Beruflich Dokumente
Kultur Dokumente
Gauge
Die Short Length OD O/S or Tight/
DATE PART NAME PROD. QTY. REJ. QTY. PPM REJ% Not
Scoring Feed O/S or U/S U/S Go
No. of RM Cost/
Item Name Gross Wt(kg) RM Cost(kg) Pcs/Kg Pcs.
Bolt Flange
M6x25
Cam 611
KSTG(M12x254
.0 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT)
M6X35
M10x1.5x55.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x1.5x60.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x1.5x65.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M12x1.25x258
.5 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT(P-
90)
M17x1.0x62.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M17x1.0x66.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
MUFFLER
MOUNT
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
159-0000) -
182
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
KSP-9000) -
181
Rivet Pin
Spindle Cam
Chain Guide #REF! 60 #REF! #REF!
Sprocket
5.7x85
T Nut
M8x1.25(Boot #REF! 60 #REF! #REF!
Collar)
TAPER 1/8" #REF! 60 #REF! #REF!
NPT
DAILY REJECTION MONITORING DATA SHEET BM-01
25
Knurling Finger out Thread Reverse Flat Cap Out Setting Pcs TOTAL
Damage Gap Over Threads Threads
25
39 39
20 20
43 43
26 26
DAILY REJECTION MO
No. of
Item Name Gross Wt(kg) RM Cost(kg) Pcs/Kg #VALUE! #VALUE!
KSTG(M12x254
.0 BOLT SWING #REF! 60 #REF! #REF! #REF!
ARM BOLT)
M6X35 0 #DIV/0!
M6X40
M10x1.5x55.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT
M10x1.5x60.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT
M10x1.5x65.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT
M10x238 #REF! 60 #REF! #REF! #REF!
M10x95 Bolt #REF! 60 #REF! #REF! #REF!
Flange
M12x1.25x258
.5 BOLT SWING #REF! 60 #REF! #REF! #REF!
ARM BOLT(P-
90)
M12x213 #REF! 60 #REF! #REF! #REF!
M12x219 #REF! 60 #REF! #REF! #REF!
M12x221 #REF! 60 #REF!
M17x1.0x62.5
0 SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL
M17x1.0x66.5
0 SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL
M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL
M6x23 Flange #REF! 60 #REF! #REF! #REF!
Bolt
MUFFLER 0 #DIV/0!
MOUNT
Nut Rear Axle #REF! 60 #REF! #REF! #REF!
Sleeve
Nut Strg Stem #REF! 60 #REF! #REF! #REF!
AAH
Nut Strg. Stem #REF! 60 #REF! #REF! #REF!
30 Hex
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF! #REF!
159-0000) -
182
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF! #REF!
KSP-9000) -
181
Oil Bolt Nissin #REF! 60 #REF! #REF! #REF!
Spindle Cam
Chain Guide #REF! 60 #REF!
Sprocket
5.7x85
T Nut
M8x1.25(Boot #REF! 60 #REF!
Collar)
TAPER 1/8" #REF! 60 #REF!
NPT
TAPER 1/8" #REF! 60 #REF! #REF!
NPT
EJECTION MONITORING DATA SHEET BM-02
15
19
32
22
25
20
24
20
20
60
54
23
18
35
20
0 96 122 0 67 0 0 0 0 0 0 0 122
Bulzing Knurling Finger out Setting Pcs TOTAL
Dia. O/S Damage
6 21
24 24
8 27
32
10 32
15 15
26 26
8 33
32 32
14 34
20 20
24
35 35
20 20
32 32
15 15
10 10
11 31
30 30
15 35
42 42
25 25
42 42
40 40
54 54
18 78
54
49 49
74 74
25 25
74 74
78 78
25
45 45
23
10 28
35
20
43 43
0 0 8 942
DAILY REJECTION M
Die Short Length
DATE PART NAME PROD. QTY. REJ. QTY. PPM REJ% Scoring Feed O/S or U/S
No. of
Item Name Gross Wt(kg) RM Cost(kg) Pcs/Kg #VALUE! #VALUE!
KSTG(M12x254
.0 BOLT SWING #REF! 60 #REF! #REF! #REF!
ARM BOLT)
M6X35 0 #DIV/0!
M10x1.5x55.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT
M10x1.5x60.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT
M10x1.5x65.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT
M10x238 #REF! 60 #REF! #REF! #REF!
M10x95 Bolt #REF! 60 #REF! #REF! #REF!
Flange
M12x1.25x258
.5 BOLT SWING #REF! 60 #REF! #REF! #REF!
ARM BOLT(P-
90)
M12x213 #REF! 60 #REF! #REF! #REF!
M12x219 #REF! 60 #REF! #REF! #REF!
M12x221 #REF! 60 #REF!
M17x1.0x62.5
0 SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL
M17x1.0x66.5
0 SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL
M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL
M6x23 Flange #REF! 60 #REF! #REF! #REF!
Bolt
MUFFLER 0 #DIV/0!
MOUNT
Nut Rear Axle #REF! 60 #REF! #REF! #REF!
Sleeve
Nut Strg Stem #REF! 60 #REF! #REF! #REF!
AAH
Nut Strg. Stem #REF! 60 #REF! #REF! #REF!
30 Hex
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF! #REF!
159-0000) -
182
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF! #REF!
KSP-9000) -
181
Spindle Cam
Chain Guide #REF! 60 #REF!
Sprocket
5.7x85
T Nut
M8x1.25(Boot #REF! 60 #REF!
Collar)
TAPER 1/8" #REF! 60 #REF!
NPT
TAPER 1/8" #REF! 60 #REF! #REF!
NPT
LY REJECTION MONITORING DATA SHEET BM-03
Gauge Crack Drop Parts Crest
OD O/S or Tight/ Punch Pcs/Seam Outness Flower Double Position Underfillin Damage
Not Dent Punch Out W/O
U/S Crack More Radius Punch g Parts
Go Line Operation Out
32
28
53
15
32
Bulzing Knurling Finger out Setting Pcs
Burr Fold TOTAL
Dia. O/S Damage
32
8 36
53
20 35
32
DAILY REJECTION MO
No. of RM Cost/
Item Name Gross Wt(kg) RM Cost(kg) Pcs/Kg Pcs.
ABA axle #REF! 60 #REF! #REF!
Axle Rear #REF! 60 #REF! #REF!
M12x225
Ball Pin (BLB- #REF! 60 #REF! #REF!
120-02(F))
Ball Pin 1002 #REF! 60 #REF! #REF!
Ball Pin 1003 #REF! 60 #REF! #REF!
Ball Pin 1010 #REF! 60 #REF! #REF!
Ball Pin 1272 #REF! 60 #REF! #REF!
Ball Pin 1301
Ball Pin 1559 #REF! 60 #REF! #REF!
Ball Pin 1717 #REF! 60 #REF! #REF!
Ball Pin 1735 #REF! 60 #REF! #REF!
Ball Pin 1754 #REF! 60 #REF! #REF!
Ball pin 1755 #REF! 60 #REF! #REF!
Ball Pin 1756 #REF! 60 #REF! #REF!
Ball Pin 1757 #REF! 60 #REF! #REF!
Ball Pin 1758 #REF! 60 #REF! #REF!
Ball Pin 1760 #REF! 60 #REF! #REF!
Ball Pin 1762 #REF! 60 #REF! #REF!
Ball Pin 1845 #REF! 60 #REF! #REF!
Ball Pin 1856 #REF! 60 #REF! #REF!
Ball Pin 1874 #REF! 60 #REF! #REF!
Ball Pin 1889 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1892 #REF! 60 #REF! #REF!
Ball Pin 1901 #REF! 60 #REF! #REF!
Ball Pin 1916 #REF! 60 #REF! #REF!
Ball Pin 1917 #REF! 60 #REF! #REF!
KSTG(M12x254
.0 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT)
M6X35
M10x1.5x55.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x1.5x60.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x1.5x65.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x238 #REF! 60 #REF! #REF!
M10x95 Bolt #REF! 60 #REF! #REF!
Flange
M12x1.25x258
.5 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT(P-
90)
M12x213 #REF! 60 #REF! #REF!
M12x219 #REF! 60 #REF! #REF!
M12x221 #REF! 60 #REF! #REF!
M17x1.0x62.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M17x1.0x66.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M6x23 Flange #REF! 60 #REF! #REF!
Bolt
MUFFLER
MOUNT
Nut Rear Axle #REF! 60 #REF! #REF!
Sleeve
Nut Strg Stem #REF! 60 #REF! #REF!
AAH
Nut Strg. Stem #REF! 60 #REF! #REF!
30 Hex
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
159-0000) -
182
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
KSP-9000) -
181
T Nut
M8x1.25(Boot #REF! 60 #REF! #REF!
Collar)
TAPER 1/8" #REF! 60 #REF! #REF!
NPT
EJECTION MONITORING DATA SHEET BM-04
72 72
65 65
36 36
DAILY REJECTION MONITORING DATA SHEET BM-05
12 26
42
32
28
30
22
8 8
32
12 37
20 10 30
40 40
45 45
50 50
54 54
64 64
27 8 35
33 33
13 13
30 44
7 7
21 12 33
42
15 35
28
DAILY REJECTION MONIT
Gauge
Die Short Length OD O/S or Tight/
DATE PART NAME PROD. QTY. REJ. QTY. PPM REJ% Not
Scoring Feed O/S or U/S U/S Go
No. of RM Cost/
Item Name Gross Wt(kg) RM Cost(kg) Pcs/Kg Pcs.
ABA axle #REF! 60 #REF! #REF!
Axle Rear #REF! 60 #REF! #REF!
M12x225
Ball Pin (BLB- #REF! 60 #REF! #REF!
120-02(F))
Ball Pin 1002 #REF! 60 #REF! #REF!
Ball Pin 1003 #REF! 60 #REF! #REF!
Ball Pin 1010 #REF! 60 #REF! #REF!
Ball Pin 1272 #REF! 60 #REF! #REF!
Ball Pin 1301
Ball Pin 1559 #REF! 60 #REF! #REF!
Ball Pin 1717 #REF! 60 #REF! #REF!
Ball Pin 1735 #REF! 60 #REF! #REF!
Ball Pin 1754 #REF! 60 #REF! #REF!
Ball pin 1755 #REF! 60 #REF! #REF!
Ball Pin 1756 #REF! 60 #REF! #REF!
Ball Pin 1757 #REF! 60 #REF! #REF!
Ball Pin 1758 #REF! 60 #REF! #REF!
Ball Pin 1760 #REF! 60 #REF! #REF!
Ball Pin 1762 #REF! 60 #REF! #REF!
Ball Pin 1845 #REF! 60 #REF! #REF!
Ball Pin 1856 #REF! 60 #REF! #REF!
Ball Pin 1874 #REF! 60 #REF! #REF!
Ball Pin 1889 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1890 #REF! 60 #REF! #REF!
Ball Pin 1892 #REF! 60 #REF! #REF!
Ball Pin 1901 #REF! 60 #REF! #REF!
Ball Pin 1916 #REF! 60 #REF! #REF!
Ball Pin 1917 #REF! 60 #REF! #REF!
KSTG(M12x254
.0 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT)
M6X35
M6X115
M10x1.5x55.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x1.5x60.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x1.5x65.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x238 #REF! 60 #REF! #REF!
M10x95 Bolt #REF! 60 #REF! #REF!
Flange
M12x1.25x258
.5 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT(P-
90)
M12x213 #REF! 60 #REF! #REF!
M12x219 #REF! 60 #REF! #REF!
M12x221 #REF! 60 #REF! #REF!
M17x1.0x62.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M17x1.0x66.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M6x23 Flange #REF! 60 #REF! #REF!
Bolt
MUFFLER
MOUNT
Nut Rear Axle #REF! 60 #REF! #REF!
Sleeve
Nut Strg Stem #REF! 60 #REF! #REF!
AAH
Nut Strg. Stem #REF! 60 #REF! #REF!
30 Hex
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
159-0000) -
182
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
KSP-9000) -
181
Spindle Cam
Chain Guide #REF! 60 #REF! #REF!
Sprocket
5.7x85
Sample
T Nut
M8x1.25(Boot #REF! 60 #REF! #REF!
Collar)
TAPER 1/8" #REF! 60 #REF! #REF!
NPT
ECTION MONITORING DATA SHEET BM-07
72 72
10
40 40
42 42
DAILY REJECTION
RM Cost/ Forging
Pcs. Cost
0 #DIV/0!
0 #DIV/0!
0 #DIV/0!
0 #DIV/0!
No. of
Item Name Gross Wt(kg) RM Cost(kg) Pcs/Kg #VALUE! #VALUE!
KSTG(M12x254
.0 BOLT SWING #REF! 60 #REF! #REF! #REF!
ARM BOLT)
M6X35 0 #DIV/0!
M10x1.5x55.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT
M10x1.5x60.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT
M10x1.5x65.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT
M12x1.25x258
.5 BOLT SWING #REF! 60 #REF! #REF! #REF!
ARM BOLT(P-
90)
M17x1.0x62.5
0 SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL
M17x1.0x66.5
0 SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL
M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL
MUFFLER 0 #DIV/0!
MOUNT
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF! #REF!
159-0000) -
182
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF! #REF!
KSP-9000) -
181
Spindle Cam
Chain Guide #REF! 60 #REF!
Sprocket
5.7x85
T Nut
M8x1.25(Boot #REF! 60 #REF!
Collar)
15
28
20
18
34
Bulzing Knurling Finger out Setting Pcs
Burr Fold TOTAL
Dia. O/S Damage
10 25
28
35
18
9 26
34
DAILY REJECTION M
No. of
Item Name Gross Wt(kg) RM Cost(kg) Pcs/Kg #VALUE! #VALUE!
KSTG(M12x254
.0 BOLT SWING #REF! 60 #REF! #REF! #REF!
ARM BOLT)
M6X35 0 #DIV/0!
M10x1.5x55.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT
M10x1.5x60.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT
M10x1.5x65.0
HEX HEAD #REF! 60 #REF! #REF! #REF!
BOLT
M10x238 #REF! 60 #REF! #REF! #REF!
M10x95 Bolt #REF! 60 #REF! #REF! #REF!
Flange
M12x1.25x258
.5 BOLT SWING #REF! 60 #REF! #REF! #REF!
ARM BOLT(P-
90)
M12x213 #REF! 60 #REF! #REF! #REF!
M12x219 #REF! 60 #REF! #REF! #REF!
M12x221 #REF! 60 #REF!
M17x1.0x62.5
0 SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL
M17x1.0x66.5
0 SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL
M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF! #REF!
WHEEL
M6x23 Flange #REF! 60 #REF! #REF! #REF!
Bolt
MUFFLER 0 #DIV/0!
MOUNT
Nut Rear Axle #REF! 60 #REF! #REF! #REF!
Sleeve
Nut Strg Stem #REF! 60 #REF! #REF! #REF!
AAH
Nut Strg. Stem #REF! 60 #REF! #REF! #REF!
30 Hex
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF! #REF!
159-0000) -
182
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF! #REF!
KSP-9000) -
181
Spindle Cam
Chain Guide #REF! 60 #REF! #REF! #REF!
Sprocket
5.7x85
T Nut
M8x1.25(Boot #REF! 60 #REF! #REF! #REF!
Collar)
TAPER 1/8" #REF! 60 #REF! #REF! #REF!
NPT
AILY REJECTION MONITORING DATA SHEET BM-08
10
25
Bulzing Knurling Finger out Setting Pcs
Burr Fold TOTAL
Dia. O/S Damage
23 23
7 17
15 15
8 13
44 44
54 54
24 49
MACHINE NO. PROD. QTY. REJ. QTY. QPPM
Underfilling 56 8.51
13 42 5000
4000
13 55 3000
2000
12 67
1000
12 80 0
BM-03 BM-05 BM-02 BM-06 BM-01 BM-04 BM-07 BM-08
12 92
REJ%
8 100
PPM
1200.00
1000.00
800.00
600.00
400.00
200.00
0.00
nt ng or
e
ol
d ck ou
t o ng tion eed U/S
De ori M r F Cra r o tG lli a tF r
Sc ss ur c h nge
/ N er
fi
p er or So e
e e B i t d h /
Di tn Pu
n F gh Un /O
O S O S
Ou e Ti gth
W n
ug rts Le
Ga P a
rop
D
100
90
80
70
60
50
40
30
20
10
0
BM-01 BM-04 BM-07 BM-08
BM-03; 15.13%
%
BM-05; 13.91%
M-02;
% 12.93%
BM-06; 12.88%
3000
74.99 4.92 29.72
2000
74.59 4.90 34.62
1000
73.98 4.86 39.47
0
64.68 4.25 43.72
KSTG(M12x254
.0 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT)
M6X35
M10x1.5x55.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x1.5x60.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x1.5x65.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x238 #REF! 60 #REF! #REF!
M10x95 Bolt #REF! 60 #REF! #REF!
Flange
M12x1.25x258
.5 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT(P-
90)
M12x213 #REF! 60 #REF! #REF!
M12x219 #REF! 60 #REF! #REF!
M12x221 #REF! 60 #REF! #REF!
M17x1.0x62.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M17x1.0x66.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M6x23 Flange #REF! 60 #REF! #REF!
Bolt
MUFFLER
MOUNT
Nut Rear Axle #REF! 60 #REF! #REF!
Sleeve
Nut Strg Stem #REF! 60 #REF! #REF!
AAH
Nut Strg. Stem #REF! 60 #REF! #REF!
30 Hex
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
159-0000) -
182
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
KSP-9000) -
181
Oil Bolt Nissin #REF! 60 #REF! #REF!
Spindle Cam
Chain Guide #REF! 60 #REF! #REF!
Sprocket
5.7x85
T Nut
M8x1.25(Boot #REF! 60 #REF! #REF!
Collar)
TAPER 1/8" #REF! 60 #REF! #REF!
NPT
EJECTION MONITORING DATA SHEET NF-01
26
32
24
18
20 15
20
26
12
28
34
12
16
20
52 32 48 0 26 0 0 0 0 0 26 0 119
Bulzing Knurling Finger out Setting Pcs TOTAL
Dia. O/S Damage
27 27
26
19 51
22 22
24
14 32
28 28
11 11
26
20
28 28
24
28
30 30
24
32
35
12 12
20
10 10
26
26
12
12 12
16 16
18
24 24
26
28
34
16
24
20 20
10 25
12
16
25
20
24
18
20
12
18 18
26 26
0 0 38 289
DAILY REJECTION M
KSTG(M12x254
.0 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT)
M6X35
M10x1.5x55.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x1.5x60.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x1.5x65.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x238 #REF! 60 #REF! #REF!
M10x95 Bolt #REF! 60 #REF! #REF!
Flange
M12x1.25x258
.5 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT(P-
90)
M12x213 #REF! 60 #REF! #REF!
M12x219 #REF! 60 #REF! #REF!
M12x221 #REF! 60 #REF! #REF!
M17x1.0x62.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M17x1.0x66.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M6x23 Flange #REF! 60 #REF! #REF!
Bolt
MUFFLER
MOUNT
Nut Rear Axle #REF! 60 #REF! #REF!
Sleeve
Nut Strg Stem #REF! 60 #REF! #REF!
AAH
Nut Strg. Stem #REF! 60 #REF! #REF!
30 Hex
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
159-0000) -
182
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
KSP-9000) -
181
Oil Bolt Nissin #REF! 60 #REF! #REF!
Spindle Cam
Chain Guide #REF! 60 #REF! #REF!
Sprocket
5.7x85
T Nut
M8x1.25(Boot #REF! 60 #REF! #REF!
Collar)
TAPER 1/8" #REF! 60 #REF! #REF!
NPT
EJECTION MONITORING DATA SHEET NF-02
28
10
32
31 30
17
28
30
16
26
35
24
32
30
28
34
16
10
20
41 99 94 0 42 0 0 0 0 0 0 0 201
Bulzing Knurling Finger out Setting Pcs TOTAL
Dia. O/S Damage
15 43
36
29 61
15 40
30 30
20 20
61
24 41
34 34
28
16
30
20 20
18
30
24
16
20
26
35
16 16
24
32
20
22 22
24 24
15 15
30
28
34
28 28
23
24 37
16
16
10
10
20
20
26
30 30
21
32
32 32
0 0 81 297
DAILY REJECTION M
KSTG(M12x254
.0 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT)
M6X35
M10x1.5x55.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x1.5x60.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x1.5x65.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x238 #REF! 60 #REF! #REF!
M10x95 Bolt #REF! 60 #REF! #REF!
Flange
M12x1.25x258
.5 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT(P-
90)
M12x213 #REF! 60 #REF! #REF!
M12x219 #REF! 60 #REF! #REF!
M12x221 #REF! 60 #REF! #REF!
M17x1.0x62.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M17x1.0x66.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M6x23 Flange #REF! 60 #REF! #REF!
Bolt
MUFFLER
MOUNT
Nut Rear Axle #REF! 60 #REF! #REF!
Sleeve
Nut Strg Stem #REF! 60 #REF! #REF!
AAH
Nut Strg. Stem #REF! 60 #REF! #REF!
30 Hex
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
159-0000) -
182
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
KSP-9000) -
181
Oil Bolt Nissin #REF! 60 #REF! #REF!
Spindle Cam
Chain Guide #REF! 60 #REF! #REF!
Sprocket
5.7x85
T Nut
M8x1.25(Boot #REF! 60 #REF! #REF!
Collar)
TAPER 1/8" #REF! 60 #REF! #REF!
NPT
EJECTION MONITORING DATA SHEET NF-03
31
11
32
25
16
13
24
15
20
40
34
36
147 42 13 0 0 34 0 0 0 0 0 0 61
Bulzing Knurling Finger out Setting Pcs TOTAL
Dia. O/S Damage
12 12
32 32
12 12
22 22
20
31
22
11
32
16
25
28 28
16
15
13
24
31 31
20
23 23
17
10
15
22 22
20
24 24
70 70
29
40
34
28 28
32
36
34 34
13 23
15 15
20
22
26
30
23
25 25
20
14 24
0 0 62 343
DAILY REJECTION M
KSTG(M12x254
.0 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT)
M6X35
M10x1.5x55.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x1.5x60.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x1.5x65.0
HEX HEAD #REF! 60 #REF! #REF!
BOLT
M10x238 #REF! 60 #REF! #REF!
M10x95 Bolt #REF! 60 #REF! #REF!
Flange
M12x1.25x258
.5 BOLT SWING #REF! 60 #REF! #REF!
ARM BOLT(P-
90)
M12x213 #REF! 60 #REF! #REF!
M12x219 #REF! 60 #REF! #REF!
M12x221 #REF! 60 #REF! #REF!
M17x1.0x62.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M17x1.0x66.5
0 SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M6x23 Flange #REF! 60 #REF! #REF!
Bolt
MUFFLER
MOUNT
Nut Rear Axle #REF! 60 #REF! #REF!
Sleeve
Nut Strg Stem #REF! 60 #REF! #REF!
AAH
Nut Strg. Stem #REF! 60 #REF! #REF!
30 Hex
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
159-0000) -
182
NUT STRG.
STEM(90304- #REF! 60 #REF! #REF!
KSP-9000) -
181
Spindle Cam
Chain Guide #REF! 60 #REF! #REF!
Sprocket
5.7x85
T Nut
M8x1.25(Boot #REF! 60 #REF! #REF!
Collar)
TAPER 1/8" #REF! 60 #REF! #REF!
NPT
EJECTION MONITORING DATA SHEET NF-04
23 18
30
18
22 18
16
18 45
28
34
30
28
30
22
26
23
10
24
23
0 255 0 0 86 0 0 0 0 0 0 0 145
Bulzing Knurling Finger out Setting Pcs TOTAL
Dia. O/S Damage
19 60
20 20
38 68
20 55
22 62
40
36
35 98
20 48
28
34
10 30
26 26
30
24
28
30
32
30
18 18
22
18
26
24 24
23
20
18 18
32
34 34
21
18 28
35
24
36 36
34 34
70
32
20
18 18
23
17
0 0 66 344
DAILY REJECTION M
Dowel Pin
M17x1.0x66.50
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
MUFFLER MOUNT
10 14
32
28
30
27
25
28
26
32
91 0 46 60 0 55 0 0 0 0 0 0 0
Bulzing Knurling Finger out Setting Pcs
Burr Fold TOTAL
Dia. O/S Damage
13 26 62
24
20 70
16 14 30
26
30 30
21 19 40
32
28
24 24
30 30
34
26 26
30
36 36
24 36
30
15 33
16 29
26 26
27
16
54 54
24 24
25
29
32 32
36
23 23
52 52
20 20
10 10
28
24 24
23
26
32
38 38
168 0 0 62 403
DAILY REJECTION M
M17x1.0x66.50
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
48
26
26
13
50
13 74 76 0 0 0 0 0 0 0 0 0 0
Bulzing Knurling Finger out Setting Pcs
Burr Fold TOTAL
Dia. O/S Damage
27 46
28
48
16 45
14 38
28 20 48
34
42
14 30
6 24 30
30 30
26
20
30
40 40
36 36
34
22 22
21 16 37
26
54 54
26
30
24 37
26
34
36 36
52 52
36 36
24
26
50
36 36
24
35 35
121 6 0 86 374
DAILY REJECTION M
M17x1.0x66.50
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
MUFFLER MOUNT
11
26
42
30
16
18
26 20
Bulzing Knurling Finger out Setting Pcs
Burr Fold TOTAL
Dia. O/S Damage
40
30 30
24 50
13
30 30
19 19
42
30
16
12 12
20 20
18
15
36
30 30
46
10 10
35
DAILY REJECTION
Bolt Flange
#REF! 60 #REF! #REF!
M10x210
Bolt Flange #REF! 60 #REF! #REF!
M6x1.0x50
M17x1.0x84
SLEEVE REAR #REF! 60 #REF! #REF!
WHEEL
MUFFLER MOUNT
28
16
Bulzing Knurling Finger out Setting Pcs
Burr Fold TOTAL
Dia. O/S Damage
26
30
28
23
28
10
16
50 50
23
36
34
MACHINE NO. PROD. QTY. REJ. QTY. QPPM
Underfilling 85 4.37
Crack Pcs/Seam Line 12 0.62
13 40 5000 50
4000 40
13 53 3000 30
2000 20
13 66
1000 10
12 77 0 0
NF-04 PF-02 PF-03 NF-02 PF-01 PF-04 NF-01 NF-03
11 89
11 100
REJ%
NF-01; 11.42%
PF-02; 12.92%
PF-04; 11.53%
PF-03; 12.88%
PF-01; 12.70%
NF-02; 12.87%
PPM
160.00
140.00
120.00
100.00
80.00
60.00
40.00
20.00
0.00
g /S l d nt ut o /S d ck ut re g e /S cs
ori n r U r Fo De r o ot G r U t Fee Cra h O Mo l l i n Li n . O g P
c o r ge N o r c s rfi m ia n
i e S O/S Bu Fi n ht/ O/S Sho nch Pun nes nde Sea g D Setti
D h ig D P u t /
U cs l zi n
ng
t
geT O Ou P u
Le
a u a ck B
G Cr
100
90
80
70
60
50
40
30
20
10
0
-04 NF-01 NF-03
58%
2; 12.92%
3; 12.88%
t re g e S s
Ou Mo l l i n Li n . O/ g Pc
fi
s s er a m Di a ettin
tne Und s /Se i ng S
u c lz
k P u
B
ac
Cr
PART NAME PROD. QTY. REJ. QTY. QPPM
19447000 9410
4947250 7537
24394250 16947
REJ% COMM. SUM
29.74 29.74
9000
6000
7.65 70.77
5000
5.75 76.51
4000
5.64 82.16
3000
0
3.01 93.62
0 8 ate el i ze
r y
ev
e
r4
2
r4
2 l he l sta le
.P b er S
lle lle o R
W
Sta in
k
xl
e
2.66 96.28 Ro Ro yN rF et w A
Sta l la c k r a r 9-
r Co So lla Re 15
lla Co t -
1.36 97.64 co Nu 30
4
0
(9
TEM
1.19 98.83 .S
TRG
TS
1.17 100.00 NU
100.00
90.00
80.00
70.00
60.00
50.00
40.00
30.00
20.00
10.00
0.00
r e r
i ze tay ev 18
2 M pe 9 3
18
1
P in
bl rs Sle - 0 M p G2 - el
nk
e e 0) t 1 Sto M 0) w
i xl 0 Nu g b 00 Do
rw rA 00 r in Hu -9
lla ea 9- Ca
p
Sp SP
Co tR - 15 4-
K
Nu 04 30
03 (9
0
(9 M
EM ST
E
. ST .
RG TRG
T ST TS
NU NU
PARETO ANALYSIS
SUMMARY OF MAJOR QUALITY PROBLEM July'18 PRESEN
TOTAL REJECTION - 16947
TOTAL Prod.- 24394250
AVG PPM (JUL,18) 695
ARRANGE IN A TABLE
25
S.NO COMPONENT NAME NO.OF DEFECTIVES (IN PCS.) % AGE COMMULA- TIVE %AGE QPPM CONTRIBUTION
23
1 KSTG(M12x254.0 BOLT SWING ARM BOLT) 555 14 14 23
5 M6X40 371 10 58 15 15
0
DEFECT QTY
% OF TOTAL
Chart Title
4000 100
KSTG(M12x254.0 BOLT SWING AR
90 Bolt Disk
3500
80
Cam Rear Brake C
3000 Cam Deep
70 M6X40
2500 M17x1.0x62.50 SLEEVE REAR WH
60
Oil Bolt Nissin
2000 50 Cam Rear Brake A
ABA axle
40
1500 Pin Shif M8x35
30
1000 7%
20 14%
555 8%
451 448 415
500 371 369 366 320 295 275 10
8%
KSTG(M1 2x2 5 4 .0 BOLT SW ING ARM BOLT)
0 0
Pin Shif M8 x3 5
Oil Bolt Nissin
Cam Deep
ABA axle
Bolt Disk
M6 X4 0
9%
10%
11%
10%
ANALYSIS
ly'18 PRESENTED IN PARETO ANALYSIS.
25 QPPM
23
20
18 18
17
15 15 15
15
13
12
11
10
0
% OF TOTAL
Chart Title Defect PPM
(M12x254.0 BOLT SWING ARM BOLT) 1200.00
Disk
Rear Brake C 999.79
1000.00
Deep
40
x1.0x62.50 SLEEVE REAR WHEEL
800.00
Bolt Nissin
Rear Brake A
axle 600.00
Shif M8x35
7% 400.00
14%
8%
185.30
200.00
117.20 114.16
12% 82.24 67.19
20.98 13.68 8.51 8.36 3.80 3.80
0.00
nt in
g
or
e
ol
d
ac
k
ou
t o ng on ed U/
S
Pc
s
De or M rF Cr r otG lli rati t Fe r g
c s r e r fi r o n
eS s Bu nc
h ng /N de Op
e
ho S tti
12%
Di ne Fi ht n S O/ Se
O ut P u
Ti g U /O th
ug
e W ng
% a r ts Le
G Pa
11% o p
10% Dr
PART NAME PROD. QTY. REJ. QTY. QPPM
16.52 17
13.02 30
5.51 35
4.25 39
3.27 43
3.19 46
3.13 49
2.90 52
2.66 54
2.64 57
2.45 60
2.19 62
2.18 64
2.16 7
1.89 13
1.79 19
1.74 25
1.67 30
1.62 35
1.62 39
1.61 44
1.58 48
1.55 51
1.53 55
1.52 59
1.48 62
1.33 66
1.27 69
1.27 72
1.18 75
1.13 78
1.11 81
1.09 84
1.02 86
0.98 89
0.97 91
0.90 94
0.76 96
0.66 98
0.65 100