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Section 6

Schlumberger COILED TUBING CLIENT SCHOOL MANUAL


Dowell Page 1

WIRED COILED TUBING APPLICATIONS

Contents Page Contents Page

1 COILED TUBING LOGGING EQUIPMENT . 1 2 COILED TUBING LOGGING


1.1 Pressure Bulkhead ............................ 1 APPLICATIONS ................................. 7
1.2 Reel Collector .................................... 1 2.1 Openhole Logging ............................. 7
1.3 Cable ................................................. 1 2.1.1 Deviated Wellbores ................... 7
1.4 Cable Installation ............................... 4 2.1.2 Vertical Wellbores ..................... 8
1.4.1 Tubing Mill Installation .............. 4 2.1.3 Equipment Configuration .......... 8
1.4.2 Wellbore Installation ................. 4 2.2 Perforating ......................................... 8
1.4.3 Circulation (Off Reel) ................ 4 2.2.1 Gun Selection ........................... 8
1.4.4 Circulation (On Reel) ................ 4 2.2.2 Perforation Charges .................. 8
1.5 Conductor Deployment System ......... 4 2.2.3 Firing Mechanism ..................... 9
1.5.1 Quick Latch ............................... 5 2.3 Cased Hole Logging .......................... 9
1.5.2 Side-Door deployment Tool ...... 5 2.3.1 Deviated Wellbores ................... 10
1.5.3 Annular BOP ............................. 5 2.3.2 Vertical Wellbores ..................... 10
1.5.4 Downhole Equipment ................ 7 2.3.3 Simultaneous Pumping
Applications .............................. 10
3 REFERENCES ............................................ 10

1 COILED TUBING LOGGING EQUIPMENT 1.2 Reel Collector

In addition to the basic coiled tubing reel components, The reel collector is used to allow an electrical connection
the following items are required to complete the surface to be made between the cable in the rotating reel core
equipment hook up during CTL* (coiled tubing logging) and the surface electrical equipment.The collector is
operations. These items are typically permanently typically mounted on the reel axle on the opposite end
installed or assigned to a CTL reel. from the fluid swivel. The most recent design of collector
are intended to be permanently afixed to the reel shaft.
• Pressure bulkhead However, for earlier designs, such as that used on
conventional wireline logging operations, the collector is
• Reel Collector typically removed during transportation (unless adequate
protection can be provided).
• Logging cable
Maintenance of the collector and bulkhead is generally
1.1 Pressure Bulkhead restricted to ensuring the electrical integrity of the
components and preventing the accumulation of dirt and
The pressure bulkhead (PBH) is used to allow electrical corrosion on the external surfaces by regular and thorough
connections to be made with the uphole end of the cleaning.
logging cable inside the CT while maintaining the
pressure integrity of the reel (Fig. 1). 1.3 Cable

The development of logging cables for the oil and gas


industry has resulted in a selection of cable types,
manufactured for a variety of applications.

* Mark of Schlumberger
Section 6 COILED TUBING CLIENT SCHOOL Schlumberger
Page 2 WIRED COILED TUBING APPLICATIONS Dowell

Cables are constructed from various conductor, The factors described above are generally interactive.
insulation, jacket and armour materials. Therefore, selection of the appropriate cable materials
and construction commonly involves a trade-off of the
The factors influencing a cable's operating limit generally desired operating characteristics against the product
include the following. cost. There are three basic types of armored logging
cable commonly used.
• Tensile Strength
• Monocable
The ability of the cable to support its own weight in the
well will limit the operating depth to which the cable The monocable has one conductor, and is primarily
may be reliably used. used in production service operations for perforating
and production logging.
• Temperature
• Coaxial
The materials used as cable conductor insulators are
effective only within a specified operating temperature Coaxial cables have a shield (known as a serve)
range. Degradation of the material with temperature composed of many small copper wires that are spiralled
may result in the electrical failure of the cable. wound around the insulated central conductor. Coaxial
cables are of similar dimensions to monocable, but
• Hostile Environment have a higher data carrying capability.

The materials used in certain cable types may be • Heptacable


incompatible with the well or treatment fluids
encountered in the intended application. Heptacables have seven conductors and are primarily
used in openhole logging.

Pressure Bulkhead

Treating line pup joint


installed in the manifold
will allow the cable to be
re-terminated if required.

Cable in coiled
tubing string.

CT Reel Isolation Valve

Fluid Connection to Reel Axle


Figure 1. CTL reel manifold –– typical configuration.
COILED TUBING CLIENT SCHOOL Section 6
Schlumberger
Dowell
WIRED COILED TUBING APPLICATIONS Page 3

Jacket

Conductor

Outer
Filler
Inner Armor
Armor
Inner
Insulation
Figure 2. Heptacable components.

Outer
Insulation

Inner
Insulation

Outer Conductor
Armor Inner
Armor

Figure 3. Monocable components.

Outer
Insulation

Serve

Inner
Outer
Insulation
Conductor Armor
Inner
Armor

Figure 4. Coaxial cable components.


Section 6 COILED TUBING CLIENT SCHOOL Schlumberger
Page 4 WIRED COILED TUBING APPLICATIONS Dowell

1.4 Cable Installation Holland is one of the few European locations where the
terrain allows such a facility. Consequently, most CTL of
A reel equipped for CTL operations represents a the early reels prepared in this way have been assembled
significant investment. This applies both to the cost of in Holland.
the components and to the processes required for
assembly. In general terms, the installation of logging To facilitate the passage of the towing pig and cable
cable into a coiled tubing string is not a straightforward through the CT string it is recommended that only
process. Consequently several techniques have been continuously milled tubing strings be used. The absence
investigated during the search for the optimum cable of butt welds on this type of CT string greatly increases
installation method. the success rate of the pump through operation.

1.4.1 Tubing Mill Installation 1.4.4 Installation by Circulation (On Reel)

Installing the logging cable at the time the CT string is The ability to install cable into a string which is spooled
formed is a relatively new technique which is applicable on a reel avoids the difficulties outlined above. Equipment
only to small diameter cables (mono- or coaxial cable). and procedures are currently being developed by Dowell
The in-line mill process requires specialized equipment to enable the installation, and de-installation of cable to
to protect the cable from the extremely high temperatures be safely and reliably undertaken on a routine basis.
associated with welding and heat treating the CT.
1.5 Conductor Deployment System
Using a similar technique, a pulling cable can be installed
as the tubing is being manufactured. The string is One of main operational concerns associated with
subsequently layed out and the logging cable installed logging operations relate to the rig-up and handling
by winching through the pulling cable. The likelyhood of procedures required for long toolstrings. The conductor
damage to the logging cable due to heat is thereby deployment system has been developed to overcome
eliminated. However, there remains some risk of damage such concerns when pressure deploying logging tools
to the string or cable during the layout, installation and on CT. The system consists of surface and downhole
spooling process. This type of installation is generally sub systems.
undertaken by the tubing manufacturer, with the
completed logging string being shipped from Surface Pressure Deployment Equipment
Houston,Texas.
• Quick latch (QL)
1.4.2 Wellbore Installation
• Side door deployment tool (SDDT)
Wellbore installation of logging cable in the CT string is
perhaps tehnically the most straightforward means of • Annular blow-out preventer (ABOP)
cable installation. However, there are several drawbacks,
not the least of which is finding a deep enough well in a Downhole Deployment Equipment
suitable location. In addition to the required depth, care
must be exercised to ensure that the cable temperature • Deployment bar
limits are not exceeded.
The components and configuration of the conductor
1.4.3 Installation by Circulation (Off Reel) deployment system are shown in Figure 5. The surface
deployment system significantly increases job safety
Installing the logging cable by circulation while the and reliability by providing a dual barrier to wellhead
tubing is the off reel is logistically difficult and in may pressure (WHP) and by securing the injector head to the
locations impossible. It is necessary to spool the CT wellhead riser before makeup of the CT tool string .
from the reel and lay it in as straight a position as is During deployment, the QL is used to connect the
possible. Finding a suitable work site to allow injector to the SDDT which is located above the ABOP
approximately 18,000 ft ( 3-1/2 miles) of CT to be laid out on the wellhead. After latching the injector, the CT and
straight can be extremely difficult. tools are connected via a hydraulically actuated window
in the SDDT. The ABOP is a backup wellhead seal for
the BOP and the stripper.
COILED TUBING CLIENT SCHOOL Section 6
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WIRED COILED TUBING APPLICATIONS Page 5

A dedicated hydraulic control panel is used to control


and monitor the system operation.

1.5.1 Quick Latch

The QL provides a quick and safe means of connecting


a lubricator or injector to the wellhead riser . The QL has
mating conical surfaces to provide stabbing and self-
alignment of the injector at angles up to eight degrees
without operator assistance. The self-alignment feature
means that the centerlines of the wellhead and the
injector are coaxial after latching so that the injector is
stable if the hoist line from the crane is accidentally Injector Head
lowered or breaks. The QL also has mechanical locking
screws to prevent accidental operation.

1.5.2 Side Door Deployment Tool


Riser
The SDDT improves job safety and reliability by providing
a means of grounding the injector to the wellhead before
the CT is connected to the tool string. After the injector Quick Latch
is latched to the SDDT via the QL, the tool string is
madeup through a hydraulically actuated window in the
SDDT. The window is then closed and the tools RIH.
The SDDT eliminates the problem of lowering the injector
thread by thread when the CT is connected to the tool Side Door
string. Deployment
Tool
The SDDT window is designed such that WHP over
1,800 psi will prevent accidental opening of the window
by hydraulic pressures up to 1,500 psi. Locking pins also
prevent accidental opening of the SDDT window.

The SDDT has integral bleed and purge valves. The Upper
purge valve can be used to nitrogen purge the SDDT Connector
before opening the window when servicing sour wells.
Lower
1.5.3 Annular BOP Connector

The ABOP provides a backup wellhead seal for the BOP Annular BOP
pipe rams, blind rams and for the stripper. The ABOP is
hydraulically actuated and has a replaceable rubber
element with steel reinforcing segments. Special element
compounds are available for low-temperature service, Quad BOP
high H2S service or for stripping.

1.5.4 Downhole Deployment Equipment


Swab Valve
The downhole deployment system uses a deployment
bar to land the tool string in the BOP and to seal wellbore
pressure. The bar can be sheared using the BOP shear
rams at any time during deployment to maintain well Figure 5. Conductor deployment system.
control.
Section 6 COILED TUBING CLIENT SCHOOL Schlumberger
Page 6 WIRED COILED TUBING APPLICATIONS Dowell

CTL Reel
Depth
Measurement

,,
,,
,
,,
Depth

,
,,
Measurement

Pressure Control
Equipment High Coolant
Temperature

Coolant
Temperature

Permissive
start

Start
High Exhaust
Temperature

Engine
Kill
Engine
Tachometer

Emergency
Kill
Low Oil
Pressure
Loss of
Coolant

Oil
Pressure

Air
Pressure

Power - Data

Schlumberger

MaXis 500

,
Deployment Bar Logging Toolstring
(Pressure control Equipment)
and
Downhole Tool Connection

Figure 6. CTL system principal components


COILED TUBING CLIENT SCHOOL Section 6
Schlumberger
Dowell
WIRED COILED TUBING APPLICATIONS Page 7

2 COILED TUBING LOGGING APPLICATIONS 2.1.1 Deviated and Horizontal Wellbores

The installation of logging cable in a CT string has In deviated wellbores, conventional openhole logging
extended logging capabilities in horizontal and deviated operations are performed by conveying the toolstring on
wells, and allowed real time measurements while drillpipe. CT offers several advantages over this
pumping. The majority of CTL applications can be technique:
categorised as follows.
• shorter trip times
• Openhole logging
• continuous logging can be performed (up and down)
• Perforating with better speed and depth control

• Production logging • the logging cable is protected within the CT

2.1 Openhole Logging • the toolstring is less likely to be damaged by excessive


compressive forces which may be exerted when con-
Openhole logging is principally a formation evaluation veyed on drill pipe.
service performed before setting casing or liner over the
interval of interest. In most cases, several tools are The distance that a toolstring may be pushed along a
assembled and run simultaneously. The most common horizontal wellbore is dependent on several factors. A
tools and their corresponding measurements are: principal factor being the weight and corresponding
friction of the toolstring in the wellbore.
• Gamma ray - lithology identificationand correlation
Open tool suites are generally large (3-3/8-in. OD) and
• Dual induction - measures formation resistivity heavy. This combined with the relatively high friction
encountered in the open hole section can limit the reach
• Litho density - measures porosity and identifies lithology which may be expected during openhole CTL operations.

• Compensated neutron - measures porosity and iden- The CoilCADE tubing forces model calculates the forces
tifies lithology, locates gas and fluid contacts and resulting stresses being applied to the CT as it is
being run into and out of the well. This model is used in
• Sonic measurement - measures acoustic velocity for the design of every CTL job to predicted limits of
porosity and identifies lithology operation.

• Stratigraphic - identifies bed orientation, fracture loca- • How far the tools can be pushed into the highly
tion, hole direction and geometry deviated or horizontal section of the well.

• Rock sampling - provides side wall cores • What the weight indicator reading should display to the
operator during these operations.
• Fluid sampling - retrieves fluid samples under reservoir
conditions and estimates permeability • What the maximum stress will be in the CT during these
operations.
• Borehole seismic - recovers seismic data.
The maximum possible depth of penetration is reached
There are two distinct types of application for openhole when CT lock-up occurs. At this point, further injection
CTL: of tubing will only result in increasing the buckling of CT
in the wellbore. This may be observed on the CT weight
• In highly deviated and horizontal wellbores where the indicator display as a rapid loss of weight
tool string can no longer be lowered into the well by
gravity

• Special applications in vertical wellbores.


Section 6 COILED TUBING CLIENT SCHOOL Schlumberger
Page 8 WIRED COILED TUBING APPLICATIONS Dowell

2.1.2 Vertical Wellbores • Casing guns – These guns are larger (e.g., 3-3/8-in. to
7-in. OD) which are conventionally conveyed on wireline
When logging on cable, the cable stretch and toolstring or tubing/drill pipe (TCP).
drag can, under certain conditions, combine to create a
slight yo-yo effect at the toolstring while logging. While • Through-tubing guns – Because of the size restrictions
in normal operations this is generally considered minimal associated with through-tubing work, such guns are
and insignificant, it can be an important consideration in generally 1-11/16-in. to 2-7/8-in. OD.
applications which require a high degree of depth control.
The most common perforating guns used with CT are of
Since the CT has a higher tensile strength than normal the through-tubing type as this is the application for
logging cables, CTL is often considered as viable in which CT-conveyed perforating is commonly used.
applications which carry a high risk of stuck toolstrings,
e.g., when logging highly permeable formations where An additional subdivision of through-tubing guns reflects
the risk of differential sticking is high. Similarly, the the recoverability of the fired gun system.
rigidity of the tubing can be used to push tools past minor
wellbore restrictions. The ability to circulate fluid through • Expendable guns – Used in applications where debris
the CT can be an advantage in applications that require of large size and volume can be tolerated.
clean operating conditions.
• Semi-expendable guns – Semi-expendable guns,
2.1.3 Equipment Configuration used in applications where moderate debris can be
tolerated.
Open hole logging tools generally require the use of
heptacable to receive power and transmit data. At the • Retrievable guns – Retrievable guns are contained
downhole end, the cable and CT are attached to the within a rugged hollow carrier which confines the gun
coiled tubing head adaptor (CTHA). This adapter debris after firing. In addition to providing better retrieval,
connects the cable electrically, and the CT mechanically, the carrier also allows the guns to be used at higher
to the logging toolstring. A mechanical weak point and temperature and pressure.
fishing neck incorporated within the CTHA allow for
contingency release and retrieval of the toolstring in the Hollow gun carriers tend to swell as a result of the
event of an emergency. extreme pressures encountered during perforating.
Therefore, the anticipated OD of the gun system after
The most important measurement made during any firing must be compatible with the minimum restriction
logging operation is depth. Encoders mounted on the in the wellbore.
CT injector head are connected to the CT unit control
cabin and the logging unit. 2.2.2 Perforation Charges

2.2 Perforating The productivity, and therefore effectiveness, of a per-


forated interval depends greatly on the geometry of the
The use of coiled tubing to convey perforating guns is an perforations. There are several factors that determine
extension of established coiled tubing logging services. the efficiency of flow through a perforated completion.
The rigidity and strength of CT can be used when
perforating highly deviated and horizontal intervals and • Perforations must extend beyond the zone surrounding
when long and heavy gun assemblies are deployed. In the wellbore which has been damaged by drilling mud
addition, the configuration of CT pressure control and cement filtrate.
equipment allows perforating to be easily and safely
performed on live or underbalanced wells. • Perforations must be cleaned of charge and formation
debris resulting from the perforating operation. This is
2.2.1 Gun selection best accomplished by perforating in underbalance
conditions to enable all perforations clean up
Several types of perforating guns are used in immediately after firing.
conventional perforating operations. These may be
broadly categorized by type of application. • The density of perforations, i.e. shots per foot (SPF),
must be carefully selected to avoid excessive pressure
COILED TUBING CLIENT SCHOOL Section 6
Schlumberger
Dowell
WIRED COILED TUBING APPLICATIONS Page 9

drop at the perforation. This is largely determined by 2.3 Cased Hole Logging
formation characteristics. For example, in layered
formations with relatively poor vertical permeability, a Cased hole logging is principally an evaluation service
higher shot density will be required. which confirms or identifies characteristics of the reservoir
or completion. The most common activities include
Shot phasing is desirable to optimise productivity and production logging, cement evaluation and corrosion
maintain casing or liner strength. logging.

• In most applications a perforation diameter of 3/8-in. is • Production logging – measurement of temperature,


considered adequate to allow easy clean up and avoid pressure, density, flow velocity; may include fluid
premature plugging with asphalt or scale. Completions sampling, noise tool and gravel-pack tool
which are to be gravel packed require evenly spaced
holes of around 3/4-in. to minimize the pressure drop • Reservoir monitoring – gamma ray spectroscopy and
across the packed perforation tunnel. thermal decay time logs

The relative importance of each factor is dependent on • Corrosion monitoring – multifinger caliper, borehole
the type of completion, formation characteristics, and televiewer
the extent of formation damage caused by drilling and
cementing operations. A computer model (SPAN**) has • Cement evaluation – cement bond log, cement evalu-
been developed to predict the outcome of any perforation ation tool, ultrasonic imaging tool.
job, allowing the completion engineer to compare alter-
natives. • Gyro compass

2.2.3 Firing Mechanism • Free point indicator

Two means of firing the guns are applicable to CT- • Downhole seismic array
conveyed perforating. Electrical firing using a CTL string
or pressure activated firing initiated by applied internal The majority of cased hole logging operations are
pressure in the CT string. conducted on completed wells which are producing.
Therefore, the need exists for pressure control equipment
Pressure firing systems may be used without the need and associated operating procedures. Standard CT
for a cable in the CT string, but suffer a distinct equipment and procedures can fulfill these requirements
disadvantage in that correlation logging tools cannot be and provide advantages and features exclusive to the
run to confirm the location of the guns. CTL service.

The conventional electrical detonators used in wireline CTL services are suited for several types of cased hole
perforating operations are susceptible to detonation applications:
caused by induced currents from stray voltage sources.
Stray voltage can originate from many sources, e.g., • highly deviated and horizontal wellbores where the tool
faulty electrical equipment, welding equipment, cathodic string can no longer be lowered into the well by gravity
protection equipment and radio frequency (RF)
transmission. Therefore, adequate safety precautions • vertical well applications where a high degree of depth
must be taken to eliminate such sources before and speed control is required
perforating operations can commence.
• applications that exploit the ability to pump through the
CT while simultaneously logging
The Slapper-Actuated Firing Equipment, or S.A.F.E.*
firing system, has been developed as a firing system
which is protected from the effect of stray voltage.

* Mark of Schlumberger
Section 6 COILED TUBING CLIENT SCHOOL Schlumberger
Page 10 WIRED COILED TUBING APPLICATIONS Dowell

2.3.1 Deviated and Horizontal Wellbores 2.3.3 Simultaneous Pumping Applications

The principal objective of production logging in horizontal By conveying logging tools on a tube, simultaneous
wells is to determine the flow profile and productivity pumping and logging operations are possible. This
intervals along the wellbore ( i.e., what intervals or technique provides the basis for LiftLOG* services
fractures are producing, what fluids are being produced which pump nitrogen to initiate and maintain production.
and how much is each interval producing). The resulting This ability allows production logs to be made of non-
flow profile is correlated with lateral variations in eruptive wells.
permeability, saturation, etc., to detect production
anomalies (e.g. crossflow). By performing simultaneous Historically, production logs of such wells have not been
pressure and rate transient tests the well and reservoir possible because the pumping device must be removed
parameters can be quantified. to allow passage of the logging tools. With the pump
removed, the well does not flow and production logging
The information obtained from such an operation can is not possible. By using LiftLOG services, the well is
then be used to design the workover or remedial artificially lifted with nitrogen while the producing interval
treatment required to obtain optimum production from is logged.
the well.
3 REFERENCES
The acquisition and interpretation of data from horizontal
wells can be complex and difficult. This difficulty is due The following references are recommended for job
primarily to the behavior of wellbore fluids and the design information or for further reading.
operation of logging tools in a horizontal wellbore profile.
For example, multiphase fluids tend to segregate with Technical Papers
heavier, slower moving fluids gravitating to the bottom
of the wellbore. In such segregated flow regimes, Newman, K.R., et al, "Assisted Lift Production Logging
advanced interpretation techniques are required to obtain with Coiled Tubing" OSEA 90142 Presented at the
accurate fluid velocity measurements. In addition, some eighth Offshore South East Asia Conference, Singapore
conventional logging tools measure fluid density by (December 1990)
comparing two pressure measurements made at a fixed
vertical distance apart. In highly deviated or horizontal Cooper, R.E.: “Coiled Tubing in Horizontal Wells”, SPE
wellbores such measurements are no longer valid. Paper 17581, International Petroleum Engineering
Meeting, Tianjin, China. November 1988.
The challenge brought by such conditions has resulted
in the development of sensors, tool string combinations, Mason, O.L.: “Production Logging in a Rod-Pumped
operating techniques and advanced interpretation skills Well Using Coiled Tubing-Conveyed Tools and Nitrogen
specifically designed for horizontal applications. Gas Lift”, SPE Paper 22404, SPE International Petroleum
Engineering Meeting, Beijing, China. March 1992.
Tools which measure the compression or tension applied
to the tool string may be used on logging operations. Corrigan, M., C. Hoyer, C. Gaston: Logging on Coiled
These tools provide a means of monitoring the progress Tubing: A Proven Technique for Highly Deviated Wells
of the tool string along the wellbore. and Other Applications”, SPE Paper 21314, April 1991.

2.3.2 Vertical applications MacEwan, H: “Coiled-Tubing-Conveyed Logging


Systems”, SPE Paper 18350, SPE European Petroleum
The strength and rigidity of the CT, together with the Conference, London, U.K. October 1988.
speed and depth control associated with CTL services
offers several advantages over conventional techniques Howell, E.P., L.J. Smith, C.G. Blount: “Coiled Tubing
in vertical wellbores. The ability of CT equipment to be Logging System”, SPE Paper 15489, SPE Technical
safely used on live and flowing wells is an additional Conference, New Orleans, Louisiana. October 1986.
advantage.
Blount, C.G., E.Walker: “Coiled Tubing Operations and
Service - Part 6 - Tubing Assisted Logging and
Perforating”, World Oil Coiled Tubing Handbook.

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