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– ESSEEM –
WP 5 - IS V 1.8 Slide 1
ESSEEM Work Package
Initiation Systems
worked out and giving a lecture by
ORICA Mining Services
Germany
WP 5 - IS V 1.8 Slide 2
Competencies
Qualification required in Initiation Systems
• Different Initiation Systems [Electric, Nonelectric & Electronic].
• Their characteristics, components, accessories and application.
• How the Initiation Systems and Detonators are constructed.
• How to handle them safe in the area of operation.
• Advantages and disadvantages of the different systems.
• Which Delay Numbers are available?
• How to transport and store Detonators.
• Risk of misfires.
• Maximum amount of detonators in a circuit.
• Procedures for connecting detonators.
• Connecting the charged holes (Sequence of Tie up) and controls.
• Visual control.
WP 5 - IS V 1.8 Slide 3
Competencies
Qualification required in Initiation Systems
• Surface connectors.
• How to locate damage in a nonelectric circuit.
• Electric detonators resistance and current in the firing circuit.
• Operational problems through:
- current leakage,
- stray current,
- lightning,
- magnetic induction and
- damaged insulation while blasting in conductive material.
• Equipment and technique to measure Leakage
• Equipment and technique to measure Short Circuit to Earth.
• Locating current leakage when coupling electric detonators in serial.
• Locating current leakage when coupling electric detonators in parallel.
• Blaster, Logger, Scanner & Tester.
• Firing Cable, Connecting Wire, Harness, Bus wire.
• Detonating cord.
WP 5 - IS V 1.8 Slide 4
Symbols
to help Students
Fundamental knowledge
Supplementary knowledge
Danger
WP 5 - IS V 1.8 Slide 5
Training Plan
Time
Contents
(1 day)
1. Definition, History & Overview 1 hr
2. Nonelectric Initiation 1 hr 30 min
3. Electric Initiation 1 hr 30 min
4. Electronic Initiation 30 min
5. Detonating Cord 30 min
6. Safety 1 hr
WP 5 - IS V 1.8 Slide 6
WP 5 - Initiation Systems
1. Definition
2. History
3. Overview
4. Construction, Components,
Mode of Operation & Application
4.1 Non Electric
4.2 Electric
4.3 Electronic
5. Detonating Cord
6. Initiation Systems – Safety
7. References
WP 5 - IS V 1.8 Slide 7
WP 5 - Initiation Systems
1. Definition
2. History
3. Overview
4. Construction, Components,
Mode of Operation & Application
4.1 Non Electric
4.2 Electric
4.3 Electronic
5. Detonating Cord
6. Initiation Systems – Safety
7. References
WP 5 - IS V 1.8 Slide 8
Definition
An Initiation System …
… is a means of
detonating high explosive charges reliably,
at the specified time
and
in the correct sequence ....
WP 5 - IS V 1.8 Slide 9
WP 5 - Initiation Systems
WP 5 - IS V 1.8 Slide 10
WP 5 - Initiation Systems
1. Definition
2. History
3. Overview
4. Construction, Components,
Mode of Operation & Application
4.1 Non Electric
4.2 Electric
4.3 Electronic
5. Detonating Cord
6. Initiation Systems – Safety
7. References
WP 5 - IS V 1.8 Slide 11
WP 5 - Initiation Systems
1. Definition
2. History
3. Overview
4. Construction, Components,
Mode of Operation & Application
4.1 Non Electric
4.2 Electric
4.3 Electronic
5. Detonating Cord
6. Initiation Systems – Safety
7. References
WP 5 - IS V 1.8 Slide 12
History
…
... to Electronic Initiation
WP 5 - IS V 1.8 Slide 13
History
WP 5 - IS V 1.8 Slide 14
History - The 1st Detonator
WP 5 - IS V 1.8 Slide 15
History - Electric Initiation
The Introduction of
Electric Initiation gave
a higher degree of
Safety for the People
involved in Blasting
Operations.
WP 5 - IS V 1.8 Slide 16
WP 5 - Initiation Systems
1. Definition
2. History
3. Overview
4. Construction, Components,
Mode of Operation & Application
4.1 Non Electric
4.2 Electric
4.3 Electronic
5. Detonating Cord
6. Initiation Systems – Safety
7. References
WP 5 - IS V 1.8 Slide 17
WP 5 - Initiation Systems
1. Definition
2. History
3. Overview
4. Construction, Components,
Mode of Operation & Application
4.1 Non Electric
4.2 Electric
4.3 Electronic
5. Detonating Cord
6. Initiation Systems – Safety
7. References
WP 5 - IS V 1.8 Slide 18
WP 5 - IS V 1.8 Slide 19
NPED – Technology
What NPED stands for?
6. Al Shell
Non 5. Rigid Al element with delay mixture
4. Delay mixture
3. NPED I-element
Primary 2. PETN
1. RDX
5. Pyrotechnic Mixture
Explosive 4. Granulated PETN
3. Crystalline PETN
Detonator 2. Al Cup
1. Steel Element
WP 5 - IS V 1.8 Slide 20
NPED – Technology
Conventional vs. NPED
Conventional NPED
Leg Wires
Seal Plug
Fuse Head
Delay Element
Primary Expl.
DDT*-Element
Base Charge
* DDT = Deflagration to Detonation Transition
WP 5 - IS V 1.8 Slide 21
NPED – Technology
Conventional vs. NPED
WP 5 - IS V 1.8 Slide 22
WP 5 - Initiation Systems
1. Definition
2. History
3. Overview
4. Construction, Components,
Mode of Operation & Application
4.1 Non Electric
4.2 Electric
4.3 Electronic
5. Detonating Cord
6. Initiation Systems – Safety
7. References
WP 5 - IS V 1.8 Slide 23
WP 5 - Initiation Systems
1. Definition
2. History
3. Overview
4. Construction, Components,
Mode of Operation & Application
4.1 Non Electric
4.2 Electric
4.3 Electronic
5. Detonating Cord
6. Initiation Systems – Safety
7. References
WP 5 - IS V 1.8 Slide 24
Nonelectric Initiation
Mode of Operation
Shock Tube
Flame Front
HMX / Al dust
WP 5 - IS V 1.8 Slide 26
Nonelectric Initiation
Shock Tube Construction
WP 5 - IS V 1.8 Slide 28
Nonelectric Initiation
Shock Tube vs. Detonating Cord
≈ 2,000 m/s
≈ 6,500 m/s
WP 5 - IS V 1.8 Slide 29
Nonelectric Initiation
Components
Starter Unit:
initial signal to start the blast remotely
Surface Connector:
distribute signal & delay timing across surface
Downline Unit:
transmission of signal down the hole,
delay timing and det energy
WP 5 - IS V 1.8 Slide 30
Nonelectric Initiation
3 Areas of Initiation System
LIL Electric
Starter
the key....
PED
Fuse
Surface
the distributor....
In hole
the transmission....
WP 5 - IS V 1.8 Slide 31
Nonelectric Initiation
Surface Delay vs. Detonator Strength
#2
0.2 g Pb Azide
#8
0.125 g Pb Azide
0.78 g PETN
WP 5 - IS V 1.8 Slide 32
Nonelectric Initiation
Surface Delay vs. Detonator
WP 5 - IS V 1.8 Slide 33
Nonelectric Initiation
Detonator Assembly
Delay Detonator
Non-Electric Detonators
Ultrasonic seal 24
Metres
Non-electric Detonator
ENDURADet
TM
45
metre
EXPLOSIVE DANGER
Colour coded
Shock Tube
J-Hook
WP 5 - IS V 1.8 Slide 34
Nonelectric Initiation
Detonator Assembly
WP 5 - IS V 1.8 Slide 35
Nonelectric Initiation
Lead In Line - Connection
To first hole
Tape
WP 5 - IS V 1.8 Slide 36
Nonelectric Initiation
Surface Delay
• 6 or 8 Tube Block
• Delays 9 to 200 ms
• Lengths 3.6 to 18 m
• Colour coded Tube
Base Charge
(e.g.: ≈ 200 mg of Lead Azide)
Delay Element
Isolation Cup
Free Space
Crimp
Rubber Bush
Shock Tube
WP 5 - IS V 1.8 Slide 38
Nonelectric Initiation
Surface Delay - Construction
WP 5 - IS V 1.8 Slide 39
Nonelectric Initiation
Combination Surface Delay & Detonator
WP 5 - IS V 1.8 Slide 40
Nonelectric Initiation
Function Surface Delay
+ 17 ms
+ 17 ms
WP 5 - IS V 1.8 Slide 41
Nonelectric Initiation
In Hole Timing
WP 5 - IS V 1.8 Slide 42
Nonelectric Initiation
Detonator Shrapnel
Explosives
WP 5 - IS V 1.8 Slide 43
Nonelectric Initiation
Electric Initiation of Nonelectric Blast
WP 5 - IS V 1.8 Slide 44
Nonelectric Initiation
Nonelectric Initiation of Nonelectric Blast
WP 5 - IS V 1.8 Slide 45
Nonelectric Initiation
Nonelectric Initiation of Nonelectric Blast
WP 5 - IS V 1.8 Slide 46
Nonelectric Initiation
Principal of Initiation - Trenchblasting
WP 5 - IS V 1.8 Slide 47
Nonelectric Initiation
Principal of Initiation
WP 5 - IS V 1.8 Slide 48
Nonelectric Initiation
Principal of Initiation
WP 5 - IS V 1.8 Slide 49
Nonelectric Initiation
Example – Firing Pattern
WP 5 - IS V 1.8 Slide 50
Nonelectric Initiation
Detonation & Burning Front
Lead In
Between the Rows –
Delay Backwards
WP 5 - IS V 1.8 Slide 51
Nonelectric Initiation
Detonation & Burning Front
In the Row 17 ms / Between the Rows 42 ms / Down the Hole Delay 200 ms
WP 5 - IS V 1.8 Slide 52
Nonelectric Initiation
Nonelectric Initiation vs. Initiation via Detonating Cord
WP 5 - IS V 1.8 Slide 53
Nonelectric Initiation
Nonelectric Initiation vs. Initiation via Detonating Cord
WP 5 - IS V 1.8 Slide 54
Nonelectric Initiation
Surface Hook Up Sequence on the Bench
D Connect control row E
Last!
C
Connect
Echelons Place A
Det s at
B holes
Start here
Rear of Shot
WP 5 - IS V 1.8 Slide 55
Nonelectric Initiation
Initiation via Detonation Cord
WP 5 - IS V 1.8 Slide 56
Nonelectric Initiation
Initiation via Detonation Cord
WP 5 - IS V 1.8 Slide 57
Nonelectric Initiation
Clip Technology
WP 5 - IS V 1.8 Slide 58
Nonelectric Initiation
Clip Technology
WP 5 - IS V 1.8 Slide 59
Nonelectric Initiation
Bunch Connector
WP 5 - IS V 1.8 Slide 60
Nonelectric Initiation
Bunch Connector
WP 5 - IS V 1.8 Slide 61
Nonelectric Initiation
Development - Sections
WP 5 - IS V 1.8 Slide 62
Nonelectric Initiation
Development - Sections
WP 5 - IS V 1.8 Slide 63
Nonelectric Initiation
Development - Sections
WP 5 - IS V 1.8 Slide 64
Nonelectric Initiation
Sublevel Stoping/Caving
WP 5 - IS V 1.8 Slide 65
Nonelectric Initiation
Sublevel Stoping/Caving
WP 5 - IS V 1.8 Slide 66
Nonelectric Initiation
Demolition Blasting - Foundation
WP 5 - IS V 1.8 Slide 67
Nonelectric Initiation
Demolition Blasting – Smoke Stack – Chimney
WP 5 - IS V 1.8 Slide 68
Nonelectric Initiation
Demolition Blasting – Smoke Stack – Chimney
WP 5 - IS V 1.8 Slide 69
Nonelectric Initiation
Demolition Blasting – Bridge
WP 5 - IS V 1.8 Slide 70
Nonelectric Initiation
Demolition Blasting – Bridge
Contra:
– no Circuit Testing,
– additional element: Surface Delay,
– Calculation of the real firing time,
– accuracy,
– Shock Tube can not be shortened/cut,
– Shock Tube waste in muck pile.
WP 5 - IS V 1.8 Slide 78
WP 5 - Initiation Systems
1. Definition
2. History
3. Overview
4. Construction, Components,
Mode of Operation & Application
4.1 Non Electric
4.2 Electric
4.3 Electronic
5. Detonating Cord
6. Initiation Systems – Safety
7. References
WP 5 - IS V 1.8 Slide 79
WP 5 - Initiation Systems
1. Definition
2. History
3. Overview
4. Construction, Components,
Mode of Operation & Application
4.1 Non Electric
4.2 Electric
4.3 Electronic
5. Detonating Cord
6. Initiation Systems – Safety
7. References
WP 5 - IS V 1.8 Slide 80
Electric Initiation
Detonator Construction
Fusehead
Pyrotechnic
Delay Element
Base
Charge
WP 5 - IS V 1.8 Slide 81
Electric Initiation
Mode of Operation
Initiation of Fusehead
WP 5 - IS V 1.8 Slide 82
Electric Initiation
Detonator Classes
Class 1 Class 2 Class 3 Class 4
WP 5 - IS V 1.8 Slide 83
Electric Initiation
Detonator Groups – Wire Colours
Instantaneous
(0 ms)
MS Short Period
(25 ms)
LP Long Period
(100 & 250 ms)
WP 5 - IS V 1.8 Slide 84
Electric Initiation
Electrical Data – Class 1 (Type A/S/NT)
Fuse head resistance 0,9-1,4 Ω
No fire current < 0,25 A
Recommended firing current (single) ≥ 0,6 A
Recommended firing current (series) ≥ 1,0 A
Firing impulse 3-5 mJ/Ω
WP 5 - IS V 1.8 Slide 85
Electric Initiation
Electrical Data – Class 2 (Type U)
Fuse head resistance 0,4-0,9 Ω
No fire current < 0,45 A
Recommended firing current (single) ≥ 1,0 A
Recommended firing current (series) ≥ 1,5 A
Firing impulse 8 - 16 mJ/Ω
WP 5 - IS V 1.8 Slide 86
Electric Initiation
Electrical Data – Class 3 (Type VA)
Fuse head resistance 0,15 – 0,25 Ω
No fire current < 1,2 A
Recommended firing current (single) ≥ 2,2 A
Recommended firing current (series) ≥ 3,5 A
Firing impulse 80 - 140 mJ/Ω
WP 5 - IS V 1.8 Slide 87
Electric Initiation
Electrical Data – Class 4 (Type HU/XS)
Fuse head resistance 0,04 – 0,09 Ω
No fire current < 4,0 A
Recommended firing current (single) ≥ 6,0 A
Recommended firing current (series) ≥ 25,0 A
Firing impulse 1100 - 2500 mJ/Ω
WP 5 - IS V 1.8 Slide 88
Electric Initiation
Equation following Ohm
Voltage U Volt V
I= Ampere = or A=
R W
Current =
Resistance Ohm
1. Example
WP 5 - IS V 1.8 Slide 89
Electric Initiation
Equation following Ohm
2. Example
But, placing a Firing Cable [having a resistance of 10 Ohm] between the Detonator
and the Battery, so that the Firing Cable and the Detonator have a total resistance
of 13 Ohm;
4,5 V
there will be only a current of: I = = 0,35 A
13 W
WP 5 - IS V 1.8 Slide 90
Electric Initiation
Resistance Figures
For Calculation of the total Resistances of a Firing Circuit
WP 5 - IS V 1.8 Slide 91
Electric Initiation
Ohm Meter – Circuit Tester
WP 5 - IS V 1.8 Slide 92
Electric Initiation
Circuit – in serial
WP 5 - IS V 1.8 Slide 93
Electric Initiation
Circuit – in serial
Calculation of the total Resistance of a Firing Circuit
R a = R Z1 + R Z 2 + R Z3 + K + R Zn + R S + R V
or
Ra = RZ× n + RS + R V
with:
Ra = Total Resistance of the Firing Circuit
RZ = Single Resistance of a Detonator
n = Number of Detonators
RS = Resistance of the Firing Cable
RV = Resistance of Detonator Wires & Harness
WP 5 - IS V 1.8 Slide 94
Electric Initiation
Circuit – in serial
Calculation of total Resistance
1. Example
The Firing Circuit contains of 150 U-Type Detonators [Class 2] with 5 m steel
wires, harness wire over 20 m and 200 m Firing Cable (Type T/4 DDSK).
WP 5 - IS V 1.8 Slide 95
Electric Initiation
Circuit – in serial
Calculation of total Resistance
2. Example
A Firing Circuit contains 10 Class 4 Detonators [HU Type] with 4 m wires,
200 m Firing Cable T/4 DDSK [Fe] or T/4DDK [Cu].
1. Calculate each total resistance in serial connection,
2. Which is the right type Blaster?
1.
Type of Firing Cable T/4DDSK T/4DDK
10 x 0,6 Ohm = 6 Ohm 6 Ohm
200 m Firing Cable = 20 Ohm 7,2 Ohm
Total Resistance = 26 Ohm 13,2 Ohm
2.
Using T/4DDSK [Steel] min. ZEB/CU 400/HU80
Using T/4DDK [Copper] min. ZEB/CU 200/HU20
WP 5 - IS V 1.8 Slide 96
Electric Initiation
Circuit Tester – Continuity & Leakage
Due to poor insulation [e.g.:
Connections] or damaged
Insulation Leakage can occur.
Wet conditions, [plus AN in water],
steel reinforcement in demolition
blasting makes Leakage even
worse
To avoid misfires Leakage has to
be tested.
With proper Insulation the total resistance may not below 10.000 W.
WP 5 - IS V 1.8 Slide 98
Electric Initiation
Connection in Parallel
WP 5 - IS V 1.8 Slide 99
Electric Initiation
Connection in Parallel
Calculation of total Resistance
1 1 1 1 1
= + + +K+ .
Rp R Z RZ
1
RZ RZ
2 3 n
1 n Rz
= or Rp = .
Rp R Z 1
n
With:
Rp = total Resistance of the Firing Circuit
RZ
Ra = + RS
n
Example:
3,5 W
Ra = + 4 W = 0,04375 W + 4 W = 4,04375 W
80
Firing Cable
Firing Cable
Connection in principal
Radio
Mobiles Earth Leakage
Electric Pump
Wire
Sealing Plug
Safety
Fuse Head
Shell
Base Charge
Tn Tn+1
E
l
ec
tr
o
ni
cs
L
o
w
n
u
m
be
r
s 9
000
ms
.
196 198 200 202 204
8 999 90 01
Pyrotechnic delays
0.01 %
1% H
i
g
hn
um
b
e
r
s
Electricity:
Stray Current [or the probability of lightning] forces to use nonelectric
detonators – for testing prior to Blasting the nonelectric round will be
initiated thru an electric firing circuit.
Testability:
In Demolition the 2 Way Communication of Electronic Initiation offers
testing the most important part of the whole Circuit.
Blaster Harness
Harness
Linear Cutter
12 g/m Detonating Cord
Delay No 5
Delay No 4
Delay No 3
Delay No 2
Delay No 1
Logger
“Frame” Circuit Main Firing Circuit
Electronic Detonators Nonelectric Detonators
– Hagen
TSG Kaulsdorf WP 2004
5 - IS V 1.8 Slide 126
WP 5 - Initiation Systems
1. Definition
2. History
3. Overview
4. Construction, Components,
Mode of Operation & Application
4.1 Non Electric
4.2 Electric
4.3 Electronic
5. Detonating Cord
6. Initiation Systems – Safety
7. References
WP 5 - IS V 1.8 Slide 127
WP 5 - Initiation Systems
1. Definition
2. History
3. Overview
4. Construction, Components,
Mode of Operation & Application
4.1 Non Electric
4.2 Electric
4.3 Electronic
5. Detonating Cord
6. Initiation Systems – Safety
7. References
WP 5 - IS V 1.8 Slide 128
Detonating Cord
Cord Construction
Overwrap
PETN Yarns
Core
Centre
Cottons PP Yarns
Waxed
Plastic Over Overcoat
Extrusion
‘Cordtex’ 10 P 10 g/m
Redcord
‘Profiler’
70 g/m
Plastic Jaw
• Strength: ≈ 70 - 100 kg
• Stretch: ≈ 10%
• Impact Resistance: ≤ 20 kg/m
• VOD: ≈ 7,000 ms
• Water Resistance (Type ?!)
• Oil Resistance (Type ?!)
Detonating cord
Millisecond Connector
(MSC)
Delay Range
Yellow EXEL
25ms signal tube 9ms
17ms
Plastic 25ms
Cleat Blocks Nonelectric delay 42ms
detonator 65ms
100ms
125ms
150ms
175ms
# 8 Strength cap 200ms
Shrapnel
Wet
Wet
Detcord
recommended
Detcord
Not connected
Shrapnel damage
WP 5 - IS V 1.8
to tubing.
Slide 138
Detonating Cord
Nonelectrics & Cord – Poor Handling
Tubing Cut-off
Near Knots
Not within
200 mm
Friction
Impact
Static
Heat
WP 5 - IS V 1.8 Slide 151
Initiation Systems - Safety
What Impact can a fire a Det?
• Rock falls
• Pinch in machine
• Drop object, tools
• Drive, walk, crush
• Rough charging
Where's the
go signal?
– ESSEEM –