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DAILY REJECT

Gauge
Die Short Length OD O/S or Tight/
DATE PART NAME PROD. QTY. REJ. QTY. PPM REJ% Not
Scoring Feed O/S or U/S U/S Go

7/17/2018 Bolt Flange M6x23 24000 25 1042 0.10


7/17/2018 Bolt Flange M6x23 16000 39 2438 0.24
7/18/2018 Bolt Flange M6x23 23000 20 870 0.09
7/18/2018 Bolt Flange M6x23 21000 43 2048 0.20
7/19/2018 Bolt Flange M6x23 22000 26 1182 0.12

No. of RM Cost/
Item Name Gross Wt(kg) RM Cost(kg) Pcs/Kg Pcs.

ABA axle #REF! 60 #REF! #REF!

Axle Rear #REF! 60 #REF! #REF!


M12x225
Ball Pin (BLB- #REF! 60 #REF! #REF!
120-02(F))

Ball Pin 1002 #REF! 60 #REF! #REF!

Ball Pin 1003 #REF! 60 #REF! #REF!

Ball Pin 1010 #REF! 60 #REF! #REF!

Ball Pin 1272 #REF! 60 #REF! #REF!

Ball Pin 1301

Ball Pin 1559 #REF! 60 #REF! #REF!

Ball Pin 1717 #REF! 60 #REF! #REF!

Ball Pin 1735 #REF! 60 #REF! #REF!

Ball Pin 1754 #REF! 60 #REF! #REF!

Ball pin 1755 #REF! 60 #REF! #REF!


Ball Pin 1756 #REF! 60 #REF! #REF!

Ball Pin 1757 #REF! 60 #REF! #REF!

Ball Pin 1758 #REF! 60 #REF! #REF!

Ball Pin 1760 #REF! 60 #REF! #REF!

Ball Pin 1762 #REF! 60 #REF! #REF!

Ball Pin 1845 #REF! 60 #REF! #REF!

Ball Pin 1856 #REF! 60 #REF! #REF!

Ball Pin 1874 #REF! 60 #REF! #REF!

Ball Pin 1889 #REF! 60 #REF! #REF!

Ball Pin 1890 #REF! 60 #REF! #REF!

Ball Pin 1890 #REF! 60 #REF! #REF!


Ball Pin 1892 #REF! 60 #REF! #REF!

Ball Pin 1901 #REF! 60 #REF! #REF!

Ball Pin 1916 #REF! 60 #REF! #REF!

Ball Pin 1917 #REF! 60 #REF! #REF!

Ball Pin BRS 14 #REF! 60 #REF! #REF!

Ball Stud #REF! 60 #REF! #REF!

Bolt Body #REF! 60 #REF! #REF!


cover

Bolt Break off #REF! 60 #REF! #REF!


M6

Bolt Flange #REF! 60 #REF! #REF!


M10x210

Bolt Flange #REF! 60 #REF! #REF!


M6x1.0x50

Bolt Flange #REF! 60 #REF! #REF!


M6x12
Bolt Flange #REF! 60 #REF! #REF!
M6x20

Bolt Flange #REF! 60 #REF! #REF!


M6x23

Bolt Flange
M6x25

Bolt Handle #REF! 60 #REF! #REF!


Lever

Bolt Setting #REF! 60 #REF! #REF!

Cam 130 #REF! 60 #REF! #REF!

Cam 610 #REF! 60 #REF! #REF!

Cam 611

cam 710 #REF! 60 #REF! #REF!

Cam 840 #REF! 60 #REF! #REF!

Cam Deep #REF! 60 #REF! #REF!


Cam Front #REF! 60 #REF! #REF!
Brake B

Cam Milling #REF! 60 #REF! #REF!

Cam Rear #REF! 60 #REF! #REF!


Brake A

Cam Rear #REF! 60 #REF! #REF!


Brake C

Cap Nut 10MM #REF! 60 #REF! #REF!

Collar FR #REF! 60 #REF! #REF!


Wheel

collar Stay No. #REF! 60 #REF! #REF!


Plate

Collar Tank #REF! 60 #REF! #REF!

Collar winker #REF! 60 #REF! #REF!


stay

Housing #REF! 60 #REF! #REF!


Machined

Hub MG19 #REF! 60 #REF! #REF!


Hub MG293 #REF! 60 #REF! #REF!

Input Shaf #REF! 60 #REF! #REF!

KSTG(M12x254
.0 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT)

M6X35

M10x1.5x55.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT

M10x1.5x60.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT

M10x1.5x65.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT

M10x238 #REF! 60 #REF! #REF!

M10x95 Bolt #REF! 60 #REF! #REF!


Flange

M12x1.25x258
.5 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT(P-
90)

M12x213 #REF! 60 #REF! #REF!


M12x219 #REF! 60 #REF! #REF!

M12x221 #REF! 60 #REF! #REF!

M17x1.0x62.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M17x1.0x66.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M6x23 Flange #REF! 60 #REF! #REF!


Bolt

MUFFLER
MOUNT

Nut Rear Axle #REF! 60 #REF! #REF!


Sleeve

Nut Strg Stem #REF! 60 #REF! #REF!


AAH

Nut Strg. Stem #REF! 60 #REF! #REF!


30 Hex

NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
159-0000) -
182
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
KSP-9000) -
181

Oil Bolt Nissin #REF! 60 #REF! #REF!

Outlet Valve #REF! 60 #REF! #REF!

Pin A #REF! 60 #REF! #REF!

Pin A (old) #REF! 60 #REF! #REF!

Pin B(Old) #REF! 60 #REF! #REF!

Pin Bolt A #REF! 60 #REF! #REF!

PIN BRAKE #REF! 60 #REF! #REF!


SHOE ANCHOR

Pin Canister #REF! 60 #REF! #REF!

PIn Guide #REF! 60 #REF! #REF!

Pin Hanger #REF! 60 #REF! #REF!


Pin Hinge #REF! 60 #REF! #REF!

Pin Shif #REF! 60 #REF! #REF!


M8x35

Piston Primary #REF! 60 #REF! #REF!

Piston #REF! 60 #REF! #REF!


secondary

Pivot cam #REF! 60 #REF! #REF!


chain

Pivot Pin #REF! 60 #REF! #REF!


Parking

Push RoD(104) #REF! 60 #REF! #REF!

Push RoD(120) #REF! 60 #REF! #REF!

Push RoD(121) #REF! 60 #REF! #REF!

Push RoD(122) #REF! 60 #REF! #REF!

R. C Lifer #REF! 60 #REF! #REF!


Roller 420 #REF! 60 #REF! #REF!

Roller 428 #REF! 60 #REF! #REF!

Rivet Pin

Screw Fairing #REF! 60 #REF! #REF!

Screw Side #REF! 60 #REF! #REF!


Stand (PDF)

Shaf Clutch #REF! 60 #REF! #REF!

Shaf Main #REF! 60 #REF! #REF!


Stand

Socket #REF! 60 #REF! #REF!


Stablizer

Spindle Cam
Chain Guide #REF! 60 #REF! #REF!
Sprocket
5.7x85

Spring Stopper #REF! 60 #REF! #REF!

T Nut
M8x1.25(Boot #REF! 60 #REF! #REF!
Collar)
TAPER 1/8" #REF! 60 #REF! #REF!
NPT
DAILY REJECTION MONITORING DATA SHEET BM-01

Crack Drop Parts Crest


Punch Pcs/Seam Outness Flower Double Position Underfillin Damage Bulzing
Dent Punch Out W/O Burr Fold
Crack More Radius Punch g Parts Dia. O/S
Line Operation Out

25
Knurling Finger out Thread Reverse Flat Cap Out Setting Pcs TOTAL
Damage Gap Over Threads Threads

25
39 39
20 20
43 43
26 26
DAILY REJECTION MO

Die Short Length OD O/S or


DATE PART NAME PROD. QTY. REJ. QTY. PPM REJ% REJ% Scoring Feed O/S or U/S U/S

7/2/2018 Screw Fairing 32000 21 656 0.07 0.065625


7/2/2018 Screw Fairing 50000 24 480 0.05 0.048
7/3/2018 Screw Fairing 33000 27 818 0.08 0.0818182
7/3/2018 Screw Fairing 12000 32 2667 0.27 0.2666667
7/4/2018 Screw Fairing 8000 32 4000 0.40 0.40
7/4/2018 Bolt Handle Lever 16000 15 938 0.09 0.09
7/6/2018 Bolt Handle Lever 51000 26 510 0.05 0.05
7/7/2018 Bolt Handle Lever 32000 33 1031 0.10 0.10
7/7/2018 Bolt Handle Lever 34000 32 941 0.09 0.09
7/9/2018 Push RoD(121) 24000 34 1417 0.14 0.14
7/10/2018 Push RoD(121) 30000 20 667 0.07 0.0666667
7/11/2018 Bolt Flange M6x12 45000 24 533 0.05 0.0533333
7/12/2018 Bolt Flange M6x12 40000 35 875 0.09 0.09
7/12/2018 Bolt Flange M6x12 45000 20 500 0.04 0.05
7/13/2018 Bolt Flange M6x12 40000 32 800 0.08 0.08
7/13/2018 Bolt Flange M6x12 42000 15 357 0.04 0.04
7/14/2018 Bolt Flange M6x12 40000 10 250 0.03 0.03
7/16/2018 Bolt Flange M6x12 30000 31 1033 0.10 0.10
7/16/2018 Bolt Flange M6x12 50000 30 600 0.06 0.06
7/17/2018 Bolt Flange M6x12 36000 35 972 0.10 0.10
7/17/2018 Bolt Flange M6x12 35000 42 1200 0.12 0.12
7/18/2018 Bolt Body cover 50000 25 500 0.05 0.05
7/19/2018 Bolt Body cover 36000 42 1167 0.12 0.12
7/20/2018 Bolt Socket 5X9 12000 40 3333 0.33 0.33
7/20/2018 Bolt Socket 5X9 29000 54 1862 0.19 0.19
7/21/2018 Bolt Socket 5X9 26000 78 3000 0.30 0.30
7/21/2018 Bolt Socket 5X9 44000 54 1227 0.12 0.12
7/24/2018 Bolt Adjust 8000 49 6125 0.61 0.61
7/25/2018 Bolt Adjust 11000 74 6727 0.67 0.67
7/25/2018 Bolt Adjust 40000 25 625 0.06 0.06
7/26/2018 M6X40 4000 74 18500 1.85 1.85
7/27/2018 M6X40 2000 78 39000 3.90 3.90
7/27/2018 M6X40 19000 25 1316 0.13 0.13 25
7/28/2018 M6X40 9000 45 5000 0.50 0.50
7/28/2018 M6X40 41000 23 561 0.06 0.06
7/30/2018 M6X40 8000 28 3500 0.35 0.35
7/30/2018 M6X40 44000 35 795 0.08 0.08
7/31/2018 M6X40 29000 20 690 0.07 0.07
7/31/2018 M6X40 32000 43 1344 0.13 0.13
Total 1169000 1382 116517.43318 11.646188 11.651743 0 0 25 0

No. of
Item Name Gross Wt(kg) RM Cost(kg) Pcs/Kg #VALUE! #VALUE!

ABA axle #REF! 60 #REF! #REF! #REF!


AAN Axle #REF! 60 #REF! #REF! #REF!
Axle Rear #REF! 60 #REF!
M12x225
Bolt Adjust #REF! 60 #REF!
Ball Pin (BLB- #REF! 60 #REF!
120-02(F))
Ball Pin 1002 #REF! 60 #REF! #REF! #REF!
Ball Pin 1003 #REF! 60 #REF! #REF! #REF!
Ball Pin 1010 #REF! 60 #REF! #REF! #REF!
Ball Pin 1272 #REF! 60 #REF! #REF! #REF!
Ball Pin 1301 0 #DIV/0!
Ball Pin 1559 #REF! 60 #REF! #REF! #REF!
Ball Pin 1717 #REF! 60 #REF! #REF! #REF!
Ball Pin 1735 #REF! 60 #REF! #REF! #REF!
Ball Pin 1754 #REF! 60 #REF! #REF! #REF!
Ball pin 1755 #REF! 60 #REF! #REF! #REF!
Ball Pin 1756 #REF! 60 #REF! #REF! #REF!
Ball Pin 1757 #REF! 60 #REF! #REF! #REF!
Ball Pin 1758 #REF! 60 #REF! #REF! #REF!
Ball Pin 1760 #REF! 60 #REF! #REF! #REF!
Ball Pin 1762 #REF! 60 #REF! #REF! #REF!
Ball Pin 1845 #REF! 60 #REF! #REF! #REF!
Ball Pin 1856 #REF! 60 #REF! #REF! #REF!
Ball Pin 1874 #REF! 60 #REF! #REF! #REF!
Ball Pin 1889 #REF! 60 #REF! #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF! #REF!
Ball Pin 1892 #REF! 60 #REF! #REF! #REF!
Ball Pin 1901 #REF! 60 #REF! #REF! #REF!
Ball Pin 1916 #REF! 60 #REF! #REF! #REF!
Ball Pin 1917 #REF! 60 #REF! #REF! #REF!

Ball Pin BRS 14 #REF! 60 #REF! #REF! #REF!

Ball Pin 0 #DIV/0!


5500100
Ball Stud #REF! 60 #REF! #REF! #REF!
Bolt Body #REF! 60 #REF! #REF! #REF!
cover
Bolt Break off
#REF! 60 #REF! #REF! #REF!
M6
Bolt Flange #REF! 60 #REF!
M10x210
Bolt Flange #REF! 60 #REF! #REF! #REF!
M6x1.0x50
Bolt Flange #REF! 60 #REF! #REF! #REF!
M6x12
Bolt Flange #REF! 60 #REF!
M6x23
Bolt Handle #REF! 60 #REF! #REF! #REF!
Lever
Bolt Setting #REF! 60 #REF! #REF! #REF!

Bolt Socket 5X9 #REF! 60 #REF! #REF! #REF!

Cam 130 #REF! 60 #REF! #REF! #REF!


Cam 610 #REF! 60 #REF! #REF! #REF!
Cam 611 0 #DIV/0!
cam 710 #REF! 60 #REF! #REF! #REF!
Cam 840 #REF! 60 #REF! #REF! #REF!
Cam Deep #REF! 60 #REF! #REF! #REF!
Cam Front #REF! 60 #REF! #REF! #REF!
Brake B
Cam Milling #REF! 60 #REF! #REF! #REF!
Cam Rear #REF! 60 #REF! #REF! #REF!
Brake A
Cam Rear #REF! 60 #REF! #REF! #REF!
Brake C

Cap Nut 10MM #REF! 60 #REF! #REF! #REF!


Collar FR #REF! 60 #REF! #REF! #REF!
Wheel
collar Stay No.
#REF! 60 #REF! #REF! #REF!
Plate
Collar Tank #REF! 60 #REF! #REF! #REF!
Collar winker #REF! 60 #REF! #REF! #REF!
stay
Housing #REF! 60 #REF!
Machined
Hub MG19 #REF! 60 #REF! #REF! #REF!
Hub MG293 #REF! 60 #REF! #REF! #REF!
Input Shaf #REF! 60 #REF! #REF! #REF!

KSTG(M12x254
.0 BOLT SWING #REF! 60 #REF! #REF! #REF!
ARM BOLT)

M6X35 0 #DIV/0!
M6X40
M10x1.5x55.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT

M10x1.5x60.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT

M10x1.5x65.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT
M10x238 #REF! 60 #REF! #REF! #REF!
M10x95 Bolt #REF! 60 #REF! #REF! #REF!
Flange
M12x1.25x258
.5 BOLT SWING #REF! 60 #REF! #REF! #REF!
ARM BOLT(P-
90)
M12x213 #REF! 60 #REF! #REF! #REF!
M12x219 #REF! 60 #REF! #REF! #REF!
M12x221 #REF! 60 #REF!
M17x1.0x62.5
0 SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL

M17x1.0x66.5
0 SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL

M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL
M6x23 Flange #REF! 60 #REF! #REF! #REF!
Bolt
MUFFLER 0 #DIV/0!
MOUNT
Nut Rear Axle #REF! 60 #REF! #REF! #REF!
Sleeve
Nut Strg Stem #REF! 60 #REF! #REF! #REF!
AAH
Nut Strg. Stem #REF! 60 #REF! #REF! #REF!
30 Hex
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF! #REF!
159-0000) -
182
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF! #REF!
KSP-9000) -
181
Oil Bolt Nissin #REF! 60 #REF! #REF! #REF!

Outlet Valve #REF! 60 #REF! #REF! #REF!


Pin A #REF! 60 #REF! #REF! #REF!
Pin A (old) #REF! 60 #REF! #REF! #REF!
Pin B(Old) #REF! 60 #REF! #REF! #REF!
Pin Bolt A #REF! 60 #REF! #REF! #REF!

PIN BRAKE #REF! 60 #REF! #REF! #REF!


SHOE ANCHOR

Pin Canister #REF! 60 #REF! #REF! #REF!


PIn Guide #REF! 60 #REF! #REF! #REF!
Pin Hanger #REF! 60 #REF! #REF! #REF!
Pin Hinge #REF! 60 #REF! #REF! #REF!
Pin Shif #REF! 60 #REF! #REF! #REF!
M8x35

Piston Primary #REF! 60 #REF! #REF! #REF!

Piston #REF! 60 #REF! #REF! #REF!


secondary
Pivot cam #REF! 60 #REF! #REF! #REF!
chain
Pivot Pin #REF! 60 #REF! #REF! #REF!
Parking

Push RoD(104) #REF! 60 #REF! #REF! #REF!

Push RoD(120) #REF! 60 #REF! #REF! #REF!

Push RoD(121) #REF! 60 #REF! #REF! #REF!

Push RoD(122) #REF! 60 #REF! #REF! #REF!

R. C Lifer #REF! 60 #REF! #REF! #REF!


Roller 420 #REF! 60 #REF! #REF! #REF!
Roller 428 #REF! 60 #REF! #REF! #REF!
Screw Fairing #REF! 60 #REF! #REF! #REF!
Screw Side #REF! 60 #REF! #REF! #REF!
Stand (PDF)
Shaf Clutch #REF! 60 #REF! #REF! #REF!
Shaf Main #REF! 60 #REF! #REF! #REF!
Stand
Socket #REF! 60 #REF!
Stablizer

Spindle Cam
Chain Guide #REF! 60 #REF!
Sprocket
5.7x85

Spring Stopper #REF! 60 #REF!

T Nut
M8x1.25(Boot #REF! 60 #REF!
Collar)
TAPER 1/8" #REF! 60 #REF!
NPT
TAPER 1/8" #REF! 60 #REF! #REF!
NPT
EJECTION MONITORING DATA SHEET BM-02

Gauge Crack Drop Parts Crest


Punch Pcs/Seam Outness Flower Double Position Underfillin Damage
Tight/ Not Dent Punch Out W/O Burr Fold
Crack More Radius Punch g Parts
Go Line Operation Out

15

19
32
22

25

20

24

20

20
60
54

23
18
35
20

0 96 122 0 67 0 0 0 0 0 0 0 122
Bulzing Knurling Finger out Setting Pcs TOTAL
Dia. O/S Damage

6 21
24 24
8 27
32
10 32
15 15
26 26
8 33
32 32
14 34
20 20
24
35 35
20 20
32 32
15 15
10 10
11 31
30 30
15 35
42 42
25 25
42 42
40 40
54 54
18 78
54
49 49
74 74
25 25
74 74
78 78
25
45 45
23
10 28
35
20
43 43
0 0 8 942
DAILY REJECTION M
Die Short Length
DATE PART NAME PROD. QTY. REJ. QTY. PPM REJ% Scoring Feed O/S or U/S

7/5/2018 Bolt Setting 35000 32 914.28571 0.09


7/6/2018 Bolt Setting 9000 36 4000 0.40
7/6/2018 Bolt Setting 6000 53 8833 0.88
7/7/2018 Bolt Setting 17000 35 2059 0.21
7/7/2018 Bolt Setting 15000 32 2133 0.21

No. of
Item Name Gross Wt(kg) RM Cost(kg) Pcs/Kg #VALUE! #VALUE!

ABA axle #REF! 60 #REF! #REF! #REF!


AAN Axle #REF! 60 #REF! #REF! #REF!
Axle Rear #REF! 60 #REF!
M12x225
Bolt Adjust #REF! 60 #REF!
Ball Pin (BLB- #REF! 60 #REF!
120-02(F))
Ball Pin 1002 #REF! 60 #REF! #REF! #REF!
Ball Pin 1003 #REF! 60 #REF! #REF! #REF!
Ball Pin 1010 #REF! 60 #REF! #REF! #REF!
Ball Pin 1272 #REF! 60 #REF! #REF! #REF!
Ball Pin 1301 0 #DIV/0!
Ball Pin 1559 #REF! 60 #REF! #REF! #REF!
Ball Pin 1717 #REF! 60 #REF! #REF! #REF!
Ball Pin 1735 #REF! 60 #REF! #REF! #REF!
Ball Pin 1754 #REF! 60 #REF! #REF! #REF!
Ball pin 1755 #REF! 60 #REF! #REF! #REF!
Ball Pin 1756 #REF! 60 #REF! #REF! #REF!
Ball Pin 1757 #REF! 60 #REF! #REF! #REF!
Ball Pin 1758 #REF! 60 #REF! #REF! #REF!
Ball Pin 1760 #REF! 60 #REF! #REF! #REF!
Ball Pin 1762 #REF! 60 #REF! #REF! #REF!
Ball Pin 1845 #REF! 60 #REF! #REF! #REF!
Ball Pin 1856 #REF! 60 #REF! #REF! #REF!
Ball Pin 1874 #REF! 60 #REF! #REF! #REF!
Ball Pin 1889 #REF! 60 #REF! #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF! #REF!
Ball Pin 1892 #REF! 60 #REF! #REF! #REF!
Ball Pin 1901 #REF! 60 #REF! #REF! #REF!
Ball Pin 1916 #REF! 60 #REF! #REF! #REF!
Ball Pin 1917 #REF! 60 #REF! #REF! #REF!

Ball Pin BRS 14 #REF! 60 #REF! #REF! #REF!

Ball Pin 0 #DIV/0!


5500100
Ball Stud #REF! 60 #REF! #REF! #REF!
Bolt Body #REF! 60 #REF! #REF! #REF!
cover
Bolt Break off #REF! 60 #REF! #REF! #REF!
M6
Bolt Disk #REF! 60 #REF! #REF! #REF!
Bolt Flange #REF! 60 #REF!
M10x210
Bolt Flange #REF! 60 #REF! #REF! #REF!
M6x1.0x50
Bolt Flange #REF! 60 #REF! #REF! #REF!
M6x12
Bolt Flange #REF! 60 #REF!
M6x23
Bolt Handle #REF! 60 #REF! #REF! #REF!
Lever
Bolt Setting #REF! 60 #REF! #REF! #REF!

Bolt Socket 5X9 #REF! 60 #REF! #REF! #REF!

Cam 130 #REF! 60 #REF! #REF! #REF!


Cam 610 #REF! 60 #REF! #REF! #REF!
Cam 611 0 #DIV/0!
cam 710 #REF! 60 #REF! #REF! #REF!
Cam 840 #REF! 60 #REF! #REF! #REF!
Cam Deep #REF! 60 #REF! #REF! #REF!
Cam Front #REF! 60 #REF! #REF! #REF!
Brake B
Cam Milling #REF! 60 #REF! #REF! #REF!
Cam Rear #REF! 60 #REF! #REF! #REF!
Brake A
Cam Rear #REF! 60 #REF! #REF! #REF!
Brake C

Cap Nut 10MM #REF! 60 #REF! #REF! #REF!

Collar FR #REF! 60 #REF! #REF! #REF!


Wheel
collar Stay No. #REF! 60 #REF! #REF! #REF!
Plate
Collar Tank #REF! 60 #REF! #REF! #REF!
Collar winker #REF! 60 #REF! #REF! #REF!
stay
Housing #REF! 60 #REF!
Machined
Hub MG19 #REF! 60 #REF! #REF! #REF!
Hub MG293 #REF! 60 #REF! #REF! #REF!
Input Shaf #REF! 60 #REF! #REF! #REF!

KSTG(M12x254
.0 BOLT SWING #REF! 60 #REF! #REF! #REF!
ARM BOLT)

M6X35 0 #DIV/0!
M10x1.5x55.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT

M10x1.5x60.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT

M10x1.5x65.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT
M10x238 #REF! 60 #REF! #REF! #REF!
M10x95 Bolt #REF! 60 #REF! #REF! #REF!
Flange

M12x1.25x258
.5 BOLT SWING #REF! 60 #REF! #REF! #REF!
ARM BOLT(P-
90)
M12x213 #REF! 60 #REF! #REF! #REF!
M12x219 #REF! 60 #REF! #REF! #REF!
M12x221 #REF! 60 #REF!
M17x1.0x62.5
0 SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL

M17x1.0x66.5
0 SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL

M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL
M6x23 Flange #REF! 60 #REF! #REF! #REF!
Bolt
MUFFLER 0 #DIV/0!
MOUNT
Nut Rear Axle #REF! 60 #REF! #REF! #REF!
Sleeve
Nut Strg Stem #REF! 60 #REF! #REF! #REF!
AAH
Nut Strg. Stem #REF! 60 #REF! #REF! #REF!
30 Hex
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF! #REF!
159-0000) -
182
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF! #REF!
KSP-9000) -
181

Oil Bolt Nissin #REF! 60 #REF! #REF! #REF!

Outlet Valve #REF! 60 #REF! #REF! #REF!


Pin A #REF! 60 #REF! #REF! #REF!
Pin A (old) #REF! 60 #REF! #REF! #REF!
Pin B(Old) #REF! 60 #REF! #REF! #REF!
Pin Bolt A #REF! 60 #REF! #REF! #REF!
PIN BRAKE #REF! 60 #REF! #REF! #REF!
SHOE ANCHOR

Pin Canister #REF! 60 #REF! #REF! #REF!


PIn Guide #REF! 60 #REF! #REF! #REF!
Pin Hanger #REF! 60 #REF! #REF! #REF!
Pin Hinge #REF! 60 #REF! #REF! #REF!
Pin Shif #REF! 60 #REF! #REF! #REF!
M8x35

Piston Primary #REF! 60 #REF! #REF! #REF!

Piston #REF! 60 #REF! #REF! #REF!


secondary
Pivot cam #REF! 60 #REF! #REF! #REF!
chain
Pivot Pin #REF! 60 #REF! #REF! #REF!
Parking

Push RoD(104) #REF! 60 #REF! #REF! #REF!

Push RoD(120) #REF! 60 #REF! #REF! #REF!

Push RoD(121) #REF! 60 #REF! #REF! #REF!

Push RoD(122) #REF! 60 #REF! #REF! #REF!

R. C Lifer #REF! 60 #REF! #REF! #REF!


Roller 420 #REF! 60 #REF! #REF! #REF!
Roller 428 #REF! 60 #REF! #REF! #REF!
Screw Fairing #REF! 60 #REF! #REF! #REF!
Screw Side #REF! 60 #REF! #REF! #REF!
Stand (PDF)
Shaf Clutch #REF! 60 #REF! #REF! #REF!
Shaf Main #REF! 60 #REF! #REF! #REF!
Stand
Socket
#REF! 60 #REF!
Stablizer

Spindle Cam
Chain Guide #REF! 60 #REF!
Sprocket
5.7x85

Spring Stopper #REF! 60 #REF!

T Nut
M8x1.25(Boot #REF! 60 #REF!
Collar)
TAPER 1/8" #REF! 60 #REF!
NPT
TAPER 1/8" #REF! 60 #REF! #REF!
NPT
LY REJECTION MONITORING DATA SHEET BM-03
Gauge Crack Drop Parts Crest
OD O/S or Tight/ Punch Pcs/Seam Outness Flower Double Position Underfillin Damage
Not Dent Punch Out W/O
U/S Crack More Radius Punch g Parts
Go Line Operation Out
32
28
53
15
32
Bulzing Knurling Finger out Setting Pcs
Burr Fold TOTAL
Dia. O/S Damage

32
8 36
53
20 35
32
DAILY REJECTION MO

Die Short Length OD O/S or


DATE PART NAME PROD. QTY. REJ. QTY. PPM REJ% Scoring Feed O/S or U/S U/S

7/20/2018 Bolt Oil 6000 72 12000 1.20


7/21/2018 Bolt Oil 10000 65 6500 0.65
7/21/2018 Bolt Oil 20000 36 1800 0.18

No. of RM Cost/
Item Name Gross Wt(kg) RM Cost(kg) Pcs/Kg Pcs.
ABA axle #REF! 60 #REF! #REF!
Axle Rear #REF! 60 #REF! #REF!
M12x225
Ball Pin (BLB- #REF! 60 #REF! #REF!
120-02(F))
Ball Pin 1002 #REF! 60 #REF! #REF!
Ball Pin 1003 #REF! 60 #REF! #REF!
Ball Pin 1010 #REF! 60 #REF! #REF!
Ball Pin 1272 #REF! 60 #REF! #REF!
Ball Pin 1301
Ball Pin 1559 #REF! 60 #REF! #REF!
Ball Pin 1717 #REF! 60 #REF! #REF!
Ball Pin 1735 #REF! 60 #REF! #REF!
Ball Pin 1754 #REF! 60 #REF! #REF!
Ball pin 1755 #REF! 60 #REF! #REF!
Ball Pin 1756 #REF! 60 #REF! #REF!
Ball Pin 1757 #REF! 60 #REF! #REF!
Ball Pin 1758 #REF! 60 #REF! #REF!
Ball Pin 1760 #REF! 60 #REF! #REF!
Ball Pin 1762 #REF! 60 #REF! #REF!
Ball Pin 1845 #REF! 60 #REF! #REF!
Ball Pin 1856 #REF! 60 #REF! #REF!
Ball Pin 1874 #REF! 60 #REF! #REF!
Ball Pin 1889 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1892 #REF! 60 #REF! #REF!
Ball Pin 1901 #REF! 60 #REF! #REF!
Ball Pin 1916 #REF! 60 #REF! #REF!
Ball Pin 1917 #REF! 60 #REF! #REF!

Ball Pin BRS 14 #REF! 60 #REF! #REF!

Ball Stud #REF! 60 #REF! #REF!


Bolt Body #REF! 60 #REF! #REF!
cover
Bolt Break off #REF! 60 #REF! #REF!
M6
Bolt Flange #REF! 60 #REF! #REF!
M10x210
Bolt Flange #REF! 60 #REF! #REF!
M6x1.0x50
Bolt Flange #REF! 60 #REF! #REF!
M6x12
Bolt Flange #REF! 60 #REF! #REF!
M6x20
Bolt Flange #REF! 60 #REF! #REF!
M6x23
Bolt Flange
M6x25
Bolt Flange
MTG
Bolt Handle #REF! 60 #REF! #REF!
Lever
Bolt Oil
Bolt Setting #REF! 60 #REF! #REF!
Cam 130 #REF! 60 #REF! #REF!
Cam 610 #REF! 60 #REF! #REF!
Cam 611
cam 710 #REF! 60 #REF! #REF!
Cam 840 #REF! 60 #REF! #REF!
Cam Deep #REF! 60 #REF! #REF!
Cam Front #REF! 60 #REF! #REF!
Brake B
Cam Milling #REF! 60 #REF! #REF!
Cam Rear #REF! 60 #REF! #REF!
Brake A
Cam Rear #REF! 60 #REF! #REF!
Brake C

Cap Nut 10MM #REF! 60 #REF! #REF!

Collar FR #REF! 60 #REF! #REF!


Wheel
collar Stay No. #REF! 60 #REF! #REF!
Plate
Collar Tank #REF! 60 #REF! #REF!
Collar winker #REF! 60 #REF! #REF!
stay
Housing #REF! 60 #REF! #REF!
Machined
Hub MG19 #REF! 60 #REF! #REF!
Hub MG293 #REF! 60 #REF! #REF!
Input Shaf #REF! 60 #REF! #REF!

KSTG(M12x254
.0 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT)

M6X35
M10x1.5x55.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT

M10x1.5x60.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT

M10x1.5x65.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x238 #REF! 60 #REF! #REF!
M10x95 Bolt #REF! 60 #REF! #REF!
Flange

M12x1.25x258
.5 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT(P-
90)
M12x213 #REF! 60 #REF! #REF!
M12x219 #REF! 60 #REF! #REF!
M12x221 #REF! 60 #REF! #REF!
M17x1.0x62.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M17x1.0x66.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M6x23 Flange #REF! 60 #REF! #REF!
Bolt
MUFFLER
MOUNT
Nut Rear Axle #REF! 60 #REF! #REF!
Sleeve
Nut Strg Stem #REF! 60 #REF! #REF!
AAH
Nut Strg. Stem #REF! 60 #REF! #REF!
30 Hex

NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
159-0000) -
182

NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
KSP-9000) -
181

Oil Bolt Nissin #REF! 60 #REF! #REF!

Outlet Valve #REF! 60 #REF! #REF!


Pin A #REF! 60 #REF! #REF!
Pin A (old) #REF! 60 #REF! #REF!
Pin B(Old) #REF! 60 #REF! #REF!
Pin Bolt A #REF! 60 #REF! #REF!

PIN BRAKE #REF! 60 #REF! #REF!


SHOE ANCHOR

Pin Canister #REF! 60 #REF! #REF!


PIn Guide #REF! 60 #REF! #REF!
Pin Hanger #REF! 60 #REF! #REF!
Pin Hinge #REF! 60 #REF! #REF!
Pin Shif
#REF! 60 #REF! #REF!
M8x35

Piston Primary #REF! 60 #REF! #REF!

Piston #REF! 60 #REF! #REF!


secondary
Pivot cam #REF! 60 #REF! #REF!
chain
Pivot Pin #REF! 60 #REF! #REF!
Parking

Push RoD(104) #REF! 60 #REF! #REF!

Push RoD(120) #REF! 60 #REF! #REF!

Push RoD(121) #REF! 60 #REF! #REF!

Push RoD(122) #REF! 60 #REF! #REF!

R. C Lifer #REF! 60 #REF! #REF!


Roller 420 #REF! 60 #REF! #REF!
Roller 428 #REF! 60 #REF! #REF!
Rivet Pin
Screw Fairing #REF! 60 #REF! #REF!
Screw Side #REF! 60 #REF! #REF!
Stand (PDF)
Shaf Clutch #REF! 60 #REF! #REF!
Shaf Main #REF! 60 #REF! #REF!
Stand
Socket #REF! 60 #REF! #REF!
Stablizer
Spindle Cam
Chain Guide #REF! 60 #REF! #REF!
Sprocket
5.7x85

Spring Stopper #REF! 60 #REF! #REF!

T Nut
M8x1.25(Boot #REF! 60 #REF! #REF!
Collar)
TAPER 1/8" #REF! 60 #REF! #REF!
NPT
EJECTION MONITORING DATA SHEET BM-04

Gauge Crack Drop Parts Crest


Punch Pcs/Seam Outness Flower Double Position Underfillin Damage
Tight/ Not Dent Punch Out W/O Burr Fold
Crack More Radius Punch g Parts
Go Line Operation Out
Bulzing Knurling Finger out Setting Pcs TOTAL
Dia. O/S Damage

72 72
65 65
36 36
DAILY REJECTION MONITORING DATA SHEET BM-05

Gauge Crack Drop Parts Crest


Die Short Length OD O/S or Tight/ Punch Pcs/Seam Outness Flower Double
DATE PART NAME PROD. QTY. REJ. QTY. PPM REJ% Not Dent Punch Out W/O Position Underfillin
Scoring Feed O/S or U/S U/S Crack More Radius Punch g
Go Line Operation Out

7/4/2018 Cam Deep 23000 26 1130 0.11 14

7/4/2018 Cam Deep 31000 42 1355 0.14 42

7/5/2018 Cam Deep 24500 32 1306 0.13 17 15

7/5/2018 Cam Deep 35000 28 800 0.08 28

7/6/2018 Cam Deep 23000 30 1304 0.13 20 10

7/6/2018 Cam Deep 35000 22 629 0.06 22

7/7/2018 Cam Rear Brake A 4000 8 2000 0.20

7/7/2018 Cam Rear Brake A 22000 32 1455 0.15 32

7/9/2018 Cam Rear Brake A 32000 37 1156.25 0.12 25

7/10/2018 Cam Rear Brake A 23000 30 1304.3478 0.13

7/11/2018 Sample 500 40 80000 8.00

7/12/2018 Sample 800 45 56250 5.63

7/12/2018 Sample 500 50 100000 10.00

7/13/2018 M6X115 4000 54 13500 1.35

7/13/2018 M6X115 4000 64 16000 1.60

7/14/2018 cam 710 3000 35 11667 1.17

7/16/2018 Cam Deep 6000 33 5500 0.55

7/16/2018 Cam Deep 33000 13 394 0.04

7/17/2018 Cam Deep 20000 44 2200 0.22 14

7/17/2018 Cam Deep 30000 7 233 0.02

7/18/2018 Cam Deep 24000 33 1375 0.14


7/18/2018 Cam Deep 30000 42 1400 0.14 42

7/19/2018 Cam Deep 15000 35 2333 0.23 20

7/19/2018 Cam Deep 20000 28 1400 0.14 28


TORING DATA SHEET BM-05

Damage Bulzing Knurling Finger out Setting Pcs


Burr Fold TOTAL
Parts Dia. O/S Damage

12 26

42

32

28

30

22

8 8

32

12 37

20 10 30

40 40

45 45

50 50

54 54

64 64

27 8 35

33 33

13 13

30 44

7 7

21 12 33
42

15 35

28
DAILY REJECTION MONIT

Gauge
Die Short Length OD O/S or Tight/
DATE PART NAME PROD. QTY. REJ. QTY. PPM REJ% Not
Scoring Feed O/S or U/S U/S Go

7/4/2018 Piston secondary 3000 72 24000 2.40


7/5/2018 Piston secondary 6000 10 1667 0.17 10
7/6/2018 Piston secondary 1000 40 40000 4.00
7/7/2018 Piston secondary 5000 42 8400 0.84

No. of RM Cost/
Item Name Gross Wt(kg) RM Cost(kg) Pcs/Kg Pcs.
ABA axle #REF! 60 #REF! #REF!
Axle Rear #REF! 60 #REF! #REF!
M12x225
Ball Pin (BLB- #REF! 60 #REF! #REF!
120-02(F))
Ball Pin 1002 #REF! 60 #REF! #REF!
Ball Pin 1003 #REF! 60 #REF! #REF!
Ball Pin 1010 #REF! 60 #REF! #REF!
Ball Pin 1272 #REF! 60 #REF! #REF!
Ball Pin 1301
Ball Pin 1559 #REF! 60 #REF! #REF!
Ball Pin 1717 #REF! 60 #REF! #REF!
Ball Pin 1735 #REF! 60 #REF! #REF!
Ball Pin 1754 #REF! 60 #REF! #REF!
Ball pin 1755 #REF! 60 #REF! #REF!
Ball Pin 1756 #REF! 60 #REF! #REF!
Ball Pin 1757 #REF! 60 #REF! #REF!
Ball Pin 1758 #REF! 60 #REF! #REF!
Ball Pin 1760 #REF! 60 #REF! #REF!
Ball Pin 1762 #REF! 60 #REF! #REF!
Ball Pin 1845 #REF! 60 #REF! #REF!
Ball Pin 1856 #REF! 60 #REF! #REF!
Ball Pin 1874 #REF! 60 #REF! #REF!
Ball Pin 1889 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1892 #REF! 60 #REF! #REF!
Ball Pin 1901 #REF! 60 #REF! #REF!
Ball Pin 1916 #REF! 60 #REF! #REF!
Ball Pin 1917 #REF! 60 #REF! #REF!

Ball Pin BRS 14 #REF! 60 #REF! #REF!

Ball Stud #REF! 60 #REF! #REF!


Bolt Body #REF! 60 #REF! #REF!
cover
Bolt Break off #REF! 60 #REF! #REF!
M6
Bolt Flange #REF! 60 #REF! #REF!
M10x210
Bolt Flange #REF! 60 #REF! #REF!
M6x1.0x50
Bolt Flange #REF! 60 #REF! #REF!
M6x12
Bolt Flange
#REF! 60 #REF! #REF!
M6x20
Bolt Flange #REF! 60 #REF! #REF!
M6x23
Bolt Flange
M6x25
Bolt Flange
MTG
Bolt Handle #REF! 60 #REF! #REF!
Lever
Bolt Oil
Bolt Setting #REF! 60 #REF! #REF!
Cam 130 #REF! 60 #REF! #REF!
Cam 610 #REF! 60 #REF! #REF!
Cam 611
cam 710 #REF! 60 #REF! #REF!
Cam 840 #REF! 60 #REF! #REF!
Cam Deep #REF! 60 #REF! #REF!
Cam Front #REF! 60 #REF! #REF!
Brake B
Cam Milling #REF! 60 #REF! #REF!
Cam Rear #REF! 60 #REF! #REF!
Brake A
Cam Rear #REF! 60 #REF! #REF!
Brake C
Cam KTE
Cam Y
Cam Z

Cap Nut 10MM #REF! 60 #REF! #REF!


Collar FR #REF! 60 #REF! #REF!
Wheel
collar Stay No.
#REF! 60 #REF! #REF!
Plate
Collar Tank #REF! 60 #REF! #REF!
Collar winker #REF! 60 #REF! #REF!
stay
Housing #REF! 60 #REF! #REF!
Machined
Hub MG19 #REF! 60 #REF! #REF!
Hub MG293 #REF! 60 #REF! #REF!
Input Shaf #REF! 60 #REF! #REF!

KSTG(M12x254
.0 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT)

M6X35
M6X115
M10x1.5x55.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT

M10x1.5x60.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT

M10x1.5x65.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x238 #REF! 60 #REF! #REF!
M10x95 Bolt #REF! 60 #REF! #REF!
Flange
M12x1.25x258
.5 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT(P-
90)
M12x213 #REF! 60 #REF! #REF!
M12x219 #REF! 60 #REF! #REF!
M12x221 #REF! 60 #REF! #REF!
M17x1.0x62.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M17x1.0x66.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M6x23 Flange #REF! 60 #REF! #REF!
Bolt
MUFFLER
MOUNT
Nut Rear Axle #REF! 60 #REF! #REF!
Sleeve
Nut Strg Stem #REF! 60 #REF! #REF!
AAH
Nut Strg. Stem #REF! 60 #REF! #REF!
30 Hex

NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
159-0000) -
182
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
KSP-9000) -
181

Oil Bolt Nissin #REF! 60 #REF! #REF!

Outlet Valve #REF! 60 #REF! #REF!


Pin A #REF! 60 #REF! #REF!
Pin A (old) #REF! 60 #REF! #REF!
Pin B(Old) #REF! 60 #REF! #REF!
Pin Bolt A #REF! 60 #REF! #REF!

PIN BRAKE #REF! 60 #REF! #REF!


SHOE ANCHOR

Pin Canister #REF! 60 #REF! #REF!


PIn Guide #REF! 60 #REF! #REF!
Pin Hanger #REF! 60 #REF! #REF!
Pin Hinge #REF! 60 #REF! #REF!
Pin Shif #REF! 60 #REF! #REF!
M8x35

Piston Primary #REF! 60 #REF! #REF!

Piston #REF! 60 #REF! #REF!


secondary
Pivot cam #REF! 60 #REF! #REF!
chain
Pivot Pin #REF! 60 #REF! #REF!
Parking

Push RoD(104) #REF! 60 #REF! #REF!

Push RoD(120) #REF! 60 #REF! #REF!


Push RoD(121) #REF! 60 #REF! #REF!

Push RoD(122) #REF! 60 #REF! #REF!

R. C Lifer #REF! 60 #REF! #REF!


Roller 420 #REF! 60 #REF! #REF!
Roller 428 #REF! 60 #REF! #REF!
Rivet Pin
Screw Fairing #REF! 60 #REF! #REF!
Screw Side #REF! 60 #REF! #REF!
Stand (PDF)
Shaf Clutch #REF! 60 #REF! #REF!
Shaf Main #REF! 60 #REF! #REF!
Stand
Socket #REF! 60 #REF! #REF!
Stablizer

Spindle Cam
Chain Guide #REF! 60 #REF! #REF!
Sprocket
5.7x85

Spring Stopper #REF! 60 #REF! #REF!

Sample
T Nut
M8x1.25(Boot #REF! 60 #REF! #REF!
Collar)
TAPER 1/8" #REF! 60 #REF! #REF!
NPT
ECTION MONITORING DATA SHEET BM-07

Crack Drop Parts Crest


Punch Pcs/Seam Outness Flower Double Position Underfillin Damage Bulzing
Dent Punch Out W/O Burr Fold
Crack More Radius Punch g Parts Dia. O/S
Line Operation Out
Knurling Finger out Setting Pcs TOTAL
Damage

72 72
10
40 40
42 42
DAILY REJECTION

Die Short Length


DATE PART NAME PROD. QTY. REJ. QTY. PPM REJ% Scoring Feed O/S or U/S

7/5/2018 M12x1.25x258.5 BOLT SWING ARM BOLT(P-90) 14000 25 1786 0.18


7/5/2018 M12x1.25x258.5 BOLT SWING ARM BOLT(P-90) 23000 28 1217 0.12
7/6/2018 M12x1.25x258.5 BOLT SWING ARM BOLT(P-90) 8000 35 4375 0.44 15
7/6/2018 M12x1.25x258.5 BOLT SWING ARM BOLT(P-90) 30000 18 600 0.06
7/7/2018 M12x1.25x258.5 BOLT SWING ARM BOLT(P-90) 21000 26 1238 0.12 17
7/7/2018 M12x1.25x258.5 BOLT SWING ARM BOLT(P-90) 15000 34 2267 0.23

RM Cost/ Forging
Pcs. Cost
0 #DIV/0!
0 #DIV/0!
0 #DIV/0!
0 #DIV/0!

No. of
Item Name Gross Wt(kg) RM Cost(kg) Pcs/Kg #VALUE! #VALUE!

ABA axle #REF! 60 #REF! #REF! #REF!

AAN Axle #REF! 60 #REF! #REF! #REF!


Axle Rear #REF! 60 #REF!
M12x225

Ball Pin (BLB- #REF! 60 #REF!


120-02(F))

Ball Pin 1002 #REF! 60 #REF! #REF! #REF!

Ball Pin 1003 #REF! 60 #REF! #REF! #REF!

Ball Pin 1010 #REF! 60 #REF! #REF! #REF!

Ball Pin 1272 #REF! 60 #REF! #REF! #REF!

Ball Pin 1301 0 #DIV/0!

Ball Pin 1559 #REF! 60 #REF! #REF! #REF!

Ball Pin 1717 #REF! 60 #REF! #REF! #REF!

Ball Pin 1735 #REF! 60 #REF! #REF! #REF!

Ball Pin 1754 #REF! 60 #REF! #REF! #REF!


Ball pin 1755 #REF! 60 #REF! #REF! #REF!

Ball Pin 1756 #REF! 60 #REF! #REF! #REF!

Ball Pin 1757 #REF! 60 #REF! #REF! #REF!

Ball Pin 1758 #REF! 60 #REF! #REF! #REF!

Ball Pin 1760 #REF! 60 #REF! #REF! #REF!

Ball Pin 1762 #REF! 60 #REF! #REF! #REF!

Ball Pin 1845 #REF! 60 #REF! #REF! #REF!

Ball Pin 1856 #REF! 60 #REF! #REF! #REF!

Ball Pin 1874 #REF! 60 #REF! #REF! #REF!

Ball Pin 1889 #REF! 60 #REF! #REF! #REF!

Ball Pin 1890 #REF! 60 #REF! #REF! #REF!


Ball Pin 1890 #REF! 60 #REF! #REF! #REF!

Ball Pin 1892 #REF! 60 #REF! #REF! #REF!

Ball Pin 1901 #REF! 60 #REF! #REF! #REF!

Ball Pin 1916 #REF! 60 #REF! #REF! #REF!

Ball Pin 1917 #REF! 60 #REF! #REF! #REF!

Ball Pin BRS 14 #REF! 60 #REF! #REF! #REF!

Ball Pin 0 #DIV/0!


5500100

Ball Stud #REF! 60 #REF! #REF! #REF!

Bolt Body #REF! 60 #REF! #REF! #REF!


cover

Bolt Break off #REF! 60 #REF! #REF! #REF!


M6

Bolt Flange #REF! 60 #REF!


M10x210
Bolt Flange #REF! 60 #REF! #REF! #REF!
M6x1.0x50

Bolt Flange #REF! 60 #REF! #REF! #REF!


M6x12

Bolt Flange #REF! 60 #REF!


M6x23

Bolt Handle #REF! 60 #REF! #REF! #REF!


Lever

Bolt Setting #REF! 60 #REF! #REF! #REF!

Cam 130 #REF! 60 #REF! #REF! #REF!

Cam 610 #REF! 60 #REF! #REF! #REF!

Cam 611 0 #DIV/0!

cam 710 #REF! 60 #REF! #REF! #REF!

Cam 840 #REF! 60 #REF! #REF! #REF!

Cam Deep #REF! 60 #REF! #REF! #REF!


Cam Front #REF! 60 #REF! #REF! #REF!
Brake B

Cam Milling #REF! 60 #REF! #REF! #REF!

Cam Rear #REF! 60 #REF! #REF! #REF!


Brake A

Cam Rear #REF! 60 #REF! #REF! #REF!


Brake C

Cap Nut 10MM #REF! 60 #REF! #REF! #REF!

Collar FR #REF! 60 #REF! #REF! #REF!


Wheel

collar Stay No. #REF! 60 #REF! #REF! #REF!


Plate

Collar Tank #REF! 60 #REF! #REF! #REF!

Collar winker #REF! 60 #REF! #REF! #REF!


stay

Housing #REF! 60 #REF!


Machined

Hub MG19 #REF! 60 #REF! #REF! #REF!


Hub MG293 #REF! 60 #REF! #REF! #REF!

Input Shaf #REF! 60 #REF! #REF! #REF!

KSTG(M12x254
.0 BOLT SWING #REF! 60 #REF! #REF! #REF!
ARM BOLT)

M6X35 0 #DIV/0!

M10x1.5x55.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT

M10x1.5x60.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT

M10x1.5x65.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT

M10x238 #REF! 60 #REF! #REF! #REF!

M10x95 Bolt #REF! 60 #REF! #REF! #REF!


Flange

M12x1.25x258
.5 BOLT SWING #REF! 60 #REF! #REF! #REF!
ARM BOLT(P-
90)

M12x213 #REF! 60 #REF! #REF! #REF!


M12x219 #REF! 60 #REF! #REF! #REF!

M12x221 #REF! 60 #REF!

M17x1.0x62.5
0 SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL

M17x1.0x66.5
0 SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL

M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL

M6x23 Flange #REF! 60 #REF! #REF! #REF!


Bolt

MUFFLER 0 #DIV/0!
MOUNT

Nut Rear Axle #REF! 60 #REF! #REF! #REF!


Sleeve

Nut Strg Stem #REF! 60 #REF! #REF! #REF!


AAH

Nut Strg. Stem #REF! 60 #REF! #REF! #REF!


30 Hex

NUT STRG.
STEM(90304- #REF! 60 #REF! #REF! #REF!
159-0000) -
182
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF! #REF!
KSP-9000) -
181

Oil Bolt Nissin #REF! 60 #REF! #REF! #REF!

Outlet Valve #REF! 60 #REF! #REF! #REF!

Pin A #REF! 60 #REF! #REF! #REF!

Pin A (old) #REF! 60 #REF! #REF! #REF!

Pin B(Old) #REF! 60 #REF! #REF! #REF!

Pin Bolt A #REF! 60 #REF! #REF! #REF!

PIN BRAKE #REF! 60 #REF! #REF! #REF!


SHOE ANCHOR

Pin Canister #REF! 60 #REF! #REF! #REF!

PIn Guide #REF! 60 #REF! #REF! #REF!

Pin Hanger #REF! 60 #REF! #REF! #REF!


Pin Hinge #REF! 60 #REF! #REF! #REF!

Pin Shif #REF! 60 #REF! #REF! #REF!


M8x35

Piston Primary #REF! 60 #REF! #REF! #REF!

Piston #REF! 60 #REF! #REF! #REF!


secondary

Pivot cam #REF! 60 #REF! #REF! #REF!


chain

Pivot Pin #REF! 60 #REF! #REF! #REF!


Parking

Push RoD(104) #REF! 60 #REF! #REF! #REF!

Push RoD(120) #REF! 60 #REF! #REF! #REF!

Push RoD(121) #REF! 60 #REF! #REF! #REF!

Push RoD(122) #REF! 60 #REF! #REF! #REF!

R. C Lifer #REF! 60 #REF! #REF! #REF!


Roller 420 #REF! 60 #REF! #REF! #REF!

Roller 428 #REF! 60 #REF! #REF! #REF!

Screw Fairing #REF! 60 #REF! #REF! #REF!

Screw Side #REF! 60 #REF! #REF! #REF!


Stand (PDF)

Shaf Clutch #REF! 60 #REF! #REF! #REF!

Shaf Main #REF! 60 #REF! #REF! #REF!


Stand

Socket #REF! 60 #REF!


Stablizer

Spindle Cam
Chain Guide #REF! 60 #REF!
Sprocket
5.7x85

Spring Stopper #REF! 60 #REF!

T Nut
M8x1.25(Boot #REF! 60 #REF!
Collar)

TAPER 1/8" #REF! 60 #REF!


NPT
Y REJECTION MONITORING DATA SHEET BM-07

Gauge Crack Drop Parts Crest


OD O/S or Tight/ Punch Pcs/Seam Outness Flower Double Position Underfillin Damage
Not Dent Punch Out W/O
U/S Crack More Radius Punch g Parts
Go Line Operation Out

15
28
20
18

34
Bulzing Knurling Finger out Setting Pcs
Burr Fold TOTAL
Dia. O/S Damage

10 25
28
35
18
9 26
34
DAILY REJECTION M

Die Short Length


DATE PART NAME PROD. QTY. REJ. QTY. PPM REJ% Scoring Feed O/S or U/S

7/2/2018 Shaf Rear Wheel 9000 23 2556 0.26


7/3/2018 Shaf Rear Wheel 6400 17 2656 0.27
7/3/2018 Shaf Rear Wheel 1100 15 13636 1.36
7/26/2018 Shaf Rear Wheel 4250 13 3059 0.31
7/27/2018 Shaf Rear Wheel 6500 44 6769 0.68
7/28/2018 Shaf Rear Wheel 3500 54 15429 1.54
7/28/2018 Shaf Rear Wheel 6500 49 7538 0.75

No. of
Item Name Gross Wt(kg) RM Cost(kg) Pcs/Kg #VALUE! #VALUE!

ABA axle #REF! 60 #REF! #REF! #REF!


AAN Axle #REF! 60 #REF! #REF! #REF!
Axle Rear #REF! 60 #REF!
M12x225
Ball Pin (BLB- #REF! 60 #REF!
120-02(F))
Ball Pin 1002 #REF! 60 #REF! #REF! #REF!
Ball Pin 1003 #REF! 60 #REF! #REF! #REF!
Ball Pin 1010 #REF! 60 #REF! #REF! #REF!
Ball Pin 1272 #REF! 60 #REF! #REF! #REF!
Ball Pin 1301 0 #DIV/0!
Ball Pin 1559 #REF! 60 #REF! #REF! #REF!
Ball Pin 1717 #REF! 60 #REF! #REF! #REF!
Ball Pin 1735 #REF! 60 #REF! #REF! #REF!
Ball Pin 1741 #REF! 60 #REF! #REF! #REF!
Ball Pin 1754 #REF! 60 #REF! #REF! #REF!
Ball pin 1755 #REF! 60 #REF! #REF! #REF!
Ball Pin 1756 #REF! 60 #REF! #REF! #REF!
Ball Pin 1757 #REF! 60 #REF! #REF! #REF!
Ball Pin 1758 #REF! 60 #REF! #REF! #REF!
Ball Pin 1760 #REF! 60 #REF! #REF! #REF!
Ball Pin 1762 #REF! 60 #REF! #REF! #REF!
Ball Pin 1845 #REF! 60 #REF! #REF! #REF!
Ball Pin 1856 #REF! 60 #REF! #REF! #REF!
Ball Pin 1874 #REF! 60 #REF! #REF! #REF!
Ball Pin 1889 #REF! 60 #REF! #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF! #REF!
Ball Pin 1892 #REF! 60 #REF! #REF! #REF!
Ball Pin 1901 #REF! 60 #REF! #REF! #REF!
Ball Pin 1916 #REF! 60 #REF! #REF! #REF!
Ball Pin 1917 #REF! 60 #REF! #REF! #REF!

Ball Pin BRS 14 #REF! 60 #REF! #REF! #REF!

Ball Pin 0 #DIV/0!


5500100
Ball Stud #REF! 60 #REF! #REF! #REF!
Bolt Body #REF! 60 #REF! #REF! #REF!
cover
Bolt Break off #REF! 60 #REF! #REF! #REF!
M6
Bolt Flange
#REF! 60 #REF!
M10x210
Bolt Flange #REF! 60 #REF! #REF! #REF!
M6x1.0x50
Bolt Flange #REF! 60 #REF! #REF! #REF!
M6x12
Bolt Flange #REF! 60 #REF!
M6x23
Bolt Handle #REF! 60 #REF! #REF! #REF!
Lever
Bolt Wheel
Bolt Setting #REF! 60 #REF! #REF! #REF!
Cam 130 #REF! 60 #REF! #REF! #REF!
Cam 610 #REF! 60 #REF! #REF! #REF!
Cam 611 0 #DIV/0!
cam 710 #REF! 60 #REF! #REF! #REF!
Cam 840 #REF! 60 #REF! #REF! #REF!
Cam Deep #REF! 60 #REF! #REF! #REF!
Cam Front #REF! 60 #REF! #REF! #REF!
Brake B
Cam Milling #REF! 60 #REF! #REF! #REF!
Cam Rear #REF! 60 #REF! #REF! #REF!
Brake A
Cam Rear #REF! 60 #REF! #REF! #REF!
Brake C

Cap Nut 10MM #REF! 60 #REF! #REF! #REF!

Collar FR #REF! 60 #REF! #REF! #REF!


Wheel
collar Stay No. #REF! 60 #REF! #REF! #REF!
Plate
Collar Tank #REF! 60 #REF! #REF! #REF!
Collar winker #REF! 60 #REF! #REF! #REF!
stay
Housing #REF! 60 #REF!
Machined
Hub MG19 #REF! 60 #REF! #REF! #REF!
Hub MG293 #REF! 60 #REF! #REF! #REF!
Input Shaf #REF! 60 #REF! #REF! #REF!

KSTG(M12x254
.0 BOLT SWING #REF! 60 #REF! #REF! #REF!
ARM BOLT)

M6X35 0 #DIV/0!
M10x1.5x55.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT

M10x1.5x60.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT

M10x1.5x65.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT
M10x238 #REF! 60 #REF! #REF! #REF!
M10x95 Bolt #REF! 60 #REF! #REF! #REF!
Flange

M12x1.25x258
.5 BOLT SWING #REF! 60 #REF! #REF! #REF!
ARM BOLT(P-
90)
M12x213 #REF! 60 #REF! #REF! #REF!
M12x219 #REF! 60 #REF! #REF! #REF!
M12x221 #REF! 60 #REF!
M17x1.0x62.5
0 SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL

M17x1.0x66.5
0 SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL

M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL
M6x23 Flange #REF! 60 #REF! #REF! #REF!
Bolt
MUFFLER 0 #DIV/0!
MOUNT
Nut Rear Axle #REF! 60 #REF! #REF! #REF!
Sleeve
Nut Strg Stem #REF! 60 #REF! #REF! #REF!
AAH
Nut Strg. Stem #REF! 60 #REF! #REF! #REF!
30 Hex
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF! #REF!
159-0000) -
182
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF! #REF!
KSP-9000) -
181

Oil Bolt Nissin #REF! 60 #REF! #REF! #REF!

Outlet Valve #REF! 60 #REF! #REF! #REF!


Pin A #REF! 60 #REF! #REF! #REF!
Pin A (old) #REF! 60 #REF! #REF! #REF!
Pin B(Old) #REF! 60 #REF! #REF! #REF!
Pin Bolt A #REF! 60 #REF! #REF! #REF!
PIN BRAKE #REF! 60 #REF! #REF! #REF!
SHOE ANCHOR

Pin Canister #REF! 60 #REF! #REF! #REF!


PIn Guide #REF! 60 #REF! #REF! #REF!
Pin Hanger #REF! 60 #REF! #REF! #REF!
Pin Hinge #REF! 60 #REF! #REF! #REF!
Pin Shif #REF! 60 #REF! #REF! #REF!
M8x35

Piston Primary #REF! 60 #REF! #REF! #REF!

Piston #REF! 60 #REF! #REF! #REF!


secondary
Pivot cam #REF! 60 #REF! #REF! #REF!
chain
Pivot Pin #REF! 60 #REF! #REF! #REF!
Parking

Push RoD(104) #REF! 60 #REF! #REF! #REF!

Push RoD(120) #REF! 60 #REF! #REF! #REF!

Push RoD(121) #REF! 60 #REF! #REF! #REF!

Push RoD(122) #REF! 60 #REF! #REF! #REF!

R. C Lifer #REF! 60 #REF! #REF! #REF!


Roller 420 #REF! 60 #REF! #REF! #REF!
Roller 428 #REF! 60 #REF! #REF! #REF!
Screw Fairing #REF! 60 #REF! #REF! #REF!
Screw Side #REF! 60 #REF! #REF! #REF!
Stand (PDF)
Shaf Clutch #REF! 60 #REF! #REF! #REF!
Shaf Main #REF! 60 #REF! #REF! #REF!
Stand
Shaf Rear
Wheel
Shaf
Intermediate
Socket #REF! 60 #REF! #REF! #REF!
Stablizer

Spindle Cam
Chain Guide #REF! 60 #REF! #REF! #REF!
Sprocket
5.7x85

Spring Stopper #REF! 60 #REF! #REF! #REF!

T Nut
M8x1.25(Boot #REF! 60 #REF! #REF! #REF!
Collar)
TAPER 1/8" #REF! 60 #REF! #REF! #REF!
NPT
AILY REJECTION MONITORING DATA SHEET BM-08

Gauge Crack Drop Parts Crest


OD O/S or Tight/ Punch Pcs/Seam Outness Flower Double Position Underfillin Damage
Not Dent Punch Out W/O
U/S Crack More Radius Punch g Parts
Go Line Operation Out

10

25
Bulzing Knurling Finger out Setting Pcs
Burr Fold TOTAL
Dia. O/S Damage

23 23
7 17
15 15
8 13
44 44
54 54
24 49
MACHINE NO. PROD. QTY. REJ. QTY. QPPM

BM-03 993000 1617 246

BM-05 783300 1487 226

BM-02 1169000 1382 210

BM-06 524000 1377 209

BM-01 1092000 1327 202

BM-04 651000 1312 199

BM-07 978000 1286 195

BM-08 388050 902 137

G.T 6578350 10690

DEFECT REJ. QTY PPM

Dent 1219 185.30

Die Scoring 771 117.20

Outness More 751 114.16

Burr Fold 541 82.24

Punch Crack 442 67.19

Finger out 138 20.98

Gauge Tight/ Not Go 90 13.68

Underfilling 56 8.51

Drop Parts W/O Operation 55 8.36

Short Feed 25 3.80

Length O/S or U/S 25 3.80

Setting Pcs 6577 999.79


REJ% COMM. SUM 10000
9000
15 15 8000
7000
14 29
6000

13 42 5000
4000
13 55 3000
2000
12 67
1000
12 80 0
BM-03 BM-05 BM-02 BM-06 BM-01 BM-04 BM-07 BM-08
12 92
REJ%
8 100

BM-08; 8.44% BM-03; 15.13%


BM-07; 12.03%
BM-05; 13.91%
BM-04; 12.27%
BM-02; 12.93%
BM-01; 12.41%
BM-06; 12.88%

PPM
1200.00
1000.00
800.00
600.00
400.00
200.00
0.00
nt ng or
e
ol
d ck ou
t o ng tion eed U/S
De ori M r F Cra r o tG lli a tF r
Sc ss ur c h nge
/ N er
fi
p er or So e
e e B i t d h /
Di tn Pu
n F gh Un /O
O S O S
Ou e Ti gth
W n
ug rts Le
Ga P a
rop
D
100
90
80
70
60
50
40
30
20
10
0
BM-01 BM-04 BM-07 BM-08

BM-03; 15.13%
%
BM-05; 13.91%

M-02;
% 12.93%
BM-06; 12.88%

t o ng tion eed U/S s


ou tG lli a F r g Pc
o fi r t o n
N
de
r e or S
gh
t/ Op Sh O/ Se
tti
Un /O th
W ng
r ts Le
Pa
o p
Dr
PART NAME Prod. Qty. REJ. QTY.

KSTG(M12x254.0 BOLT SWING 266000 555


ARM BOLT)

Bolt Disk 85000 451

Cam Rear Brake C 114000 448

Cam Deep 349500 415

M6X40 188000 371

M17x1.0x62.50 SLEEVE REAR 409500 369


WHEEL

Oil Bolt Nissin 359000 366

Cam Rear Brake A 223000 320

ABA axle 211000 295

Pin Shif M8x35 284000 275

Bolt Flange M6x12 403000 274

Cam 610 64000 272

Cam Front Brake B 134000 268

Cam 840 111000 263

Bolt Flange M6x25 270000 260

Pin Canister 226000 258

Bolt Socket 5X9 111000 226

M12x213 242000 216

Shaf Rear Wheel 37250 215

Bolt Flange M6x20 185000 200

Cam Front Brake B 195000 192

Bolt Setting 82000 188

R. C Lifer 130000 184


Bolt Oil 36000 173

M12x1.25x258.5 BOLT SWING 111000 166


ARM BOLT(P-90)

Piston secondary 15000 164

Bolt Flange M6x23 106000 153

TOTAL REJ. 7537

TOTAL PROD. 4947250


QPPM REJ% COMM. SUM

112.18 7.36 7.36


7000

91.16 5.98 13.35 6000

90.56 5.94 19.29 5000

83.88 5.51 24.80 4000

3000
74.99 4.92 29.72
2000
74.59 4.90 34.62
1000
73.98 4.86 39.47
0
64.68 4.25 43.72

59.63 3.91 47.63

55.59 3.65 51.28

55.38 3.64 54.92

54.98 3.61 58.52

54.17 3.56 62.08

53.16 3.49 65.57

52.55 3.45 69.02

52.15 3.42 72.44

45.68 3.00 75.44

43.66 2.87 78.31

43.46 2.85 81.16

40.43 2.65 83.81

38.81 2.55 86.36

38.00 2.49 88.85

37.19 2.44 91.30


34.97 2.30 93.59

33.55 2.20 95.79

33.15 2.18 97.97

30.93 2.03 100.00


100.00
7000
90.00
6000 80.00
70.00
5000
60.00
4000
50.00
3000 40.00
30.00
2000
20.00
1000
10.00
0 0.00
100.00
90.00
80.00
70.00
60.00
50.00
40.00
30.00
20.00
10.00
0.00
DAILY REJECTION M

Die Short Length OD O/S or


DATE PART NAME PROD. QTY. REJ. QTY. PPM REJ% Scoring Feed O/S or U/S U/S

7/2/2018 Roller 420 65000 27 415 0.04


7/2/2018 Roller 420 42000 26 619 0.06
7/3/2018 Roller 420 46000 51 1109 0.11
7/4/2018 Roller 420 75000 48 640 0.06
7/4/2018 Roller 420 111000 24 216 0.02
7/5/2018 Roller 420 72000 32 444 0.04
7/5/2018 Roller 420 100000 28 280 0.03
7/6/2018 Roller 420 86000 11 128 0.01
7/6/2018 Roller 420 112000 26 232 0.02 26
7/7/2018 Roller 420 87000 20 230 0.02 20
7/7/2018 Roller 420 63000 28 444 0.04
7/9/2018 Roller 420 67000 24 358 0.04 24
7/9/2018 Roller 420 102000 28 275 0.03 28
7/10/2018 Roller 420 74000 30 405 0.04
7/10/2018 Roller 420 115000 24 209 0.02 24
7/11/2018 Roller 420 95000 32 337 0.03 32
7/12/2018 Roller 420 92000 35 380 0.04
7/12/2018 Roller 420 117000 12 103 0.01
7/13/2018 Roller 420 75000 20 267 0.03
7/13/2018 Roller 420 110000 10 91 0.01
7/14/2018 Roller 420 80000 26 325 0.03
7/16/2018 Roller 420 105000 26 248 0.02 26
7/16/2018 Roller 420 92000 12 130 0.01
7/17/2018 Roller 420 77000 12 156 0.02
7/17/2018 Roller 420 74000 16 216 0.02
7/18/2018 Roller 420 90000 18 200 0.02 18
7/18/2018 Roller 420 81000 24 296 0.03
7/19/2018 Roller 420 91000 26 286 0.03 26
7/20/2018 Roller 420 55000 49 891 0.09
7/20/2018 Roller 420 65000 34 523 0.05
7/21/2018 Roller 420 90000 16 178 0.02 16
7/21/2018 Roller 420 93000 24 258 0.03 24
7/23/2018 Roller 420 45000 20 444 0.04
7/24/2018 Roller 420 118000 25 212 0.02 15
7/25/2018 Roller 420 94000 12 128 0.01
7/25/2018 Roller 420 117000 16 137 0.01
7/26/2018 Roller 420 77000 25 325 0.03 25
7/26/2018 Roller 420 105000 20 190 0.02 20
7/27/2018 Roller 420 92000 24 261 0.03 24
7/28/2018 Roller 420 118000 18 153 0.02 18
7/28/2018 Roller 420 88000 20 227 0.02
7/30/2018 Roller 420 104000 12 115 0.01 12
7/30/2018 Roller 420 81000 18 222 0.02
7/31/2018 Roller 420 66000 20 303 0.03 20
7/31/2018 Roller 420 95000 26 274 0.03
Total 3899000 1075 13880.2356 1.3880236 154 130 18 96
No. of
Item Name Gross Wt(kg) RM Cost(kg) Pcs/Kg RM Cost/ Pcs.

ABA axle #REF! 60 #REF! #REF!


Axle Rear #REF! 60 #REF! #REF!
M12x225
Ball Pin (BLB- #REF! 60 #REF! #REF!
120-02(F))
Ball Pin 1002 #REF! 60 #REF! #REF!
Ball Pin 1003 #REF! 60 #REF! #REF!
Ball Pin 1010 #REF! 60 #REF! #REF!
Ball Pin 1272 #REF! 60 #REF! #REF!
Ball Pin 1301
Ball Pin 1559 #REF! 60 #REF! #REF!
Ball Pin 1717 #REF! 60 #REF! #REF!
Ball Pin 1735 #REF! 60 #REF! #REF!
Ball Pin 1754 #REF! 60 #REF! #REF!
Ball pin 1755 #REF! 60 #REF! #REF!
Ball Pin 1756 #REF! 60 #REF! #REF!
Ball Pin 1757 #REF! 60 #REF! #REF!
Ball Pin 1758 #REF! 60 #REF! #REF!
Ball Pin 1760 #REF! 60 #REF! #REF!
Ball Pin 1762 #REF! 60 #REF! #REF!
Ball Pin 1845 #REF! 60 #REF! #REF!
Ball Pin 1856 #REF! 60 #REF! #REF!
Ball Pin 1874 #REF! 60 #REF! #REF!
Ball Pin 1889 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1892 #REF! 60 #REF! #REF!
Ball Pin 1901 #REF! 60 #REF! #REF!
Ball Pin 1916 #REF! 60 #REF! #REF!
Ball Pin 1917 #REF! 60 #REF! #REF!
Ball Pin BRS 14 #REF! 60 #REF! #REF!

Ball Stud #REF! 60 #REF! #REF!


Bolt Body #REF! 60 #REF! #REF!
cover
Bolt Break off #REF! 60 #REF! #REF!
M6
Bolt Flange #REF! 60 #REF! #REF!
M10x210
Bolt Flange #REF! 60 #REF! #REF!
M6x1.0x50
Bolt Flange #REF! 60 #REF! #REF!
M6x12
Bolt Flange #REF! 60 #REF! #REF!
M6x20
Bolt Flange #REF! 60 #REF! #REF!
M6x23
Bolt Flange
M6x25
Bolt Handle #REF! 60 #REF! #REF!
Lever
Bolt Setting #REF! 60 #REF! #REF!
Cam 130 #REF! 60 #REF! #REF!
Cam 610 #REF! 60 #REF! #REF!
Cam 611
cam 710 #REF! 60 #REF! #REF!
Cam 840 #REF! 60 #REF! #REF!
Cam Deep #REF! 60 #REF! #REF!
Cam Front #REF! 60 #REF! #REF!
Brake B
Cam Milling #REF! 60 #REF! #REF!
Cam Rear #REF! 60 #REF! #REF!
Brake A
Cam Rear #REF! 60 #REF! #REF!
Brake C

Cap Nut 10MM #REF! 60 #REF! #REF!

Collar FR #REF! 60 #REF! #REF!


Wheel
collar Stay No. #REF! 60 #REF! #REF!
Plate
Collar Tank #REF! 60 #REF! #REF!
Collar winker #REF! 60 #REF! #REF!
stay
Housing #REF! 60 #REF! #REF!
Machined
Hub MG19 #REF! 60 #REF! #REF!
Hub MG293 #REF! 60 #REF! #REF!
Input Shaf #REF! 60 #REF! #REF!

KSTG(M12x254
.0 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT)

M6X35
M10x1.5x55.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT

M10x1.5x60.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT

M10x1.5x65.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x238 #REF! 60 #REF! #REF!
M10x95 Bolt #REF! 60 #REF! #REF!
Flange
M12x1.25x258
.5 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT(P-
90)
M12x213 #REF! 60 #REF! #REF!
M12x219 #REF! 60 #REF! #REF!
M12x221 #REF! 60 #REF! #REF!
M17x1.0x62.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M17x1.0x66.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M6x23 Flange #REF! 60 #REF! #REF!
Bolt
MUFFLER
MOUNT
Nut Rear Axle #REF! 60 #REF! #REF!
Sleeve
Nut Strg Stem #REF! 60 #REF! #REF!
AAH
Nut Strg. Stem #REF! 60 #REF! #REF!
30 Hex
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
159-0000) -
182
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
KSP-9000) -
181
Oil Bolt Nissin #REF! 60 #REF! #REF!

Outlet Valve #REF! 60 #REF! #REF!


Pin A #REF! 60 #REF! #REF!
Pin A (old) #REF! 60 #REF! #REF!
Pin B(Old) #REF! 60 #REF! #REF!
Pin Bolt A #REF! 60 #REF! #REF!

PIN BRAKE #REF! 60 #REF! #REF!


SHOE ANCHOR

Pin Canister #REF! 60 #REF! #REF!


PIn Guide #REF! 60 #REF! #REF!
Pin Hanger #REF! 60 #REF! #REF!
Pin Hinge #REF! 60 #REF! #REF!
Pin Shif #REF! 60 #REF! #REF!
M8x35

Piston Primary #REF! 60 #REF! #REF!

Piston #REF! 60 #REF! #REF!


secondary
Pivot cam #REF! 60 #REF! #REF!
chain
Pivot Pin #REF! 60 #REF! #REF!
Parking

Push RoD(104) #REF! 60 #REF! #REF!

Push RoD(120) #REF! 60 #REF! #REF!

Push RoD(121) #REF! 60 #REF! #REF!

Push RoD(122) #REF! 60 #REF! #REF!

R. C Lifer #REF! 60 #REF! #REF!


Roller 420 #REF! 60 #REF! #REF!
Roller 428 #REF! 60 #REF! #REF!
Rivet Pin
Screw Fairing #REF! 60 #REF! #REF!
Screw Side #REF! 60 #REF! #REF!
Stand (PDF)
Shaf Clutch #REF! 60 #REF! #REF!
Shaf Main #REF! 60 #REF! #REF!
Stand
Socket #REF! 60 #REF! #REF!
Stablizer

Spindle Cam
Chain Guide #REF! 60 #REF! #REF!
Sprocket
5.7x85

Spring Stopper #REF! 60 #REF! #REF!

T Nut
M8x1.25(Boot #REF! 60 #REF! #REF!
Collar)
TAPER 1/8" #REF! 60 #REF! #REF!
NPT
EJECTION MONITORING DATA SHEET NF-01

Gauge Crack Drop Parts Crest


Punch Pcs/Seam Outness Flower Double Position Underfillin Damage
Tight/ Not Dent Punch Out W/O Burr Fold
Crack More Radius Punch g Parts
Go Line Operation Out

26
32

24
18

20 15

20

26

12
28
34

12
16

20

52 32 48 0 26 0 0 0 0 0 26 0 119
Bulzing Knurling Finger out Setting Pcs TOTAL
Dia. O/S Damage

27 27
26
19 51
22 22
24
14 32
28 28
11 11
26
20
28 28
24
28
30 30
24
32
35
12 12
20
10 10
26
26
12
12 12
16 16
18
24 24
26
28
34
16
24
20 20
10 25
12
16
25
20
24
18
20
12
18 18

26 26
0 0 38 289
DAILY REJECTION M

Die Short Length OD O/S or


DATE PART NAME PROD. QTY. REJ. QTY. PPM REJ% Scoring Feed O/S or U/S U/S

7/2/2018 Roller 420 25000 43 1720 0.17


7/2/2018 Roller 420 5000 36 7200 0.72 26
7/3/2018 Roller 420 44000 61 1386 0.14
7/4/2018 Roller 420 85000 40 471 0.05 25
7/4/2018 Roller 420 115000 30 261 0.03
7/5/2018 Roller 420 85000 20 174 0.02
7/5/2018 Roller 420 85000 61 718 0.07
7/6/2018 Roller 420 87000 41 471 0.05
7/6/2018 Roller 420 108000 34 315 0.03
7/7/2018 Roller 420 78000 28 359 0.04
7/7/2018 Roller 420 92000 16 174 0.02 16
7/9/2018 Roller 420 68000 30 441 0.04 30
7/9/2018 Roller 420 75000 20 267 0.03
7/10/2018 Roller 420 88000 18 205 0.02 18
7/10/2018 Roller 420 118000 30 254 0.03
7/11/2018 Roller 420 93000 24 258 0.03 24
7/12/2018 Roller 420 92000 16 174 0.02
7/12/2018 Roller 420 118000 20 169 0.02 20
7/13/2018 Roller 420 85000 26 306 0.03
7/13/2018 Roller 420 118000 35 297 0.03
7/14/2018 Roller 420 90000 16 178 0.02
7/16/2018 Roller 420 81000 24 296 0.03
7/16/2018 Roller 420 104000 32 308 0.03
7/17/2018 Roller 420 86000 20 233 0.02 20
7/17/2018 Roller 420 87000 22 253 0.03
7/18/2018 Roller 420 75000 24 320 0.03
7/18/2018 Roller 420 106000 15 142 0.01
7/19/2018 Roller 420 80000 30 375 0.04
7/19/2018 Roller 420 71000 28 394 0.04
7/20/2018 Roller 420 80000 50 625 0.06
7/21/2018 Roller 420 91000 28 308 0.03
7/21/2018 Roller 420 92000 23 250 0.03 23
7/23/2018 Roller 420 80000 37 463 0.05 13
7/24/2018 Roller 420 59000 16 271 0.03 16
7/25/2018 Roller 420 86000 16 186 0.02
7/25/2018 Roller 420 116000 10 86 0.01 10
7/26/2018 Roller 420 58000 10 172 0.02
7/26/2018 Roller 420 118000 20 169 0.02
7/27/2018 Roller 420 101000 20 198 0.02 20
7/28/2018 Roller 420 51000 26 510 0.05 26
7/28/2018 Roller 420 95000 30 316 0.03
7/30/2018 Roller 420 7000 21 3000 0.30 21
7/30/2018 Roller 420 106000 32 302 0.03 32
7/31/2018 Roller 420 92000 32 348 0.03
Total 3676000 1211 23600.8729 2.3600873 88 46 131 75
No. of
Item Name Gross Wt(kg) RM Cost(kg) Pcs/Kg RM Cost/ Pcs.

ABA axle #REF! 60 #REF! #REF!


Axle Rear #REF! 60 #REF! #REF!
M12x225
Ball Pin (BLB- #REF! 60 #REF! #REF!
120-02(F))
Ball Pin 1002 #REF! 60 #REF! #REF!
Ball Pin 1003 #REF! 60 #REF! #REF!
Ball Pin 1010 #REF! 60 #REF! #REF!
Ball Pin 1272 #REF! 60 #REF! #REF!
Ball Pin 1301
Ball Pin 1559 #REF! 60 #REF! #REF!
Ball Pin 1717 #REF! 60 #REF! #REF!
Ball Pin 1735 #REF! 60 #REF! #REF!
Ball Pin 1754 #REF! 60 #REF! #REF!
Ball pin 1755 #REF! 60 #REF! #REF!
Ball Pin 1756 #REF! 60 #REF! #REF!
Ball Pin 1757 #REF! 60 #REF! #REF!
Ball Pin 1758 #REF! 60 #REF! #REF!
Ball Pin 1760 #REF! 60 #REF! #REF!
Ball Pin 1762 #REF! 60 #REF! #REF!
Ball Pin 1845 #REF! 60 #REF! #REF!
Ball Pin 1856 #REF! 60 #REF! #REF!
Ball Pin 1874 #REF! 60 #REF! #REF!
Ball Pin 1889 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1892 #REF! 60 #REF! #REF!
Ball Pin 1901 #REF! 60 #REF! #REF!
Ball Pin 1916 #REF! 60 #REF! #REF!
Ball Pin 1917 #REF! 60 #REF! #REF!
Ball Pin BRS 14 #REF! 60 #REF! #REF!

Ball Stud #REF! 60 #REF! #REF!


Bolt Body #REF! 60 #REF! #REF!
cover
Bolt Break off #REF! 60 #REF! #REF!
M6
Bolt Flange #REF! 60 #REF! #REF!
M10x210
Bolt Flange #REF! 60 #REF! #REF!
M6x1.0x50
Bolt Flange #REF! 60 #REF! #REF!
M6x12
Bolt Flange #REF! 60 #REF! #REF!
M6x20
Bolt Flange #REF! 60 #REF! #REF!
M6x23
Bolt Flange
M6x25
Bolt Handle #REF! 60 #REF! #REF!
Lever
Bolt Setting #REF! 60 #REF! #REF!
Cam 130 #REF! 60 #REF! #REF!
Cam 610 #REF! 60 #REF! #REF!
Cam 611
cam 710 #REF! 60 #REF! #REF!
Cam 840 #REF! 60 #REF! #REF!
Cam Deep #REF! 60 #REF! #REF!
Cam Front #REF! 60 #REF! #REF!
Brake B
Cam Milling #REF! 60 #REF! #REF!
Cam Rear #REF! 60 #REF! #REF!
Brake A
Cam Rear #REF! 60 #REF! #REF!
Brake C

Cap Nut 10MM #REF! 60 #REF! #REF!

Collar FR #REF! 60 #REF! #REF!


Wheel
collar Stay No. #REF! 60 #REF! #REF!
Plate
Collar Tank #REF! 60 #REF! #REF!
Collar winker #REF! 60 #REF! #REF!
stay
Housing #REF! 60 #REF! #REF!
Machined
Hub MG19 #REF! 60 #REF! #REF!
Hub MG293 #REF! 60 #REF! #REF!
Input Shaf #REF! 60 #REF! #REF!

KSTG(M12x254
.0 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT)

M6X35
M10x1.5x55.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT

M10x1.5x60.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT

M10x1.5x65.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x238 #REF! 60 #REF! #REF!
M10x95 Bolt #REF! 60 #REF! #REF!
Flange
M12x1.25x258
.5 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT(P-
90)
M12x213 #REF! 60 #REF! #REF!
M12x219 #REF! 60 #REF! #REF!
M12x221 #REF! 60 #REF! #REF!
M17x1.0x62.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M17x1.0x66.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M6x23 Flange #REF! 60 #REF! #REF!
Bolt
MUFFLER
MOUNT
Nut Rear Axle #REF! 60 #REF! #REF!
Sleeve
Nut Strg Stem #REF! 60 #REF! #REF!
AAH
Nut Strg. Stem #REF! 60 #REF! #REF!
30 Hex
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
159-0000) -
182
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
KSP-9000) -
181
Oil Bolt Nissin #REF! 60 #REF! #REF!

Outlet Valve #REF! 60 #REF! #REF!


Pin A #REF! 60 #REF! #REF!
Pin A (old) #REF! 60 #REF! #REF!
Pin B(Old) #REF! 60 #REF! #REF!
Pin Bolt A #REF! 60 #REF! #REF!

PIN BRAKE #REF! 60 #REF! #REF!


SHOE ANCHOR

Pin Canister #REF! 60 #REF! #REF!


PIn Guide #REF! 60 #REF! #REF!
Pin Hanger #REF! 60 #REF! #REF!
Pin Hinge #REF! 60 #REF! #REF!
Pin Shif #REF! 60 #REF! #REF!
M8x35

Piston Primary #REF! 60 #REF! #REF!

Piston #REF! 60 #REF! #REF!


secondary
Pivot cam #REF! 60 #REF! #REF!
chain
Pivot Pin #REF! 60 #REF! #REF!
Parking

Push RoD(104) #REF! 60 #REF! #REF!

Push RoD(120) #REF! 60 #REF! #REF!

Push RoD(121) #REF! 60 #REF! #REF!

Push RoD(122) #REF! 60 #REF! #REF!

R. C Lifer #REF! 60 #REF! #REF!


Roller 420 #REF! 60 #REF! #REF!
Roller 428 #REF! 60 #REF! #REF!
Rivet Pin
Screw Fairing #REF! 60 #REF! #REF!
Screw Side #REF! 60 #REF! #REF!
Stand (PDF)
Shaf Clutch #REF! 60 #REF! #REF!
Shaf Main #REF! 60 #REF! #REF!
Stand
Socket #REF! 60 #REF! #REF!
Stablizer

Spindle Cam
Chain Guide #REF! 60 #REF! #REF!
Sprocket
5.7x85

Spring Stopper #REF! 60 #REF! #REF!

T Nut
M8x1.25(Boot #REF! 60 #REF! #REF!
Collar)
TAPER 1/8" #REF! 60 #REF! #REF!
NPT
EJECTION MONITORING DATA SHEET NF-02

Gauge Crack Drop Parts Crest


Punch Pcs/Seam Outness Flower Double Position Underfillin Damage
Tight/ Not Dent Punch Out W/O Burr Fold
Crack More Radius Punch g Parts
Go Line Operation Out

28
10
32

31 30
17

28

30

16

26
35

24
32
30
28
34

16

10
20

41 99 94 0 42 0 0 0 0 0 0 0 201
Bulzing Knurling Finger out Setting Pcs TOTAL
Dia. O/S Damage

15 43
36
29 61
15 40
30 30
20 20
61
24 41
34 34
28
16
30
20 20
18
30
24
16
20
26
35
16 16
24
32
20
22 22
24 24
15 15
30
28
34
28 28
23
24 37
16
16
10
10
20
20
26
30 30
21
32
32 32
0 0 81 297
DAILY REJECTION M

Die Short Length OD O/S or


DATE PART NAME PROD. QTY. REJ. QTY. PPM REJ% Scoring Feed O/S or U/S U/S

7/2/2018 Roller 420 60000 12 200 0.02


7/2/2018 Roller 420 120000 32 267 0.03
7/3/2018 Roller 420 95000 12 126 0.01
7/3/2018 Roller 420 110000 22 200 0.02
7/4/2018 Roller 420 97000 20 206 0.02 20
7/5/2018 Roller 420 46000 31 674 0.07
7/5/2018 Roller 420 115000 22 191 0.02 22
7/6/2018 Roller 420 94000 11 117 0.01
7/6/2018 Roller 420 117000 32 274 0.03
7/7/2018 Roller 420 94000 16 170 0.02 16
7/7/2018 Roller 420 115000 25 217 0.02
7/9/2018 Roller 420 74000 28 378 0.04
7/9/2018 Roller 420 25000 16 640 0.06
7/10/2018 Roller 420 85000 15 176 0.02 15
7/10/2018 Roller 420 90000 13 144 0.01
7/11/2018 Roller 420 66000 24 364 0.04
7/12/2018 Roller 420 100000 31 310 0.03
7/12/2018 Roller 420 42000 20 476 0.05 20
7/13/2018 Roller 420 102000 23 225 0.02
7/13/2018 Roller 420 94000 17 181 0.02 17
7/14/2018 Roller 420 108000 10 93 0.01 10
7/17/2018 Roller 420 82000 15 183 0.02
7/17/2018 Roller 420 50000 22 440 0.04
7/18/2018 Roller 420 90000 20 222 0.02
7/18/2018 Roller 420 80000 24 300 0.03
7/19/2018 Collar winker stay 30000 70 2333 0.23
7/19/2018 Collar winker stay 115000 29 252 0.03 29
7/20/2018 Collar winker stay 88000 40 455 0.05
7/20/2018 Collar winker stay 113000 34 301 0.03
7/21/2018 Collar winker stay 90000 28 311 0.03
7/21/2018 Collar winker stay 100000 32 320 0.03 32
7/23/2018 Collar winker stay 60000 36 600 0.06
7/24/2018 Collar winker stay 67000 34 507 0.05
7/25/2018 Collar winker stay 255000 23 90 0.01 10
7/25/2018 Collar winker stay 130000 15 115 0.01
7/26/2018 Collar winker stay 75000 20 267 0.03 20
7/26/2018 Collar winker stay 104000 22 212 0.02 22
7/27/2018 Collar winker stay 78000 26 333 0.03 26
7/28/2018 Collar winker stay 68000 30 441 0.04 30
7/28/2018 Collar winker stay 80000 23 288 0.03 23
7/30/2018 Collar winker stay 18000 25 1389 0.14
7/30/2018 Collar winker stay 111000 20 180 0.02 20
7/31/2018 Collar winker stay 110000 24 218 0.02 10
Total 3843000 1044 15388.2762 1.5388276 159 30 91 62
No. of
Item Name Gross Wt(kg) RM Cost(kg) Pcs/Kg RM Cost/ Pcs.

ABA axle #REF! 60 #REF! #REF!


Axle Rear #REF! 60 #REF! #REF!
M12x225
Ball Pin (BLB- #REF! 60 #REF! #REF!
120-02(F))
Ball Pin 1002 #REF! 60 #REF! #REF!
Ball Pin 1003 #REF! 60 #REF! #REF!
Ball Pin 1010 #REF! 60 #REF! #REF!
Ball Pin 1272 #REF! 60 #REF! #REF!
Ball Pin 1301
Ball Pin 1559 #REF! 60 #REF! #REF!
Ball Pin 1717 #REF! 60 #REF! #REF!
Ball Pin 1735 #REF! 60 #REF! #REF!
Ball Pin 1754 #REF! 60 #REF! #REF!
Ball pin 1755 #REF! 60 #REF! #REF!
Ball Pin 1756 #REF! 60 #REF! #REF!
Ball Pin 1757 #REF! 60 #REF! #REF!
Ball Pin 1758 #REF! 60 #REF! #REF!
Ball Pin 1760 #REF! 60 #REF! #REF!
Ball Pin 1762 #REF! 60 #REF! #REF!
Ball Pin 1845 #REF! 60 #REF! #REF!
Ball Pin 1856 #REF! 60 #REF! #REF!
Ball Pin 1874 #REF! 60 #REF! #REF!
Ball Pin 1889 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1892 #REF! 60 #REF! #REF!
Ball Pin 1901 #REF! 60 #REF! #REF!
Ball Pin 1916 #REF! 60 #REF! #REF!
Ball Pin 1917 #REF! 60 #REF! #REF!
Ball Pin BRS 14 #REF! 60 #REF! #REF!

Ball Stud #REF! 60 #REF! #REF!


Bolt Body #REF! 60 #REF! #REF!
cover
Bolt Break off #REF! 60 #REF! #REF!
M6
Bolt Flange #REF! 60 #REF! #REF!
M10x210
Bolt Flange #REF! 60 #REF! #REF!
M6x1.0x50
Bolt Flange #REF! 60 #REF! #REF!
M6x12
Bolt Flange #REF! 60 #REF! #REF!
M6x20
Bolt Flange #REF! 60 #REF! #REF!
M6x23
Bolt Flange
M6x25
Bolt Handle #REF! 60 #REF! #REF!
Lever
Bolt Setting #REF! 60 #REF! #REF!
Cam 130 #REF! 60 #REF! #REF!
Cam 610 #REF! 60 #REF! #REF!
Cam 611
cam 710 #REF! 60 #REF! #REF!
Cam 840 #REF! 60 #REF! #REF!
Cam Deep #REF! 60 #REF! #REF!
Cam Front #REF! 60 #REF! #REF!
Brake B
Cam Milling #REF! 60 #REF! #REF!
Cam Rear #REF! 60 #REF! #REF!
Brake A
Cam Rear #REF! 60 #REF! #REF!
Brake C

Cap Nut 10MM #REF! 60 #REF! #REF!

Collar FR #REF! 60 #REF! #REF!


Wheel
collar Stay No. #REF! 60 #REF! #REF!
Plate
Collar Tank #REF! 60 #REF! #REF!
Collar winker #REF! 60 #REF! #REF!
stay
Housing #REF! 60 #REF! #REF!
Machined
Hub MG19 #REF! 60 #REF! #REF!
Hub MG293 #REF! 60 #REF! #REF!
Input Shaf #REF! 60 #REF! #REF!

KSTG(M12x254
.0 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT)

M6X35
M10x1.5x55.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT

M10x1.5x60.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT

M10x1.5x65.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x238 #REF! 60 #REF! #REF!
M10x95 Bolt #REF! 60 #REF! #REF!
Flange
M12x1.25x258
.5 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT(P-
90)
M12x213 #REF! 60 #REF! #REF!
M12x219 #REF! 60 #REF! #REF!
M12x221 #REF! 60 #REF! #REF!
M17x1.0x62.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M17x1.0x66.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M6x23 Flange #REF! 60 #REF! #REF!
Bolt
MUFFLER
MOUNT
Nut Rear Axle #REF! 60 #REF! #REF!
Sleeve
Nut Strg Stem #REF! 60 #REF! #REF!
AAH
Nut Strg. Stem #REF! 60 #REF! #REF!
30 Hex
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
159-0000) -
182
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
KSP-9000) -
181
Oil Bolt Nissin #REF! 60 #REF! #REF!

Outlet Valve #REF! 60 #REF! #REF!


Pin A #REF! 60 #REF! #REF!
Pin A (old) #REF! 60 #REF! #REF!
Pin B(Old) #REF! 60 #REF! #REF!
Pin Bolt A #REF! 60 #REF! #REF!

PIN BRAKE #REF! 60 #REF! #REF!


SHOE ANCHOR

Pin Canister #REF! 60 #REF! #REF!


PIn Guide #REF! 60 #REF! #REF!
Pin Hanger #REF! 60 #REF! #REF!
Pin Hinge #REF! 60 #REF! #REF!
Pin Shif #REF! 60 #REF! #REF!
M8x35

Piston Primary #REF! 60 #REF! #REF!

Piston #REF! 60 #REF! #REF!


secondary
Pivot cam #REF! 60 #REF! #REF!
chain
Pivot Pin #REF! 60 #REF! #REF!
Parking

Push RoD(104) #REF! 60 #REF! #REF!

Push RoD(120) #REF! 60 #REF! #REF!

Push RoD(121) #REF! 60 #REF! #REF!

Push RoD(122) #REF! 60 #REF! #REF!

R. C Lifer #REF! 60 #REF! #REF!


Roller 420 #REF! 60 #REF! #REF!
Roller 428 #REF! 60 #REF! #REF!
Rivet Pin
Screw Fairing #REF! 60 #REF! #REF!
Screw Side #REF! 60 #REF! #REF!
Stand (PDF)
Shaf Clutch #REF! 60 #REF! #REF!
Shaf Main #REF! 60 #REF! #REF!
Stand
Socket #REF! 60 #REF! #REF!
Stablizer

Spindle Cam
Chain Guide #REF! 60 #REF! #REF!
Sprocket
5.7x85

Spring Stopper #REF! 60 #REF! #REF!

T Nut
M8x1.25(Boot #REF! 60 #REF! #REF!
Collar)
TAPER 1/8" #REF! 60 #REF! #REF!
NPT
EJECTION MONITORING DATA SHEET NF-03

Gauge Crack Drop Parts Crest


Punch Pcs/Seam Outness Flower Double Position Underfillin Damage
Tight/ Not Dent Punch Out W/O Burr Fold
Crack More Radius Punch g Parts
Go Line Operation Out

31

11
32

25

16

13
24

15

20
40
34

36

147 42 13 0 0 34 0 0 0 0 0 0 61
Bulzing Knurling Finger out Setting Pcs TOTAL
Dia. O/S Damage

12 12
32 32
12 12
22 22
20
31
22
11
32
16
25
28 28
16
15
13
24
31 31
20
23 23
17
10
15
22 22
20
24 24
70 70
29
40
34
28 28
32
36
34 34
13 23
15 15
20
22
26
30
23
25 25
20
14 24
0 0 62 343
DAILY REJECTION M

Die Short Length OD O/S or


DATE PART NAME PROD. QTY. REJ. QTY. PPM REJ% Scoring Feed O/S or U/S U/S

7/2/2018 Roller 428 72000 60 833 0.08


7/2/2018 Roller 428 78000 20 256 0.03
7/3/2018 Roller 428 60000 68 1133 0.11
7/3/2018 Roller 428 117000 55 470 0.05 17
7/4/2018 Roller 428 65000 62 954 0.10
7/4/2018 Roller 428 67000 40 597 0.06 24
7/5/2018 Roller 428 103000 36 350 0.03 36
7/6/2018 Roller 428 38000 98 2579 0.26
7/6/2018 Roller 428 90000 48 533 0.05
7/7/2018 Roller 428 80000 28 350 0.04 28
7/7/2018 Roller 428 115000 34 296 0.03
7/9/2018 Roller 428 90000 30 333 0.03 20
7/9/2018 Roller 428 103000 26 252 0.03
7/10/2018 Roller 428 45000 30 667 0.07
7/10/2018 Roller 428 100000 24 240 0.02 24
7/11/2018 Roller 428 83000 28 337 0.03
7/12/2018 Roller 428 107000 30 280 0.03 30
7/12/2018 Roller 428 87000 32 368 0.04 32
7/13/2018 Roller 428 102000 30 294 0.03
7/13/2018 Roller 428 92000 18 196 0.02
7/14/2018 Roller 428 110000 22 200 0.02
7/17/2018 Roller 428 95000 18 189 0.02 18
7/17/2018 Roller 428 45000 26 578 0.06
7/18/2018 Roller 428 66000 24 364 0.04
7/18/2018 Roller 428 115000 23 200 0.02
7/19/2018 Roller 428 89000 20 225 0.02 20
7/19/2018 Roller 428 117000 18 154 0.02
7/20/2018 Roller 428 88000 32 364 0.04 32
7/20/2018 Roller 428 110000 34 309 0.03
7/21/2018 Roller 428 90000 21 233 0.02 21
7/21/2018 Roller 428 102000 28 275 0.03
7/23/2018 Roller 428 48000 35 729 0.07 35
7/24/2018 Roller 428 107000 24 224 0.02
7/26/2018 Spring Stopper 10000 36 3600 0.36
7/26/2018 Spring Stopper 60000 34 567 0.06
7/27/2018 Spring Stopper 38000 70 1842 0.18 70
7/28/2018 Spring Stopper 10000 32 3200 0.32 32
7/28/2018 Spring Stopper 65000 20 308 0.03 20
7/30/2018 Spring Stopper 15000 18 1200 0.12
7/30/2018 Spring Stopper 116000 23 198 0.02
7/31/2018 Spring Stopper 114000 17 149 0.01 17
Total 3304000 1372 23733.397 2.3733397 148 60 236 32
No. of
Item Name Gross Wt(kg) RM Cost(kg) Pcs/Kg RM Cost/ Pcs.

ABA axle #REF! 60 #REF! #REF!


Axle Rear #REF! 60 #REF! #REF!
M12x225
Ball Pin (BLB- #REF! 60 #REF! #REF!
120-02(F))
Ball Pin 1002 #REF! 60 #REF! #REF!
Ball Pin 1003 #REF! 60 #REF! #REF!
Ball Pin 1010 #REF! 60 #REF! #REF!
Ball Pin 1272 #REF! 60 #REF! #REF!
Ball Pin 1301
Ball Pin 1559 #REF! 60 #REF! #REF!
Ball Pin 1717 #REF! 60 #REF! #REF!
Ball Pin 1735 #REF! 60 #REF! #REF!
Ball Pin 1754 #REF! 60 #REF! #REF!
Ball pin 1755 #REF! 60 #REF! #REF!
Ball Pin 1756 #REF! 60 #REF! #REF!
Ball Pin 1757 #REF! 60 #REF! #REF!
Ball Pin 1758 #REF! 60 #REF! #REF!
Ball Pin 1760 #REF! 60 #REF! #REF!
Ball Pin 1762 #REF! 60 #REF! #REF!
Ball Pin 1845 #REF! 60 #REF! #REF!
Ball Pin 1856 #REF! 60 #REF! #REF!
Ball Pin 1874 #REF! 60 #REF! #REF!
Ball Pin 1889 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1892 #REF! 60 #REF! #REF!
Ball Pin 1901 #REF! 60 #REF! #REF!
Ball Pin 1916 #REF! 60 #REF! #REF!
Ball Pin 1917 #REF! 60 #REF! #REF!

Ball Pin BRS 14 #REF! 60 #REF! #REF!

Ball Stud #REF! 60 #REF! #REF!


Bolt Body #REF! 60 #REF! #REF!
cover
Bolt Break off #REF! 60 #REF! #REF!
M6
Bolt Flange
#REF! 60 #REF! #REF!
M10x210
Bolt Flange #REF! 60 #REF! #REF!
M6x1.0x50
Bolt Flange #REF! 60 #REF! #REF!
M6x12
Bolt Flange #REF! 60 #REF! #REF!
M6x20
Bolt Flange #REF! 60 #REF! #REF!
M6x23
Bolt Flange
M6x25
Bolt Handle #REF! 60 #REF! #REF!
Lever
Bolt Setting #REF! 60 #REF! #REF!
Cam 130 #REF! 60 #REF! #REF!
Cam 610 #REF! 60 #REF! #REF!
Cam 611
cam 710 #REF! 60 #REF! #REF!
Cam 840 #REF! 60 #REF! #REF!
Cam Deep #REF! 60 #REF! #REF!
Cam Front #REF! 60 #REF! #REF!
Brake B
Cam Milling #REF! 60 #REF! #REF!
Cam Rear #REF! 60 #REF! #REF!
Brake A
Cam Rear #REF! 60 #REF! #REF!
Brake C

Cap Nut 10MM #REF! 60 #REF! #REF!


Collar FR #REF! 60 #REF! #REF!
Wheel
collar Stay No.
#REF! 60 #REF! #REF!
Plate
Collar Tank #REF! 60 #REF! #REF!
Collar winker #REF! 60 #REF! #REF!
stay
Housing #REF! 60 #REF! #REF!
Machined
Hub MG19 #REF! 60 #REF! #REF!
Hub MG293 #REF! 60 #REF! #REF!
Input Shaf #REF! 60 #REF! #REF!

KSTG(M12x254
.0 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT)

M6X35
M10x1.5x55.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT

M10x1.5x60.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT

M10x1.5x65.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x238 #REF! 60 #REF! #REF!
M10x95 Bolt #REF! 60 #REF! #REF!
Flange

M12x1.25x258
.5 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT(P-
90)
M12x213 #REF! 60 #REF! #REF!
M12x219 #REF! 60 #REF! #REF!
M12x221 #REF! 60 #REF! #REF!
M17x1.0x62.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M17x1.0x66.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M6x23 Flange #REF! 60 #REF! #REF!
Bolt
MUFFLER
MOUNT
Nut Rear Axle #REF! 60 #REF! #REF!
Sleeve
Nut Strg Stem #REF! 60 #REF! #REF!
AAH
Nut Strg. Stem #REF! 60 #REF! #REF!
30 Hex
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
159-0000) -
182
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
KSP-9000) -
181

Oil Bolt Nissin #REF! 60 #REF! #REF!

Outlet Valve #REF! 60 #REF! #REF!


Pin A #REF! 60 #REF! #REF!
Pin A (old) #REF! 60 #REF! #REF!
Pin B(Old) #REF! 60 #REF! #REF!
Pin Bolt A #REF! 60 #REF! #REF!

PIN BRAKE #REF! 60 #REF! #REF!


SHOE ANCHOR

Pin Canister #REF! 60 #REF! #REF!


PIn Guide #REF! 60 #REF! #REF!
Pin Hanger #REF! 60 #REF! #REF!
Pin Hinge #REF! 60 #REF! #REF!
Pin Shif #REF! 60 #REF! #REF!
M8x35

Piston Primary #REF! 60 #REF! #REF!

Piston #REF! 60 #REF! #REF!


secondary
Pivot cam #REF! 60 #REF! #REF!
chain
Pivot Pin #REF! 60 #REF! #REF!
Parking

Push RoD(104) #REF! 60 #REF! #REF!

Push RoD(120) #REF! 60 #REF! #REF!

Push RoD(121) #REF! 60 #REF! #REF!

Push RoD(122) #REF! 60 #REF! #REF!

R. C Lifer #REF! 60 #REF! #REF!


Roller 420 #REF! 60 #REF! #REF!
Roller 428 #REF! 60 #REF! #REF!
Rivet Pin
Screw Fairing #REF! 60 #REF! #REF!
Screw Side #REF! 60 #REF! #REF!
Stand (PDF)
Shaf Clutch #REF! 60 #REF! #REF!
Shaf Main #REF! 60 #REF! #REF!
Stand
Socket #REF! 60 #REF! #REF!
Stablizer

Spindle Cam
Chain Guide #REF! 60 #REF! #REF!
Sprocket
5.7x85

Spring Stopper #REF! 60 #REF! #REF!

T Nut
M8x1.25(Boot #REF! 60 #REF! #REF!
Collar)
TAPER 1/8" #REF! 60 #REF! #REF!
NPT
EJECTION MONITORING DATA SHEET NF-04

Gauge Crack Drop Parts Crest


Punch Pcs/Seam Outness Flower Double Position Underfillin Damage
Tight/ Not Dent Punch Out W/O Burr Fold
Crack More Radius Punch g Parts
Go Line Operation Out

23 18

30
18
22 18
16

18 45
28

34

30

28

30

22

26

23
10

24

23

0 255 0 0 86 0 0 0 0 0 0 0 145
Bulzing Knurling Finger out Setting Pcs TOTAL
Dia. O/S Damage

19 60
20 20
38 68
20 55
22 62
40
36
35 98
20 48
28
34
10 30
26 26
30
24
28
30
32
30
18 18
22
18
26
24 24
23
20
18 18
32
34 34
21
18 28
35
24
36 36
34 34
70
32
20
18 18
23
17
0 0 66 344
DAILY REJECTION M

Die Short Length


DATE PART NAME PROD. QTY. REJ. QTY. PPM REJ% Scoring Feed O/S or U/S

7/2/2018 Roller 428 31000 62 2000 0.20 23


7/2/2018 Roller 428 58000 24 414 0.04
7/3/2018 Roller 428 30000 70 2333 0.23 18
7/6/2018 Roller 428 48000 30 625 0.06
7/6/2018 Roller 428 52000 26 500 0.05 26
7/7/2018 Roller 428 41000 30 732 0.07
7/7/2018 Roller 428 35000 40 1143 0.11
7/9/2018 Roller 428 42000 32 762 0.08 32
7/9/2018 Roller 428 58000 28 483 0.05
7/10/2018 Roller 428 29000 24 828 0.08
7/10/2018 Roller 428 62000 30 484 0.05
7/11/2018 Roller 428 17000 34 2000 0.20 34
7/12/2018 Roller 428 60000 26 433 0.04
7/12/2018 Roller 428 32000 30 938 0.09 30
7/13/2018 Roller 428 64000 36 563 0.06
7/13/2018 Roller 428 16000 36 2250 0.23 12
7/14/2018 Roller 428 55000 30 545 0.05
7/17/2018 Roller 428 35000 33 943 0.09 18
7/17/2018 Roller 428 43000 29 674 0.07 13
7/18/2018 Roller 428 38000 26 684 0.07
7/18/2018 Roller 428 61000 27 443 0.04
7/19/2018 Roller 428 46000 16 348 0.03 16
7/19/2018 Roller 428 50000 54 1080 0.11
7/20/2018 Roller 428 48000 24 500 0.05
7/20/2018 Roller 428 56000 25 446 0.04
7/21/2018 Roller 428 43000 29 674 0.07 29
7/21/2018 Roller 428 45000 32 711 0.07
7/23/2018 Roller 428 39000 36 923 0.09 36
7/24/2018 Roller 428 65000 23 354 0.04
7/25/2018 Dowel Pin 45000 52 1156 0.12
7/26/2018 Dowel Pin 19000 20 1053 0.11
7/26/2018 Dowel Pin 69000 10 145 0.01
7/27/2018 Dowel Pin 40000 28 700 0.07
7/28/2018 Roller 428 34000 24 706 0.07
7/28/2018 Roller 428 40000 23 575 0.06 23
7/30/2018 Roller 428 325000 26 80 0.01
7/30/2018 Roller 428 50000 32 640 0.06
7/31/2018 Roller 428 59000 38 644 0.06
Total 1980000 1195 30510.4808 3.0510481 133 30 147
No. of
Item Name Gross Wt(kg) RM Cost(kg) Pcs/Kg RM Cost/ Pcs.

ABA axle #REF! 60 #REF! #REF!


Axle Rear #REF! 60 #REF! #REF!
M12x225
Ball Pin (BLB-120- #REF! 60 #REF! #REF!
02(F))
Ball Pin 1002 #REF! 60 #REF! #REF!
Ball Pin 1003 #REF! 60 #REF! #REF!
Ball Pin 1010 #REF! 60 #REF! #REF!
Ball Pin 1272 #REF! 60 #REF! #REF!
Ball Pin 1301
Ball Pin 1559 #REF! 60 #REF! #REF!
Ball Pin 1717 #REF! 60 #REF! #REF!
Ball Pin 1735 #REF! 60 #REF! #REF!
Ball Pin 1754 #REF! 60 #REF! #REF!
Ball pin 1755 #REF! 60 #REF! #REF!
Ball Pin 1756 #REF! 60 #REF! #REF!
Ball Pin 1757 #REF! 60 #REF! #REF!
Ball Pin 1758 #REF! 60 #REF! #REF!
Ball Pin 1760 #REF! 60 #REF! #REF!
Ball Pin 1762 #REF! 60 #REF! #REF!
Ball Pin 1845 #REF! 60 #REF! #REF!
Ball Pin 1856 #REF! 60 #REF! #REF!
Ball Pin 1874 #REF! 60 #REF! #REF!
Ball Pin 1889 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1892 #REF! 60 #REF! #REF!
Ball Pin 1901 #REF! 60 #REF! #REF!
Ball Pin 1916 #REF! 60 #REF! #REF!
Ball Pin 1917 #REF! 60 #REF! #REF!
Ball Pin BRS 14 #REF! 60 #REF! #REF!
Ball Stud #REF! 60 #REF! #REF!
Bolt Body cover #REF! 60 #REF! #REF!

Bolt Break off M6 #REF! 60 #REF! #REF!

Bolt Flange #REF! 60 #REF! #REF!


M10x210
Bolt Flange #REF! 60 #REF! #REF!
M6x1.0x50

Bolt Flange M6x12 #REF! 60 #REF! #REF!


Bolt Flange M6x20 #REF! 60 #REF! #REF!

Bolt Flange M6x23 #REF! 60 #REF! #REF!

Bolt Flange M6x25

Bolt Handle Lever #REF! 60 #REF! #REF!

Bolt Setting #REF! 60 #REF! #REF!


Cam 130 #REF! 60 #REF! #REF!
Cam 610 #REF! 60 #REF! #REF!
Cam 611
cam 710 #REF! 60 #REF! #REF!
Cam 840 #REF! 60 #REF! #REF!
Cam Deep #REF! 60 #REF! #REF!

Cam Front Brake B #REF! 60 #REF! #REF!

Cam Milling #REF! 60 #REF! #REF!

Cam Rear Brake A #REF! 60 #REF! #REF!

Cam Rear Brake C #REF! 60 #REF! #REF!

Cap Nut 10MM #REF! 60 #REF! #REF!


Collar FR Wheel #REF! 60 #REF! #REF!
collar Stay No. #REF! 60 #REF! #REF!
Plate
Collar Tank #REF! 60 #REF! #REF!

Collar winker stay #REF! 60 #REF! #REF!

Dowel Pin

Housing Machined #REF! 60 #REF! #REF!

Hub MG19 #REF! 60 #REF! #REF!


Hub MG293 #REF! 60 #REF! #REF!
Input Shaf #REF! 60 #REF! #REF!
KSTG(M12x254.0
BOLT SWING ARM #REF! 60 #REF! #REF!
BOLT)
M6X35
M10x1.5x55.0 HEX #REF! 60 #REF! #REF!
HEAD BOLT
M10x1.5x60.0 HEX #REF! 60 #REF! #REF!
HEAD BOLT
M10x1.5x65.0 HEX #REF! 60 #REF! #REF!
HEAD BOLT
M10x238 #REF! 60 #REF! #REF!
M10x95 Bolt #REF! 60 #REF! #REF!
Flange
M12x1.25x258.5
BOLT SWING ARM #REF! 60 #REF! #REF!
BOLT(P-90)
M12x213 #REF! 60 #REF! #REF!
M12x219 #REF! 60 #REF! #REF!
M12x221 #REF! 60 #REF! #REF!
M17x1.0x62.50
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M17x1.0x66.50
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M8x1.25 Cap Nut


M6x23 Flange Bolt #REF! 60 #REF! #REF!

MUFFLER MOUNT

Nut Rear Axle #REF! 60 #REF! #REF!


Sleeve

Nut Strg Stem AAH #REF! 60 #REF! #REF!

Nut Strg. Stem 30 #REF! 60 #REF! #REF!


Hex
NUT STRG.
STEM(90304-159- #REF! 60 #REF! #REF!
0000) - 182
NUT STRG.
STEM(90304-KSP- #REF! 60 #REF! #REF!
9000) - 181
Oil Bolt Nissin #REF! 60 #REF! #REF!
Outlet Valve #REF! 60 #REF! #REF!
Pin A #REF! 60 #REF! #REF!
Pin A (old) #REF! 60 #REF! #REF!
Pin B(Old) #REF! 60 #REF! #REF!
Pin Bolt A #REF! 60 #REF! #REF!
PIN BRAKE SHOE #REF! 60 #REF! #REF!
ANCHOR
Pin Canister #REF! 60 #REF! #REF!
PIn Guide #REF! 60 #REF! #REF!
Pin Hanger #REF! 60 #REF! #REF!
Pin Hinge #REF! 60 #REF! #REF!
Pin Shif M8x35 #REF! 60 #REF! #REF!
Piston Primary #REF! 60 #REF! #REF!
Piston secondary #REF! 60 #REF! #REF!
Pivot cam chain #REF! 60 #REF! #REF!
Pivot Pin Parking #REF! 60 #REF! #REF!
Push RoD(104) #REF! 60 #REF! #REF!
Push RoD(120) #REF! 60 #REF! #REF!
Push RoD(121) #REF! 60 #REF! #REF!
Push RoD(122) #REF! 60 #REF! #REF!
R. C Lifer #REF! 60 #REF! #REF!
Roller 420 #REF! 60 #REF! #REF!
Roller 428 #REF! 60 #REF! #REF!
Rivet Pin
Screw Fairing #REF! 60 #REF! #REF!
Screw Side Stand #REF! 60 #REF! #REF!
(PDF)
Shaf Clutch #REF! 60 #REF! #REF!
Shaf Main Stand #REF! 60 #REF! #REF!
Socket Stablizer #REF! 60 #REF! #REF!
Spindle Cam Chain
Guide Sprocket #REF! 60 #REF! #REF!
5.7x85
Spring Stopper #REF! 60 #REF! #REF!
T Nut
M8x1.25(Boot #REF! 60 #REF! #REF!
Collar)
TAPER 1/8" NPT #REF! 60 #REF! #REF!
ILY REJECTION MONITORING DATA SHEET PF-01

Gauge Crack Drop Parts Crest


OD O/S or Tight/ Punch Pcs/Seam Outness Flower Double Position Underfillin Damage
Not Dent Punch Out W/O
U/S Crack More Radius Punch g Parts
Go Line Operation Out

10 14
32

28

30

27

25
28

26
32

91 0 46 60 0 55 0 0 0 0 0 0 0
Bulzing Knurling Finger out Setting Pcs
Burr Fold TOTAL
Dia. O/S Damage

13 26 62
24
20 70
16 14 30
26
30 30
21 19 40
32
28
24 24
30 30
34
26 26
30
36 36
24 36
30
15 33
16 29
26 26
27
16
54 54
24 24
25
29
32 32
36
23 23
52 52
20 20
10 10
28
24 24
23
26
32
38 38
168 0 0 62 403
DAILY REJECTION M

Die Short Length


DATE PART NAME PROD. QTY. REJ. QTY. PPM REJ% Scoring Feed O/S or U/S

7/2/2018 collar Stay No. Plate 32000 46 1438 0.14 19


7/2/2018 collar Stay No. Plate 45000 28 622 0.06 28
7/3/2018 collar Stay No. Plate 43000 48 1116 0.11
7/3/2018 collar Stay No. Plate 38000 45 1184 0.12 29
7/4/2018 collar Stay No. Plate 51000 38 745 0.07 24
7/6/2018 collar Stay No. Plate 45000 48 1067 0.11
7/6/2018 collar Stay No. Plate 50000 34 680 0.07 34
7/7/2018 collar Stay No. Plate 40000 42 1050 0.11 42
7/7/2018 collar Stay No. Plate 50000 30 600 0.06 16
7/10/2018 collar Stay No. Plate 26000 30 1154 0.12
7/10/2018 collar Stay No. Plate 28000 30 1071 0.11
7/11/2018 collar Stay No. Plate 40000 26 650 0.07
7/12/2018 collar Stay No. Plate 52000 20 385 0.04 20
7/12/2018 collar Stay No. Plate 32000 30 938 0.09 30
7/13/2018 collar Stay No. Plate 55000 40 727 0.07
7/13/2018 collar Stay No. Plate 47000 36 766 0.08
7/14/2018 collar Stay No. Plate 28000 34 1214 0.12 34
7/17/2018 collar Stay No. Plate 41000 22 537 0.05
7/17/2018 collar Stay No. Plate 37000 37 1000 0.10
7/18/2018 collar Stay No. Plate 39000 26 667 0.07 26
7/19/2018 collar Stay No. Plate 32000 54 1688 0.17
7/19/2018 collar Stay No. Plate 58000 26 448 0.04
7/20/2018 collar Stay No. Plate 44000 30 682 0.07 30
7/20/2018 collar Stay No. Plate 48000 37 771 0.08
7/21/2018 collar Stay No. Plate 31000 26 839 0.08 26
7/21/2018 collar Stay No. Plate 23000 34 1478 0.15 12 22
7/24/2018 collar Stay No. Plate 4000 36 9000 0.90
7/25/2018 Cap Nut 10MM 48000 52 1083 0.11
7/26/2018 Cap Nut 10MM 40000 36 900 0.09
7/26/2018 Cap Nut 10MM 52000 24 462 0.05 24
7/27/2018 Cap Nut 10MM 50000 26 520 0.05 26
7/28/2018 Cap Nut 10MM 42000 50 1190 0.12
7/28/2018 Cap Nut 10MM 22000 36 1636 0.16
7/30/2018 Cap Nut 10MM 28000 24 857 0.09 24
7/30/2018 Cap Nut 10MM 22000 35 1591 0.16
Total 1363000 1216 40755 4.0755296 234 50 182
No. of
Item Name Gross Wt(kg) RM Cost(kg) Pcs/Kg RM Cost/ Pcs.

ABA axle #REF! 60 #REF! #REF!


Axle Rear #REF! 60 #REF! #REF!
M12x225
Ball Pin (BLB-120- #REF! 60 #REF! #REF!
02(F))
Ball Pin 1002 #REF! 60 #REF! #REF!
Ball Pin 1003 #REF! 60 #REF! #REF!
Ball Pin 1010 #REF! 60 #REF! #REF!
Ball Pin 1272 #REF! 60 #REF! #REF!
Ball Pin 1301
Ball Pin 1559 #REF! 60 #REF! #REF!
Ball Pin 1717 #REF! 60 #REF! #REF!
Ball Pin 1735 #REF! 60 #REF! #REF!
Ball Pin 1754 #REF! 60 #REF! #REF!
Ball pin 1755 #REF! 60 #REF! #REF!
Ball Pin 1756 #REF! 60 #REF! #REF!
Ball Pin 1757 #REF! 60 #REF! #REF!
Ball Pin 1758 #REF! 60 #REF! #REF!
Ball Pin 1760 #REF! 60 #REF! #REF!
Ball Pin 1762 #REF! 60 #REF! #REF!
Ball Pin 1845 #REF! 60 #REF! #REF!
Ball Pin 1856 #REF! 60 #REF! #REF!
Ball Pin 1874 #REF! 60 #REF! #REF!
Ball Pin 1889 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1892 #REF! 60 #REF! #REF!
Ball Pin 1901 #REF! 60 #REF! #REF!
Ball Pin 1916 #REF! 60 #REF! #REF!
Ball Pin 1917 #REF! 60 #REF! #REF!
Ball Pin BRS 14 #REF! 60 #REF! #REF!
Ball Stud #REF! 60 #REF! #REF!
Bolt Body cover #REF! 60 #REF! #REF!

Bolt Break off M6 #REF! 60 #REF! #REF!

Bolt Flange #REF! 60 #REF! #REF!


M10x210
Bolt Flange #REF! 60 #REF! #REF!
M6x1.0x50

Bolt Flange M6x12 #REF! 60 #REF! #REF!

Bolt Flange M6x20 #REF! 60 #REF! #REF!


Bolt Flange M6x23 #REF! 60 #REF! #REF!

Bolt Flange M6x25

Bolt Handle Lever #REF! 60 #REF! #REF!

Bolt Setting #REF! 60 #REF! #REF!


Cam 130 #REF! 60 #REF! #REF!
Cam 610 #REF! 60 #REF! #REF!
Cam 611
cam 710 #REF! 60 #REF! #REF!
Cam 840 #REF! 60 #REF! #REF!
Cam Deep #REF! 60 #REF! #REF!

Cam Front Brake B #REF! 60 #REF! #REF!

Cam Milling #REF! 60 #REF! #REF!

Cam Rear Brake A #REF! 60 #REF! #REF!

Cam Rear Brake C #REF! 60 #REF! #REF!

Cap Nut 10MM #REF! 60 #REF! #REF!


Collar FR Wheel #REF! 60 #REF! #REF!
collar Stay No. #REF! 60 #REF! #REF!
Plate
Collar Tank #REF! 60 #REF! #REF!

Collar winker stay #REF! 60 #REF! #REF!

Housing Machined #REF! 60 #REF! #REF!

Hub MG19 #REF! 60 #REF! #REF!


Hub MG293 #REF! 60 #REF! #REF!
Input Shaf #REF! 60 #REF! #REF!
KSTG(M12x254.0
BOLT SWING ARM #REF! 60 #REF! #REF!
BOLT)
M6X35
M10x1.5x55.0 HEX #REF! 60 #REF! #REF!
HEAD BOLT
M10x1.5x60.0 HEX #REF! 60 #REF! #REF!
HEAD BOLT
M10x1.5x65.0 HEX #REF! 60 #REF! #REF!
HEAD BOLT
M10x238 #REF! 60 #REF! #REF!
M10x95 Bolt #REF! 60 #REF! #REF!
Flange
M12x1.25x258.5
BOLT SWING ARM #REF! 60 #REF! #REF!
BOLT(P-90)
M12x213 #REF! 60 #REF! #REF!
M12x219 #REF! 60 #REF! #REF!
M12x221 #REF! 60 #REF! #REF!
M12 U Nut #REF! #REF! #REF!
M17x1.0x62.50
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M17x1.0x66.50
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M8x1.25 Cap Nut

M6x23 Flange Bolt #REF! 60 #REF! #REF!


MUFFLER MOUNT

Nut Rear Axle


#REF! 60 #REF! #REF!
Sleeve

Nut Strg Stem AAH #REF! 60 #REF! #REF!

Nut Strg. Stem 30 #REF! 60 #REF! #REF!


Hex
NUT STRG.
STEM(90304-159- #REF! 60 #REF! #REF!
0000) - 182
NUT STRG.
STEM(90304-KSP- #REF! 60 #REF! #REF!
9000) - 181
Oil Bolt Nissin #REF! 60 #REF! #REF!
Outlet Valve #REF! 60 #REF! #REF!
Pin A #REF! 60 #REF! #REF!
Pin A (old) #REF! 60 #REF! #REF!
Pin B(Old) #REF! 60 #REF! #REF!
Pin Bolt A #REF! 60 #REF! #REF!
PIN BRAKE SHOE #REF! 60 #REF! #REF!
ANCHOR
Pin Canister #REF! 60 #REF! #REF!
PIn Guide #REF! 60 #REF! #REF!
Pin Hanger #REF! 60 #REF! #REF!
Pin Hinge #REF! 60 #REF! #REF!
Pin Shif M8x35 #REF! 60 #REF! #REF!
Piston Primary #REF! 60 #REF! #REF!
Piston secondary #REF! 60 #REF! #REF!
Pivot cam chain #REF! 60 #REF! #REF!
Pivot Pin Parking #REF! 60 #REF! #REF!
Push RoD(104) #REF! 60 #REF! #REF!
Push RoD(120) #REF! 60 #REF! #REF!
Push RoD(121) #REF! 60 #REF! #REF!
Push RoD(122) #REF! 60 #REF! #REF!
R. C Lifer #REF! 60 #REF! #REF!
Roller 420 #REF! 60 #REF! #REF!
Roller 428 #REF! 60 #REF! #REF!
Rivet Pin
Screw Fairing #REF! 60 #REF! #REF!
Screw Side Stand #REF! 60 #REF! #REF!
(PDF)
Shaf Clutch #REF! 60 #REF! #REF!
Shaf Main Stand #REF! 60 #REF! #REF!
Socket Stablizer #REF! 60 #REF! #REF!
Spindle Cam Chain
Guide Sprocket #REF! 60 #REF! #REF!
5.7x85
Spring Stopper #REF! 60 #REF! #REF!
T Nut
M8x1.25(Boot #REF! 60 #REF! #REF!
Collar)
TAPER 1/8" NPT #REF! 60 #REF! #REF!
ILY REJECTION MONITORING DATA SHEET PF-02

Gauge Crack Drop Parts Crest


OD O/S or Tight/ Punch Pcs/Seam Outness Flower Double Position Underfillin Damage
Not Dent Punch Out W/O
U/S Crack More Radius Punch g Parts
Go Line Operation Out

48

26

26

13
50

13 74 76 0 0 0 0 0 0 0 0 0 0
Bulzing Knurling Finger out Setting Pcs
Burr Fold TOTAL
Dia. O/S Damage

27 46
28
48
16 45
14 38
28 20 48
34
42
14 30
6 24 30
30 30
26
20
30
40 40
36 36
34
22 22
21 16 37
26
54 54
26
30
24 37
26
34
36 36
52 52
36 36
24
26
50
36 36
24
35 35
121 6 0 86 374
DAILY REJECTION M

Die Short Length


DATE PART NAME PROD. QTY. REJ. QTY. PPM REJ% Scoring Feed O/S or U/S

7/10/2018 Nut Rear Axle Sleeve 10000 40 4000 0.40 29


7/11/2018 Nut Rear Axle Sleeve 25000 30 1200 0.12
7/12/2018 Nut Rear Axle Sleeve 21000 50 2381 0.24
7/12/2018 Nut Rear Axle Sleeve 32000 13 406 0.04 13
7/13/2018 Nut Rear Axle Sleeve 23000 30 1304 0.13
7/13/2018 Nut Rear Axle Sleeve 33000 19 576 0.06
7/14/2018 Nut Rear Axle Sleeve 24000 42 1750 0.18
7/17/2018 Nut Rear Axle Sleeve 28000 30 1071 0.11
7/17/2018 Nut Rear Axle Sleeve 22000 16 727 0.07
7/18/2018 Nut Rear Axle Sleeve 32000 12 375 0.04
7/18/2018 Nut Rear Axle Sleeve 23000 20 870 0.09
7/19/2018 Nut Rear Axle Sleeve 27000 18 667 0.07
7/19/2018 Nut Rear Axle Sleeve 25000 15 600 0.06 15
7/20/2018 Nut Rear Axle Sleeve 7000 36 5143 0.51 36
7/20/2018 Nut Rear Axle Sleeve 24000 30 1250 0.13
7/21/2018 Nut Rear Axle Sleeve 31000 46 1484 0.15
7/21/2018 Nut Rear Axle Sleeve 25000 10 400 0.04
7/23/2018 Nut Rear Axle Sleeve 32000 35 1094 0.11 35
No. of
Item Name Gross Wt(kg) RM Cost(kg) Pcs/Kg RM Cost/ Pcs.

ABA axle #REF! 60 #REF! #REF!


Axle Rear #REF! 60 #REF! #REF!
M12x225
Ball Pin (BLB-120- #REF! 60 #REF! #REF!
02(F))
Ball Pin 1002 #REF! 60 #REF! #REF!
Ball Pin 1003 #REF! 60 #REF! #REF!
Ball Pin 1010 #REF! 60 #REF! #REF!
Ball Pin 1272 #REF! 60 #REF! #REF!
Ball Pin 1301
Ball Pin 1559 #REF! 60 #REF! #REF!
Ball Pin 1717 #REF! 60 #REF! #REF!
Ball Pin 1735 #REF! 60 #REF! #REF!
Ball Pin 1754 #REF! 60 #REF! #REF!
Ball pin 1755 #REF! 60 #REF! #REF!
Ball Pin 1756 #REF! 60 #REF! #REF!
Ball Pin 1757 #REF! 60 #REF! #REF!
Ball Pin 1758 #REF! 60 #REF! #REF!
Ball Pin 1760 #REF! 60 #REF! #REF!
Ball Pin 1762 #REF! 60 #REF! #REF!
Ball Pin 1845 #REF! 60 #REF! #REF!
Ball Pin 1856 #REF! 60 #REF! #REF!
Ball Pin 1874 #REF! 60 #REF! #REF!
Ball Pin 1889 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1892 #REF! 60 #REF! #REF!
Ball Pin 1901 #REF! 60 #REF! #REF!
Ball Pin 1916 #REF! 60 #REF! #REF!
Ball Pin 1917 #REF! 60 #REF! #REF!
Ball Pin BRS 14 #REF! 60 #REF! #REF!
Ball Stud #REF! 60 #REF! #REF!
Bolt Body cover #REF! 60 #REF! #REF!

Bolt Break off M6 #REF! 60 #REF! #REF!

Bolt Flange #REF! 60 #REF! #REF!


M10x210
Bolt Flange #REF! 60 #REF! #REF!
M6x1.0x50

Bolt Flange M6x12 #REF! 60 #REF! #REF!

Bolt Flange M6x20 #REF! 60 #REF! #REF!

Bolt Flange M6x23 #REF! 60 #REF! #REF!

Bolt Flange M6x25

Bolt Handle Lever #REF! 60 #REF! #REF!

Bolt Setting #REF! 60 #REF! #REF!


Cam 130 #REF! 60 #REF! #REF!
Cam 610 #REF! 60 #REF! #REF!
Cam 611
cam 710 #REF! 60 #REF! #REF!
Cam 840 #REF! 60 #REF! #REF!
Cam Deep #REF! 60 #REF! #REF!

Cam Front Brake B #REF! 60 #REF! #REF!

Cam Milling #REF! 60 #REF! #REF!


Cam Rear Brake A #REF! 60 #REF! #REF!

Cam Rear Brake C #REF! 60 #REF! #REF!

Cap Nut 10MM #REF! 60 #REF! #REF!


Collar FR Wheel #REF! 60 #REF! #REF!
collar Stay No. #REF! 60 #REF! #REF!
Plate
Collar Tank #REF! 60 #REF! #REF!

Collar winker stay #REF! 60 #REF! #REF!

Housing Machined #REF! 60 #REF! #REF!

Hub MG19 #REF! 60 #REF! #REF!


Hub MG293 #REF! 60 #REF! #REF!
Input Shaf #REF! 60 #REF! #REF!
KSTG(M12x254.0
BOLT SWING ARM #REF! 60 #REF! #REF!
BOLT)
M6X35
M10x1.5x55.0 HEX #REF! 60 #REF! #REF!
HEAD BOLT
M10x1.5x60.0 HEX #REF! 60 #REF! #REF!
HEAD BOLT
M10x1.5x65.0 HEX #REF! 60 #REF! #REF!
HEAD BOLT
M10x238 #REF! 60 #REF! #REF!
M10x95 Bolt #REF! 60 #REF! #REF!
Flange
M12x1.25x258.5
BOLT SWING ARM #REF! 60 #REF! #REF!
BOLT(P-90)
M12x213 #REF! 60 #REF! #REF!
M12x219 #REF! 60 #REF! #REF!
M12x221 #REF! 60 #REF! #REF!
M12 U Nut #REF! #REF! #REF!
M17x1.0x62.50
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M17x1.0x66.50
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M8x1.25 Cap Nut

M6x23 Flange Bolt #REF! 60 #REF! #REF!

MUFFLER MOUNT

Nut Rear Axle #REF! 60 #REF! #REF!


Sleeve

Nut Strg Stem AAH #REF! 60 #REF! #REF!

Nut Strg. Stem 30 #REF! 60 #REF! #REF!


Hex
NUT STRG.
STEM(90304-159- #REF! 60 #REF! #REF!
0000) - 182
NUT STRG.
STEM(90304-KSP- #REF! 60 #REF! #REF!
9000) - 181
Oil Bolt Nissin #REF! 60 #REF! #REF!
Outlet Valve #REF! 60 #REF! #REF!
Pin A #REF! 60 #REF! #REF!
Pin A (old) #REF! 60 #REF! #REF!
Pin B(Old) #REF! 60 #REF! #REF!
Pin Bolt A #REF! 60 #REF! #REF!
PIN BRAKE SHOE
#REF! 60 #REF! #REF!
ANCHOR
Pin Canister #REF! 60 #REF! #REF!
PIn Guide #REF! 60 #REF! #REF!
Pin Hanger #REF! 60 #REF! #REF!
Pin Hinge #REF! 60 #REF! #REF!
Pin Shif M8x35 #REF! 60 #REF! #REF!
Piston Primary #REF! 60 #REF! #REF!
Piston secondary #REF! 60 #REF! #REF!
Pivot cam chain #REF! 60 #REF! #REF!
Pivot Pin Parking #REF! 60 #REF! #REF!
Push RoD(104) #REF! 60 #REF! #REF!
Push RoD(120) #REF! 60 #REF! #REF!
Push RoD(121) #REF! 60 #REF! #REF!
Push RoD(122) #REF! 60 #REF! #REF!
R. C Lifer #REF! 60 #REF! #REF!
Roller 420 #REF! 60 #REF! #REF!
Roller 428 #REF! 60 #REF! #REF!
Rivet Pin
Screw Fairing #REF! 60 #REF! #REF!
Screw Side Stand #REF! 60 #REF! #REF!
(PDF)
Shaf Clutch #REF! 60 #REF! #REF!
Shaf Main Stand #REF! 60 #REF! #REF!
Socket Stablizer #REF! 60 #REF! #REF!
Spindle Cam Chain
Guide Sprocket #REF! 60 #REF! #REF!
5.7x85
Spring Stopper #REF! 60 #REF! #REF!
T Nut
M8x1.25(Boot #REF! 60 #REF! #REF!
Collar)
TAPER 1/8" NPT #REF! 60 #REF! #REF!
ILY REJECTION MONITORING DATA SHEET PF-03

Gauge Crack Drop Parts Crest


OD O/S or Tight/ Punch Pcs/Seam Outness Flower Double Position Underfillin Damage
Not Dent Punch Out W/O
U/S Crack More Radius Punch g Parts
Go Line Operation Out

11

26

42
30
16

18

26 20
Bulzing Knurling Finger out Setting Pcs
Burr Fold TOTAL
Dia. O/S Damage

40
30 30
24 50
13
30 30
19 19
42
30
16
12 12
20 20
18
15
36
30 30
46
10 10
35
DAILY REJECTION

Die Short Length


DATE PART NAME PROD. QTY. REJ. QTY. PPM REJ% Scoring Feed O/S or U/S

7/13/2018 NUT STRG. STEM(90304-159-0000) - 182 7000 26 3714 0.37 26


7/13/2018 NUT STRG. STEM(90304-159-0000) - 182 23000 30 1304 0.13 30
7/14/2018 NUT STRG. STEM(90304-159-0000) - 182 20000 28 1400 0.14 28
7/17/2018 NUT STRG. STEM(90304-159-0000) - 182 20000 23 1150 0.12 23
7/17/2018 NUT STRG. STEM(90304-159-0000) - 182 5000 28 5600 0.56
7/18/2018 NUT STRG. STEM(90304-159-0000) - 182 2000 10 5000 0.50 10
7/18/2018 NUT STRG. STEM(90304-159-0000) - 182 24000 16 667 0.07
7/19/2018 NUT STRG. STEM(90304-159-0000) - 182 18000 50 2778 0.28
7/19/2018 NUT STRG. STEM(90304-159-0000) - 182 27000 23 852 0.09 23
7/20/2018 NUT STRG. STEM(90304-159-0000) - 182 19000 36 1895 0.19 36
7/20/2018 NUT STRG. STEM(90304-159-0000) - 182 20000 34 1700 0.17 34
No. of
Item Name Gross Wt(kg) RM Cost(kg) Pcs/Kg RM Cost/ Pcs.

ABA axle #REF! 60 #REF! #REF!


Axle Rear #REF! 60 #REF! #REF!
M12x225
Ball Pin (BLB-120-
#REF! 60 #REF! #REF!
02(F))
Ball Pin 1002 #REF! 60 #REF! #REF!
Ball Pin 1003 #REF! 60 #REF! #REF!
Ball Pin 1010 #REF! 60 #REF! #REF!
Ball Pin 1272 #REF! 60 #REF! #REF!
Ball Pin 1301
Ball Pin 1559 #REF! 60 #REF! #REF!
Ball Pin 1717 #REF! 60 #REF! #REF!
Ball Pin 1735 #REF! 60 #REF! #REF!
Ball Pin 1754 #REF! 60 #REF! #REF!
Ball pin 1755 #REF! 60 #REF! #REF!
Ball Pin 1756 #REF! 60 #REF! #REF!
Ball Pin 1757 #REF! 60 #REF! #REF!
Ball Pin 1758 #REF! 60 #REF! #REF!
Ball Pin 1760 #REF! 60 #REF! #REF!
Ball Pin 1762 #REF! 60 #REF! #REF!
Ball Pin 1845 #REF! 60 #REF! #REF!
Ball Pin 1856 #REF! 60 #REF! #REF!
Ball Pin 1874 #REF! 60 #REF! #REF!
Ball Pin 1889 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1892 #REF! 60 #REF! #REF!
Ball Pin 1901 #REF! 60 #REF! #REF!
Ball Pin 1916 #REF! 60 #REF! #REF!
Ball Pin 1917 #REF! 60 #REF! #REF!
Ball Pin BRS 14 #REF! 60 #REF! #REF!
Ball Stud #REF! 60 #REF! #REF!
Bolt Body cover #REF! 60 #REF! #REF!
Bolt Break off M6 #REF! 60 #REF! #REF!

Bolt Flange
#REF! 60 #REF! #REF!
M10x210
Bolt Flange #REF! 60 #REF! #REF!
M6x1.0x50

Bolt Flange M6x12 #REF! 60 #REF! #REF!

Bolt Flange M6x20 #REF! 60 #REF! #REF!

Bolt Flange M6x23 #REF! 60 #REF! #REF!

Bolt Flange M6x25

Bolt Handle Lever #REF! 60 #REF! #REF!

Bolt Setting #REF! 60 #REF! #REF!


Cam 130 #REF! 60 #REF! #REF!
Cam 610 #REF! 60 #REF! #REF!
Cam 611
cam 710 #REF! 60 #REF! #REF!
Cam 840 #REF! 60 #REF! #REF!
Cam Deep #REF! 60 #REF! #REF!

Cam Front Brake B #REF! 60 #REF! #REF!

Cam Milling #REF! 60 #REF! #REF!

Cam Rear Brake A #REF! 60 #REF! #REF!

Cam Rear Brake C #REF! 60 #REF! #REF!

Cap Nut 10MM #REF! 60 #REF! #REF!


Collar FR Wheel #REF! 60 #REF! #REF!
collar Stay No. #REF! 60 #REF! #REF!
Plate
Collar Tank #REF! 60 #REF! #REF!

Collar winker stay #REF! 60 #REF! #REF!

Housing Machined #REF! 60 #REF! #REF!

Hub MG19 #REF! 60 #REF! #REF!


Hub MG293 #REF! 60 #REF! #REF!
Input Shaf #REF! 60 #REF! #REF!
KSTG(M12x254.0
BOLT SWING ARM #REF! 60 #REF! #REF!
BOLT)
M6X35
M10x1.5x55.0 HEX #REF! 60 #REF! #REF!
HEAD BOLT
M10x1.5x60.0 HEX #REF! 60 #REF! #REF!
HEAD BOLT
M10x1.5x65.0 HEX #REF! 60 #REF! #REF!
HEAD BOLT
M10x238 #REF! 60 #REF! #REF!
M10x95 Bolt #REF! 60 #REF! #REF!
Flange
M12x1.25x258.5
BOLT SWING ARM #REF! 60 #REF! #REF!
BOLT(P-90)
M12x213 #REF! 60 #REF! #REF!
M12x219 #REF! 60 #REF! #REF!
M12x221 #REF! 60 #REF! #REF!
M12 U Nut #REF! #REF! #REF!
M17x1.0x62.50
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M17x1.0x66.50
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL

M8x1.25 Cap Nut

M6x23 Flange Bolt #REF! 60 #REF! #REF!

MUFFLER MOUNT

Nut Rear Axle #REF! 60 #REF! #REF!


Sleeve

Nut Strg Stem AAH #REF! 60 #REF! #REF!

Nut Strg. Stem 30 #REF! 60 #REF! #REF!


Hex
NUT STRG.
STEM(90304-159- #REF! 60 #REF! #REF!
0000) - 182
NUT STRG.
STEM(90304-KSP- #REF! 60 #REF! #REF!
9000) - 181
Oil Bolt Nissin #REF! 60 #REF! #REF!
Outlet Valve #REF! 60 #REF! #REF!
Pin A #REF! 60 #REF! #REF!
Pin A (old) #REF! 60 #REF! #REF!
Pin B(Old) #REF! 60 #REF! #REF!
Pin Bolt A #REF! 60 #REF! #REF!
PIN BRAKE SHOE #REF! 60 #REF! #REF!
ANCHOR
Pin Canister #REF! 60 #REF! #REF!
PIn Guide #REF! 60 #REF! #REF!
Pin Hanger #REF! 60 #REF! #REF!
Pin Hinge #REF! 60 #REF! #REF!
Pin Shif M8x35 #REF! 60 #REF! #REF!
Piston Primary #REF! 60 #REF! #REF!
Piston secondary #REF! 60 #REF! #REF!
Pivot cam chain #REF! 60 #REF! #REF!
Pivot Pin Parking #REF! 60 #REF! #REF!
Push RoD(104) #REF! 60 #REF! #REF!
Push RoD(120) #REF! 60 #REF! #REF!
Push RoD(121) #REF! 60 #REF! #REF!
Push RoD(122) #REF! 60 #REF! #REF!
R. C Lifer #REF! 60 #REF! #REF!
Roller 420 #REF! 60 #REF! #REF!
Roller 428 #REF! 60 #REF! #REF!
Rivet Pin
Screw Fairing #REF! 60 #REF! #REF!
Screw Side Stand #REF! 60 #REF! #REF!
(PDF)
Shaf Clutch #REF! 60 #REF! #REF!
Shaf Main Stand #REF! 60 #REF! #REF!
Socket Stablizer #REF! 60 #REF! #REF!
Spindle Cam Chain
Guide Sprocket #REF! 60 #REF! #REF!
5.7x85
Spring Stopper #REF! 60 #REF! #REF!
T Nut
M8x1.25(Boot #REF! 60 #REF! #REF!
Collar)
TAPER 1/8" NPT #REF! 60 #REF! #REF!
LY REJECTION MONITORING DATA SHEET PF-04

Gauge Crack Drop Parts Crest


OD O/S or Tight/ Punch Pcs/Seam Outness Flower Double Position Underfillin Damage
Not Dent Punch Out W/O
U/S Crack More Radius Punch g Parts
Go Line Operation Out

28

16
Bulzing Knurling Finger out Setting Pcs
Burr Fold TOTAL
Dia. O/S Damage

26
30
28
23
28
10
16
50 50
23
36
34
MACHINE NO. PROD. QTY. REJ. QTY. QPPM

NF-04 3304000 1372 415

PF-02 1363000 1216 892

PF-03 778000 1212 1558

NF-02 3676000 1211 329

PF-01 1980000 1195 604

PF-04 604000 1085 1796

NF-01 3899000 1075 276

NF-03 3843000 1044 272

G.T 19447000 9410

DEFECT REJ. QTY PPM

Die Scoring 1408 72.40

Length O/S or U/S 969 49.83

Burr Fold 954 49.06

Dent 640 32.91

Finger out 535 27.51

Gauge Tight/ Not Go 500 25.71

OD O/S or U/S 369 18.97

Short Feed 346 17.79

Punch Crack 317 16.30

Punch Out 260 13.37

Outness More 209 10.75

Underfilling 85 4.37
Crack Pcs/Seam Line 12 0.62

Bulzing Dia. O/S 6 0.31

Setting Pcs 2737 140.74


REJ% COMM. SUM 10000 100
9000 90
15 15 8000 80
7000 70
13 28
6000 60

13 40 5000 50
4000 40
13 53 3000 30
2000 20
13 66
1000 10
12 77 0 0
NF-04 PF-02 PF-03 NF-02 PF-01 PF-04 NF-01 NF-03
11 89

11 100
REJ%

NF-03; 11.09% NF-04; 14.58%

NF-01; 11.42%
PF-02; 12.92%
PF-04; 11.53%
PF-03; 12.88%
PF-01; 12.70%
NF-02; 12.87%

PPM
160.00
140.00
120.00
100.00
80.00
60.00
40.00
20.00
0.00
g /S l d nt ut o /S d ck ut re g e /S cs
ori n r U r Fo De r o ot G r U t Fee Cra h O Mo l l i n Li n . O g P
c o r ge N o r c s rfi m ia n
i e S O/S Bu Fi n ht/ O/S Sho nch Pun nes nde Sea g D Setti
D h ig D P u t /
U cs l zi n
ng
t
geT O Ou P u
Le
a u a ck B
G Cr
100
90
80
70
60
50
40
30
20
10
0
-04 NF-01 NF-03

58%

2; 12.92%

3; 12.88%

t re g e S s
Ou Mo l l i n Li n . O/ g Pc
fi
s s er a m Di a ettin
tne Und s /Se i ng S
u c lz
k P u
B
ac
Cr
PART NAME PROD. QTY. REJ. QTY. QPPM

Roller 420 9726000 2799 143.93

Roller 428 4683000 2207 113.49

collar Stay No. Plate 1059000 933 47.98

Collar FR Wheel 334000 720 37.02

Socket Stablizer 325000 541 27.82

Collar winker stay 1692000 531 27.30

Nut Rear Axle Sleeve 444000 492 25.30

NUT STRG. STEM(90304- 185000 304 15.63


159-0000) - 182

Cap Nut 10MM 304000 283 14.55

Spring Stopper 428000 250 12.86

Hub MG293 33000 128 6.58

NUT STRG. STEM(90304- 61000 112 5.76


KSP-9000) - 181

Dowel Pin 173000 110 5.66

19447000 9410
4947250 7537
24394250 16947
REJ% COMM. SUM

29.74 29.74
9000

23.45 53.20 8000

9.91 63.11 7000

6000
7.65 70.77
5000
5.75 76.51
4000
5.64 82.16
3000

5.23 87.39 2000

3.23 90.62 1000

0
3.01 93.62
0 8 ate el i ze
r y
ev
e
r4
2
r4
2 l he l sta le
.P b er S
lle lle o R
W
Sta in
k
xl
e
2.66 96.28 Ro Ro yN rF et w A
Sta l la c k r a r 9-
r Co So lla Re 15
lla Co t -
1.36 97.64 co Nu 30
4
0
(9
TEM
1.19 98.83 .S
TRG
TS
1.17 100.00 NU
100.00

90.00

80.00

70.00

60.00

50.00

40.00

30.00

20.00

10.00

0.00
r e r
i ze tay ev 18
2 M pe 9 3
18
1
P in
bl rs Sle - 0 M p G2 - el
nk
e e 0) t 1 Sto M 0) w
i xl 0 Nu g b 00 Do
rw rA 00 r in Hu -9
lla ea 9- Ca
p
Sp SP
Co tR - 15 4-
K
Nu 04 30
03 (9
0
(9 M
EM ST
E
. ST .
RG TRG
T ST TS
NU NU
PARETO ANALYSIS
SUMMARY OF MAJOR QUALITY PROBLEM July'18 PRESEN
TOTAL REJECTION - 16947
TOTAL Prod.- 24394250
AVG PPM (JUL,18) 695

ARRANGE IN A TABLE
25
S.NO COMPONENT NAME NO.OF DEFECTIVES (IN PCS.) % AGE COMMULA- TIVE %AGE QPPM CONTRIBUTION
23
1 KSTG(M12x254.0 BOLT SWING ARM BOLT) 555 14 14 23

2 Bolt Disk 451 12 26 18


20
3 Cam Rear Brake C 448 12 38 18

4 Cam Deep 415 11 48 17

5 M6X40 371 10 58 15 15

6 M17x1.0x62.50 SLEEVE REAR WHEEL 369 10 68 15

7 Oil Bolt Nissin 366 9 77 15

8 Cam Rear Brake A 320 8 85 13 10

9 ABA axle 295 8 93 12

10 Pin Shift M8x35 275 7 100 11


5
TOTAL 3865

0
DEFECT QTY
% OF TOTAL
Chart Title
4000 100
KSTG(M12x254.0 BOLT SWING AR
90 Bolt Disk
3500
80
Cam Rear Brake C
3000 Cam Deep
70 M6X40
2500 M17x1.0x62.50 SLEEVE REAR WH
60
Oil Bolt Nissin
2000 50 Cam Rear Brake A
ABA axle
40
1500 Pin Shif M8x35
30
1000 7%
20 14%
555 8%
451 448 415
500 371 369 366 320 295 275 10
8%
KSTG(M1 2x2 5 4 .0 BOLT SW ING ARM BOLT)

0 0

M1 7 x1 .0 x6 2 .5 0 SLEEVE REAR W HEEL

Cam Rear Brake A


Cam Rear Brake C

Pin Shif M8 x3 5
Oil Bolt Nissin
Cam Deep

ABA axle
Bolt Disk

M6 X4 0

9%

10%
11%
10%
ANALYSIS
ly'18 PRESENTED IN PARETO ANALYSIS.

25 QPPM
23

20
18 18
17

15 15 15
15
13
12
11

10

0
% OF TOTAL
Chart Title Defect PPM
(M12x254.0 BOLT SWING ARM BOLT) 1200.00
Disk
Rear Brake C 999.79
1000.00
Deep
40
x1.0x62.50 SLEEVE REAR WHEEL
800.00
Bolt Nissin
Rear Brake A
axle 600.00
Shif M8x35

7% 400.00
14%
8%
185.30
200.00
117.20 114.16
12% 82.24 67.19
20.98 13.68 8.51 8.36 3.80 3.80
0.00
nt in
g
or
e
ol
d
ac
k
ou
t o ng on ed U/
S
Pc
s
De or M rF Cr r otG lli rati t Fe r g
c s r e r fi r o n
eS s Bu nc
h ng /N de Op
e
ho S tti
12%
Di ne Fi ht n S O/ Se
O ut P u
Ti g U /O th
ug
e W ng
% a r ts Le
G Pa
11% o p
10% Dr
PART NAME PROD. QTY. REJ. QTY. QPPM

Roller 420 9726000 2799 114.74

Roller 428 4683000 2207 90.47

collar Stay No. Plate 1059000 933 38.25

Collar FR Wheel 334000 720 29.52

KSTG(M12x254.0 BOLT SWING ARM BOLT)266000 555 22.75

Socket Stablizer 325000 541 22.18

Collar winker stay 1692000 531 21.77

Nut Rear Axle Sleeve 444000 492 20.17

Bolt Disk 85000 451 18.49

Cam Rear Brake C 114000 448 18.36

Cam Deep 349500 415 17.01

M6X40 188000 371 15.21

M17x1.0x62.50 SLEEVE REAR WHEEL 409500 369 15.13

Oil Bolt Nissin 359000 366 15.00


Cam Rear Brake A 223000 320 13.12
NUT STRG. STEM(90304- 185000 304 12.46
159-0000) - 182
ABA axle 211000 295 12.09
Cap Nut 10MM 304000 283 11.60
Pin Shif M8x35 284000 275 11.27
Bolt Flange M6x12 403000 274 11.23
Cam 610 64000 272 11.15
Cam Front Brake B 134000 268 10.99
Cam 840 111000 263 10.78
Bolt Flange M6x25 270000 260 10.66
Pin Canister 226000 258 10.58
Spring Stopper 428000 250 10.25
Bolt Socket 5X9 111000 226 9.26
M12x213 242000 216 8.85
Shaf Rear Wheel 37250 215 8.81
Bolt Flange M6x20 185000 200 8.20
Cam Front Brake B 195000 192 7.87
Bolt Setting 82000 188 7.71
R. C Lifer 130000 184 7.54
Bolt Oil 36000 173 7.09
M12x1.25x258.5 BOLT SWING ARM BOLT(P-90)
111000 166 6.80
Piston secondary 15000 164 6.72
Bolt Flange M6x23 106000 153 6.27
Hub MG293 33000 128 5.25
NUT STRG. STEM(90304- 61000 112 4.59
KSP-9000) - 181
Dowel Pin 173000 110 4.51
24394250 16947
REJ% COMM. SUM

16.52 17

13.02 30

5.51 35

4.25 39

3.27 43

3.19 46

3.13 49

2.90 52

2.66 54

2.64 57

2.45 60

2.19 62

2.18 64

2.16 7
1.89 13

1.79 19

1.74 25
1.67 30
1.62 35
1.62 39
1.61 44
1.58 48
1.55 51
1.53 55
1.52 59
1.48 62
1.33 66
1.27 69
1.27 72
1.18 75
1.13 78
1.11 81
1.09 84
1.02 86
0.98 89
0.97 91
0.90 94
0.76 96

0.66 98

0.65 100

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