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DEFINITION OF TQM
TQM can be defined as " an organization wide effort to develop systems, tools,
techniques, skills and the mindset to establish a quality assurance system that is
responsive to the emerging market needs" – B.MAHADEVAN
In the early 1980's, confederation of Indian industries (CII) took the initiatives to
set up TQM practices in India in 1982 quality circles were introduced for first time
in India. The companies under which the quality circles were launched are Bharat
Electronics Ltd, Bangalore and Bharat Heavy Electricals Ltd, Trichy. In 1986 CII
invited professor Ishikawa to India, to address Indian Industry about quality. In
1987, a TQM division was set up the CII this division had 21 companies agreed to
contribute resources to it and formed the National committee on quality"
In February 1991 an Indian company with assistance of the CII, obtained the first
ISO 9000 certification in India. In 1996, the Govt. of India announced the setting
up of quality council of India and a national agency for quality certification was
setup as a part of WTO agreement.TQM:
2. Continuous Improvement:
3. Employee Empowerment:
TQM philosophy is to empower all employees to seek out quality problems and
correct them. Today workers are empowered with decision making power to
decide quality in the production process, their contributions are highly valued and
workers suggestions to improve quality are implemented. This employee
empowerment can be made through team approach have quality circle where a
team of volunteer production employees and their supervisors who meet
regularly to solve quality problems.
For Identification of quality related issues employees should be trained with the
quality tools to identify the possible issues and to correct problems. These are
often called the 'seven tools of quality control' they are:
6. Process Management:
The philosophy of TQM extends the concept of quality to suppliers and ensures
that they engage in the same quality practices. If suppliers meet preset quality
standards, materials do not have to be inspected upon arrival. Today many
companies have a representative residing at their supplier's location, there by
involving the supplier in every stage from product design to final production.
PRINCIPLES OF TQM
1. Quality Integration
Dr. Ishikawa captures the spirit of TQM by saying "Quality means quality of work,
quality of service, quality of information, quality of process, quality of divisions,
quality of people including workers, engineers, managers and executives, quality
of objectives, briefly speaking it is Total Quality, or companywide quality". The
above definition show quality is integrated with various activities.
2. Quality First
3. Customer Orientation:
Customers are most important asset of the organization customers are both
outside customers who are clientele and within the organization they are
employees therefore Dr. Ishikawa proposes that manufacturers must study the
requirements of consumers and to consider their opinions when they design and
develop a product.
One of the core principle of TQM is a do it right the first time. So modern
approach argues to stop problems at the beginning rather than at ending their
Deming says ' inspection is too late, ineffective and costly'. The TQM approach is
to do it right the first time rather than to react after the problem happened,
problem prevention can be assured by controlling are process discovering
problems, identifying their root causes then improving the process in order to
avoid the problems.
Dr. Ishikawa proposes the following steps for conducting factual based decision in
order to ensure that any analysis has the right basis for decision making:
Total Quality embraces the modern concept of quality. It seeks to minimise errors
and dysfunction in the production cycle: planning, production, maintenance, etc.
With Total Quality, the focus shifts away from detection of product defects to
evaluation of all the phases of production. The concept behind TQ is this: final
product control does not add quality; rather, quality is to be built up step by step
throughout the whole production cycle.
PRIMARY DATA: Data which is collected through direct interviews and by raising
questionnaires.
SECONDARY DATA: Secondary data is that data which is already available and
published. It could be internal and external source of data.
INTERNAL SOURCE OF DATA: It originates from the specific field of study like
published brochures, official reports, etc.
EXTERNAL SOURCE OF DATA: It originates outside the field of study like books,
periodicals, journals, newspapers and internet.
SAMPLE DESIGN:
We will use secondary data for this project and some primary data also be
considered, i.e. for TQM techniques in MANAGEMENT INSTITUTIONS.
Some of the following references proposed to be used, which are stated below:
Time constraint
Research constraint
6. 100 Methods for Total Quality Management by Gopal K Kanji, Mike Asher,
SAGE, 1996, 237 pages
10. Total Quality Management for Project Management by Kim H. Pries, Jon M.
Quigley, CRC Press, 2012, 295 pages.