PowerWAVE 2000

InstalIation and Operating Guide

Issue 3 September 1999

Uni
n t
e r
rupt
i
b l
e U

Supplies Ltd
Table of Contents
Safety l-l

Description 2-1

Reliability and Quality Standards 2-1

Warranty 2-1
Extended Warranty 2-2

Installation 3-1

Introduction 3-1
Receipt of the UPS 3-1
Nameplate 3-1
Unpacking 3-1
Batteries 3-2
Storage 3-2
Positioning 3-2
Cabling 3-3
Overview 3-3
Input cabling considerations 3-3
Output cabling considerations 3-4
General safety 3-4
Cabling the 4.5 or 6kVA UPS with single phase input. 3-5
Cabling the 4.5 or 6kVA UPS with three phase input. 3-9
Cabling the 7.5 or 1OkVA UPS (three phase input) 3-13
Interfacing 3-17
Smart Port (Serial RS 232) 3-17
Dry Port (volt-free contacts) 3-19

Operation 4-1

Commissioning 4-1
Control Panel 4-2
Overview 4-2
Control Panel push-button and switch details 4-3
Control Panel LED-Indicators 4-4
Operating Modes 4-5
“On-Line” (lnverter Mode) 4-5
“Line Interactive” (Econ Mode / Off Line) 4-5
“Maintenance Bypass” 4-5
Start-up Procedure 4-6
Shutdown Procedures 4-7
Complete Shut Down of the UPS 4-7
Transfer to Maintenance Bypass Mode 4-7
Activation of the ON/OFF Main Switch on Control Panel 4-0

PowerWAVE 2000 - Table of Contents i

Maintenance
Introduction 5-1
User Responsibilities 5-1
Routine Maintenance 5-1
Battery Testing 5-2

Troubleshooting 6-1
Alarms 6-1
Fault Identification and Rectification 6-2
Contacting Service 6-2

Options
Additional Battery Cabinet 7-1
Safety 7-1
Connection of the external battery cabinet 7-1
Remote Emergency Stop Facilities 7-3
Remote Status Panel (RSP) 7-4
Connecting the Remote Status Panel: 7-5

Specifications 8-1

Drawings 9-1

PowerWAVE 2000 - Table of Contents ii

 Safety
BEFORE ATTEMPTING TO INSTALL OR START UP THIS UPS THE
USER MUST ENSURE THAT THE SAFETY INSTRUCTIONS IN THIS
MANUAL ARE CAREFULLY READ AND OBSERVED BY
TECHNICALLY COMPETENT PERSONNEL. KEEP THIS MANUAL
WITH THE UPS FOR FUTURE REFERENCE.

THIS UPS MUST NOT BE STARTED UP OR PUT INTO USE WITHOUT

HAVING BEEN COMMISSIONED BY A FULLY TRAINED AND
AUTHORISED PERSON (see section 4.1).

ALL SERVICING MUST BE PERFORMED BY QUALIFIED

f
A PERSONNEL. DO NOT ATTEMPT TO SERVICE THE UPS YOURSELF.

BY OPENING OR REMOVING THE UPS-COVERS YOU RUN RISK OF

EXPOSURE TO DANGEROUS VOLTAGES!

UNINTERRUPTIBLE POWER SUPPLIES LTD WILL ASSUME NO

RESPONSIBILITY NOR LIABILITY DUE TO INCORRECT OPERATION
OR MANIPULATION OF THE UPS.

HIGH LEAKAGE CURRENT!

MAKE SURE THAT THE EARTHING IS CARRIED OUT CORRECTLY
BEFORE YOU CONNECT THE MAINS POWER SUPPLY!

THE PowerWAVE 2000 4.5 - 1OkVAIS CLASS A - UPS-PRODUCT

(ACCORDING TO EN 50091-2).

IN A DOMESTIC ENVIRONMENT IT MAY CAUSE RADIO

INTERFERENCE. IN SUCH AN ENVIRONMENT THE USER MAY BE
REQUIRED TO UNDERTAKE ADDITIONAL MEASURES.

PowerWAVE 2000 - Safety l-l

 I
Description
2.1 Reliability and Quality Standards
Congratulations on your purchase of the PowerWAVE 2000. This UPS has
been developed and manufactured utilising the latest technological
developments in power engineering.
The PowerWAVE 2000 UPS will provide your critical equipment with a
steady and reliable power supply for many years.
Uninterruptible Power Supplies Ltd. specialises in the design, building.
installation and maintenance of Uninterruptible Power Systems, and this
compact and powerful UPS is just one example of our wide range of state
of the art power protection devices.
High reliability, low operating costs, and excellent electrical performance
are only some of the highlights of this innovative UPS-solution.
The criteria and methods which are used in the design, manufacture, and
maintenance of Uninterruptible Power Supply systems are certified to
International Standard IS0 900 l/EN 2900 1. A full UPS Specification is
given in Chapter 8 of this manual.

2.2 Warranty
The PowerWAVE 2000 UPS is supplied with a limited warranty that the
UPS and its component parts are free from defects in materials and
workmanship for a period of one year from the date of original
commissioning or fifteen months from the date of original delivery,
whichever is the sooner. This warranty is the only warranty given and no
other warranty, express or implied, is provided.
This warranty is invalidated if the UPS is put into use without having been
commissioned by a fully trained and authorised person (see .section 4. I).
This warranty does not apply to any losses or damages caused by misuse,
abuse, negligence, neglect, unauthorised repair or modification, incorrect
installation, inappropriate environment, accident, act of God or
inappropriate application.
If the UPS fails to conform to the above within the warranty period then
Uninterruptible Power Supplies Ltd. will, at its sole option, repair or
replace the UPS. All repaired or replaced parts will remain the property of
Uninterruptible Power Supplies Ltd.

The UPS may contain batteries which must be re-charged for a minimum
of 24 hours every six months to prevent deep-discharging. Batteries that
have been, for whatever reason, deep-discharged are not covered by the
warranty.

PowerWAVE 2000 - Description 2-1

2.3 Extended Warranty
The standard warranty may be enhanced by protecting the UPS with an
Extended Warranty Agreement (maintenance contract).
An Extended Warranty Agreement enhances the standard warranty by
providing the following:-
* Regular preventative maintenance inspections
l Guaranteed speed of response to operational problems
l 24 hour telephone support
lFully comprehensive (excluding batteries) cover
Contact the Service Support Hotline on 0800 73 1 3269 for further details.

2-2 PowerWAVE 2000 - Description

 I
Installation
3.1 Introduction
This chapter contains all the necessary information for the correct
unpacking, positioning, cabling and installation of the UPS.

ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY

AUTHORISED ELECTRICIANS OR BY QUALIFIED PERSONNEL.
Uninterruptible Power Supplies Ltd. will take no responsibility for any
personal or material damage caused by incorrect cabling or
operations or activities which are not carried out as per the
instructions contained in this Manual.

3.1.1 Receipt of the UPS

The packing container of the UPS protects it from mechanical and
environmental damage. To increase its protection the PowerWAVE 2000 is
wrapped with a plastic sheet.
Upon receiving the UPS, carefully examine the packing container and the
UPS for any sign of physical damage.
Ensure that the received UPS corresponds to the description indicated in
the delivery note.

3.1.2 Nameplate
The technical specifications of the PowerWAVE 2000 are provided on the
nameplate which is situated at the rear of the UPS.

3.2 Unpacking
When unpacking the UPS observe the “FRAGILE” and “ARROW’
indications on the packing container.
Perform the following steps to unpack the UPS:
l Cut the wrappers and remove the packing container by pulling it
upwards
l Remove the plastic cover from the UPS
l Remove the UPS from the pallet
l Retain the packaging materials for future shipment of the UPS
l Examine the UPS for any sign of damage. Notify your supplier
immediately if damage is apparent.

PowerWAVE 2000 - Installation 3-1

3.3 Batteries
The standard batteries of the UPS are internally mounted and will typically
be connected when the UPS is commissioned.
The battery life depends very much on the ambient temperature. A
temperature range between 18 and +23’C will achieve the optimum
battery life.

3.4 Storage
If you plan to store the UPS prior to use, store it unpacked in a clean
environment with a temperature between +5’C to +40°C and humidity of
less than 90%.
If the packing container is removed, protect the UPS from dust.
The UPS is equipped with sealed, maintenance-free batteries, whose
storage capability depends on ambient temperature. It is therefore
important not to store the UPS longer than 6 months at 20°C, 3 months at
3O’C and 2 months at 35’C storage temperature without a battery recharge.
For longer term storage make sure that the battery is fully recharged every
6 months.

3.5 Positioning
The PowerWAVE 2000 is a compact and light UPS and can easily be
moved to its final position.
The UPS should be located where:
l Humidity and temperature are within prescribed limits;
l Fire protection standards are respected;
l Cabling can be performed easily;
l There is enough room to easily operate the UPS and to perform
periodic maintenance (See Figure 3.1).

Figure 3.1: UPS Space Recommendations

3-2 PowerWAVE 2000 - Installation

3.6 Cabling

3.6.1 Overview
The PowerWAVE 2000 UPS comes in three variants, namely:
l 4.5 or 6 kVA with single phase input.
l 4.5 or 6 kVA with three phase input.
l 7.5 or 10 kVA with three phase input.
Although similar methods are used to connect these units, separate,
detailed procedures and diagrams are provided in this section for each case.
Please read the following general information before advancing to the
required cabling procedure:

3.6.2 Input cabling considerations

1. Before you install the UPS ensure that the mains voltage and
frequency correspond to the values indicated on the UPS nameplate.
2. The UPS and its associated equipment must be earthed in accordance
with prescribed IEC Standards, or with the local regulations
3. To achieve the correct operation of the UPS and its additional
equipment it is necessary to provide the input mains lines with
appropriate fuse protection - see the appropriate line diagram for fuse
rating details.
4. The UPS must be connected to the mains through an LV-Distribution
Board having a dedicated mains line (protected with a circuit breaker)
for the UPS.
5. The circuit breaker, or a special line protection should have the
following characteristics:
a) be of the same (or higher) power rating value as indicated on the
nameplate on the rear of the UPS [INPUT POWER] or
b) be in accordance with prescribed IEC Standards or with local
regulations for circuit breakers curve “D”.

NOTE:
All standard Power WAVE 2000 models require only a single cable feed (for
rectifier and bypass). The 7.5 & 10kVA models can however be modified to
accept separate ‘rectifier’ and ‘bypass’ input supplies, each requiring a
separate circuit breaker at the L. V. distribution panel. Please contact
Uninterruptible Power Supplies Limited if a dual-feed is required.

PowerWAVE 2000 - hstallation 3-3

 3.6.3 Output cabling considerations
1. Ensure that the rated power [OUTPUT POWER] indicated on the
UPS nameplate is of an equal or (preferably) larger value than the
proposed total load requirements.
2. An external circuit breaker, or other kind of protection, must be
connected between the load and the UPS output to protect the UPS
against overloads and short circuits. The circuit breaker must comply
with the prescribed IEC Standards.
3. It is recommended that a separate output distribution board is
provided for the load. The rating of the circuit breakers or other
protective devices contained on the distribution board should be
suitably sized to protect individual load equipment against overloads
etc.
4. The following values should be indicated on the output distribution
board:
a) maximum total load rating.
b) maximum load rating of the individual load-sockets.

NOTE:
If a common distribution board is used (sockets for Mains and UPS
voltage), ensure that on each socket there is an indication of the
applied vo/tage (“Mains” or ‘UPS”).
5. The UPS output distribution system equipment must be properly
earthed in accordance with prescribed IEC Standards, or with the
local regulations.

3.6.4 General safety

When installing the UPS ensure that the following conditions apply
during all cabling operations:

1. No mains voltage is present (post safety warnings if necessary).

2. The load equipment is shut down.
3. Ensure the UPS is completely shut down and voltage-free:
Turn the ‘MAINTENANCE BYPASS’ switch to position ‘0’ (rear
of UPS).
Open the battery fuses (rear of the UPS).
Press the red ‘ON/OFF’ switch on the Control Panel to position
‘OFF’.

3-4 PowerWAVE 2000 - Installation

3.7 Cabling the 4.5 or 6kVA UPS with single phase input.

ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY

AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL
PERSONNEL.
Use the following procedure in conjunction with figures 3.2 and 3.3 to
cable-up the 4.5/6.OkVA single-phase input UPS.

Connecting the input mains supply

1. Unscrew the terminal cover plate securing screws then remove the
terminal cover plate (4) slowly to avoid excessive tension on the
earthing wire (5).
NOTE: Earthing wire (5) may be disconnected temporary to
facilitate ease of cabling
2. Connect the earthing cable from the LV-Distribution Board to the
terminal ‘PE' .
3. Fasten the cable to the cable support rail located under the UPS
terminal connection block.
4. Connect the single phase input power cables from the LV-distribution
board to following UPS terminals:

I Input Cable
I
UPS Terminal
I
I Phase Ll I lL1 I
Neutral 1N

5. Fasten the cables to the fastening rail located under the UPS terminal
connection block.
Connecting the UPS output (load) cables

6. Connect the UPS output cables to the load distribution panel using the
following UPS terminals:

Output Cable UPS Terminal

Phase L 2Ll
I
Neutral 2N

Earth PE

PowerWAVE 2000 - Installation 3-5

 MAINS DISTRIBUTION PANEL (23OV, 5OHz)

Fuse A

C.B. = 32A

1 Maintenance Bypass 1
UPS Cabinet

=-----i
To load distribution panel

Maximum Cable
Power (kVA) FUSE A Cable A Cable D
Size
4.5 40A 3x6mm2 3x6mm2 IO mm2

6.0 40A 3x6mm2 3x6mm2 10 mm2

Figure 3.2: Line diagram - 4.5 or 6kVA UPS with single phase input.

3-6 PowerWAVE 2000 - Installation

 Low Vdtage Distribution
Battery Fuses (F4) B a t t e r y
Input Breaker (FI) “LINE’
Terninal Blockk Cover
Internal Ground
Namplate
SmartPort(RS22)
Dry Port (volt-free contacts)
Maint. Bypass “MANUAL BYPASS

lph - Mains Supply

230V, W-k
Ll N PE

Optional Battery
in additional
cubicle

Figure 3.3: Connection details - 4.5 or 6kVA UPS with single phase input.

PowerWAVE 2000 - Installation 3-7

 7. Fasten the output cables to the cable support rail located under the
UPS terminal connection block.
8. If an additional (external) battery cabinet is to be included in the
installation it should be connected to the UPS at this stage of the
installation procedure (see section 7.1 for details).

Final assembly
9. After completing the above connections refit the terminal cover plate
(4) and secure using the screws removed in step 1.
NOTE: if the earthing wire (5) was disconnected in step 1 ensure it is
reconnected prior to refitting the cover plate (4).
10. Move the UPS to its final position, release and adjust the blocking
feet on the terminal cover plate until the UPS is held securely in
place.

3-8 PowerWAVE 2000 - Installation

3.8 Cabling the 4.5 or 6kVA UPS with three phase input.

ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY

AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL
PERSONNEL.
Use the following procedure in conjunction with figures 3.4 and 3.5 to
cable-up the 4.5/6.OkVA three-phase input UPS.

Connecting fhe input mains supply

1. Unscrew the terminal cover plate securing screws then remove the
terminal cover plate (4) slowly to avoid excessive tension on the
earthing wire (5).
NOTE: Earthing wire (5)may be disconnected temporarily to
facilitate ease of cabling.
2. Connect the earthing cable from the LV-Distribution Board to the
terminal ‘PE’.
3. Fasten the cable to the cable support rail located under the UPS
terminal connection block.
4. Connect the three phase input power cables from theLV-distribution
board to following UPS terminals:

Input Cable UPS Terminal

I Phase Ll I l L 1

Phase L2 I lL2 I

Phase L3 lL3
Neutral I 1N I

5. Fasten the cables to the cable support rail located under the UPS
terminal connection block.

PowerWAVE 2000 - Installation 3-9

 MAINS DISTRIBUTION PANEL (23OV, 5OHz)

Fuse A
I I
i A
Cable

-I-

C.B. = 32A

F4 = 3x3OAFF
n
u ~
Batt,
lnverter
I
I

Static Switch

UPS Cabinet

To /oad distribution pane/

Maximum Cable
Power (kVA) FUSE A Cable A Cable D
Size
t I 1 1 1

4.5 3x4OA 5x6mm2 3x6mm2 IO mm2

r--- ~ 6.0 1 3x4OA I 5x6mm2 I 3x6mm2 I 10 mm2 I

Figure 3.4: Line diagram - 4.5 or 6kVA UPS with three phase input.

3-10 PowerWAVE 2000 - Installation

,(4) Terrrhal Block Cover
(5) Internal Ground (6)
l(6) Nameplate
~(7) Smart Port (RS232)
~(8) Dry Port (volt-free contacts)
~(9) Maint. Bypass “MANUAL BYPASS” 0

3ph - Mains Supply

3x400/230V, 50Hz
L3 L2 Ll N PE

I----
L
L- (Computer)
Load

Optional Battery
in additional
cubicle

Figure 3.5: Connection details - 4.5 or 6kVA UPS with three phase input.

PowerWAVE 2000 - Installation 3-11

 Connecting the UPS output (load) cables

6. Connect the UPS output cables to the load distribution panel using the
following UPS terminals:

Output Cable UPS Terminal

Phase L 2Ll

Neutral 2N

Earth PE

7. Fasten the output cables to the cable support rail located under the
UPS terminal connection block.
8. If an additional (external) battery cabinet is to be included in the
installation it should be connected to the UPS at this stage of the
installation procedure.

Final assembly
9. After completing the above connections refit the terminal cover plate
(4) and secure using the screws removed in step 1.
NOTE: t h e earthing wire (5) was disconnected in step 1 ensure it is
reconnected prior to rej?tting the cover plate (4).
Move the UPS to its final position, release and adjust the blocking feet on
the terminal cover plate until the UPS is held securely in place.

3-12 PowerWAVE 2000 - Installation

3.9 Cabling the 7.5 or 1OkVA UPS (three phase input)

ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY

AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL
PERSONNEL.
Use the following procedure in conjunction with figures 3.6 and 3.7 to
cable-up the 7.5/lO.OkVA three-phase input UPS.

Connecting the input mains supply

1. Unscrew the terminal cover plate securing screws then remove the
terminal cover plate (4) slowly to avoid excessive pulling on the
earthing wire (5).
NOTE: Earthing wire (5) may be disconnected temporarily to
facilitate ease of cabling.
2. Connect the earthing cables from the LV-distribution board to the
terminal ‘PE’.
3. Fasten the cable to the cable support rail located under the UPS
terminal connection block.
4. Connect the three phase input power cables from the LV-Distribution
Board to following UPS terminals:

I Input Cable I
UPS Terminal
I
Phase Ll lL1

Phase L2 lL2

Phase L3 lL3

Neutral IN

If a dual feed is to be used (consult manufacturer first) then also

connect the bypass supply as follows:

I Bypass Phase Ll I 3Ll I

I Bypass Neutral I 3N I
Bypass Earth PE (centre)

5. Fasten the cables to the cable support rail located under the UPS
terminal connection block.

PowerWAVE 2000 - Installation 3-13

 SINGLE FEED DUAL FEED

MAINS DISTRIBUTION PANEL (23OV, 5OHz)

MAINS DISTRIBUTION PANEL (23OV, 5OHz)

Fuse A

CableA
0

F4 = 3x3OAFF ,,1 F4=30AFF

1 Static Switch 1

t ,
1 Maintenance Bypass ] 1 Elypass Bypass1
Malntemay

F3 = 5OAgl F3 = 5OAgl
UPS Cabinet UPS Cabinet 0
-

-4
Cable Q

To /oaddistribution pane/
-4
Cable D

To load distributionpane/

Single Feed Dual Feed

Power Cable B Cable C Cable D

FUSE A Cable A FUSE B FUSE C
kVA) (mm? (mm2) (mm2)
7.5 3x63A 5x10 3x4OA 5x6 63A 3x10 3x10

I 10.0 1 3x63A 1 5x10 1 3x4OA 1 5x6 1 63A I 3

I x10 3x10

Figure 3.6: Line diagram - 7.5 or 1OkVA UPS with three phase input.

3-14 PowerWAVE 2000 - Installation

 ( 1 ) L o w V o l t a g e Distribution
(2) B a t t e r y F u s e s F 4 “ B A T T E R Y ”
( 3 ) I n p u t F u s e s Rect. F l ‘ M A I N S I N P U T ’
(4) Terminal Block Cover
(5) Internal Ground UPS (rear view) Batt Cubicle
(6) Nameplate
( 7 ) S M A R T P O R T (RS232)
(6) DRY PORT (volt-free contacts)
( 9 ) Mainten.Bypass “ M A N U A L B Y P A S S ” ( 3 ) Fl=3x3OAFF
10)I n p u t F u s e B y p a s s F 2 ‘ B Y P A S S L I N E ” ( 2 ) F4=3x3OAFF
1) Output F u s e F 3 “ O U T P U T L O A D ” ( 1 0 ) F2= 5OAgL

(3:
Battery cubicle
I IY) - I I
Terminal Block

(4)
(5)
I ‘.

_p-.. .’

3ph - Mains Supply

3~400/23OV, 5OHz
L3 L2 Ll N PE UPS Terminal Block

Load
(Computer)

Figure 3.7: Connection details - 7.5 or 1OkVA UPS with three phase input.

PowerWAVE 2000 - Installation 3-15

 Connecting the UPS output (load) cables

6. Connect the UPS output cables to the load distribution panel using the
following UPS terminals:

Output Cable UPS Terminal

Phase L 2Ll

Neutral I 2N I
Earth PE

7. Fasten the output cables to the fastening rail located under the UPS
terminal connection block.
8. If an additional (external) battery cabinet is to be included in the
installation it should be connected to the UPS at this stage of the
installation procedure (see section 7.1 for details).

Connecting the battery cables

The UPS batteries are contained in a separate, matching cubicle which
must be connected to the main UPS cabinet.
9. Position the battery cabinet adjacent to the main UPS cabinet.
10. Remove the battery fuses (2) (3 off).

Failure to remove the battery fuses will render the next instruction
potentially hazardous

11. Remove the battery cabinet terminal block cover and connect the
battery cabinet to the UPS cabinet as follows:

I Battery Cabinet
I
UPS Terminal
I
t

N I N I
PE PE

12. When cabling is completed refit the battery fuses (2).

3-16 PowerWAVE 2000 - Installation

 Final assembly
13. After completing the above connections refit the terminal cover plate
(4) and secure using the screws removed in step 1.
NOTE: If the earthing wire (5) was disconnected in step I ensure it is
reconnected prior to refitting the cover plate (4).
14. Move the UPS and battery cabinets to their final position, release and
adjust the blocking feet on the terminal cover plate(s) until the UPS
and battery cabinets are securely held in place.

3.10 Interfacing
The UPS is provided with two interfacing ports:
l Smart Port (Serial RS 232)
l Dry Port (volt-free contacts)

3.10.1 Smart Port (Serial RS 232)

The SMART PORT is an intelligent RS 232 serial port that allows the UPS
to be connected to a computer. The connector is a standard D-Type, 9-pin,
female.
When installed the optional SMART PORT software, WAVEMON *
allows the computer to monitor the mains voltage and the UPS-status
continuously.
Figure 3.8 and Figure 3.9 show how to connect a PC to the UPS.

PowerWAVE 2000 - installation 3-17

 lntertace Cable Interface Cable
UPS End Computer End

(9.Pin, D.Type M a l e ) (g-Pin, D - T y p e F e m a l e )

Connects to UPS Connects to

SMARTPORT Computer

Figure 3.8: Connector Cable - PC Serial Port with g-pin Connection

Interface Cable Interface Cable

UPS End Computer End

(9-Pin D-Type Male) (25.Pin, D - T y p e F e m a l e )

-
‘0 01
20- Q2

30 -.-----a3

Connects to UPS Connects to

SMARTPORT Computer

Ql

90

025

Figure 3.9: Connector Cable - PC Serial Port with 25-pin Connection

3-18 PowerWAVE 2000 - Installation

 3.10.2 Dry Port (volt-free contacts)
The Dry Port (DB-25P/F) may be used for:
l Connection of remote emergency stop facilities (see paragraph 7.2)
l Connection of Remote Status Panel (see paragraph 7.3)
l Provision of signals for the automatic and orderly shutdown of
servers or IBM AS400; etc.
Figure 3.10 gives full details of the connection terminals.
r 1 1
Function
Mains Failure
MNS Mains Present
Common
Load On lnverter

LD_lNV
Common
Battery Low

BATT_LOW Battery OK
Common
Load On Mains (ECO-MODE)

LD_MNS
Common
Common Alarm

COMMON-ALARM No Alarm Condition

Common

Not Connected

GND
GND
+12V (lmax =lOOmA)
Emergency Power Off

Emergency Power Off

I All volt free contacts are rated 60VAC max. and5OOmA max.

Figure 3.10: Dry Port Connections

PowerWAVE 2000 - Installation 3-19

 Operation
4.1 Commissioning
The PowerWAVE 2000 UPS is a high quality electronic machine that must
be commissioned by a fully trained and authorised Uninterruptible Power
Supplies Ltd. field service engineer before being put into use.
The commissioning of the UPS involves the connection of the UPS battery,
the checking of the electrical installation and operating environment of the
UPS, the controlled start-up and testing of the UPS and customer training.

Any PowerWAVE 2000 UPS system not commissioned by an

Uninterruptible Power Supplies Ltd. field service engineer must be
considered an electrical hazard and Uninterruptible Power Supplies
Ltd. accepts no responsibility for its safe operation or the safety of
any personnel. Additionally, the manufacturer’s warranty is
immediately invalidated if the UPS is put into use before it has been
correctly commissioned.

PowerWAVE 2000 - Operation 4-1

4.2 Control Panel

PowerWAVE 2000
Bypass

1-1Batt. Time
ON/OFF

Figure 4.1: Control Panel

4.2.1 Overview
All UPS user operations are carried out via the front-mounted control panel
illustrated in figure 4.1. The available commands are straightforward and
functional. By pressing the “Mode” button the user can choose between the
On-Line or Off-Line (also referred to as “line interactive” or “Econ”)
operating modes, test the battery and reset the alarms. In the event of an
alarm condition the ‘ALARM’ led illuminates and is accompanied by the
audible alarm.
The UPS operating status is indicated by means of the led indicators.

4-2 PowerWAVE 2000 - Operation

 4.2.2 Control Panel push-button and switch details

‘ON/OFF’ Switch
As its name suggests, the main ON/OFF switch is used by the operator to
turn on and turn off the UPS. The switch is mounted behind a hinged plastic
cover to prevent its accidental operation.

‘Alarm RESET’ push-button

This button serves to silence the audible alarm.

UPS Control’ push-button

The ‘UPS Control’ button serves to activate the remote control by means
of a PC. This permits the user remotely to:
l choose the UPS operating mode (‘ON LINE’ or ‘Line Interactive’).
. test the battery.
. reset the alarms.
When remote control is selected (the ‘REMOTE’ led illuminated) it is not
possible to change the UPS operating mode from the UPS Control Panel.
If the ‘Mode’+ ‘Battery Test’ + ‘UPS Control’ push-buttons are pressed
simultaneously and held for 2 sec. the UPS will switch-over from ‘Local’
to ‘Remote’ control. This combination of 3 buttons protects against
accidental activation. By repeating the same procedure the UPS will switch
back to ‘Local’ control.

‘Mode’ push-button
This button is used to transfer the UPS between ‘ON LINE’ and ‘Line
Interactive’ operating modes. The selected operating mode will be
indicated by the corresponding LED-Indicator.

‘Battery Test’push-button
Pressing this button initiates the battery testing procedure, during which
period the green ‘On Test’ led will flash. If the battery test is successful, and
voltage remains within prescribed limits, the ‘On Test’ led will turn off
after approximately 2 minutes. If the battery voltage goes below a
prescribed minimum value the test will be interrupted and the red ‘Failure’
led will illuminate.

PowerWAVE 2000 - Operation 4-3

 4.2.3 Control Panel LED-Indicators

Idicator Meaning Indicator Status

,lNE OK Mains available Green

Mains not available Red

\LARM No alarm condition OFF

Alarm condition Flashing Red + buzzer

NVERTER Load on inverter Green

lnverter not operating OFF

3Y-PASS Load on bypass Green

Bypass not operating OFF

3ATTERY 50 - 100% autonomy time Green

rlME 25% autonomy time Yellow
LED Bar) LOW BATTERY warning Red
Battery fuse open All flashing + buzzer

_OAD% 25% - 75% rated load power Green

LED Bar) 100% rated load power Yellow
>lOO% OVERLOAD Warning Red + buzzer
UPS is OFF Load All OFF

IN LINE / UPS is in ON-LINE-Mode and Green (On Line) ON

OFF LINE guarantees highest degree of
protection..

The UPS is in the Line lnteractive- Red (Off Line) ON

Mode with lowest energy
consumption.

LOCAL I Local or Remote is selectable only Green (Local) ON

REMOTE on the control panel

Local or Remote is selectable only Red (Remote) ON

from remote control (P.C.)

TESTING I The UPS and the batteries are Both OFF

FAILURE operating correctly.

Battery test in progress Green (Testing) Flash

The battery or the battery charger is Red (Failure) ON

faulty.

4-4 PowerWAVE 2000 - Operation

4.3 Operating Modes

4.3.1 “On-Line” (lnverter Mode)

The ON-LINE-Mode is the UPS-Operating Mode in which the load is
supplied through the RECTIFIER and INVERTER. In the unlikely event of
an inverter fault or overload condition the UPS transfers the load
automatically, and without interruption, to the static bypass-mains supply
(transfer time = 0).
The ON-LINE-Mode provides the highest degree of protection, especially
in the event of a mains disturbance or mains failure, and is the operating
mode recommended if the critical loads (computer systems) will not
tolerate any interruption of the supply (not even the shortest).

4.3.2 “Line Interactive” (Econ Mode 1 Off Line)

In the Line Interactive-Mode the load is supplied directly from the mains
through the static bypass. In the event of a mains failure the load is
automatically transferred to the inverter.
The Line Interactive-Mode is recommended only if the loads can tolerate
interruptions of 3-5 mS (transfer time from Line Interactive-Mode to ON-
LINE-Mode).
The battery charger remains ON during Line Interactive-Mode operation to
maintain a high state of battery charge.
Using the control panel ‘Mode’ push-button (see 4. l), the UPS may be
easily be transferred between the ON-LINE and Line Interactive modes.

4.3.3 “Maintenance Bypass”

The Bypass-Mode through the maintenance bypass is used only in
emergency situations.
In this mode the load is supplied directly from the mains power supply via
the Maintenance Bypass switch, located on the rear of the UPS, while
making it possible to shut down the UPS in a controlled manner.
THE LOAD MUST ALWAYS BE TRANSFERRED TO THE BYPASS-
MODE THROUGH THE MAINTENANCE BYPASS WHEN IT IS
NECESSARY TO SHUTDOWN THE UPS (E.G. REPAIR, BATTERY
REPLACEMENT ETC.).

IF THE UPS IS OPERATING IN THE BYPASS MODE THROUGH THE

BYPASS SWITCH THE LOAD WILL NOT BE PROTECTED IN THE
EVENT OF A MAINS FAILURE. IT IS THEREFORE STRONGLY
RECOMMENDED TO SWITCH OVER TO THE ON-LINE-MODE (INK
ON) OR LINE INTERACTIVE-MODE (ECON. MODE) AS SOON AS
POSSIBLE.

PowerWAVE 2000 - Operation 4-5

4.4 Start-up Procedure

ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY

AN AUTHORISED ELECTRICIAN OR BY QUALIFIED INTERNAL
PERSONNEL.

1. Make sure all connections (input and output cabling) have been
performed correctly (see Chapter 3).
2. Make sure all the loads are disconnected.
3. Close the input Line Fuses (Fl Rectifier-Line and F2 Bypass-Line for
‘dual feed’ models 7.5 and 1OkVA) upwards.
4. Make sure the UPS battery fuses are inserted correctly.
5. Close the battery fuse holder (F4) upwards.
6. Turn OFF the MAINTENANCE BYPASS on the rear of the UPS -to
position “0” (OFF).
7. Press the Main Red ON/OFF Switch on the Control Panel. After a
short time the UPS will start and the corresponding Control Panel led-
indicators will turn on.
8. It is recommended to transfer the UPS to the ON-LlNE-Mode
(INV. ON) for the highest degree of load protection):
9. Check the following led-indicators:
The ‘Line OK’ led is illuminated (green)
The ‘Battery Time’ led bar is illuminated (depending on charge)
‘INV’ and ‘BYPASS’ leds:
- If the ‘INV’ led is green and the ‘BYPASS’ is OFF, the UPS is
in the ON-LINE-Mode.
- If the ‘INV’ led is OFF and the ‘BYPASS’ is red, the UPS is in
the Line Interactive-Mode
10. The UPS is now operational and the load may be connected to the
UPS output.
11. Close load fuse F3 (7.5 and 10 kVA).

4-6 PowerWAVE 2000 - Operation

4.5 Shutdown Procedures

ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY

f
A AN AUTHORISED ELECTRICIAN OR BY QUALIFIED INTERNAL
PERSONNEL.

The UPS may be shutdown completely if the load does not require input
power for an extended period of time.
It may be switched to Maintenance Bypass mode for service or
maintenance purposes, or transferred to the Line Interactive mode if the
load doesn’t need the highest degree of protection.
The load may be disconnected by means of the ON/OFF (LOAD-OFF)
switch for security reasons.

4.51 Complete Shut Down of the UPS

The UPS may be shut down completely if the loads do not need a power
supply for an extended time period.
1. Verify that the loads are shutdown.
2. If the loads are all disconnected, press the ON/OFF button on the
Control Panel.
3. Open the fuses Fl; F2 (7.5 I lOkVA), F3 (7.5 I 1OkVA) and F4.
4. Turn the Maintenance Bypass switch to position “0”.
The UPS is now voltage free.

4.5.2 Transfer to Maintenance Bypass Mode

If it is necessary to perform service or maintenance on the UPS it is
possible to transfer the UPS into MAINTENANCE MODE.

Before you switch the MAINTENANCE BYPASS switch to ‘BYPASS’

(position ‘1 ‘), you MUST make sure that the load has been transferred
to the static switch mains supply by selecting the ‘Line Interactive’
mode.

1. If the UPS is in the ‘ON LINE’ mode transfer it to the ‘Line

Interactive’ mode by pressing the ‘MODE’ switch on the Control
Panel.
2. Turn the MAINTENANCE BYPASS switch on the rear of the UPS to
position ’ 1’ .

PowerWAVE 2000 - Operation 4-7

4.6 Activation of the ON/OFF Main Switch on Control Panel
I f for security or emergency reasons, it is necessary to disconnect the load
from the UPS immediately, press the red ON/OFF Main Switch. This
switch has a plastic cover to avoid accidental operation.
1. Press the ON/OFF button on the Control Panel.
2. Verify that both the ‘BYPASS’ and ‘INVERTER’ leds are OFF.
The load is no longer supplied.

4-8 PowerWAVE 2000 - Operation

5
5.1 Introduction

ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY

AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL
PERSONNEL.

To ensure optimum operation of the UPS and continuous and efficient

protection of the connected load it is recommended that the operational
parameters and calibrations of the UPS and the batteries are checked every
12 months.

5.2 User Responsibilities

There are no user serviceable parts contained within the UPS so the
maintenance responsibilities of the user are minimal. To maximise the
useful working life and reliability of the UPS and its batteries, the
environment in which the UPS operates should be kept cool and dust free.

5.3 Routine Maintenance

The UPS is designed to receive regular preventative maintenance
inspections. These preventative maintenance inspections are essential to
ensure that both the useful working life and the reliability of the UPS are
maximised. When the UPS is commissioned, the commissioning field
service engineer will attach a service record book to the side of the UPS and
this will be used to record the full service history of the UPS.
Preventative maintenance inspections involve working inside the UPS
which contains hazardous AC and DC voltages. Only Uninterruptible
Power Supplies Ltd. trained and authorised field service engineers are fully
aware of all of the hazardous areas within the UPS.
During a preventative maintenance inspection the field service engineer
will carry out the following checks:
Site/environment conditions
Integrity of electrical installation
Cooling airflow
Rectifier operation and calibration
Inverter operation and calibration
Static switch operation
Battery status
Load characteristics

PowerWAVE 2000 - Maintenance 5-1

 l Integrity of alarm and monitoring systems
l Operation of all installed options
Preventative maintenance inspections form an integral part of all Extended
Warranty Agreements (maintenance contracts) offered by Uninterruptible
Power Supplies Ltd.
For further details on Extended Warranty Agreements please refer to
section 2.3.

5.4 Battery Testing

The battery test takes approximately 2 minutes and should be performed
only if:
l There are no alarm conditions
The battery is fully charged
l

Battery testing can be carried out independently of the operating mode

(OFF-LINE or ON-LINE) and whether or not the load is connected.
The battery test procedure can be performed from the UPS front panel.
See ‘Battery Test’ push-button on page 4-3.

5-2 PowerWAVE 2000 - Maintenance

 Troubleshooting
6.1 Alarms
In the event of an alarm condition the red LED-Indicator “Alarm” and the
audible alarm will turn on.
In this case proceed as follows:
1. Silence the audible alarm by pressing the button “Reset”.
2. Identify the cause of the alarm condition.
3. In case of doubt please contact Uninterruptible Power Supplies Ltd.
on 0800 73 1 3269.
Fault identification and rectification information is given on the following
pages.

PowerWAVE 2000 - Troubleshooting 6-1

6.2 Fault Identification and Rectification
The major alarm conditions that will be encountered are:

Alarm Condition Meaning Suggested Solution

“Alarm” LED on Mains power supply is outside
“Line OK” LED red prescribed tolerances.
“Alarm” LED on There is a fault in the UPS and
therefore normal operation cannot
be guaranteed.
“Testing” LED flashing A battery test has been requested.
“Failure” LED red The battery or the battery charger is
faulty.
All battery time LEDs Battery fuse is open.
flashing
The input power to the UPS is too high, too
low, or missing.
If site power appears to be OK, check the
input circuit breakers etc. supplying the
UPS.
Call 0800 731 3269 for assistance.
Wait for approximately 2 minutes for the test
to complete.
Call 0800 731 3269 for assistance.
Close battery fuse.

6.3 Contacting Service

Uninterruptible Power Supplies Limited has a service department
dedicated to providing routine maintenance and emergency service cover
for your UPS.
If you have any queries regarding your UPS please contact us

Uninterruptible Power Supplies Ltd.

Comet House
Calleva Park
Aldermaston
Berkshire
RG7 8JA

Tel: 0118 981 5151

0800 773 3269
Fax: 0118 981 5152
Email: service @upspower.co.uk

We recommend that your UPS is protected by an Extended Warranty

Agreement (see section 2.3 for details). These agreements assist us in
caring for your UPS correctly, ensuring they are well maintained and
attended to promptly should any problems occur.

6-2 PowerWAVE 2000 - Troubleshooting

 1

Options
7.1 Additional Battery Cabinet

7.1 .l Safety

When installng the additiona/ battery cabinet the UPS equipment

must be tota//y shut down. Ensure that the following conditions apply
during this operation:

1. No mains voltage is present (post safety warnings if necessary).

2. The load equipment is shut down.
3. Ensure the UPS is completely shut down and voltage-free:
a) Turn the UPS ‘MAINTENANCE BYPASS’ switch to position ‘0’
(rear of UPS).
b) Open the battery fuses (rear of the UPS I battery cabinet).
4. Press the red ‘ON/OFF’ switch on the Control Panel to position
‘OFF’.

7.1.2 Connection of the external battery cabinet

Remove both terminal cover plates on UPS and external battery cabinet and
perform following steps:
1. Connect terminal ‘PE’ (Earth) of the UPS terminal block to terminal
‘PE’ (Earth) of the external battery cabinet.
2. Connect terminal ‘N’ (Neutral) of the UPS terminal block with the
terminal “N’ (Neutral) of the external battery cabinet.
3. Connect terminal ‘+’ (positive Battery pole) of the UPS terminal
block with the terminal ‘+’ (positive Battery pole) of the external
battery cabinet.
4. Connect terminal ‘-’ (negative Battery pole) of the UPS terminal
block with the terminal ‘-’ (negative Battery pole) of the external
battery cabinet.
5. Ensure the cables are fastened properly to the gland plate located
under the connection terminal blocks.
6. After having performed the connections, refit the terminal cover
plates on the UPS and external battery cabinet.
7. Refit the fuses and start the UPS in the prescribed manner.

PowerWAVE 2000 - Options 7-1

 UPS Cabinet External Battery 1 External Battery 2

Figure 7.1: Additional Battery Cabinet Connections

7-2 PowerWAVE 2000 - Options

7.2 Remote Emergency Stop Facilities
The emergency stop facility must use a normally closed contact which
opens to operate the emergency stop sequence.
The emergency stop facility is accessed via the Dry Port. See Figure 3.5
and Figure 3.7 for location drawing.
In order to allow removal, maintenance or testing of any remote emergency
stop facility without disturbing the normal operation of the UPS, it is
recommended that a terminal block, with linking facilities, be installed
between the UPS and the stop button.

1. Use a screened cable with 1 pair (section of wires 0.6 mm’) and
maximum length of 100 m.
2. Connect the cable as shown in Figure 7.2,

Emergency Stop
Switch
(Normally Closed)

Link Facility

UPS DRY
PORT
24 l
25 l e@
Terminal
Block

Figure 7.2: Remote Emergency Stop Cabling

PowerWAVE 2000 - Options 7-3

7.3 Remote Status Panel (RSP)
The optional Remote Status Panel (RSP) may be used to display UPS status
information up to a distance of 1OOm.

I LINE INV
I

I BATT.
I

LINE BYPASS

I I
- 1

No. IItem Status Meaning

1 LINE LED GREEN Mains OK
RED Mains failure
2 BATTERY LED GREEN Battery OK
1 YELLOW Battery near the end of capacity
OFF No UPS supply or UPS on bypass
3 INVERTER LED GREEN Load supplied by inverter
OFF lnverter supply not available
4 LOAD LED GREEN Load is supplied
RED FLASHING Load is not supplied
5 1 ALARM RESET Push button Silences the audible alarm

6 4 ALARM LED RED Alarm condition; check other LEDs for indication of mains
and/or UPS status
OFF UPS is in normal operating condition
-7 IBYPASS LED RED Load is being supplied from mains
OFF Load is supplied by inverter

Figure 7.3: Remote Status Panel (RSP)

7-4 PowerWAVE 2000 - Options

 7.3.1 Connecting the Remote Status Panel:

l Provide a 0.6mm2, 3 pair cable (max. 100 metre)

l Connect a D-type, 25 pin, Male connector to one end of the cable
and a DIN, 9 pin, Male connector to the other
l Connect the 25 pin D-type connector to the UPS Dry Port and the 9
pin DIN connector to the Remote Status Panel (see Figure 7.4).

Interface Cable Interface Cable

UPS End Remote Status Panel End

(25-Pin, D-Type Male) (9-Pin, DIN Male)

30
Connects to UPS Load On lnverter
250 06
DRYPORT
90
Mains Failure
10 03 Connects to
Load On Mains Remote
50 04 Status Panel
Low
70 Battery 05
t12 Volt
230 02

Figure 7.4: Connection of Remote Status Panel (RSP)

Details of all Dry Port connections are shown in Figure 3.10.

PowerWAVE 2000 - Options 7-5

8 Specifications

Dry Port (volt-free contacts) remote signalling / automatic shutdown of computers

Smart Port (RS 232) remote control/integration in network management system
Standards
- Safety EN 50091-1
- EMC EN 50091-2

PowerWAVE 2000 - Specifications

RECTIFIER
Input voltage (V)
Input frequency (Hz)
Input power factor
Input current THD
1 Inrush current
4.OkVA 6.OkVA 7SkVA 1OkVA T
230V +I 5%/-25% (Single phase input) 400V +15%/-25% (Three phase input)
OR
400V +15%/-25% (Three phase input)
45 - 65 45 - 65
>0.98 (Single phase input) >0.95 (Three phase input)
OR
>0.95 (Three phase input)
cl 0% (Single phase input) <24% (Three phase input)
OR
<24% (Three phase input)
I limited by soft-start circuit

BATTERY 4.OkVA 6.OkVA 7.5kVA 1 OkVA

Battery type integrated, sealed lead-acid maintenance free
Battery cells (I 2V) for standard l6x7Ah 22 x 7Ah 28 x 7Ah 36 x 7Ah
autonomy
1Battery test facility ~1 standard I
Battery charging characteristic IU (DIN 41773)
Battery saver charger No ripples
I

INVERTER 4.OkVA 6.OkVA 7.5kVA 1 OkVA

Nominal output power (kVA) 4.0 6.5 7.5 10.0
1 Nominal output voltage (V) I 220,230, 240 I
Output voltage tolerance (*%)
- static * 2%
- at load step (O- 100%, 100-0%) * 5%
- distortion with non-linear load It 3%
Output waveform sinewave
Output frequency (Hz) 50 / 60
Output frequency tolerance (* %)
- free-running, quartz oscillator *O.l%
- with mains synchronised ladjustablej * 4.0%
Overload capability (%)
- 10 minutes 125%
- 30 seconds , 150%
Crest-factor 1:3

8-2 PowerWAVE 2000 - Specifications

CONTROL PANEL
Switches Main ON/OFF switch (protected by safety cover)
Push-buttons Reset
Mode (ON LINE I OFF LINE)
Battery test
UPS Control (local I remote)
_ED Indicators lnverter I Line (bypass)
Line OK
Alarm
On Line /Off Line
Battery Test ON / BatteryTest Failure
Local / Remote

4 segment Battery autonomy bargraph

4 segment Load (%) bargraph

OPTIONS
Extended Battery Autonomies
Optional Battery Charger
Remote Signalling Panel
WAVEMON Software
in additional cabinets
for longer battery autonomies
with UPS-status indication and common alarm
for automatic shutdown and monitoring

PowerWAVE 2000 - Specifications 8-3

9
9.1 Index of Drawings

Physical Details
UPS Cabinet Details 9-2

Connections
Terminals and Connections - 4.5 or 6kVA single phase input 9-3
Terminals and Connections - 4.5 or 6kVA three phase input 9-4
Terminals and Connections - 7.5 or 1 OkVA three phase input 9-5
Line diagram - 4.5 or 6kVA single phase input 9-6
Line diagram - 4.5 or 6kVA three phase input 9-7
Line diagram - 7.5 or 1OkVA single three phase input 9-8
Line diagram - 7.5 or 1OkVA dual three phase input 9-9
External Battery Cabinet Connections 9-10

In terfacing
Computer to Smart Port Connection Cable 9-pin - 9 pin 9-11
Computer to Smart Port Connection Cable 9-pin - 25 pin 9-12
Remote Status Panel Connection Cable 9-13
Remote Emergency Stop Cabling 9-14
Dry Port Connections 9-15

PowerWAVE 2000 - Drawings 9-1

 Cabinet depths = 690mm

4.5 c% 6kVA 7 . 5 & 1OkVA

with standard battery with standard battery

Autonomy Weight
(min.) Type
(kg)

4.5 10 A
20 A+B
30 A+0
45 A+2B

6 10 A
20 A+B
30 A+B
UPS Cabinet UPS Cabinet Battery Cubicle 52 A+2B
(PRU-6) (PRU-6) (PRB-6)
7.5 10 A+B 145
20 A+2B 250
30 A+3B 365

Longer autonomies are available on request.

--2OOmm-- -2OOmm- --2OOmm-

Figure 9.1: UPS Cabinet Details

 -

I
k=

PowerWAVE 2000 - Drawings 9-3

(1) Low Voltage Distribution
(2) Battery Fuses (F4) “BATTERY”
(3) Input Breaker (F1) “LINE"
(4) Terminal Block Cover
(5) Internal Ground
(6) Nameplate
(7) Smart Port (RS232)
(8) Dry Port (volt-free contacts)
(9) Maint. Bypass “MANUALBYPASS

3ph - Mains Supply

3x400/23OV, 5OHz
L3 L2 Ll N PE

I I I I I

Load
(Computer)

Optional Battery
in additional
cubicle

Figure 9.3: Terminals and Connections - 4.5 or 6kVA three phase input
 (1) L o w V o l t a g e D i s t r i b u t i o n
(2) Battery Fuses F4 “BATTERY’
( 3 ) i n p u t F u s e s Rect. Fl ‘MAINS INPUT’
( 4 ) T e r m i n a l Block C o v e r
(5) I n t e r n a l G r o u n d UPS (rear view) Batt.Cubicle
(6) Nameplate
( 7 ) S M A R T P O R T (RS232)
(6) DRY PORT (volt-free contacts)
(9) Mainten.Bypass “ M A N U A L B Y P A S S ” ( 3 ) Fl=3x3OAFF
(lO) I n p u t F u s e B y p a s s F 2 “ B Y P A S S L I N E ” ( 2 ) F4=3x3OAFF
(11) O u t p u t F u s e F3 “ O U T P U T L O A D ” (10) F2= 5 0 A g L
_. (11) F3= 5 0 A g L

Battery cubicle
Terminal Block

3ph - Mains Supply ,, ‘.

3x400/230V, 5OHz
L3 L2 Ll N PE .,/ UPS Terminal Block

Load
(Computer)

Figure 9.4: Terminals and Connections - 7.5 or 1OkVA three phase input
 MAINS DISTRIBUTION PANEL (23OV, 5OHz)

J_

Cable A
1 /
Fuse A

kc--- ~-- .-

Maximum
Power (kVA) FUSE A Cable A Cable D
3 F4 = 3x3OAFF Cable Size
-
-
4.5 40A 3x6mm2 3x6mm2 10 mm2
’ Batt
lnverter 6.0 40A 3x6mm2 3x6mm2 10 mm2
I I

Static Switch

UPS Cabinet
--. _-.
Y Maintenance Bypass

+
To load distribution panel

Figure 9.5: Line diagram - 4.5 or 6kVA single phase input

 MAINS DISTRIBUTION PANEL (23OV, SOHz)

Fuse A
0
Cable A ,/
~_._.__.
;’

Maximum
Power (kVA) FUSE A Cable A Cable D
Cable Size

f Batt. 4.5 3x4OA 5x6mm2 3x6mm2 10 mm2

F
6.0 3x4OA 5x6mm2 3x6mm2 10 mm*
P- I
t 7
1 Static Switch 1

1 Maintenance Bypass 1
. UPS Cabinet
‘k_ ._

Cable D 1

+
To load distribution panel

Figure 9.6: Line diagram - 4.5 or 6kVA three phase input

9-8 PowerWAVE 200O - Drawings
 MAINS DISTRIBUTION PANEL (230V, 5OHz)
M A~
INS d BYPASS)

Fuse C
FuseB -
0
Cable C

Power Cable B Cable C Cable D

F4 = 3x3OAFF FUSE B FUSE A
- WA) (mm2) (mm2) (mm2)
-
Ban. 1 7.5 1 3x4OA 1 5x6 1 63A 1 3x10 1 3x10 1

I
I
10.0 1
1
3x4OA 1
1
5x6 1
,
63A I
1
3x10 1
1
3x10 I
1

4 Static Switch

1 Maintenance Bypass 1
A
F3 = 5OAgl
UPS Cabinet 0

T
To load distribution pane/

Figure 9.8: Line diagram - 7.5 or 1OkVA dual three phase input
9-10 PowerWAVE 2000 - Drawings
 interface Cable Interface Cable
UPS End Computer End

(9-Pin, D-Type Male) (9-Pin, D-Type Female)

03

Connects to UPS Connects to

05
SMARTPORT Computer

0 9

Figure 9.10: Computer to Smart Port Connection Cable 9-pin - 9 pin

 Interface Cable Interface Cable
UPS End Computer End

(9-Pin, D-Type Male) (25Pin, D-Type Female)

0’
02
03

Connects to UPS Connects to

SMARTPORT Computer

I 07

Figure 9.11: Computer to Smart Port Connection Cable 9-pin - 25 pin

 Interface Cable lnterface Cable
UPS End Remote Status Panel End

(25Pin, D-Type Male) (9-Pin, DIN Male)

22 0

30
Connecs
to
tUPSDRYPORT 25 Load On lnverter
06

Mains Failure
10 03 Connects to
Load On Mains Remote
04 Status Panel
Low
70 Battery 05
+12 Volt
230 02
I I I I

Figure 9.12: Remote Status Panel Connection Cable

 Emergency Stop
Switch
(Normally Closed)

Link Facility FI

UPS DRY
PORT

Terminal
Block

Figure 9.13: Remote Emergency Stop Cabling

 Pin Contact Signal Function
1 Mains Failure I
Alarm 1 Mains Present
Common I
Load On lnverter
Message LD_lNV
IC ommon I
7 Battery Low
6 7 Alarm BATT_LOW Battery OK
9 2 Common
10 Load On Mains (ECO-MODE)
11 .+--I
l- Message LD_MNS
12 2 Common
13 Common Alarm
14 Alarm COMMON-ALARM No Alarm Condition
15 Common
16
NC Not Connected
20
21 GND 1 GND
22 I I PS 12v 1 GND
I 23 I l PS_l2V I 1 +12v (lmax =lOOmA) I
24 Emergency Power Off
Normally Open
25 Emergency Power Off
All volt free contacts are rated6OVAC max. and 5OOmA max.

Figure 9.14: Dry Port Connections