NOTE:A
P2 S1 TI04 NOTE:H ST6 - 5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK - . 7000 FRAME SIZE REQUIRES SPLIT LINK - - SHIELD AWG 12 37
208/120V - (T2 220) N 50/60 Hz SELECTION -SRN
NOTE:E
600V - (T2 220) S2 NOTE:B
38 -S-SPD
S1 P1 ST9 - AREP AND SHUNT - FULL LINK - . PMG SPLIT LINK - -
REFERENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V) AND R448 60 HZ VOLTAGE WYE 39 -D-SPD
N NOTE:F
470ohm _ +
480/277V - (T2 380) ST1 - FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT - - 40 -SRN
NOTE:I NOTE:C AWG 12
TABLE: 2 POT 440/254V - (T2 380) NOTE:G ECM POWER LINK 41 -10
REFERENCE TABLE 2 FOR CONNECTION BETWEEN ALTERNATOR AND R731
TENSION NOTE:D 380/220V - (T2 380) FIT 5VA TRANSFORMER FOR 600V OPERATION 42 -10
50 HZ VOLTAGE WYE ECM POWER LINK AWG 12
P1 ST6 - 5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK. 7000 FRAME SIZE REQUIRES SPLIT LINK. 240/139V - (T2 220) NOTE:H 43 -55
REMOTE START FROM ATS AWG 12 44
415/240V - (T1,T2&T3 380)
R731 NOTE:E 220/127V - (T2 220) OPTION TI04 FOR PARALLEL OPERATION. ATS -57
REMOTE START FROM ATS AWG 12 45
400/230V - (T1,T2&T3 380) ST9 - AREP AND SHUNT - FULL LINK. PMG SPLIT LINK. 208/120V - (T2 220) -30
NOTE:F COMMON SHUTDOWN RELAY - N/C AWG 12

C15 Generator Set

380/220V - (T1,T2&T3 380) 600V - (T2 220) 46 -64
ST1 - FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT. AWG 12
U V W COMMON SHUTDOWN RELAY - COMMON 47 -65
ANALOG VOLTAGE REGULATOR DIAGRAM (SINGLE PHASE SENSING)
220/127V - (T1,T2&T3 220)
NOTE:G COMMON SHUTDOWN RELAY - N/O AWG 12 48 -66
600V - (T1,T2&T3 220) AWG 12
REMOVE FOR OPTIONAL VOLTAGE ADJUST POT.
400

110

230

400

230

GENERATOR RUNNING RELAY - N/C

230

400

110

110

49 -87
N

NOTE:H GENERATOR RUNNING RELAY - COMMON AWG 12

60 HZ VOLTAGE WYE 50 -88
AWG 12

with EMCP3
4 OPTION TI04 FOR PARALLEL OPERATION. WITHOUT 3 PHASE SENSING CONNECT TO S1 AND S2 ON R448 ONLY. GENERATOR RUNNING RELAY - N/O
480/277V - (T1,T2&T3 380) 51 -89
3 STANDARD POSITION ON PHASE U.
440/254V - (T1,T2&T3 380) 52 -81
FOR CT PARALLEL OPERATION ON PHASE V - MODIFY R731 VOLTAGE SENSING AS FOLLOWS - U(R731) -> V(ALT).
380/220V - (T1,T2&T3 380) 2 53 -83
V(R731) -> W(ALT) . W(R731) -> U(ALT).
240/139V - (T1,T2&T3 220) 1 54 -84
NOTE:I 55 -85

Electrical System
220/127V - (T1,T2&T3 220) 120 OHM
FIT 2 x 5VA TRANSFORMERS FOR 600V OPERATION
208/120V - (T1,T2&T3 220) 56 -90 RESISTOR
600V - (T1,T2&T3 220) 57 -91 BETWEEN
58 -92 62 & 63
ANALOG VOLTAGE REGULATOR DIAGRAM (3 PHASE SENSING) 59
60
-97
-98
61 -99
J1939 SECONDARY COMMUNICATION AWG 12 -CAN2+
62
C5E1-UP ZKA1-UP J1939 SECONDARY COMMUNICATION
SHIELD
AWG
AWG
12
12
63
64
-CAN2-
-SRN
BREAKER AUX N/C AWG 12 65 -231
NOTE:A

U
IF 230V JACKET WATER HEATER IS FITTED MCB M2 SHOULD BE 16A
IF 230V BLOCK HEATER IS FITTED MCB M2 SHOULD BE 10A
FSE1-UP(Engine) C5H1-UP BREAKER AUX COM
BREAKER AUX N/O
AWG
AWG
12
12
66
67
-232
-233
T1 CONNECTION CONNECTION CONNECTION CUSTOMER

T4
TO ALTERNATOR
WINDINGS
TO EXCITER TO PMG COPPER BUSBAR 6 mm 2 132
16
100V TO 250V C5L1-UP
AC SUPPLY
T7

T12 T6 T9
W (L3) U V W
OPTIONAL RFI KIT CONNECTIONS 6 mm 2 133
18
240
(AC TERMINAL
RAIL)
NKL1-UP 1
2
-50
-51
T3 T1 T2 T3 5+ 6- 14 15 16 120 3 -52
SERIES STAR CONNECTION DIAGRAM T10
N
T0
T11
T8
T5
T2
V
LINK
V (L2) CUSTOMER F28 F29 F30 ALTERNATOR
WINDING
131
14
NOTE A CYY1-UP 4
5
-53
-101
(HIGH VOLTAGE WYE) T12 T11 T5 T8 LOAD (10A) (10A) (10A)
-108
T2 6

T9
LINK
U (L1)
CONNECTIONS
T1 T2 T3
CONNECTIONS
F17
(10A)
F16
(2A)
M1
2P 6A
MCB
M2
NOTE:A
MCB
FFH1-UP(Engine) 7
8
-209
-210
F1 F2 12-3 12-4 12-5 12-6 12-9 14A 15A 16A W V U N
T6 T10 T4 T7 9 -142
T1 135 136 141 147 134 138
T3 T2 T1 N 10 -140
NOTE: CUSTOMER CABLE TO
N + - :5 :4 11 -131
T3 ENTER DIRECTLY ONTO -131
8 12

2 .5 mm 2

2 .5 mm 2
BLACK

BLACK

BLACK
6mm 2 TERMINALS.

BLUE
W 10 CR/2 CR/1 6 mm
-143
CHASSIS

6 mm 2

6 mm 2
+ 12 11 10 5 4 3 4 5 6 9 1 2 3 13
:6 :1 2
18-32
DIGITAL A.V.R. (WITH PMG) 6
14 -131 AC TERMINAL
VDC
7 140 137 141 147 134 138 CUSTOMER 120/240VAC L1
AWG 8 15 -131 RAIL
- 2 1 2 3 7 8 9 6 5 4 2 1 SUPPLY FROM 2 POLE
RFI :A1 :13 :1 :3 :5 BREAKER IN EMERGENCY 110/120VAC 16 -132
UNIT
PANEL POWERS: 220/240VAC AWG 8
U T7
HC N 17 -132
JW HEATER, UNIT MOUNTED
T1
9-6 9-5 9-4 :A2 :14 :2 :4 :6 CHARGER AND OPTIONAL L2 AWG 8 18 -133
W (L3) S2 S1 GENERATOR SPACE HEATER
131 142 139 -139
19
T12 T6 T9 9
T3 19
T10
20 -148
T2 LINK S2 S1 NOTE A
PARALLEL STAR CONNECTION DIAGRAM T4 CUSTOMER 78 78 78 80 82
V (L2) 9-1 9-2 9-3 9-7 9-8 9-9 FROM
T5 T2
(LOW VOLTAGE WYE) N V T11 T5 T8
T2
LOAD GENERATOR -5O EARTH
T8
T12 T0
CONNECTIONS SENSING CT POLARITY MARK
T11 LINK
T6 U (L1) 78 80 82 (5 AMP SECONDARY)
T10 T4 T7 NOTES:
T1 (1 VA BURDEN)
ALTERNATOR ENGINE WIRE SIZES ARE MAXIMUM TERMINAL CAPABILITIES.

2 .5 mm 2
(GENERATOR) JACKET 208VAC IS ACCEPTABLE VOLTAGE FOR AC FEED, BUT THE JW HEATER WILL DERATE.
N RAISE

6 mm 2
T9 CONSTANT HEATER WATER DO NOT TURN ON AC POWER UNTIL FIELD TECHNICIAN HAS CHECKED WIRING.
VOLTAGE CHARGER 131 HEATER SEE SEPARATE DRAWINGS FOR INTERCONNECT POINTS ONTO OPTIONAL SHIP LOOSE ITEMS.
W T3
LOWER
+ 13 20 SEE SEPARATE SHEET FOR THE LOCATION OF THE TERMINAL STRIP ON THE GENSET.
INPUT ADJUST + 140
TO 10 NOTE A
FITTED IN CONTROL PANEL STARTER 143 148
GENERATOR LEAD WIRING MOTOR
2 131
12
CAT DIGITAL VOLTAGE REGULATOR (CDVR)
-

© 2008 Caterpillar Printed in U.S.A.

All Rights Reserved
BATTERY CHARGER AND HEATER CIRCUIT
(120v CHARGER, 240v HEATER)

COPPER BUSBAR 6 mm 2 132

16 PUMPED FUEL SUPPLY FROM BELOW
CUSTOMER
100V TO 250V
FLOOR LEVEL BULK TANK TO BASETANK
F17 AC SUPPLY - FUEL SYSTEM No. 1
(6A) (AC TERMINAL
6 mm 2
77
21 (DC
131
14 RAIL)
OR RTD
TERMINAL
THERMOCOUPLE
TERMINAL
TERMINAL 135
136 131 40-PIN CONNECTOR STRIP STRIP 40-PIN CONNECTOR
40-PIN CONNECTOR
30
13
RAIL)
:4 NOTE: CUSTOMER CABLE TO
FUEL PUMPED FROM FREE STANDING RTD #1 - H 1 171 RED
112 THERMOCOUPLE #1 1 340
124
INPUT #1 1 300
72 INPUT 1 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW WARNING'
FUEL 77 30 CR/1 ENTER DIRECTLY ONTO BULK TANK - FUEL SYSTEM NO. 3 RTD #1 - M 2 RTD THERMOCOUPLE #1 11 341 CHANNEL1 DEFAULT SPN= INPUT #2 11 301
LEAK :1 6 mm 2 TERMINALS. PT100 125 'EXHAUST GAS PORT 1 TEMP' 73 INPUT 2 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW SHUTDOWN
RTD #1 - L 3
SWITCH
CONSTANT 140 131
DC CIRCUIT RTD #1 - GND 4 172 WHITE
THERMOCOUPLE #2 21 342
126
INPUT #3 21 302
74 INPUT 3 DEFAULT SPN='COOLANT LEVEL LOW WARNING'
113 THERMOCOUPLE #2 31 343 CHANNEL2 DEFAULT SPN= INPUT #4 31 303
VOLTAGE CHARGER 127 'EXHAUST GAS PORT 2 TEMP' 75 INPUT 4 DEFAULT SPN='COOLANT LEVEL LOW SHUTDOWN'
1 F23
FUEL LEAK 24V DC + 1
1 F15 36
+
1
(2A)
84 RTD #1 - SHIELD 5
114 THERMOCOUPLE #3 2 344
128
INPUT #5 2 304
76 INPUT 5 DEFAULT SPN='AIR SHUTOFF DAMPER CLOSED'
DETECTOR
84 RTD #2 - H 11 181 RED
SUPPLY (*) 115 THERMOCOUPLE #3 12 345 CHANNEL3 DEFAULT SPN= INPUT #6 12 305
(DC PUMP 129 'EXHAUST GAS PORT 3 TEMP' 77 INPUT 6 DEFAULT SPN='GEN BREAKER CLOSED'
RUN RTD #2 - M 12 RTD

(Dimensions: 39 inches x 28 inches)

TERMINAL 2 2 131 THERMOCOUPLE #4 22 346 INPUT #7 22 306
- 5 - PT100 130 78 INPUT 7 DEFAULT SPN='UTILITY BREAKER CLOSED'
RAIL) RTD #2 - L 13
THERMOCOUPLE #4 32 347 CHANNEL4 DEFAULT SPN= INPUT #8 32 307
84 131 'EXHAUST GAS PORT 4 TEMP' 79 INPUT 8 DEFAULT SPN='ATS IN NORMAL POSITION'
FOR 5A CHARGER FIT (6A) FUSE 54 RTD #2 - GND 14 182 WHITE
* 81 116 THERMOCOUPLE #5 3 348 INPUT #9 3 308
FOR 10A CHARGER FIT (10A) FUSE :6 LOW :3 132 80 INPUT 9 DEFAULT SPN='ATS IN EMERGENCY POSITION'
PANEL LIGHT VOLTAGE ADJUST LEVEL RTD #2 - SHIELD 15 CHANNEL5 DEFAULT SPN=
EMCP 3 CONTROLLER PR/2 FUEL PR/1 117 THERMOCOUPLE #5 13 349 INPUT #10 13 309
SWITCH SWITCH SWITCH :1
133 'EXHAUST GAS PORT 5 TEMP' 81 INPUT 10 DEFAULT SPN='SPARE'

BATTERY CHARGER CIRCUIT

:7 191 RED
STARTING AID 81
RTD #3 - H 21
118 THERMOCOUPLE #6 23 350 INPUT #11 23 310
52 134 82 INPUT 11 DEFAULT SPN='SPARE'
AUTO/MANUAL

KENR5075-03
55 RTD #3 - M 22 RTD CHANNEL6 DEFAULT SPN=
HIGH THERMOCOUPLE #6 33 351 INPUT #12 33 311
SWITCH (optional) EMERGENCY STOP SPEED 85 LEVEL
FUEL RTD #3 - L 23
PT100 135 'EXHAUST GAS PORT 6 TEMP' 83 INPUT 12 DEFAULT SPN='SPARE'
:2 THERMOCOUPLE #7 4 352 INPUT COMMON #1 4 312
PUSH BUTTON POTENTIOMETER (optional) SWITCH
24 192 WHITE
136 84
MV RTD #3 - GND CHANNEL7 DEFAULT SPN= INPUT COMMON #2 14 313
119 THERMOCOUPLE #7 14 353
:1 MOT. 83 137 'EXHAUST GAS PORT 7 TEMP' 85
RTD #3 - SHIELD 25
VALVE 53 120 THERMOCOUPLE #8 24 354 INPUT COMMON #3 24 314
-VE SUPPLY 138 86
RTD #4 - H 31 163 RED CHANNEL8 DEFAULT SPN=
121 THERMOCOUPLE #8 34 355 INPUT COMMON #4 34 315
This circuitry :2 + 139 'EXHAUST GAS PORT 8 TEMP' 87
applies to fuel RTD #4 - M 32 RTD
PR THERMOCOUPLE #9 7 356 OUTPUT #1 (N/O) 7 316
system No. 3 - PT100 140 88
only. :10 RTD #4 - L 33 CHANNEL9 DEFAULT SPN=
THERMOCOUPLE #9 5 357 OUTPUT #1 (N/C) 5 317
It does not exist 141 'EXHAUST GAS PORT 9 TEMP' 89 OUTPUT 1 DEFAULT SPN='COOLANT TEMP HIGH WARNING'
in fuel system 2 RTD #4 - GND 34 164 WHITE
5 122 THERMOCOUPLE #10 6 358 OUTPUT #1 (COM) 6 318
No. 1. 142 90
RTD #4 - SHIELD 35 CHANNEL10 DEFAULT SPN=
NOTE:A 123 THERMOCOUPLE #10 17 359 OUTPUT #2 (N/O) 17 319
143 'EXHAUST GAS PORT 10 TEMP' 91
IF 230V JACKET WATER HEATER IS FITTED FUSE F19 SHOULD BE 16A 6
RTD #5 - H THERMOCOUPLE #11 OUTPUT #2 (N/C) 15 320
IF 230V BLOCK HEATER IS FITTED FUSE F19 SHOULD BE 10A 15
92 OUTPUT 2 DEFAULT SPN='OIL PRESSURE LOW WARNING'
RTD #5 - M 7
COPPER BUSBAR 6 mm 2 132 THERMOCOUPLE #11 16 OUTPUT #2 (COM) 16 321
16 93
CUSTOMER
100V TO 250V
AC CIRCUIT RTD #5 - L 8
THERMOCOUPLE #12 27 OUTPUT #3 (N/O) 27 322
94
F16 F17 F18 F19 AC SUPPLY NOTE:B RTD #5 - GND 9
IF 120V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 10A THERMOCOUPLE #12 25 OUTPUT #3 (N/C) 25 323
(2A) (6A) (4A) NOTE:A (AC TERMINAL 95 OUTPUT 3 DEFAULT SPN='COOLANT TEMP LOW WARNING'
CONTROL PANEL 136
6 mm 2 131
14 RAIL) IF 230V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 6A RTD #5 - SHIELD 10
THERMOCOUPLE #13 26 OUTPUT #3 (COM) 26 324
96
PUMP STOP 6 mm 2 132 RTD #6 - H 16
OUTPUT #4 (N/O) 37 325
AUDIBLE :4 131 135 141 134 NOTE A 16 THERMOCOUPLE #13 37
97
ALARM SWITCH (if equipped) CR/1
F22 F21 AC SUPPLY
RTD #6 - M 17
THERMOCOUPLE #14 35 OUTPUT #4 (N/C) 35 326
2 .5 mm 2

(2A) NOTE:B CUSTOMER 98 OUTPUT 4 DEFAULT SPN='GENERATOR CONTROL NOT IN AUTO'

207 207
6 mm 2
:1 18
PUMP RUN NOTE: CUSTOMER CABLE TO 100V TO 250V RTD #6 - L THERMOCOUPLE #14 36 OUTPUT #4 (COM) 36 327
CUSTOMER SERVICE ENTER DIRECTLY ONTO 131
14
99
SWITCH (if equipped)
6 mm 2

19
6 mm 2 TERMINALS. 208 RTD #6 - GND OUTPUT #5 (N/O) 10 328
CONNECTION THERMOCOUPLE #15 10
100
137 131 135 141 134 RTD #6 - SHIELD 20
THERMOCOUPLE #15 8 OUTPUT #5 (N/C) 8 329
BATTERY CHARGER :A1 :1 :3 :5
PUMP
STOP 203 26
101 OUTPUT 5 DEFAULT SPN='OIL PRESSURE LOW SHUTDOWN'
:X1 NOTE: CUSTOMER RTD #7 - H OUTPUT #5 (COM) 9 330
& HEATERS HC PUMP CABLE TO ENTER 27
THERMOCOUPLE #16 9
102
205 RTD #7 - M OUTPUT #6 (N/O) 20 331
(Both use the :A2 :2 :4 :6 TRIP/
STOP :X2
DIRECTLY ONTO
6 mm 2 TERMINALS. 28
THERMOCOUPLE #16 20
103
RTD #7 - L OUTPUT #6 (N/C) 18 332
same voltage) 131 131 140
9
142 139
19 NOTE A
:9
29
THERMOCOUPLE #17 18
104 OUTPUT 6 DEFAULT SPN='COOLANT TEMP HIGH SHUTDOWN'
PR/3 RTD #7 - GND THERMOCOUPLE #17 19 OUTPUT #6 (COM) 19 333
131 105

30 Page,
:11 30
RTD #7 - SHIELD THERMOCOUPLE #18 30 OUTPUT #7 (N/O) 30 334
204 207 208 131 106
RTD #8 - H 36
THERMOCOUPLE #18 28 OUTPUT #7 (N/C) 28 335
A1 13 1 3 5 107 OUTPUT 7 DEFAULT SPN='ENGINE OVERCRANK'
RTD #8 - M 37
THERMOCOUPLE #19 29 OUTPUT #7 (COM) 29 336
ALTERNATOR ENGINE 108
CONSTANT (GENERATOR) JACKET PC RTD #8 - L
38
THERMOCOUPLE #19 40 OUTPUT #8 (N/O) 40 337
VOLTAGE CHARGER HEATER 109
WATER 39
1 F15 36 HEATER A2 14 2 4 6 RTD #8 - GND THERMOCOUPLE #20 38 OUTPUT #8 (N/C) 38 338
2 .5 mm 2

24V DC + 1 + 140 207 110 OUTPUT 8 DEFAULT SPN='ENGINE OVERSPEED'

6 mm 2

SUPPLY (*) 40
RTD #8 - SHIELD THERMOCOUPLE #20 39 OUTPUT #8 (COM) 39 339
(DC NOTE A 97 111
O/L
TERMINAL 2 2 131 8-PIN CONNECTOR
RAIL) - 5 - 14 15 8-PIN CONNECTOR 8-PIN CONNECTOR
BATT(+) 5 55 BATT(+) 1 55
96 95 2 4 6 98 BATTERY POSITIVE(12-24V DC) BATT(+) 1 55 18 BATTERY POSITIVE(12-24V DC)
FOR 5A CHARGER FIT (6A) FUSE 18 BATTERY POSITIVE(12-24V DC)
* BATT(-) 6 2 BATT(-) 4 2
FOR 10A CHARGER FIT (10A) FUSE 131 211 209 210 203 5 BATTERY NEGATIVE (12-24VDC) BATT(-) 4 2 5
REAR VIEW POWER :X1
5 BATTERY NEGATIVE (12-24VDC)

BATTERY CHARGER AND HEATER CIRCUIT PUMP CAN_H 2 CAN1 + CAN_H 2 CAN2 +
DISTRIBUTION (CHARGER AND HEATER USE SAME VOLTAGE) RUN
:X2
CAN_H

CAN_L
2

4
CAN2 +

CAN2 -
62 J1939 DATA LINK - HIGH
CAN_L 3 CAN1 -
29 J1939 DATA LINK - HIGH
CAN_L 3 CAN2 -
62 J1939 DATA LINK - HIGH
27 J1939 DATA LINK - LOW
PANEL 7 8 63 J1939 DATA LINK - LOW 63 J1939 DATA LINK - LOW
SHIELD 5 SHIELD SHIELD 5 SHIELD
SHIELD 3 SHIELD 31 64
64

RTD MODULE THERMOCOUPLE MODULE DISCREET I/O MODULE

FUEL TRANSFER PUMP CIRCUIT

ANNUNCIATOR PANEL
Suspect Parameter Number (SPN) Suspect Parameter Number (SPN) Suspect Parameter Number (SPN) Suspect Parameter Number (SPN)
SPN Description SPN SPN Description SPN SPN Description SPN SPN Description SPN
NOTE:A
IF 230V JACKET WATER HEATER IS FITTED FUSE F19 SHOULD BE 16A Fuel Level (External Tank) 38 Event Input Function #3 703 Exhaust Gas Port 10 Temperature 1146 Engine Auxiliary Coolant Temperature 1212
IF 230V BLOCK HEATER IS FITTED FUSE F19 SHOULD BE 10A Aftercooler Temperature 52 Event Input Function #4 704 Exhaust Gas Port 11 Temperature 1147 Accessory Data Link Fault (J1939 #2) 1231
Starting Air Pressure 82 Event Input Function #5 705 Exhaust Gas Port 12 Temperature 1148 Emergency Shutdown Override Mode Active Suspect Parameter Number (SPN)
1237
Fuel Pressure 94 Event Input Function #6 706 Exhaust Gas Port 13 Temperature 1149 Warning SPN Description SPN
COPPER BUSBAR 6 mm 2 132
16 Fuel Filter Differential Pressure 95 Event Input Function #7 707 Exhaust Gas Port 14 Temperature 1150 Ruptured Fuel Basin- Primary Tank 1239 Generator to Utility Transfer Failure Warning 4016
CUSTOMER Fuel Level (Local Tank) 96 Event Input Function #8 708 Exhaust Gas Port 15 Temperature 1151 Unexpected Engine Shutdown 1383 Loss of Utility 4017
100V TO 250V HIG
H
HIG - Engine Oil Level 98 Event Input Function #9 709 Exhaust Gas Port 16 Temperature 1152 Engine Failure to Start Shutdown 1664 Earth Fault 4028
F16 F18 F19 AC SUPPLY H
(2A) (4A) NOTE:A Oil Filter Differential Pressure 99 Event Input Function #10 710 Exhaust Gas Port 17 Temperature 1153 Battery 1 Temperature 1800 Earth Leakage 4029
GRAVITY FUEL SUPPLY FROM HIGH 6 mm 2 131
14
(AC TERMINAL RAIL)
SW4 CABLE Engine Oil Pressure 100 Event Input Function #11 711 Exhaust Gas Port 18 Temperature 1154 Battery 2 Temperature 1801 Failure Mode Identifier (FMI) Codes
4 POLE BREAKER OPTIONAL 4 POLE BREAKER OPTIONAL LEVEL BULK TANK TO BASETANK 136
Crankcase Pressure 101 Event Input Function #12 712 Exhaust Gas Port 19 Temperature 1155 Intake Manifold 5 Temperature 1802 Description FMI
SW3
FUEL SYSTEM No. 2 :4 131 141 134
NOTE: CUSTOMER CABLE TO
SW1
SW2 ENTRY Intake Manifold 1 Temperature 105 Event Input Function #13 713 Exhaust Gas Port 20 Temperature 1156 Intake Manifold 6 Temperature 1803 Data Valid but Above Normal Operational Range-
0
CR/1 ENTER DIRECTLY ONTO Air Filter Differential Pressure 107 Event Input Function #14 714 Main Bearing 1 Temperature (engine) 1157 Right Exhaust Temperature 2433 Most Severe Level
H
2 .5 mm 2

T1 L1 6 mm 2 TERMINALS. HIG
T1 L1
DC CIRCUIT :1
LOW Atmospheric Pressure 108 Event Input Function #15 715 Main Bearing 2 Temperature (engine) 1158 Left Exhaust Temperature 2434 Data Valid but Below Normal Operational Range-
6 mm 2

- 1
6 mm 2

LOW Engine Coolant Temperature 110 Event Input Function #16 716 Main Bearing 3 Temperature (engine) 1159 Generator Frequency 2436
Most Severe Level
T2 L2 T2 L2 F23 LEVEL LOW
1 Engine Coolant Level 111 Emergency Stop Switch 970 Main Bearing 4 Temperature (engine) 1160 Generator AC Voltage 2440 Data Erratic, Intermittent or Incorrect 2
1 137 SWITCH
POWER 131 141 134
POWER (2A) (TOP VIEW) TERMINAL BOX Fire Extinguisher Pressure 137 Engine Derate Overridden 971 Main Bearing 5 Temperature (engine) 1161 Generator AC Current 2448
Voltage Above Normal or Shorted to High Source 3
WIRING T3 L3 WIRING T3 L3 84 Voltage Below Normal or Shorted to Low Source 4
:A1 :3 :5
FROM FROM Battery Voltage (switch) 158 Generator Bearing Temperature #1 1122 Main Bearing 6 Temperature (engine) 1162 Generator Reverse Power (kW) 2452 Current Below Normal or Grounded Circuit 5
GENERATOR GENERATOR 84 HC Battery Charging System Voltage 167
N N N N 54
Generator Bearing Temperature #2 1123 Main Bearing 7 Temperature (engine) 1163 Generator Reverse Power (kVAr) 2456 Current Above Normal or Grounded Circuit 6
LOW :3 :6
:A2 :4 :6 LEVEL SWITCH Battery Voltage 168 Generator Winding Temperature #1 1124 Main Bearing 8 Temperature (engine) 1164 Service Interval Warning 2648 Mechanical System Not Responding or Out of 7
E E E E LEVEL PR/1 PR/2 131 131 142 139 (SIDE VIEW) Ambient Air Temperature 171 Generator Winding Temperature #2 1125 Main Bearing 9 Temperature (engine) 1165 Air Damper Closed 4000 Adjustment
FUEL NOTE A
SWITCH :1 :7 9 19 Inlet Air Temperature 172 Generator Winding Temperature #3 1126 Main Bearing 10 Temperature (engine) 1166 ATS in Normal Position 4001 Abnormal Frequency, Pulse Width or Period 8
6 :C1 6 :C11 52 Exhaust Temperature 173 Abnormal Update Rate 9
3 Intake Manifold 2 Temperature 1131 Main Bearing 11 Temperature (engine) 1167 ATS in Emergency Position 4002
3 55
ST
24V DC 24V DC HIGH TERMINAL BOX Fuel Temperature 174 Intake Manifold 3 Temperature 1132 Turbocharger 1 Compressor Inlet Temperature 1172 Battery Charger Failure 4003
Abnormal Rate of Change 10
SHUNT ST SHUNT LEVEL Unexpected Engine Shutdown 11
2 TRIP 2 85
8 8 TRIP FUEL Engine Oil Temperature 175 Intake Manifold 4 Temperature 1133 Turbocharger 2 Compressor Inlet Temperature 1173 Generator Breaker Closed 4004 Bad Intelligent Device or Component 12
:C2 SWITCH :2
:C12 SW4 NORMALLY OPEN Turbo Oil Temperature 176 Engine Oil Temperature 2 1135 Out of Calibration 13
83
Turbocharger 3 Compressor Inlet Temperature 1174 Utility Breaker Closed 4005
MV Special Instructions 14
233 :14 231 :11 :12 Q/1 ALTERNATOR ENGINE Engine Speed 190 Exhaust Gas Port 1 Temperature 1137 Turbocharger 4 Compressor Inlet Temperature 1175 Engine in Cooldown 4006
REMOTE TERMS 67 REMOTE TERMS 53 :1 MOT.
65 (GENERATOR) JACKET SW3 NORMALLY CLOSED Auxiliary Temperature 1 441 Data Valid But Above Normal Operational Range-
FOR BREAKER 231 :12 FOR BREAKER Q/2 HEATER
Exhaust Gas Port 2 Temperature 1138 Turbocharger 1 Turbine Inlet Temperature 1180 Generator Control Not in Automatic Warning 4007 15
233 :13 :14 VALVE WATER Least Severe Level
OPEN & CLOSED 65 OPEN & CLOSED 67 Auxiliary Temperature 2 442 Exhaust Gas Port 3 Temperature 1139 Turbocharger 2 Turbine Inlet Temperature 1181 4009
:2 HEATER Generator Breaker Failure to Open
POSITIONS 232 :11 POSITIONS 232 + Data Valid But Above Normal Operational Range-
2 .5 mm

66 SW2 NORMALLY CLOSED Generator Rotating Diode Failure 612 16

6 mm 2

Exhaust Gas Port 4 Temperature 1140

2

66 PR Turbocharger 3 Turbine Inlet Temperature 1182 Utility Breaker Failure to Open 4010 Moderately Severe Level (Derate)
BREAKER BREAKER - -VE SUPPLY SCADA Data Link Fault 625
AUXILIARY :10 Exhaust Gas Port 5 Temperature 1141 Turbocharger 4 Turbine Inlet Temperature 1183 Generator Breaker Failure to Close 4011
AUXILIARY Data Valid But Below Normal Operational Range-
131 131 Voltage Regulator Failure 628 Exhaust Gas Port 6 Temperature 1142 17
14 15 SW1 NORMALLY CLOSED Turbocharger 1 Turbine Outlet Temperature 1184 Utility Breaker Failure to Open 4010 Least Severe Level
2
5 Primary Data Link (J1939 #1) 639 Exhaust Gas Port 7 Temperature 1143 Turbocharger 2 Turbine Outlet Temperature 1185 Generator Breaker Failure to Close 4011
NOTE A Data Valid But Below Normal Operational Range-
MCCB ACB Event Input Function #1 701 Exhaust Gas Port 8 Temperature 1144 Turbocharger 3 Turbine Outlet Temperature 1186 Utility Breaker Failure to Close 4012 Moderately Severe Level (Derate)
18

FUEL TRANSFER CIRCUIT HEATER CIRCUIT Event Input Function #2 702 Exhaust Gas Port 9 Temperature 1145 Turbocharger 4 Turbine Outlet Temperature 1187 Utility to Generator Transfer Failure Warning 4015 Received Network Data In Error 19
FUEL LEVEL SWITCH Not Available or Condition Exists 31
 NEUTRAL EARTH LINK T1

CORE

CORE BALANCE
BALANCE
C.T.
T2
BREAKER
4 POLE BREAKER OR POWER TERMINAL STRIP (PTS) OPTIONAL ANNUNCIATOR FUEL JUMPER
ANNUNCIATOR
CURRENT TRANSFORMER
IF REQUIRED
T3
N 55
P16 J16 # 1 HARNESS CONNECTOR
E METERING C.T.s 18 1 BATT +
T1 P1 P2 L1
1 INJECTOR HARNESS K-C11
S1 S2
5
2
2 2 BATT - CONNECTOR INTAKE MANIFOLD AIR
CT1
BOOST PRESSURE TEMPERATURE SENSOR FUEL PRESSURE
AC T2 P1 P2 L2
3 NC K-C13
GENERATOR S1 S2 CT2
3
SENSOR CONNECTOR CONNECTOR SENSOR CONNECTOR
T3 L3 SRN
P1 P2 64 4 4 CAN2 SRN
K-C7 K-C5 L-C2
S1 S2 CT3 CAN2-
N N 63 5 5 CAN2 -
CAN2+ FUEL TEMPERATURE
62 6 6 CAN2 +
E E
CAN 2 SERVICE SENSOR CONNECTOR
EF2 EF1 CONNECTOR L-C3
10 22 21 24 12 51 52 53 50 T1 T2 T3 101 55
A 43
10 A1 F1 F2 F3 2
EARTH FAULT 11 30 (2A) (2A) (2A) B 3
30 14
14 A2 EF2 2
RELAY 2 3 4 1 EARTH D
14
k l 20 GENERATOR BOTH OF THESE SERVICE
73 RECEPTACLE E
EF1 MAGNETIC WIRES CONNECT SRN
EF1 EF2 1030213 CONNECTOR
61 62 PICK UP No.1
E
TO THE STANDARD
STUD IF THE
C
CAN2+ ENGINE COOLANT
25 26 H
GENERATOR
PLUG 9X4391 EF2 OPTIONAL STUD
108 109 110 101
J
CAN2- TEMPERATURE
EF1 1 IS NOT SUPPLIED
SENSOR CONNECTOR
HARNESS Y
SPLICE 50
K-C10
HARNESS Y
E SPLICE 101 101
GENERATOR DOOR 5

CAN 1-
GENERATOR GENERATOR 21 22

SRN(CAN1)
RECEPTACLE

CAN 1+
PLUG RECEPTACLE 50 E
1030213 31 32 33 E 62 63 64 35 36 37
9X4391 1030213 108
HARNESS Y
GENERATOR SPLICE 108 6 120 120 ENGINE CONTROL
1 CHASSIS CHASSIS OHMS OHMS
1
PLUG 9X4391 21 22 STANDARD OPTIONAL
STUD STUD
MODULE (ECM)
CONNECTOR
2 21 22 51 52 53 50 108 109 110 101 CAN1+ CAN1- CAN2+ CAN2- M+ M-
1 EMCP3 PLUG
1607689
J1/P1
AC
67 66 31 47 57 39 13 11 9 7 50 3442 62 63
64 5 3 4
- +
MAG VC + - SRN + - SRN + - SRN
IA IB IC I RETURN
HARNESS X CAN1 J1939 CAN2 J1939 RS485
SPLICE 1 6 mm 2 PICKUP
VB
HARNESS Y
2.5 mm 2 SPLICE 1
1 E
VA The above does not function on EMCP3.1
EARTH (MOUNTING SCREW)
TERMINAL The below does
+VE SUPPLY 2.5 mm 2 RAIL LINK
EMCP 3.3 not function
on EMCP3.1
2 EMCP3 PLUG
CB2 CB3 CB1 1607689 LCD DISPLAY or 3.2 SINK O/P 1 69 95
22
(20A) (15A) (60A) 2 65

1.5 mm 2 6 mm 2
_
or 3.1 SINK O/P 2 68 96
BATTERY (12/24Vdc) 23
24
55 52 The above does
A+ +
+ The below does
not function
on EMCP3.2 or
SECONDARY ENGINE
:30 EMCP3 PLUG
PS1 SMMS1/1 SR/1
The items below do not not function EMCP3.1 1607689 SPEED/TIMING
24V RLY1 RLY2 RLY3 RLY5 RLY6 RLY7 function on RLY8 on EMCP3.1
:87
RLY4
EMCP3.1 SENSOR CONNECTOR
RELAY BOX ENG FUEL ASR AUDIBLE GFR GRR PROG PROG EMERG REMOTE LOW FUEL EARTH LOW PROG PROG OIL ENGINE OIL OIL ENGINE OIL
- 25 40 CRANK CONTROL SWITCH ALARM SWITCH SWITCH O/P O/P STOP START COOLANT LEAK FAULT FUEL I/P 7 I/P 8 PRESSURE TEMP TEMP PRESSURE TEMP TEMP (CAMSHAFT)
LEVEL LEVEL
PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE K-C8
SM1 PS1 B+ I/P 1 I/P 2 I/P 3 I/P 4 I/P 5 I/P 6 I/P 7 I/P 8 ANALOG 1+ ANALOG 2+ ANALOG 3+ ANALOG 1- ANALOG 2- ANALOG 3-
OPTIONAL ALT DC 51 61 48 58 35 43 33 41 32 40 26 27 2 25 15 1 24 14 70 55 54 53 45 44 36 28 56 38 30 46 37 29
BATTERY
ISOLATOR CHARGING F5 EMCP3 PLUG
SWITCH ALTERNATOR (10A) 1607689
KEY This pin This pin
14 55 41 2 37 55 36 55 6 55 38 55 90 91 92 97 98 99 17 57 18 77 73 72 93 94
REMOVABLE 6 mm 2 does not does not
HARNESS Y
-VE SUPPLY SPLICE 55 exist on exist on
TERMINAL F4 56 57 58 59 60 61 21 20 33 34
RAIL LINK EMCP3.1 EMCP3.1
(10A)
E/STUD 1 E/STUD 2
55 6 38
2

RELAY BOX
SERVICE CONNECTOR
RECEPTACLE 1282312
55
15
55
36 8 16
AIR
SHUTOFF ENGINE CONTROL
SRN(CAN1)

55 38
A
1A 37 :86 6 :2
SECTION COLOR LEGEND MODULE (ECM)
ETHER
CAN 1-

AIR :2
17 18 ALR ALARM
ECM 1
CONNECTOR
CAN 1+

ASOR SHUTOFF RELAY

PLUG P1 1607689 41 2
B RELAY :10
GRR
START COMMON ALARM
31 TERMINAL 2 :85
ALARM
2
:10 1 ALR/3
COMMON ALARM RELAY
K-C1
34 40 HARNESS Y RAIL LINK 2 HARNESS Y
SPLICE 17 :8 :9
CAN 1- SPLICE CAN1- CAN 1- :3 4 3 COMMON GEN F27 (16A)
28 J PANEL EMER.
LIGHT ALARM RUNNING
50 39 HARNESS Y STOP :11
CAN 1+ SPLICE CAN1+ SWITCH :2 23 VOLTS ADJUST GENERATOR ALARM RELAY
CAN 1+ 10
29 H
2 34 55 45 46 17 30 57 FOR
USE
POTENTIOMETER 64 65 66
TIMING CALIBRATION (TC)
:30 :30 (SEE NOTE F) 46 47 48
44 EPIR/1 ASOR/1
WITH PROBE CONNECTOR
G 9 CDVR REMOTE CONTACTS EMCP CONNECTION
43
:87 :87
:2
FOR GENERAL ALARM K-C2
5 REMOTE :1 :
F :2 ECM :11 START 23A 78 80 82
8 3
CR POWER CR/3 CONTACT START AID
D+ D+ :10 LINK :9 PRIMARY ENGINE ENGINE OIL PRESSURE
D 9 45 14 19 12 GENERATOR RUNNING
9 4 41 42
HARNESS Y :8
GRR/3
:9 SPEED/TIMING ATMOSPHERIC PRESSURE SENSOR CONNECTOR
D- D- HARNESS Y TERMINAL 23A AIR SHUTOFF
E PANEL
LIGHT
SPLICE 41 TERMINAL
SPLICE 45
HARNESS Y RAIL LINK 59 SENSOR CONNECTOR SENSOR CONNECTOR K-C9
RAIL LINK SPLICE 30 :11
40 15 HARNESS Y 41
HARNESS Y 30
13 (CRANKSHAFT) K-C4
41 41 SPLICE 2 10 11 7 78 80 82 GENERATOR CONNECTION
SPLICE 10 30
87 88 89 K-C6
23 10 TERMINAL 3
TIMING CALIBRATION
GENERATOR 59 23A 49 50 51
30 2 2 2 ECM PLUG 45
RECEPTACLE
34 RAIL LINK 46 17 30 18 72
RELAY BOX
PORT
P1 1607689 1030213 REMOTE CONTACTS
49 16 7 8 17 18 50 48 25 65 20 59 9 64 54 55 56 70
FOR GENERATOR RUNNING
70 GENERATOR
48 10 PLUG 9X4391 46 17
34 10 30 ESTOP CONNECTION

52 66 35
HARNESS X S-SPD S-SPD 3 44
SPLICE B+ 38 S 59 23A ECM CONNECTION
E/STOP PLUG
68 36 :1 1552264
53 D-SPD D-SPD
39 D 2 43 :2 E/STOP PLUG 1552264
10 +B
37 :3
7 E/STOP RECEPTACLE 3E3388 5 1
40 -B E/STOP RECEPTACLE
61 1 42 3E3388
SPEED 78 80 82
30 EMERGENCY STOP
ADJ. POT. ON ENCLOSURE
21 27 (2K , 10T)
R

63 8 8
HARNESS X
SPLICE 2-2 9 13 SPEED CONTROL E/STOP RECEPTACLE
3E3388
SYMBOLS ABBREVIATIONS
22
ES-
28
ES-
PWM SPEED CONTROL 8 E/STOP RECEPTACLE 3E3388
6 2 FOR
P Indicates a Plug, J Indicates a Receptacle
Connector Identification
65 USE ACB AIR CIRCUIT BREAKER Component Description and Part Number Receptacle Part Number
E/STOP PLUG 1552264
E/STOP PLUG
WITH ASOR AIR SHUT-OFF RELAY P-B J-B
4 HARNESS X P-B Signal Description
10 SPLICE 10 10 1552264 CDVR 11 CHASSIS CUSTOMER TERMINAL POWER TERMINAL TRANZORB 1117898 3E5179
ASOS AIR SHUT-OFF SOLENOID ABC MODULE 1117898 1
8 LOCATED ON DC TERMINAL RAIL (SURGE SUPPRESSOR) 105-9344 CDL+ Plug Part Number Circuit
24
ES- ALR ALARM RELAY
45 ST4 Identification
ENGINE :1 MAN :86 :86
CHASSIS DC TERMINAL CONNECTION AVR AUTOMATIC VOLTAGE REGULATOR 2 Number
ELECTRONIC SR R448 11 CDL- Plug Receptacle 8
:2 AUTO EPIR LOCATED ON DC TERMINAL RAIL CR CONTROL RELAY
CONTROL SMMS1 :85 SCREEN CABLE
MODULE(ECM) ETHER :85 CT CURRENT TRANSFORMER Plug
AUTOMATIC 3
{ENGINE MOUNTED} START SWITCH :2
2 HARNESS X CHASSIS AC TERMINAL CTR CRANK TERMINATION RELAY
45 VOLTAGE 8 POTENTIOMETER
ETHER RELAY BOX
SPLICE 45
REGULATOR (AVR) LOCATED ON AC TERMINAL RAIL :3 :1
:1 CDVR CAT DIGITAL VOLTAGE REGULATOR Ground
11
START
45 ETHER AIR R/1 RELAY CONTACT N/O ECM ENGINE CONTROL MODULE Pin Socket Connection GND
4
Pin or Socket
18
START SHUTOFF 72 NOTE: SEE AVR DIAGRAM 2 START AID SOLENOID VALVE :3 EMCP ELECTRONIC MODULAR CONTROL PANEL Receptacle Number
2 AIR
ON OUTSIDE SOCKET Integral with
SHUT-OFF FUSE EPIR ETHER POWER INJECTOR RELAY Component
(Dimensions: 39 inches x 28 inches)

12 1
SOLENOID LOW FUEL :3
2 10 C 59 2 OIL TEMPERATURE SENSOR E/STOP EMERGENCY STOP
A LEVEL
PANEL LAMP SWITCH
GENERATOR GENERATOR 2
2
2 SASV ASOS SOCKET GFR GENSET FAULT RELAY Harness And Wire Symbols- Controller and Generator
4 5 6 3 B :2
PLUG RECEPTACLE 2 2 GRR GENERATOR RUNNING RELAY
9X4391 1030213 58
EMERGENCY STOP
COOLANT LOSS 2 LCD LIQUID CRYSTAL DISPLAY
PUSHBUTTON
TERMINAL RAIL LINK CHASSIS TO DOOR DC SOCKET EARTH MCCB MOLDED CASE CIRCUIT BREAKER
2
2 MV MOTORIZED VALVE
30
KENR5075-03

HARNESS X
SPLICE 2-1 PANEL LAMP O/L OVERLOAD
30
GENERATOR SOCKET
PC PUMP CONTACTOR
HARNESS X, SPLICE 30 Harness identification code
:10 POT POTENTIOMETER
2 2 2 5 This example indicates Connector Reference
R RELAY COIL CIRCUIT BREAKER PR PUMP RELAY wire 135 in harness "AG". Designator
E/STOP CHASSIS TO DOOR SOCKET
:2 PTS POWER TERMINAL STRIP
P174 J174 J274 Part Number For
PWM PULSE WIDTH MODULATED P274 Connector Assembly
1306795 1306795 1117898 3E5179
RTD RESISTIVE TEMPERATURE DETECTOR
325-AG135 PK-14 1 325-A135 PK-14
SASV STARTER AID SOLENOID VALVE
Plug Receptacle
SMMS STARTER MOTOR MAGNETIC SWITCH 2
Pin Socket Wire
SRN SCREEN Wire Gauge Fuse
Color Pin or Socket
Single Wire Ground Number
Connector Circuit Connection 200-L32 BK-14
Number Component
Identification Part Number
EJ-C2 105-9344
K-C13 EJ-C1 7E6513
NOTE C
1552252 2626073
K-C1 K737-EJ10 BR-16-KYNAR
EJ-S4
K737-EJ19 BR-16-KYNAR T858-EJ13 GY-16-KYNAR 1 Harness And Wire Symbols-Engine
2274002 K737-K4 BR-16-HV T957-K20 PU-16-HV 1 T957-EJ1 PU-16-KYNAR T957-EJ1 PU-16-KYNAR 2 INJECTOR 1
K-C1 K-C1 (continued) K-C8 K-C11 J2 K738-K41 GN-16-HV T958-K19 YL-16-HV 2 T958-EJ2 YL-16-KYNAR K737-EJ20 BR-16-KYNAR
CLR-GA WIRE NAME POS TERM/PLUG 90 8T-8737 BRAKE SOLENOID L/H 1 K738-K41 GN-16-HV K739-K40 BU-16-HV T959-K17 BR-16-HV 3 T959-EJ3 BR-16-KYNAR
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAMEPOS TERM/PLUG T858-K15 GY-16-HV T960-K24 BU-16-HV 4 T960-EJ4 BU-16-KYNAR NOTE C
GN-16-HV K738-K41 1 180-9340 91 8T-8737 2

2 8T-8737 92 8T-8737
BU-18 E965-K27 1 180-9340 YL-18 F421-K12 1 180-9340 3 T859-K21 WH-16-HV T961-K16 GN-16-HV 5 T961-EJ5 GN-16-KYNAR EJ-S5 EJ-C8
4 T860-K14 OR-16-HV T962-K25 WH-16-HV 6 T962-EJ6 WH-16-KYNAR K739-EJ12 BU-16-KYNAR K739-EJ21 BU-16-KYNAR 1539693
3 8T-8737 93 8T-8737 YL-18 E966-K26 2 180-9340 PK-18 G833-K37 2 180-9340 5 T957-K20 PU-16-HV T858-K15 GY-16-HV 7 T858-EJ7 GY-16-KYNAR K739-EJ22 BU-16-KYNAR
4 8T-8737 94 8T-8737 ACCESSORY TABLE WH-18 T725-K44 3 180-9340 T958-K19 YL-16-HV T859-K21 WH-16-HV 8 T859-EJ8 WH-16-KYNAR K739-EJ23 BU-16-KYNAR K737-EJ18 BR-16-KYNAR 1
EJ-S1
6
7 T959-K17 BR-16-HV T860-K14 OR-16-HV 9 T860-EJ9 OR-16-KYNAR K739-EJ20 BU-16-KYNAR 2 EVA BRAKE 1 INJECTOR 1 EJ-S3
INJECTOR 6
5 8T-8737 95 8T-8737 QTY PART NAME P/N PU-18 N707-K43 4 180-9340 T960-K24 BU-16-HV K737-K4 BR-16-HV 10 K737-EJ10 BR-16-KYNAR NOTE C (T858-GY) EJ-S2 (T860-OR)
BRAKE SOLENOID M/H K737-K4 BR-16-HV EJ-C2 EJ-C7
Related Electrical Service Manuals
8
6 8T-8737 96 8T-8737 T961-K16 GN-16-HV K738-K41 GN-16-HV 11 K738-EJ11 GN-16-KYNAR EJ-S1 (T859-WH)
1 PLUG AS. 230-4011 *NOTE B WH-18 G828-K28 5 180-9340 9
T962-K25 WH-16-HV K739-K40 BU-16-HV K739-EJ12 BU-16-KYNAR T858-EJ7 GY-16-KYNAR T858-EJ13 GY-16-KYNAR
7 8T-8737 97 8T-8737 10 12

BR-16-HV K737-K4 8 180-9340 98 8T-8737 200mm PAINT/PRO 110-3202 GN-18 G829-K35 6 180-9340 T858-EJ14 GY-16-KYNAR EJ-C3
Title
11

9 8T-8737 OR-16-HV T860-K14 99 180-9340 PK-18 C991-K6 7 180-9340 12 NOTE C 7E6513 Form Number
COOLANT TEMPERATURE 13 995-K11 BU-18
10 8T-8737 100 8T-8737 8 8T-8737 BRAKE COMMON K739-K40 BU-16-HV EJ-S3 EJ-S5
11 8T-8737 101 8T-8737 K-C9 INTAKE MANIFOLD AIR PRESSURE
14
R746-K18 PK-18 T860-EJ9 OR-16-KYNAR T860-EJ17 OR-16-KYNAR T858-EJ14 GY-16-KYNAR 1
(K739-BU)
Troubleshooting RENR5096
ACCESSORY TABLE
15
T860-EJ18 OR-16-KYNAR T958-EJ2 YL-16-KYNAR 2 INJECTOR 2 INJECTOR 3 INJECTOR 5
12 8T-8737 102 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 16
EJ-S2 NOTE C INJECTOR 4
BU-18 995-K11 13 180-9340 103 8T-8737 WH-18 G828-K29 1 180-9340
QTY PART NAME P/N PRESSURE SENSOR COMMON 17
18
G829-K2 GN-18
T859-EJ8 WH-16-KYNAR T859-EJ16 WH-16-KYNAR
INJECTOR 2 EJ-C4 EJ-C5 EJ-C6 Systems Operation / Testing and Adjusting SENR9928
1 PLUG AS. 231-2295 *NOTE B T859-EJ15 WH-16-KYNAR EJ-C3
BU-16-HV K739-K40 14 180-9340 GY-16-HV T858-K15 104 180-9340 19 EJ-S4
PK-18 R746-K18 15 180-9340 WH-16-HV T962-K25 105 180-9340
GN-18 G829-K33 2 180-9340
200mm PAINT/PRO 110-3202 20
K738-EJ11 GN-16-KYNAR
EJ-C4 (K737-BR) Operation & Maintenance Manual SEBU7909
16 8T-8737 BR-16-HV T959-K17 106 180-9340 GY-18 994-K10 3 180-9340 21
T957-EJ1 PU-16-KYNAR 7E6513 NOTE C
22
GN-18 G829-K2 17 180-9340 GN-16-HV T961-K16 107 180-9340 ACCESSORY TABLE 23 T959-EJ3 BR-16-KYNAR Systems Operation / Testing and Adjusting (EMCP3) RENR7902
18 8T-8737 BU-16-HV T960-K24 108 180-9340 T958-EJ2 YL-16-KYNAR T859-EJ16 WH-16-KYNAR 1
QTY PART NAME P/N 24
INJECTOR 3
30 Page,

K-C13 PASSIVE SPD -1: A CRANK SPEED 25 E963-K23 BK-18 T960-EJ4 BU-16-KYNAR T959-EJ3 BR-16-KYNAR 2
19 8T-8737 109 8T-8737 T961-EJ5 GN-16-KYNAR
1 PLUG AS. 237-0227 *NOTE B TDC SERVICE PROBE + 26 G856-K8 WH-18
20 8T-8737 110 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 27 T962-EJ6 WH-16-KYNAR EVA BRAKE 1 EVA BRAKE 2 EVA BRAKE 3
21 8T-8737 111 8T-8737 200mm PAINT/PRO 110-3202 EJ-C9 EJ-C8 EJ-C10
PU-16-HV T957-K20 1 180-9340 OIL PRESSURE SENSOR 28 994-K10 GY-18 EJ-C9
22 8T-8737 112 8T-8737
YL-16-HV T958-K19 2 180-9340
29 1539693 NOTE C NOTE C NOTE C
TEMPERATURE SENSOR COMMON 30 G833-K7 PK-18
23 8T-8737 113 8T-8737 K738-EJ11 GN-16-KYNAR 1 INJECTOR
24 8T-8737 114 8T-8737 BR-16-HV T959-K17 3 180-9340 31
K-C2 K739-EJ22 BU-16-KYNAR 2 EVA BRAKE 2
K-C10 32 HARNESS
BK-18 E963-K23 25 180-9340 WH-16-HV T859-K21 115 180-9340 BU-16-HV T960-K24 4 180-9340 33 NOTE A 1552269 NOTE C CONNECTOR (+) BATTERY
WH-18 G856-K8 26 180-9340 PU-16-HV T957-K20 116 180-9340 CLR-GA WIRE NAME POS TERM/PLUG 34 K-S1
GN-16-HV T961-K16 5 180-9340 G856-K8 WH-18 1 EJ-C1
27 8T-8737 117 8T-8737 BU-18 995-K11 1 180-9340 PASSIVE SPD +1: A CRANK SPEED 35 E964-K22 WH-18 994-K10 GY-18 G833-K7 PK-18 G833-K36 PK-18 G857-K9 YL-18 2 TIMING CALIBRATION(TC) PROBE EJ-C5
WH-16-HV T962-K25 6 180-9340 TDC SERVICE PROBE - 36 G857-K9 YL-18 995-K11 BU-18 G833-K37 PK-18 7E6513 (+) BATTERY SWITCHED
GY-18 994-K10 28 180-9340 YL-16-HV T958-K19 118 180-9340 PK-18 G833-K36 2 180-9340 37
F421-K12 YL-18
GY-16-HV T858-K15 7 180-9340 G833-K38 PK-18
29 8T-8737 119 8T-8737 ACCESSORY TABLE
38
C967-K13 BU-18 NOTE A
T859-EJ15 WH-16-KYNAR 1 STARTING CIRCUIT
PK-18 G833-K7 30 180-9340 120 8T-8737
QTY PART NAME P/N
WH-16-HV T859-K21 8 180-9340
FUEL PRESSURE
39
40 C991-K6 PK-18
C991-K6 PK-18
E963-K23 BK-18
K-C10 K-C10
HARNESS
239-5929 T960-EJ4 BU-16-KYNAR 2 INJECTOR 4 CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 234-5002
31 8T-8737 ACCESSORY TABLE OR-16-HV T860-K14 9 180-9340
K-S2 G829-K34 GN-18
1 PLUG AS. 230-4011 *NOTE B
41
E964-K22 WH-18 NOTE A G829-K2 GN-18 G829-K33 GN-18 2304011 ENGINE COOLANT 1552269 ENGINE COOLANT AND 278-5657(EARLIER MODELS SEE NOTE C) (-) BATTERY / SENSOR RETURN
32 8T-8737 QTY PART NAME P/N BR-16-HV K737-K4 10 180-9340 42
E965-K27 BU-18 G829-K32 GN-18 995-K11 BU-18 1 SIGNAL 1 SIGNAL
TEMPERATURE SENSOR TEMPERATURE SENSOR
33 8T-8737 1 PLUG AS. 227-4002 200mm PAINT/PRO 110-3202 43
E966-K26 YL-18 G829-K35 GN-18 G833-K36 PK-18 2 GROUND
2 GROUND
1309811 OPTIONAL WIRING
34 8T-8737 200mm PAINT/PRO 110-3202
GN-16-HV K738-K41 11 180-9340 44
G828-K1 WH-18 2345012 EJ-C6 EJ-C1 EJ-C5 EJ-C8 (NOTE C) SENSOR / ACTUATOR SUPPLY
WH-18 E964-K22 35 180-9340 BU-16-HV K739-K40 12 180-9340
45
G829-K2 GN-18 7E6513 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
PASSIVE SPD +2: B CAM SPEED 46 E966-K26 YL-18 G833-K7 PK-18
YL-18 G857-K9 36 180-9340 ACCESSORY TABLE PASSIVE SPD -2: B CAM SPEED 47 E965-K27 BU-18 G856-K8 WH-18
SIGNAL TO ECM
K-S3 G828-K30 WH-18 T860-EJ17 OR-16-KYNAR 1 PU-16-KYNAR T957-EJ1 1 180-9339 WH-16-KYNAR T859-EJ15 1 BR-16-KYNAR K737-EJ19 A 154-2389
37 8T-8737 K-C2 QTY PART NAME P/N
48
G857-K9 YL-18 G828-K1 WH-18 G828-K29 WH-18 HARNESS T961-EJ5 GN-16-KYNAR 2 INJECTOR 5
38 8T-8737
49
N707-K43 PU-18 NOTE A G828-K31 WH-18 K-C5 K-C5 239-5929
YL-16-KYNAR T958-EJ2 2 180-9339 BU-16-KYNAR T960-EJ4 2 BU-16-KYNAR K739-EJ21 B 154-2389 CONTROL (POSITIVE) FROM ECM
CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 155-2252 50 R746-K18 PK-18 G828-K28 WH-18
39 8T-8737 2304011 1552269 BR-16-KYNAR T959-EJ3 3 180-9339 ACCESSORY TABLE ACCESSORY TABLE CONTROL (RETURN) FROM ECM
WH-18 G856-K8 1 180-9340 200mm PAINT/PRO 110-3202
51
R747-K5 GY-18
C967-K13 BU-18
INTAKE MANIFOLD AIR INTAKE MANIFOLD AIR
PK-18 C991-K6 40 180-9340 52
T725-K44 WH-18 1 SIGNAL
TEMPERATURE SENSOR
1 SIGNAL
TEMPERATURE SENSOR BU-16-KYNAR T960-EJ4 4 180-9339 QTY PART NAME P/N QTY PART NAME P/N
41 8T-8737 YL-18 G857-K9 2 180-9340 1 WEDGE 155-2258
53 G833-K38 PK-18 2 GROUND
2 GROUND
1309811 EJ-C10 SECTION BORDER
CAT DATA LINK
54 2345013 1539693 GN-16-KYNAR T961-EJ5 5 180-9339 1 CONNECTOR_AS 7E-6513 1 PLUG 153-9693
42 8T-8737 ACCESSORY TABLE 55
K737-EJ19 BR-16-KYNAR 1 WH-16-KYNAR T962-EJ6 6 180-9339 50mm TUBE 112-8144 1 SEAL 154-0877 J1939(CAN) DATA LINK
43 8T-8737 QTY PART NAME P/N INTAKE MANIFOLD AIR TEMPERATURE 56 C967-K13 BU-18 EVA BRAKE 3
ATMOSPHERIC PRESSURE SENSOR R747-K5 GY-18 K739-EJ22 BU-16-KYNAR 2 GY-16-KYNAR T858-EJ7 7 180-9339 1 CLIP 154-3769
44 8T-8737 1 PLUG AS. 155-2269
57
58 K-C8 HARNESS NOTE C RS-232/RS-485 DATA LINK
45 8T-8737 K-C8 239-5929 WH-16-KYNAR T859-EJ8 8 180-9339
200mm PAINT/PRO 110-3202 BOOST PRESSURE 59
994-K10 GY-18 2304011 1552269 EJ-C6
YL-18 E966-K26 46 180-9340 60
995-K11 BU-18 SECONDARY ENGINE SECONDARY ENGINE EJ-C7 OR-16-KYNAR T860-EJ9 9 180-9339 HIGHWAYS
SENSOR CONNECTOR E965-K27 BU-18 1 BK-18 1 BK-18
SPEED/TIMING SENSOR CLR-GA WIRE NAME POS TERM/PLUG EJ-C9 (NOTE C)
BU-18 E965-K27 47 180-9340 1 WEDGE 155-2261 61
C967-K13 BU-18 E966-K26 YL-18 2 WH-18 SPEED/TIMING SENSOR 2 WH-18
7E6513 BR-16-KYNAR K737-EJ10 10 180-9339
K-C7 FUEL TEMPERATURE SENSOR F421-K12 YL-18 (CAMSHAFT)
48 8T-8737
62
63
C991-K6 PK-18 (CAMSHAFT) 2016617 OR-16-KYNAR T860-EJ17 1 CLR-GA WIRE NAME POS TERM/PLUG
E963-K23 BK-18 NOTE A 2717537 GN-16-KYNAR K738-EJ11 11 180-9339
49 8T-8737 ENGINE COOLANT 64 T860-EJ14 OR-16-KYNAR 1 GN-16-KYNAR T961-EJ5 2 GN-16-KYNAR K738-EJ11 A 154-2389
INJECTOR HARNESS E964-K22 WH-18 INJECTOR 6 BU-16-KYNAR K739-EJ12 12 180-9339
50 8T-8737 K-C4 TEMPERATURE SENSOR FUEL DIFFERENTIAL PRESSURE SW 65 T725-K44 WH-18 E965-K27 BU-18 T962-EJ23 WH-16-KYNAR 2
CONNECTOR 66 ACCESSORY TABLE BU-16-KYNAR K739-EJ22 B 154-2389
51 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CONNECTOR E966-K26 YL-18 ACCESSORY TABLE
52 8T-8737 K-C13 67
F421-K12 YL-18 QTY PART NAME P/N ACCESSORY TABLE
WH-18 G828-K31 1 180-9340 K-C10 68 K-C6 HARNESS QTY PART NAME P/N
53 8T-8737 G856-K8 WH-18 1 CONNECTOR AS 7E-6513 QTY PART NAME P/N
69
G857-K9 YL-18 K-C6 239-5929
GN-18 G829-K32 2 180-9340 2304011 1 RECEPTACLE AS. 262-6073
54 8T-8737
GY-18 R747-K5 3 180-9340
70
71
N707-K43 PU-18
E963-K23 BK-18 1 BK-18
PRIMARY ENGINE 1552269
PRIMARY ENGINE 1 WEDGE 3E-5180
50mm TUBE 112-8144 1 PLUG 153-9693 THIS SCHEMATIC IS FOR THE C15 STANDBY GENERATOR SET
55 8T-8737 R746-K18 PK-18 SPEED/TIMING SENSOR 1 S/T +
SPEED/TIMING SENSOR
BU-18 C967-K13 56 180-9340 ACCESSORY TABLE
PRESSURE SENSOR +5V 72
73
G828-K1 WH-18 R747-K5 GY-18 E964-K22 WH-18 2 WH-18
(CRANKSHAFT)
2 S/T -
(CRANKSHAFT)
1 SEAL 154-0877
(S/N C5E, C5H, C5L, CYY, NLK, AND ZKA)
T725-K44 WH-18 1899266 1 CLIP 154-3769
GY-18 R747-K5 57 180-9340 QTY PART NAME P/N
74 NOTE A 2717538 EJ-C7
75 EJ-C2
58 8T-8737
1 PLUG AS. 230-4013 *NOTE B 76
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
59 8T-8737 FUEL JUMPER 77
60 8T-8737 200mm PAINT/PRO 110-3202 GY-16-KYNAR T858-EJ13 1 OR-16-KYNAR T860-EJ18 1 EJ-C10 (NOTE C)
61 8T-8737
INTAKE MANIFOLD
AIR TEMPERATURE
HARNESS 78
79 K-C7 K-C7
HARNESS
239-5929
PU-16-KYNAR T957-EJ1 2 WH-16-KYNAR T962-EJ6 2 CLR-GA WIRE NAME POS TERM/PLUG DIAGRAM WIRING- 265-7864 EMCP 3.1
CONNECTOR
YL-18 F421-K12 62 180-9340 SENSOR CONNECTOR
80 2370227 1552267 ACCESSORY TABLE BR-16-KYNAR K737-EJ20 A 154-2389 DIAGRAM WIRING- 265-7865 EMCP 3.2
K-C11 81 BOOST PRESSURE BOOST PRESSURE ACCESSORY TABLE
63 8T-8737 K-C5 G828-K30 WH-18 1 VS 1 VS
K-C5
64 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG FUEL DIFFERENTIAL PRESS SW RETURN
82
83 N707-K43 PU-18
G829-K34 GN-18
R746-K18 PK-18
2 GROUND SENSOR 2
3
GROUND
SIGNAL
SENSOR
2393478 QTY PART NAME P/N QTY PART NAME P/N BU-16-KYNAR K739-EJ23 B 154-2389 DIAGRAM WIRING- 265-7866 EMCP 3.3
SECONDARY ENGINE
3 SIGNAL
2490096 1 CONNECTOR AS 7E-6513 ACCESSORY TABLE
WH-18 T725-K44 65
66
180-9340
8T-8737
BU-18 C967-K13 1 180-9340 SPEED/TIMING
84
85
1 CONNECTOR AS 7E-6513
50mm TUBE 112-8144 QTY PART NAME P/N
DIAGRAM WIRING- 244-5866 VOLTAGE REGULATOR(3 PHASE)
50mm TUBE 112-8144
DIAGRAM WIRING- 254-1260 DIGITAL VOLTAGE REGULATOR
86
PK-18 G833-K38 2 180-9340 SENSOR CONNECTOR K-S1
67 8T-8737 K-S2 87 1 PLUG 153-9693
68 8T-8737 ACCESSORY TABLE (CAMSHAFT) (G833-PK) SYMBOL DESCRIPTION
DIAGRAM WIRING- 239-5745 VOLTAGE REGULATOR(SINGLE PHASE)
88
(G829-GN) 1 SEAL 154-0877
69 8T-8737 QTY PART NAME P/N K-C8 89
EJ-C3
HARNESS
K-C4 1 CLIP 154-3769
DIAGRAM WIRING- 239-8007 GENERATOR LEADS
90
70 8T-8737 1 PLUG AS. 230-4011 *NOTE B 91
BLADE, SPADE, RING, K-C4 239-5929 CLR-GA WIRE NAME POS TERM/PLUG
71 8T-8737 92 OR SCREW TERMINAL ABBREV COLOR 2304013 3E3370
WH-18 G828-K1 72 180-9340
200mm PAINT/PRO 110-3202 K-S3 93 G828-K31 WH-18 1 VS ATMOSPHERIC PRESSURE 1 VS ATMOSPHERIC GY-16-KYNAR T858-EJ14 1 DIAGRAM WIRING- 261-5834 OPTIONAL EQUIPMENT
(G828-WH) 94 G829-K32 GN-18 SENSOR 2 GROUND PRESSURE SENSOR YL-16-KYNAR T958-EJ2 2
73 8T-8737 SPLICE RD RED 2 GROUND
3 SIGNAL
1946722
74 8T-8737
95 R747-K5 GY-18 3 SIGNAL
2768548 ACCESSORY TABLE IDENT PART NUMBER CHG NOTE
96
K-C6 CIRCUIT NOT CONNECTED WH WHITE
75 8T-8737 97 QTY PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG K 276-4752 00 ENGINE HARNESS
76 8T-8737 ENGINE OIL TIMING
98
OR ORANGE 1 CONNECTOR AS 7E-6513
77 8T-8737 BK-18 E963-K23 1 180-9340 PRESSURE CALIBRATION(TC)
INJECTOR 5 & 6 99
100
T860-K14 OR-16-HV ELECTRICAL CONNECTION
YL YELLOW HARNESS
K 239-5929 03 ENGINE HARNESS(EARLIER PRODUCTION) IDENT HARNESS CHG DESCRIPTION
78 8T-8737 101
TO MACHINE STRUCTURE K-C9 K-C9 239-5929 50mm TUBE 112-8144 L 276-4754 00 FUEL JUMPER HARNESS (EPG)
79 8T-8737
WH-18 E964-K22 2 180-9340 SENSOR
CONNECTOR
PROBE CONNECTOR
K-C2
102 PK PINK 2370227 3E3370 N 240-8721 01 FUEL JUMPER HARNESS(EARLIER PRODUCTION) Y 258-4700 06 EMCP3 HARNESS
ACCESSORY TABLE ENGINE OIL ENGINE OIL
X 266-7116 08 J1 / GENERATOR SET CONTROL HARNESS
103
80 8T-8737 INTERNAL ELECTRICAL BK BLACK
G828-K29 WH-18 1 VS 1 VS EJ 234-5002 03 INJECTOR HARNESS
K-C9 INJECTOR 1 & 2 104 T858-K15 GY-16-HV G829-K33 GN-18 PRESSURE SENSOR 2 GROUND PRESSURE SENSOR EJ-C4
81 8T-8737 QTY PART NAME P/N INJECTOR 6 COMMON T962-K25 WH-16-HV CONNECTION TO SURFACE 2 GROUND
1946725 EJ 278-5657 02 INJECTOR HARNESS(EARLIER PRODUCTION)
X 283-5608 01 J1 / GENERATOR SET CONTROL HARNESS
105 3 SIGNAL
OF COMPONENT GY GRAY 994-K10 GY-18 3 SIGNAL
2739067
82 8T-8737 1 PLUG AS. 230-4011 *NOTE B INJECTOR 3 COMMON 106 T959-K17 BR-16-HV CLR-GA WIRE NAME POS TERM/PLUG
PU-18 N707-K43 83 180-9340 INJECTOR 5 COMMON 107 T961-K16 GN-16-HV WH-16-KYNAR T859-EJ16 1 ELECTRONIC ENGINE CONTROL
200mm PAINT/PRO 110-3202 INJECTOR 4 COMMON 108 T960-K24 BU-16-HV CONNECTOR PU PURPLE
84 8T-8737 C15 (276-4751) (CHG00)
109
BR BROWN N-C2 BR-16-KYNAR T959-EJ3 2
85 8T-8737 110
ENGINE CONTROL ATCH WIRE, CABLE 3E3370 ACCESSORY TABLE
86 8T-8737 111
GN GREEN NOTE A: MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm
87 8T-8737
K-C7
MODULE(ECM) 112 COMPONENT G828-L1
G829-L2
WH-18
GN-18
1
2
VS
GROUND
FUEL PRESSURE
SENSOR QTY PART NAME P/N NOTE B: HARNESS 239-5929 HAS THE FOLLOWING CONNECTOR
NOTE F: POTENTIOMETER NOT REQUIRED WITH CDVR. VOLTS ADJUST RAISE/LOWER
88 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG CONNECTOR
113
114
H# CIRCUIT GROUPING
BU BLUE C991-L3 PK-18 3 SIGNAL
2769067 1 CONNECTOR AS 7E-6513 DIFFERENCES: SWITCH IS FITTED WITH CDVR (REF. CDVR DIAGRAM ON OUTSIDE PAGE).
WH-18 G828-K30 1 180-9340 K-C1 INJECTOR 3 & 4 T859-K21 WH-16-HV N-C3
89 8T-8737 115 DESIGNATION L-C2 FUEL 50mm TUBE 112-8144 3E-3370 USED ON K-C4 & K-C9.
INJECTOR 1 COMMON 116 T957-K20 PU-16-HV 1552269
GN-18 G829-K34 2 180-9340 DIFFERENTIAL
PK-18 R746-K18 3 180-9340 ATMOSPHERIC INJECTOR 2 COMMON
117
T958-K19 YL-16-HV
2370227
FUEL
K-C11 N-C1 T725-N6 WH-18 1 BK-18 PRESSURE 155-2264 USED ON K-C11. COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE GENERATOR SET WITH
118 1552264 3E3388 SWITCH 155-2267 USED ON K-C7.
N707-N7 PU-18
KEY IN THE OFF POSITION AND ENGINE NOT RUNNING.
2 BK-18
PRESSURE 119 G828-L1 WH-18 1 VS
PRESSURE 2122788
ACCESSORY TABLE PRIMARY ENGINE G829-L2 GN-18
1 F421-N4 YL-18
155-2269 USED ON K-C5,6,8 & 10.
SPEED/TIMING SENSOR
120 K-C11 L-C1 C991-L3 PK-18
2
3
GROUND
SIGNAL SENSOR
2
3
G833-N5
T725-N6
PK-18
WH-18 N-C4
QTY PART NAME P/N 2312295 2312300 2769067 NOTE C: HARNESS 278-5657 HAS THE FOLLOWING DIFFERENCES:
CONNECTOR N707-N7 PU-18 1309811
DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS.
4
SENSOR CONNECTOR G828-N1 WH-18 FUEL TEMPERATURE
1 PLUG AS. 237-0227 *NOTE B K-C4 F421-K12 YL-18 1 F421-L4 YL-18
5
G829-N2 GN-18 F421-L4 YL-18 290-8858 USED ON J-C1.
(CRANKSHAFT) 6 1 SIGNAL
SENSOR
200mm PAINT/PRO 110-3202 G833-K37 PK-18 2 G833-L5 PK-18 7 C991-N3 PK-18 G833-L5 PK-18 2 GROUND
2345013 WIRES K737, K738, K739 AND ASSOCIATED EVA BRAKE
K-C6 ENGINE CONTROL T725-K44 WH-18 3 L-C3 8

CONNECTORS NOT INCLUDED.

MODULE (ECM) N707-K43 PU-18
G828-K28 WH-18
4
G828-L1 WH-18
2304011 FUEL ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES.
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 276-4752
5
2267467 G829-K35 GN-18 6 G829-L2 GN-18 F421-L4 YL-18 1 SIGNAL TEMPERATURE FUEL JUMPER HARNESS COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
C991-K6 PK-18 7 C991-L3 PK-18 G833-L5 PK-18 2 GROUND
SENSOR WITH KEY IN OFF POSITION AND ENGINE NOT RUNNING
AND 239-5929(EARLIER VERSIONS SEE NOTE B) 8
2345013
2408721

FUEL JUMPER HARNESS DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS

UNLESS OTHERWISE SPECIFIED: ALL WIRES CONNECTED TO J2 TO BE 16 OR 18 AWG.
ALL OTHER WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR EQUIVALENT.
ENGINE WIRING
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR
ENGINEERING APPROVAL.