Data sheet DS/ACF5000-EN Rev.

ACF5000
Multi-component FTIR emission monitoring system

Measurement made easy

From the pioneers in

FTIR CEMS

Continuous, quantitative and selective measurement of
HCl, HF, H2O, CO, CO2, SO2 , NO, NO2, CH 4, NH3, N2O,
H2CO, O2 and VOC (other gases on request)
Maximum 15 measuring components (standard), simple
upgrade on request
Proven hot wet extractive measurement technique
High stability, accuracy and reliability through proven
FTIR technology
Fully integrated VOC and O2 analyzers (optional)
Clear-text status messages and user-friendly operator
interface on a large back-lit display
Measured value and status signal transmission to DCS
and emission evaluators via Ethernet or Modbus TCP
(analog and digital outputs, Modbus and PROFIBUS
optional)
Local control for service purposes via Ethernet and
remote maintenance via UMTS
Integration and display of signals from other detectors
(e.g. dust, mercury, flow, pressure, temperature)

Unique air-driven injector pump, no moving parts, low

condensate to handle

QAL3 automatic span drift check without test gas

Low ownership, maintenance and installation cost through

multi-component measurement technology with only one
sampling system

Complete pre-engineered system, modest space

requirement, compact and modular system design
ACF5000
Multi-component FTIR emission monitoring system
Introduction
Application and design
As a result of the growing requirements in the field of environ-
mental monitoring, increasing number of pollutants and with
lower concentrations has to be measured from combustion
processes.
World leader in stack gas monitoring systems for decades and
pioneer in FTIR technology, ABB Analytical is offering an inex-
pensive and forward-looking system with the ACF5000 multi-
component FTIR emission monitoring system.
Recognized by the process industries for their ruggedness,
the ABB FTIR spectrometers offer a measurement technology
with the highest levels of accuracy, selectivity and reliability. As
a result of the FTIR measurement principle, the spectrometer
is free from drift and does not require frequent adjustment,
therefore there is no need to hold stocks of expensive, dan-
gerous and toxic test gases.
Because it can easily be expanded through software to
measure additional infrared-active components, the analysis
system is also designed to expand with your future needs.
The sampling probe, sampling line and analyzer cell are
heated allowing water vapor to be measured along with
extremely low detection levels of pollutant such as HCl, NH3
and HF.
The sample gas feeding is using an electronically controlled air
injector, which creates a vacuum. This draws the sample gas
into the analyzer cell without the use of a mechanical pump.
Thus, no moving part is used resulting in less maintenance.
As a beneficial side effect, the sample gas is diluted at the
analyzer cell outlet, condensation is reduced and disposal of
the exhaust gas is safer.
Applications
– Municipal waste incinerators
– Biomedical and sludge incinerators
– Hazardous waste incinerators at chemical plants
– Gasification and pyrolysis processes
– Cement kilns
– Solvent recovery and destruction
– DeNOx and DeSOx of power plants
– Crematoria
– Steel and aluminum smelters
– Brick, tiles and glass manufacturing
– Catalyst protection monitoring
– Combustion research
2 DS/ACF5000-EN Rev. I | ACF5000
System devices and subassemblies
Sampling system
– Probe tube, optionally heated, lengths 500 to 2500 mm /
20 to 100 in. for process temperature up to 500 °C / 932 °F
(optional up to 1350 °C / 2462 °F)
– Filtering device, heated to 180 °C / 356 °F
– Sample gas line, heated to 180 °C / 356 °F, length up to
60 m / 200 ft. (length depending on installation location
altitude, other lengths and temperature on request)
– Protective cover for probe
– Probe back purge module (optional)
– Automatic injection of test gases at probe for drift check
(optional)
Sample gas conditioning
– Heated sample gas conditioning block with built-in stainless
steel micro-porous filter
– Air driven aspirator pump module
– Connection and automatic switchover for zero and test gas
supply
– Flow, pressure and temperature monitoring
Analyzers
– FTIR spectrometer with heated sample cell
– Oxygen analyzer (ZrO2 detector, optional)
– VOC analyzer (FID detector, optional)
Control, display and operation
– Display and operator control unit built into cabinet door
– AO2000 system controller
– Control module for the injector pump
– Interfaces for
– Measured values and status signals via Ethernet (OPC)
and Modbus TCP (analog and digital outputs, Modbus
and PROFIBUS optional)
– Remote diagnostics via Ethernet and UMTS (optional)
– Prepared for uninterrupted power supply of the most vital
subassemblies (optional)
Air purification unit
A compressed-air purification unit (molecular sieve) is used to
provide zero gas for the FTIR spectrometer and reference gas
for the oxygen analyzer. Purge air is also used by the spectro-
meter and also to purge the analysis system in the event of
heating failure or loss of power.
Operation
The software installed in the system controller operates the
analysis system completely automatically. It allows the follow-
ing functions:
– Display of all measured results and clear status messages
– Manual operation of the system for commissioning and
service
– Local operation for service purposes via Ethernet interface
– Remote diagnosis via UMTS
– Self-diagnosis of the FTIR spectrometer and archival of the
status signal and measured data
– Optional automatic correction for dry / wet basis and refer-
ence measurement (to a fixed O 2 value)
The FTIR results are updated approx. every 30 seconds. The
system controller continuously monitors the temperature,
pressure and gas flow to ensure automatic correction, relia-
bility and precise measurement. If the temperature of any
heated module of the analysis system falls below the minimum
allowed, a stream of clean air purge is triggered to protect all
subassemblies that are in contact with the sample gas.
The Ethernet interface allows the analysis system to be
coupled to the plant network for transfer of measured values
and status signals. Data can be read using the AnalyzeIT
Explorer or AO-OPC Server software tools.
The UMTS connections give access to the ABB Service
Department (when enabled by the customer) for remote
diagnosis and preventive maintenance scheduling which
enables maximum system availability.
Adjustment
All FTIR device-dependent factors are taken into account
through the daily automatic recording of the zero spectrum.
Since absorption spectra are absolute and do not drift, zero
and span are effectively automatically corrected using zero
gas only.
N2 is used for zero adjustment of the VOC analyzer. 3 % of O2
is used for zero adjustment of the O2 sensor.
Manual adjustment check with gases and water vapor can
easily be done at the analyzer cell or at the sampling probe
according to internationally recognized requirements.
Validation unit for automatic span drift check without test
gases
The ACF5000 can be optionally equipped with a validation unit
as an alternative to flowing test gas for the FTIR spectrometer.
The validation unit is a disc with six holes of which five holes
hold films or gas filled cells which can be swiveled into the
optical path causing a spectral absorption for the correspond-
ing components, e.g. HCl. Hence the validation unit can be
used to monitor precision and drift, e.g. as part of a QAL3
procedure or any other drift-monitoring procedure. The benefit
is that there is no need to introduce any test gases during
normal operation. Only if a deviation between the expected
value and the measuring value is detected, test gases are
required to check the deviation.
Certification
– CEM system certification according to EN 15267 parts 1–3.
An internal validation unit can be used as an alternative to
external test gas cylinders.
– Suitability for measurement tasks according to European
Directives 2010/75/EC, 2000/76/EC, 2001/80/EC and
quality assurance according to EN 14181
– MCERTS certificate available
– Compliance to US EPA 40 CFR 60 and 40 CFR 75
ACF5000 | DS/ACF5000-EN Rev. I 3
ACF5000
Multi-component FTIR emission monitoring system

Technical data Influence of ambient temperature changes

< 5 % of measuring range per 10 K / 18 °F temperature
Measured components and measuring ranges change
FTIR spectrometer 1) Lowest ranges
H2O 0–40 vol.% Air pressure influence
CO2 0–30 vol.% None (automatically corrected through internal pressure
CO 0–75 mg/m3 0–60 ppm compensation)
3
NO 0–150 mg/m 0–110 ppm
NO2 0–80 mg/m3 0–40 ppm Limit of detection (2)
N2O 0–50 mg/m3 0–25 ppm
 2 % of measuring range
SO2 0–75 mg/m3 0–25 ppm
3
System design
NH3 0–5 mg/m 0–7 ppm
Design
HCl 0–15 mg/m3 0–10 ppm
Free standing cabinet in sheet metal
HF 0–3 mg/m3 0–3 ppm
Air conditioning unit optional
CH4 0–7.5 mg/m3 0–10 ppm
CH2O 0–20 mg/m3 0–15 ppm
Protection class
2)
VOC 0–30 mg/m3 0–56 ppm
IP54
VOC analyzer (FID)
VOC 0–15 mg/m3 0–28 ppm
Dimensions
Oxygen analyzer
See Section “System design (exterior view)”, page 6
O2 0–25 vol.%
1) FTIR spectrometer performance is based on an optical path length of
3.2 m / 126 in.
Weight
2) VOC measured with FTIR (for process measurement only) is composed Approx. 300 kg / 660 lb.
of the organic compounds methane (CH 4 ), ethane (C 2 H 6 ), propane
(C 3 H 8 ), benzene (C 6 H 6 ), toluene (C7 H 8 ) and dichloromethane (CH 2 Cl 2 ).
Color
Measuring ranges within ignition limits cannot be provided.
Light gray (RAL 7035)
Other measured components and measuring ranges on
request.
Input, output and status signals
Measured signals
Performance for low measuring ranges in accordance with
Output via Ethernet or Modbus TCP (analog and digital
EN 15267
outputs, Modbus and PROFIBUS optional)
Cross-sensitivity
< 4 % of measuring range
Status signals
Output and status signals from the measured concentrations,
Linearity
gas transport, sample conditioning system and operation are
< 2 % of measuring range
displayed on the built-in LCD display
Status signals: System failure, maintenance mode, mainte-
Sensitivity drift
nance request.
< 3 % in maintenance interval
Additional status information for option with analog and digital
outputs: Oxygen analyzer error, VOC analyzer / ASP failure
Zero drift
and FTIR failure. Digital relay outputs: Floating contacts, open
Corrected automatically
in unpowered state (fail safe).
Response time (analysis system)
Input signals
T90 < 200 seconds, T90 < 400 seconds for HCl, NH3 and HF
Analog and digital signals possible

4 DS/ACF5000-EN Rev. I | ACF5000

Gas connections Sample gas inlet conditions
Sample gas inlet Temperature
Special support for heated line in the right cabinet wall Controlled at 180  2 °C / 356  3.6 °F
Screw fitting at ASP block for heated line TBL01 (4/6 x 1 mm)
Pressure
Sample gas outlet Analysis cabinet inlet to sample gas conditioning block:
Screw fitting (steel) for pipe 12 mm or ½ in. 900–1100 hPa (0.9–1.1 bar / 13–16 psi), lower pressure on
request
Test gases
Screw fittings for hose (PTFE) 4/6 x 1 mm or ¼ in. Flow rate
Approx. 300 l/h / 0.18 cfm
Instrument air
Connected to the aspirator pump module and compressed-air Environmental conditions
purification unit (hose 4/6 x 1 mm or ¼ in.). Ambient temperature
Quality: Based on ISO 8573-1:2001 Class 2 (max. particle size In operation
1–5 μm, max. 10 particles/m 3, max. oil content 0.1 mg/m 3,
without air conditioning unit +5 to +30 °C / +41 to +86 °F
max. vapor pressure dew point –40 °C / –40 °F). The require-
ment is for compressed air at 5.5–7 bar / 80–100 psi, with air conditioning unit (optional) +5 to +45 °C / +41 to +113 °F
consumption 3000–4000 l/h / 1.8–2.4 cfm. During storage and transport –25 to +65 °C / –13 to +149 °F

Power supply Relative humidity

Input voltage  75 % as an annual average, max. 95 % for short periods,
230 / 400 V 3 Ph, N, PE or 120 / 208 V 3 Ph, N, PE or occasional and light condensation is permissible, supposed
100 / 200 V 3 Ph, N, PE (optional, with transformer), powered and purged system
 10 %, 48 to 62 Hz.
Non-floating PEN conductor not allowed. Installation location
The analysis system is intended for indoor use only. The analy-
Power consumption sis system should be protected against radiated heat, heavy
System incl. probe filter
concentrations of dust, corrosive atmospheres and vibrations.
at power-up approx. 2200 W Minimum distances for analyzer cabinet installation:
during operation approx. 1500 W Right min. 500 mm / 20 in. for the connected cables and pipes

Heated probe tube type 42 approx. 800 W Left min. 1000 mm / 40 in. for the air conditioning unit (optional)

Heated sampling line TBL01 approx. 90 W/m Front min. 1000 mm / 40 in. to open the door (hinged at left)

Air conditioning unit (optional) approx. 1000 W Top min. 500 mm / 20 in. with air conditioning unit (optional)

Prepared for UPS (optional) approx. 500 W Installation location altitude max. 720 m / 2360 ft. above sea
level in accordance with EN 15267 (for length of sample gas
Overvoltage category / pollution degree line incl. probe = 60 m / 200 ft.); greater altitudes on request.
II/2
Storage and transport
Service socket It is mandatory that the cabinet or the FTIR spectrometer is
230 VAC or 120 VAC, 48 to 62 Hz, max. 5 A hermetically sealed during storage and transport.
(located in the cabinet light)
Note
The drawings on the following pages are for general infor-
mation only. Each individual analysis system is delivered with a
set of drawings specific to the order.

ACF5000 | DS/ACF5000-EN Rev. I 5

 ACF5000

RIGHT SIDE LEFT SIDE

min. 500 (19.7) mm inch

2100 82.68
80

Dimensions in mm (inch)
2000
min. 1000 (39.4) ACF5000 min. 500 (19.7) min. 1000 (39.4)
BUS SIGNALS

6 DS/ACF5000-EN Rev. I | ACF5000

CABLE GLANDS
SIGNALS
CABLE GLANDS
POWER SUPPLY
1800
MAIN SWITCH MAIN SWITCH 70
POWER SUPPLY UPS POWER
SUPPLY

ELECTRICAL
INLETS / OUTLETS
1600
SYSTEM CONTROLLER
60
System design (exterior view)

1400

COOLING UNIT
SAMPLE GAS INLET 50
HEATED SAMPLE 1200
SAMPLE GAS OUTLET GAS LINE
BURNER GAS FID
INSTRUMENT AIR IN
PURGE GAS TO PROBE 1000 40
ZERO GAS O2
TEST GAS FTIR

GAS INLETS /
GAS OUTLETS
800
30

600

20

400

10
200

0 0
Multi-component FTIR emission monitoring system

0 200 400 600 mm 0 200 400 600 800 mm 0 200 400 600 mm

0 10 20 23.62 inch 0 10 20 30 31.5 inch 0 10 20 23.62 inch

0 200 400 600 800 962 mm

0 10 20 30 37.87 inch
 LEFT SIDE WALL, INSIDE DOOR OPENED RIGHT SIDE WALL, INSIDE

ANALOG SIGNALS,
6+
STATUS SIGNALS
6-

CONTACTORS, RELAYS,
CIRCUIT BREAKER NORMAL NET
System design (interior view)

ETHERNET SWITCH,
TERMINALS POWER SUPPLY 24VDC,
TERMINALS

AU1
ACF5000 E-BOX
CIRCUIT BREAKER UPS,
FUSES, TERMINALS

AU2
ANALYZER BOX
AIR DUCT
NEEDLE VALVES,
PRESSURE CONTROLLER,
COCKS, FLOW METER
AU3
INTERFEROMETER BOX

AU4
FTIR E-BOX

AU5
ACF5000 AIR PURIFIER

ACF5000 | DS/ACF5000-EN Rev. I 7

 ACF5000

EXTERNAL ANALYSIS CABINET EXTERNAL

5.5 bar
INSTRUMENT
SAMPLE GAS OUTLET AIR INLET
FTIR SPECTROMETER
5.5–7 bar

8 DS/ACF5000-EN Rev. I | ACF5000

VOC ANALYZER
Pneumatics diagram
BULKHEAD UNION PVDF 4/6x1 mm / ¼˝ FID VOC
BULKHEAD UNION SS316 6 mm / ¼˝ DETECTOR
CONNECTOR SS316 6 mm / ¼˝
BULKHEAD UNION SS316 12 mm / ½˝
BULKHEAD UNION SS316 6 mm / ¼˝
WITH BUILT-IN RESTRICTOR 10 l/h H2

HEATED
COMBUSTION AIR

SAMPLE GAS IN
COMBUSTION GAS

FTIR CELL
OXYGEN

PURGE GAS

SAMPLE GAS OUT

SENSOR
ASP BLOCK
ACF5000 AIR PURIFIER
FILTER
SAMPLE POINT 1μ

HEATED FILTER UNIT PFE2

SAMPLE GAS INLET

4.5 bar
1.2 bar
2.0 bar

PROBE HEATED SAMPLE

CONNECTOR

P
TUBE GAS LINE TBL01 BLOCK HEATER

2.5 bar
FOR TESTGAS
TYPE 42 GENERATOR

INJECTOR PUMP
P
COMBUSTION
GAS FID H2 5.0
1.2 bar, 4 l/h
ZERO GAS

TEST GAS TEST GAS

PURGING VALVE FTIR 1.5 bar
DRIFT 1
PURGE GAS
Multi-component FTIR emission monitoring system

TO PROBE DRIFT 2

DRIFT 3

ZERO GAS O2

ZERO GAS FID

AU1
ACF5000
E-BOX SPAN GAS FID
Connection diagram (power supply, CE version and CSA version)

ANALYSIS CABINET ANALYSIS CABINET

CE VERSION, FUSES UNIPOLAR CSA VERSION, FUSES UNIPOLAR

POWER SUPPLY (BY CUSTOMER) -X80 POWER SUPPLY (BY CUSTOMER) -X80
FUSE-PROTECTION EXTERNAL 3x 20 A L1 FUSE-PROTECTION EXTERNAL 3x25A L1
CABLE 5x 6 mm2 (3x 25 A) L2 CABLE 5xAWG8 L2
CABLE GLAND M32 L3 CABLE GLAND M32 L3
(CABLE DIA. RANGE 7-15mm) N POWER SUPPLY (CABLE DIA. RANGE 0.28-0.59") N
230/400 V ±10%, 48-62 Hz POWER SUPPLY
(120/208 V ±10%, 48-62 Hz) 120/208V ±10%, 50/60 Hz
PE PE

UPS POWER SUPPLY (BY CUSTOMER) -X90 UPS POWER SUPPLY (BY CUSTOMER) -X90
FUSE-PROTECTION EXTERNAL 20A L1 FUSE-PROTECTION EXTERNAL 20A L1
CABLE 3x 2,5 mm2 CABLE 3xAWG14
N N
CABLE GLAND M25 CABLE GLAND M25
(CABLE DIA. RANGE 6-13mm) (CABLE DIA. RANGE 0.24-0.51")
PE PE

SAMPLE -X81 SAMPLE -X81

HEATER SAMPLE TUBE TYPE 42(-E84/-E85) 1 l = 1 m: 400 W HEATER SAMPLE TUBE TYPE 42(-E84/-E85) 23 l = 1 m: 400 W
CABLE 3x 1,5 mm2 -X91 l = 1.5 m: 600 W HEATING CABLE 3xAWG16 24 l = 1.5 m: 600 W HEATING
CABLE GLAND M25 13 l = 2 m: 800 W CABLE GLAND M25 25 l = 2 m: 800 W
(CABLE DIA. RANGE 6-13mm) 14 (CABLE DIA. RANGE 0.24-0.51")
HEATED SAMPLE TUBE HEATED SAMPLE TUBE
CABLE 3x 0,75 mm2 -X82 CABLE 3xAWG20 -X82
CABLE GLAND M20 CABLE GLAND M20
1 1
(CABLE DIA. RANGE 5-10mm) TEMPERATURE (CABLE DIA. RANGE 0.2-0.39") TEMPERATURE
2 Pt 100 2 Pt 100
SENSOR SENSOR
3 3
CONNECTION VIA TERMINAL BOX ON-SITE

SAMPLE -X81 SAMPLE -X81

HEATER FILTER UNIT PFE2 (-E86) 2 HEATER FILTER UNIT PFE2 (-E86) 12
CABLE 3x 1,5 mm2 -X91 HEATING CABLE 3xAWG16 13 HEATING
CABLE GLAND M20 250 W CABLE GLAND M20 250 W
9 14
(CABLE DIA. RANGE 5-10mm) 10 (CABLE DIA. RANGE 0.2-0.39")
HEATED FILTER UNIT HEATED FILTER UNIT

CABLE 3x 0,75 mm2 -X82 CABLE 3xAWG20 -X82

CABLE GLAND M20 CABLE GLAND M20
4 4
(CABLE DIA. RANGE 5-10mm) TEMPERATURE (CABLE DIA. RANGE 0.2-0.39") TEMPERATURE
5 Pt 100 5 Pt 100
6 SENSOR 6 SENSOR
CONNECTION VIA TERMINAL BOX ON-SITE

HEATED SAMPLE LINE TBL01 (-E83) -X81 HEATED SAMPLE LINE TBL01 (-E83) -X81
CABLE 5x2,5 mm2 OR 3x2,5mm2 9 CABLE 5xAWG14 OR 3xAWG14 26
CABLE GLAND M25 10 90 W/m *) CABLE GLAND M25 27 90 W/m *)
(CABLE DIA. RANGE 6-13mm) 11 HEATING (CABLE DIA. RANGE 0.24-0.51") 28 HEATING
-X91 29
15 30
16
HEATED SAMPLE LINE
HEATED SAMPLE LINE
-X82 -X82
CABLE 3x 0,75 mm2 CABLE 3xAWG20
7 7
CABLE GLAND M20 TEMPERATURE CABLE GLAND M20 TEMPERATURE
8 Pt 100 8 Pt 100
(CABLE DIA. RANGE 5-10mm) SENSOR (CABLE DIA. RANGE 0.2-0.39") SENSOR
9 9

SAMPLE -X81 SAMPLE -X81

SOLENOID VALVES BACK PURGING 3 SOLENOID VALVES BACK PURGING 15
(-Y3.1/-Y1.1/-Y2.1/-Y4/-Y5) AND 4 (-Y3.1/-Y1.1/-Y2.1/-Y4/-Y5) AND 16
HEATER MEAS. GAS VALVE (-E87/-E88) 300W BACK PURGING VALVES HEATER MEAS. GAS VALVE (-E87/-E88) 300W
5 WITH HEATED 17
CABLE 10x 1,5 mm2 6 CABLE 10xAWG16 18 BACK PURGING VALVES
CABLE GLAND M25 MEAS. GAS VALVE CABLE GLAND M25 WITH HEATED
7 19
(CABLE DIA. RANGE 6-13mm) 8 (CABLE DIA. RANGE 0.24-0.51") 20 MEAS. GAS VALVE
-X91 21
11 22
12

*) max. LENGTH

@ 230/400V
l ≤ 35 m [114.8 ft] (1~)
l > 35...60 m [114.8...196.9 ft] (3~) *) max. LENGTH
@ 120/208V
@ 120/208V
l ≤ 15 m [49,2 ft] (1~) l ≤ 15 m [49.2 ft] (1~)
l > 15...40 m [49.2...131.2 ft] (3~) l > 15...40 m [49.2...131.2 ft] (3~)

ACF5000 | DS/ACF5000-EN Rev. I 9

ACF5000
Multi-component FTIR emission monitoring system

Connection diagram (analog and digital outputs)

ANALYSIS CABINET
-D81
ANALOG OUTPUT 1 + I1
A01
- 0V
ANALOG OUTPUT 2 + I2
A02
- 0V
ANALOG OUTPUTS 4-20 mA
ANALOG OUTPUT 3 + I3
A03 LOAD MAX. 400 Ω
- 0V
ANALOG OUTPUT 4 + I4
A04
- 0V

-D82
ANALOG OUTPUT 5 + I1
A01
- 0V
ANALOG OUTPUT 6 + I2
A02
- 0V
ANALOG OUTPUT 7 + I3
A03
- 0V
ANALOG OUTPUT 8 + I4
A04
- 0V

-D83
ANALOG OUTPUT 9 + I1
A01
- 0V
ANALOG OUTPUT 10 + I2
A02
- 0V
ANALOG OUTPUT 11 + I3
A03
- 0V
ANALOG OUTPUT 12 + I4
A04
- 0V

-D84
ANALOG OUTPUT 13 + I1
A01
- 0V
ANALOG OUTPUT 14 + I2
A02
- 0V
ANALOG OUTPUT 15 + I3
A03
- 0V
ANALOG OUTPUT 16 + I4
A04
- 0V

-D85
SYSTEM FAILURE 14
DIGITAL RELAYS OUTPUTS
SYSTEM MAINTENANCE MODE 24 max. 110 V DC / 250 V AC, max. 1.5 A
60 W / 500 VA
SYSTEM MAINTENANCE REQUEST 34

O2 FAILURE 44

COMMON POLE 1 33

VOC/ASP BLOCK FAILURE 54

FTIR FAILURE 64

74

84

COMMON POLE 2 73

10 DS/ACF5000-EN Rev. I | ACF5000

Connection diagram (analog and digital inputs, digital interfaces)

ANALYSIS CABINET
-D89
ANALOG INPUT 1 + I1
(EXAMPLE: DUST) AI1
- 0V

ANALOG INPUT 2 + I2
(EXAMPLE: TEMPERATURE) AI2
- 0V
ANALOG INPUTS 4-20 mA
ANALOG INPUT 3 + I3 Ru = 100 kΩ
(EXAMPLE: FLOW) AI3
- 0V Ri < 125 Ω

ANALOG INPUT 4 + I4
(EXAMPLE: PRESSURE) AI4
- 0V
SHIELD

-D91
DIGITAL INPUT 1 1 DI1
+ DIGITAL INPUTS
DIGITAL INPUT 2 2 FLOATING CONTACTS
+ DI2
DIGITAL INPUT 3 3 Status 0:
DI3
+ UL min / max
DIGITAL INPUT 4 4
DI4 -30 V DC / 5 V DC
+
Status 1:
DIGITAL INPUT 5 5
+ DI5 UH min / max
DIGITAL INPUT 6 6 11 V DC / 30 V DC
+ DI6 IH min / max
DIGITAL INPUT 7 7 2 mA / 4.5 mA
DI7
+
DIGITAL INPUT 8 8
DI8
+

-X87
PROFIBUS DP IN D-SUB 9Pin
3 RxD/TxD-P
8 RxD/TxD-N
SHIELD

PROFIBUS
-X88
PROFIBUS DP OUT D-SUB 9Pin
3 RxD/TxD-P
8 RxD/TxD-N
SHIELD

-X89
MODBUS D-SUB 9Pin
2 RTxD-
3 RTxD+ MODBUS
5 GND
SHIELD

-X95
ETHERNET 10BASE-T RJ45
1 10TT+
2 10TT- ETHERNET VIA ROUTER
3 10TR+
5 10TR-

UMTS ANTENNA -U83

ANT REMOTE CONTROL
VIA UMTS ROUTER

ACF5000 | DS/ACF5000-EN Rev. I 11

Contact us
ABB Limited
Industrial Automation
Howard Road, St. Neots
Cambridgeshire, PE19 8EU
United Kingdom
Phone: +44 870 600 6122
Fax: +44 1480 213 339
ABB Pte. Ltd.
Industrial Automation
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Phone: +65 6773 5961
Fax: +65 6778 0222
ABB Engineering Ltd.
Industrial Automation
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100015 Beijing, China
Phone: +86 10 84566688 Ext. 6217
Fax: +86 10 84567650
ABB Inc.
Industrial Automation
3700 W Sam Houston Parkway South,
Suite 600, Houston, TX 77042, USA
Phone: +1 713 587 8000
www.abb.com/analytical
Note
DS/ACF5000-EN Rev. I 01.2017
ABB Australia Pty Limited
We reserve the right to make technical changes or
Industrial Automation
modify the contents of this document without prior
Bapaume Road notice. With regard to purchase orders, the agreed
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possible lack of information in this document.
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subject matter and illustrations contained therein.
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