Beruflich Dokumente
Kultur Dokumente
384-US
New Line of
chipbreakers for
Medium to Heavy TUNGALOY
cutting
Extremely stable tool life due to amazing chipping
resistance
New Triple Technology !
Provides a high level of reliability
with it's excellent fracture resistance !
Features
TUNGALOY
Crystal structure
Substrate
Stress Stress
Disperses Chipping
the stress
Prevents randomly developed cracks !!
Result
The tool life using TH T9125 is extremely stable,
even under heavy interrupted cutting.
3
Grades
P05 conventional
High
T9105
P05 P15 conventional
T9115
P10
Cutting speed
T9125
T9115 P20
P25 P35
T9125 P30
conventional
T9135
T9135 P35
P40
Low Light Interrupted Light Medium Heavy Interrupted
Medium cutting Heavy cutting cutting
cutting cutting cutting cutting cutting
formed
13.9 91.0 2.5 T9105 shows excellent performance during high speed
columnar
P10 - P20 crystal
cutting.
16 T9115 provides a good balance of wear and impact
T9125 TiCN resistance. Applicable for continuous to light
Steel 13.7 90.0 2.6 + interrupted cutting.
P20 - P30 Al2O3 T9125 offers excellent chipping resistance. Applicable
for medium to heavy cutting.
T9135 T9135 shows excellent impact resistance during heavy
13.5 89.0 2.6
P30 - P40 interrupted cutting.
13º
4
Complementary chipbreakers TU
.280 .280 TN61 .560 TUS
.240 TN28 .240 All-round .480
THS
function.
.008
Advanced chipbreaker that is suitable for turning at high
AS feeds and small depths of cut. Applicable for the machining of
18º
TN28 Low cutting force chip breaker best suited for long L/D ratios
Medium
cutting Enhanced chipbreaker with exceptional fracture resistance
.010
DM that provides excellent chip control under a wide range of
15º
cutting applications.
New Optimum chipbreaker that is suitable for machining with a
Heavy .016 fluctuating depth of cut in medium to heavy turning. Optimized
cutting THS
20º
cutting
(Single sided) cutting edge decrease contact with the chips.
New Single sided chipbreaker that has uniquely designed protrusions
Heavy cutting TU .018
for outstanding chip control when machining large depths of cut.
(Single sided) TUS
20º
5
Standard cutting conditions
Application Machining mode Chipbreaker Grades Cutting speed Depth of cut Feed
Vc (sfm) ap (in) f (ipr)
Continuous T9105 590 - 1150
Continuous to Light interrupted CB T9115 330 - 1000
.008 - .060 .003 - .008
Light interrupted ZF T9125 260 - 590
Heavy interrupted T9135 160 - 500
Continuous T9105 590 - 1150
Continuous to Light interrupted T9115 330 - 1000
Light interrupted
NS T9125 260 - 590
.008 - .060 .003 - .010
Finishing Heavy interrupted T9135 160 - 500
Continuous T9105 590 - 1150
Continuous to Light interrupted TS T9115 330 - 1000
.008 - .060 .003 - .008
Light interrupted TSF T9125 260 - 590
Heavy interrupted T9135 160 - 500
Continuous T9105 590 - 1150
Continuous to Light interrupted T9115 330 - 1000
Light interrupted
AFW T9125 260 - 590
.020 - .060 .008 - .016
20º
PSF has excellent chip control at
a low depth of cut and reduces
chip control problems.
.280
The PSS chipbreaker is suitable
.240 for finishing to light cutting in low
Depth of cut:ap (in)
Finishing
.006 carbon steel and internal turning.
.200 to light PSS
10º
cutting It has excellent chip control with
low cutting forces.
PSF PSS PM
.160
.120 This three-dimensional, finishing
.080
PS chipbreaker features excellent chip
Finishing control and a sharp cutting action.
.040 PS The economical “M” class insert
10º
to medium
cutting is applicable for a wide range of
00 0.1
.0040.2
.0080.3
.0120.4
.0160.5
.0200.6
.0240.7
.028 applications, delivering highly
efficient boring.
Feed: f (ipr)
Basic chipbreaker for medium
.006
cutting. This features excellent
Medium cutting sharpness and chip
PM
8º
cutting control.
7
Inserts Negative type
Rhombic, 80°
Chipbreaker Stocked grades Dimensions (in)
Application Appearance f - ap Cat. No Coated
I.C.dia Thick-
Corner
(Cross section) ness Hole dia radius
T9105 T9115 T9125 T9135 ød s ød1 rε
ZF .400 CNMG 431 ZF 䊉 䊉 .016
.080
.500 .187 .203
.315 .040 *CNMG 432 ZF 䊉 䊉 䊉 .031
ap (in) .240
0 .004 .008
.160
.080
0.2
10º
NS .400
.080
*CNMG 432 NS 䊉 䊉 .500 .187 .203 .031
.315 .040
ap (in)
.240
0 .004 .008
.160
.080
16º
.240
CNMG 433 TSF 䊉 䊉 䊉 .047
.160
.080
13º
.240
CNMG 433 TS 䊉 䊉 䊉 .047
.160
.080
10º
.240
Wiper .160
.080
12º
.240
Medium
.160
Wiper
.080
.008
0 .008 .016 .024 .032 .040
18º
f (ipr)
feed, .240
CNMG 433 AS 䊉 䊉 䊉 .047
small .160
depth of .080
.008
cut
0 .008 .016 .024 .032 .040
18º
f (ipr)
8
Rhombic, 80° Negative inserts
Chipbreaker Stocked grades Dimensions (in)
Application Appearance f - ap Coated Hole Corner
Cat. No I.C.dia Thick-
ness dia radius
(Cross section) T9105 T9115 T9125 T9135 ød s ød1 rε
NM .400 CNMG 432 NM 䊉 䊉 䊉 䊉 .031
.500 .187 .203
.315 *CNMG 433 NM 䊉 䊉 䊉 .047
ap (in)
.240
.160
.080
12º
.240
CNMG 434 ZM 䊉 䊉 .063
.160
.080
7º
.240
CNMG 433 TN27 䊉 .047
.160
.080
6º
.240
CNMG 434 䊉 䊉 䊉 䊉 .063
.160
.240
f (ipr)
ap (in)
.240
CNMG 432 TRS 䊉 䊉
.160 .031
.080
CNMG 432 TLS 䊉 䊉
.006 15º
0 .008 .016 .024 .032 .040
Medium f (ipr)
cutting
28 .400 CNMG 431 TN28 䊉 .016
.500 .187 .208
.315
CNMG 432 TN28 䊉 .031
ap (in)
.240
.160
.080
.480
CNMG 433 TH 䊉 䊉 䊉 䊉 .500 .187 .203 .047
CNMG 434 TH 䊉 䊉 䊉 䊉 .063
ap (in)
.360
6
.240
4, 5
CNMG 543 TH 䊉 䊉 䊉 䊉 .047
.625 .250 .250
.012 .120
CNMG 544 TH 䊉 䊉 䊉 䊉 .063
䊉 䊉 䊉 䊉
20º
f (ipr)
CNMG 646 THS 䊉 䊉 䊉 .094
CNMG 866 THS 䊉 䊉 䊉 1.000 .375 .359 .094
TRS CNMM 432 TRS 䊉 䊉 䊉 .031
.500 .187 .203
New .400
CNMM 433 TRS 䊉 䊉 䊉 .047
Medium .315
*CNMM 543 TRS 䊉 䊉 䊉 .047
ap (in)
.710
CNMM 646 TU 䊉 䊉 䊉 .094
.470
8 CNMM 866 TU 䊉 䊉 1.000 .375 .359 .094
.014 .240 6
20º
.315
.240 8 CNMM 646 TUS 䊉 䊉 䊉 .094
.160 CNMM 648 TUS 䊉 䊉 .125
.018 .080
6 CNMM 864 TUS 䊉 䊉 䊉 .063
0 .008 .016 .024.032 .040 .047
20º
ap (in)
to .240
CNMA 434 䊉 .047
medium .160
cutting .080
ZF .400
.080
DNMG 431 ZF 䊉 䊉 䊉 .016
.315 .040 *DNMG 432 ZF 䊉 䊉 䊉 .500 .187 .203 .031
ap (in)
.240
Finishing
0 .004 .008
DNMG 433 ZF 䊉 䊉 .047
.160
.080
16º
.240
Finishing DNMG 433 TSF 䊉 䊉 䊉 䊉 .047
.160
0 .008 .016 .024 .032 .040 DNMG 442 TSF .500 .250 .203 .031
f (ipr) DNMG 443 TSF 䊉 䊉 䊉 䊉 .047
TS .400 DNMG 332 TS 䊉 .375 .187 .150 .031
.315
DNMG 431 TS 䊉 䊉 䊉 .016
ap (in)
.240
*DNMG 432 TS 䊉 䊉 䊉 䊉 .500 .187 .203 .031
.160
small
.240
DNMG 433 AS 䊉 䊉 䊉 .047
.160
depth of DNMG 441 AS 䊉 .016
.008 .080
cut
DNMG 442 AS 䊉 䊉 .500 .250 .203 .031
18º
.240
(Double .160
sided) .080
31º
䊉 : Stocked items
*Note: Chipbreaker cross sections are of * marked insert. 䊉 : Stocked in Japan
11
Rhombic, 55° Negative inserts
Chipbreaker Stocked grades Dimensions (in)
Application Appearance f - ap Cat. No Coated I.C.dia Thick- Corner
(Cross section) ness Hole dia radius
T9105 T9115 T9125 T9135 ød s ød1 rε
NM .400 *DNMG 432 NM 䊉 䊉 䊉 .031
.500 .187 .203
.315 DNMG 433 NM 䊉 䊉 䊉 .047
ap (in)
.240
.160
.080
12º
.240
DNMG 442 TN27 䊉 .047
cutting .160
.080
6º
.240
DNMG 442 ZM 䊉 䊉 䊉 .031
.160 .250
.080 DNMG 443 ZM 䊉 䊉 .047
7º
.240
.240
䊉 : Stocked items
*Note: Chipbreaker cross sections are of * marked insert. 䊉 : Stocked in Japan
12
Rhombic, 55°
Chipbreaker Stocked grades Dimensions (in)
Application Coated Corner
Appearance f - ap Cat. No I.C.dia Thick-
ness Hole dia radius
(Cross section) T9105 T9115 T9125 T9135 ød s ød1 rε
S DNMG 431 TRS 䊉 䊉 .016
.400 DNMG 431 TLS 䊉 䊉 .016
.500 .187 .203
.315
*DNMG 432 TRS 䊉 䊉 .031
ap (in)
.240
Medium DNMG 432 TLS 䊉 䊉 .031
.160
cutting
.080 DNMG 441 TRS 䊉 䊉 .016
.006
DNMG 441 TLS 䊉 䊉 .016
15º
.240
DNMG 434 TH 䊉 䊉 .063
.160
.240
DNMG 434 THS 䊉 䊉 .063
.160
.240
0 .004 .008
.160
.080
16º
Finishing
.240
SNMG 433 TSF 䊉 䊉 .047
.160
.080
13º
.240
SNMG 433 TS 䊉 䊉 䊉 .047
.160
.080
10º
ZM .400
*SNMG 432 ZM 䊉 䊉 䊉 .031
.500 .187 .203
.315 SNMG 433 ZM 䊉 䊉 䊉 .047
Finishing
ap (in)
.240
to .160
medium
.080
cutting
7º
ap (in)
.240
to
.160
medium
cutting .080
f (ipr)
feed, .240
small .160
f (ipr)
.240
SNMG 433 TM 䊉 䊉 䊉 䊉 .047
.160
.080
SNMG 434 TM 䊉 䊉 䊉 .063
.008 SNMG 542 TM 䊉 .031
6º
Medium
.240
SNMG 433 䊉 䊉 䊉 䊉 .500 .187 .203 .047
.160
cutting SNMG 434 䊉 䊉 䊉 䊉 .063
.080
.008 SNMG 435 䊉 䊉 䊉 .078
0 .008 .016 .024 .032 .040
15º
.240
.160
.080
.010
15º
.240
*SNMG 432 TRS 䊉 䊉 .031
.160
SNMG 432 TLS 䊉 䊉 .031
.006 .080
15º
ap (in)
.240
SNMG 543 TH 䊉 䊉 䊉 .047
.160 .625 .250 .250
.080
SNMG 544 TH 䊉 䊉 䊉 .063
.012
SNMG 643 TH 䊉 䊉 䊉 䊉 .047
20º
.240
6 *SNMG 642 THS 䊉 䊉 䊉 .031
.160
THS 4, 5 SNMG 643 THS 䊉 䊉 䊉 .047
.080 .750 .250 .312
.016 SNMG 644 THS 䊉 䊉 䊉 .063
0 .008 .016 .024 .032 .040
20º
Medium .240
SNMM 644 TRS 䊉 䊉 䊉 .063
to heavy .160 6, 8 .750 .250 .312
cutting .080 5 SNMM 646 TRS 䊉 䊉 䊉 .094
.012
0.3
(Single SNMM 866 TRS 䊉 䊉 䊉 1.000 .375 .359 .094
24º
.710
Heavy
.470 8 SNMM 866 TU 䊉 䊉 1.000 .375 .359 .094
cutting
.014 .240 6
0 .016 .031 .047 .063 .080
20º
f (ipr)
Triangular, 60°
Chipbreaker Stocked grades Dimensions (in)
Application Appearance f - ap Cat. No Coated I.C.dia Thick- Corner
(Cross section) ness Hole dia radius
T9105 T9115 T9125 T9135 ød s ød1 rε
ZF .400
.080
TNMG 331 ZF 䊉 䊉 䊉 .016
.375 .187 .150
.315 .040 *TNMG 332 ZF 䊉 䊉 䊉 .031
ap (in)
.240
0 .004 .008
Finishing .160
.080
.008
10º
ap (in)
.240 0 .004 .008
.160
.080
16º
.240
Finishing TNMG 333 TSF 䊉 䊉 䊉 .047
.160
.080
13º
.240
TNMG 333 TS 䊉 䊉 䊉 䊉 .047
.160
.080
10º
.240
TNMG 333 AS 䊉 䊉 䊉 .047
small .160
depth of .080
cut .008
0 .008 .016 .024 .032 .040
18º
f (ipr)
Boring .240
(Double .160
sided) .080
31º
to f (ipr)
medium ZM .400
TNMG 331 ZM 䊉 䊉 䊉 .016
cutting
.315 TNMG 332 ZM 䊉 䊉 䊉 .375 .187 .150 .031
䊉 䊉 䊉
ap (in)
ap (in)
.240
TNMG 431 TN27 䊉 .016
to .160 .500 .187 .203
medium .080 TNMG 432 TN27 䊉 .031
cutting TNMG 433 TN27 䊉 .500 .187 .203 .047
6º
Medium .240
TNMG 331 TM 䊉 䊉 䊉 .016
cutting .160
*TNMG 332 TM 䊉 䊉 䊉 䊉 .375 .187 .150 .031
.080
.008
TNMG 333 TM 䊉 䊉 䊉 䊉 .047
6º
.315
*TNMG 332 䊉 䊉 䊉 䊉 .031
TNMG 333 䊉 䊉 䊉 䊉 .375 .187 .150 .047
ap (in)
.240
f (ipr)
TNMG 433 䊉 䊉 䊉 䊉 .500 .187 .203 .047
TNMG 434 䊉 䊉 .063
DM .400 *TNMG 332 DM 䊉 䊉 䊉 䊉 .031
Medium .375 .187 .150
.315
TNMG 333 DM 䊉 䊉 .047
cutting
ap (in)
.240
.160
.080
.010
15º
.240
TNMG 332 TLS 䊉 䊉 .031
.160
TNMG 431 TRS 䊉 䊉 .016
.006 .080
TNMG 431 TLS 䊉 䊉 .016
15º
.240
to heavy .160
cutting .080
.012
0 .008 .016 .024 .032 .040
20º
f (ipr)
ap (in)
.240
Medium
.160
to heavy
cutting .016
0.4 .080
20º
Trigon, 80°
Chipbreaker Stocked grades Dimensions (in)
Application Appearance f - ap Coated I.C.dia Thick- Hole dia Corner
Cat. No. ness radius
(Cross section) T9105 T9115 T9125 T9135 ød s ød1 rε
ZF .400 WNMG 331 ZF 䊉 䊉 .016
.080 .375 .187 .150
.315 .040 WNMG 332 ZF 䊉 䊉 .031
ap (in)
.240
0 .004 .008 WNMG 431 ZF 䊉 䊉 䊉 .016
ZF
Finishing .160 .500 .187 .203
*WNMG 432 ZF 䊉 䊉 䊉 .031
.080
.008
10º
.240
0 .004 .008
.160
.080
16º
.240
WNMG 431 TSF 䊉 䊉 䊉 .016
Finishing .160
.080
WNMG 432 TSF 䊉 䊉 䊉 .500 .187 .203 .031
WNMG 433 TSF 䊉 䊉 䊉 .047
13º
.240
WNMG 433 TS 䊉 䊉 䊉 .047
.160
.080
10º
.240
WNMG 431 AFW 䊉 䊉 .016
Finishing .160 .500 .187 .203
Wiper .080
*WNMG 432 AFW 䊉 䊉 䊉 .031
12º
.240
Medium WNMG 432 ASW 䊉 䊉 䊉 䊉 .031
Wiper
.160 .500 .187 .203
.080
WNMG 433 ASW 䊉 䊉 䊉 䊉 .047
.008
0 .008 .016 .024 .032 .040
18º
f (ipr)
䊉 : Stocked items
*Note: Chipbreaker cross sections are of * marked insert. 䊉 : Stocked in Japan
18
Trigon, 80° Negative inserts
Chipbreaker Stocked grades Dimensions (in)
Application Appearance f - ap Cat. No Coated I.C.dia Thick- Hole dia Corner
ness radius
(Cross section) T9105 T9115 T9125 T9135
ød s ød1 rε
AS .400 WNMG 431 AS 䊉 .016
.315
WNMG 432 AS 䊉 䊉 䊉 䊉 .500 .187 .203 .031
High
ap (in)
.240
feed, *WNMG 433 AS 䊉 䊉 䊉 䊉 .047
.160
small
.080
depth of .008
cut 0 .008 .016 .024 .032 .040
18º
f (ipr)
.240
(Double .160
sided)
.080
31º
.240
.160
.080
f (ipr)
.240
medium
.160
cutting
.080
f (ipr)
.240
*WNMG 432 ZM 䊉 䊉 䊉 .031
.160
f (ipr)
.240
WNMG 431 TM 䊉 䊉 䊉 䊉 .016
.160
.080
*WNMG 432 TM 䊉 䊉 䊉 䊉 .031
.008 .500 .187 .203
6º
.240
WNMG 431 䊉 䊉 䊉 䊉 .016
.160
䊉 : Stocked items
*Note: Chipbreaker cross sections are of * marked insert. 䊉 : Stocked in Japan
19
Trigon, 80° Negative inserts
Chipbreaker Stocked grades Dimensions (in)
Application Appearance f - ap Cat. No Coated I.C.dia Thick- Hole dia Corner
ness radius
(Cross section) T9105 T9115 T9125 T9135 ød s ød1 rε
DM .400
*WNMG 432 DM 䊉 䊉 䊉 䊉 .031
.315 .500 .187 .203
WNMG 433 DM 䊉 䊉 䊉 䊉 .047
ap (in)
.240
Medium .160
cutting .080
.010 15º
0 .008 .016 .024 .032 .040
f (ipr)
TH .400
*WNMG 432 TH 䊉 䊉 䊉 䊉 .031
.315
WNMG 433 TH 䊉 䊉 䊉 䊉 .500 .187 .203 .047
ap (in)
.240
WNMG 434 TH 䊉 䊉 䊉 .063
.160
WNMG 543 TH 䊉 䊉 .047
.012 .080 .625 .250 .250
WNMG 544 TH 䊉 䊉 .063
0 .008 .016 .024 .032 .040
20º
Medium f (ipr)
to heavy
cutting THS .400 *WNMG 432 THS 䊉 䊉 䊉 䊉 .031
New
.315
WNMG 433 THS 䊉 䊉 䊉 䊉 .500 .187 .203 .047
ap (in)
.240
WNMG 434 THS 䊉 䊉 .063
.160
WNMG 543 THS 䊉 䊉 䊉 .047
.080 .625 .250 .250
.016
0.4 WNMG 544 THS 䊉 䊉 䊉 .063
0 .008 .016 .024 .032 .040
20º
f (ipr)
Rhombic, 35°
Chipbreaker Stocked grades Dimensions (in)
Application Appearance f - ap Cat. No Coated I.C.dia Thick- Corner
(Cross section) ness Hole dia radius
T9105 T9115 T9125 T9135 ød s ød1 rε
ZF .400 VNMG 331 ZF 䊉 䊉 䊉 .016
.315 *VNMG 332 ZF 䊉 䊉 䊉 .375 .187 .150 .031
ap (in)
.240
VNMG 333 ZF 䊉 䊉 䊉 .047
.160
.080
13º
.240
Finishing VNMG 333 TSF 䊉 䊉 䊉 䊉 .047
.160
.080
10º
.240
0 .004 .008 VNMG 333 TS 䊉 䊉 䊉 .047
.160
.080
10º
.240
to .160
medium .080
cutting
7º
20
Rhombic, 35° Negative inserts
Chipbreaker Stocked grades Dimensions (in)
Application Appearance f - ap Cat. No Coated I.C.dia Thick- Hole dia Corner
ness radius
(Cross section) T9105 T9115 T9125 T9135 ød s ød1 rε
TM .400
VNMG 331 TM 䊉 䊉 䊉 䊉 .016
.315 VNMG 332 TM 䊉 䊉 䊉 䊉 .375 .187 .150 .031
ap (in)
Medium .240 VNMG 333 TM 䊉 䊉 䊉 䊉 .047
cutting .160
.008
6º
.080
.080
15º
DM .400
*VNMG 332 DM 䊉 䊉 䊉 䊉 .031
.375 .187 .150
.315 VNMG 333 DM 䊉 䊉 䊉 .047
ap (in)
.240
.160
.010
.080
15º
Rhombic, 25°
Chipbreaker Stocked grades Dimensions (in)
Application Appearance f - ap Cat. No Coated I.C.dia Thick- Corner
(Cross section) ness Hole dia radius
T9105 T9115 T9125 T9135 ød s ød1 rε
ZF .197 YNMG 331 ZF 䊉 䊉 .016
.375 .187 .150
.157
*YNMG 332 ZF 䊉 䊉 .031
ap (in)
.118
.079 rε = .031
.039
Finishing .008 rε = .016
0 .004 .008 .012 .016 .020
10º
to f (ipr)
medium
cutting ZM .197 YNMG 331 ZM 䊉 䊉 .016
.375 .187 .150
.157 *YNMG 332 ZM 䊉 䊉 .031
ap (in)
.118
.079
rε = .016
.039
rε = .031
7º
Round
Chipbreaker Stocked grades Dimensions (in)
Application Appearance f - ap Cat. No Coated I.C.dia Thick- Corner
(Cross section) ness Hole dia radius
T9105 T9115 T9125 T9135 ød s ød1 rε
61 .400 RNMG 32 TN61 䊉 䊉 .375 .125 .150 -
.315 *RNMG 43 TN61 䊉 䊉 䊉 䊉 .500 .187 .203 -
Heavy
ap (in)
21
Inserts Positive type ISO
.240
.375 .156 .173
to light .160 CCMT09T308-PSS 䊉 䊉 .031
cutting .080 CCMT120404-PSS 䊉 䊉 .016
.006
0 .008 .016 .024 .032 .040 CCMT120408-PSS 䊉 䊉 .500 .187 .217 .031
10º
f (ipr)
CCMT120412-PSS 䊉 䊉 .047
PS CCMT060202-PS 䊉 䊉 .008
.400
CCMT060204-PS 䊉 䊉 .250 .094 .110 .016
.315 *CCMT060208-PS 䊉 䊉 .031
CCMT09T302-PS 䊉 䊉 .008
ap (in)
.240
Finishing
to .160 CCMT09T304-PS 䊉 䊉 .375 .156 .173 .016
medium .080
CCMT09T308-PS 䊉 䊉 .031
cutting
10º
.240
Medium CCMT09T304-PM 䊉 䊉 .016
.160
cutting *CCMT09T308-PM 䊉 䊉 .375 .156 .173 .031
.080
.006
CCMT09T312-PM 䊉 䊉 .047
8º
.240
*CPMT090304-PSF 䊉 䊉 .375 .125 .173 .016
.160
Finishing .080 CPMT09T304-PSF 䊉 䊉 .375 .156 .173 .016
.005
20º
.240
to light *CPMT090304-PSS 䊉 䊉 .016
cutting .160
.375 .125 .173
.006 .080 CPMT090308-PSS 䊉 䊉 .031
CPMT09T304-PSS 䊉 䊉 .016
10º
22
Rhombic, 80° (11°) Positive inserts ISO
Chipbreaker Stocked grades Dimensions (in)
Application Appearance f - ap Cat. No Coated I.C.dia Thick- Corner
(Cross section) ness Hole dia radius
T9105 T9115 T9125 T9135 ød s ød1 rε
PS CPMT060202-PS 䊉 䊉 .008
.250 .094 .110
CPMT060204-PS 䊉 䊉 .016
.400
CPMT080202-PS 䊉 䊉 .008
.315
CPMT080204-PS 䊉 䊉 .313 .094 .134 .016
ap (in)
.240
Finishing
.160 CPMT080208-PS 䊉 䊉 .031
to
medium .080
*CPMT090304-PS 䊉 䊉 .016
cutting .375 .125 .173
10º
Medium .240
CPMT090308-PM 䊉 䊉 .031
cutting .160
.080
.006
8º
.240
DCMT11T308-PSF 䊉 䊉 .031
Finishing .160
.005 .080
20º
Finishing .240
*DCMT11T304-PSS 䊉 䊉 .016
to light .160
cutting .080
DCMT11T308-PSS 䊉 䊉 .375 .156 .173 .031
.006
DCMT11T312-PSS 䊉 䊉 .047
10º
PS DCMT070202-PS 䊉 䊉 .008
.400 *DCMT070204-PS 䊉 䊉 .250 .094 .110 .016
.315
Finishing DCMT070208-PS 䊉 䊉 .031
ap (in)
.240
to DCMT11T302-PS 䊉 䊉 .008
.160
medium
cutting .080 *DCMT11T304-PS 䊉 䊉 .016
.375 .156 .173
DCMT11T308-PS 䊉 䊉 .031
10º
.240
Medium 3 DCMT11T304-PM 䊉 䊉 .016
.160
cutting 2 *DCMT11T308-PM 䊉 䊉 .375 .156 .173 .031
.080
.006
DCMT11T312-PM 䊉 .047
8º
23
Square, 90° (7°) Positive inserts ISO
Chipbreaker Stocked grades Dimensions (in)
Application Appearance f - ap Cat. No Coated I.C.dia Thick- Corner
(Cross section) ness Hole dia radius
T9105 T9115 T9125 T9135 ød s ød 1 rε
PS .400 *SCMT09T304-PS 䊉 䊉 .016
.375 .156 .173
.315
SCMT09T308-PS 䊉 䊉 .031
Finishing
ap (in)
.240
SCMT120404-PS 䊉 䊉 .016
to .160 .500 .187 .217
medium .080 SCMT120408-PS 䊉 䊉 .031
cutting
10º
.240
Medium SCMT120408-PM 䊉 䊉 .031
cutting .160 .500 .187 .217
.080
SCMT120412-PM 䊉 .047
.006
0 .008 .016 .024 .032 .040
8º
f (ipr)
.240
SPMT120404-PS 䊉 䊉 .016
to .160 .500 .187 .217
medium .080
*SPMT120408-PS 䊉 䊉 .031
cutting
10º
.240
TCMT110304-PSF 䊉 䊉 .250 .125 .110 .016
Finishing .160
.080
TCMT16T304-PSF 䊉 䊉 .375 .156 .173 .016
.005
20º
.240
Finishing
to light .160 TCMT110304-PSS 䊉 䊉 .016
.250 .125 .110
cutting .006
.080 TCMT110308-PSS 䊉 䊉 .031
䊉 䊉
10º
24
Triangular, 60° (7°) Positive inserts ISO
Chipbreaker Stocked grades Dimensions (in)
Application Appearance f - ap Cat. No Coated I.C.dia Thick- Corner
(Cross section) ness Hole dia radius
T9105 T9115 T9125 T9135 ød s ød1 rε
PS TCMT110202-PS 䊉 䊉 .008
*TCMT110204-PS 䊉 䊉 .250 .094 .110 .016
.400
TCMT110208-PS 䊉 䊉 .031
.315
Finishing TCMT110302-PS 䊉 䊉 .008
ap (in)
.240
to
medium .160 TCMT110304-PS 䊉 䊉 .250 .125 .110 .016
cutting .080
TCMT110308-PS 䊉 䊉 .031
10º
.240
Medium *TCMT16T304-PM 䊉 䊉 .016
.160
cutting TCMT16T308-PM 䊉 䊉 .375 .156 .173 .031
.080
.006
0 .008 .016 .024 .032 .040
TCMT16T312-PM 䊉 䊉 .047
8º
f (ipr)
.240
.160
TPMT110304-PSF 䊉 䊉 .250 .125 .134 .016
Finishing
.080 TPMT130304-PSF 䊉 䊉 .313 .125 .134 .016
.005
TPMT16T304-PSF 䊉 䊉 .375 .156 .173 .016
20º
.240
Finishing .160
TPMT110304-PSS 䊉 䊉 .016
to light .250 .125 .134
.080 TPMT110308-PSS 䊉 䊉 .031
cutting .006
0 .008 .016 .024 .032 .040 TPMT130304-PSS 䊉 䊉 .016
10º
ap (in)
.240
cutting TPMT130304-PM 䊉 .016
.160 .313 .125 .134
.006 .080 TPMT130308-PM 䊉 .031
䊉
8º
.240
TPMR160304-PS 䊉 .016
to .160 .375 .125 -
medium .080
TPMR160308-PS 䊉 .031
cutting
10º
Heavy .240
cutting .160
.080
f (ipr)
.240
Finishing .160
.005 .080
20º
Finishing .240
*VBMT160404-PSS 䊉 䊉 .016
to light .160
26
Rhombic, 35° (5°) Positive inserts ISO
Chipbreaker Stocked grades Dimensions (in)
Application Appearance f - ap Cat. No Coated I.C.dia Thick- Corner
(Cross section) ness Hole dia radius
T9105 T9115 T9125 T9135 ød s ød 1 rε
PS .400 *VBMT110302-PS 䊉 䊉 .008
.315 VBMT110304-PS 䊉 䊉 .250 .125 .110 .016
Finishing
ap (in)
.240
to VBMT110308-PS 䊉 䊉 .031
.160
medium .080
VBMT160402-PS 䊉 䊉 .008
cutting
䊉 䊉
10º
0 .008 .016 .024 .032 .040 VBMT160404-PS .375 .187 .173 .016
f (ipr)
VBMT160408-PS 䊉 䊉 .031
.240
*VCMT160404-PSF 䊉 䊉 .016
Finishing .160 .375 .187 .173
VCMT160408-PSF 䊉 䊉 .031
.080
.005
20º
.240
Finishing *VCMT160404-PSS 䊉 䊉 .016
to light
.160 .375 .187 .173
.080 VCMT160408-PSS 䊉 䊉 .031
cutting .006
10º
Finishing .240
䊉 䊉
*VCMT110308-PS .031
to .160
.118
*YWMT16T302-ZF 䊉 .008
.079 rε = .008
rε = .031
.039
YWMT16T304-ZF 䊉 .375 .156 .113 .016
.008
rε = .016
Finishing YWMT16T308-ZF 䊉 .031
8º
.118
rε = .016 YWMT16T308-ZM 䊉 .031
.079 rε = .031
.039
7º
27
Round, (7°) Positive inserts ISO
Chipbreaker Stocked grades Dimensions (in)
Application Appearance f - ap Cat. No Coated I.C.dia Thick- Corner
(Cross section) ness Hole dia radius
T9105 T9115 T9125 T9135 ød s ød 1 rε
RS .400 RCMT10T3M0-RS 䊉 䊉 .394 .156 .173 -
.315 RCMT1204M0-RS 䊉 䊉 .472 .187 .173 -
Finishing
ap (in)
to
.240
*RCMT1606M0-RS 䊉 䊉 .630 .250 .217 -
.160
medium RCMT2006M0-RS 䊉 .787 .250 .256 -
.080
cutting .008
5º
.240
RCMT0803M0-61 䊉 䊉 .315 .125 .134 -
.160
.006 .080
20º
Heavy
f (ipr)
cutting
61 .400 RCMM1003M0-61 䊉 䊉 .394 .125 .142 -
.315 RCMM1204M0-61 䊉 䊉 .472 .187 .165 -
ap (in)
.240
*RCMM1606M0-61 䊉 䊉 .630 .250 .205 -
.160 16, 20, 25
RCMM2006M0-61 䊉 䊉 .787 .250 .256
.006 .080 10,12
f (ipr)
䊉 : Stocked items
*Note: Chipbreaker cross sections are of * marked insert. 䊉 : Stocked in Japan
Practical examples
Workpiece type Automotive parts Shaft parts
Insert WNMG 433 TM DNMG 433 TM
Grade T9105 T9105
1045 1045
ø2.2"
ø2.2"
Work material
1.2"
3.2"
Cutting conditions
T9105 grade offers long and stable T9105 offers extended tool life with
tool life due to high wear and chipping improved wear and chipping resistance.
resistance.
28
Workpiece type Automotive parts Bearing parts
Insert WNMG 433 TM TNMG 332 TSF
Grade T9115 T9115
1045 52100
ø2"
ø2"
Work material
Cutting conditions
ø1.5"
ø4"
Work material
Cutting conditions
T9115 T9115
Chipping
Competitor Competitor
29
Workpiece type Automotive parts Shaft parts
Insert DNMG 432 TM VNMG 333 TM
Grade T9115 T9125
1045 Alloy steel
ø2.8"
ø1.2"
4"
Work material
ø7"
Cutting conditions
Doubled
T9115 T9125 tool life!
Competitor Competitor
T9115 machined 190 pieces continuously. T9125 grade prevents the occurrence
The competitor insert machined between of chipping and fracture.
100 to 150 pieces, proving very unstable
with frequent fractures. Tool life is extended
1.5 times with Tungaloy insert.
ø3"
Work material
ø5"
Cutting conditions
Doubled Tripled
T9125 tool life! T9125 tool life!
Competitor Competitor
There was no chipping on the edge and T9125 produced 300 pieces. The tool
tool life proved very stable. life of the competitor’s grade was 80
to 100 pieces, this variation proved
unstable.
30
Workpiece type Hub parts Cylinder parts
Insert CNMG 433 TM CNMG 432 NM
Grade T9125 T9125
1050 4140
ø4.3"
ø8"
ø8"
Work material
Cutting conditions
Tripled
T9125 T9125 tool life!
Competitor Competitor
Chipping
0 50 100 150 0 50 100 150
Results Number of pieces Number of pieces
Doubled tool life. T9125 grade T9125 has 3 times longer tool life and
offers stable and longer life in heavy provides excellent chipping resistance.
interrupted cutting. Applicable for medium to heavy cutting.
ø7"
Work material
ø4"
ø3"
Cutting conditions
31
Workpiece type Axle parts Axle parts
Insert CNMG 433 TM CNMG 434 TH
Grade T9135 T9135
1055 1055
ø3.5"
ø5"
ø3"
Work material
Cutting conditions
T9135 reduces chipping on the cutting Sudden fractures on the cutting edge
edge when interrupted cutting. T9135 when interrupted cutting are drastically
also provides good surface finishes and reduced with T9135 to deliver
stable tool life. significantly longer tool life.
Tungaloy Canada
432 Elgin St. Unit 3, Brantford, Ontario N3S 7P7, Canada Distributed by:
Phone: +1-519-758-5779 Fax: +1-519-758-5791
www.tungaloyamerica.com
Scan for instant
web access
Aug. 2013 (TA)