Beruflich Dokumente
Kultur Dokumente
www.scc-inc.com
R E M A N U FA C T U R I N G I N S T R U C T I O N S
Lexmark® T650/52/54/56
Lexmark® X651/52/54/56/58 MFP
Ricoh®/IBM® InfoPrint® 1832/1852/1872/1892
Ricoh®/IBM® InfoPrint® 1850/1860/1870/1880 MFP
Dell® 5230/5350/5530/5535 MFP
Okidata® MB780/790
Sindoricoh® LP-5000
Sindoricoh® MF 4400/4500/5400/5500
Source Technologies® ST9630/9650 MICR
SSS™ 1131
V.1.7 - 01.13
Tools & Supplies
• Phillips Screwdriver
• Small Phillips Screwdriver
• Slotted Screwdriver
Small
• Hook End Metal Tool (HTOOL) Phillips
Phillips Screwdriver Screwdriver
• Dry, Filtered, Compressed Air for Cleaning
• 91-99% Isopropyl Alcohol
• Cotton-Tipped Swab (QTIP)
• Angle Blade Knife Tool (ABKTOOL)
• Needle Nose Pliers Hook End
Slotted Screwdriver Metal Tool (HTOOL)
• Lint Free Foam Tipped Swab (LFSWAB)
• Lint Free Cleaning Cloth (LFCCLOTH)
• Cartridge Sealant (CSEALANT)
• 4059 Hopper Fixture (4059HJIG)
91-99%
• Wiper Blade End Foam Dry, Filtered, Isopropyl
Compressed Alcohol
(4059WBEFOAM-2 optional) Air for Cleaning
• Safety Glasses
• Powder-Free Gloves Angle Blade Knife
Tool (ABKTOOL)
optional
Cartridge 4059 Hopper Wiper Blade End
Sealant (CSEALANT) Fixture (4059HJIG) Foam (4059WBEFOAM-2)
Safety Glasses
Hopper Cap
Doctor Bar Seal-
ing Blade
Toner Adder
Roller Seal Contacts Gears
Toner Adder Roller Developer Roller Inner End Plate
Sealing Blade Toner Adder
Developer Roller Roller Gear
Locking Bearing
Developer
Developer Roller Roller Gear
Doctor Bar
(Stamped Shown)
Leaf
Spring
Doctor Bar
Retaining Tab
Doctor Bar
Developer Roller Retaining Tab
Cover
© 2011 Static Control Components, Inc. All rights reserved worldwide. The stylized S is a registered trademark, and Static Control and Multi-Tracker are trademarks of Static Control Components, Inc. All other brand and product names are trademarks or
registered trademarks of their respective companies.
SSS 1131™
page 3
Wirelines
OPC Drum
OPC End Cap
OPC Drum
Spring OPC Locking
Bearing
Wiper Chip
Blade
Recovery
Blade
Cartridge
Spring
© 2011 Static Control Components, Inc. All rights reserved worldwide. The stylized S is a registered trademark, and Static Control and Multi-Tracker are trademarks of Static Control Components, Inc. All other brand and product names are trademarks or
registered trademarks of their respective companies.
1. Place the cartridge on your work surface with the top of the cartridge Note: Do not overstretch or deform the springs. For easier
face down, the OPC facing up as shown in Figure 1. reassembly the springs can be hooked onto the existing
opening on the waste section as shown in Figure 2b.
Figure 1
Figure 2a
Figure 2b
3. Carefully pull the contact side of the waste bin away from the hopper 5. Once the hopper posts are no longer in the waste bin receptacles,
and lift the hopper so that the post is no longer in the waste bin separate the two sections. See Figure 5.
receptacle (Figure 3).
Post
Receptacle
Figure 3
Figure 5
4. On the gear side, repeat the process (Figure 4).
Post
Receptacle
Figure 4
Note: Be careful not to let the leaf spring snap into the
developer roller. Also, be sure not to overbend the leaf
Locking Tab spring when removing it. If leaf spring is damaged it will
need to be replaced.
Spring Seat
Developer
Roller Cover
Figure 6a
Figure 7a
Foot Foot
Figure 6b
Figure 7b
3. Remove the doctor bar retaining tabs from each side of the toner 4. Remove the doctor bar from the toner hopper as shown in Figure 9a.
hopper as shown in Figure 8a and 8b. If reusing the doctor bar then clean using dry, filtered, compressed air
and wipe the working surface from the center outward with a lint free
cloth.
Note: A slotted screwdriver may be needed to help pry the
retaining tabs from the toner hopper.
Figure 9a
Figure 8a
Note: There are three different styles of doctor bars: steel
Slotted Screw- (Figure 9b), steel with foam (Figure 9c) and stamped
Doctor Bar Re- (Figure 9d). Mark the side of the bar that was facing
taining Tab driver outward for reference later if reusing the OEM steel
doctor bar.
Solid Steel
Figure 8b
(no foam) Figure 9b
Solid Steel
(with foam) Figure 9c
Stamped
Figure 9d
Developer Roller
Developer Roller
Developer Roller
Gear Figure 11b
Slotted Screw-
driver
Developer
Roller Gear
Figure 11c
7. Push down and away from the toner hopper on the contact side 8. Clean the developer roller with dry, filtered, compressed air and wipe
developer roller shaft, then slide the drive side developer roller shaft from the center outward using a lint free cloth (Figure 13).
out of the toner hopper (Figure 12a , Figure 12b).
Figure 13
9. Using a slotted screwdriver, gently pry the encoder wheel off by the
base of the wheel as shown in Figure 14.
Figure 12b
Slotted
Screwdriver
Encoder Wheel
Figure 14
10. Using a slotted screwdriver, remove the hopper cap as shown in 12. Inspect the developer roller and doctor bar sealing blades (Noted in
Figure 15. Figure 17) for damage. Replace if necessary.
Developer Roller
Hopper Cap Figure 15 Sealing Blade Figure 17
11. Dump any remaining toner from the toner hopper and clean using dry, 13. Using a lint free foam tipped swab, clean toner from the developer
filtered, compressed air as shown in Figure 16. roller end seals at each end of the toner hopper as shown in Figures
18a and 18b.
Note: Thoroughly clean the toner adder roller. Rotate the toner
adder roller using the gears while blowing the roller Note: It is important to completely clean the developer roller
clean with dry, filtered, compressed air. end seals. This is important for a leak free cartridge.
Developer Roller
End Seal
Developer Roller
End Seal
Figure 18b
14. Using a cotton tipped swab dampened with 91-99% isopropyl alcohol,
clean the toner hopper contacts noted in Figure 19.
Cotton
Tipped
Contacts Swab
Figure 19
Developer Roller
End Seal
Figure 21a
Figure 20a
“T” End
Lint Free
Swab with Figure 21b
Developer Roller Cartridge Sealant
End Seal
Figure 20b 3. Slide the developer roller gear onto the drive side of the developer
roller shaft as shown in Figure 22. Be sure that the gear is completely
slid on to the shaft. The gear may need to be rotated to be
completely seated.
4. Using needle nose pliers, grasp the developer roller shaft on the 5. Install the developer roller contact bushing and rotate it clockwise
contact side to prevent the roller from spinning (Figure 23a). Rotate to lock in place (a slotted screwdriver may be needed as shown
the developer roller gear counterclockwise by hand until it is locked in Figure 24). Ensure that the developer roller bushing is making good
on to the developer roller shaft as shown in Figure 23b. contact with the developer roller contact on the toner hopper.
Needle Nose
Slotted
Pliers
Screwdriver
Developer Roller
Developer Roller Contact Bushing
Developer
Figure 23a Roller Contact
Figure 24
Developer Roller
Developer Roller
Gear Figure 23b
6. Install the doctor bar into the toner hopper as shown in Figure 25a. 7. Install the left and right doctor bar retaining tabs as shown in Figures
Make sure the working edge (dull finish) is facing the direction of the 26a and 26b.
developer roller. See Figures 25b, 25c and 25d for clarification.
Retaining Tab
Figure 26a
Figure 25a
Retaining Tab
Note: If reusing the OEM steel doctor bar without the foam
on the back, make sure the side marked earlier is now
facing inward. This rotates the bar to a new working
surface. The leaf spring foot retention pads will need
to be moved to the other side of the doctor bar (Figure
25b). The OEM “stamped” doctor bar (Figure 25c) and
the doctor bar with the foam on the back (Figure 25d)
cannot be rotated.
Figure 26b
Leaf Spring Foot 8. Confirm the doctor bar contacts are touching the doctor
Retention Pads bar (Figure 27).
Confirm
Contact
Figure 25b
Solid Steel
Figure 27
(with foam) Figure 25c
Stamped
Figure 25d
SSS™ 1131 page 15
Assembly of the Toner Hopper
9. First, orient the leaf spring. The “V” on the spring should 11. To install the developer roller cover, begin by sliding the cover pin
point toward you with the number upright as shown in Figures into the doctor bar retaining tab (engaging the locking tab) as shown
28a and 28b. in Figure 30a. Continue to slide the cover on until it slides onto the
doctor bar retaining tab on the contact side (Figure 30b).
Locking Tab
Pin
Figure 28a
10. While holding each end of the leaf spring, insert the center bend into Figure 30a
the plastic seat on the toner hopper as shown in Figure 29a. Using
minimal pressure, push up on the leaf spring feet until they can be
positioned onto the top of the doctor bar as shown in Figure 29b.
Slide On
Figure 30b
Figure 29a 12. Rotate the developer roller drive gear counterclockwise 2-3 rotations
to smooth out the cartridge sealant added earlier and create a
complete seal.
Leaf Spring Feet on Note: Cartridge sealant should be present on each end of
Rention Pads the developer roller, but out of the paper path after this
step. If no thin coating of sealant is present, leaking may
occur.
Figure 29b
13. Fill the toner hopper with approved toner as shown in Figure 31. 15. To install the encoder wheel, align the key of the axle with the
key in the base of the wheel and push the encoder wheel onto
the toner agitator paddle axle. Press on the center of the wheel to
Note: Overfilling the toner hopper can cause premature “Toner ensure the wheel is completely seated (Figure 33)
Low” and/or cartridge failure.
Figure 33
Figure 31
Figure 32
Tabs
Openings
Screws
Drum
Figure 35a
Figure 34a
Plate
Slotted Screw-
driver
Figure 35b
Figure 34b
3. Using a slotted screwdriver, pry between the OPC hub and the OPC 5. Remove the torsion spring from the OPC drum by rotating the spring
locking bearing until the OPC end cap and shaft bearing slide off the arm clockwise while pulling it from the OPC gear (Figure 38).
OPC shaft (Figure 36).
Spring
Slotted Arm
Screwdriver
Drum Hub
Waste Bin
Figure 38
Figure 36
6. Remove the screws from each end of the wiper blade as shown in
4. Remove the OPC from the waste bin by first removing the hub side Figure 39.
(Figure 37a) then sliding the OPC gear side from the waste section as
shown in Figure 37b.
Screws
Figure 39
Figure 37a
7. Turn the waste section over and, using an angle blade knife, cut
through the thin foam between the wiper blade and the waste bin as
shown in Figure 40.
Figure 37b
Foam
Figure 40
8. Turn the waste bin on end, hold the laser port shutter open and 9. Dump remaining toner from the waste section and clean using dry,
remove the wiper blade as shown in Figure 41a. Be careful not to filtered, compressed air as shown in Figure 42.
damage the wiper blade contacts (noted in Figure 41b).
Laser Port
Shutter
10. Inspect the recovery blade for damage. If the recovery blade is
damaged (showing signs of wear or torn), then it should be replaced.
Figure 41b
Wiper
Blade
under
Contacts
Figure 44b
Wiper Blade
Contacts
Figure 44c
3. Secure the wiper blade using two screws as shown in Figure 45. 5. Position the waste bin on your work surface as shown
in Figure 47.
Screws
Figure 45
Figure 47
4. Install the torsion spring onto the new OPC by carefully twisting
clockwise and pushing on to the hub of the OPC gear as shown in 6. Before installing the OPC drum, note the spring arm recess
Figure 46. in Figure 48.
Figure 46 Figure 48
7. To install the OPC drum, first insert the OPC’s gear side axle into the OPC Drum - A
waste bin as shown in Figure 49a (make sure the torsion spring’s arm Installation Instruction
is in the recess) then slide the hub side of the OPC into the waste bin
as shown in Figure 49b. 9. Place the locking bearing that is included with the Static Control
OPC drum, onto the hub side of the OPC drum (Figure 51a). Using
a slotted screwdriver, rotate the locking bearing clockwise until it is
Axle securely locked into place on the waste bin (Figure 51b).
Waste Bin
OPC Drum
Spring Arm
Locking Bear-
ing
Figure 49a
Figure
51a
Note: The OEM hub side OPC end cap and OPC locking
bearing is not needed for installation of OPC drum A.
OPC Drum - A
OPC Drum - B
Figure 50
OPC Drum - B 12. For both OPC A and B, install the gear side OPC shaft bearing on to
the waste bin using two small screws as shown in Figure 54.
Installation Instruction
10. Place the OEM locking bearing onto the hub side of the OPC drum
(Figure 52a). Using a slotted screwdriver, rotate the locking bearing
clockwise until it is locked into place on the waste bin (Figure 52b).
Figure 13. Without touching the OPC’s coated surface, place fingers on the gear
52a and hub side of the OPC drum and rotate at least three full rotations
to lubricate the drum (Figure 55).
Locking Bear-
Slotted ing
Figure
Screwdriver
52b
11. Press the OPC end cap that is included with the Static Control OPC
drum onto the end of the OPC shaft as shown in Figure 53.
Figure 55
End
Cap
Figure
53
Note: The OEM OPC drum end cap is not needed for
installation of OPC drum - B.
Post
Receptacle
Figure 56
Figure 58
2. Set the toner hopper onto the waste bin, aligning the
posts (Figure 57). 4. Install the contact side toner hopper stabilizer post into the receptacle
in the waste bin by carefully pulling outward
on the waste bin as shown in Figure 59.
Post
Receptacle
Figure 59
Figure 57
5. Using a hook-end metal tool or needle nose pliers, attach the tension
springs to the spring posts on each side of the toner hopper as shown
in Figure 60.
Figure 60
In order to produce consistent high quality prints that are virtually indistinguishable from the OEM, it
is essential to follow Static Control’s remanufacturing instructions exactly as directed. Static Control
is dedicated to informing customers of the latest innovations in training and knowledge. Access
to these instructions, our technical support staff and View on Demand Webinars is available to all
customers in good standing.
We provide these critical components that have been electrophotographically matched for use in
remanufactured toner cartridges. It is vital that the critical components be replaced as a system
to ensure consistent high quality performance. We provide additional components such as felts,
foams and recovery blades, should you decide they are necessary. Using Static Control’s system
of components allows you to use less expensive non-virgin cartridges and create remanufactured
cartridges that provide high quality prints virtually indistinguishable from the OEM.
INDUSTRY LEADER
Static Control is the global leader in aftermarket imaging and remanufacturing technology. Offices
are located worldwide and all research, development, manufacturing and engineering takes place
at their Sanford, North Carolina, USA world headquarters. Currently, Static Control manufactures
in-house over 10,000 imaging products and supplies over 14,000 imaging products to the
aftermarket industry.
Static Control Components (USA - World Headquarters) Static Control Components (Europe) Limited
3010 Lee Avenue PO Box 152 Sanford, NC 27331 Unit 30, Worton Grange
US/Canada Tel: +1 800.488.2426 • Fax: +1 800.488.2452 Reading, Berkshire RG2 0TG, United Kingdom
Int’l Tel: +1 919.774.3808 • Fax: +1 919.774.1287 Tel: +44 (0) 118.923.8800 Fax: +44 (0) 118.923.8811
Email: info@scc-inc.com Email: info@scceurope.co.uk
© Static Control Components, Inc. All rights reserved worldwide. The stylized S, Static Control and Odyssey are registered trademarks of Static Control Components,
Inc. All other brand or product names are trademarks or registered trademarks of their respective companies.