WELDER QUALIFICATION TEST RECORD

(API 1104)
Doc. No. :
PLL/DAPL/QA/MS/020-F-02

CLIENT : GAIL/ MECON CONTRACTOR : PUNJ LLOYD LTD. WQT NO. : DAPL-QC-WQT-04-3

WELDER NAME : GULAB CHAUHAN WPS NO. : DAPL-QC-WPS-03

WELDER I/D No. : W - 04 TEST COUPON NO.: DAPL-QC-WPS-03/
ADDRESS : DAPL SITE, JAJPUR DAPL-QC-PQR-03
PLACE FOR
PHOTOGRAPH WELDING M/C TYPE / SIZE : RECTIFIER
PASSPORT / I/C No. : DAPL/INPL003/W/30 LOCATION : DAPL CAMP
NATIONALITY : INDIAN WEATHER CONDITIONS : SUNNY
WELDING PROCESS : SMAW + FCAW THROUGH REPAIR DATE OF TEST : 08.03.2018
PIPE AND FITTING MATERIALS : Linepipe API 5L Gr. X 70, PSL 2 TO API 5L Gr. X 70 , PSL 2
PIPE OUTSIDE DIAMETER : 914.4 MM Range Qualified : Ø > 323.85 MM
PIPE WALL THICKNESS : 19.1 MM Range Qualified : 4.8 MM ≤ T ≤ 19.1 MM
JOINT DESIGN
Make and Type of Diameter Current Voltage Travel Speed
Pass
Filler Material MM (Amps) (Volts) MM/Min

ROOT BOHLER ( E 6010) 3.2 70 - 91 22 - 34 62.50 - 65.93

HOT PASS BOHLER ( E 8010) 4.0 128 - 159 27 - 37 162.16 - 171.43
FILLER BOHLER (E 81T8-FD) 2.0 203 - 279 22 - 28 136.36 - 230.77
CAPPING BOHLER (E 81T8-FD) 2.0 204 - 266 22 - 29 176.47 - 193.55
ELECTRICAL CHARACTERISTICS : DCEP & DCEN ELECTRODE : R & HP - POSITIVE, F & C - NEGATIVE
WELD POSITION: 5G SHIELDING FLUX: CELLULOSIC
DIRECTION OF WELDING :
Root Pass: Vertical Uphill
Hot Pass : Vertical Down
Subsequent Passes : Vertical Down
Minimum Number of runs before joint as allowed to cool : Minimum 2 Pass
Maximum time between commencement and completion of weld : Not Applicable
TYPE OF LINE UP CLAMP : - N.A. -
Removal of clamp after : - N.A. -
CLEANING : Power Brushing, Grinding & Chipping
INEPSCTION / NON DESTRUCTIVE EXAMINATION Applicable Code Required Remarks
Visual Inspection API 1104 (Section 6) Yes ACCEPTABLE
Radiography (Rep. No. DAPL/QC/RT/006 Dtd 11.03.18) API 1104 (Section 8) Yes ACCEPTABLE

THE STATEMENTS IN THE RECORD ARE CORRECT. THE WELDER HAS COMPLETED THE W.Q.T.
IN ACCORDANCE WITH THE REQUIREMENTS OF THE W.P.S., API 1104 & MECON SPECIFICATION

PLL PLL CLIENT AUTHORITY

SIGN : SIGN : SIGN :

NAME : NAME : NAME :

DATE : DATE : DATE :

 WELDER QUALIFICATION TEST RECORD
(API 1104)
Doc. No. :
PLL/DAPL/QA/MS/020-F-02

CLIENT : GAIL/ MECON CONTRACTOR : PUNJ LLOYD LTD. WQT NO. : DAPL-QC-WQT-03-5

WELDER NAME : AMARJEET KR PRASAD WPS NO. : DAPL-QC-WPS-03

WELDER I/D No. : W - 03
TEST COUPON NO.: KM 116 / M 15 R
ADDRESS : DAPL SITE, JAJPUR PLACE FOR
PHOTOGRAPH WELDING M/C TYPE / SIZE : RECTIFIER
PASSPORT / I/C No. : DAPL/INPL003/W/30 LOCATION : DAPL CAMP
NATIONALITY : INDIAN WEATHER CONDITIONS : SUNNY
WELDING PROCESS : SMAW + FCAW THROUGH REPAIR DATE OF TEST : 05.07.2018
PIPE AND FITTING MATERIALS : Linepipe API 5L Gr. X 70, PSL 2 TO API 5L Gr. X 70 , PSL 2
PIPE OUTSIDE DIAMETER : 914.4 MM Range Qualified : Ø > 323.85 MM
PIPE WALL THICKNESS : 15.9 MM Range Qualified : 4.8 MM ≤ T ≤ 19.1 MM
JOINT DESIGN
Make and Type of Diameter Current Voltage Travel Speed
Pass
Filler Material MM (Amps) (Volts) MM/Min

ROOT BOHLER ( E 6010) 3.2 72 - 91 22 - 34 171.42 - 187.50

HOT PASS BOHLER ( E 8010) 4.0 128 - 159 27 - 37 187.50 - 193.54
FILLER BOHLER (E 81T8-FD) 2.0 203 - 279 22 - 28 146.34 - 166.66
CAPPING BOHLER (E 81T8-FD) 2.0 204 - 266 22 - 29 157.89 - 171.42
ELECTRICAL CHARACTERISTICS : DCEP & DCEN ELECTRODE : R & HP - POSITIVE, F & C - NEGATIVE
WELD POSITION: 5G SHIELDING FLUX: CELLULOSIC
DIRECTION OF WELDING :
Root Pass: Vertical Uphill
Hot Pass : Vertical Down
Subsequent Passes : Vertical Down
Minimum Number of runs before joint as allowed to cool : Minimum 2 Pass
Maximum time between commencement and completion of weld : Not Applicable
TYPE OF LINE UP CLAMP : - N.A. -
Removal of clamp after : - N.A. -
CLEANING : Power Brushing, Grinding & Chipping
INEPSCTION / NON DESTRUCTIVE EXAMINATION Applicable Code Required Remarks
Visual Inspection API 1104 (Section 6) Yes ACCEPTABLE
Radiography (Rep. No. DAPL/QC/RT/305 Dtd 06.07.18) API 1104 (Section 8) Yes ACCEPTABLE

THE STATEMENTS IN THE RECORD ARE CORRECT. THE WELDER HAS COMPLETED THE W.Q.T.
IN ACCORDANCE WITH THE REQUIREMENTS OF THE W.P.S., API 1104 & MECON SPECIFICATION

PLL PLL CLIENT AUTHORITY

SIGN : SIGN : SIGN :

NAME : NAME : NAME :

DATE : DATE : DATE :

 WELDER QUALIFICATION TEST RECORD
(API 1104)
Doc. No. :
PLL/DAPL/QA/MS/020-F-02

CLIENT : GAIL/ MECON CONTRACTOR : PUNJ LLOYD LTD. WQT NO. : DAPL-QC-WQT-44-1

WELDER NAME : BIKAS SAMANTO WPS NO. : DAPL-QC-WPS-03

WELDER I/D No. : W - 44
TEST COUPON NO.: KM 128 / M 19 R
ADDRESS : DAPL SITE, JAJPUR ROAD PLACE FOR
PHOTOGRAPH WELDING M/C TYPE / SIZE : RECTIFIER
PASSPORT / I/C No. : DAPL/INPL003/W/ LOCATION : DAPL 2, at CH 128
NATIONALITY : INDIAN WEATHER CONDITIONS : SUNNY
WELDING PROCESS : SMAW + FCAW THROUGH REPAIR DATE OF TEST : 11.09.2018
PIPE AND FITTING MATERIALS : Linepipe API 5L Gr. X 70, PSL 2 TO API 5L Gr. X 70 , PSL 2
PIPE OUTSIDE DIAMETER : 914.4 MM Range Qualified : Ø > 323.85 MM
PIPE WALL THICKNESS : 19.1 MM Range Qualified : 4.8 MM ≤ T ≤ 19.1 MM
JOINT DESIGN
Make and Type of Diameter Current Voltage Travel Speed
Pass
Filler Material MM (Amps) (Volts) MM/Min

ROOT BOHLER ( E 6010) 3.2 71 - 91 25 - 31 125.00 - 130.43

HOT PASS BOHLER ( E 8010) 4.0 122 - 152 27 - 34 157.89 - 171.42
FILLER BOHLER (E 81T8-FD) 2.0 209 - 265 21 - 27 142.85 - 157.89
CAPPING BOHLER (E 81T8-FD) 2.0 204 - 261 22 - 28 176.47 - 187.50
ELECTRICAL CHARACTERISTICS : DCEP & DCEN ELECTRODE : R & HP - POSITIVE, F & C - NEGATIVE
WELD POSITION: 5G SHIELDING FLUX: CELLULOSIC
DIRECTION OF WELDING :
Root Pass: Vertical Uphill
Hot Pass : Vertical Down
Subsequent Passes : Vertical Down
Minimum Number of runs before joint as allowed to cool : Minimum 2 Pass
Maximum time between commencement and completion of weld : Not Applicable
TYPE OF LINE UP CLAMP : - N.A. -
Removal of clamp after : - N.A. -
CLEANING : Power Brushing, Grinding & Chipping
INEPSCTION / NON DESTRUCTIVE EXAMINATION Applicable Code Required Remarks
Visual Inspection API 1104 (Section 6) Yes ACCEPTABLE
Radiography (Rep. No. DAPL/QC/RT/339 Page 02/02 Dtd 12.09.18) API 1104 (Section 8) Yes ACCEPTABLE

THE STATEMENTS IN THE RECORD ARE CORRECT. THE WELDER HAS COMPLETED THE W.Q.T.
IN ACCORDANCE WITH THE REQUIREMENTS OF THE W.P.S., API 1104 & MECON SPECIFICATION

PLL PLL CLIENT AUTHORITY

SIGN : SIGN : SIGN :

NAME : NAME : NAME :

DATE : DATE : DATE :