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LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE TESCO TRAINING DEPARTMENT ELECTRIC TOP DRIVE TRAINING © 2013 Tesco Corporation. All

TESCO TRAINING DEPARTMENT

ELECTRIC TOP DRIVE TRAINING

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE ECI (S) ELECTRIC COMPACT INTEGRATED SWIVEL © 2013 Tesco Corporation. All rights

ECI (S)

ELECTRIC

COMPACT

INTEGRATED

SWIVEL

LOAD PATH & MAINTENANCE ECI (S) ELECTRIC COMPACT INTEGRATED SWIVEL © 2013 Tesco Corporation. All rights
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE © 2013 Tesco Corporation. All rights reserved. ECIS 900 – ELECTRIC •
LOAD PATH & MAINTENANCE © 2013 Tesco Corporation. All rights reserved. ECIS 900 – ELECTRIC •

© 2013 Tesco Corporation. All rights reserved.

ECIS 900 ELECTRIC

500 Ton and 650 Ton

900 HP

Standard Gear Ratio 18.61:1

Max Drill Torque 36,700

ft./lbs.

Max Make Up Torque 45,000 ft./lbs.

Max Breakout Torque 56,000

ft./lbs.

Max Speed 193 RPM.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE LOAD PATH © 2013 Tesco Corporation. All rights reserved. 6
LOAD PATH
LOAD PATH
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE LOAD PATH TOP DRIVE TRAINING AT THE COMPLETION OF THIS SECTION YOU

LOAD PATH TOP DRIVE TRAINING

AT THE COMPLETION OF THIS SECTION YOU WILL BE ABLE TO :

IDENTIFY LOAD PATH AND OTHER COMPONENTS

IDENTIFY COMPONENT INSPECTION FREQUENCY

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE

LOAD PATH

LOAD PATH & MAINTENANCE LOAD PATH LOAD PATH IS ANY PART OF THE TOP DRIVE THAT

LOAD PATH IS ANY PART OF THE TOP DRIVE THAT

CARRIES THE LOAD OF THE DRILL STRING.

TWO DIFFERENT LOAD PATHS:

1)

DRILLING

2)

TRIPPING

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE IDENTIFYING ECI LOAD PATH COMPONENTS THREADED COMPONENTS • QUILL • MUD SAVER

IDENTIFYING ECI LOAD PATH

COMPONENTS

THREADED

COMPONENTS

QUILL

MUD SAVER VALVE

(STABBING VALVE)

SAVER SUB

CROSSOVER SUB

NON THREADED COMPONENTS

LOAD COLLAR

LOAD NUT

ASSEMBLY

ELEVATOR LINK ASSEMBLY (BAILS)

ELEVATORS

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE

LOAD PATH

COMPONENTS

LOAD PATH & MAINTENANCE LOAD PATH COMPONENTS QUILL LOAD COLLAR LOAD NUT MUD SAVER VALVE SAVER
LOAD PATH & MAINTENANCE LOAD PATH COMPONENTS QUILL LOAD COLLAR LOAD NUT MUD SAVER VALVE SAVER
LOAD PATH & MAINTENANCE LOAD PATH COMPONENTS QUILL LOAD COLLAR LOAD NUT MUD SAVER VALVE SAVER

QUILL

LOAD COLLAR

LOAD NUT

MUD SAVER VALVE

SAVER SUB

ELEVATOR

© 2013 Tesco Corporation. All rights reserved.

QUILL LOAD COLLAR LOAD NUT MUD SAVER VALVE SAVER SUB ELEVATOR © 2013 Tesco Corporation. All

BAILS

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE

INSPECTION

LOAD PATH & MAINTENANCE INSPECTION NDT : NON DESTRUCTIVE TESTING TWO TYPES • WFMPI , WET

NDT: NON DESTRUCTIVE TESTING

TWO TYPES

WFMPI, WET FLOURESCENT MAGNETIC

PARTICLE INSPECTION

MPI, MAGNETIC PARTICLE INSPECTION

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE

INSPECTION

The Three types of inspection are:

A: Visual inspection for:

Wear

Deformation

Cracks

Corrosion

Galling

Heat damage

Other irregularities

Corrosion – Galling – Heat damage – Other irregularities © 2013 Tesco Corporation. All rights reserved.
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE

INSPECTION

LOAD PATH & MAINTENANCE INSPECTION • B: Perform MPI or WFMPI for cracks. All cracked components

B: Perform MPI or WFMPI for cracks. All cracked

components should be referred to TESCO Engineering

for disposition.

C: Return to a TESCO authorized service center for

complete dimensional, visual, WFMPI/MPI inspection for recertification.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE

WFMPI EXAMPLES

LOAD PATH & MAINTENANCE WFMPI EXAMPLES WFMPI , WET FLOURESENT MAGNETIC PARTICLE INSPECTION CRACKS © 2013
LOAD PATH & MAINTENANCE WFMPI EXAMPLES WFMPI , WET FLOURESENT MAGNETIC PARTICLE INSPECTION CRACKS © 2013

WFMPI, WET FLOURESENT

MAGNETIC PARTICLE

INSPECTION

WFMPI EXAMPLES WFMPI , WET FLOURESENT MAGNETIC PARTICLE INSPECTION CRACKS © 2013 Tesco Corporation. All rights

CRACKS

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE

WFMPI EXAMPLES

CRACKS

LOAD PATH & MAINTENANCE WFMPI EXAMPLES CRACKS © 2013 Tesco Corporation. All rights reserved.
LOAD PATH & MAINTENANCE WFMPI EXAMPLES CRACKS © 2013 Tesco Corporation. All rights reserved.

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE LOAD PATH THREADED RECOMMENDED MINIMUM SAFETY INSPECTION • All threaded connections are

LOAD PATH THREADED RECOMMENDED MINIMUM SAFETY INSPECTION

All threaded connections are subject to Wet fluorescent Magnetic Particle Inspection (WFMPI) by a qualified

inspector for surface defects with specific attention to

the thread profiles of the box and pin connections every 60 operating days (any part of an operating day is considered one day).

*Note* the above inspections should also be conducted after excessive rough drilling, excessive jarring or any

other occurrences which can dramatically increase

fatigue failure (at operators discretion).

ECI

ECI SWIVEL SUB QUILL LOAD COLLAR LOAD NUT RETAINER LOAD NUT SPLIT COLLAR MUD SAVER/ STABBING

SWIVEL SUB

QUILL

LOAD COLLAR

LOAD NUT

RETAINER

LOAD NUT SPLIT

COLLAR

MUD SAVER/

STABBING VALVE

ELEVATOR LINKS

SAVER SUB

ELEVATOR

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH

INSPECTION FREQUENCY

60 DAYS (WFMPI)LOAD PATH INSPECTION FREQUENCY 500 DAYS (MPI) 60 DAYS (VISUAL) TRIPPING LOAD PATH DAILY (VISUAL)

LOAD PATH INSPECTION FREQUENCY 60 DAYS (WFMPI) 500 DAYS (MPI) 60 DAYS (VISUAL) TRIPPING LOAD PATH

500 DAYS (MPI)

60 DAYS (VISUAL)

TRIPPING LOAD PATHLOAD PATH INSPECTION FREQUENCY 60 DAYS (WFMPI) 500 DAYS (MPI) 60 DAYS (VISUAL) DAILY (VISUAL)

DAILY (VISUAL)LOAD PATH INSPECTION FREQUENCY 60 DAYS (WFMPI) 500 DAYS (MPI) 60 DAYS (VISUAL) TRIPPING LOAD PATH

LOAD PATH INSPECTION FREQUENCY 60 DAYS (WFMPI) 500 DAYS (MPI) 60 DAYS (VISUAL) TRIPPING LOAD PATH

CHECK DIE LOCK CLAMP BOLTS DAILY (550 ft/lbs)

ECIS
ECIS
(VISUAL) CHECK DIE LOCK CLAMP BOLTS DAILY (550 ft/lbs) ECIS SWIVEL BAIL SWIVEL SWIVEL PIN SWIVEL

SWIVEL BAIL

SWIVEL

SWIVEL PIN

SWIVEL QUILL

LOAD COLLAR

LOAD NUT

RETAINER

LOAD NUT SPLIT

COLLAR

MUD SAVER/

STABBING VALVE

ELEVATOR LINKS

SAVER SUB

ELEVATOR

LOAD PATH & MAINTENANCE • • •
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE • • • ECI-900 QUILL A: Visual inspection B: MPI or WFMPI

ECI-900 QUILL

A: Visual inspection

B: MPI or WFMPI for cracks

C: Recertification

QUILL A: Visual inspection B: MPI or WFMPI for cracks C: Recertification © 2013 Tesco Corporation.

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE • • •
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE • • • ECI-900 QUILL A: Visual inspection B: MPI or WFMPI

ECI-900 QUILL

A: Visual inspection

B: MPI or WFMPI for cracks

C: Recertification

QUILL A: Visual inspection B: MPI or WFMPI for cracks C: Recertification © 2013 Tesco Corporation.

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE ECI QUILL (PIN X PIN) ECIS QUILL WITH INTEGRATED SWIVEL © 2013

ECI

QUILL (PIN X PIN)
QUILL (PIN X PIN)

ECIS

QUILL WITH INTEGRATED SWIVEL
QUILL WITH INTEGRATED SWIVEL

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE BREAKING OUT JOINTS • Stabilize top drive when breaking out swivel connections

BREAKING OUT JOINTS

Stabilize top drive when breaking out swivel connections (thread top drive into heavy weight pipe or cross chain

off grabber leg).

Use of heat allowed only if normal breakout procedures fail (warm up box end quickly and evenly thickest part to

thinnest part of box *approx. 250 deg °F/ 121 deg °C*.

Caution - never exceed 300 deg °F/ 149 deg °C or severe damage can be done (the quill can become hard and brittle).

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE BREAKING OUT JOINTS © 2013 Tesco Corporation. All rights reserved.

BREAKING OUT JOINTS

LOAD PATH & MAINTENANCE BREAKING OUT JOINTS © 2013 Tesco Corporation. All rights reserved.

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE SWIVEL SUB CHECK THREADED CONNECTIONS © 2013 Tesco Corporation. All rights reserved.
SWIVEL SUB CHECK THREADED CONNECTIONS
SWIVEL SUB
CHECK THREADED CONNECTIONS

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE

CROSSOVER SUB

LOAD PATH & MAINTENANCE CROSSOVER SUB © 2013 Tesco Corporation. All rights reserved.
LOAD PATH & MAINTENANCE CROSSOVER SUB © 2013 Tesco Corporation. All rights reserved.

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE MUD SAVER VALVE • A: Visual inspection • B: MPI or WFMPI

MUD SAVER VALVE

• A: Visual inspection • B: MPI or WFMPI for cracks • C: Recertification
• A: Visual inspection
• B: MPI or WFMPI for cracks
• C: Recertification

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE © 2013 Tesco Corporation. All rights reserved. MUD SAVER VALVE CHECK THREADS
LOAD PATH & MAINTENANCE © 2013 Tesco Corporation. All rights reserved. MUD SAVER VALVE CHECK THREADS

© 2013 Tesco Corporation. All rights reserved.

MUD SAVER VALVE

CHECK THREADS & MATING SURFACES & MINIMUM DIMENSION FROM SEAL FACE TO LOCK RING
CHECK THREADS & MATING
SURFACES & MINIMUM
DIMENSION FROM SEAL
FACE TO LOCK RING
1O.67cm MIN
1O.67cm MIN
12.95cm MIN
12.95cm MIN
13.27cm MIN
13.27cm MIN

14.29cm

15.875cm MIN
15.875cm MIN

© 2013 Tesco Corporation. All rights reserved.

1O.67cm MIN 12.95cm MIN 13.27cm MIN 14.29cm 15.875cm MIN © 2013 Tesco Corporation. All rights reserved.
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE SAVER SUB • A: Visual inspection • B: MPI or WFMPI for
LOAD PATH & MAINTENANCE SAVER SUB • A: Visual inspection • B: MPI or WFMPI for

SAVER SUB

A: Visual inspection

B: MPI or WFMPI for cracks

C: Recertification

Visual inspection • B: MPI or WFMPI for cracks • C: Recertification © 2013 Tesco Corporation.

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE SAVER SUB © 2013 Tesco Corporation. All rights reserved. CHECK THREADS &

SAVER SUB

LOAD PATH & MAINTENANCE SAVER SUB © 2013 Tesco Corporation. All rights reserved. CHECK THREADS &

© 2013 Tesco Corporation. All rights reserved.

CHECK THREADS & MATING SURFACES

All rights reserved. CHECK THREADS & MATING SURFACES MIN. 8”/20.32cm CHECK LOWER THREADS DAILY (DO NOT

MIN.

8”/20.32cm

CHECK LOWER THREADS DAILY

(DO

NOT TURN OVER END FOR END)

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE

SAFETY CLAMS

LOAD PATH & MAINTENANCE SAFETY CLAMS CHECK DIE LOCK CLAMP BOLTS DAILY (550 ft./lbs.) DIE LOCK

CHECK DIE LOCK CLAMP BOLTS DAILY (550 ft./lbs.)

DIE LOCK
DIE LOCK

© 2013 Tesco Corporation. All rights reserved.

SPLINE LOCK
SPLINE LOCK
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE LOAD PATH NON THREADED RECOMMENDED MINIMUM SAFETY INSPECTION • All remaining components

LOAD PATH NON THREADED RECOMMENDED MINIMUM SAFETY INSPECTION

All remaining components of the load path are subject to Magnetic Particle Inspection (MPI) by a qualified inspector for surface defects every 250, 500, 750, and 1000 operating days (any part of an operating day is considered one day). Removal of paint is required for inspection.

LOAD NUT AND LOAD COLLAR • Load nut to load collar mating surfaces should be

LOAD NUT AND LOAD COLLAR

Load nut to load collar mating surfaces should be

checked for scoring (machining is needed if galling is

present)

*Clearance between mating surfaces must be less*

than *the clearance between the bottom of the load

collar to the top of the spring retainer* (drill string load would then be transferred to the pipe handler

frame)

Check for broken load collar stop bolts and contact between load nut and pipe handler frame (quill may have endplay)

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE

LOAD COLLAR

LOAD PATH & MAINTENANCE LOAD COLLAR LOAD COLLAR ASSEMBLY • A: Visual inspection • B: MPI

LOAD COLLAR ASSEMBLY

LOAD PATH & MAINTENANCE LOAD COLLAR LOAD COLLAR ASSEMBLY • A: Visual inspection • B: MPI

A: Visual inspection

B: MPI or WFMPI for cracks

C: Recertification

Visual inspection • B: MPI or WFMPI for cracks • C: Recertification © 2013 Tesco Corporation.

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE

LOAD COLLAR

LOAD PATH & MAINTENANCE LOAD COLLAR CHECK FOR WEAR CHECK FOR BROKEN BOLTS ON (OLD STYLE)
CHECK FOR WEAR CHECK FOR BROKEN BOLTS ON (OLD STYLE)
CHECK FOR WEAR
CHECK FOR BROKEN BOLTS ON (OLD
STYLE)

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE LOAD COLLAR CHECKING LOAD COLLAR CLEARANCE (OLD STYLE) CHECKING LOAD COLLAR CLEARANCE

LOAD COLLAR

CHECKING LOAD COLLAR CLEARANCE (OLD STYLE)
CHECKING LOAD COLLAR
CLEARANCE (OLD STYLE)
LOAD COLLAR CHECKING LOAD COLLAR CLEARANCE (OLD STYLE) CHECKING LOAD COLLAR CLEARANCE (NEW STYLE) 1/8” GAP

CHECKING LOAD COLLAR CLEARANCE (NEW STYLE)

(OLD STYLE) CHECKING LOAD COLLAR CLEARANCE (NEW STYLE) 1/8” GAP AT THIS POINT ON BOTH SIDES

1/8” GAP AT THIS POINT ON BOTH SIDES

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE LOAD COLLAR LOAD COLLAR SPRING RETAINER QUILL LOAD NUT © 2013 Tesco

LOAD COLLAR

LOAD PATH & MAINTENANCE LOAD COLLAR LOAD COLLAR SPRING RETAINER QUILL LOAD NUT © 2013 Tesco
LOAD COLLAR SPRING RETAINER QUILL
LOAD COLLAR
SPRING RETAINER
QUILL

LOAD NUT

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE LOAD NUT • A: Visual inspection • B: MPI or WFMPI for
LOAD NUT • A: Visual inspection • B: MPI or WFMPI for cracks • C:
LOAD NUT
• A: Visual inspection
• B: MPI or WFMPI for cracks
• C: Recertification

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE © 2013 Tesco Corporation. All rights reserved. LOAD NUT OUTER LOAD NUT
LOAD PATH & MAINTENANCE © 2013 Tesco Corporation. All rights reserved. LOAD NUT OUTER LOAD NUT

© 2013 Tesco Corporation. All rights reserved.

LOAD NUT

OUTER LOAD

NUT RETAINER

& MAINTENANCE © 2013 Tesco Corporation. All rights reserved. LOAD NUT OUTER LOAD NUT RETAINER LOAD

LOAD NUT SPLIT HALVES

& MAINTENANCE © 2013 Tesco Corporation. All rights reserved. LOAD NUT OUTER LOAD NUT RETAINER LOAD
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE LOAD COLLAR AND LOAD NUT Y X Y Y > X X

LOAD COLLAR AND LOAD NUT

Y
Y
X Y
X
Y

Y > X

X
X

X: Load collar to load nut

Y: Load collar to spring retainer

LOAD COLLAR AND LOAD NUT CHECKING CLEARANCES BETWEEN

LOAD COLLAR AND LOAD NUT

LOAD COLLAR AND LOAD NUT CHECKING CLEARANCES BETWEEN

CHECKING CLEARANCES BETWEEN

LOAD COLLAR AND LOAD NUT CHECKING CLEARANCES BETWEEN

© 2013 Tesco Corporation. All rights reserved.

BOTTOM OF LOAD COLLAR SPRING RETAINER © 2013 Tesco Corporation. All rights reserved. LOAD COLLAR
BOTTOM OF LOAD COLLAR SPRING RETAINER © 2013 Tesco Corporation. All rights reserved. LOAD COLLAR
BOTTOM OF LOAD COLLAR SPRING RETAINER © 2013 Tesco Corporation. All rights reserved. LOAD COLLAR

BOTTOM OF

LOAD COLLAR

SPRING RETAINER

© 2013 Tesco Corporation. All rights reserved.

LOAD COLLAR TO LOAD NUT

© 2013 Tesco Corporation. All rights reserved. LOAD COLLAR TO LOAD NUT LOAD COLLAR TO SPRING

LOAD COLLAR TO SPRING RETAINER

© 2013 Tesco Corporation. All rights reserved. LOAD COLLAR TO LOAD NUT LOAD COLLAR TO SPRING
© 2013 Tesco Corporation. All rights reserved. LOAD COLLAR TO LOAD NUT LOAD COLLAR TO SPRING
© 2013 Tesco Corporation. All rights reserved. LOAD COLLAR TO LOAD NUT LOAD COLLAR TO SPRING
© 2013 Tesco Corporation. All rights reserved. LOAD COLLAR TO LOAD NUT LOAD COLLAR TO SPRING
© 2013 Tesco Corporation. All rights reserved. LOAD COLLAR TO LOAD NUT LOAD COLLAR TO SPRING

TOP OF LOAD NUT

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE LOAD COLLAR AND LOAD NUT © 2013 Tesco Corporation. All rights reserved.

LOAD COLLAR AND LOAD NUT

LOAD PATH & MAINTENANCE LOAD COLLAR AND LOAD NUT © 2013 Tesco Corporation. All rights reserved.

© 2013 Tesco Corporation. All rights reserved.

Top of load nut damage from rotating with weight on bails, side of load nut damage from contacting pipe handler frame, caused from endplay in gearbox.

BOTTOM OF LOAD COLLAR WITH DAMAGE FROM ROTATING WITH WEIGHT ON BAILS

BOTTOM OF LOAD COLLAR WITH DAMAGE FROM ROTATING WITH WEIGHT ON BAILS
LOAD COLLAR WITH DAMAGE FROM ROTATING WITH WEIGHT ON BAILS CHECK THIS AREA FOR WEAR B

CHECK THIS AREA FOR WEAR

BOTTOM OF LOAD COLLARS

© 2013 Tesco Corporation. All rights reserved.

QUILL WITH DAMAGE FROM CONTACTING LOAD COLLAR ASSEMBLY (GEARBOX ENDPLAY) PIPE HANDLER FRAME WITH DAMAGE
QUILL WITH DAMAGE FROM CONTACTING LOAD COLLAR ASSEMBLY (GEARBOX ENDPLAY) PIPE HANDLER FRAME WITH DAMAGE

QUILL WITH DAMAGE FROM

CONTACTING LOAD COLLAR ASSEMBLY (GEARBOX ENDPLAY)

FROM CONTACTING LOAD COLLAR ASSEMBLY (GEARBOX ENDPLAY) PIPE HANDLER FRAME WITH DAMAGE FROM CONTACTING LOAD NUT

PIPE HANDLER FRAME WITH DAMAGE FROM CONTACTING LOAD NUT ASSEMBLY (GEARBOX

ENDPLAY)

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE

INTEGRATED SWIVEL

LOAD PATH & MAINTENANCE INTEGRATED SWIVEL • A: Visual inspection • B: MPI or WFMPI for
• A: Visual inspection • B: MPI or WFMPI for cracks • C: Recertification
• A: Visual inspection
• B: MPI or WFMPI for cracks
• C: Recertification

© 2013 Tesco Corporation. All rights reserved.

INTEGRATED SWIVEL

CHECK PINS AND PIN HOLES FOR WEAR

© 2013 Tesco Corporation. All rights reserved.

INTEGRATED SWIVEL CHECK PINS AND PIN HOLES FOR WEAR © 2013 Tesco Corporation. All rights reserved.
CHECK PIN HOLES,HOOK AREA FOR WEAR AND BAIL FOR WARPING OR BENDING. © 2013 Tesco
CHECK PIN HOLES,HOOK AREA FOR WEAR AND BAIL FOR WARPING OR BENDING.
CHECK PIN HOLES,HOOK AREA FOR WEAR
AND BAIL FOR WARPING OR BENDING.

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE © 2013 Tesco Corporation. All rights reserved. ELEVATOR LINKS • A: Visual
LOAD PATH & MAINTENANCE © 2013 Tesco Corporation. All rights reserved. ELEVATOR LINKS • A: Visual

© 2013 Tesco Corporation. All rights reserved.

ELEVATOR LINKS

A: Visual inspection

B: MPI or WFMPI for cracks

C: Recertification

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE (117 cm) © 2013 Tesco Corporation. All rights reserved. ELEVATOR LINKS
(117 cm)
(117 cm)

© 2013 Tesco Corporation. All rights reserved.

ELEVATOR LINKS

LOAD PATH & MAINTENANCE (117 cm) © 2013 Tesco Corporation. All rights reserved. ELEVATOR LINKS
LOAD PATH & MAINTENANCE (117 cm) © 2013 Tesco Corporation. All rights reserved. ELEVATOR LINKS
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE

ELEVATOR

LOAD PATH & MAINTENANCE ELEVATOR • A: Visual inspection • B: MPI or WFMPI for cracks

A: Visual inspection

B: MPI or WFMPI for cracks

C: Recertification

Visual inspection • B: MPI or WFMPI for cracks • C: Recertification © 2013 Tesco Corporation.

© 2013 Tesco Corporation. All rights reserved.

Visual inspection • B: MPI or WFMPI for cracks • C: Recertification © 2013 Tesco Corporation.
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE

ELEVATOR

HAVE INSPECTED AT THE MANUFACTURERS

MAINTENANCE ELEVATOR HAVE INSPECTED AT THE MANUFACTURERS RECOMMENDED INTERVAL CHECK PINS, INSERTS, AND LATCH ASSEMBLY

RECOMMENDED INTERVAL

CHECK PINS, INSERTS, AND LATCH ASSEMBLY FOR WEAR.

© 2013 Tesco Corporation. All rights reserved.

RECOMMENDED INTERVAL CHECK PINS, INSERTS, AND LATCH ASSEMBLY FOR WEAR. © 2013 Tesco Corporation. All rights
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE NON LOAD PATH RECOMMENDED INSPECTION Remaining components of the top drive that

NON LOAD PATH RECOMMENDED INSPECTION

Remaining components of the top drive that may be affected by the load path should be inspected for any defects on a regular basis. This would be up to the operators discretion. These components are still subject to the 250 day inspections.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE TORQUE TRACK • A: Visual inspection • B: MPI or WFMPI for
LOAD PATH & MAINTENANCE TORQUE TRACK • A: Visual inspection • B: MPI or WFMPI for

TORQUE TRACK

A: Visual inspection

B: MPI or WFMPI for cracks

C: Recertification

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
© 2013 Tesco Corporation. All rights reserved.
© 2013 Tesco Corporation. All rights reserved.

TORQUE TRACK

LOAD PATH & MAINTENANCE © 2013 Tesco Corporation. All rights reserved. TORQUE TRACK
LOAD PATH & MAINTENANCE © 2013 Tesco Corporation. All rights reserved. TORQUE TRACK
TORQUE TRACK TORQUE BEAM & T-BAR © 2013 Tesco Corporation. All rights reserved.

TORQUE TRACK

TORQUE TRACK TORQUE BEAM & T-BAR © 2013 Tesco Corporation. All rights reserved.

TORQUE BEAM & T-BAR

© 2013 Tesco Corporation. All rights reserved.

TORQUE BUSHING & EXTEND FRAME © 2013 Tesco Corporation. All rights reserved.

TORQUE BUSHING & EXTEND FRAME

© 2013 Tesco Corporation. All rights reserved.

TORQUE BUSHING & EXTEND FRAME © 2013 Tesco Corporation. All rights reserved.
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE © 2013 Tesco Corporation. All rights reserved. PIPE HANDLER ROTATION SYSTEM
LOAD PATH & MAINTENANCE © 2013 Tesco Corporation. All rights reserved. PIPE HANDLER ROTATION SYSTEM

© 2013 Tesco Corporation. All rights reserved.

PIPE HANDLER

ROTATION SYSTEM

LOAD PATH & MAINTENANCE © 2013 Tesco Corporation. All rights reserved. PIPE HANDLER ROTATION SYSTEM
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE PIPE HANDLER ROTATION SYSTEM PIPE HANDLER LOCK SEGMENT CHECK FOR WEAR ON

PIPE HANDLER ROTATION SYSTEM

LOAD PATH & MAINTENANCE PIPE HANDLER ROTATION SYSTEM PIPE HANDLER LOCK SEGMENT CHECK FOR WEAR ON
LOAD PATH & MAINTENANCE PIPE HANDLER ROTATION SYSTEM PIPE HANDLER LOCK SEGMENT CHECK FOR WEAR ON

PIPE HANDLER LOCK SEGMENT

PIPE HANDLER ROTATION SYSTEM PIPE HANDLER LOCK SEGMENT CHECK FOR WEAR ON TEETH © 2013 Tesco

CHECK FOR WEAR ON TEETH

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE

PIPE HANDLER LOCK

LOAD PATH & MAINTENANCE PIPE HANDLER LOCK • The pipe handler lock is a hydraulic cylinder

The pipe handler lock is a hydraulic cylinder with a gear

segment installed on the end of the ram.

It is mounted vertically and engages the segment with

the slewing bearing outer race, locking the pipe

handler frame in any 360 degree position to the main frame.

It may be unlocked to allow for pipe handling

capability.

CHECK FOR WEAR ON SLEWING BEARING GEAR TEETH CHECK ALL GUIDE BLOCK MOUNTING BOLTS AND
CHECK FOR WEAR ON SLEWING BEARING GEAR TEETH CHECK ALL GUIDE BLOCK MOUNTING BOLTS AND
CHECK FOR WEAR ON SLEWING
BEARING GEAR TEETH
CHECK ALL GUIDE BLOCK MOUNTING BOLTS
AND LOCKING DEVICES

© 2013 Tesco Corporation. All rights reserved.

NOT APPROVED LOCKING METHOD FOR BOLTS © 2013 Tesco Corporation. All rights reserved.

NOT APPROVED LOCKING METHOD FOR BOLTS

© 2013 Tesco Corporation. All rights reserved.

OLD STYLE

OLD STYLE PIPE HANDLER LOCK ASSEMBLY © 2013 Tesco Corporation. All rights reserved.

PIPE HANDLER LOCK ASSEMBLY

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE

SLEWING BEARING

LOAD PATH & MAINTENANCE SLEWING BEARING • The slewing bearing is located between the mainframe and

The slewing bearing is located between the mainframe

and pipe handler frame.

The slewing bearing allows 360 degrees rotation of the

pipe handler frame independent of the mainframe.

This allows for pipe handling capability.

The external race of the bearing has teeth that engage

with the pipe handler lock, to hold the 2 frames locked

in position.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE

SLEWING BEARING

LOAD PATH & MAINTENANCE SLEWING BEARING © 2013 Tesco Corporation. All rights reserved. 63
LOAD PATH & MAINTENANCE SLEWING BEARING © 2013 Tesco Corporation. All rights reserved. 63
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE CHECK SLEWING BEARING • Check mounting bolts (loose or broken). • Check

CHECK SLEWING BEARING

Check mounting bolts (loose or broken).

Check gear teeth for wear.

** Caution** If replacing slewing bearing *measure inside race thickness ( 2 sizes) 56mm requires lockwashers on

bolts mounting bearing to mainframe 62mm only requires

bolts (no lockwashers) *Loctite on all bolts*.

PIPEHANDLER LOCK PIVOT PIPEHANDLER LOCK ARM BOLTS BOLTS
PIPEHANDLER
LOCK PIVOT
PIPEHANDLER
LOCK ARM
BOLTS
BOLTS
PIPEHANDLER LOCK PIVOT PIPEHANDLER LOCK ARM BOLTS BOLTS MAINFRAME SLEWING BEARING BEARING/PIPEHANDLER
PIPEHANDLER LOCK PIVOT PIPEHANDLER LOCK ARM BOLTS BOLTS MAINFRAME SLEWING BEARING BEARING/PIPEHANDLER

MAINFRAME

SLEWING BEARING

BEARING/PIPEHANDLER

BEARING/MAINFRAME

PIPEHANDLER

© 2013 Tesco Corporation. All rights reserved.

SLEWING BEARING BEARING/PIPEHANDLER BEARING/MAINFRAME PIPEHANDLER © 2013 Tesco Corporation. All rights reserved.
CHECKING SLEWING BEARING INSIDE RACE THICKNESS © 2013 Tesco Corporation. All rights reserved.

CHECKING SLEWING BEARING INSIDE RACE THICKNESS

© 2013 Tesco Corporation. All rights reserved.

CHECKING SLEWING BEARING INSIDE RACE THICKNESS

CHECKING SLEWING BEARING INSIDE RACE THICKNESS

CHECK SLEWING BEARING TO PIPE HANDLER FRAME BOLTS © 2013 Tesco Corporation. All rights reserved.

CHECK SLEWING BEARING TO PIPE HANDLER FRAME BOLTS

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE

CHECK SLEWING BEARING TO

MAINFRAME BOLTS

LOAD PATH & MAINTENANCE CHECK SLEWING BEARING TO MAINFRAME BOLTS © 2013 Tesco Corporation. All rights

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE CHECK SLEWING BEARING TO MAINFRAME BOLTS © 2013 Tesco Corporation. All rights
BROKEN SLEWING BEARING BOLTS (LOAD TRANSFERRED TO PIPE HANDLER FRAME AND BEARING INSTEAD OF QUILL)
BROKEN SLEWING BEARING BOLTS (LOAD TRANSFERRED TO PIPE HANDLER FRAME AND BEARING INSTEAD OF QUILL)
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE ENDPLAY CHECK (GEARBOX BEARING PRELOAD) • If no movement of dial indicator

ENDPLAY CHECK (GEARBOX BEARING PRELOAD)

If no movement of dial indicator needle, preload is present.

Movement of dial indicator needle, endplay is

present and preload will have to be adjusted.

Check bearing retainer bolts before proceeding (are the bolts loose or broken??).

Check for any movement in the ringfeder

components (is the spring seized??).

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE GEARBOX PRELOAD SPECIFICATIONS PRELOAD is the amount of compression between the upper

GEARBOX PRELOAD SPECIFICATIONS

PRELOAD is the amount of compression between the upper and lower quill hub bearings.

ECI 900 NEW BEARING PRELOAD (.008”- .010”)

ECI 900 USED BEARING PRELOAD (.000” - .005”)

CAUTION** MAKE SURE RINGFEDER ASSEMBLY IS TIGHT TO QUILL AND GEARBOX HUB

SURE RINGFEDER ASSEMBLY IS TIGHT TO QUILL AND GEARBOX HUB PRELOAD (END PLAY) CHECK (TOP) SHIM

PRELOAD (END PLAY) CHECK

(TOP)

TO QUILL AND GEARBOX HUB PRELOAD (END PLAY) CHECK (TOP) SHIM LOCATION MAKE SURE BEARING RETAINER

SHIM LOCATION

MAKE SURE BEARING RETAINER BOLTS ARE TIGHT (LOOSE OR

© 2013 Tesco Corporation. All rights reserved.

BROKEN?)

PRELOAD (END PLAY) CHECK (BOTTOM)
PRELOAD (END PLAY) CHECK
(BOTTOM)
MAKE SURE BEARING RETAINER BOLTS ARE TIGHT (LOOSE
MAKE SURE BEARING RETAINER BOLTS ARE TIGHT (LOOSE

OR BROKEN?)

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE ENDPLAY 0.0” PRELOAD UP AND DOWN MOVEMENT BEARING CRUSH 0.010” 0.005” 0.005”

ENDPLAY

0.0”

PRELOAD

UP AND DOWN MOVEMENT BEARING CRUSH 0.010” 0.005” 0.005” 0.010” 0.008” 0.008” – 0.010” DIAL
UP AND DOWN MOVEMENT
BEARING CRUSH
0.010”
0.005”
0.005”
0.010”
0.008”
0.008” – 0.010”
DIAL INDICATOR READING
NEW SPECIFICATION
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE © 2013 Tesco Corporation. All rights reserved. QUILL FOR REFERENCE DUST BOOT

© 2013 Tesco Corporation. All rights reserved.

MAINTENANCE © 2013 Tesco Corporation. All rights reserved. QUILL FOR REFERENCE DUST BOOT S.S. HOSE CLAMP

QUILL FOR

REFERENCE

DUST BOOT

S.S. HOSE CLAMP

GEARBOX ASSEMBLY

REFERENCE

SHIM LOCATION

QUILL FOR REFERENCE DUST BOOT S.S. HOSE CLAMP GEARBOX ASSEMBLY REFERENCE SHIM LOCATION LOWER QUILL COLLAR

LOWER QUILL COLLAR

CAP SCREW

O-RING

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE QUILL RINGFEDER DISASSEMBLY • Remove boot and check for grease around lower

QUILL RINGFEDER DISASSEMBLY

Remove boot and check for grease around lower

compression ring (4 grease zerks on the lower gearbox

hub). supply grease to the gearbox hub and quill splines

Remove the compression bolts and check for proper

machined ends, clean, lube and reinstall bolts.

Tighten bolts down evenly until shim can be removed .

**CAUTION** if spring set sticks do not hit with hammer

if upper quill collar is removed.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE **CAUTION** CHECK THAT SPRING IS NOT SEIZED BEFORE DISASSEMBLY, IF SO, DO

**CAUTION** CHECK THAT SPRING IS NOT SEIZED BEFORE DISASSEMBLY, IF SO, DO NOT REMOVE UPPER QUILL COLLAR UNTIL SPRING IS FREE

COMPRESSION BOLT

UPPER QUILL COLLAR UNTIL SPRING IS FREE COMPRESSION BOLT QUILL FOR REFERENCE CAP SCREW UPPER QUILL

QUILL FOR

REFERENCE

CAP SCREW

UPPER QUILL COLLAR

THRUST RING

THRUST RING SHIM

UPPER COMPRESSION RING

RINGFEDER SPRING

CAP SCREW

LOWER COMPRESSION RING

**CAUTION** MAKE SURE RINGFEDER ASSEMBLY IS TIGHT TO QUILL AND

GEARBOX HUB

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE Upper quill collar Thrust ring shim Ringfeder spring Thrust ring Upper compression
LOAD PATH & MAINTENANCE Upper quill collar Thrust ring shim Ringfeder spring Thrust ring Upper compression
LOAD PATH & MAINTENANCE Upper quill collar Thrust ring shim Ringfeder spring Thrust ring Upper compression
LOAD PATH & MAINTENANCE Upper quill collar Thrust ring shim Ringfeder spring Thrust ring Upper compression
LOAD PATH & MAINTENANCE Upper quill collar Thrust ring shim Ringfeder spring Thrust ring Upper compression

Upper quill collar

Thrust ring shim

Ringfeder spring

Thrust ring

Upper compression ring

shim Ringfeder spring Thrust ring Upper compression ring Lower compression ring Bearing retainer Upper hub bearing

Lower compression ring

Thrust ring Upper compression ring Lower compression ring Bearing retainer Upper hub bearing Hub © 2013
Thrust ring Upper compression ring Lower compression ring Bearing retainer Upper hub bearing Hub © 2013

Bearing retainer

compression ring Lower compression ring Bearing retainer Upper hub bearing Hub © 2013 Tesco Corporation. All
compression ring Lower compression ring Bearing retainer Upper hub bearing Hub © 2013 Tesco Corporation. All
compression ring Lower compression ring Bearing retainer Upper hub bearing Hub © 2013 Tesco Corporation. All
compression ring Lower compression ring Bearing retainer Upper hub bearing Hub © 2013 Tesco Corporation. All

Upper hub bearing

Hub

ring Lower compression ring Bearing retainer Upper hub bearing Hub © 2013 Tesco Corporation. All rights

© 2013 Tesco Corporation. All rights reserved.

BOLT GOES THROUGH UPPER QUILL COLLAR

BOLT GOES THROUGH UPPER QUILL COLLAR BOLT PUSHES ON UPPER COMPRESSION RING COMPRESSING SPRING SPRING ASSEMBLY

BOLT PUSHES ON UPPER

COMPRESSION RING COMPRESSING SPRING

SPRING ASSEMBLY

ON UPPER COMPRESSION RING COMPRESSING SPRING SPRING ASSEMBLY SHIM IS INSERTED OR REMOVED BOLT IS THREADED

SHIM IS INSERTED OR REMOVED

BOLT IS THREADED THROUGH UPPER QUILL COLLAR THRUST RING

© 2013 Tesco Corporation. All rights reserved.

THRUST RING SHIM

THRUST RING SHIM UPPER COMPRESSION RING SPRING SET LOWER COMPRESSION RING © 2013 Tesco Corporation. All

UPPER COMPRESSION RING

THRUST RING SHIM UPPER COMPRESSION RING SPRING SET LOWER COMPRESSION RING © 2013 Tesco Corporation. All

SPRING SET

THRUST RING SHIM UPPER COMPRESSION RING SPRING SET LOWER COMPRESSION RING © 2013 Tesco Corporation. All

LOWER COMPRESSION RING

© 2013 Tesco Corporation. All rights reserved.

LOWER QUILL COLLAR

UPPER QUILL COLLAR THRUST RING

UPPER QUILL COLLAR THRUST RING UPPER QUILL COLLAR © 2013 Tesco Corporation. All rights reserved. THRUST

UPPER QUILL COLLAR

© 2013 Tesco Corporation. All rights reserved.

UPPER QUILL COLLAR THRUST RING UPPER QUILL COLLAR © 2013 Tesco Corporation. All rights reserved. THRUST
UPPER QUILL COLLAR THRUST RING UPPER QUILL COLLAR © 2013 Tesco Corporation. All rights reserved. THRUST

THRUST RING SHIM

SPECIAL GREASE FOR SPRING SET ASSEMBLY

SPECIAL GREASE FOR SPRING SET ASSEMBLY

SPRING SET

© 2013 Tesco Corporation. All rights reserved.

CUT LOCKWIRE

© 2013 Tesco Corporation. All rights reserved.

CUT LOCKWIRE © 2013 Tesco Corporation. All rights reserved.
TIGHTEN BOLTS DOWN EVENLY (AFTER CHECKING)
TIGHTEN BOLTS DOWN EVENLY
(AFTER CHECKING)

© 2013 Tesco Corporation. All rights reserved.

TIGHTEN BOLTS DOWN EVENLY (AFTER CHECKING) © 2013 Tesco Corporation. All rights reserved.

© 2013 Tesco Corporation. All rights reserved.

© 2013 Tesco Corporation. All rights reserved. REMOVE 2 PIECE SHIMS

REMOVE 2 PIECE SHIMS

© 2013 Tesco Corporation. All rights reserved. REMOVE 2 PIECE SHIMS

© 2013 Tesco Corporation. All rights reserved.

THRUST RING SHIMS

© 2013 Tesco Corporation. All rights reserved. THRUST RING SHIMS
© 2013 Tesco Corporation. All rights reserved. THRUST RING SHIMS

GAP AFTER SHIMS REMOVED

© 2013 Tesco Corporation. All rights reserved.

GAP AFTER SHIMS REMOVED © 2013 Tesco Corporation. All rights reserved.

*CAUTION* DO NOT REMOVE UPPER

QUILL COLLAR IF THE SPRING SET STICKS

UPPER QUILL COLLAR

BOLTS REMOVED

© 2013 Tesco Corporation. All rights reserved.

QUILL COLLAR IF THE SPRING SET STICKS UPPER QUILL COLLAR BOLTS REMOVED © 2013 Tesco Corporation.
REMOVING UPPER QUILL COLLAR BOLTS © 2013 Tesco Corporation. All rights reserved.

REMOVING UPPER QUILL COLLAR BOLTS

© 2013 Tesco Corporation. All rights reserved.

REMOVING UPPER QUILL COLLAR © 2013 Tesco Corporation. All rights reserved.

REMOVING UPPER QUILL COLLAR

© 2013 Tesco Corporation. All rights reserved.

REMOVING UPPER QUILL COLLAR © 2013 Tesco Corporation. All rights reserved.
REMOVING LOWER COMPRESSION RING BOLTS © 2013 Tesco Corporation. All rights reserved.

REMOVING LOWER COMPRESSION RING BOLTS

© 2013 Tesco Corporation. All rights reserved.

WHEN INSTALLING INTEGRATED SWIVEL, THESE PIECES MUST BE SLID

ON QUILL BEFORE INSTALLING IN GEARBOX HUB.

WHEN INSTALLING INTEGRATED SWIVEL, THESE PIECES MUST BE SLID ON QUILL BEFORE INSTALLING IN GEARBOX HUB.

LIFT & TIE UP ONE PIECE RINGFEDER COMPONENTS

© 2013 Tesco Corporation. All rights reserved.

UPPER BEARING RETAINER REMOVING LOWER COMPRESSION RING © 2013 Tesco Corporation. All rights reserved.

UPPER BEARING RETAINER

REMOVING LOWER COMPRESSION RING

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE Upper quill collar Thrust ring shim Ringfeder spring Thrust ring Upper compression
LOAD PATH & MAINTENANCE Upper quill collar Thrust ring shim Ringfeder spring Thrust ring Upper compression
LOAD PATH & MAINTENANCE Upper quill collar Thrust ring shim Ringfeder spring Thrust ring Upper compression
LOAD PATH & MAINTENANCE Upper quill collar Thrust ring shim Ringfeder spring Thrust ring Upper compression

Upper quill collar

Thrust ring shim

Ringfeder spring

Thrust ring

Upper compression ring

shim Ringfeder spring Thrust ring Upper compression ring Lower compression ring Bearing retainer Upper hub bearing

Lower compression ring

Thrust ring Upper compression ring Lower compression ring Bearing retainer Upper hub bearing Hub © 2013
Thrust ring Upper compression ring Lower compression ring Bearing retainer Upper hub bearing Hub © 2013

Bearing retainer

compression ring Lower compression ring Bearing retainer Upper hub bearing Hub © 2013 Tesco Corporation. All
compression ring Lower compression ring Bearing retainer Upper hub bearing Hub © 2013 Tesco Corporation. All
compression ring Lower compression ring Bearing retainer Upper hub bearing Hub © 2013 Tesco Corporation. All
compression ring Lower compression ring Bearing retainer Upper hub bearing Hub © 2013 Tesco Corporation. All

Upper hub bearing

Hub

ring Lower compression ring Bearing retainer Upper hub bearing Hub © 2013 Tesco Corporation. All rights

© 2013 Tesco Corporation. All rights reserved.

LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE
LOAD PATH & MAINTENANCE QUILL REMOVAL PROCESS • Hook up lifting nubbin to take load of

QUILL REMOVAL PROCESS

Hook up lifting nubbin to take load of quill.

Remove ,or tie up, ringfeder assembly pieces (note assembly position).

Lower quill enough to remove lower quill collar

Then lower quill more to allow removal of load nut spiral, 2 inch snap rings, and “dog” set screws *** caution do not allow the weight of the quill to rest on the rotary

seal**.

Lift outer load nut retainer up enough to remove split collar halves *** caution if outer load nut seized be

careful not to damage by hammering ***.

Lift quill out , being careful not to damage load collar seal.

© 2013 Tesco Corporation. All rights reserved.

LOWER QUILL COLLAR

© 2013 Tesco Corporation. All rights reserved. LOWER QUILL COLLAR
REMOVING LOWER QUILL COLLAR BOLTS © 2013 Tesco Corporation. All rights reserved.

REMOVING LOWER QUILL COLLAR BOLTS

© 2013 Tesco Corporation. All rights reserved.

GREASE NIPPLES GEARBOX HUB SEALANT FOR BOTTOM OF HUB QUILL REMOVING LOWER QUILL COLLAR ©
GREASE NIPPLES GEARBOX HUB SEALANT FOR BOTTOM OF HUB QUILL REMOVING LOWER QUILL COLLAR ©

GREASE NIPPLES

GEARBOX HUB

SEALANT FOR BOTTOM OF HUB

QUILL
QUILL
GREASE NIPPLES GEARBOX HUB SEALANT FOR BOTTOM OF HUB QUILL REMOVING LOWER QUILL COLLAR © 2013
GREASE NIPPLES GEARBOX HUB SEALANT FOR BOTTOM OF HUB QUILL REMOVING LOWER QUILL COLLAR © 2013

REMOVING LOWER QUILL COLLAR

© 2013 Tesco Corporation. All rights reserved.

GEARBOX HUB SEALANT FOR BOTTOM OF HUB QUILL REMOVING LOWER QUILL COLLAR © 2013 Tesco Corporation.

ROTARY SEAL LOCATION

ROTARY SEAL LOCATION * CAUTION * DO NOT REST QUILL ON ROTARY SEAL WHEN LOWERING ©

*CAUTION* DO NOT REST QUILL ON ROTARY SEAL WHEN LOWERING

© 2013 Tesco Corporation. All rights reserved.

SEAL LOCATION * CAUTION * DO NOT REST QUILL ON ROTARY SEAL WHEN LOWERING © 2013

LOAD COLLAR

SPRING RETAINER

LOAD NUT

LOAD COLLAR SPRING RETAINER LOAD NUT QUILL © 2013 Tesco Corporation. All rights reserved.
QUILL
QUILL

© 2013 Tesco Corporation. All rights reserved.

LOAD COLLAR SPRING RETAINER LOAD NUT QUILL © 2013 Tesco Corporation. All rights reserved.
QUILL
QUILL

REMOVING SPIRALOX FROM BOTTOM OF LOAD NUT

© 2013 Tesco Corporation. All rights reserved.

QUILL REMOVING SPIRALOX FROM BOTTOM OF LOAD NUT © 2013 Tesco Corporation. All rights reserved.

© 2013 Tesco Corporation. All rights reserved.

REMOVING SNAP RINGS

© 2013 Tesco Corporation. All rights reserved. REMOVING SNAP RINGS

REMOVING “DOG” SET SCREWS

DOG SET SCREW

© 2013 Tesco Corporation. All rights reserved.

REMOVING “DOG” SET SCREWS DOG SET SCREW © 2013 Tesco Corporation. All rights reserved.
QUILL
QUILL

© 2013 Tesco Corporation. All rights reserved.

QUILL © 2013 Tesco Corporation. All rights reserved. LIFTING OUTER LOAD NUT SPLIT COLLAR HALVES
QUILL © 2013 Tesco Corporation. All rights reserved. LIFTING OUTER LOAD NUT SPLIT COLLAR HALVES

LIFTING OUTER LOAD NUT

QUILL © 2013 Tesco Corporation. All rights reserved. LIFTING OUTER LOAD NUT SPLIT COLLAR HALVES

SPLIT COLLAR HALVES

REMOVING SPLIT COLLAR HALVES

REMOVING SPLIT COLLAR HALVES * NOTICE* LOAD NUT GROOVE TAPER © 2013 Tesco Corporation. All rights

*NOTICE* LOAD NUT GROOVE TAPER

REMOVING SPLIT COLLAR HALVES * NOTICE* LOAD NUT GROOVE TAPER © 2013 Tesco Corporation. All rights

© 2013 Tesco Corporation. All rights reserved.

REMOVING SPLIT COLLAR HALVES * NOTICE* LOAD NUT GROOVE TAPER © 2013 Tesco Corporation. All rights
CLEAN AND INSPECT: LIGHTLY LUBE (RUST INHIBITOR) © 2013 Tesco Corporation. All rights reserved.
CLEAN AND INSPECT: LIGHTLY LUBE (RUST INHIBITOR) © 2013 Tesco Corporation. All rights reserved.
CLEAN AND INSPECT: LIGHTLY LUBE (RUST INHIBITOR) © 2013 Tesco Corporation. All rights reserved.

CLEAN AND INSPECT: LIGHTLY LUBE (RUST INHIBITOR)

© 2013 Tesco Corporation. All rights reserved.

REMOVING OUTER LOAD NUT

© 2013 Tesco Corporation. All rights reserved.

REMOVING OUTER LOAD NUT © 2013 Tesco Corporation. All rights reserved.

© 2013 Tesco Corporation. All rights reserved.

© 2013 Tesco Corporation. All rights reserved. O-RING FROM TOP OF LOAD NUT

O-RING FROM TOP OF LOAD NUT

ROTATING QUILL TO LINE UP GEAR BOX HUB & QUILL SPLINES © 2013 Tesco Corporation.

REMOVING QUILL

© 2013 Tesco Corporation. All rights reserved.

QUILL SPLINES

REMOVING QUILL © 2013 Tesco Corporation. All rights reserved. QUILL SPLINES
REMOVING QUILL © 2013 Tesco Corporation. All rights reserved. QUILL SPLINES
MAINTENANCE AND SERVICE © 2013 Tesco Corporation. All rights reserved.

MAINTENANCE

AND SERVICE

© 2013 Tesco Corporation. All rights reserved.

TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS DAILY INSPECTION AND LUBRICATION The following visual inspection and lubrication have

DAILY INSPECTION AND LUBRICATION

The following visual inspection and lubrication have

to be performed AT LEAST ONCE EVERY OPERATING

DAY. More frequent inspections might be required if you are operating the top drive in harsh or

demanding drilling environments.

© 2013 Tesco Corporation. All rights reserved.

TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS • Check the Top Drive gearbox oil level. Should be just visible

Check the Top Drive gearbox oil level. Should be just visible in the sight tube (cold).

Drive gearbox oil level. Should be just visible in the sight tube (cold). © 2013 Tesco

© 2013 Tesco Corporation. All rights reserved.

TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS • Hydraulic and coolant hoses and connections. Inspect for wear and leakage.

Hydraulic and coolant hoses and connections. Inspect for wear and leakage.

Hydraulic and coolant hoses and connections. Inspect for wear and leakage. © 2013 Tesco Corporation. All

© 2013 Tesco Corporation. All rights reserved.

TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS • Check the Saver Sub. Check the threads and the seal face

Check the Saver Sub. Check the threads and the seal face

REQUIREMENTS • Check the Saver Sub. Check the threads and the seal face © 2013 Tesco

© 2013 Tesco Corporation. All rights reserved.

TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS • Check Grabber dies and keepers. The should all be secure and

Check Grabber dies and keepers. The should all

be secure and in good condition.

Grabber dies and keepers. The should all be secure and in good condition. © 2013 Tesco

© 2013 Tesco Corporation. All rights reserved.

TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS • Grease all hydraulic cylinders. Extend, link tilt, elevator, pipe handler lock,

Grease all hydraulic cylinders. Extend, link tilt,

elevator, pipe handler lock, and mud valve actuator.

Extend, link tilt, elevator, pipe handler lock, and mud valve actuator. © 2013 Tesco Corporation. All

© 2013 Tesco Corporation. All rights reserved.

TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS • Lower and upper bearing retainers of gearbox. © 2013 Tesco Corporation.

Lower and upper bearing retainers of gearbox.

SERVICE REQUIREMENTS • Lower and upper bearing retainers of gearbox. © 2013 Tesco Corporation. All rights

© 2013 Tesco Corporation. All rights reserved.

TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS • Slew bearing. A single point on the mainframe provides access to

Slew bearing. A single point on the mainframe provides access to both nipples.

bearing. A single point on the mainframe provides access to both nipples. © 2013 Tesco Corporation.

© 2013 Tesco Corporation. All rights reserved.

TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS

Load collar.

TOP DRIVE SERVICE REQUIREMENTS • Load collar. © 2013 Tesco Corporation. All rights reserved.
TOP DRIVE SERVICE REQUIREMENTS • Load collar. © 2013 Tesco Corporation. All rights reserved.

© 2013 Tesco Corporation. All rights reserved.

TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS

Rotary seal.

TOP DRIVE SERVICE REQUIREMENTS • Rotary seal. © 2013 Tesco Corporation. All rights reserved.
TOP DRIVE SERVICE REQUIREMENTS • Rotary seal. © 2013 Tesco Corporation. All rights reserved.

© 2013 Tesco Corporation. All rights reserved.

TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS

Quill Drive Hub.

TOP DRIVE SERVICE REQUIREMENTS • Quill Drive Hub. © 2013 Tesco Corporation. All rights reserved.
TOP DRIVE SERVICE REQUIREMENTS • Quill Drive Hub. © 2013 Tesco Corporation. All rights reserved.

© 2013 Tesco Corporation. All rights reserved.

TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS

Elevator.

TOP DRIVE SERVICE REQUIREMENTS • Elevator. © 2013 Tesco Corporation. All rights reserved.
TOP DRIVE SERVICE REQUIREMENTS • Elevator. © 2013 Tesco Corporation. All rights reserved.

© 2013 Tesco Corporation. All rights reserved.

TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS • Mud saver valve. Ensure the automatic grease feeder is full. ©

Mud saver valve. Ensure the automatic grease feeder is full.

• Mud saver valve. Ensure the automatic grease feeder is full. © 2013 Tesco Corporation. All

© 2013 Tesco Corporation. All rights reserved.

TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS DAILY GREASE LUBRICATION © 2013 Tesco Corporation. All rights reserved.

DAILY GREASE LUBRICATION

TOP DRIVE SERVICE REQUIREMENTS DAILY GREASE LUBRICATION © 2013 Tesco Corporation. All rights reserved.

© 2013 Tesco Corporation. All rights reserved.

TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS RECOMMENDED LUBRICANTS © 2013 Tesco Corporation. All rights reserved.

RECOMMENDED LUBRICANTS

TOP DRIVE SERVICE REQUIREMENTS RECOMMENDED LUBRICANTS © 2013 Tesco Corporation. All rights reserved.

© 2013 Tesco Corporation. All rights reserved.

TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS WEEKLY INSPECTION AND LUBRICATION • Auxiliary manifold (general condition). •

WEEKLY INSPECTION AND LUBRICATION

Auxiliary manifold (general condition).

Connection locking clams. Correct location, and tightness.

• Connection locking clams. Correct location, and tightness. © 2013 Tesco Corporation. All rights reserved.
• Connection locking clams. Correct location, and tightness. © 2013 Tesco Corporation. All rights reserved.
• Connection locking clams. Correct location, and tightness. © 2013 Tesco Corporation. All rights reserved.

© 2013 Tesco Corporation. All rights reserved.

TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS • Coolant hoses and connections on the top drive. Check for leaks

Coolant hoses and connections on the top drive.

Check for leaks and deformation.

Counter-balance system. Correct installation and

function.

• Counter-balance system. Correct installation and function. © 2013 Tesco Corporation. All rights reserved.

© 2013 Tesco Corporation. All rights reserved.

• Counter-balance system. Correct installation and function. © 2013 Tesco Corporation. All rights reserved.
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS • Load collar. Check adequate load ride height on the spring. •

Load collar. Check adequate load ride height on

the spring.

Mud saver valve. Correct function; manually

operate to confirm function.

saver valve. Correct function; manually operate to confirm function. X Y © 2013 Tesco Corporation. All
X Y
X
Y

© 2013 Tesco Corporation. All rights reserved.

TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS MONTHLY INSPECTION AND LUBRICATION • Gearbox oil. Abnormalities (take sample to test

MONTHLY INSPECTION AND LUBRICATION

Gearbox oil. Abnormalities (take sample to test for water, metal particles, etc., every 900

operating hours).

to test for water, metal particles, etc., every 900 operating hours). © 2013 Tesco Corporation. All

© 2013 Tesco Corporation. All rights reserved.

to test for water, metal particles, etc., every 900 operating hours). © 2013 Tesco Corporation. All
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS • Roto-actuator sleeve. General condition; disassemble, clean, grease, coat with

Roto-actuator sleeve. General condition;

disassemble, clean, grease, coat with corrosion inhibitor and reinstall.

disassemble, clean, grease, coat with corrosion inhibitor and reinstall. © 2013 Tesco Corporation. All rights reserved.

© 2013 Tesco Corporation. All rights reserved.

disassemble, clean, grease, coat with corrosion inhibitor and reinstall. © 2013 Tesco Corporation. All rights reserved.
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS • Correct grabber height. Check and reset if necessary. 1. PH manifold

Correct grabber height. Check and reset if

necessary.

• Correct grabber height. Check and reset if necessary. 1. PH manifold accumulator. 2. Grabber lift

1. PH manifold accumulator.

2. Grabber lift needle valve.

© 2013 Tesco Corporation. All rights reserved.

if necessary. 1. PH manifold accumulator. 2. Grabber lift needle valve. © 2013 Tesco Corporation. All
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS • Counter-balance system. Correct cushion height if necessary. © 2013 Tesco

Counter-balance system. Correct cushion height if necessary.

• Counter-balance system. Correct cushion height if necessary. © 2013 Tesco Corporation. All rights reserved.

© 2013 Tesco Corporation. All rights reserved.

• Counter-balance system. Correct cushion height if necessary. © 2013 Tesco Corporation. All rights reserved.
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS • Pipe handler manifold. Correct nitrogen pre- charge in the accumulator for

Pipe handler manifold. Correct nitrogen pre- charge in the accumulator for the PH manifold.

Correct nitrogen pre- charge in the accumulator for the PH manifold. © 2013 Tesco Corporation. All

© 2013 Tesco Corporation. All rights reserved.

Correct nitrogen pre- charge in the accumulator for the PH manifold. © 2013 Tesco Corporation. All
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS • Grabber-open. Correct nitrogen pre-charge in the grabber-open accumulator. © 2013

Grabber-open. Correct nitrogen pre-charge in the grabber-open accumulator.

Correct nitrogen pre-charge in the grabber-open accumulator. © 2013 Tesco Corporation. All rights reserved. Grabber-open

© 2013 Tesco Corporation. All rights reserved.

Grabber-open

accumulator

pre-charge in the grabber-open accumulator. © 2013 Tesco Corporation. All rights reserved. Grabber-open accumulator
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS
TOP DRIVE SERVICE REQUIREMENTS • Motor termination boxes for the DRS drive. Check for moisture and

Motor termination boxes for the DRS drive.

Check for moisture and bold torque.

termination boxes for the DRS drive. Check for moisture and bold torque. © 2013 Tesco Corporation.

© 2013 Tesco Corporation. All rights reserved.

termination boxes for the DRS drive. Check for moisture and bold torque. © 2013 Tesco Corporation.
1000 DAY RECERTIFICATION
1000 DAY RECERTIFICATION
1000 DAY RECERTIFICATION  TESCO OFFERS COMPLETE 1000 DAY INSPECTIONS AND RECERTIFICATIONS.  CONTACT YOUR LOCAL

TESCO OFFERS COMPLETE 1000 DAY INSPECTIONS AND RECERTIFICATIONS.

CONTACT YOUR LOCAL TESCO REPRESENTATIVE FOR COMPLETE INFORMATION.

QUESTIONS © 2013 Tesco Corporation. All rights reserved. 139
QUESTIONS
QUESTIONS

© 2013 Tesco Corporation. All rights reserved.

139