MS - Steel Piling and Precast Installation Rev - 1

CEBU-CORDOVA LINK EXPRESSWAY PROJECT
DOCUMENT TITLE
METHOD STATEMENT FOR STEEL PILING AND

PRECAST WALL PANEL INSTALLATION AT
THE PROPOSED BEACHING AREA
CONTRACTOR
CONCESSIONAIRE ENGINEER
PROJECT DOCUMENT Nº
Rev. No
Discipline Company
Work Package Type of Doc. Unique Doc.No.
Identifier identifier
D631 ST DJV DSB 123456 A
Date Reason for issue Drafted Reviewed Approved
Issued for approval XXXX XXXX E.V.

Contractor Reference number CEBU-CORDOVA LINK EXPRESSWAY PROJECT

Signatures
Final Approval
Certified Approved
Contractor Engineer
Signature Signature
Name Name
Date: Date:
Page 2 of 18

Record of revisions
Rev Date Reason for issue Author Affected section/Changes
Associated Documents
Contractor Reference Number : Designer Reference Number :

Contractor Reference number Designer reference number XXX
Page 3 of 18

TABLE OF CONTENTS
1.0 PURPOSE...................................................................................................... 6
2.0 SCOPE OF WORKS ........................................................................................ 6
3.0 RELEVANT DOCUMENTS ............................................................................... 6
4.0 STANDARDS AND SPECIFICATIONS ............................................................. 6
5.0 ORGANIZATION CHART AND RESPONSIBILITY MATRIX .............................. 6
6.0 RESOURCES ............................................................................................ 8
6.1 MANPOWER ............................................................................................ 8
6.2 Tools and Equipment .............................................................................. 8
6.3 Construction materials ........................................................................... 9
7.0 METHODOLOGY ...................................................................................... 9
7.1 Sequence of Work ................................................................................ 10

7.2 Execution ............................................................................................. 15
8.0 Work Programme ................................................................................. 15
9.0 Health and safety and environment ..................................................... 15
9.1 Induction ............................................................................................. 16
9.2 Daily Inspections ................................................................................. 16
9.3 PPE ...................................................................................................... 16
9.4 Records ................................................................................................ 16
9.5 Fire Extinguishers / First Aid ............................................................... 17
9.6 Security................................................................................................ 17
9.7 Environment ........................................................................................ 17
10.0 QUALITY CONTROL .................................................................................. 17
11.0 APPENDIX – RISK ANALYSIS (TO BE ATTACHED)..................................... 18
Page 4 of 18

Page 5 of 18

1.0 PURPOSE
The purpose of this document is to present a system of methods to be adopted in the

execution of steel piling works and precast wall panels installation. This should also be
aligned with CLJV quality and safety objectives of the entire project.
2.0 SCOPE OF WORKS
This method statement covers for the execution of steel piling works and installation of
precast wall panels for the proposed temporary beaching area.
3.0 RELEVANT DOCUMENTS
 Approved construction drawing for beaching area

 To be included drawings reference code after approval
4.0 STANDARDS AND SPECIFICATIONS
Standards
1. ASTM A36 for Steel Piles

2. ASTM A325 for Bolts
3. NTR690 for Tie Rods
Specification (As stated in the Drawings)
4. General Construction Notes

o Notes on Steel Piling Works
o Driven Pile Installation Notes
5.0 ORGANIZATION CHART AND RESPONSIBILITY MATRIX
5.1 RESPONSIBILITY MATRIX
Item Activity Responsible

Nos.
1 Approved Construction Plan and Specification review By CLJV

and for approval.
Page 6 of 18

2 Supply and delivery of W10x33x12 meters long steel By CLJV

piles
3 Supply and fabrication of 1.75m by 1.75m by 0.10m By CLJV

thick precast wall panels.
4 Offshore installation of W10x33x12 meters long steel By CLJV

pile and 1.75m by 1.75m by 0.10m thick precast wall
panels
5.2 ORGANIZATIONAL CHART
Page 7 of 18

6.0 RESOURCES
6.1 MANPOWER
a) Foreman
1 no. foreman
b) Steel piling crew
2 nos. piling crew
c) Professional divers
2 nos. divers
d) Precast panels installer
2 nos. installer
e) Tug boat & Barge Staff & Crew
1 no. captain
2 nos. crew
f) Vibro-Hammer Operator & Crew
1 no. operator
2 nos. crew
g) Rigger/spotter
2 nos. riggers
h) Crane Operator
1 operator
i) Welders
2 welders
6.2 Tools and Equipment
1. Tug Boat
1 unit
Page 8 of 18

2. Barge
1 unit
3. Vibro-Hammer
1 unit
4. Generator Set (60kva)
1 unit
5. 150 T Crawler Crane
1 unit
6. Boom truck
1 unit
6.3 Construction materials
 W10x33x12 meters long Steel Piles

- Steel pile shall conform to ASTM A36 with FY equal to 248Mpa or 36,000Psi
 Tie Rods
- Tie rods shall conform to NTR690 with FY equal to 414Mpa or 60,000Psi
 U-Bolts
- U-bolts shall conform to ASTM A325 with Ft equal to 303Mpa or 44,000Psi
 MS Plate
- ASTM 27/A 27 Steel castings, carbon, and for general application
7.0 METHODOLOGY
There are 100 pieces W10x33 by 12 meters long pile to be driven and 200 pieces
1.75 meters by 1.75 meters square with 0.10 meter thick precast wall panels to be
installed between these W10x33 driven piles, and serving as retaining wall for the
proposed beaching area. The starting point of the piling works will start near the
Tower 2 of the main bridge and moving away from it. The total pile line is
approximately 156 meters long with 1.80 meters interval each pile to be driven.
Below is the key plan as a guide for the sequence of piling works showing the starting
and end points.
Page 9 of 18

The installation of steel piles and precast panels will follow the drawings and design.
However, small differences are expected in actual elevation of the seabed level due
to the density of the bathymetry. After placing of two precast panels of 1.75 meters
high each, survey will be done and made in measure panels will be precast to cover
the gap of seabed actual elevation and actual embedment of the panels within the
ground.
7.1 Sequence of Work
Below are the steps to accomplish the piling works:
Step 1: Steel Piles Staging and Storage Area
W10x33 by 12 meters long steel piles will be temporarily stored at the proposed
location of the batching plant area.
Step 2: Steel Piles Preparation and Hot Works
All steel piles shall be prepared at the staging/fabrication area prior to be transported
to the jobsite for installation. The following are the order of activities involve:
a) Application of red oxide metal primer to all surfaces of W10x33 I-beam.

b) Provision of 2 numbers 16mm diameter U-bolt holes for each steel pile for tie
rod anchorage connections as per detail below. The procedures below shall
be followed:
1. Cutting of holes using cutting torch, oxygen/acetylene, and its
accessories
2. Grinding the holes and cleaning
3. Retouching red oxide metal primer
Page 10 of 18

c) Welding of 2 numbers 10mm thick stiffener MS plate as per detail below. The
procedures will be the following:
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1. Cutting, cleaning and grinding of 10mm thick stiffener MS plate to its

desired shape
2. Full welding the stiffener MS plate to the I-beam as per design location
3. Cleaning and grinding as necessary the welded joints
4. Retouching or re-application of red oxide metal primer on the affected
areas
Page 12 of 18

Step 3: Staking or setting out of Steel Pile Location
Staking or setting out of steel pile locations of each steel pile will be a joint effort
with the CLJV survey and construction operation team. The installation should be
assisted by two professional divers.
Step 4: W10x33 Steel Piling Works
Loading and setting the barge with the following and transporting from the jetty/dock
to the offshore site: Daily basis activity
a) Crane and vibro-hammer

b) Six pieces steel piles – 6 driven piles target output per day
c) CLJV Manpower:
i. 1 – Tug boat captain and his 2 crew
ii. 1 – Vibro-hammer operator and his 1 crew
iii. 1 – Foreman
iv. 2 – Skilled labors
v. 2 – Professional divers
vi. 1 - Site engineer/Superintendent
 CLJV survey team will locate the steel piles to be driven based its coordinates
with the aid of two professional driver. The steel pile driving shall begin at
the starting point near the Tower 2 of main bridge.
 The two CLJV professional divers will aid to set the pile to its seabed location
as identified by CLJV survey team. Driving of the pile shall follow and driving
Page 13 of 18

stops when the top of pile reaches +0.00 elevation or MSL. Between the
period of pile driving activity, pile verticality will be closely monitored by CLJV
construction team using aluminum bar level to make sure driven pile is
plumbed.
 Each previously driven pile will serve as a guide for driving the next steel pile
using a fabricated metal template guide. The left leg of the template guide
will be inserted on the previously driven pile, then the next pile to be driven
will be inserted on the right leg and making sure that this aligns to the
desired pile alignment established by CLJV survey team based on the
drawing. To note each pile shall be driven until the top of pile reaches to
+0.00 elevation or MSL. See draft below.
 Procedures of steps 3 to 4 are repeated on the next succeeding days until

the 100 pieces of steel piles are driven.
Step 5: Precast Wall Panels Installation (1.75mX1.75mX0.10m thick)
The precast wall panels from the staging area will be transported to load on the
barge and this will be shipped to the proposed temporary beaching area site for
installation between the driven piles. Proposed target output is 10 panels per day.
The procedure below shall be followed:
a) 10 panels will be transported and loaded to the barge and ship to the
site each working day.
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b) Securing, mooring, and anchoring the barge when arrived at site and
prior to installation.
c) The precast panels will be lifted from the barge and installed between
the driven piles using the crane at barge.
d) Once the installation of 10 panels have been accomplished, the team
with the barge may go back to the dock and prepare again for the next
day.
The above procedure and cycle applies until the precast wall panels installation is
completed.
7.2 Execution
The piling works shall be executed at optimum care and vigilant observance of the
safety precautionary measures for the workers involved and environmental
protection measures not to affect the marine creatures.
Piles shall be driven in accordance to the driven pile installation notes that states
“The steel piles shall be driven to achieve the minimum embedment required as
shown in the plan for lateral stability. In the event, that during driving it encounters
hard strata or rock formation before the required embedment is attain then the pile
shall be embedded for proper anchorage.”
8.0 Work Programme
Below is the proposed work programme for Steel Piling Works and Precast Wall Panels
Installation. There are 100 steel piles to be driven and this will be completed in 20
days. There are also 198 precast panels to be installed between driven piles.
9.0 Health and safety and environment
Page 15 of 18

CLJV subscribes to the principle that all accidents are preventable and the project
ethos that ¨NOBODY GETS HURT¨. Therefore, the following applies this stated
project but not limited to:
9.1 Induction
All labour/workers will attend a Site Safety Induction prior to work on the project.
CLJV will also hold internal inductions prior to work commencing. When particular
methods of work or additional hazards are identified for any particular locations,
additional inductions or
Toolbox Meeting will be conducted prior to commence work.
9.2 Daily Inspections
The nominated Site Supervisor/Engineers shall complete working documents or

permits,
which shall be reviewed and checked by the CLJV HSE officer for their completeness
and accuracy. These are:
 Daily Rig/Equipment Inspections

 Daily Plant and Machinery Inspections
 Daily Lifting Equipment Inspections
 Daily Work Permits other necessary safety permits
9.3 PPE
Correct types of PPE for all CLJV site employees shall be provided and worn as
required, they include:
 Hard hats, mandatory

 Hi-visibility vests, mandatory
 Safety Footwear, mandatory
 Safety Life Jackets
 Safety Glasses, mandatory/appropriate to the task
 Gloves, mandatory/appropriate to the task
 Hearing protection
 Any other PPE deemed applicable to the works
9.4 Records
A copy of this Method Statement will be retained on site for inspection and will be
briefed to all site personnel, by the CLJV authorized representative.
Page 16 of 18

A record of all briefings will be kept on site in the Safety File.
9.5 Fire Extinguishers / First Aid
Fire extinguishers will be located at the steel fabrication area and first aid kits located
in the Site Cabin.
9.6 Security
Security arrangements and measures will be managed by CLJV Security Management

Team.
9.7 Environment
 General waste shall be deposited into designated skips.

 Hazardous waste, such as oil contaminated materials, used spill kits etc. shall be
disposed of by authorized/licensed carrier.
 All vehicles/machineries shall not be run unnecessarily. Engines shall be turned
off when not in use.
 During fueling or maintenance of vehicles and equipment, oil/fuel spill

containment such as drip pans should be provided, to prevent seepage &
contamination to groundwater
10.0 QUALITY CONTROL
CLJV is responsible for the quality of the work and compliance with the design, the
project specifications, this MS, work procedures and Inspection & Testing plan.
 Quality Control
The CLJV QA/QC Supervisor shall do random check on material inspection certificate
supplied with the material for conformance with project requirements. Fabrication
works will be supervised as well by CLJV Site Engineers.
Preliminary works prior to execution
o Checking of Mill Certificates of the steel piles and deliveries
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o Checking of the cross-sectional dimensions such as thickness, depth and

lengths
 Inspection
It is the responsibility of the CLJV construction and QA/QC team to assure

performance of the works in accordance with the criteria established by this MS in
order that the finished work is acceptable to the client.
11.0 APPENDIX – RISK ANALYSIS (TO BE ATTACHED)
Page 18 of 18

MS - Steel Piling and Precast Installation Rev - 1

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CEBU-CORDOVA LINK EXPRESSWAY PROJECT

METHOD STATEMENT FOR STEEL PILING AND

D631 ST DJV DSB 123456 A

Date Reason for issue Drafted Reviewed Approved

Issued for approval XXXX XXXX E.V.

METHOD STATEMENT FOR STEEL PILING AND

METHOD STATEMENT FOR STEEL PILING AND

Rev Date Reason for issue Author Affected section/Changes

Contractor Reference Number : Designer Reference Number :

METHOD STATEMENT FOR STEEL PILING AND

2.0 SCOPE OF WORKS ........................................................................................ 6

3.0 RELEVANT DOCUMENTS ............................................................................... 6

4.0 STANDARDS AND SPECIFICATIONS ............................................................. 6

5.0 ORGANIZATION CHART AND RESPONSIBILITY MATRIX .............................. 6

6.0 RESOURCES ............................................................................................ 8

6.1 MANPOWER ............................................................................................ 8

6.2 Tools and Equipment .............................................................................. 8

6.3 Construction materials ........................................................................... 9

7.0 METHODOLOGY ...................................................................................... 9

7.1 Sequence of Work ................................................................................ 10

8.0 Work Programme ................................................................................. 15

9.0 Health and safety and environment ..................................................... 15

9.1 Induction ............................................................................................. 16

9.2 Daily Inspections ................................................................................. 16

9.3 PPE ...................................................................................................... 16

9.4 Records ................................................................................................ 16

9.5 Fire Extinguishers / First Aid ............................................................... 17

9.7 Environment ........................................................................................ 17

10.0 QUALITY CONTROL .................................................................................. 17

11.0 APPENDIX – RISK ANALYSIS (TO BE ATTACHED)..................................... 18

METHOD STATEMENT FOR STEEL PILING AND

METHOD STATEMENT FOR STEEL PILING AND

The purpose of this document is to present a system of methods to be adopted in the

2.0 SCOPE OF WORKS

3.0 RELEVANT DOCUMENTS

 Approved construction drawing for beaching area

4.0 STANDARDS AND SPECIFICATIONS

1. ASTM A36 for Steel Piles

Specification (As stated in the Drawings)

4. General Construction Notes

5.0 ORGANIZATION CHART AND RESPONSIBILITY MATRIX

5.1 RESPONSIBILITY MATRIX

Item Activity Responsible

1 Approved Construction Plan and Specification review By CLJV

METHOD STATEMENT FOR STEEL PILING AND

2 Supply and delivery of W10x33x12 meters long steel By CLJV

3 Supply and fabrication of 1.75m by 1.75m by 0.10m By CLJV

4 Offshore installation of W10x33x12 meters long steel By CLJV

5.2 ORGANIZATIONAL CHART

METHOD STATEMENT FOR STEEL PILING AND

b) Steel piling crew

2 nos. piling crew

d) Precast panels installer

e) Tug boat & Barge Staff & Crew

f) Vibro-Hammer Operator & Crew

6.2 Tools and Equipment

METHOD STATEMENT FOR STEEL PILING AND

4. Generator Set (60kva)

5. 150 T Crawler Crane

6.3 Construction materials

 W10x33x12 meters long Steel Piles

METHOD STATEMENT FOR STEEL PILING AND

7.1 Sequence of Work