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STRUCTURE A Joint Publication of NCSEA | CASE | SEI

Special Section: Steel Construction Materials, Products and Software

May 2010 SEI Structures Congress


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CONTENTS
Features
19 NCSEA Basic Education Survey Results – Part 1
For over a decade, the National Council of Structural Engineers Associations
(NCSEA) has been working with practitioners and educators to improve the technical
and practical quality of education for structural engineering students. Included in this
issue is the latest survey of educational institutions and relevant courses offered. 8
22 Brick: Any Way You Want It
By J. Gregg Borchelt, P.E.
The brick industry is alive, albeit not thriving right now. Read about more efficient
processes to form and handle brick, upgrades to the firing process, and the
current “state-of-affairs” for this versatile building product.
26 Engineering for Heritage Masonry
By Michael Schuller, P.E. and Glenn Boornazian
Working with historic construction involves carefully balancing engineering
objectives with preservation principles and increased analytical efforts to make
the best use of existing construction. The application of preservation concepts to
several heritage masonry structures provides examples of the structural engineer’s
responsibility to respect the original intent of the original architects and craftsmen 22
of these ancient structures.
30 Special Section – Steel Construction Materials, Products and Software
The economy continues to have a major impact on all facets of the steel industry.
No matter who you talk with, the keys to success in this down economy are the
same: adapt to new conditions and markets, listen and respond even more closely
to users’ needs by offering new products and service, and take advantage of new
technologies and regulations.

Columns Departments
5 Editorial 41 Spotlight
Should Structural Engineers Seek Reinventing 690 Market Street
Recognition? By Navin R. Amin, S.E. 26
By Carrie Johnson, P.E. and Vivian L.K. Wan, S.E.

7 InFocus 43 Quality Assurance Corner In every Issue


The Social Captivity of Engineering Tips for Reducing RFIs
By Jon A. Schmidt, P.E., SECB By Clifford Schwinger, P.E., SECB 6 Advertiser Index
and Albert J. Meyer, Jr., P.E.
8 Structural Sustainability 29 Resource Guide
Reducing Embodied Energy in (Steel/Cold Formed Steel)
Masonry Construction
on Cover 44 NCSEA News
®

the
STRUCTURE

By Vivian Volz, RA, CSI, CCS, LEED AP


and Eric Stovner, S.E., LEED AP 46 SEI Structural Columns
The St. Vitus Cathedral at
12 Structural Forensics Prague Castle in the Czech 48 CASE in Point
The Structural Investigation of a 19 th Republic was begun in 1344
A Joint Publication of NCSEA | CASE | SEI

Century Manufacturing Complex in the Gothic style and was


By D. Matthew Stuart, P.E., S.E., completed nearly 600 years later
F. ASCE, SECB with the west towers and west Special Section: Steel Construction, Materials, Products and Software

SEI Structures Congress

façade in the Neo-Gothic style.


May 2010

16 InSights
Masonry May 12-15
Orlando, Florida

Publication of any article, image, or


On Thinking Inelastically
May10 cover saddle stitch.indd 1

This photo shows the marvelous 4/13/2010 3:03:12 PM

advertisement in STRUCTURE® magazine


By M. Lee Marsh, Ph.D., P.E. vaulted ceiling with double diagonal ribs, constructed does not constitute endorsement by NCSEA,
in the 1300s. Peter Parler, the architect/engineer, was CASE, SEI, C 3 Ink, or the Editorial Board.
50 Structural Forum 23 years old when he designed the cathedral. See more Authors, contributors, and advertisers retain sole
responsibility for the content of their submissions.
The Two Sides of Responsibility ancient masonry in the feature article on page 26.
By Emile W.J. Troup, P.E., SECB
and William L. Livingston, P.E.

STRUCTURE magazine 4 May 2010


Editorial
Should Structural Engineers Seek Recognition?
By Carrie Johnson, P.E.
NCSEA Board Member, Awards Committee Chair,
and Advocacy General Public and Media Subcommittee Chair
An engineer I know once said, “The best thing you can say about • Clients view structural engineering services as a commodity and
a structural engineer is that you’ve never heard of him”. While I will tend to select whoever offers the lowest fee.
understand his reasons for saying it, I have to respectfully disagree. If we A significant number of structural engineers responding to the survey
provide a solution that requires exceptional innovation and creativity, bemoaned our lot in life, adding comments that ranged from complaining
why wouldn’t we want to find a way to celebrate that accomplishment about clients using price as the only selection criteria, to clients who
and have it recognized? We should want to publicly acknowledge our don’t appreciate that it requires technical skill to do what we do. If
outstanding achievements in solving complex problems, providing we feel this way, i.e., that we are increasingly becoming a commodity
creative designs and technical innovations, and or feel underappreciated, what can we do? The
making efficient use of materials and labor. key is to find a way to become a valued partner,
“We should want to publicly acknowledge
One of the ways that we can bring atten- not merely a vendor. We need to be more pro-
our outstanding achievements in solving
tion to the amazing things we do is to use an active in determining how to make ourselves
complex problems, providing creative
awards program to educate the public regarding the sought-after experts.
the contributions of structural engineers to designs and technical innovations,...” Some firms have been successful in this
the built environment and public safety. The endeavor by focusing their practice in specific
NCSEA Excellence in Structural Engineering awards program, as well markets in which they can truly excel. By finding that niche market,
as the awards programs in various states, are excellent opportunities for these firms have found that it can be both more rewarding and more
each of our firms to do just that. profitable. We all have books, calculators, computers, college degrees,
The NCSEA awards program celebrates the greatest achievements and and licenses, so how can each firm determine what areas they will be
recognizes the pre-eminent projects designed by structural engineers, able to excel in? Following is a list of questions that may be posed when
both in the United States and throughout the world. Our awards trying to differentiate your company from the competition:
program, which has grown steadily in stature and number of entries • In what areas can we provide stellar service to clients?
since its inception in 1998, will have expanded categories this year, in • Do we have unique expertise with a particular building system
an attempt to make it possible for more firms to enter and be recognized or material?
for their achievements. Included in these new categories are “New • Do we have unique expertise with a particular type of building?
Buildings under $10 Million” in construction costs, “International • Do our engineers have expertise in forensic design? Blast design?
Structures”, and “Forensic/Renovation/Retrofit/Rehabilitation Structures”. • Is there a particular aspect of construction that we know more
The categories for 2010 are as follows: about than any other firm?
• New Buildings under $10 Million • Do we have the ability to be much more responsive than
• New Buildings $10 Million to $30 Million other firms?
• New Buildings $30 Million to $100 Million • Would partnering with a construction firm to do design-build
• New Buildings over $100 Million work be beneficial?
• New Bridge and Transportation Structures Also, consider, “time really flies when you are having fun”. We each
• International Structures want our career to be rewarding. One of the ways firms have been suc-
• Forensic/Renovation/Retrofit/Rehabilitation Structures cessful is to focus on the areas of
• Other Structures practice, or the clients, that they
Please consider entering your projects in the NCSEA awards this year. really enjoy.
The deadline is July 9. The submittal process is neither cumbersome nor Breaking out of the commodity
costly; and your final product can be used for local marketing efforts box requires looking at your firm,
and press releases. In this way, you will also be helping to get the word deciding what your strengths
out, in your own community, about the important work of structural are, and then figuring out a way
engineers. If we don’t celebrate and appreciate the accomplishments to capitalize on those strengths.
of our own profession, how can we complain if those outside our By coming up with a competi-
profession don’t take notice? tive strategy that is unique to
Another way to advocate for our profession is to promote ourselves to your firm and the people in it,
our clients, as a valued part of the team. When the NCSEA Advocacy/ and then strategically positioning
Clients and Prospects subcommittee did a survey asking structural yourself in those areas with cli-
engineers for their input on how our performance is perceived, where ents that know and appreciate
STRUCTURAL
we are successful, and where we see our biggest challenges, responses to your efforts, you can become a ENGINEERING
INSTITUTE
the following perceptions were both interesting and worth discussing. valued, sought-after partner.▪
• My clients are willing to pay more to work with me because they
are confident in me and value my input.

STRUCTURE magazine 5 May 2010


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STRUCTURE magazine 6 May 2010


InFocus thoughts from a member of the Editorial Board

The Social Captivity of Engineering


By Jon A. Schmidt, P.E., SECB
My title this month comes from a 1991 paper by Steven L. Goldman, Furthermore, the reality of social captivity
the Andrew W. Mellon Distinguished Professor of the Humanities at calls into question the claim to auton-
Lehigh University. It appeared in a volume entitled Critical Perspectives omy that is crucial to engineers’ status
in Nonacademic Science and Engineering, edited by Paul Durbin and as professionals. As I have written before
published by Lehigh University Press. (“What Is a Profession?” November 2008), the authority of structural
Goldman argued that engineering is captive to society in two ways – engineers is somewhat limited by our need for someone to retain us
intellectually, because its theory has been subordinated to science; and before we can undertake specific projects. We rarely have the opportunity
socially, because its practice has been limited in terms of what problems to influence the process that leads a current or potential client to decide
engineers are allowed to address and what solutions are considered that a certain facility is necessary or desirable, and a variety of limitations
acceptable. These two captivities are not separate, but interdependent – are imposed on our designs by others as a result of aesthetic, functional,
the first anchors the second, which in turn reinforces the legitimacy of or other – often non-technical – considerations.
the first. I have discussed the first type previously in this space (“Engi- One way that some structural engineers are addressing this situation is
neering Knowledge,” November 2007; “The Principle of Insufficient by leading the design team, rather than always being a subconsultant.
Reason,” May 2008), and now I would like to explore the second. BIM may even provide an opportunity to make this the norm, rather

YOUR
Goldman’s thesis was that technology and innovation are generally than the exception. Specialization is another route to gaining more
dominated by market-driven value judgments, rather than technical control over one’s practice. By narrowing the scope of services to a
knowledge. He noted that even when clients are engineers by training, particular niche, structural engineers can exert greater influence over
the decisions that they make inevitably reflect the agendas and priorities that portion of the work, as well as others that are related to it.
of the organizations that they serve – not necessarily the capabilities Despite such adjustments, it is highly unlikely that engineering will
and limitations of the engineers that they hire. As a result, engineering escape its social captivity anytime soon, if ever. Even so, there may be
tends to be instrumental in nature; it is utilized by non-engineers as a much that our captors – especially political and commercial decision-
convenient means of achieving their own objectives, which may be quite makers – can learn from the systematic and remarkably effective way in
arbitrary. In other words, the willfulness of engineering (“Engineering which engineers intentionally translate the conflicting needs and desires
as Willing,” March 2010) is both enabled and constrained by the of various stakeholders into feasible – and usually successful – solutions.▪
willfulness of the institutions that appropriate it.
This has significant ethical implications. Carl Mitcham, Professor of
Liberal Arts and International Studies at the Colorado School of Mines, Your How has the social captivity of engineering, as
described here, been evident in your own experience?

Turn
has argued that engineering is “philosophically inadequate” because it Do you perceive the lack of an integral ideal to be
does not have an integral ideal that is “good in itself ” and well-embedded a deficiency of engineering as a profession? Please
in its curriculum and practice. Physicians pursue health and lawyers submit your responses and see what others have had to say by clicking
seek justice, but engineers solve whatever design problems are presented on the “Your Turn” button at www.STRUCTUREmag.org.
to them and leave the use (or misuse) of the resulting technology up
to others. Although we are explicitly charged with holding paramount
the safety and welfare of the public, we are not especially qualified to Jon A. Schmidt, P.E., SECB (chair@STRUCTUREmag.org), is an
determine exactly what satisfies that obligation. Associate Structural Engineer at Burns & McDonnell in Kansas City,
David E. Goldberg, the Jerry S. Dobrovolny Distinguished Professor in Missouri. He chairs the STRUCTURE magazine Editorial Board and
Entrepreneurial Engineering at the University of Illinois, has responded the SEI Engineering Philosophy Committee.
to this assessment. His view is that Mitcham is properly differentiating
occupations that are ethically simple vs. ethically complex, based on
whether serving the client’s interests will align naturally and consistently Join the Conversation
with serving the interests of society as a whole. In this sense, engineering The SEI Engineering Philosophy Committee will meet on Wednesday,
is clearly ethically complex, because it can be utilized for malevolent May 12, from 3:30 to 5:30 PM at the Structures Congress in Orlando,
purposes; and even when this is not the case, the uncertainties involved Florida. For more information, please contact the author.
are such that good intentions can still lead to unfortunate consequences.

Editorial Board
Chair Craig E. Barnes, P.E., SECB Brian J. Leshko, P.E. Mike C. Mota, P.E. Greg Schindler, P.E., S.E.
Jon A. Schmidt, P.E., SECB CBI Consulting, Inc. HDR Engineering, Inc. CRSI KPFF Consulting Engineers
Burns & McDonnell Boston, MA Pittsburgh, PA Williamstown, NJ Seattle, WA
Kansas City, MO
chair@structuremag.org Richard Hess, S.E., SECB John A. Mercer, P.E. Evans Mountzouris, P.E. Stephen P. Schneider, Ph.D., P.E., S.E.
Hess Engineering Inc. Mercer Engineering, PC The DiSalvo Ericson Group BergerABAM
Executive Editor Los Alamitos, CA Minot, ND Ridgefield, CT Federal Way, WA
Jeanne M. Vogelzang, JD, CAE Brian W. Miller Matthew Salveson, Ph.D., P.E. John “Buddy” Showalter, P.E.
NCSEA
Mark W. Holmberg, P.E.
Heath & Lineback Engineers, Inc. AISC Dokken Engineering AF & PA/American Wood Council
Chicago, IL
Marietta, GA Davis, CA Folsom, CA Washington, DC
execdir@ncsea.com

STRUCTURE magazine 7 May 2010


Reducing Embodied Energy in Masonry Construction
Part 1: Understanding Embodied Energy in Masonry
By Vivian Volz, RA, CSI, CCS, LEED AP and Eric Stovner, S.E., LEED AP

As clients and the public grow ever more


aware of climate change, design teams
are increasingly concerned about the
environmental impact of buildings and
the materials used to make them. Green
design and construction are no longer the
exclusive realm of activists. The construc-
tion and operation of buildings actually
have a far greater impact on the energy
used in the US than automobile travel,
accounting for over half of the energy
used annually. Whether out of concern for
greenhouse gas emissions, for conservation
of fossil fuels, or for energy independence,
project teams are beginning to share an
expectation that they should decrease the
total energy consumed during a building
project’s life cycle. On their own or at the
behest of architects and owners, structural
Structural SuStainability

engineers are stepping up to participate in


the solution.
Architects committed to the 2030 Chal- The fly ash brick manufacturing process does not use ovens, removing a major source of embodied
lenge and AIA’s “50to50” design strategies energy and greenhouse gas emission.
are asking all of their consultants, includ-
ing structural engineers, to find ways to land cement emits carbon dioxide during impact of traditional masonry products
improve their projects’ life cycle energy firing as part of the calcination process, at will be explored, and newer, lower-energy
performance. The 2030 Challenge is a a ratio of nearly a pound of carbon dioxide materials will be introduced. The second
call to action for architects to reduce the for every pound of cement produced. article will offer a set of evaluation criteria
energy impact and carbon footprints of It is worth noting that energy and carbon for new masonry materials, including
their projects, targeting zero-carbon proj- footprint are related, but are not exactly both standard performance metrics and
ects by the year 2030. The AIA’s “50to50” the same thing. For manufactured prod- environmental considerations.
design strategies are a set of design concepts ucts, it is useful to consider not only the For simplicity in comparing materials,
and tools that may help the design team
sustainability and preservation as they pertain to structural engineering

carbon footprint of the product, but also this article will use one primary metric:
reduce the carbon and energy impacts its embodied energy, the energy used during embodied energy by volume. In some
of projects. Both movements emphasize manufacture of a building product. cases, the functional unit of measurement
engaging the whole project team in the Embodied energy can be considered sepa- commonly used in life cycle analysis is
shared goal. As Dirk M. Kestner, P.E., rately from the energy used during the weight, so some products will be com-
LEED AP, wrote in STRUCTURE (June operation of the finished project. Expressed pared by weight. Cases where the carbon
2009), “As structural engineers, we must in energy by volume or energy by weight footprint of a material diverges dramati-
not be passive in understanding the impacts of a building product, typical values for cally from its embodied energy will also
of our materials.” basic building product classes can be be considered.
The stated goals of the “50to50” and found using NIST’s BEES 4.0 program,
2030 Challenge movements focus on the the Athena Institute’s Impact Estimator The Problem:
reduction of buildings’ carbon footprint. and EcoCalculator, and other life cycle
Carbon footprint is determined by assessment tools. Products and systems
Traditional Masonry Takes
measuring the greenhouse gas emissions that have good potential to improve the A Lot Of Energy To Produce
of a process in terms of an equivalent operating energy performance of a build- Masonry systems, while they can be
mass of carbon dioxide. Different methods ing may, nonetheless, have a negative net beneficial in terms of operational energy,
of energy production have different car- impact because of high embodied energy. possess significant embodied energy.
bon footprints, with the largest resulting As the operational energy use of a project Depending on their thickness and the
from coal. decreases, the embodied energy becomes climate, masonry assemblies can vastly
While fossil fuel burned for energy is a an increasingly important component of improve the energy performance of a fin-
major source of greenhouse gases, man- the total energy impact of the project. ished project by virtue of their thermal
ufacturing processes can also absorb This two-part series of articles will ad- mass. By absorbing energy by day and
or release greenhouse gases, independent dress the two problems structural engineers releasing it at night as radiant heat, masonry
of the energy used. For instance, timber face in evaluating new masonry products. assemblies can reduce temperature swing
growth absorbs carbon dioxide, but port- In the first article, the embodied energy and maintain thermal comfort with less

STRUCTURE magazine 8 May 2010


need for heating and air conditioning. How- which contain about a cubic yard of concrete.
ever, the materials in these assemblies can take For both masonry products, portland cement
enormous amounts of energy to create. accounts for 83 percent of the energy needed
Clay brick is a fired material. Firing causes for the entire production process, but makes
vitrification of the clay into a crystalline or up less than 15 percent of the mix.
semi-crystalline structure and is the process Since the main source of greenhouse gases
that gives clay brick its strength and stability. emitted during clay brick production is energy
In the US and Canada, most kilns are tunnels, production, clay brick’s carbon footprint is
operating continuously at 1090°C (2000°F) almost entirely due to its high embodied energy.
while the bricks are slowly conveyed through. On the other hand, portland cement products’
Even when volume is low or no bricks are carbon footprints result, in part, from the cal-
being fired, the kilns are kept hot. BEES data cination of the limestone feedstock, a chemical
puts the embodied energy of fired clay brick process that releases carbon dioxide. The only
at 6.71 MBtu per cubic yard. With advances way to reduce the calcination impact is to reduce
in energy reclamation and more efficient kilns, the quantity of portland cement used. For a
the Brick Industry Association now states cubic yard of each material, the carbon foot-
its average is 1239 BTU per pound, or 3.28 print for fired clay brick is 991 pounds and for
MBtu per cubic yard. This energy would fuel concrete brick is 572 pounds.
the average American home for four weeks. Other materials used in masonry design can Masonry remains a popular building material for its
Portland cement is also a fired material, made also have significant embodied energy profiles. classic beauty, high thermal mass, and durability.
by crushing and firing limestone. The embodied Stone occurs naturally, but takes a great deal
energy of portland cement is 4.1 MBtu per of energy to extract, is in limited supply and
ton. While the cement itself is a small proportion is not renewable. Some traditional materials, Greener Materials:
of concrete masonry units, the extraction and such as adobe and terra cotta, have considerably New Materials with Lower
crushing of aggregate also consumes energy. lower embodied energy, but they are lower- Embodied Energy
However, the aggregate has a much lower performing from a structural perspective and
Engineers can make a difference in their
embodied energy, about 19,900 Btu per ton for are beyond the scope of this article. Mortar,
projects’ embodied energy with lower-impact
sand and gravel, and about 30,500 Btu per ton a smaller part of the structure, also contains
material choices. This article will focus on so-
for crushed stone. Thus, the embodied energy portland cement and has embodied energy
lutions that can reduce the embodied energy
depends largely upon the proportion of ce- similar to that for concrete. New steel is a
of the most common systems, brick assemblies
ment to aggregate in a given concrete mix. The relatively small proportion of a reinforced ma-
and CMU assemblies.
embodied energy of concrete brick is 0.946 sonry assembly, but is a high-energy material. continued on next page
MBtu per cubic yard. The typical embodied
energy of CMU is 0.962 MBtu per 100 units,
Brewery Blocks, Portland, OR

Relative CO2 Emissions Associated


With Brick Production

ADVERTISEMENT - For Advertiser Information, visit www.STRUCTUREmag.org

Fired Clay Brick Concrete Brick Fly Ash Brick

This chart shows carbon dioxide emissions (CO2 ) for


common masonry materials. Clay’s large footprint
(red) comes primarily from the firing process. Most
of concrete’s emissions (yellow) occur during portland
cement production. Fly ash brick data provided by
manufacturer Calstar Products, Inc. Concrete data
based on portland cement content of concrete. Fired clay
brick data based on National Institute of Standards and
Technology (NIST) BEES database 4.0.

STRUCTURE magazine 9 May 2010


Reclaimed Brick Opportunities to Save Energy
Brick can be reclaimed during building de- The opportunities to reduce the embodied
molition. While arguably the lowest-energy energy of a masonry assembly lie primarily in
means to procure brick for a project, reclaimed three concepts:
brick is usually difficult to match, both in • Fired materials are energy-intensive, while
aesthetic characteristics and performance char- non-fired materials may offer substantial
acteristics. It is most appropriate for projects energy savings
with a deliberately rough look. • Recycled materials require less energy to
procure than virgin resources, and in some
Lower-Impact Fired Clay Brick cases can be considered to have zero impact
Recent advances in firing technology have • Products manufactured near the
reduced the amount of energy used by kilns. source of their raw materials reduce
For instance, some manufacturers capture waste Fly ash, a by-product of coal-burning power plants, the transportation energy embodied
heat from the firing and cooling chambers and is used as filler material or pozzolan in masonry. The in the products
use it to warm the drying chambers. Advances EPA has recognized fly ash use in brick and other Keeping these ideas in mind can help the
building materials as an effective method of diverting
in alternative energy, such as waste-to-energy design team understand the energy impact of
it from the waste stream.
and captured methane from landfills, may new materials during the evaluation process.▪
reduce the use of fossil fuels and the release of tively zero. The impact of blast furnace slag is
greenhouse gases, without actually reducing the limited to the processing required for its inclu- Vivian Volz, RA, CSI, CCS, LEED AP, is
amount of energy used. Smokestack scrubbing sion in concrete products. Concrete masonry an architectural specifier in private practice
technologies also reduce the release of smog- units can be easily supplemented with fly ash in California, and a consultant to Chusid
producing gases. The fact remains, however, or blast furnace slag, and have been for many Associates. Ms. Volz is president-elect of the
that there currently is no way to reduce the years. As a partial replacement for portland San Francisco chapter of the Construction
amount of heat required for firing standard cement, supplementary cementitious materials Specifications Institute (CSI) and served on
clay. Individual brick plants may use some- are a proven solution. CSI’s 2009 Strategic Planning Task Team.
what less energy than the industry average. She can be reached at vivian@chusid.com.
Bricks made in the UK with recycled glass, while Fly Ash Brick
Eric C. Stovner, S.E., LEED AP is
still fired, may offer lower-energy alternatives US-made fly ash brick gets its strength and President of Critical Structures, Anaheim,
in the future. durability from the chemical reaction of fly CA, and has over 20 years experience in
ash with water. Type C fly ash is combined the design, investigation and rehabilitation
Cementitious Mixtures with fine aggregate and colorfast mineral oxide of buildings. He can be reached at
The embodied energy of a mixture can be pigments, plus a small amount of water, then estovner@critical-structures.com.
reduced by replacing part of the portland cement formed with vibrocompaction and cured with
in the mix with supplementary cementitious steam, not fired. It is formulated to perform
materials. For example, Type C fly ash and like severe-weathering clay brick. However, it The second part of this article, Evaluating
blast furnace slag are both post-industrial recy- uses 85% less energy to produce than fired New Masonry Materials, will discuss
cled materials that have cementitious qualities. clay brick, and the carbon footprint for a cubic strategies for comparing new materials to
These and other admixtures, such as Type F yard of fly ash brick is only 191 pounds. their traditional counterparts.
fly ash, are also pozzolans; they react with the The online version of this article
by-products of portland cement hydration to Reducing and Recycling Steel contains references. Please
form additional cementitious bonds. Because One way to reduce the energy impact of steel visit www. STRUCTUREmag.org.
they are created in other industrial processes, is to optimize the structural design of the system
the environmental impacts of fly ash and blast to reduce the amount of reinforcing steel re-
furnace slag are assigned to those processes, quired. A more common approach to reducing
not to the products into which they are recycled. the embodied energy impact of steel is using
The embodied energy of fly ash is effec- a higher proportion of recycled steel. Recycled
steel takes nearly 75 percent less energy to pro-
duce than virgin steel. Recycled content varies
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energy, the energy used to manufacture building materials.

STRUCTURE magazine 10 May 2010


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The Structural Investigation of a 19 th
Century Manufacturing Complex
By D. Matthew Stuart, P.E., S.E., F. ASCE, SECB

S tructural engineers are often asked to


provide input during the concep-
tual design phase of building projects.
the majority of the buildings hav-
ing been constructed before the early
1900s. All of the oldest buildings were
During the conceptual design phase of constructed with wood-framed floors
an adaptive reuse project the structural and roofs supported by load-bearing
engineer’s involvement is more complex brick walls.
as it becomes necessary to address the exist- Specific tasks associated with the
ing buildings’ suitability for the proposed structural investigation included:
new uses in the absence of existing 1) A site survey to evaluate
drawings and in the presence of any the overall condition of the
existing structural deterioration. referenced structures and to
When the project involves a 19th cen- measure the typical floor and
tury manufacturing complex with a large attic framing member sizes,
number of existing, historic buildings, where applicable. The primary
the structural due diligence associated purpose of the survey was to
with the conceptual planning becomes identify any readily observable Typical Building Elevation.
very challenging. Questions that must structural deficiencies or
be answered as a part of this initial effort conditions that required repair,
include: What is the structural condition of in order to enable the adaptive Condition Assessment
the buildings today? How are the struc- reuse of the structures. The The results of the condition assessment in-
tures to be investigated non-destructively? condition survey was limited to dicated that most of the existing structures
Will non-destructive investigations tell visual observations made at readily were in relatively fair to good condition
us enough? What structural repairs are accessible and exposed portions of and appeared to have adequate structural
immediately required? What uses can be the structures. capacity to enable their adaptive reuse
proposed based on the existing structural 2) A structural analysis of the typical as residential, educational, office, retail,
Structural ForenSicS

capacities? What upgrades for code re- floor and attic framing elements to light storage or light manufacturing fa-
quirements are necessary? Can upgrades establish their approximate load- cilities. The existing buildings, however,
be made to increase structural integrity carrying capacities. The analysis did require a considerable amount of
or repair deteriorated areas without com- was limited to the typical girder structural repair work to assure their safe
promising historic integrity? And, the and beam framing and support use and continued service life. The total
list goes on. columns, and attic roof trusses as estimated cost to complete the structural
One structural engineering firm, Pennoni required for the purposes of an repairs recommended by the investigation
Associates, Inc. (Pennsylvania), took on adaptive reuse assessment. was approximately $3 million.
this challenge when developers of the
complex (located in the Eastern US)
requested site/civil, geotechnical, struc-
tural and MEP services. The following is
an overview of the process and findings
associated with the structural effort.

Project Overview
investigating structures and their components

The project involved the visual condition


assessment of 22 separate or conjoined
buildings ranging in height from one to
four stories, not including any basements,
for a total gross area of approximately
350,000 square feet. In addition, the
investigation included a visual condition
assessment of an existing pedestrian
bridge between two of the main build-
ings, a site retaining wall around the west
and north sides of another main building,
and a series of retaining walls along the
bank of an existing creek. The existing
structures were erected between the
early 1880s and the mid 1960s, with Queen Post Truss Spanning Between Gable Truss.

STRUCTURE magazine 12 May 2010


Pennoni identified two of the main buildings approximately 1,800 psi in bending
as being in such poor condition that existing and approximately 1,200 psi in
holes in the roofs, and the entire wall and compression parallel to the grain.
roof enclosures, needed to be repaired and 2) The primary timber floor support
made weatherproof as soon as possible. This beams for two of the main
was necessary in order to mitigate any further buildings were constructed as two
deterioration so as to maintain the potential identical wood members bolted
for economical repair and renovation in the or sistered together. Butt joints
near future, in lieu of unavoidable partial of the individual pieces occurred
collapse or demolition. over interior support columns, and
Another main building’s condition, as a result were always offset such that only
of fire damage, was such that the extent of one beam joint occurred at any one
repair, reconstruction and renovation required location along the length of the
would be considerably more than the cost to member. For purposes of analysis,
demolish it and construct a replacement. An these members were assumed to be
adjacent smaller building, although in better continuous over all of the interior
condition, was only accessible through the supports, even though at least one of
same fire damaged building and served an the members was discontinuous at the
ancillary role as a loading dock. Therefore, butt joint. This approach was based on
Pennoni recommended that both buildings the rationalization that the butt joints
be demolished and removed. are capable of acting as a 100% negative
Collapsed 1st Floor Framing over Basement.
The instability of a portion of the attic and moment splice of the individual beam,
roof truss framing at another main building given the following assumptions: 3) The primary timber floor support
posed the potential for the partial collapse of a) The nature of the butt joint beams for another main building
the adjacent exterior gable end masonry wall allowed for the transmission of were constructed with a shallower
onto an adjacent street. Pennoni recommended compressive stresses at the bottom timber member stacked on top of
temporary shoring of the affected framing in of the individual beam, induced a deeper timber member. Because
order to make continued safe access along the by the negative moment at the wood laminating was performed
adjacent street possible. support columns via the direct during the era when this building was
The existing site retaining walls located along contact of the adjacent butt ends of constructed, for purposes of analysis,
the creek and around one of the main buildings the adjoining wood beams. it was assumed that these two pieces of
required a significant amount of repair work. b) Tensile forces at the top of the timber were laminated and therefore
In addition, in the case of the wall at the main individual beams induced by the act compositely as one member.
building, Pennoni recommended excavation negative moment at the supports 4) Using AISC historical data from local
of a portion of the soil retained by the wall in were resisted at the butt joint by mills producing steel beams in the late
order to stabilize the existing condition. the spline jointed timber floor 1800s and early 1900s, an allowable
The existing 120-foot-tall masonry stack planking, which was assumed to bending stress of 16,000 psi was
associated with a boiler plant building appeared be spiked together with at least assumed for all steel floor beams.
to be in good to fair condition as visually 60d nails. continued on next page
observed from the ground. However, because
of the height of this structure, Pennoni rec-
ommended an additional and more thorough
condition assessment of the entire stack.

Structural Analysis

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STRUCTURE magazine 13 May 2010


code (IBC 2006), which served as the basis
for the adaptive reuse potential recommended
by the investigation.

Construction Classification
and Fire Resistance Ratings
Fire resistance ratings and sprinkler require-
ments are listed in Table 601 of IBC 2006,
which indicates that Heavy Timber (HT) or
Type IV construction has advantages over other
non-combustible types of construction. This
is because HT construction has greater fire
resistance than unprotected structural steel.
IBC 2006 specifies minimum HT dimen-
sions of 8 inches for columns per Section
602.4.1 and 6 inches (width) x 10 inches
(depth) for floor framing per Section 602.4.2.
In addition, floors must be constructed with
splined or tongue-and-grove planks of not
3-Span Continuous Wood Beams. less than 3-inch thickness covered with 1-inch
tongue-and-grove floor deck laid orthogo-
Because of the lack of safe access, lack of The result of the analysis indicated that the nally or diagonally to the span of the plank.
adequate visibility or other similar physical upper floors typically had less capacity than the The investigation indicated that not all of
limitations, access to the 1st floor framing from lower floors. The reason for this condition can the columns and floor framing members
the basement areas below was not possible in best be understood in the context of the 19th complied with the minimum size requirements.
any of the main buildings. As a result, the century industrial use specific to the site. When In addition, floor beams that are sistered to-
analysis of the existing floor framing only the existing manufacturing facility opened in gether result in a concealed space, which is
addressed the 2nd through 4th floors. However, the early 1880s, it produced only one product prohibited by Section 602.4.
it was reasonable to assume that the existing line, which involved raw material purchased There are also prescriptive framing and con-
1st floor framing had at least as much load- in large bales. The subsequent processing nectivity requirements for HT construction
carrying capacity as the 2nd floor framing above. involved the use of large machines that were specified in Section 2304.10. However, due to
The calculated 2nd, 3rd and 4th floor load- located on the first floor of the buildings. the limitations of the visual observations made
carrying capacities varied from 60 PSF to 160 When the facility expanded into the manufac- during the site assessment, it was not possible
PSF, 50 PSF to 125 PSF and 50 PSF to 55 turing of additional products, large equipment to document the presence of all of the items
PSF, respectively. The calculated attic floor was also used for the additional processing. prescribed in Section 2304.10. Consequently,
load-carrying capacities varied from 10 PSF to These large and heavy pieces of equipment Pennoni recommended a more thorough inves-
40 PSF. These calculated values only included would not have been located on the upper tigation in order to determine compliance.
the self-weight of the framing members and floors of any of the buildings, which were
decking; therefore, the allowable live load likely used only for storage. Attic areas were Conclusion
capacity would have to be adjusted for any also likely used for storage, or merely for access
superimposed dead loads associated with new to rooftop water storage tanks. The investigation determined that none of
mechanical systems, ceilings, floor finishes or Table 1 summarizes the minimum live load the buildings, in their entirety, qualify as HT
other similar appurtenances. capacity specified by the governing building or Type IV construction. This will directly
impact the requirements for sprinklers and
Table 1: Minimum Code Live Load Requirements. fire ratings of all of the buildings based on the
Utilization adaptive reuse occupancy.
Currently this project is in the initial design
Live Load Residential Educational Office Retail Light Light phase for the renovation and adaptive reuse
Classrooms Storage Manufacturing of a portion of the main buildings. Previously
Warehouse recommended emergency repairs have already
Minimum 40 PSF 40 PSF 50 PSF 100 PSF 125 PSF 125 PSF been implemented. Subsequent phases for
Uniform (Notes 2, (Notes 3, 5, 6) (Notes 3, (Notes the adaptive reuse of the remaining buildings
5, 6) 5. 6) 4, 6) are in the early conceptual design phase. Ulti-
Notes: mately, the entire site will be renovated so that
1) Based on IBC 2006. it can provide an important economic contri-
2) 100 PSF at public rooms and corridors. bution to the surrounding community.▪
3) 100 PSF at 1st floor corridors and lobbies; 80 PSF at corridors above 1st floor.
4) 75 PSF at upper floors. D. Matthew Stuart, P.E., S.E., F. ASCE,
5) Not including 15 PSF partition load required by the Code. SECB recently became the Structural
6) Not including a minimum of 5 PSF for suspended ceilings, miscellaneous MEP loads, Division Manager at Pennoni Associates in
and floor finishes. Philadelphia, Pennsylvania. His new email
address is mstuart@pennoni.com.

STRUCTURE magazine 14 May 2010


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STR 6-09
On Thinking Inelastically
By M. Lee Marsh, Ph.D., P.E.

This article is about getting your head


in the right place, about using the tools
and techniques available today and about
taking control of your design efforts.
All of us learned at one time or another
that a little, and in some cases a lot, of
ductility is a good thing. We cut our
teeth on ductility of reinforced concrete
beams, ensured by under reinforcing,
which provides deformation capacity and
warning time of impending problems
should overloads occur. This practice, cou-
pled with the suppression of unwanted
failure modes, may have been the first Figure 1: Analytical model of the Precast Building.
inkling of “capacity design” that we knew
as structural designers. Capacity design seemingly unrelated checks of a force- LRFD Seismic Bridge Design, and in the
is the practice of setting a hierarchy of based design, like those of our traditional forthcoming ASCE Standard for Seismic
failure to control system behavior in the building codes for new design, the de- Design of Piers and Wharves. The pushover
event of potential overloading. Nowhere signer can lose sight of what is being technique is not a design tool so much as
is capacity design more important than accomplished. However, when viewed it is a checking or assessment tool, to be
engineering for extreme events, such as through the lens of inelastic deformations, used after a design has been assembled.
earthquake loading. At the risk of over- plastic mechanism, and capacity protec- But the approach is so much more revealing
simplification, capacity design can be tion, the goal remains clear – develop a than the traditional force-based design ap-
summarized in three steps: fusing mechanism that limits the internal proach, where force reduction factors are
1) Select the locations where forces and make sure that all the elements applied uniformly to the entire structure.
yielding or inelastic deformation can resist the forces developed. And the Instead, with the pushover method,
should occur, designer, not the specification, should the actual path to plastic mechanism is
2) Make these locations sufficiently be in control of this process. What could tracked and internal deformations, whether
ductile or deformable, and be simpler? plastic rotations, curvatures or strains,
3) Protect the remaining elements In the last dozen or so years, techniques are quantified and these are compared
that do not need to be ductile by that were once used primarily for research against permissible capacities. The push-
making them strong enough to have become more mainstream for everyday over process provides the analytic check
resist the expected forces when design. Key among these is the pushover of what our mind’s eye conjures with re-
yielding of the system occurs. technique or nonlinear static procedure spect to ensuring that a suitably ductile and
To be truly successful, the yielding must (NSP). This analytic technique assists us capacity protected structure is designed.
lead to a plastic mechanism that limits in “thinking inelastically” and in quanti- Such a tool certainly helps the designer
the forces in the system. It is the quest tatively assuring that the ductile response control the design, something that often
for such plastic mechanisms that is the we desire is in fact incorporated into our may not be a “given”. And such analytic
focus of this article. Most folks who have structures. The pushover technique is a tools help designers hone their ability to
new trends, new techniques and current industry issues

opened a glass beverage bottle, sealed with direct check of deformability, where the “think inelastically”.
a metal crimped-edge cap, intuitively un- force-based (R-factor) seismic design meth- Years ago, a professor of mine stressed
derstand capacity protection. The ductile odologies, with their associated prescriptive thinking in terms of the deflected shape
cap yields and releases without breaking detailing requirements, simply attempt and identifying all the ways a structure
the glass when pried or twisted off, and to indirectly achieve the three steps of could fail. In earthquake engineering, con-
life is good.
InSIghtS

capacity protection. Wouldn’t a direct trolling “failure” to follow a ductile path


Enter seismic design. We often make a check be more satisfying than an indirect and thinking in terms of plastic mechanism
big fuss over performing seismic analyses hope-for-the-best? Don’t get me wrong, is the key to producing seismically suc-
and winding our way through a myriad of the R-factor methodology is not altogether cessful and rugged designs. The tools and
checks as prescribed by our design speci- inappropriate for regular structures, and design procedures emerging today, across
fications. The process can be cryptic and it certainly is easy enough to execute, but the various practice areas of structural
unrevealing, but at the core we are only for some of the more “creative” and com- engineering, are helping and encouraging
attempting to complete those three simple plex structures we are building today, a engineers to “think inelastically” to ensure
steps outlined above. Every provision direct check of deformability can often be their designs will achieve the performance
of our seismic design specifications can a good thing. they desire should a severe overload such
be sorted into one of the three basic steps. The pushover technique has been vari- as a large earthquake occur. Remember,
This is where thinking inelastically comes ously codified in ASCE 41-06 Seismic “there but for the grace of ductility go I”.
in. When viewing the steps through the Rehabilitation for Existing Buildings, the Think inelastically!
lens provided by elastic analysis and the recent AASHTO Guide Specifications for

STRUCTURE magazine 16 May 2010


Once thinking inelastically, potential seismic
performance can be better assessed. As an
example, a pushover analysis was performed
on 3-story concrete building constructed in
the late-1960s. To expedite construction, precast
concrete panels were erected as the primary
structure and cast-in-place concrete was used
to connect precast components and form the
columns. The building layout was such that
seismic resistance in one direction relied en-
tirely on the shear and flexural behavior of the
composite column, as shown in Figure 1. The
pushover analysis, shown in Figure 2, exposed
3 important issues that may compromise seis-
mic performance:
1) Hinging columns produce a soft-story
with large deformation demand at the
first level,
2) Hinges may be controlled by shear
rather than flexure, resulting in less
shear capacity and ductility, and
3) Shear demand on the composite
column may separate the precast
and cast-in-place components of the
column and base shear capacity of the
Figure 2: Pushover analysis of 3-story building showing the impact of composite vs. non-composite column behavior.
building may reduce dramatically.
In both the composite column and non-
composite column cases, the target roof dis- M. Lee Marsh, Ph.D., P.E., is a Senior Project Manager and seismic specialist for
placement exceeds the deformation capacity BergerABAM. Lee may be reached at Lee.Marsh@abam.com.
of the structure. The building is currently being
designed for a seismic upgrade to correct
known deficiencies.▪
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STRUCTURE magazine 17 May 2010


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e NCSEA 2010 Education Survey Results Summary
For over a decade, the National Council of Structural Engineers
Associations (NCSEA) has been working with practitioners and edu-
cators to improve the technical and practical quality of education for
structural engineering students. STRUCTURE® magazine has been a
vehicle for disseminating articles relating to Basic Education and pro-
moting ongoing discussions.
Practitioners and educators agreed on the proposed educational
program, The Basic Structural Education, in 2005. In 2004 and 2007,
STRUCTURE magazine published a survey of educational institutions
noting available courses.
Below you will find the results of the latest survey, in two sections.
The first section is a listing of schools who offer the full curriculum.
The second section lists schools that do not have the full curriculum
and indicates which course sections are missing. To review The Basic
Structural Education outline, please visit the STRUCTURE magazine
website (www.STRUCTUREmag.org).
A second article will highlight the number of courses offered in each
subject of the recommended curriculum, for schools that responded to
the latest survey. Watch for that article in a future issue of STRUCTURE.

The following list of schools offer the full curriculum:


Auburn University North Carolina State University University of Cincinnati
www.auburn.edu www.ncsu.edu www.uc.edu
California Polytechnic University Oklahoma State University University of Florida
San Luis Obispo Architectural Engineering www.ufl.edu
www.calpoly.edu architecture.ceat.okstate.edu
California State Polytechnic – Pomona Oklahoma State University University of Idaho – Moscow
www.csupomona.edu Civil Engineering www.uihome.uidaho.edu
cive.okstate.edu
California State University – Fresno Oregon State University University of Illinois – Urbana
www.csufresno.edu oregonstate.edu www.uiuc.edu
California State University – Los Angeles Pennsylvania State University University of Kansas
www.calstatela.edu www.psu.edu www.ku.edu
California State University – Sacramento Portland State University University of Kentucky
www.csus.edu www.pdx.edu www.uky.edu
Clemson University Purdue University University of Missouri – Rolla
www.clemson.edu www.purdue.edu www.umr.edu
Georgia Institute of Technology Rose Hulman Institute of Technology University of Nevada – Las Vegas
www.gatech.edu www.rose-hulman.edu www.unlv.edu
Gonzaga University Santa Clara University University of New Orleans – Lakefront
www.gonzaga.edu www.scu.edu www.uno.edu
Hofstra University St. Martin’s University University of North Carolina – Charlotte
www.hofstra.edu www.stmartin.edu www.uncc.edu
Illinois Institute of Technology South Dakota State University University of Tennessee – Knoxville
www.iit.edu www.sdstate.edu www.utk.edu
Iowa State University Syracuse University University of Texas – Austin
www.iastate.edu www.syr.edu www.utexas.edu
Michigan Technological University Texas A & M University – Kingsville University of Utah
www.mtu.edu www.tamuk.edu www.utah.edu
Milwaukee School of Engineering Texas Tech University University of Washington
www.msoe.edu www.ttu.edu www.washington.edu
Montana State University – Bozeman University of Akron University of Wyoming
www.montana.edu www.uakron.edu www.uwyo.edu
New Jersey Institute of Technology University of Arkansas Utah State University
www.njit.edu www.uark.edu www.usu.edu
New Mexico State University University of Alabama – Birmingham Virginia Polytechnic Institute State University
www.nmsu.edu main.uab.edu www.vt.edu
North Carolina A&T State University University at Buffalo (SUNY)
www.ncat.edu www.buffalo.edu

STRUCTURE magazine 19 May 2010


e The following list of schools DO NOT have the full curriculum.
Those schools missing part of the full curriculum are recoginized as offering the course.
This icon appears where no courses are offered for that subject.

Dynamic Behavior

Foundation / Soils

Technical Writing
Matrix Methods
Some of the schools did not respond to this latest survey; however, the information
from previous surveys is included. Please note the "Updated" column

Concrete

Masonry
Analysis
for the year of the latest survey response.

Timber
Steel
SCHOOL WEB SITE Updated
Arkansas State University www.astate.edu 2001
Blue Mountain Community College www.bmcc.cc.or.us 2006
Broome Community College www.sunybroome.edu 2001
Brown University www.brown.edu 2008
Bucknell University www.bucknell.edu 2008
Christian Brothers University www.cbu.edu/ 2001
The Citadel www.citadel.edu 2006
Clarkson University www.clarkson.edu 2001
Cornell University www.cornell.edu 2008
Drexel University www.drexel.edu 2001
Fairleigh-Dickinson University www.fdu.edu 2001
Florida Institute of Technology www.fit.edu 2006
George Washington University www.gwu.edu 2008
Howard University www.howard.edu 2006
Lawrence Technological University www.ltu.edu 2006
Loyola Marymount University www.lmu.edu 2001
Massachusetts Institute of Technology web.mit.edu 2001
Mercer County Community College www.mccc.edu 2006
Miami University www.miami.edu 2006
Missouri Western State University www.missouriwestern.edu 2006
Michigan State University www.msu.edu 2006
Morgan State University www.morgan.edu 2001
Northeastern University www.northeastern.edu 2006
Northern Arizona University www.nau.edu 2008
Ohio Northern University www.onu.edu 2006
Ohio State University www.osu.edu 2006
Oregon Institute of Technology www.oit.edu 2001
Prairie View A&M University www.pvamu.edu 2001
Rensselaer University www.rpc.edu 2008
Rochester Institute of Technology www.rit.edu 2006
San Francisco State University www.sfsu.edu 2008
San Diego State University www.sdsu.edu 2006
Seattle University www.seattleu.edu 2001
Southern Illinois University www.siu.edu 2001
Southern Methodist University www.smu.edu 2006
Southern Polytechnic State University www.spsu.edu 2001
Stevens Institute of Technology www.stevens.edu 2006
Texas A&M - College Station www.tamu.edu 2006
Tri-State University www.tristate.edu 2006

STRUCTURE magazine 20 May 2010


The following list of schools DO NOT have the full curriculum.
Those schools missing part of the full curriculum are recoginized as offering the course.
This icon appears where no courses are offered for that subject.

Dynamic Behavior

Foundation / Soils

Technical Writing
Matrix Methods
Some of the schools did not respond to this latest survey; however, the information
from previous surveys is included. Please note the "Updated" column

Concrete

Masonry
Analysis
for the year of the latest survey response.

Timber
Steel
SCHOOL WEB SITE Updated
Tufts University www.tufts.edu 2008
U.S. Coast Guard Academy www.cga.edu 2001
University of Alaska - Anchorage www.uaa.alaska.edu 2008
University of California - Berkeley www.berkeley.edu 2001
University of California - Los Angeles www.ucla.edu 2001
University of California - San Diego www.ucsd.edu 2001
University of Central Florida www.ucf.edu 2001
University of Columbia www.columbia.edu 2001
University of Evansville www.evansville.edu 2001 V
University of Hartford www.hartford.edu 2001
University of Hawaii - Manoa www.uhm.hawaii.edu 2008
University of Houston www.uh.edu 2006
University of Illinois - Chicago www.uic.edu 2001
University of Iowa www.uiowa.edu 2001
University of Massachusetts - Amherst umass.edu 2001
University of Massachusetts - Lowell www.uml.edu 2001
University of Memphis www.memphis.edu 2006
University of Michigan www.umich.edu 2006
University of Minnesota www1.umn.edu 2001
University of Mississippi www.olemiss.edu 2001
University of Missouri - Kansas City www.umkc.edu 2008
University of Nebraska - Lincoln www.unl.edu 2001
University of New Mexico www.unm.edu 2006
University of the Pacific www.pacific.edu 2001
University of Rhode Island www.uri.edu 2001
University of South Carolina www.sc.edu 2001
University of Tennessee - Knoxville www.utk.edu 2006
University of Tennessee - Martin www.utm.edu 2006
University of Texas - El Paso www.utep.edu 2001
University of Wisconsin - Madison www.wisc.edu 2008
University of Wisconsin - Platteville www.uwplatt.edu 2006
Valparaiso University www.valpo.edu 2001
Villanova University www.villanova.edu 2001
Virginia Military Institute www.vmi.edu 2006
Washington University in St Louis www.wustl.edu 2006
Western Kentucky University www.wku.edu 2008
Worcester Polytechnic Institute www.wpi.edu 2008

STRUCTURE magazine 21 May 2010


Brick: Any Way You Want It
By J. Gregg Borchelt, P.E.

The brick industry is alive, albeit not thriving right now. Brick
production is down from its most recent high of 9.6 billion brick in
2008, but progress is still being made on the manufacturing front.
More efficient processes to form and handle the brick and in the firing
Figure 2: Molded brick in wooden molds, being rotated to remove
process continue to be made. the molds.
The majority of brick (90%) are formed by the extrusion process.
The prepared raw materials are forced through a die that establishes this periodic kiln. This results in brick with greater size and color
the width and length of the brick. The die opening contains rods that variations. Fewer beehive or periodic kilns are in use due to its more
introduce openings (cores) in the bed surface of the brick when laid as labor-intensive nature.
a stretcher (Figure 1). The extruded column is then cut to provide the Brick dimensions are typically given in the order of width by height by
height of the brick. The remaining 10% of brick production are molded length. Many manufacturers are reducing the nominal width (thickness)
(Figure 2). The prepared raw materials are thrown or pushed into of their brick, from 4 to 3 inches. More thin brick, less than 1¾ inch
wood or steel boxes, with the excess cut from the top. That provides the in width, are also being produced. These thin brick are often used as
shape. Yes, some molded brick are still made by hand. a facing on concrete panels and adhered to structural backings. Face
Extruded brick often have coatings or textures, or both, applied to dimensions, height and length, are increasing. Several manufacturers
the extruded column before being cut to height. Molded brick have now produce brick with nominal face dimensions of 4 and 8 inches in
more rounded edges and often a sand coating that assists in release from height and 12 and 16 inches in length. Molded brick typically are not
the mold. The variations in raw materials, means of forming, adding available in larger sizes.
coatings and firing conditions gives rise to thousands of appearances. Most kilns are fired with natural gas. Coal and sawdust also are used for
The transformation from a piece of mud to a brick is achieved by firing brick. Several plants feature the use of waste products as fuel, or
subjecting the brick to temperatures that cause a melting of the min- use fuel from renewable sources. These plants use either petroleum coke
eral particles, often upwards of 2,000 degrees F (1090 degrees C). This or methane captured from landfills as a supplement to natural gas to fire
ceramic fusion, on cooling, changes the chemical and physical properties, brick. Use of methane is not new, having been used since the 1980s.
providing the strength and durability for which brick is renowned. Although automation of brick plants has been underway for decades,
The firing takes place in either a long-tunnel kiln or round, “beehive” recent plants utilize robots to handle the brick from forming to
shaped kiln (Figures 3 and 4). Tunnel kilns process brick as they move packaging. The first human contact is often that of the bricklayer. Most
through on rail-type flat cars. The firing temperature and time exposure kiln stacks are equipped with scrubbers to reduce air pollution. Many
are relatively easy to control. This results in brick with fewer dimen- brick companies are taking advantage of the downturn in construction
sional and color variations. With a beehive kiln, the unfired brick are to improve the operating efficiency of their plants. Typical efforts
stacked inside and the entire mass is heated and cooled before unload- include better utilization of heat; replacing electric motors with more
ing. The temperature and length of exposure varies with location in efficient ones; and, obtaining water from non-municipal sources.
With some green building rating systems, these practices can result in
points for manufacturing with reduced resources.
One advantage of not operating production facilities at near capacity
levels is the ability to work on new products. Brick with higher void
areas, brick less than the 4-inch nominal bed depth, brick with larger
face dimensions and new brick sizes come to the market. Of course,
new coatings and colors are being investigated since brick is typically
an exposed material.

Specifications for Brick


There are three specifications for brick used in building and above-grade
structures. All are prepared by the ASTM International Subcommittee
C 15.02 on Brick and Clay Tile. Although brick is used primarily as
a veneer (where there is no structural demand), each of the following
specifications can also be used for brick when brickwork is used as a
structural member. Figure 5 shows a detail of a brick veneer wall.
ASTM C 62 Standard Specification for Building Brick
ASTM C 216 Standard Specification for Facing Brick
Figure 1: End of extrusion machine, with clay column before texturing and ASTM C 652 Standard Specification for Hollow Brick
cutting for brick height, left. Adjacent die with rods that form cores in bed Let’s examine some differences and similarities in these documents,
surface visible, right. and how the brick from them are used.

STRUCTURE magazine 22 May 2010


Figure 3: Extruded brick on kiln cars; tunnel kiln in background. Figure 4: Beehive kiln.

Each of these specifications contains essentially the same requirements for durability. These
are based on the included requirements for maximum water absorptions and minimum
compressive strength. These properties verify that the ceramic materials are well fired and
the brick has freeze-thaw resistance. Specify Grade SW requirement for brickwork exposed
to weather for virtually all locations in the United States.
Don’t be misled by the relatively low compressive strength requirement in the specifica-
tions (an average value of 3,000 psi). The average compressive strength of brick is about
10,000 psi. This results in tested masonry compressive strengths in the 4,000+ psi range,
verifying a specified compressive strength of masonry (ƒ'm) of the same value.
If structural brickwork is used, have the brick and mortar tested as a masonry prism
to find out just how strong the combination is instead of using numbers in a table from
the building code or a specification. One suggestion for better pricing with structural
masonry is to specify Type S mortar rather than Type M. Type S provides better work-
ability for the mason, with little affect on compressive strength. The building in Figure 6
is structural brickwork.
Both C 62 and C 216 are for “solid” brick. That means that the brick are permitted to
have a net cross-sectional area of 75 to 100%. For structural design purposes the building
codes consider a “solid” brick to be 100% solid; the net area is 100% of the specified area.
Hollow brick conforming with C 652, as the name implies, have net cross-sectional area
less than 75% (Figure 7, page 24). There are two classifications: H40V with net area from Figure 6: High rise load-bearing brick building, Park
greater than 25 to 40% and H60V with net area from greater than 40 to 60%. The H40V Lane Towers, Denver, CO. Courtesy of Diane Travis,
brick are often used for veneer applications. The lower amount of material compared Rocky Mountain Masonry Institute.
to solid brick makes the H40V brick a logical
choice for green building. H60V brick have a

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STRUCTURE magazine 23 May 2010


Figure 7: Solid (left) and hollow extruded brick.

larger core, which serves as a location for reinforcement (Figure 8). The
higher compressive strength of brickwork results in a great structural Figure 8: Hollow brick with reinforcement for load-bearing wall.
system. Thus, they are typically used for structural masonry. Net area or Courtesy of Joe Welte.
minimum mortar area is used for structural design purposes.
Each of these standards has a requirement for the distance from the
exposed face to any core in the brick. There is no requirement for the Sustainability and Brick
size or location of the cores. That permits the engineer and architect to As with most construction materials, brick manufacturers and the
work with the brick manufacturer to meet project specific requirements. Brick Industry Association are addressing the sustainable aspects of
The process of forming the brick can be modified to achieve a specially- brick and brick buildings. Several topics related to this are mentioned
shaped brick for bonding of brick around returns, for alignment of in this article. Some additional points are:
cores from course to course to receive reinforcement, or to achieve • Raw materials are mined near the brick plant
architectural effects such as projections and recesses. • Over 95% of the mined material is in the finished product
C 62 includes only two appearance related requirements: dimensional • Most brick have recycled content, ranging up to 90%
tolerances and conformance to a selected sample. This is unusual, since • Brick plants are well distributed; 49 of the 50 largest Metropolitan
brick is typically used as an exposed material. However, costs may Statistical Areas have at least two brick plants within 500 miles
be reduced if C 62 brick is used in situations where the appearance Most engineers are familiar with the longevity of brick buildings.
does not matter. Both C 216 and C 652 do include appearance Many of the historical events of the United States occurred in brick
requirements: limits on chips, warpage and out-of-square, and tighter buildings that are still in use. The legacy and feeling of cities and towns
tolerances on dimensions. Appearance requirements are identified with are represented by the brick buildings in them. Many engineers have
a classification by Type. A specified Type (FB in C 216 or HB in C 652) assisted in adaptive reuse of older brick buildings. They help transform
that includes the letter S indicates the typical production requirements; older mills, schools, manufacturing facilities and homes into hotels, res-
an X indicates tighter appearance requirements; and an A is for brick idential units, offices, shopping centers and restaurants. They evaluate
selected for a specific appearance with more variation in size. C 652 the structural capabilities of walls and columns that are over 100 years
includes a Type HBB, which is similar to C 62 in that there are no old. They improve connections to floor and roof systems to mobilize
appearance requirements. the inherent strength of these elements. They bring the performance of
these buildings to that of the current building codes. I encourage the
Current ASTM Activities readers of STRUCTURE to send me information on the rehabilitation
projects they have worked on.
All standards undergo periodic review and change. This is the case for
the brick specifications under the jurisdiction ASTM Subcommittee C
15.02 on Brick and Clay Tile as well. The most significant change under Brick Industry Support
consideration is a reduction in the net area under C 216. The lower Most structural engineers should be familiar with the website of the Brick
limit is proposed to be changed from 75 to 70%. While this may appear Industry Association, www.gobrick.com. It includes technical infor-
to overlap with the limits in C 652, C 216 requires a thicker dimension mation on the use of brick. The Technical Notes, accessed through the tab of
from the outside face to a void area. This difference in thickness affects the same name, include a detailed discussion of many aspects of brick and
several architectural detailing considerations. its use. The individual Technical Notes cover a variety of subjects, including
C 15.02 has been moving toward making the wording of the brick the sustainable aspects of brick, Technical Note 48. If you are not able to
standards more consistent for several years. The objective is to combine locate the information you need, send an email to info@bia.org or to me.
several of the standards so that there are fewer to work with and One of the staff engineers will provide your answer.▪
understand. It is hoped that this will make it easier for engineers and
architects to specify brick.
J. Gregg Borchelt, P.E. is the President and Chief Executive Officer
Improvements in test methods for brick and a better explanation
and Vice President of Engineering and Research for the Brick Industry
of the content of the specifications are also on the subcommittee’s
Association (BIA). He was in charge of technical information for BIA;
agenda. Of course, the subcommittee welcomes members from the
Gregg also chairs ASTM Subcommittee C 15.02 on Brick and Clay
engineering community.
Tile. He may be reached at borchelt@bia.org.

STRUCTURE magazine 24 May 2010


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Engineering for
Heritage Masonry
By Michael Schuller, P.E. and Glenn Boornazian

Nearly all of the world’s remaining ancient monuments contain some


type of masonry. Working with historic construction involves carefully bal-
ancing engineering objectives with preservation principles and increased Figure 1: Conservation of the stone roof structure being conducted by the World
Monuments Fund at the “Churning of the Sea of Milk” gallery, Angkor Wat,
analytical efforts to make the best use of existing construction. The authors
Cambodia. Courtesy of the World Monuments Fund.
have had opportunities to apply these concepts to preservation of several
heritage masonry structures, including work for the World Monuments The very nature of historic construction implies longevity of the structure
Fund (WMF), www.wmf.org, at the temple of Angkor Wat (Figure 1). and its materials, and structural interventions also need to consider
service life expectations. Structural work is planned with an eye towards
Preservation Philosophy permanence, often considering a useful life cycle of 100 to 300 years.
Engineering solutions should incorporate durable materials that are resis-
Structural engineers design for life safety and serviceability performance
tant to alteration by thermal cycles, moisture, and humidity with minimal
on a daily basis. When working with historic structures, engineers also
maintenance. Masonry materials have proven their ability to withstand
have a responsibility to protect the construction itself and respect the
centuries of exposure, and substitute materials must be used with caution.
original intent of the architect and craftsmen who were involved in the
building’s design and construction. Preservationists follow a series of
simple principles that can be used to guide engineering efforts: Codes and Guidelines
• Minimal intervention: Often the most challenging concept for One of the great challenges to working with historic structures is the
engineers is the principle of minimal intervention. Stabilization or lack of Building Code guidance. Requirements of the International
strengthening schemes should satisfy life safety and serviceability Building Code (IBC) and the Masonry Standards Joint Committee
objectives using simple approaches that minimize changes to the Building Code Requirements and Specification for Masonry Construction
structure’s materials and appearance, while retaining as much (MSJC) are intended for use with modern construction and it can be
original material as possible. dangerous to apply many of their requirements to heritage masonry.
• Compatibility: Interventions must be physically and aesthetically Some published codes and guidelines contain concepts that can be applied
compatible with original building materials. New materials must to historic masonry construction.
be similar to existing in terms of mechanical properties, porosity, • The MSJC Chapter 5, Empirical Design of Masonry, includes a
and vapor transmission so as to not significantly alter the way the series of “rules of thumb” and simple design requirements that are
building reacts to applied loads and moisture transport. Many often used as a screening tool when evaluating historic masonry.
historic buildings have been irreparably damaged by good- Limitations on wall height to thickness ratio and the spacing of
intentioned efforts using modern materials that have a strength, shear walls, for example, can be used to qualify structural elements
density and stiffness very different from historic materials. and identify conditions requiring in-depth analysis.
• Reversibility: The most appropriate structural interventions are • The International Existing Building Code (IEBC) contains
designed to be reversible, or able to be removed in the future, and do requirements to be used on projects involving existing buildings.
not interfere with or prevent the possibility of future interventions. Appendix Chapter A1 includes masonry seismic strengthening
provisions such as wall anchorage
requirements and methods for
determining the allowable capacity
of masonry shear walls.
• ASCE/SEI 41-06, Seismic
Rehabilitation of Existing Buildings,
contains guidelines for masonry
structures in Chapter 7. Particularly
useful are discussions of evaluation
and strengthening methods and
default values for typical historic
masonry material properties.
Figure 2: Khmer technician using Both the IEBC and ASCE/SEI 41-06
microwave radar to scan the stone are intended for seismic evaluation and
bas-relief panel to evaluate subsurface may not always apply, particularly to
conditions and identify the extent of buildings in regions of low seismicity.
stone deterioration. Scanning the full Nevertheless, the concepts contained in
150-foot length of the carved panel
took about 2 days on site. Courtesy Figure 3: Measuring masonry compression response in place using the flatjack these documents can be useful.
of the World Monuments Fund. method of ASTM C 1197. Courtesy of Atkinson-Noland & Associates, Inc.

STRUCTURE magazine 26 May 2010


Diagnostics
Engineering analysis and design requires knowledge of as-built
construction and material properties. Diagnostic methods play an
important role in preservation projects for the simple reason that as-built
drawings and material specifications typically don’t exist. The best
information is attained with a well-planned combination of visual eval-
uation, on site diagnostics, and laboratory testing.
Non-destructive techniques provide valuable information about
hidden conditions without disturbing construction materials and are
particularly attractive for evaluating heritage masonry. Methods such
as microwave radar (Figure 2), pulse velocity measurements, and infrared
thermography are commonly used to identify the nature of subsurface Flexure Cracks, or
features, the presence of moisture, and damage in the form of cracks or “Yield Lines,” form in the
voids. Nondestructive fiber-optic borescope examination of wall interiors presence of lateral loads
and 2-way span conditions
is an important companion technique that permits verification of
internal anomalies.
In-place testing provides valuable material property information with- Figure 4: Yield line analysis considers 2-way wall spans.
out resorting to destructive sample removal. ASTM Test Methods C
1196 and C 1197 describe techniques to evaluate masonry compression significantly increased capacities, thereby reducing the level of struc-
response using flatjacks inserted into mortar joints (Figure 3). ASTM tural intervention required.
C 1531 contains three methods for evaluating the shear strength of • Two-way Flexure: Two-way action is commonly considered for
mortar bed joints, and is used in conjunction with IEBC requirements designing floor diaphragms, yet walls are almost always analyzed
to evaluate in-plane resistance of masonry shear walls. In-place methods assuming conservative assumptions of simple spans and one-way
require removal of a portion of a mortar joint or a masonry unit for action. Most historic walls are supported laterally at each floor and
insertion of loading devices, and, although not completely nondestruc- the roof line, and also by frequently spaced shear walls (Figure 4).
tive, are often specified for use with historic masonry. Yield line analysis and consideration of two-way spanning provides
a better approximation of a masonry wall’s flexural capacity.
Engineering Considerations • Arching Action: Structural behavior of a masonry arch is ultimately
controlled by the masonry’s compressive strength following the
Engineers unfamiliar with historic masonry all too often discredit its
formation of flexural hinges (Figure 5a). A similar concept can be
structural contribution because they can’t find textbook solutions or specific
used to better understand a masonry wall’s resistance to lateral loads
code references. One big step towards minimizing the level of structural
(Figure 5b). “Arching action” is usually neglected with modern
intervention necessary with historic masonry is recognizing the inherent
masonry construction and tall, slender walls, but can be significant
capacity of original materials and the function of the original design.
to explain performance of thick walls used with historic masonry.
Most historic masonry was constructed with thick, frequently spaced
If supports are sufficiently rigid to develop arching action, wall
walls to take advantage of masonry’s excellent compression capacity.
flexural capacity is limited by masonry compressive strength rather
This construction reflects the builder’s knowledge of material properties
than mortar tensile bond at bed joints.
and load paths, and engineering analysis often begins with simple thrust
• Veneer Contribution: Veneers and facades are normally
line analysis. Stability analysis is accomplished by resolving vertical and
considered as nonstructural elements but the nature of historic
lateral loads to determine the force resultant at multiple sections and
construction often has a veneer or facing wythe making significant
ensure the “thrust line” falls comfortably within the wall section. Self-
structural contributions. This is particularly true where the face
weight of massive wall sections help resist overturning; consideration
wythe was built with regularly coursed, dressed stone or face
of axial forces and their contribution towards offsetting flexural tensile
brick, laid in high quality mortar. Multi-wythe walls are best
stress is essential.
analyzed as composite sections, distributing stresses based on the
Simplified analysis is adequate for some situations but it is often
relative stiffness of the backup and face wythes.
necessary to account for “secondary mechanisms” to fully under-
• Analytical Models: Complex analytical models can be developed
stand structural behavior. So-called secondary mechanisms require
to provide a better understanding of expected performance.
additional engineering effort, but their consideration can result in
Masonry behavior is highly nonlinear and
Vertical Load “Clamping” Force
simple elastic analysis is unable to capture
(a) (b) response beyond service loads, particularly
Crack at when considering seismic loading. Properly
Flexural Compression Support
Hinge Crushing calibrated, nonlinear finite element and
Zones
distinct element models provide a reasonable
Lateral
approximation of masonry behavior.
Crack at Load
Mid-Height
Architectural Conservation
Crack at
Architectural conservation is an essential com-
Support ponent of all heritage projects. The professionals
working in this field apply a coordinated ap-
Compression Crushing Zones “Clamping” Force proach to such topics as: preservation theory
Figure 5: Thick masonry walls with rigid support conditions develop a failure mechanism limited by and philosophy, architectural documentation,
compressive strength, similar to that a masonry arch. conservation science, condition surveys, archival

STRUCTURE magazine 27 May 2010


Figure 6: Stones removed from the Angkor Wat roof structure being conserved in
the on-site workshop. Courtesy of the World Monuments Fund. Figure 7: Stone conservation, Angkor Wat. Courtesy of World Monuments Fund.

research, in-situ and laboratory testing and mock-ups. When results system and conservation measures to address stone deterioration. Initial
of all this work are brought together and synthesized properly, the diagnostics included the use of ultrasonic pulse velocity and microwave
goal is to design a conservation program that is physically compatible radar testing to evaluate the condition of prior patching repairs and
with the substrate and aesthetically balanced to match the interpreta- identify the extent of deterioration within the carved panel (Figure 2, page
tion goal set for the specific site. For a heritage conservation program to 26). Additional work focused on the development of detailed drawings of
be successful, structural engineers who specialize in this field must work the site, implementation of a unit-by-unit survey, sampling and testing
closely alongside architectural conservators, each being open minded of original materials and alterations over time which focused on defining
and creative to find the best solution to the challenges of the materials, and prioritizing the active decay. Laboratory and in-situ testing assisted
threats and priorities found at a specific site. There are too many sites in the development of conservation methods and materials which are
where the balance was not properly struck and the results are confusing, in use at the site today. Coordinated and documented with the use of a
if not also damaging to historic materials. At heritage sites where we are database designed for this purpose, work is currently underway to remove
the caretakers for future generations such mistakes are unacceptable. inappropriate cement-based patching materials and transfer individual
Many international organizations regulate this field. In addition, stones to the on-site laboratory for conservation (Figure 7). Stones are
numerous charters have been established to define the approach, goals placed back in their position following desalination, consolidation,
and processes most widely accepted. Today at the Ancient City of and treatment of fractures and breaks. An important component of the
Angkor, the Cambodian Government’s APSARA National Authority is rebuilding effort is limited and selective installation of a series of 2mm
in charge of the safekeeping and coordination of the site. Together they lead sheets to augment the roof’s passive drainage system. Observations
work closely with UNESCO and over 10 countries from around the world during the 2009 monsoon season demonstrated that the repaired roof
who participate in the project on a daily basis. structure is working flawlessly. The WMF team expects a preliminary
review of the work by the Cambodian APSARA Authority and UNESCO
Angkor Wat in June 2010, leaving time to make small scale modifications so that final
completion can be achieved in December 2010.
Glenn Boornazian has been working with the WMF at the Angkor
World Heritage Site in Cambodia since 2002 and Michael Schuller
since 2004. WMF is a non-profit organization based in New York City Preservation Engineering and Conservation
with heritage preservation efforts in more than 90 countries around the Being involved with heritage masonry structures provides a certain sense
world. WMF has been working at Angkor since the early 1990s and of fulfillment, knowing that your efforts will be appreciated by future
recently received a large grant from the US State Department for the generations. Engineering analysis and stabilization of heritage masonry
conservation of Phnom Bakheng, the first site the Khmers built when structures requires a willingness to dig deep to understand historic
they moved to the location we know as Angkor today. WMF President materials and construction methodologies. If you are interested in more
Bonnie Burnham said, “The conservation of this magnificent complex exposure to preservation engineering and historic masonry, get involved
of monuments is a critical part of our mission, because of its prominence with the Association for Preservation Technology International’s Preserva-
and because we are able to play a very meaningful role here by providing tion Engineering Committee (www.apti.org) and The Masonry Society’s
technical expertise and training for a new generation of Cambodians Existing Masonry Committee (www.masonrysociety.org).▪
to conserve and manage the site and its numerous cultural treasures”.
At the Churning of the Sea of Milk Gallery at Angkor Wat, WMF
Michael Schuller, P.E., is president of Atkinson-Noland & Associates.
has assembled a team of Khmer engineers, architects, archeologists,
Mr. Schuller is vice president of the Association for Preservation
stone masons and conservators to stabilize the architecture of the
Technology International and is on The Masonry Society’s Board of
third enclosure southeast intermediate gallery and provide long term
Directors. He may be reached at mschuller@ana-usa.com.
protection for the Churning of the Sea of Milk (CSM) bas relief. The
CSM bas relief panel measures over 150 feet in length and is considered Glenn Boornazian is president of Integrated Conservation Resources
to be one of the most important bas reliefs at Angkor, if not all of and Technical Director of the World Monument Fund’s conservation
Southeast Asia. efforts at the Angkor World Heritage Site, Cambodia. He may be
Originally constructed in the 12th century, the gallery’s corbelled stone reached at gboornazian@icr-icc.com.
roof structure was built with a series of massive sandstone blocks, dry-
laid without mortar in an interlocking fashion (Figure 6). Work on site The online version of this article contains references.
focuses on restoration of the roof structure’s original passive drainage Please visit www. STRUCTUREmag.org.

STRUCTURE magazine 28 May 2010


2010 STEEL/COLD FORMED STEEL PRODUCTS GUIDE
a definitive listing of steel/cold-formed steel product manufacturers/distributors and their product lines

Company Product Description


Bentley Systems RAM Elements offers finite element analysis plus stand-alone or integrated design tools all in one
Phone: 800-236-8539 package. Whether you are designing trusses, continuous beams, frames, retaining walls, masonry
Bentley’s RAM Elements
Email: structural@bentley.com walls, tilt-up walls, shear walls, footings, or other design tasks, RAM Elements delivers the most
Web: www.bentley.com productive and easy-to-use engineering analysis and design toolkit.

CSC Inc. Fastrak Building Designer is the market leading steel building design solution for low-rise
Phone: 877-710-2053 construction. Used by 1000s of engineers worldwide, Fastrak Building Designer is now defining
Fastrak
Email: sales@cscworld.com a new standard for building design software in the USA. Simple and intuitive to use, Fastrak
Web: www.cscworld.com provides rapid modeling and automated design.

GT STRUDL GTSTRUDL for the analysis & design of civil works facilities, industrial, nuclear, offshore,
Phone: 404-894-2260 transportation, and utilities. Key analysis features include linear/nonlinear static, dynamic, pushover,
GT STRUDL
Email: joan.incrocci@ce.gatech.edu and buckling analysis. US and International Steel Design Codes plus ACI and British Concrete
Web: www.gtstrudl.gatech.edu Design Codes. NEW modules available for Base Plate Analysis and Muti-Processor Solvers.
Hilti Hilti’s Profis DF Diaphragm Software 2.0 optimizes fastening solutions for steel deck roof
Phone: 800-879-8000 Hilti Profis DF and floor systems using Hilti fasteners. Profis DF calculates diaphragm shear, wind uplift and
Email: custserv@us.hilti.com Diaphragm Software 2.0 combined loading analysis, incorporating the latest ICC-ES AC43 performance data. The
Web: www.us.hilti.com program features enhanced graphical user interface with easy-to-read screens and color breakouts.

IES, Inc. ShapeBuilder performs “Effective Section Analysis” for custom thin-walled channels, hats, or
Phone: 800-707-0816 ShapeBuilder and similar member shapes. Engineers can combine primitive shapes to create complex assemblies,
Email: keitha@iesweb.com VisualAnalysis or import outlines from a spreadsheet or DFX file. VisualAnalysis offers a way to build structural
Web: www.iesweb.com models like they would by hand, and solves everyday analysis and design problems.

MIDASoft Inc.
Phone: 212-835-1666 midas Gen 2010 Provides analysis of static, dynamic, pushover, inelastic time history, material/geometry

Software
(Building and nonlinear, masonry structures, cables, pre/post-tensioning, time-dependant material models,
Email: midasoft@midasuser.com
General Structures) column shortening, construction stage, and heat of hydration analyses.
Web: www.MidasUser.com

Nemetschek Scia How much steel could you save? Scia Engineer makes it easy to optimize the performance
Phone: 877-808-7242 of all types of steel structures. It is the only software that links structural modeling, analysis,
Scia Engineer
Email: usa@scia-online.com designs, and documentation in one program, and makes it easy for firms to plug-into today’s
Web: www.scia-online.com BIM process.

RISA Technologies Get the most out of your steel designs with RISAFloor and RISA-3D. The ability to use multiple
Phone: 949-951-5815 RISAFloor materials in one FEA model makes these programs your first choice for both hot rolled and cold
Email: info@risatech.com formed steel. With 16 steel databases and 21 steel codes, RISA has all your bases covered.
Web: www.risa.com
Strand7 Pty Ltd Strand7 is a sensibly priced FEA system. It comprises preprocessing (with CAD import,
Phone: 252-504-2282 automeshing), a complete set of solvers (linear and non linear, static, dynamic and thermal)
Strand7
Email: anne@beaufort-analysis.com and postprocessing. Release 2.4’s many new features include staged construction, a moving load
Web: www.strand7.com module, new solvers including quasistatic for shrinkage and creep/relaxation problems.

Strucsoft Solutions Ltd MWF – Wall framing extension running on Autodesk Revit Platform for wood and Light Gauge
Phone: 514-731-0008 MWF and CMS metal construction. CMS is a CADCAM software application dedicated to the production and
Email: d.deschamps@strucsoftsolutions.com manipulation of DSTV CNC file output format.
Web: www.strucsoftsolutions.com

Struware, Inc Struware’s steel beam/joist floor vibration program analyzes floor systems in accordance with
Phone: 904-302-6724 Floor Vibration AISC Design Guide #11 and can compare up to 4 systems side by side. Struware also offers other
Email: email@struware.com structural software. Demos on the website.
Web: www.struware.com

Tekla, Inc. Tekla Structures is the BIM solution for structural engineers that can take any building project,
Phone: 877-835-5265 no matter how large or complex, from conceptual design to detailing and construction. You can
Tekla Structures
Email: info.us@tekla.com exchange model data with architects and other designers, work with popular A&D programs,
Web: www.tekla.com/us and much more!

CMC Steel Products CMC Steel Products manufactures the cellular and castellated SMARTBEAM – an innovative,
Phone: 972-772-0769 SMARTBEAM®,
economical and sustainable alternative for floor and roof framing systems. Manufactured from
Castellated and
Email: marketing@cmc.com recycled materials, the beams are lightweight, have superior deflection properties, and can
Cellular Beams
Website: www.cmcsteelproducts.com integrate MEP systems through the web openings. SMARTBEAM – The Intelligent Alternative

SAS Stressteel, Inc. SAS Stressteel, Inc. provides innovative products + solutions for the construction industry. SAS
Phone: 973-244-5995 Hot-Rolled Fully hot-rolled thread bar sizes from #6 to #24 in grades 80, 97, and 150ksi used in a wide range of
Suppliers

Email: info@stressteel.com Threaded Steel Bars applications from rock and soil anchors to multi-bar caissons to high strength reinforcing bars
Web: www.stressteel.com for concrete structures.

TrusSteel, An ITW Company TrusSteel CFS trusses are easy to specify, design and inspect (Guide Specs available). And, they
Phone: 888-565-9181 are easy to handle and install because of their superior stiffness and high strength-to-weight ratio.
TrusSteel®
Email: info@TrusSteel.com Local TrusSteel fabricators provide sealed truss designs, standard details, guide specifications,
Web: www.TrusSteel.com An ITW Company hardware, estimates and finished trusses.

Wheeling Corrugating Wheeling Corrugating is the nation’s most experienced decking manufacturer; 120 years of quality
Phone: 800-922-3325 and performance and a future focused on innovation and customer service. Wheeling Corrugating
Steel Decking
Email: karnsa@wheelingcorrugating.com has 12 facilities strategically located throughout the USA. Our NASCC booth will feature the ICC
Web: www.wheelingcorrugating.com Approved Seismic ShearLoc System for pneumatically crimping decking sidelaps.

Not listed? Please contact STRUCTURE® magazine at guides@STRUCTUREmag.org


with your company information. We will be sure to include you in the 2010 Guide reminders. All Resource Guides and Updates for the 2010 Editorial Calendar are now available
on the website, www.STRUCTUREmag.org. Sign up for any of the Guides today! Listings are provided as a courtesy. STRUCTURE magazine is not responsible for errors.

STRUCTURE magazine 29 May 2010


Special Section: Steel Construction Materials,
Products and Software

Companies Still Grappling with Sluggish Economy


By Larry Kahaner

It’s STILL the ECONOMY.


No matter who you talk with, whether it is steel fabricators and suppliers or those
involved with steel-related software, the keys to success in this down economy are the
same: adapt to new conditions and markets, listen and respond even more closely
to users’ needs by offering new products and service, and take advantage of new
technologies and regulations.
For example, for many steel companies, the onset
of AC 237 (Acceptance Criteria For Threaded High
Strength Steel Bars For Concrete Reinforcement) is
YEAH...
becoming a windfall. So far, Sunny Isles and Miami,

#20
Florida, and most recently New York City, have
THAT’S A
adopted the new standard that will allow Grade
97 steel to be used for concrete reinforcement.
“Concrete capacities have consistently risen in the
last half century, yet steel reinforcement technol-
ogy has remained stagnant until only recently. It’s THREADED
a huge step for the construction industry,” says
Greg Moormann, Project Engineer & Manager at ATTENTION
BAR

ADVERTISEMENT - For Advertiser Information, visit www.STRUCTUREmag.org


SAS Stressteel, Inc. (www.stressteel.com), with NEW YORK CITY:
U.S. headquarters located in Fairfield, New Jersey. GRADE 97 ksi
The primary owner of the company is Stahlwerk HIGH-STRENGTH
Annahütte Max Aicher GmbH & Co KG (SAH), CONCRETE
based in Hammerau, Germany.
REINFORCEMENT
“A few high rises in Florida, designed by very
NOW ACCEPTED
well known structural engineers, were able to take
BY NYC DOB !
advantage of the full capacity of Grade 97 steel,” (AS PER AC237)
says Moormann. “It cut down on steel tonnage and
also cut down on congestion issues in the columns.”
He says that his company is currently supplying
Grade 97 steel for the construction of World Trade
SAS G-97 SYSTEM
Center Tower 4 in New York City. “Construction
WITHIN COLUMNS AND
on Tower 4 started out with smaller diameter, lower SHEAR WALLS OF

SAS
grade standard reinforcement with the requirement WORLD TRADE
of mechanical splices, resulting in major congestion CENTER TOWER 4
issues.” Implementing larger diameter, Grade 97
STRESSTEEL
continuously-threaded steel reinforcement (currently
available up to #24) has proven to be a cost sav- 100 NEW DUTCH LANE
FAIRFIELD, NJ 07004
ings and has helped the concrete contractor increase P: 973 . 244 . 5995
productivity by using a system that alleviated the WWW.STRESSTEEL.COM F: 973 . 244 . 0544
original issues. continued on next page
STRUCTURE magazine 31 May 2010
Special Section
One company that has adapted to the current economic conditions Last year, in order to attract new customers and keep their current
is Wheeling Corrugating, a division of Severstal North America, head- ones, TruSteel, an ITW company in Arlington, Texas (www.itwbcg.com),
quartered in Wheeling, West Virginia (www.wheelingcorrugating.com). began offering their ARC (Any Radius Chord) Truss. “In the past, the
Founded in 1890, the company has 12 plants located throughout the top portion of trusses would be straight; however, we can bend the
United States. They manufacture roll-formed products for residential, top or bottom chords and make a smooth curve,” says Dave Goodwin,
agricultural, construction, highway and bridge-building markets. They National Marketing Director. ARC trusses can clear-span over 80 feet
also offer roofing and siding for agricultural and residential applica- depending upon the configuration, and overhangs or cantilevers are
tions, according to Rob Rutherford, General Manager of Sales for the no problem, according to Goodwin. For tall roofs, ARC trusses can
Construction Products Division, Steel Deck Products. work in piggyback truss situations. For long spans, ARC trusses can be
“Business is tougher than ever, but we’re doing well,” he says. The fabricated, shipped in sections, and spliced at the job site.
company has focused on heavy complex work like stadia and high Goodwin also notes that his company is embracing the green
rises. “We have unique and unparalleled experience with these types of revolution. He says that, setting aside the economy, green issues are
projects.” He adds, however, that some steel fabricators are struggling, high on the list of issues facing the industry. “Steel is the most recycled
and they’re running out of their backlog of work. Rutherford also construction material in the world. It’s easy to find local recyclers; and,
notes that his company is involved in bridge construction and is as an engineered product, there’s almost no scrap. What scrap we do
taking advantage of the increasing infrastructure building coming from produce in our shops goes directly to recycling. We try to be good,
government stimulus funds. green citizens.”
One issue that he and others are grappling with is steel price stability. SidePlate Systems, Inc. (www.sideplate.com), located in Laguna Hills,
Rutherford has experienced at least three increases this year from his California, also offers its own specialized steel product, i.e., a suite of
mills. “It’s a challenge when bidding on long-term projects,” says high-performance steel frame connection technologies that have suc-
Rutherford. He’s seeing a “reactionary effect” on the part of well- cessfully been tested to provide protection against blasts, progressive
educated owners who are buying directly to secure pricing. “Owners- collapse, and earthquakes. The technology was originally developed in
buying-directly has not [traditionally] been the norm, but it has response to the devastation caused by the 1994 Northridge earthquake
become more common on large projects within the past several years.” in California; but, it has been proven to provide protection for other
As evidence of pricing pressures, Rutherford is seeing joist suppliers hazards as well.
offering 15 days on quotes. He states, “We’re currently standing behind “We’re seeing a lot of healthcare building and military projects,”
our quotations for 30 days.” says President Henry Gallart, P.E., S.E. “Folks that weren’t in that
continued on page 35
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An ITW Company

STRUCTURE magazine 32 May 2010


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Special Section
marketplace are trying to get into it. Fortunately, we were already immersed in it.” Although
the technology has been particularly suited to structures where protection against earthquake
or terrorist bombings is desired, changes incorporated into the new SidePlate FRAME
moment connection have made it economically desirable even for buildings with wind as the
controlling design loading. Active projects using Sideplate technologies include: Courthouses
in Mississippi and Utah; Hospitals and Medical Office Buildings in Connecticut, New
Hampshire, North Carolina, Kentucky, Kansas, Washington & California; and Federal and/
or Military buildings in Virginia, Montana, Texas and Florida. Gallart further noted that Tekla
and SDS2 have incorporated the SidePlate connection technologies into their steel detailing
software programs. (See ad on page 30.)
Also paying attention to the effects of earthquakes is ESAB North America (www.esabna.com),
a subsidiary of Anderson Group Inc. Founded more than 100 years ago, ESAB Cutting &
Welding is involved in welding and cutting equipment, welding consumables, welding
automation and cutting systems. “We’re looking at demand-critical welding tied to the
earthquakes in Haiti and Chile,” says Dan Spackman, Product Develop Manager. “We are
working hard to qualify welding wires to meet AWS D1.8 specifications. That’s the structural
welding seismic supplement to D1.1 for use in seismic applications.” He notes that he’s starting
to see seismic requirements in Mexico, which could bode well for business.
Spackman says that the company is taking initiatives to help clients who are not only struggling
with the economy, but also dealing with a lack of qualified welders. To this end, ESAB offers How Much Steel
Could Eiffel Have

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the Dual Shield X-Series of flux-cored wires. The new wires are much more forgiving than

“...setting aside the economy, green issues are Saved with the
high on the list of issues facing the industry.”
Right Software?
traditional flux-cored wires, especially for less-experienced welders, says Spackman. “There’s a
lack of qualified welders, and the full line Dual Shield X-Series helps less-experienced welders
be productive and helps experienced welders be even more productive.”
Like others, Spackman is seeing infrastructure stimulus money being spent on bridges, as well
as water and gas systems. That is positive for his company, but it also presents new challenges Find Out...
because of the move toward lighter, thinner and higher-strength steel. “We’re looking at devel-
oping wires for higher strength steel that still maintain their strength,” he says.
www.SciaAmerica.com
While those in the steel industry are finding ways to add value and efficiencies to their
customers’ projects, software developers are doing the same for their clients in this current
Scia Engineer 2010 makes it easy to
economic downturn.
Reducing Requests for Information (RFIs) has been a continual challenge for construction optimize the performance of all types
companies, but advances in software are helping to mitigate it. “Reducing RFIs is a huge of structures. It is the only software
issue,” says Dan Monaghan, North American Managing Director for Nemetschek Scia that links structural modeling, analysis,
(www.scia-online.com). “New software will reduce RFIs by building projects inside the designs, drawing and reports in one
computer before building it on site… If you have to delay a crew for even a day because program, and makes it easy for firms to
of a design conflict, then the cost is many times that of the software’s price.” With world plug-into today’s BIM process.
headquarters in Belgium, Nemetschek Scia opened its U.S. office in Columbia, Maryland
last October because, as Monaghan puts it: “The market [for structural design and analysis
software] was not ready until now.” Although many U.S. companies employ BIM, they are Find out how much Scia Engineer can
behind European companies, according to Monaghan. save your firm. 877-808-Scia (7242),
The company has just released Engineer 2010, a BIM program. “With Structural BIM www.SciaAmerica.com
programs like Scia Engineer 2010, modeling, design, analysis, and documentation are all
linked together, so a change anywhere is reflected everywhere, saving time and eliminating
coordination errors. For example, if you change the size or shape of a beam, that change
is automatically reflected in your structural model, drawings and calculation reports,” says
Monaghan. He adds: “Owners are always looking for increased value. BIM gives it to them.”
Another way that software companies are addressing engineers’ demands, to keep their costs
low, is by offering different pricing plans. “Times are tough, and we’re responding to economic
conditions through innovative licensing,” says Raoul Karp, Director, Product Management Scia Engineer 2010
for Bentley Systems, Incorporated (www.bentley.com), in Exton, Pennsylvania. Karp notes Go Beyond Analysis.
Explore. Optimize. Collaborate.
continued on page 37

STRUCTURE magazine 35 May 2010


Trusses
Columns
Detailing
Integrate Your Steel Foundations
Steel
Connections
Stiffene
Analysis, Design and
Pile Caps
Shear Studs
Analysis Shear Walls
Columns Design
Anchors
Documentation Workflows
Bolts Documentation
TrussesPile Caps
Stiffeners Detailing
ReinforcementBaseplates
buildings

Trusses

Web Openings

visit us a
nAScc 2 t
booth #1 010
119

IncreASe Your effIcIencY AnD Improve to learn more now, please join us at our
workshops showcasing the latest technology
Your buSIneSS WIth A complete Steel updates. A digital camera will be given away
project WorkfloW from bentleY. at each workshop.

thursday, may 13th (7:00am – 7:45am)


Structural engineers are confidently doing more with less using a complete steel Steel building Design including
project workflow from Bentley. connections for Seismic loads
find out how at nAScc 2010! and load combinations
thursday, may 13th (5:30pm – 6:15pm)
If you’re struggling with BIM as you try to tame the broad mix of technologies producing contract
Drawings through Structural
found on today’s project sites, Bentley can help. Bentley’s innovative software is Information modeling
empowering structural engineers to get the most out of their modeling as they
friday, may 14th (7:00am – 7:45am)
work collaboratively with other disciplines – from architects to fabricators to
Integrated Detailing for Structural
general contractors – regardless of the technology platform being used.
and miscellaneous Steel

Realize the many benefits of an integrated steel, analysis, design and All workshops will be held in
meeting room “Sun 3-4”.
documentation workflow on your projects. For more information, visit
www.bentley.com/structure0410, email structural@bentley.com,
or phone 1-800-bentleY.

© 2010 Bentley Systems, Incorporated. Bentley, the “B” Bentley logo, RAM and STAAD are either registered or unregistered
trademarks or service marks of Bentley Systems, Incorporated or one of its direct or indirect wholly owned subsidiaries.
Other brands and product names are trademarks of their respective owners.
Special Section
that organizations deal with multiple projects, often at the same time, CSI recently released an updated version of the SAP2000 program,
and they are forced to buy development tools specific to that project. with new enhancements to the bridge module. “It has received a lot of
They buy individual software licenses on an ad hoc basis, which can attention,” says Tovani.
be inefficient and expensive. “The Bentley Structural Passport, mainly He notes that while the economy has been tough, his firm has been
intended for smaller companies, is a subscription licensing system able to ride it out because of their global reach. “Engineers tell us that
that bundles products together. “It’s a lot cheaper than purchasing all their level of work will dictate how many copies of software they will
the products,” says Karp. “Software is offered by the product suite. It purchase and how often they will update. Our products look at the
includes training and support. The idea is to help our customers get global economy, so we are able to work in different economies.” Like
into new markets,” he says. others, he’s beginning to see more bridge designs as a result of stimulus
RISA Technologies, LLC. (www.risatech.com) of Foothill Ranch, money being spent on infrastructure. (See ad on page 52.)
California is taking a similar tack. The company develops and markets Helping smaller firms compete is CSC, Inc. (www.cscworld.com).
software for structural engineers and does what it can to make their The company recently launched Fastrak Building Designer Limited
products easier to use, while allowing customers the opportunity to Edition (LE), a code-based building design software for small structural
explore new markets. “We see our software as a tool for engineers,” engineering businesses, mainly for low to mid-rise construction. “We
says Bruce Bates, Founder and President. “We maintain all codes for support Revit [Autodesk®] directly,” says Matthew Newton, President.
our software with an emphasis on being user friendly and with a high “You can start your model in either Revit or Fastrak.” CSC opened an
quality of support.” RISA’s offerings have also expanded. “We used to office in Chicago in 2007, and the U.S. has become the company’s
be seen as a low-to-middle provider; but in the last five years, we’ve fastest growing market. “Owners are expecting everyone to discount
moved toward the higher end in complexity. With RISA 2D, RISA-3D their fees. Our customers are discounting fees, so they’re really wanting
and RISA Floor, we can handle just about anything.” to reevaluate their processes. It’s an opportunity for us. With our
Currently, RISA is developing a steel connection design program called solutions, they can run their businesses much more efficiently.” (See
RISA Connection which will be out in June. It will be integrated into ad on page 39.)
RISA-3D and RISA Floor. “Like all companies, we’re working towards Another trend that hasn’t escaped software makers’ notice is that
a soup-to-nuts solution, where users can do as much as possible within of pushing BIM information downstream, so that all levels in the
our package,” Bates says. (See ad on page 51.) construction process can benefit. “Early in the BIM trend, we [the
Keeping codes current is a crucial component for engineers, according to industry] made our tradesmen use products that weren’t suitable for
Rob Madsen, President of Devco Software, Inc. (www.devcosoftware.com), them, whether they were plumbers, electricians or anyone else,” says
so the company makes sure their products – AISWIN, LGBEAMER continued on page 39
and D-CODER – are up to date. “Our focus now
is to keep up with code changes. There have been
many changes in the past few years, and some
significant changes to cold-rolled steel in the torsion
and distortional buckling areas.” The company,
which specializes in software for cold-rolled steel,
currently is updating LGBEAMER, designed with
the steel-framing design professional in mind.
“Mostly, people want software that meets codes
and has standards sections,” says Madsen. “We’re

ADVERTISEMENT - For Advertiser Information, visit www.STRUCTUREmag.org


structural engineers first, and we design software to
use it ourselves – from our perspective.” Madsen
hears from many engineers about their products.
“We get a lot of feedback. They especially like our
software’s ease of use and interfaces.”
Rob Tovani, Director of Verification, Validation
and Training at Computers & Structures, Inc.
(www.csiberkeley.com) agrees. “The common thread
is that users are looking for something that’s easy
to use.” Each of the firm’s programs is tailored to
specific classes of structures, allowing the engi-
neering community to work at more productive
and efficient levels than are possible with “general
purpose” type programs. SAP2000 is intended for
use on civil structures, such as bridges, dams, stadia,
industrial structures and buildings. ETABS has
been developed specifically for multi-story building
structures, such as office buildings, apartments and
hospitals. The SAFE System provides an efficient
and powerful program for the analysis and design
of concrete slabs and foundations.

STRUCTURE magazine 37 May 2010


Welcome to Florida.

13 Jacksonville
SDS/2 steel software provides the
framework for facilities across
Florida — and around the globe.
Come take an inside look at these
buildings and more at NASCC in
Orlando, Florida.

Booth #1101

6 11
9

5 Orlando 7
12 Cape Canaveral
10
Lake Buena Vista

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Melbourne
3 4

1 - Dino-Rama, Disney’s Animal


Kingdom
2 - Disney’s Beach Club Villas
3 - Elephant Barn at Busch Gardens
4 - Jungala at Busch Gardens
5 - Lodge Annex, Disney’s Animal Kingdom
6 - Lost Continent, Universal Studios’ Islands
of Adventure
7 - NASA Mobile Launch Base
8 - NW 17th Avenue Bascule Bridge
9 - Seuss Landing, Universal Studios’ Islands of
Adventure
10 - Tree of Life, Disney’s Animal Kingdom
11 - VCC Public Safety Institute Building
12 - Viera Health First 8
13 - Whole Foods Market Miami

www.sds2.com 800.443.0782 402.441.4000 e-mail: info@sds2.com

Copyright © 2010 Design Data, Inc. All rights reserved.


Special Section
Doug Evans, Vice President of Sales for Lincoln, Nebraska-based Design At StrucSoft Solutions (www.strucsoftsolutions.com) in Montreal,
Data (www.sds2.com), which focuses on the steel industry’s fabrication, the emphasis is on serving niche markets, according to Emir Masood,
detailing and engineering sectors. “Tradesmen need to use the best Vice President of Marketing and Business Development. Currently
tools for them, and that has to integrate with other people’s tools... the firm has two product lines – MWF, a light gauge steel and wood
Interoperability is catching up to what people want as a work process.” framing solution for Autodesk’s Revit, and CMS, a CAD/CAM ap-
Evans notes that a related trend he’s seeing is that the lines are blurring plication dedicated to creating, editing and managing DSTV-NC files.
on model-building responsibility. At the same time, however, there’s CMS is available as a stand-alone or as an add-on for Autodesk Inventor,
increasing pressure to have accurate models. “Some engineers are Solidworks as well as MBS. “Walls meeting doors and windows makes
detailing more, making models, and some manufacturers are dealing framing very complex. MWF has done very well, considering the market
with design…There’s a teaming approach and they’re winning the environment,” says Masood. He says his company goes after software
work.” All of this, of course, requires software that is easier to employ improvements and add-ons that are too small to be addressed by large
and interoperable for all team members, adds Evans. software companies. “We do custom versions of things that customers
Carl Taylor, Tekla, Inc.’s Business Manager for Engineering, based in often suggest to us, things we hadn’t thought of… Our whole business
Atlanta (www.tekla.com), has also noticed an increased interest among is built on going after niche markets that larger companies ignore.”
engineers to work closely with others on projects, through interoperable (See ad on page 3.)▪
software. “Engineers we talk to are interested in working more closely
with contractors and being able to supply models that can be used
downstream,” he says. “We hope to bring to engineers an understanding
of what people downstream from them want.” The company has just
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STRUCTURE magazine 39 May 2010


WAtCH Model image courtesy of USC School of Cinema
and Gregory P Luth & Associates

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to their projects. With Tekla, GPLA has moved from design to construction-driven engineering, adding
value to clients by delivering models that are used downstream. Sharing the Tekla model allows all of
the project team members to stay in the building information loop in real-time.

Tekla Structures BIM (Building Information Modeling) software provides


a data-rich 3D environment that can be shared by contractors, structural
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SPOTLIGHT
award winners and outstanding projects

Reinventing 690 Market Street


Historic Structure Reclaimed, Vertically Expanded
By Navin R. Amin, S.E. and Vivian L.K. Wan, S.E.

T his transformation of an historic office


building into a modern residential tower
is a testament to the engineer’s key role in revi-
Middlebrook + Louie was presented an NCSEA
Outstanding Project Award for The Ritz Carlton
talizing the urban landscape. Club & Residences in the 2009 NCSEA Excellence
690 Market Street dates back to 1890. Origi- in Structural Engineering Awards Program
nally an 8-story tower built as the headquarters (Category – New Buildings $30M to $100M).
for the San Francisco Chronicle newspaper, it
was designed by architects Burnham and Root
in the “Chicago School” style that was gaining
prominence. At the time, it was considered one
of the world’s most innovative buildings. It
was the West Coast’s first steel-frame sky-
scraper, with a tower that boasted the world’s
largest clock.
The building withstood the 1906 earthquake
but suffered 2 major fires. The clock tower
was destroyed, not to be replaced. The building Courtesy of Tom Paiva / Plant Construction.
underwent several alterations and expansions, distribution of the combined structural systems. turning moments associated with the vertical
including a 16-story annex in 1905. The For the new structure, a lateral load resisting expansion. Since the new building has multiple
Chronicle eventually relocated its headquarters, system combining shotcrete walls, SMRF and setbacks, transfer girders consisting of double
and the building was “modernized” in the SCBF was devised, and a new foundation was and triple beams support the transfer columns.
1960s; the architecturally rich bay windows added. The design met the 1997 Uniform Special details connect these girders to the
were destroyed and the remaining façade was Building Code (UBC). concrete-encased cast iron columns. Given
masked with a metal and marble cladding. New floor systems and lateral framing were the complexity of this project, the outcome
In 2004, new owners received approval to added in core areas. New slabs were tied to was highly successful. Even with complications
expand the building to 24 stories and used existing slabs to form a complete diaphragm. during demolition and analysis phases, the
this opportunity to restore the façade, in- Existing slabs were connected to new shotcrete project was built on schedule. The structural
cluding re-construction of the original bay walls to transfer lateral forces. A non-typical steel design was also a large factor in achieving budget
windows. The resulting 24-story, 258,000 braced frame connection detail was designed to goals, which are critical to housing projects.
square foot building contains 44 private and accommodate the building’s relatively small The use of shotcrete walls directly benefited
57 fractional residences. core bay. the owner in 2 ways: sellable space was maxi-
The complexities of this assignment were Shotcrete walls were applied to the unrein- mized and, since potential falling hazards from
considerable. The site, at the intersection of forced masonry perimeter walls, providing the exterior were reduced, the insurability of
the City’s main boulevard and two other major out-of-plane resistance and forming part of the building was enhanced.
streets, was extremely constricted. In addition, the lateral resisting system. The minimal ap- The new building is clearly in sync with the
an underground transit tunnel lay beneath the plication of 10-inch shotcrete to support these historic nature of the environs, including Lotta’s
building. Temporary shoring, demolition, and walls was very cost-effective. Various analyses Fountain, an iconic San Francisco sculpture at
initial design were performed with limited in- were performed, evaluating the impact of the the site where the city annually commemorates
formation and no available structural drawings. wall stiffness on the overall building performance the 1906 earthquake.
Since the building had undergone multiple during earthquakes. The owner is touting the building as “an
expansions over the years, the resulting structural Several features of the original structural sys- historic skyscraper reincarnated.” One major
components were of various materials (cast tem (perimeter masonry walls, perimeter bay architecture critic stated that the team “seized
iron columns, hollow clay tile floors, unre- floor framings and slabs) were to be retained a once-in-a-career opportunity to make things
inforced masonry, steel moment frames, wind in the new design. Great effort was taken to right on a historic corner of San Francisco.”▪
gussets and riveted joints). The foundations integrate these existing materials, minimize
had various elevations, again with different demolition complications and accommodate Navin Amin began his structural design career
components: steel grillages, cast iron columns, construction sequencing. For example, new in Chicago, working with the late Fazlur
and brick piers over piles and pile caps. concrete encasements augmented existing cast Khan on Sears Tower and other notable
The structural design team found creative iron columns and brick piers at lower levels, to buildings. He joined Middlebrook + Louie
solutions to the various design challenges. The support additional floor loads. Structural Engineers in 1997 as a Principal.
new building has an eccentric core and irregular A new 5-foot mat foundation integrated
floor plans; in order to reduce torsional irregu- Vivian Wan joined Middlebrook + Louie in
various pre-existing foundation elements, and
larity, it was necessary to optimize stiffness 1999, and is an Associate of the firm.
supports the additional gravity loads and over-

STRUCTURE magazine 41 May 2010


Quality assurance corner
meeting and exceeding requirements and expectations

Tips for Reducing RFIs


By Clifford Schwinger, P.E., SECB and Albert J. Meyer, Jr., P.E.

There’s no better way to ruin the structural how those elements and systems interface with Conflicting information
design budget of a project than to be plagued the structural system.
Engineers should strive to avoid duplicating
with RFIs (Requests for Information) from
information on the contract documents.
contractors during construction. A common Missing information Doing so not only adds work, it increases the
refrain from many engineers on the receiving
Contractors need to know the dimensions likelihood that conflicts will occur. If dimensions
end of RFIs is “Why are they (the contractor)
and the dimensioned location of every structural are shown in a plan view, those dimensions
asking this question? The drawings are per-
member. Engineers who rely on contractors should not be duplicated in the sections.
fectly clear!” The unfortunate facts, however,
to “figure it out” will most likely be rewarded Project requirements delineated in the specifi-
are that many engineers are not the best com-
with an inbox full of RFIs. Sections should cations should not be repeated on the general
municators and contractors are, unfortunately,
be provided around the entire perimeter of a notes. The author has seen a number of projects
not mind-readers.
building, as well as at all locations where any- where the contract documents refer to the 1989
Most RFIs originate from flaws in the contract
thing unusual is occurring – slab depressions, American Institute of Steel Construction
documents. Most flaws can be attributed to
catwalks, roof screens, etc. If a project require- (AISC) Specification, the 1993 AISC Specifi-
either missing or conflicting information.
ment is to design connections for reactions, cation and AISC 360-05.
Accordingly, performance of meticulous in-
moments and axial forces indicated on the
house Quality Assurance (QA) reviews of
contract documents is the best way to reduce
drawings, that information must be provided. Unrealistic design requirements
RFIs. QA reviews are best performed by an en- Some engineers delegate responsibility for de-
gineer who was not involved in the project. A Incomplete details sign of structural steel connections to the steel
fresh set of eyes on a set of structural drawings Attention to detail is essential. Typical details, fabricator and, in doing so, often place ex-
will usually find more flaws than will someone while important, do not always show the en- cessively conservative and difficult to achieve
who has intimate knowledge of the project. tire picture. In particular, multiple conditions design requirements on those connections. A
The QA reviewer must scrutinize the drawings occurring at a single location can often cause common requirement by some engineers is
through the eyes of the various contractors problems during construction unless they are to specify that beam shear connections be
who will be reading them and, in doing so, addressed during design. Figure 1 illustrates a designed for the “full shear strength” of the
visualize constructing the building from the seemingly straightforward connection, between beam. The presence of flange copes and bolt
information provided. This effort also involves an HSS girt and a column, that is not buildable holes in beam webs will usually make the
becoming familiar with the architectural and as detailed due to conflict with a beam-to- design of connections for full shear strength very
mechanical designs as well, and understanding column moment connection occurring at the costly to achieve – often requiring measures
same location. such as web reinforcing plates, staggered rows
of bolts and otherwise excessive numbers of
bolts. A better solution is to show the actual
beam end reactions on the drawings. Doing so
will reduce connection cost (a benefit that will
pay dividends to the project through lower bid
prices for steel), improve constructability and
eliminate RFIs from the connection designer
pleading for the actual end reactions.

Figure 1: Do not rely on multiple details to piece together what occurs at specific Figure 2: Engineers must consider constructability when framing structures.
locations. Better to provide specific details showing everything that occurs.

STRUCTURE magazine 42 May 2010


Figure 3: Engineers must consider whether reinforcing steel can be installed and properly developed.

Constructability with elements of the architectural design or

ADVERTISEMENT – For Advertiser Information, visit www.structuremag.org


mechanical systems. Examples of such structural
While any framing configuration can be easily
elements include column base plates, column
modeled in a computer, not all can be easily
splice connections, braced frame and truss
constructed. Consideration of constructability
gusset plates, and secondary structural members,
during design will facilitate construction and re-
such as joist bridging, brick shelf relieving angle
duce RFIs. While a computer can easily model
braces, and truss bracing. Examples of such
eight beams framing to a column, detailing
interferences include column base plates pro-
connections for such a condition is extremely
jecting into elevator pits and truss gusset plates
difficult. Figure 2 illustrates a beam-to-column
clashing with ducts and piping.
connections that would be very difficult to
Likewise, just because a complex section
detail and fabricate. Engineers must consider
of a building structure can be successfully
constructability of steel connections even when
framed in a BIM model, careful review with
they opt to delegate connection design to the
the architectural model is required to insure
steel fabricator’s engineer.
that the geometry between structure and ar-
Most engineers have experienced at least one
chitecture match.
phone call from the field asking if reinforcing
bars can be cut to facilitate installation. When
this call comes in, it usually means that the Summary
bars have already been cut. Figure 3 illustrates A comprehensive in-house review of structural
a condition at a corner column where standard drawings and specifications is essential to assure
hooks on the ends of the top reinforcing steel that they are complete, correct and coordinated
in a slab are too large to permit their proper before they are issued for construction. Such
installation. Areas of heavily congested rein- a review will reduce the number of RFIs, fa-
forcing should be examined to determine if all cilitate the construction process, benefit the
of the reinforcing steel can be installed. With entire design and construction team, improve
the continued evolution of three dimensional profitability, and enhance the reputation of the
building information modeling (BIM) software, structural engineer.▪
this task is becoming easier to perform.
Clifford Schwinger, P.E., SECB is a Vice
Coordination issues President at The Harman Group’s King of
Prussia, Pa. office where he is the Quality
While BIM software now provides a valuable
Assurance Manager. He may be reached at
tool for design, interferences can occur unless
cschwinger@harmangroup.com.
careful coordination of the structural model
with the architectural and MEP models occurs Albert J. Meyer, Jr., P.E. is a Project
prior to construction. Engineer, Field Engineer and Assistant
Careful attention must be particularly paid to Quality Assurance Manager at The
insure that those structural elements, not doc- Harman Group. He may be reached
umented in the BIM model, will not interfere at ameyer@harmangroup.com.

STRUCTURE magazine 43 May 2010


News form the National Council of Structural Engineers Associations
NCSEA News

STRUCTURE magazine
44
May 2010
NCSEA News
Next NCSEA Webinar May 20
Detailing Load Bearing Masonry Buildings for both Crack Control and Structural Performance
Presented by Susan M. Frey, P.E., S.E., LEED ® AP
Susan Frey is a principal structural engineer serving as a designer, The presentation will delve into
design manager, structural technical quality assurance reviewer, material and detailing selection
and multi-discipline team quality assurance manager on vari- to control cracking in masonry
ous types of projects during her 33 years with CH2M HILL. buildings. Topics will include rules
She has been involved in the design or quality review of various of thumb for locating joints in load
specialized structures, including water and wastewater treatment bearing masonry walls versus those
plants, reservoirs, office buildings, performing arts centers, com- in veneer and non-load-bearing
mercial and industrial buildings, laboratories, and libraries, as walls. Material selection to control
well as upgrading or retrofitting various hydraulic structures and cracking and shrinkage-cracking
building systems for deterioration due to corrosion, settlement, mitigation will be discussed. The
or for life span extension as well seismic upgrades. Sue is active in session will include a 10-to-15
various code and standard committees, including masonry and minute interactive exercise in improving example building
prestressed concrete tanks. She teaches a masonry and building plans and elevations to reduce cracking and enhance overall
forces class annually at Oregon State University. structural performance.

The cost is $250 per internet connection. Several people may attend for one connection fee.
AL

EN
UR

GIN
CT

News from the National Council of Structural Engineers Associations


This course will award 1.5 hours of continuing education, with a $5 fee for each continuing
EE
RU

RS
ST

NCSEA
education certificate requested. The times will be 10:00 Pacific, 11:00 Mountain, 12:00
NG

N
IO
UI

Central, and 1:00 Eastern. Register at www.ncsea.com.


AT
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Diamond
Reviewed
Approved in All 50 States

ICC-ES and NCSEA Agreement Marks


a New Milestone for Building Safety
“Due to the complexity of innovation taking place with structural related products, systems, and methods
of construction, ICC-ES saw the benefits of expanding its relationship with NCSEA and the structural
engineering community,” said ICC-ES President Mark Johnson. “This expanded relationship with NCSEA
addresses an industry need to formulate consensus and provide solutions on complex structural issues.”

ICC Evaluation Service, Inc. (ICC-ES) and NCSEA have


signed an agreement that will provide active NCSEA par-
ticipation and support for the ICC-ES Evaluation Program.
Under the agreement, NCSEA will establish panels of experts
to review proposed acceptance criteria for complex structural
products and systems. After a review, the assigned panel will pro-
vide a report to ICC-ES staff and the Evaluation Committee.
Evaluation reports, based on acceptance criteria developed
through this process, will ensure report users that a balanced
and thorough approach has been applied when considering
alternative structural products and systems. Also under the
agreement, there will be joint efforts to educate users of evaluation
reports on the proper use and application of acceptance criteria
and evaluation reports.
Look for more information, as it becomes available, on the
NCSEA website and in NCSEA’s bi-monthly newsletter,
Structural Connection, emailed to Delegates for distribution to
NCSEA Code Advisory Committee Chair Ron Hamburger, NCSEA
their Structural Engineers Associations.
President Bill Bast, ICC-ES President Mark Johnson, NCSEA CAC
Evaluation Service Advisory Subcommittee Chair Bill Warren.

STRUCTURE magazine 45 May 2010


2010 Structures Congress with
NASCC the Steel Conference
Making Connections
The Newsletter of the Structural Engineering Institute of ASCE

May 12 -15, 2010


Gaylord Palms Convention Center
Orlando, Florida
For the first time ever, the leading programs for those
involved in the design and construction of buildings
and bridges will all be held under one roof. And with
the uncertain economy, the combined conferences are
happening at a propitious moment – now you can pay
one low fee of just $390 (SEI and AISC members)
and have your choice of more than 200 seminars,
network with colleagues and potential clients, and
visit the industry’s largest exhibit hall.
Look at the variety of Short Courses being offered…
Register for a Short Course today!
HSS Connection Design Simplified Seismic Design Provisions of ASCE 7-10
Speaker: Donald Sherman Speaker: Ronald O. Hamburger

Stability and Bracing Requirement For Beams Wind Loads of ASCE 7-10
Presented by the Structural Stability Research Council Speaker: T. Eric Stafford

Performance-Based Plastic Design of Best Practices: Guidelines for Structural Fire Resistance
Earthquake–Resistant Steel Structures Design of Concrete and Steel Buildings
Presented by the International Code Council Speakers: TBA

Workshop on ASCE 24 Flood Resistant Design and Effective Steel Design: Step-by-Step Design
Construction Standard for Commercial Buildings
Speakers: Chris Jones and Bill Coulbourne Speaker: Michael A. West

Full descriptions of the short courses appear on pages 6 & 7 of the Advance Program
Structural Columns

available on the official conference website: www.aisc.org/nascc.


See the SEI Website at www.seinstitute.org for information on the Structures Congress Technical Sessions.
Register at www.aisc.org/nascc before May 6, 2010 to receive the lower fee.

Schedule for Committee Meetings 2011 SEI/ASCE Student


at the 2010 Structures Congress Structural Design Competition
Available on Website The Structural Engineering Institute of ASCE sponsors a struc-
tural design competition for universities. Innovative projects
The schedule for committee meetings during the 2010 Struc- demonstrating excellence in structural engineering are invited
tures Congress in Orlando, Florida has been posted on-line. The for submission.
schedule will be updated weekly and will also appear in the final Awards include cash prizes and an opportunity to present de-
Congress program. There are close to 60 meetings scheduled signs at the 2011 SEI Structures Congress in Las Vegas, Nevada,
between Wednesday, May 12 and Saturday, May 15. To view the April 14-16, 2011.
schedule, visit our website at www.seinstitute.org. Deadline for Submissions: June 30, 2010.
For competition guidelines, entry form and a poster to promote
the competition, visit: www.SEInstitute.org

STRUCTURE magazine 46 May 2010


Structural Columns
STRUCTURAL
ENGINEERING
INSTITUTE

Don’t Gamble On Your Future – Come To The 2011 Structures Congress

Call For Sessions And Proposals


Key Dates
For Structures ’11 Congress
Session/Paper Requests Due: June 14, 2010
Authors are invited to submit session proposals and/or paper Notice of Acceptance: September 30, 2010
abstracts for the April 14-16, 2011 Structures Congress, which All Final Papers Due: January 8, 2011
will be held at the Green Valley Ranch, Resort & Spa in Las
Vegas, Nevada. For more information on submitting an abstract, log on to
Abstracts and session proposals must be submitted online http://content.asce.org/conferences/structures2011/call.html
through the Structural Engineering Institute’s website at:
http://content.asce.org/conferences/structures2011/call.html
Suggested technical paper topics include Bridge and Transpor-
tation Structures; Buildings; Non Building and Special Structures;
Errata
SEI posts up-to-date errata information for our
Non Structural Systems and Components; Advances, Applica-
publications at www.SEInstitute.org. Click on
tions and New Research; Business and Professional Practice; “Publications” on our menu, and select “Errata.”

The Newsletter of the Structural Engineering Institute of ASCE


Forensics; Blast Loading and Response of Structures; Radical If you have any errata that you would like to submit,
Structural Engineering please email it to Jim Rossberg at jrossberg@asce.org.▪
All submissions are due June 14, 2010.

News from the ACI/ASCE Committee 446


Fracture Mechanics of Concrete
ACI/ASCE Committee 446 Fracture Mechanics of Concrete initial portion of the cohesive crack model), Chapter 4 (bilinear
is working on a new report entitled Fracture Toughness Testing of approximation of the entire cohesive crack model), and Chapter
Concrete. Part I of this report contains two proposed laboratory 5 (two-parameter fracture model). Other fracture models can be
tests for characterizing the fracture behavior of concrete. Both of similarly calibrated based upon the results produced from the
the proposed fracture tests use identical geometry and loading: a Level I and the Level II tests.
notched beam loaded in three-point bending. The precision and bias of these fracture toughness tests are as yet
ACI/ASCE Committee 446, after consideration of many unknown. It is hoped that, after this report is published, enough
proposed test methods and much deliberation, has determined researchers will try out these test methods that precision and bias
that these two proposed tests are the most suitable candidates as can be determined. It is also hoped that a consensus will develop
possible ASTM standard tests. that the test methods are efficient, reliable, and useful, so that
The first test, described in Chapter 1, is a Level I test (requiring these can ultimately become the basis of ASTM standards.
only measurement of peak loads), while the second, described Because there are many fracture mechanics models currently in
in Chapter 2, is a Level II test, requiring a closed-loop testing favor by various researchers (various types of the cohesive crack
machine. The Level I test may be used, for example, to determine model, various types of the size effect model, various effective
the initial portion of a stress-crack opening displacement curve. linear elastic crack models, and the two-parameter model), it
It can also be used to determine the parameters of various is best at this point to keep the fracture tests described in Part
size effect models. The second test, a Level II test, capable of I as free of theoretical interpretation as possible. By so doing,
determining an approximation of the entire stress-crack opening we avoid the future possibility of locking in as a standard an
versus displacement curve. It can also be used to determine the obsolete legacy theoretical fracture model.
parameters of the two-parameter fracture model. The report has successfully passed the balloting stage, and is
The laboratory tests described in Part I are deliberately kept free now being reviewed by TAC. It is expected to be completed
of theoretical interpretation. The parameters of several different within the next six months.
fracture models can be determined from the results of the two When the committee is sufficiently comfortable with the test
tests. Methods for calibrating specific models from the test data method, an ASTM standard for fracture toughness testing of
are described in Part II: Chapter 3 (linear approximation of the concrete will be proposed.

STRUCTURE magazine 47 May 2010


The Newsletter of the Council of American Structural Engineers

CASE Risk Management Convocation


Comes into Orlando This Month
The CASE Risk Management Convocation will take place in conjunction with the first-ever combined Structures Congress/North
American Steel Construction Conference at the Gaylord Palms Convention Center in Orlando, Florida, May 12–15, 2010. The
Structural Engineering Institute of ASCE (SEI) and the American Institute of Steel Construction (AISC) are joining forces in 2010
to host this first-ever combined event. To register for this event, go to AISC’s website: www.aisc.org. A preliminary program is
available for viewing on SEI’s website: www.seinstitute.org.
The following CASE Convocation sessions are scheduled to take place on Friday, May 14:

6:45 am – 8:00 am CASE Breakfast: Changes to AISC Code of Standard Practice –


What SE’s Need to Know
Speaker: David B. Ratterman, Secretary and General Counsel, AISC
The AISC Code of Standard Practice has served as a specification guideline and statement of custom and usage in the fabricated
structural steel industry since approximately 1921. The Code is regularly updated and maintained by a balanced committee of
industry professionals; approximately one-third of the Code Committee is comprised of practicing structural engineers. Mr.
Ratterman is a graduate engineer and counsel to the Code Committee. He will discuss the relationship of the Code to the practice
of structural engineering.

8:00 am – 9:30 am Steel Design Dos & Don’ts – A Construction Friendly Perspective
Speakers: Carol Drucker, Drucker Zajdel Structural Engineers; Chris Simonson,
Zalk Josephs Fabricators, LLC; Larry Dearman, Strahs, Boitz & Associates
This session will be led by a licensed structural engineer specializing in connection design who will comment on document quality
as it relates to potential risk management issues for the structural engineer of record. Often, problems in steel design are not so
apparent until after the job has been awarded and is in detailing, fabrication or erection. Small oversights can have big impact and
may cause delays or additional costs. Potential issues are avoidable by understanding structural steel systems and their connections.
This seminar will address different aspects of lateral system design, main member design, connection design and avoidable problems.
CASE in Point

Actual examples from real projects will be highlighted and discussed. The session will include discussion from a steel detailer and a
steel fabricator related to the associated construction costs and/or change orders resulting from document quality and clarity.

1:45 pm – 3:15 pm A Day in the Life of a Project Manager


Speakers: John Aniol, Walter P Moore; Corey Matsuoka, SSFM International
Follow a structural project manager as he struggles through a day filled with risk and discovers tools to help him mitigate those
risks. Some of the tools he will discover include communication, corporate culture, planning and prevention, education, scope and
contracts, construction documents and construction.

3:30 pm – 5:00 pm Managing Expectations and Risks During the Steel Detailing Process
Speakers: Glenn Bishop, LBYD, Birmingham AL; Will Ikerd, RLG Engineers, Dallas, TX
The AISC Code of Standard Practice provides two options for structural steel connections: either fully detailed by the engineer or
selected and completed by the detailer. After much discussion, AISC is considering adding a third option for connection: design by
a specialty structural engineer retained by the fabricator. This session will explore the needs and expectations of both the engineer
and the fabricator for each of these three options. Also discussed will be how these expectations might change in the BIM world.

STRUCTURE magazine 48 May 2010


CASE in Point
CASE to Conduct Code ACEC Urges California
Complexity Panel Discussion Supreme Court to Review
at NASCC in Orlando Major Indemnification Case
In addition to the CASE Risk Management Convocation ACEC has joined ACEC/California in urging the California
in Orlando next month at the 2010 Structures Congress, Supreme Court to review a state appellate court decision in the
CASE is conducting a program on the business impacts and case of UDC-Universal v. CH2M Hill, which orders a design
risks associated with code complexity at the North American firm to pay the legal fees of a client after that client was sued by
Steel Construction Conference (NASCC). As reported earlier, a third party.
the Structures Congress and the NASCC are combining their ”The legal ruling in UDC imposes liability on design profes-
events for the first time. Code Complexity – Risks and Cost sionals in the complete absence of negligence, and it is imperative
to the Profession, and how this issue is affecting the “bottom that we fight it,” said Paul Meyer, executive director of ACEC/
line” will feature a panel discussion moderated by Edward W. California. “We are grateful to ACEC for the Minuteman Funds
Pence, Jr, Stroud, Pence and Associates, with three practicing it has provided, as well as its ongoing assistance with our legal
structural engineers who are responsible for the operation and legislative efforts to reverse this decision.”
of their respective firms. The panelists include James C. ACEC has provided Minuteman Fund assistance to ACEC/
Parker, Simpson, Gumpertz & Heger; Art Johnson, KPFF California to support legal and legislative efforts to overturn the
Consulting Engineers; and Jaime Vasquez, Walter P Moore decision, and will strongly support an amicus brief fighting this
and Associates, Inc. unfair ruling if the High Court hears the case.

CASE is a part of the American Council of Engineering Companies


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STRUCTURE magazine 49 May 2010


The Two Sides of Responsibility engineering. Canadian SER law is explicit.
In its Engineers & Geoscientists Act, Section
By Emile W.J. Troup, P.E., SECB and William L. Livingston, P.E. 20: “Subsequent to the application of the
seal, the engineer assumes full responsibility
In the days of the Master Builder, the issue and consequences of the design in the fu- for the sealed documents and for the perfor-
of responsibility for project outcomes, fit ture, namely Canon I.1. Whereas rules for mance of the service or product described in
for use, was centered in the Master Builder design are given, which greatly simplifies those documents.”
himself. Full responsibility was balanced things, responsibility for Canon I.1 compli- Other disciplines have no responsibility
with full authority. The last half century, ance can only be taken by an individual. No whatsoever to prevent preventable damage
however, saw significant change to the law mandates and assigns a responsibility to or even to warn stakeholders that damage is
scope of Structural Engineer of Record the SER for design results and consequences heading their way. (Canon I.1 of the AIA
(SER) services, unilaterally reducing project to be obtained in the future. Outcome code, e.g., covers a different topic.) When
influence including: site visits discouraged responsibility can only be taken by a pro- litigation over damage enters the arena of
by Professional Liability (PL) insurers, fessional engineer’s own free will and moral tort and its retroactive “foreseeability” stan-
project control preempted by third party touchstone. No other scheme can work. dard, the SER stands in the spotlight of
inspectors, design services commoditized. The law gives the SER freedom to meet the responsibility alone – and no excuses.
The state of today’s SER duties and re- responsibility any way thought best. The Even though the PL policy covers only
sponsibilities is not due to changes in the SER is permitted a seal to apply to design hindsight law, the insurance matter for
laws that determine SER compliance. The drawings to help assure that this design, Canon I.1 negligence is easily handled. The
supreme law of SER design outcome respon- and only this design, will be constructed. SER can create a job-specific standard of
sibility, Canon I.1 of the National Society Along with the seal is granted the right to care for Canon I.1. By documenting the
of Professional Engineers (NSPE) Code of veto any construction that fails to repro- handling of “foreseeability” during project
Ethics for Engineers, i.e., holding paramount duce the design as sealed. For taking the design and construction, not after a dispute
stakeholder safety, health and welfare (dam- accountability burden of Canon I.1, the has arisen, and by using the best available
age prevention), goes back uninterrupted to SER is given authority commensurate to technology to identify and preempt stake-
the Law of Moses: “In case you build a new that responsibility. The overriding signifi- holder damage potentials, the SER creates
house, you must also make a parapet for your cance of Canon I.1 is affirmed by the fact his/her own authority to control the project.
roof, that you may not place bloodguilt upon that noncompliance with damage prevention By attending to the engineering principles
your house because someone might fall from (Canon I.1) is a PL policy exclusion. in a systematic way, which must be done
it.” (Deuteronomy 22v8, 1780 BCE). The The great bulk of litigation relating to in any case, the SER creates a tort litigation
other half of SER responsibility, after the the work of the SER is hindsight law. The poison pill. Is any Court going to override
fact of structural failure (damage reaction), disputes are not about damage prevention a standard of care created and document-
was first codified by Hammurabi (1760 responsibility (Canon I.1), but rather who ed by the designer? No one else has the
BCE) in a schedule of punishments aligned is going to pay for the damage incurred. In equivalent store of knowledge to create the
with the damage report. His policy of an “eye this arena, the SER is surrounded by various project-specific standard of care.
Structural Forum

for an eye” has spawned a plethora of codes, institutions engaged in damage-compensation And who else but the Professional Engineer
standards, statutes and permits that govern a risk transfer – no holds barred. The cost of can be legally responsible to prevent foresee-
wide spectrum of engineering design. litigation in foresight law, however, is so able damage to his design as built, holding
high, only those legally culpable with large paramount the safety, health and welfare
The Two Sides treasure are considered players. of the public? The Architect? Authority
Having Jurisdiction? Quality Assurance
opinions on topics of current importance to structural engineers

The law has not changed the principal


obligations of the SER to the public. It does Foresight Law Inspector? Owner? Construction Manager
reflect the distinctions it made over time In foresight law litigation, the SER stands or Design-Builder?
between hindsight compliance – set by alone. Once the question of “foreseeability” In the “Wizard of OZ” after Dorothy’s or-
regulatory agency, and foresight compliance is settled by jury, using a retroactive stan- deal has climaxed, Glinda, the good witch,
– tort. In hindsight, explicit duties are ad- dard of care the Court creates fresh for the tells Dorothy that she had the power to re-
ministered by various regulators via a set of occasion, the SER is either on or off the turn to Kansas ever since she first donned
ever-changing codes and standards based on hook. The responsibility of Canon I.1 is her sister’s Ruby Slippers – triggered by
past events that establish minimum rules for preventing preventable stakeholder damage. three heel clicks. The SER, like Dorothy,
design (e.g., ICC, AISC, ASCE/SEI). Obey The jury is charged to decide if the damage has never lost complete responsibility or
these rules and you have demonstrated hind- event of the case was foreseeable or not. complete control. SERs have Ruby Slipper
sight law due diligence. Any slipups here are The strategic challenge the SER faces is equivalents … waiting to be clicked.▪
covered by your PL insurance. that advances in technology have drastically
The SER’s role in foresight law, i.e., tort, reduced the spectrum of what is truly un- Emile W.J. Troup, P.E., SECB is a steel
is shaped by the SER. There are no task foreseeable to a narrow and shrinking wedge. design and construction consultant in
injunctions, no check lists in tort. The Only the PE (SER) has the compliance Jensen Beach, FL, and a past president of
focus of tort is responsibility for outcomes burden to Canon I.1 law; it is unique to NCSEA. He may be reached via email
at steelstruk@aol.com.
Structural Forum is intended to stimulate thoughtful dialogue and debate among structural engineers William L. Livingston, P.E. is a
and other participants in the design and construction process. Any opinions expressed in Structural compliance consultant with FES, Ltd. In
Forum are those of the author(s) and do not necessarily reflect the views of NCSEA, CASE, SEI, Jensen Beach, FL. He may be reached via
®
C 3 Ink, or the STRUCTURE magazine Editorial Board. email at vitalith@earthlink.com.

STRUCTURE magazine 50 May 2010

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