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1 • Fuel Filters and

Fuel/Water Separators
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Spin-On Fuel/Water Separators . . . . . . . . . . . . . . . . . . . . 1-57
Suggested Fuel Filtration Systems by Engine Size . . . . . . 1-7 FS1240B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-59
Filter Elements by Engine Application . . . . . . . . . . . . . . . . 1-8 FS1241B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60
Fuel Filter Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 FS1242B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-61
Diverter Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 Stationary Fuel Coalescers . . . . . . . . . . . . . . . . . . . . . . . 1-63
Diesel Pro® 235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 Single Element Design Coalescer . . . . . . . . . . . . . . . . . . 1-65
Diesel Pro® 236 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15 Multiple Element Design Coalescer . . . . . . . . . . . . . . . . . 1-68
Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . .1-18 Discontinued Products . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-71
DC Combo Thermo/Heater Unit . . . . . . . . . . . . . . . . . . . .1-19 DC Heaters for Fuel Pro® . . . . . . . . . . . . . . . . . . . . . . . 1-72
AC Heater Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 Diesel Pro® 232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-73
Fuel Pro® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21 Diesel Pro® 233 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-77
Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . .1-24 Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . .1-80
DC Combo Thermo/Heater Unit . . . . . . . . . . . . . . . . . . . .1-25 DC Combo Thermo/Heater Unit . . . . . . . . . . . . . . . . . . . .1-81
AC Heater Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26 AC Heater Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-82
Sea Pro® 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-83
Industrial Pro® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27 Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-85
Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31 Dual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-86
Single with Primer Pump . . . . . . . . . . . . . . . . . . . . . . . . . 1-32 Duplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-87
Dual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33 Triple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-88
Dual with Primer Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34 Triplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-89
Duplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35 Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . .1-90
Duplex with Primer Pump . . . . . . . . . . . . . . . . . . . . . . . . 1-36 Sea Pro® 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-91
Triple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37 Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-93
Triple with Primer Pump . . . . . . . . . . . . . . . . . . . . . . . . . .1-38 Dual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-94
Triplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-39 Duplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-95
Triplex with Primer Pump . . . . . . . . . . . . . . . . . . . . . . . . . 1-40 Triple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-96
DC Combo Thermo/Heater Unit . . . . . . . . . . . . . . . . . . . .1-41 Triplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-97
AC Heater Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42 Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . .1-98
Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . .1-43
Sea Pro® 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-45
Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . .1-49
Single with Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-50
Dual with Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51
Duplex with Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52
Duplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-53
Triple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-54
Triplex with Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-55
Introduction

Fuel Filtration Technology


It is quite common to find diesel engines equipped with at least a basic fuel filtration device. Yet, significant changes in global
diesel emissions standards have driven even greater changes in fuel system pressures, component tolerances, and the need
for even better filtration. At the same time, the general worldwide decline in the quality of diesel fuel itself and the significant
increase in the use of biodiesel and bio-oils means that basic forms of filtration and standard on-engine filtration may not
adequately protect precision components.

No matter how carefully fuel is handled, contaminants will find their way into fuel during transfer, storage, or on vehicle tanks.
One of the biggest enemies of fuel system components, water, condenses directly from the air during normal operation of
equipment and during storage. This water forms a layer which allows for the growth of microbes which form solid and semi-solid
contaminants. Finally, particles are introduced during the storage and transfer of fuel.

In addition to contaminant challenges, paraffin wax, a natural component of diesel fuel, forms crystals when temperatures fall
below the freezing point of diesel fuel. These crystals plug filters, preventing fuel from flowing to the engines.

Each of these threats to smooth engine and component performance can be addressed with a properly designed, high quality
and effective diesel fuel filter/water separator. The addition of such a high quality filtration system can increase up time, reduce
overall maintenance expenses and assure that your equipment performs when expected.

Water Contamination
Water is commonly found in diesel fuel, due mainly to condensation, handling and environmental conditions. While water is
always present in diesel fuel, it is more pronounced in humid areas and marine applications. However, today’s High Pressure
Common Rail (HPCR) fuel systems cannot have even small amounts of water in the injectors.

The presence of water in diesel fuel systems may cause the following problems:

• Water causes rust and corrosion of iron components, forming loose particles of iron oxide which contribute to injector wear
and component failure.
• At the interface of water and diesel fuel, microbiological growth rapidly occurs under the proper conditions. The microbes
form a sludge that can plug filters and hinder injector performance. Additionally, the acid excreted by these microbes causes
the corrosion of storage tanks and vehicle tanks, which leads to an increase in particles found in fuel.
• Water can overwhelm standard on-engine fuel filtration. Water that makes it past the fuel filtration system to the injector
system, since it doesn’t have the same lubrication as diesel fuel oil, can cause premature wear and injector failure.
• Water in the fuel can also lead to premature wear of fuel pumps and other system components that rely upon the lubricating
properties of diesel fuel oil.
• Biodiesel and bio-oil fuels have become increasingly popular. However, these fuels have a greater affinity to water, and
therefore are more difficult from which to remove water. Additionally, these fuels contribute to the more aggressive growth of
microbes. Both of these items require the addition of secondary filtration systems to adequately protect modern
HPCR systems.

Solid Contamination
Small particles such as sand, rust, rubber, and dirt routinely find their way into diesel fuel. Sometimes larger identifiable objects
such as pebbles, leaves, and paint chips are also present. These small particles create substantial wear in today’s tight
tolerance, HPCR fuel systems.

The most common cause of plugged filters is organic sludge referred to as asphaltenes. Additional fuel filtration decreases the
likelihood of short filter life affecting equipment performance. Utilizing proprietary media, such as StrataPore™ multilayer melt-
blown media and technologies such as EleMax™, fuel filtration can be designed to handle these organic materials.

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Introduction

Cold Weather Operation


Diesel fuel has several components which can be significantly affected by cold weather. Two of the most impacted components
are water and paraffin. Water contributes to fuel line freezing. Additionally, there are two specific points that are very important to
filter life and cold weather performance. These points are Cloud Point and Cold Filter Plug Point (CFPP). Cloud Point is the point
at which paraffin crystals precipitate. CFPP is the highest temperature at which a certain fuel will cause filter plugging.

Depending upon the quality of the fuel, the point at which most diesel fuels form paraffin (wax) crystals may be from 0 °F to
45 °F (-17 °C to 7.2 °C). The CFPP for fuels can vary from -10 °F to 15 °F (-23 °C to -9 °C), depending upon fuel quality. These
paraffin crystals quickly coat filters and prevent fuel flow, as well as plug fuel lines. In addition, water contamination in the form of
icy slush compounds the problem, slowing fuel flow even more quickly. It is therefore desirable to heat diesel fuel as close to the
filter element as possible, to re-liquefy wax and ice crystals.

Specifying the Right Fuel Processor for the Job


There are several possible strategies that can be used in applying fuel/water separators and heaters. Each depends on:

• The demands on the fuel environment


• The type of OEM filtration already on the engine
• The perceived needs of the equipment operator
• The type of fuel system (mechanical, electronic, high pressure common rail, etc.)
• The engine manufacturer’s requirements
Some of the more common situations encountered are listed as follows:

1. Add Water Separation Capability to an Existing Standard Filter System.


Modern fuel systems cannot handle even small amounts of water without long term damage occurring to the fuel injectors. HPCR
fuel systems have pressures in excess of 30,000 lb/in2 (2,068 bar), with extremely small tolerances. Therefore, even if the engine
comes with a fuel/water separator as original equipment, additional water separating filtration provides additional protection for
the highly sensitive fuel components.

In the absence of a water separator, standard primary elements become water-logged and ineffective. When water-logged, they
are especially susceptible to waxing in cold temperatures.

Finally, an upstream water separator and filter will significantly enhance the performance and life of primary filter elements. The
Fleetguard® Fuel Pro® series illustrates this type of device.
2. Add Water Separation and Filtration Capacity to an Existing System.
Frequent replacement of primary filters is required when the volume of contaminants is significant. This is especially true in
emerging markets and off-highway markets. In such cases, engine damage may result because filters are not immediately
available for replacement, or operators are not aware of the need to replace them. Additionally, on-engine filtration can be
overwhelmed by large amounts of water or other contaminants. Therefore, adding upstream filtration capacity and water
separation capability can, when properly applied, as much as triple the filtration system service life. Evidence indicates that
the addition of StrataPore™ media while chaining together different micron rating filters can have this effect. For example, if
the original equipment filter is 10 microns, then placing a 25 micron StrataPore media filter upstream can as much as triple the
service life.

3. Add Water Separation, Higher Filtration Efficiency and Capacity to the Existing Standard Filtration Device.
Similar to the preceeding example but with fine filtration to as small as 98.7% efficient, two micron media, almost all contaminant
can be removed. The Fuel Pro series fuel/water separators can be fitted with such filters to remove practically all water and most
solid contamination.

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Introduction

4. Replace On-Engine Filtration with a Remote Mount Fuel/Water Separator.


Depending upon the application, there may be opportunities to use a diverter cap to plug off the on-engine filter and replace it
with a remote mount fuel/water separator. This change allows easier access to the filter and additional benefits such as heaters,
finer filtration, increased capacity and/or longer life. In order to do this, one must understand:

a. The current on-engine filtration requirements for filter efficiency


b. The current on-engine filtration water separation requirements (both free water and emulsified)
c. Maximum and minimum flow rates of the fuel system
d. Maximum fuel system restriction guidelines

5. Add a Diesel Heater to the Fuel System.


There are several methods used to heat diesel fuel to maintain operation in cold weather. The following are the most common:

a. Electric DC Pre-Heaters: Built into the diesel fuel/water separator


b. Electric AC Pre-Heaters: Built into the diesel fuel/water separator
c. Coolant or Return Fuel Heaters: Built into the diesel fuel/water separator
For most cold weather conditions, electric pre-heaters will provide sufficient localized heating to assure cold weather starting. For
much colder environments or higher fuel flow systems, the addition of coolant or return fuel heaters may be necessary.

For biodiesel and bio-oil fuel applications, higher wattage DC heaters are necessary, as well as combining with coolant or return
fuel heat. This heating is necessary to assure proper fuel viscosity.

These options will prevent paraffin crystals from coating the filter media and assist in providing diesel fuel flow to the injection
system in the most cold weather conditions.

Details of the Application


After initial decisions are made about the type of fuel/water separator and/or heater requirements, it is important to study the
details of the application more specifically to find the system most closely suited.

1. Physical package size and location determine specifically where the fuel/water separator can be mounted and how
large it can be. This space must also include enough space for service/filter removal.
2. Determine what environmental parameters will be required to properly install the unit. These parameters would
include items like:
a. Maximum and minimum temperatures
b. Vibration
c. Hose diameter and length
d. Housing pressure
e. Restriction
f. Types of fittings
g. Free and emulsified water separation efficiency requried by engine
h. Viscosity Requirements
3. Determine what fuel type will be used. Global fuel sources can differ greatly, so it's vital to know what type of fuel
will be used. Each of the following types of fuel can have very different filtration requirements:
a. Greater than 500 ppm sulfur diesel
b. Greater than 15 ppm sulfur diesel
c. Less than 15 ppm sulfur diesel
d. Biodiesel type and blend percentage (defined as a Methyl Esther Biofuel blended with regular diesel). For
example, a Rapeseed Methyl Esther (RME) blended with diesel at 20% would be known as B20 RME. There are
both US ASTM and European EIN standards for these fuels.
e. Bio-oil (defined as pure vegetable oil, such as Rapeseed Oil or Soybean Oil). Note: Bio-oil requires fuel
temperatures of 158 °F (70 °C) to gain the appropriate viscosity necessary to flow properly in diesel engines.
Therefore special heaters on the fuel processor and fuel system are required.

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Introduction

4. Fuel system rated flow: Given that one has determined the overall type of fuel/water separator, determine what
the maximum flow rate will be. For example, each Fleetguard® fuel/water separator is rated for flow rates where
maximum flow and minimum restriction can be achieved while maintaining maximum contaminant removal
efficiency and capacity.
5. Determine what micron rating would be appropriate for the application. For primary filters where increased capacity
and life is desired, the filter media should be to maximize contaminant holding capacity. Usually a 98.7% efficient 25
or 50 micron filter element would be applied.

Summary
Today’s modern diesel engines and fuel systems face many challenges. Ongoing governmental emissions regulations continue
to drive the performance of engines and fuel systems. Due to these changes, fuel/water separators face many challenging
conditions. Each filter separator system should be carefully tailored to specific equipment/contamination problems, and close
attention must be devoted to system maintenance.

Factors such as filtration efficiency, emulsified water separation, free water separation, size, mounting location, and
environmental parameters greatly narrow the possible filtration alternatives when choosing a system for a particular application.
Specific information such as system flow rate, desired service life, anticipated housing pressure, acceptable restriction, and
customer needs help further define the choice of filter separators.

As time progresses, more original equipment manufacturers are specifying fuel filter/water separators on their diesel engines.
Many have added items such as Water-In-Fuel (WIF) sensors or heaters and utilize technology such as Seeing Is Believing®
and EleMax™. These requests reflect the growing recognition of the need for additional fuel/water separation and additional
efficiency to protect these complicated fuel systems.

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Suggested Fuel Filtration Systems by Engine Size

Industrial Fuel Diesel Sea


Pro®1 Pro®2 Pro®3,4 Pro®5
Engine Size
FH234 FH230 FH235 FH236 FH234
Series Series Series Series Series

2 Liter X
3 Liter X
4 Liter X
5 Liter X
6 Liter X X
7 Liter X X
8 Liter X
9 Liter X
10 Liter X X X
11 Liter X X
12 Liter X X
13 Liter X X
14 Liter X X
15 Liter X X
16 Liter X X
17 Liter X X
19 Liter Single Unit or Duplex Unit X Single Unit or Duplex Unit
23 Liter Single Unit or Duplex Unit Single Unit or Duplex Unit
30 - 45 Liter Dual Unit or Triplex Unit Dual Unit or Triplex Unit
46 - 50 Liter Triple Unit or (2) Duplex Units Triple Unit or (2) Duplex Units
(2) Dual Units or (2) Dual Units or
61 - 80 Liter
(2) Triplex Units (2) Triplex Units
This table contains suggestions only. Exact requirements should be determined by consulting engine OEM or Owner's Manual information. Engine OEMs reserve
the right to make changes at any time. Some fuel system lay-outs in all engine sizes re-circulate fuel directly to the lift pump. Thus, a significantly lower flow rate
(effective fuel consumption rate) circulates through the fuel processor unit.
1
Industrial Pro® Fuel Flow: Single Unit – 200 gal/h (757 L/h), Dual/Duplex Unit – 400 gal/h (1515 L/h), Triple/Triplex Unit – 600 gal/h (2272 L/h)
2
Fuel Pro® Fuel Flow: 180 gal/h (681 L/h)
3
Diesel Pro® Fuel Flow: 90 gal/h (341 L/h)
4
If the engine uses a cam-driven mechanical lift pump, no suction side filtration can be used. In this case, an additional electric or mechanical lift pump, not
supplied by Cummins Filtration®, needs to be available or installed to use a fuel processor in the fuel suction line.
5
Sea Pro® Fuel Flow: Single Unit – 200 gal/h (757 L/h), Dual/Duplex Unit – 400 gal/h (1515 L/h), Triple/Triplex Unit – 600 gal/h (2272 L/h)

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Filter Elements by Engine Application
TM

Part Optimal Part Optimal


Application Description Application Description
Number Performance Number Performance

Cummins Filtration® Mercedes


EleMax™ Cellulose EleMax™ StrataPore™
ISX Oct 2002+ FS19729 X MBE 4000 FS19624 X
50 micron 7 micron
All Engines
EleMax StrataPore™ FS19558 StrataPore 7 micron
FS19728 X
ISX 1998 - 2002 25 micron EleMax StrataPore
FS19624 X
FF5369W Cellulose 25 micron MBE 900 7 micron
EleMax StrataPore FS19558 StrataPore 7 micron
FS19727 X
ISX Pre 1998 10 micron Mack®
FS1029W StrataPore 10 micron EleMax StrataPore
ASET Econodyne FS19624 X
EleMax StrataPore 7 micron
FS19727 X All Engines
ISM Oct 2002+ 10 micron FS19558 StrataPore 7 micron
FS1029W StrataPore 10 micron EleMax StrataPore
ASET Maxidyne FS19624 X
EleMax StrataPore 7 micron
FS19727 X All Engines
ISM 1998 - 2002 10 micron FS19558 StrataPore 7 micron
FS1029W StrataPore 10 micron EleMax StrataPore
FS19624 X
EleMax StrataPore ASET Maxicruise 7 micron
FS19727 X
ISM Pre 1998 10 micron FS19558 StrataPore 7 micron
FS1029W StrataPore 10 micron EleMax StrataPore
FS19728 X
EleMax StrataPore E7 25 micron
FS19727 X
M11 All Engines 10 micron FF5369W StrataPore 25 micron
FS1029W StrataPore 10 micron Caterpillar®
EleMax StrataPore EleMax StrataPore
FS19727 X FS19761 X
N14 All Engines 10 micron ACERT 5 micron
FS1029W StrataPore 10 micron FS19536 Cellulose 2 micron
Detroit Diesel ®
EleMax StrataPore
FS19761 X
EleMax StrataPore Non ACERT 5 micron
FS19624 X
S60 Oct 2002+ 7 micron FS19536 Cellulose 2 micron
FS19558 StrataPore 7 micron International®
EleMax StrataPore EleMax StrataPore
FS19624 X FS19624 X
S60 1998 - 2002 7 micron DT444 and DT466 7 micron
FS19558 StrataPore 7 micron FS19558 StrataPore 7 micron
EleMax StrataPore EleMax StrataPore
FS19728 X FS19624 X
S60 Pre 1998 25 micron VT365 7 micron
FF5369W Cellulose 25 micron FS19558 StrataPore 7 micron
EleMax StrataPore Volvo®
FS19624 X
S50 All Engines 7 micron
EleMax StrataPore
FS19558 StrataPore 7 micron FS19728 X
VDE 25 micron
FF5369W Cellulose 25 micron

Strata
s
Pore
In ide

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Fuel Filter Elements

Small Standard Plus Marine Spin-On

Specifications
Filter Emulsified Free Fuel
Micron Media Filter Capacity2 Flow Rate3 Overall Height OD
Style Part Fuel Water Water
Rating1 Type Type g gal/h (L/h) in (mm) in (mm)
Number Efficiency4 Efficiency5
FS19730 7 StrataPore™ Cartridge 33 60 (227.13) 95% at 95% at 4.69 (119.13) 3.50 (88.90)
Small FS19731 10 StrataPore Cartridge 46 60 (227.13) 60 gal/h 60 gal/h 4.69 (119.13) 3.50 (88.90)
FS19785 25 StrataPore Cartridge 33 60 (227.13) (227 L/h) (227 L/h) 4.69 (119.13) 3.50 (88.90)
EleMax™
FS19624 7 StrataPore 72 100 (378) 7.039 (178.79) 3.82 (97.03)
Cartridge
EleMax
FS19727 10 StrataPore 78 100 (378) 95% 95% 7.039 (178.79) 3.82 (97.03)
Cartridge
EleMax
Standard FS19728 25 StrataPore 62 100 (378) 7.039 (178.79) 3.82 (97.03)
Cartridge
EleMax
FS19729 50 Cellulose 54 100 (378) 90% 90% 7.039 (178.79) 3.82 (97.03)
Cartridge
EleMax
FS19761 5 StrataPore 80 100 (378) 7.039 (178.79) 3.82 (97.03)
Cartridge
EleMax
FS19763 7 StrataPore 82 180 (681.37) 7.039 (178.79) 4.21 (106.93)
Cartridge
EleMax
FS19764 10 StrataPore 89 180 (681.37) 95% at 95% at 7.039 (178.79) 4.21 (106.93)
Cartridge
180 gal/h 180 gal/h
EleMax (681 L/h) (681 L/h)
FS19765 25 StrataPore 71 180 (681.37) 7.039 (178.79) 4.21 (106.93)
Plus Cartridge
EleMax
FS19766 5 StrataPore 91 180 (681.37) 7.039 (178.79) 4.21 (106.93)
Cartridge
90% at 90% at
EleMax
FS19905 50 Cellulose 87 180 (681.37) 180 gal/h 180 gal/h 7.039 (178.79) 4.21 (106.93)
Cartridge
(681 L/h) (681 L/h)
FS1013 10 StrataPore Spin-On 100 180 (681.37) 12.323 (313.00) 4.735 (120.27)
95% at 95% at
Marine FS19804 25 StrataPore Spin-On 132 180 (681.37) 180 gal/h 180 gal/h 12.323 (313.00) 4.736 (120.29)
Spin-On
(681 L/h) (681 L/h)
FS19841 7 StrataPore Spin-On 135 180 (681.37) 12.323 (313.00) 4.736 (120.29)

1
Micron rating is 98.7% efficient at rated flow per SAE J1985.
2
Capacity is at rated flow per SAE J905.
3
Flow rate is established based upon emulsified water separation of 95%. Higher flow rates will reduce emulsified water separation efficiency, which may be
acceptable based on application requirements.
4
Emulsified fuel/water separator efficiency per SAE J1488.
5
Free fuel/water separator efficiency per SAE J1839.

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Diverter Caps

Parts List
The fuel processor can be used as the only fuel filter in the fuel
system by removing the existing filter and heads, or by removing the
filters only and replacing with special diverter caps (sold separately,
see below). The diverter caps replace the existing filter and cause
the fuel to flow directly through the filter head.
Note: If the fuel processor is used as the primary filter and
a secondary filter is required, secondary filter life may
be extended.

Required Filter Required Filter


Diverter Cap Required Filter
Head Seal ID Head Seal OD
Part Number Head Stud Size
in (mm) in (mm)
3945182 S 1"-14 2.475 (62.865) 2.895 (73.533)
3945183 S 1"-14 3.225 (81.915) 3.435 (84.158)
3945184 S M16 x 1.5 2.475 (62.865) 2.895 (73.533)
3945185 S 3/4" x 16 2.475 (62.865) 2.895 (73.533)
3945186 S 7/8" x 14 2.475 (62.865) 2.895 (73.533)
3945187 S M18 x 1.5 2.475 (62.865) 2.895 (73.533)
3945188 S 13/16" x 12 3.225 (81.915) 3.235 (79.576)
Note: Diverter Caps for FS1216 and FS1006s not included.

1-10 cumminsfiltration.com
Diesel Pro® 235
Filter/Separator/Warmer

Specifications
Specification Diesel Pro® 235
Height Overall 10.75" (273.1 mm)
Depth Overall 5.8" (147.3 mm)
Width, max 6.22" (158.0 mm)
Mount Bracket Centers 5.25" (133.4 mm)
or Rear Mount Centers 3.0" (76.2 mm)
Weight (Dry) 5 lbs (2.27 kg)
Fuel Connections (Inlet) 7/8"-14 (M16 x 1.5)
Fuel Connection (Outlet) 7/8"-14 (M16 x 1.5)
Fuel Capacity (w/o filter) 70.2 fl oz (1995 mL)
Operation Fuel Flow Rate 60 gal/h (230 L/h)
Recommended Applications Light and Medium Duty Engines
Water Trap Capacity 15.2 fl oz (450 mL)
Filter Service Clearance Min. 1.5" (38.1 mm)
Mounting Bracket Cast in Head
12 VDC, 150 W, 12.5 A ± 1.3 A
24 VDC, 150 W, 6.3 A ± 0.6 A
Electrical Heater
24 VDC, 250 W, 10.4 A ± 1.0 A
120 VAC, 75 W, 0.64 A ± 0.06 A
Compatible for use with Diesel #1, Diesel
Fuel Types
#2, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.

cumminsfiltration.com 1-11
Diesel Pro® FH235 Series

Parts List
Part Description Part Number

FH235 Cover Assembly includes Vent


A Cap, Vent Cap O-Ring, Collar, Cover, 3973506 S
A
FH235 Cover
B Cover O-Ring, and Spring)

Assembly Biodiesel O-Ring Pack Biodiesel O-Ring Pack – only


Includes Includes Vent Cap O-Ring B required for >B5 fuel (includes Vent 3950444 S
Vent Cap, and Cover O-Ring Cap O-Ring and Cover O-Ring)
Vent Cap O-Ring,
Collar, Cover, See Ordering
C Filter Element
Cover O-Ring, Information
and Spring
D Check Valve Assembly 3972249 S
See Ordering
E Diesel Pro® FH235, Unheated
Information
Adapter - 7/8"-14 to M16 x 1.5 3973689 S
F
Adapter - 7/8"-14 to 3/8" NPT 3980209 S
12 VDC, 150 W Combo/Thermo Heater 3972254 S
24 VDC, 150 W Combo/Thermo Heater 3976892 S
K G
24 VDC, 250 W Combo/Thermo Heater 3976891 S
C 120 VAC, 75 W Heater 3980208 S
Bottom Bowl Assembly (includes
Bottom Bowl Seal, Bottom Bowl,
H 3972255 S
Screws, Drain Valve O-Ring, and
D Drain Valve)
J I Water-In-Fuel (WIF) Sensor 3957158 S
E J
Collar for Reduced Clearance
3945059 S
Applications (optional)
F
K Collar Wrench, Metal 3944458 S
G Not WIF Wiring Harness 3950729 S
Shown WIF LED 3946670 S
Manual Primer Pump Plunger
L 3975110 S
F Assembly
M Manual Primer Pump Check Valve 3975109 S
H Manual Primer Pump (M16) 3979203 S
N
Bottom Bowl Assembly Manual Primer Pump (M18) 3979202 S
Includes Bottom
Bowl Seal, O Primer Pump Service Kit 3975111 S
Bottom Bowl, Screws,
Check Valve (M16) 3981659 S
Drain Valve O-Ring, P
and Drain Valve Check Valve (M18) 3981660 S

I
Manual Primer Pumps

M L
L
O N
P
3979203 S (M16)
3979202 S (M18) 3981659 S (M16)
3981660 S (M18)

1-12 cumminsfiltration.com
FH235 Series Diesel Pro®

Ordering Information
Housing Part Fuel In & Fuel Out
Filter Element Heater WIF Cover Fuel Flow Priming Pump
Number Port Size
FH23500 FS19730 N/A N/A Short In Right/Out Left 7/8"-14 No
FH23501 FS19730 24 VDC, 150 W N/A Short In Right/Out Left 7/8"-14 No
FH23502 FS19730 12 VDC, 150 W N/A Short In Right/Out Left 7/8"-14 No
FH23503 M* FS19785 N/A Yes Short In Right/Out Left M16 No
FH23504 M* FS19785 24 VDC, 150 W Yes Short In Right/Out Left M16 No
FH23506 FS19731 24 VDC, 150 W Yes Short In Right/Out Left 7/8"-14 No
FH23508 FS19731 N/A Yes Short In Right/Out Left 7/8"-14 No
FH23509 M* FS19731 N/A Yes Short In Right/Out Left M16 No
FH23510 FS19731 12 VDC, 150 W Yes Short In Right/Out Left 7/8"-14 No
In Right/Out Left
FH23515 M* FS19731 N/A (open) Yes Short M16 Yes
(all open)
FH23517 FS19730 N/A N/A Short In Right/Out Left 3/8" NPTF No
FH23518 M* FS19731 24 VDC, 150 W Yes Short In Right/Out Left M16 No
* Metric units - not available in Europe
Note: The Diesel Pro 235 can be upgraded to a Diesel Pro 236 by replacing the cover with Fleetguard part number 3973506 S and the filter
with Fleetguard part number FS19624. For more information, contact Fleetguard Customer Assistance.

Replacement Filters Filter Specifications


• Emulsified Water Separation: 95% efficiency at
Part Number Description
60 gal/h (227 L/h) flow per SAE J1488
FS19730 StrataPore™ 7 micron • Free Water Separation: 95% efficiency at
FS19731 StrataPore 10 micron 60 gal/h (227 L/h) flow per SAE J1839
FS19785 StrataPore 25 micron

Mounting/Dimensions 2.92
Service Height (74.1)
1.5 (38.1)

6.22
(158.0)
5.25
11.10 (133.4)
(281.9)

2.28
∅.41 (58.0)
(10.3)
5.71 (2X )
(145.0)
All dimensions
are in inches
(millimeters) 1.54
(39.2)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Differential Pressure (lb/in2)

Flow (L/hr)
Differential Pressure (kPa)

30
0 50 100 150 200 250 300 4
25
Differential Pressure (kPa)

Differential Pressure (psi)

1.4 0.21
FS19624 20 3
1.2 0.18
1.0 0.15 15 2
0.8 0.12 10
FS19624 1
0.6 0.09 5
0.4 0.06 0 0
0.2 12 18 24 30 36 42 48 54 60 66 72 78 84
0.03
Capacity (g)
0.0 0.00
0 10 20 30 40 50 60 70 80 90
Flow (gal/hr)

cumminsfiltration.com 1-13
Notes

1-14 cumminsfiltration.com
Diesel Pro® 236
Filter/Separator/Warmer

Specifications
Specification Diesel Pro® 236
Height Overall 13.0" (330.2 mm)
Depth Overall 5.8" (147.3 mm)
Width, max 6.22" (158.0 mm)
Mount Bracket Centers 5.25" (133.4 mm)
or Rear Mount Centers 3.0" (76.2 mm)
Weight (Dry) 5 lbs (2.27 kg)
Fuel Connections (Inlet) 7/8"-14 (M16 x 1.5)
Fuel Connection (Outlet) 7/8"-14 (M16 x 1.5)
Fuel Capacity (w/o filter) 70.2 fl oz (1995 mL)
Operation Fuel Flow Rate 90 gal/h (341 L/h)
Recommended Applications Light and Medium Duty Engines
Water Trap Capacity 15.2 fl oz (450 mL)
Filter Service Clearance Min. 1.5" (38.1 mm)
Mounting Bracket Cast in Head
12 VDC, 150 W, 12.5 A ± 1.3 A
24 VDC, 150 W, 6.3 A ± 0.6 A
Electrical Heater
24 VDC, 250 W, 10.4 A ± 1.0 A
120 VAC, 75 W, 0.64 A ± 0.06 A
Compatible for use with Diesel #1, Diesel
Fuel Types
#2, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.

cumminsfiltration.com 1-15
Diesel Pro® FH236 Series

Parts List
Part Description Part Number

FH236 Cover Assembly includes Vent


A Cap, Vent Cap O-Ring, Collar, Cover, 3974145 S
Cover O-Ring, and Spring)
Biodiesel O-Ring Pack – only
A B required for >B5 fuel (includes Vent 3950444 S
FH236 Cover Cap O-Ring and Cover O-Ring)
Assembly
Includes
B C Filter Element
See Ordering
Vent Cap, Information
Biodiesel O-Ring Pack
Vent Cap O-Ring, Includes Vent Cap O-Ring D Check Valve Assembly 3972249 S
Collar, Cover, and Cover O-Ring
Cover O-Ring, See Ordering
E Diesel Pro® FH236, Unheated
and Spring Information
Adapter - 7/8"-14 to M16 x 1.5 3973689 S
F
Adapter - 7/8"-14 to 3/8" NPT 3980209 S
12 VDC, 150 W Combo/Thermo Heater 3972254 S
24 VDC, 150 W Combo/Thermo Heater 3976892 S
G
24 VDC, 250 W Combo/Thermo Heater 3976891 S
120 VAC, 75 W Heater 3980208 S
Bottom Bowl Assembly (includes
Bottom Bowl Seal, Bottom Bowl,
H 3972255 S
Screws, Drain Valve O-Ring, and Drain
Valve)
C K I Water-In-Fuel (WIF) Sensor 3957158 S
Collar for Reduced Clearance
J 3945059 S
Applications (optional)
K Collar Wrench, Metal 3944458 S
Not WIF Wiring Harness 3950729 S
D Shown WIF LED 3946670 S
J
Manual Primer Pump Plunger
E L 3975110 S
Assembly
F M Manual Primer Pump Check Valve 3975109 S
Manual Primer Pump (M16) 3979203 S
G N
Manual Primer Pump (M18) 3979202 S
O Primer Pump Service Kit 3975111 S
Check Valve (M16) 3981659 S
F P
Check Valve (M18) 3981660 S
H
Bottom Bowl Assembly
Includes Bottom
Bowl Seal,
Manual Primer Pumps
Bottom Bowl, Screws,

M L
Drain Valve O-Ring,

L
and Drain Valve

O N
I P
3979203 S (M16)
3979202 S (M18) 3981659 S (M16)
3981660 S (M18)

1-16 cumminsfiltration.com
FH236 Series Diesel Pro®

Ordering Information
Housing Part Fuel In & Fuel Out
Filter Element Heater WIF Cover Fuel Flow Priming Pump
Number Port Size
FH23600 FS19624 N/A N/A Tall In Right/Out Left 7/8"-14 SAE No
FH23601 FS19624 12 VDC, 150 W N/A Tall In Right/Out Left 7/8"-14 SAE No
FH23602 FS19624 24 VDC, 150 W N/A Tall In Right/Out Left 7/8"-14 SAE No
FH23603 FS19728 N/A Yes Tall In Right/Out Left 7/8"-14 SAE No
FH23604 M* FS19728 N/A Yes Tall In Right/Out Left M16 No
FH23605 M* FS19728 24 VDC, 150 W Yes Tall In Right/Out Left M16 No
FH23606 M* FS19728 24 VDC, 250 W Yes Tall In Right/Out Left M16 No
FH23607 FS19727 N/A Yes Tall In Right/Out Left 7/8"-14 SAE No
FH23608 M* FS19727 N/A Yes Tall In Right/Out Left M16 No
FH23610 FS19728 N/A N/A Tall In Right/Out Left 7/8"-14 SAE No
FH23616 M** FS19624 N/A Yes Tall In Right/Out Left M16 No
FH23617 M* FS19728 N/A (open) Yes Tall In Right/Out Left (all open) M16 Yes
FH23618 FS19727 N/A Yes Tall In Right/Out Left 7/8"-14 SAE Yes
FH23621 M** FS19624 12 VDC, 250 W Yes Tall In Right/Out Left M16 No
FH23622 M** FS19624 24 VDC, 250 W Yes Tall In Right/Out Left M16 No
FH23623 M* FS19624 N/A Yes Tall In Right/Out Left M16 Yes
FH23624 M* FS19728 12 VDC, 250 W Yes Tall In Right/Out Left M16 No
FH23625 M* FS19728 24 VDC, 250 W Yes Tall In Right/Out Left M16 Yes
FH23627 FS19728 N/A Yes Tall In Right/Out Left 3/8" NPTF No
* Metric units - available outside North America except Europe Note: The Diesel Pro 235 can be upgraded to a Diesel Pro 236 by replacing the cover with
** Metric units available in Europe Fleetguard part number 3973506 S and the filter with Fleetguard part number FS19624.
For more information, contact Fleetguard Customer Assistance.

Replacement Filters
Part Number Description Mounting/Dimensions 2.92
Service Height (74.1)
FS19761 EleMax™ StrataPore™ 5 micron 1.5 (38.1)

FS19624 EleMax StrataPore 7 micron


FS19729 EleMax Cellulose 50 micron
6.22
FS19728 EleMax StrataPore 25 micron (158.0)
5.25
13.1
FS19727 EleMax StrataPore 10 micron (332.7)
(133.4)

2.28
Filter Specifications 5.71
(145.0)
∅.41
(10.3)
(2X )
(58.0)

• Emulsified Water Separation: 95% efficiency at All dimensions


are in inches
100 gal/h (379 L/h) flow per SAE J1488 (millimeters) 1.54
(39.2)
• Free Water Separation: 95% efficiency at
100 gal/h (379 L/h) flow per SAE J1839

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Differential Pressure (lb/in2)

Flow (L/hr)
Differential Pressure (kPa)

30
0 50 100 150 200 250 300 4
25
Differential Pressure (kPa)

Differential Pressure (psi)

1.4 0.21
FS19624 20 3
1.2 0.18
1.0 0.15 15 2
0.8 0.12 10
FS19624 1
0.6 0.09 5
0.4 0.06 0 0
0.2 12 18 24 30 36 42 48 54 60 66 72 78 84
0.03
Capacity (g)
0.0 0.00
0 10 20 30 40 50 60 70 80 90 Note: Restriction vs Flow and Capacity vs Restriction tests run per
Flow (gal/hr) SAE J905 standard. Performance data based on #2 Diesel.

cumminsfiltration.com 1-17
Water-In-Fuel (WIF) Sensor FH235 and FH236 Series

Ordering Information
Part Number Description
3957158 S Water-In-Fuel (WIF) Sensor
3950729 S WIF Wiring Harness
3946670 S WIF LED
Note: The WIF sensor is not included, but can be purchased separately.

Installation

WIF Probe

Specifications
Specification WIF
Resistance Across Pins 82 kΩ ±2% (at 25° C)
Voltage Rating 5 – 50 VDC or VAC
Signal Type Analog
Thread 1/2" 20 UNF-2B
Output Deutsch Connector EDLRDT13-2PR-002
WIF Harness Deutsch Connector DT06-2S
Height to Water Sensing (Switch is in ON Position) 0.58" (14.73 mm)
Overall Length 2.328" (59.12 mm)
Length – Top of Probe to Bottom of Knuckle 1.201" (30.50 mm)
Length – Bottom of Knuckle to Top of Pin 0.79" (20.0 mm)
Distance Between Pins (Center to Center) 0.215" (5.46 mm)
Specifications subject to change without notice.

1-18 cumminsfiltration.com
FH235 and FH236 Series DC Combo Thermo/Heater Unit

Ordering Information
Part Number Description
3972254 S 12 VDC, 150 W Combo Thermo/Heater
3976893 S 24 VDC, 150 W Combo Thermo/Heater
3976891 S 24 VDC, 250 W Combo Thermo/Heater
3980208 S 120 VAC, 75 W Heater

Specifications
Specification 3972254 S 3976892 S 3976891 S 3980208 S
Volts 12 VDC 24 VDC 24 VDC 120 VAC
Watts 150 W 150 W 250 W 75 W
Amps 12.5 ± 1.3 A 6.3 ± 0.6 A 10.4 ± 1.0 A 0.64 A ± 0.06 A
Cold Resistance 0.86 - 1.02 Ω 3.5 - 4.1 Ω 2.45 - 2.55 Ω 175-199 Ω
Switch Open Temp. ≥ 62 °F (17 °C) ≥ 62 °F (17 °C) ≥ 62 °F (17 °C) –
Switch Closed Temp. ≤ 40 °F (4 °C) ≤ 40 °F (4 °C) ≤ 40 °F (4 °C) –
Specifications subject to change without notice.

Installation

Combo Thermo/Heater

Performance
Temperature vs Time - #2 Diesel Fuel Temperature vs Time - SME Biodiesel Fuel
70 20
60 60
50 10 50 10
Temperature (°C)

Temperature (°C)
Temperature (°F)

Temperature (°F)

40 40
30 0 30 0

20 20
-10 -10
10 10
0 0
-20 -20
-10 Ambient Temperature
-10 Ambient Temperature
-20 -30 -20 -30
-30 -30
0 2 4 6 8 10 12 0 5 10 15 20 25
Time (Min) Time (Min)
Note: Typical temperature rise from the heater is 5°. Large increases in temperature over time can be attributed to the hot fuel returned back from the tank.

cumminsfiltration.com 1-19
AC Heater Unit FH235 and FH236 Series

Ordering Information Specifications


Part Number Description Specification 3951841 S

3951841 S 120 VAC, 37 W Heater Volts 120 VAC


Watts 37 W
Amps 0.3 A
Cold Resistance 396 - 411 Ω
Plug Molded 120 V Male Wall Plug
Temp. Rating 221 °F (105 °C)
Cordset Length 11.5" (29.2 cm)
Specifications subject to change without notice.

Installation
120 VAC/37 W Heater
3.00
3/8"-18 NPTF (76.20) 4.87
(123.70)

#16 or #18 Gauge


11.5" (292.1) with
3 Prong Connector

All dimensions are in inches (millimeters)

Performance
Temperature vs Time - #2 Diesel Fuel Temperature vs Time - SME Biodiesel Fuel
70 20 70 20
60 60
50 10 50 10
Temperature (°C)

Temperature (°C)
Temperature (°F)

Temperature (°F)

40 40
30 0 30 0
20 20
-10 -10
10 10
0 0
-20 -20
-10 -10
Ambient Temperature Ambient Temperature
-20 -30 -20 -30
-30 -30
0 100 200 300 400 500 0 100 200 300 400 500
Time (Min) Time (Min)
Note: Tests for #2 Diesel Fuel run per ASTM D-975. Tests for SME (Soybean Methyl Esther) Biodiesel Fuel run per ASTM D-975 and ASTM D6751.

1-20 cumminsfiltration.com
Filter/Separator/Warmer

Fuel Pro®
Fuel Pro®
FH230 Series

Specifications
Specification Fuel Pro®
Height Overall 16.13" (409.7 mm)
Depth Overall 7.25" (184.15 mm)
Width, max 6.89" (175 mm)
Mount Bracket Centers 5.91" (150.11 mm)
Weight (Dry) 7.25 - 9.75 lbs (3.9 - 4.42 kg)
Fuel Connection (Inlet) 1/2"-14 NPTF (M22 x 1.5)
Fuel Connection (Outlet) 1/2"-14 NPTF (M22 x 1.5)
Fluid Heat Connection (Inlet) 3/8" -18 NPTF (M14 x 1.5)
Fluid Heat Connection (Outlet) 3/8" -18 NPTF (M14 x 1.5)
Fuel Capacity (w/ filter) 64.2 fl oz (1.9 L)
Operation Fuel Flow Rate 180 gal/hr (681 L/hr)
Recommended Applications Heavy Duty Engines
Water Trap Capacity 33.8 fl oz (1.0 L)
Filter Service Clearance Min. 1.5" (38.1 mm)
Electrical Heater 12 VDC, 250 W, 20.4 A ± 2.1 A
24 VDC, 250 W, 10.4 A ± 2 A
120 VAC, 75 W, 0.63 A ± 0.1 A
Compatible for use with #1 Diesel, #2
Fuel Types
Diesel, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.

cumminsfiltration.com 1-21
Fuel Pro® FH230 Series

Parts List
A
Part Description Part Number
Vent Cap and Assembly
B (part no. 3944440 S)
Includes Vent Cap and
A Collar 3946706 S
C Vent Cap Seal B Vent Cap Vent Cap and Assembly
C O-Ring 3944440 S
D Cover Assembly 3946705 S
E Holddown Spring 3944441 S
D F
Filter Element (Includes Grommet
See Ordering Information
and O-Rings)
O-Ring Pack - included with each
O-Ring Set 3944449 S
replacement element
(part no. 3944449 S) G
E Includes Vent Cap Seal Biodiesel Gasket Pack - only
3950445 S
and Cover Seal required for >B5 fuel
H Check Valve Service Kit 3944447 S
I Fuel Pro®, Unheated See Ordering Information
F J Drain Valve 3944453 S
K Fuel Pro, Heated See Ordering Information
12 VDC Combo Thermo/Heater 3959753 S
L
24 VDC Combo Thermo/Heater 3952119 S
G M 120 VAC Electric Heater See AC Heater Unit page
O Water-In-Fuel (WIF) Sensor 3911940 S
N Water-In-Fuel (WIF) Sensor
3977418 S
for Units with Fluid Heat
I Collar Wrench, Plastic 3944451 S
O
H Collar Wrench, Metal 3944448 S
Unheated Not WIF Wiring Harness 3950729 S
Shown WIF LED 3946670 S
J
OR Note: The WIF sensor is not included, but can be purchased separately.
L

K
H
Heated

1-22 cumminsfiltration.com
FH230 Series Fuel Pro®

Ordering Information
Housing Filter Pre- Pre- Fluid Housing Filter Pre- Pre- Fluid
WIF Fuel Flow WIF Fuel Flow
Part No. Element** Heater 1 Heater 2 Heat Part No. Element** Heater 1 Heater 2 Heat
FH23027 FS19763 12 VDC 120 VAC Yes N/A In Rt./Out Lt. FH23061 FS19763 N/A N/A N/A Yes In Rt./Out Lt.
FH23028 FS19763 24 VDC 120 VAC Yes N/A In Rt./Out Lt. FH23067M* FS19765 24 VDC N/A N/A Yes In Rt./Out Lt.
FH23029 FS19763 N/A N/A N/A N/A In Rt./Out Lt. FH23068M* FS19765 Ports Avail. N/A N/A Yes In Rt./Out Lt.
FH23030 FS19905 N/A N/A N/A N/A In Rt./Out Lt. FH23069M* FS19765 24 VDC N/A Yes Yes In Rt./Out Lt.
FH23031 FS19763 12 VDC N/A N/A N/A In Rt./Out Lt. Ports
FH23070 FS19763 N/A N/A No In Rt./Out Lt.
FH23032 FS19763 24 VDC N/A N/A N/A In Rt./Out Lt. Avail.
FH23038 FS19763 N/A N/A Yes N/A In Rt./Out Lt. FH23076 FS19765 N/A N/A N/A N/A In Rt./Out Lt.
FH23039 FS19763 N/A N/A Yes Yes In Rt./Out Lt. FH23072
FS19763 Ports Avail. N/A Yes N/A In Rt./Out Lt.
FH23040 FS19763 12 VDC N/A Yes N/A In Rt./Out Lt. GM***
FH23041 FS19763 12 VDC N/A Yes Yes In Rt./Out Lt. FH23082 FS19765 N/A N/A N/A N/A In Rt./Out Lt.
FH23042 FS19763 24 VDC N/A Yes N/A In Rt./Out Lt. FH23127 FS19764 12 VDC N/A N/A Yes In Rt./Out Lt.
FH23045 FS19763 120 VAC N/A Yes N/A In Rt./Out Lt. FH23128 FS19765 12 VDC N/A N/A Yes In Rt./Out Lt.
FH23049 FS19763 12 VDC N/A N/A Yes In Rt./Out Lt. FH23129 FS19905 N/A N/A N/A Yes In Rt./Out Lt.
FH23050 FS19763 24 VDC N/A N/A Yes In Rt./Out Lt. FH23130 FS19764 N/A N/A N/A Yes In Rt./Out Lt.
FH23054 FS19763 12 VDC 120 VAC N/A N/A In Rt./Out Lt. FH23131M FS19764 Ports Avail. N/A N/A Yes In Rt./Out Lt.
FH23060 FS19765 N/A N/A N/A Yes In Rt./Out Lt. FH23132M FS19763 24 VDC N/A N/A Yes In Rt./Out Lt.
* M designates metric connections of M22 x 1.5.
** For Biofuels above B5, the following gasket pack must be used to replace the
standard gaskets that are provided with the filter element, 3950445 S.
*** Bio Oil Fuel Pro. Accepts only Plus Size replacement filters.

Replacement Filters
Part Number Description Part Number Description
FS19761 EleMax™ StrataPore™ 5 micron FS19763 EleMax™ StrataPore™ 7 micron (plus size)
FS19624 EleMax StrataPore 7 micron FS19764 EleMax StrataPore 10 micron (plus size)
FS19727 EleMax StrataPore 10 micron FS19765 EleMax StrataPore 25 micron (plus size)
FS19728 EleMax StrataPore 25 micron FS19766 EleMax StrataPore 5 micron (plus size)
FS19729 EleMax Cellulose 50 micron FS19905 EleMax StrataPore 50 micron (plus size)

Mounting/Dimensions
3.28 3.90 Service Height
(83.3) (99.1) 1.5 (38.1)

1/2-14
Filter Specifications
NPTF
Fuel
7.30
(185.2)
Standard Size Filter
Inlet
1/2-14 ∅0.43 • Emulsified Water Separation: 95% efficiency at
(11.0) 0.97
NPTF
Fuel (2X ) (24.6) 100 gal/h (379 L/h) flow per SAE J1488
Outlet • Free Water Separation: 95% efficiency at
16.00
Fuel Pro®
FH230 Series
FUEL
IN 100 gal/h (379 L/h) flow per SAE J1839
(406.4)
5.10 5.91 Plus Size Filter
(129.5) (150.0)
• Emulsified Water Separation: 95% efficiency at
All dimensions are in
inches (millimeters) 0.50 180 gal/h (681 L/h) flow per SAE J1488
5.91 3.46 (12.7)
(150.0) (88.00) • Free Water Separation: 95% efficiency at
6.58
(167.1) 180 gal/h (681 L/h) flow per SAE J1839

Note: Performance information included on the following page.

cumminsfiltration.com 1-23
Fuel Pro® FH230 Series

Performance
Filter Restriction vs Flow

Differential Pressure (lb/in2)


10

Differential Pressure (kPa)


30
1.4 Filter25Capacity vs Restriction 4
Differential Pressure (lb/in2)

Differential Pressure (kPa)


8 1.2 3
20
1.0 15
6 FS19763 2
FS19763 0.8 10
1
4 0.6 5
0 0
0.4 8 16 24 32 40 48 56 64 72 80
2
0.2 Capacity (g)
0 0.0 Note: Restriction vs Flow and Capacity vs Restriction tests run per
0 2 4 6 8 10 12 SAE J905 standard. Performance data based on #2 Diesel.
Flow (L/min)

Water-In-Fuel (WIF) Sensor


Ordering Information Installation
Part Number Description
3911940 S Water-In-Fuel (WIF) Sensor
Water-In-Fuel (WIF) Sensor
3977418 S
for Units with Fluid Heat
3945151 S WIF Wiring Harness
3946670 S WIF LED
Note: The WIF sensor is not included, but can be purchased separately.
WIF Probe

Specifications
Specification WIF
Resistance Across Pins 82 kΩ ±2% (at 25° C)
Voltage Rating 5 – 50 VDC or VAC
Signal Type Analog
Thread 1/2" 20UNF-2B
Output Deutsch Connector EDLRDT13-2PR-002
WIF Harness Deutsch Connector DT06-2S
Height to Water Sensing (Switch is in ON Position) 0.58" (14.73 mm)
Overall Length 2.328" (59.12 mm)
Length – Top of Probe to Bottom of Knuckle 1.201" (30.50 mm)
Length – Bottom of Knuckle to Top of Pin 0.79" (20.0 mm)
Distance Between Pins (Center to Center) 0.215" (5.46 mm)
Specifications subject to change without notice.

1-24 cumminsfiltration.com
FH230 Series DC Combo Thermo/Heater Unit

Ordering Information Specifications


Part Number Description Specification 3959753 S 3952119 S

3959753 S 12 VDC Combo Thermo/Heater Volts 12 VDC 24 VDC


3952119 S 24 VDC Combo Thermo/Heater Watts 250 W 250 W
Amps ≤ 20.6 A 10.4 ± 1 A
Cold Resistance 0.614 - 0.770 Ω 2.0 - 2.43 Ω
Switch Open Temp. ≥ 65 °F (18 °C) ≥ 65 °F (18 °C)
Switch Closed Temp. ≤ 55 °F (13 °C) ≤ 55 °F (13 °C)
Specifications subject to change without notice.

Installation

Combo Thermo/Heater

Performance
Temperature vs Time - #2 Diesel Fuel Temperature vs Time - SME Biodiesel Fuel
70 20
60 60
50 10 50 10
Temperature (°C)

Temperature (°C)
Temperature (°F)

Temperature (°F)

40 40
30 0 30 0

20 20
-10 -10
10 10
0 0
-20 -20
-10 Ambient Temperature
-10 Ambient Temperature
-20 -30 -20 -30
-30 -30
0 2 4 6 8 10 12 0 5 10 15 20 25
Time (Min) Time (Min)
Note: Tests for #2 Diesel Fuel run per ASTM D-975. Tests for SME (Soybean Methyl Esther) Biodiesel Fuel run per ASTM D-975 and ASTM D6751.

cumminsfiltration.com 1-25
AC Heater Unit FH230 Series

Ordering Information Specifications


Part Number Description Heater

3945121 S 120 VAC/75 W Heater Specification 3945121 S


3945126 S Single Cordset Volts 120 VAC
Y Cordset (Y cord to processor and Watts 75 W
3946716 S
block heater w/ locking ring) Amps 0.63 ± 0.1 A
Cold Resistance 187 ± 12 Ω

Cordsets
Specification 3945126 S 3946716 S
120 V Male 120 V Male
Plug
Wall Plug Wall Plug
221 °F 221 °F
Temp. Rating
(105 °C) (105 °C)
Straight Leg –
72" 84" (213.3 cm)
Cordset Length
(182.9 cm) Long Leg –
120" (304.8 cm)
Specifications subject to change without notice.
Installation
Single Cordset Y Cordset
72" (182.9 cm) 84" (213.3 cm)

120 V, 15 A
Part number Plug 120 V, 15 A
3945126 S Plug

Part number
3946716 S

120" (304.8 cm)

Performance
Temperature vs Time - #2 Diesel Fuel
70 20
60
50 10
Temperature (°C)
Temperature (°F)

40
30 0
20
-10
10
0
-20
-10
Ambient Temperature
-20 -30
-30
0 100 200 300 400 500
Time (Min)
Note: Tests for #2 Diesel Fuel run per ASTM D-975.

1-26 cumminsfiltration.com
Industrial Pro®
Single Dual Duplex

Industrial Pro Industrial Pro


FH234 Series
FH234 Series

Industrial Pro ®

FH234 Series

With Individual Filter


On-Off Valve

Triple Triplex

Industrial Pro Industrial Pro


FH234 Series FH234 Series

Note: All Units Shown with Primer Pump With Individual Filter
On-Off Valve
Note: Effective March 2006, Cummins Filtration® switched to a lower restriction design
for the Fleetguard® Industrial Pro® series. These low restriction units have some
dimension changes and a significant reduction in overall restriction of between
FH234XXX Rev. 2 Indicates Unit Is
a Low Restriction
3.4 - 6.8 kPa (0.49 - 0.98 lb/in2), depending on the model. The low restriction units
can be identified by the label located on the right side of the unit. The part number
Model
will contain "Rev. 2" if it is a low restriction unit. This revision number does not
appear on the originally designed units.
Specifications
Specification Single Dual/Duplex Triple/Triplex
Height Overall 19.02" (483.1 mm) 19.02" (483.1 mm) 19.02" (483.1 mm)
Depth Overall 7.27" (187.2 mm) 10.47" (265.8 mm)/11.04 (280.4) 10.46" (265.8 mm)/11.04 (280.4)
Width, max 6.30" (160.0 mm) 18.75" (476.3 mm) 22.24" (564.9 mm)
Mt. Brkt. Centers (Vert.) 4.25" (108.0 mm) 6.60" (167.6 mm) 6.60" (167.6 mm)
Mt. Brkt. Centers (Horiz.) 5.20" (132.0 mm) 6.75" (171.5 mm) 6.75" (171.5 mm)
Weight (Dry) 17 lbs (7.7 kg) 51 lbs (23.1 kg) 70 lbs (31.75 kg)
Fuel Capacity (w/o filter) 0.37 gal (1.4 L) 0.74 gal (2.8 L) 1.11 gal (4.2 L)
Fuel Connections 3/4" NPT (M26 x 1.5) 1-1/4" NPT (M42 x 2) 1-1/4" NPT (M42 x 2)
Fuel Flow Rate 200 gal/hr (757 L/hr) 400 gal/hr (1515 L/hr) 600 gal/hr (2272 L/hr)
Recommended Applications Heavy Duty Engines Heavy Duty Engines Heavy Duty Engines
Water Trap Capacity 20.3 fl oz (600 ml) 40.6 fl oz (1200 ml) 60.9 fl oz (1800 ml)
Filter Service Clearance Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm)
One Heater Required: Two Heaters Required: Three Heaters Required:
Electrical Heater 12 VDC, 250 W, 21 A ± 3 A 12 VDC, 250 W, 21 A ± 3 A 12 VDC, 250 W, 21 A ± 3 A
24 VDC, 250 W, 10 A ± 2 A 24 VDC, 250 W, 10 A ± 2 A 24 VDC, 250 W, 10 A ± 2 A
Primer Pump (Single, Dual and Supply Voltage: 24 VDC
Triple Units Only) Temperature Range: -20 °F (-29 °C) - 250 °F (120 °C)
Fuel Types Compatible for use with Diesel #1, Diesel #2, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.

cumminsfiltration.com 1-27
Industrial Pro® FH234 Series

Industrial Pro® Single Parts List


Part Description Part Number
A A Collar 3946706 S
B Vent Cap Vent Cap and Assembly
B C O-Ring 3944440 S
C D Cover 3946705 S
E Filter Spring 3944441 S
Filter Element (includes
F See Ordering Information
Grommet and O-Rings)
D O-Ring Pack - included with 3944449 S
W each replacement element
G Biodiesel Gasket Pack - only 3950445 S
Note:
The Collar/Vent
required for >B5 Biodiesel fuel
Cap Wrench is (use each filter change)
E only supplied
with the Single, H Industrial Pro® See Ordering Information
Dual and Triple I 3945125 S
Bottom Seal
Industrial Pro
units with J Bottom Plate 3956011 S
primer pumps.
K Drain Valve 3944453 S
O
L Bottom Bolts (6) 3946704 S
F M 3947502 S
Bottom Plate
P Bowl Assembly and Bowl
N 3960670 S
Assembly Seal
Single Primer Pump Kit (Pump,
G Hoses, Bracket, and Vibration 3961286 S
O Isolators)
U Inlet Hose SP01067
R Outlet Hose SP01068
Q
P Single Primer Pump Fitting Set: 3961283 S
R
Industrial Pro ®
S 12 VDC Combo Thermo/Heater 3959754 S
Q
FH234 Series

24 VDC Combo Thermo/Heater 3959755 S


SAE 3/4” Plug with M14
H R SP01046
Covered under
one or more of
U.S. Patents: 4368716, the following
US RE37165E, 4428351, 5507942,
5832902 and
foreign patents
or others pending.

Diagnostic Port and O-Ring Seal


cumminsfiltration.c
om

T
L4749

V Check Valve Service Kit


X S 3954219 S
M I (Single unit only)
Check Valve Body:
T Single unit only 3957159 S
OR J Dual/Duplex/Triple/Triplex only 3954139 S
SAE 1-1/4” Plug (3/4” Plug for
U 3957160 S
K Single unit only) with O-Ring Seal
N Note: V Water-In-Fuel (WIF) Sensor 3957158 S
L Adapter required for
Triple Industrial Pro
W Collar/Vent Cap Wrench 3944448 S
units with heaters only. X Heater/Thermoswitch Adapter 3956562 S
WIF Wiring Harness 3950729 S
Not
WIF LED 3946670 S
Shown
120 VAC Electric Heater See AC Heater Unit page
Note: The WIF sensor is not included, but can be purchased separately.

1-28 cumminsfiltration.com
FH234 Series Industrial Pro®

Industrial Pro® Dual/Duplex Parts List


Part Description Part Number
A A Collar 3946706 S
B Vent Cap Vent Cap and Assembly
B 3944440 S
C O-Ring
C
D Cover 3946705 S
E Filter Spring 3944441 S
D F
Filter Element (includes
See Ordering Information
Grommet and O-Rings)
O-Ring Pack - included with 3944449 S
each replacement element
E G Biodiesel Gasket Pack - only 3950445 S
required for >B5 Biodiesel fuel
(use each filter change)
H Industrial Pro® See Ordering Information
I Bottom Seal 3945125 S
F
J Bottom Plate 3956011 S
M G Bowl Assembly and Bowl
K 3960670 S
Assembly Seal
N L Bottom Bolts (6) 3946704 S
Dual/Duplex/Triple/Triplex Primer
Pump Kit (Pump, Hoses, Bracket, 3961287 S
M and Vibration Isolators)
Inlet Hose SP01066
Outlet Hose SP01066
H Dual/Duplex Primer
N 3961284 S
Pump Fitting Set
12 VDC Combo Thermo/Heater 3959754 S
O Q
24 VDC Combo Thermo/Heater 3959755 S
I
Dual Inlet/Outlet Manifold
P 3968219 S
J with Plug
Duplex Inlet/Outlet Manifold
Q 3968220 S
with Plug

K R Diagnostic Fitting and Plug SP01046


S Check Valve Assembly SP01045
Manifold Spacer and Seals for
T 3968209 S
L Units without Valves
Shut-Off Valve Kit for Units with
U 3970753 S
U Valves only (Two Valve Kit)
V Manifold Capscrew (12) 3968205 S

R Check Valve
For Duel/Duplex systems, if a check valve is required, part no.
P 3954139 S must be purchased and installed at or near the inlet
of the Industrial Pro assembly.
Q
3.09
(78.49)
S
2.35
(59.7)
Note: When the engine is shut
R off, fuel levels may drop until
V the engine
1 1/4"-11 1/2
NPTF (2x)
is restarted.
All dimensions are in inches (millimeters)

cumminsfiltration.com 1-29
Industrial Pro® FH234 Series

Industrial Pro® Triple/Triplex Parts List


Part Description Part Number

A A Collar 3946706 S
B Vent Cap Vent Cap and
B C O-Ring
Assembly
C 3944440 S
D Cover 3946705 S
E Filter Spring 3944441 S
D Filter Element (includes See Ordering
F
Grommet and O-Rings) Information
O-Ring Pack - included with 3944449 S
each replacement element
E G Biodiesel Gasket Pack - only 3950445 S
required for >B5 Biodiesel fuel
(use each filter change)
See Ordering
M F
H Industrial Pro®
Information
I Bottom Seal 3945125 S
G
N J Bottom Plate 3947502 S
Bowl Assembly and Bowl
K 3960670 S
Assembly Seal
L Bottom Bolts (6) 3946704 S
Dual/Duplex/Triple/Triplex Primer
Pump Kit (Pump, Hoses, Bracket, 3961287 S
M and Vibration Isolators)

H Inlet Hose SP01066


Outlet Hose SP01066
Triple/Triplex Primer
O N 3961285 S
Pump Fitting Set
I 12 VDC Combo Thermo/Heater 3959754 S
Q
24 VDC Combo Thermo/Heater 3959755 S
J Triple Inlet/Outlet Manifold
P 3968221 S
with Plug
Triplex Inlet/Outlet Manifold
K Q
with Plug
3968222 S

R Diagnostic Fitting and Plug SP01046


S Check Valve Assembly SP01045
L
Manifold Spacer and Seals for
T 3968209 S
U Units without Valves
Shut-Off Valve Kit for Units with
U 3968207 S
Valves only (Three Valve Kit)
T V Manifold Capscrew (12) 3968205 S
R
P Check Valve
For Triple/Triplex systems, if a check valve is required,
Q part no. 3954139 S must be purchased and installed

R S at or near the inlet of the


3.09
Industrial Pro assembly. (78.49) 2.35
(59.7)
V Note: When the engine is
shut off, fuel levels may 1 1/4"-11 1/2
NPTF (2x)
drop until the engine
is restarted. All dimensions are in inches (millimeters)

1-30 cumminsfiltration.com
FH234 Series Industrial Pro® Single

Ordering Information
Fuel In &
Housing Fuel In & Fuel Out
Part Filter Fuel Flow Primer DP* Check Fuel In & Fuel Out Port Size***
Number Element gal/h (L/h) Pump Gauge WIF** Drain Valve Heat Fuel Out Port Size (metric)
FH23400 FS19763 200 (757) No No Optional Yes Yes N/A Left or Right 3/4" NPT M26 x 1.5
FH23402 FS19763 200 (757) No No Optional Yes Yes 12 VDC Left or Right 3/4" NPT M26 x 1.5
FH23401 FS19763 200 (757) No No Optional Yes Yes 24 VDC Left or Right 3/4" NPT M26 x 1.5
FH23453 FS19765 200 (757) No No Optional Yes Yes 24 VDC Left or Right 3/4" NPT M26 x 1.5
* DP = Differential Pressure *** Metric connections require metric adapter fittings. For M26 x 1.5 fittings, use
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately. part no. 3954136 S (which includes an outlet M26 x 1.5 outlet fitting, M26 x
1.5 inlet fitting with check valve body, check valve ball, check valve retainer,
and check valve spring) and install to inlet and outlet ports of housing.
Replacement Filters
Part Number Description Filter Specifications
FS19766 EleMax™ StrataPore™ 5 micron (plus size) Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
FS19763 EleMax StrataPore 7 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19764 EleMax StrataPore 10 micron (plus size) • Free Water Separation: 95% efficiency at
FS19765 EleMax StrataPore 25 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1839

FS19729 EleMax Cellulose 50 Micron


FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions
7.27
(187.2)
4.23 Note: Only one Fuel Inlet and Service Height
(107.4) one Fuel Outlet port can be 1.5 (38.1)
utilized. The unused ports must
Optional be plugged before use.
Heater Ports
on Each Side 3/4" NPTF
of Flow Output (M26 x 1.5) 19.02
Fuel Outlet (483.1)
3/4" NPTF 7.75 0.55
(14.0) Max.
(M26 x 1.5) (196.9)
Fuel Inlet
3.34 Industrial Pro 6.60
®

(84.8) FH234 Series

(167.6)
3/4" NPTF Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,

(M26 x 1.5)
US RE37165E, 5832902 and foreign patents
or others pending.

0.70 6.00 0.35


cumminsfiltration.com L4749

Fuel Inlet (17.9) (152.4) (8.9)


WIF
Port 3/4" NPTF
(M26 x 1.5)
Fuel Inlet All dimensions are in inches (millimeters)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)

Differential Pressure (lb/in2)


Differential Pressure (kPa)

30
0 200 400 600 800 1000 4
25 FS19764
13 20 3
1.8 FS19766
12 FS19763 — 15 2
Differential Pressure (kPa)

11 with Check 1.6 FS19763


Differential Pressure (psi)

Valve 10
10 1.4 FS19765 1
5
9
8 1.2 0 0
8 16 24 32 40 48 56 64 72 80
7 FS19763 1.0
FS19764 Capacity (g)
6 FS19766 0.8
5 Note: Restriction vs Flow and Capacity vs Restriction tests run per
4 0.6 SAE J905 standard. Performance data based on #2 Diesel.
3 0.4
FS19765
2
1 0.2
0 50 100 150 200 250 300
Flow (gal/hr)

cumminsfiltration.com 1-31
Industrial Pro® Single with Primer Pump FH234 Series

Ordering Information
Fuel In &
Housing Fuel In & Fuel Out
Part Filter Fuel Flow Primer DP* Check Fuel In & Fuel Out Port Size***
Number Element gal/h (L/h) Pump Gauge WIF** Drain Valve Heat Fuel Out Port Size (metric)
FH23457 FS19763 200 (757) Yes No Yes Yes Yes Ports Available In Right/Out Left 3/4" NPT M26 x 1.5
FH23466 FS19763 200 (757) Yes No Yes Yes Yes Ports Available In Left/Out Right 3/4" NPT M26 x 1.5
* DP = Differential Pressure *** Metric connections require metric adapter fittings. For M26 x 1.5 fittings, use
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately. part no. 3954136 S (which includes an outlet M26 x 1.5 outlet fitting, M26 x
1.5 inlet fitting with check valve body, check valve ball, check valve retainer,
and check valve spring) and install to inlet and outlet ports of housing.
Replacement Filters
Part Number Description Filter Specifications
FS19766 EleMax™ StrataPore™ 5 micron (plus size) Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
FS19763 EleMax StrataPore 7 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19764 EleMax StrataPore 10 micron (plus size) • Free Water Separation: 95% efficiency at
FS19765 EleMax StrataPore 25 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1839
FS19729 EleMax Cellulose 50 Micron
FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions Note: The FH23466 has


reversed Pump and Inlet/Outlet
12.15
Service Height (308.6) as shown below.
1.5 (38.1)
Optional
Heater
3/4" NPTF Ports on
(M26 x 1.5) Each Side
18.81 Fuel Outlet 0.55 of Flow
(477.8) 7.75 (14.0) Output
Max. (196.9)

7.70 Industrial Pro ®


6.60 Industrial Pro
FH234 Series
®

(195.6)
FH234 Series
(167.6)
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,
Covered under one or more of the following
US RE37165E, 5832902 and foreign patents
U.S. Patents: 4368716, 4428351, 5507942,
or others pending.
US RE37165E, 5832902 and foreign patents
or others pending.
cumminsfiltration.com L4749

cumminsfiltration.com L4749

Primer 3/4" NPTF 0.70 6.00 0.35


Pump (M26 x 1.5) (17.9) (152.4) (8.9) WIF Port
Fuel Outlet
3/4" NPTF All dimensions are in
(M26 x 12.5) inches (millimeters)
Fuel Inlet

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr) Differential Pressure (lb/in2)
Differential Pressure (kPa)

30
0 200 400 600 800 1000 4
25 FS19764
13 20 3
1.8 FS19766
12 FS19763 — 15 2
Differential Pressure (kPa)

11 with Check 1.6 FS19763


Differential Pressure (psi)

Valve 10
10 1.4 FS19765 1
5
9
8 1.2 0 0
8 16 24 32 40 48 56 64 72 80
7 FS19763 1.0
FS19764 Capacity (g)
6 FS19766 0.8
5 Note: Restriction vs Flow and Capacity vs Restriction tests run per
4 0.6 SAE J905 standard. Performance data based on #2 Diesel.
3 0.4
FS19765
2
1 0.2
0 50 100 150 200 250 300
Flow (gal/hr)

1-32 cumminsfiltration.com
FH234 Series Industrial Pro® Dual

Ordering Information
Fuel In &
Housing Fuel In & Fuel Out
Part Filter Fuel Flow Primer DP* Check Fuel In & Fuel Out Port Size***
Number Element gal/h (L/h) Pump Gauge WIF** Drain Valve Heat Fuel Out Port Size (metric)
FH23435 FS19765 400 (1514) No No Optional Yes No Ports Available Left or Right 1-1/4" NPT M42 x 2
FH23439 FS19763 400 (1514) No No Optional Yes No Ports Available Left or Right 1-1/4" NPT M42 x 2
* DP = Differential Pressure *** Metric connections require metric adapter fittings. For M42 x 2 fittings, use
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately. part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet
and outlet ports of assembly.

Replacement Filters
Part Number Description Filter Specifications
FS19766 EleMax™ StrataPore™ 5 micron (plus size) Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
FS19763 EleMax StrataPore 7 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19764 EleMax StrataPore 10 micron (plus size) • Free Water Separation: 95% efficiency at
FS19765 EleMax StrataPore 25 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1839
FS19729 EleMax Cellulose 50 Micron
FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions
5.75 (146.1) Note: Only one Fuel Inlet and
7.25 one Fuel Outlet port can be Service Height
(184.2) utilized. The unused ports must 1.5 (38.1)
1 1/4" NPTF be plugged before use.
(M42 x 2) Heater/
Fuel Outlet Thermostat
22.75 (577.9) Ports
1 1/4" NPTF R.203 (R5.2)
(M42 x 2) Thru Slot
Fuel Outlet 0.50 (12.7) 0.55
(12X) (14.0)
18.81
Industrial Pro
(477.9)
®

FH234 Series

Max.
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,
US RE37165E, 5832902 and foreign patents

7.70 6.60 4.15


or others pending.
L4749

(195.6) (167.6) (105.4)

0.35 (8.9)
1 1/4" NPTF 2.20 6.76 6.75 2.20 (55.9)
(M42 x 2) (55.9) (171.7) (171.5)
WIF
Fuel Inlet 1 1/4" NPTF 3.49 (88.8) Port 4.23
(M42 x 2) All dimensions are in inches (millimeters) (107.3)
Fuel Inlet 10.47
(265.8)
Performance
Filter Restriction vs Flow Filter Capacity vs Restriction

Differential Pressure (lb/in2)


Flow (L/hr)
Differential Pressure (kPa)

30
400 600 800 1000 1200 1400 1600 1800 2000 4
25 FS19764
2.0 20 3
13 FS19766
12 1.8 15 2
Differential Pressure (kPa)

FS19763
Differential Pressure (psi)

FS19763 —
11 with Check 1.6 10
Valve FS19765 1
10 5
1.4
9 0 0
FS19766
8 1.2 8 16 24 32 40 48 56 64 72 80
FS19763 Capacity (g)
7 1.0
FS19764
6 FS19765 0.8 Note: Restriction vs Flow and Capacity vs Restriction tests run per
5 SAE J905 standard. Performance data based on #2 Diesel.
4 0.6
3 0.4
2
100 150 200 250 300 350 400 450 500 550
Flow (gal/hr)

cumminsfiltration.com 1-33
Industrial Pro® Dual with Primer Pump FH234 Series

Ordering Information
Fuel In &
Housing Fuel In & Fuel Out
Part Filter Fuel Flow Primer DP* Check Fuel In & Fuel Fuel Out Port Size***
Number Element gal/h (L/h) Pump Gauge WIF** Drain Valve Heat Out Port Size (metric)
FH23458 FS19763 400 (1514) Yes No Yes Yes Yes Ports Available In Right/Out Left 1-1/4" NPT M42 x 2
* DP = Differential Pressure *** Metric connections require metric adapter fittings. For M42 x 2 fittings, use
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately. part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet
and outlet ports of assembly.

Replacement Filters
Part Number Description Filter Specifications
FS19766 EleMax™ StrataPore™ 5 micron (plus size) Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
FS19763 EleMax StrataPore 7 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19764 EleMax StrataPore 10 micron (plus size) • Free Water Separation: 95% efficiency at
FS19765 EleMax StrataPore 25 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1839

FS19729 EleMax Cellulose 50 Micron


FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions
Note: Only one Fuel Inlet and Service Height
25.25 (641.4) 1.5 (38.1)
one Fuel Outlet port can be
utilized. The unused ports must
M14 be plugged before use. Heater/
1 1/4" NPTF Diag- Thermostat Ports
(M42 x 2) nostic 22.75 (577.9) Both Sides of Body
Fuel Outlet Port R.203 (R5.2)
Bypass Thru Slot
Valve 0.50 (12.7) 0.55
(12X) (14.0)
18.81
Industrial Pro
(477.9)
®

FH234 Series

7.70 Max.
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,
US RE37165E, 5832902 and foreign patents

6.60
or others pending.
L4749

(167.6) (195.6)

0.35 (8.9)
2.20 6.76 6.75 2.20 (55.9)
Primer M14 (55.9) (171.7) (171.5)
Pump Diagnostic 3.49 (88.8)
Port 1 1/4" NPTF 10.64
(M42 x 2) (270.3)
Fuel Inlet All dimensions are in inches (millimeters)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Differential Pressure (lb/in2)
Flow (L/hr)
Differential Pressure (kPa)

30
400 600 800 1000 1200 1400 1600 1800 2000 4
25 FS19764
2.0 20 3
13 FS19766
12 1.8 15 2
Differential Pressure (kPa)

FS19763
Differential Pressure (psi)

FS19763 —
11 with Check 1.6 10
Valve FS19765 1
10 5
1.4
9 0 0
FS19766
8 1.2 8 16 24 32 40 48 56 64 72 80
FS19763 Capacity (g)
7 1.0
FS19764
6 FS19765 Note: Restriction vs Flow and Capacity vs Restriction tests run per
0.8
5 SAE J905 standard. Performance data based on #2 Diesel.
4 0.6
3 0.4
2
100 150 200 250 300 350 400 450 500 550
Flow (gal/hr)

1-34 cumminsfiltration.com
FH234 Series Industrial Pro® Duplex

Ordering Information
Fuel In &
Housing Fuel In & Fuel Out
Part Filter Fuel Flow Primer DP* Check Fuel In & Fuel Out Port Size***
Number Element gal/h (L/h) Pump Gauge WIF** Drain Valve Heat Fuel Out Port Size (metric)
FH23440 FS19763 400 (1514) No No Optional Yes No Ports Available Left or Right 1-1/4" NPT M42 x 2
* DP = Differential Pressure *** Metric connections require metric adapter fittings. For M42 x 2 fittings, use
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately. part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet
and outlet ports of assembly.

Replacement Filters
Part Number Description Filter Specifications
FS19766 EleMax™ StrataPore™ 5 micron (plus size) Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
FS19763 EleMax StrataPore 7 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19764 EleMax StrataPore 10 micron (plus size) • Free Water Separation: 95% efficiency at
FS19765 EleMax StrataPore 25 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1839

FS19729 EleMax Cellulose 50 Micron


FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions Service Height


1.5 (38.1)

1 1/4" NPTF 1 1/4" NPTF


(M42 x 2) (M42 x 2)
Fuel Outlet R.203 (R5.2) 0.35
Fuel Outlet Thru Slot (8.9)
(8X )
18.81
Industrial Pro
(477.9)
®

FH234 Series

Max.
Covered under one or more of the following

7.70
U.S. Patents: 4368716, 4428351, 5507942,
US RE37165E, 5832902 and foreign patents

6.60
or others pending.
L4749

4.15
(195.6) (167.6) (105.4)

0.55 6.75 6.75


1 1/4" NPTF (14.0) (171.5) (171.5)
0.70
(M42 x 2) 3.50 (88.9) (17.8)
1 1/4" NPTF 6.75
Fuel Inlet 18.75 (476.3) (171.5)
(M42 x 2) 9.40 (238.8)
Fuel Inlet All dimensions are in inches (millimeters)
11.04 (280.4)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction

Differential Pressure (lb/in2)


Flow (L/hr)
Differential Pressure (kPa)

30
400 600 800 1000 1200 1400 1600 1800 2000 4
25 FS19764
2.0 20 3
13 FS19766
12 1.8 15 2
Differential Pressure (kPa)

FS19763
Differential Pressure (psi)

FS19763 —
11 with Check 1.6 10
Valve FS19765 1
10 5
1.4
9 0 0
FS19766
8 1.2 8 16 24 32 40 48 56 64 72 80
FS19763 Capacity (g)
7 1.0
FS19764
6 FS19765 Note: Restriction vs Flow and Capacity vs Restriction tests run per
0.8
5 SAE J905 standard. Performance data based on #2 Diesel.
4 0.6
3 0.4
2
100 150 200 250 300 350 400 450 500 550
Flow (gal/hr)

cumminsfiltration.com 1-35
FH234 Series Industrial Pro® Duplex with Primer Pump

Ordering Information
Fuel In &
Housing Fuel Out
Part Filter Fuel Flow Primer DP* Check Fuel In & Fuel In & Fuel Port Size***
Number Element gal/h (L/h) Pump Gauge WIF** Drain Valve Heat Fuel Out Out Port Size (metric)
FH23467 FS19763 400 (1514) No No Optional Yes No Ports Available Left or Right 1-1/4"-11.5 NPT M42 x 2
* DP = Differential Pressure
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately.
*** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.

Replacement Filters Filter Specifications


Part Number Description
Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
FS19766 EleMax™ StrataPore™ 5 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19763 EleMax StrataPore 7 micron (plus size) • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19764 EleMax StrataPore 10 micron (plus size)
FS19765 EleMax StrataPore 25 micron (plus size)
FS19729 EleMax Cellulose 50 Micron
FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions
Note: Only one Fuel Inlet and Service Height
25.25 (641.4) 1.5 (38.1)
M14 one Fuel Outlet port can be
1 1/4"-11.5 Diag- utilized. The unused ports must
nostic be plugged before use. Heater/
NPTF Thermostat Ports
(M42 x 2) Port 22.75 (577.9)
(Optional Both Sides of Body
Fuel Outlet R.20 (R5.2)
Bypass Fuel
Outlet) Thru Slot 0.55
Valve (12X) 0.50 (12.7)
(14.0)
18.81
Industrial Pro
(477.9)
®

FH234 Series

7.70 Max.
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,
US RE37165E, 5832902 and foreign patents

6.60
or others pending.
L4749

(167.6) (195.6)

0.35 (8.9)
2.20 6.76 6.76 2.20 (55.9)
Primer M14 (55.9) (171.7) (171.7)
Pump Diagnostic 3.49 (88.8)
Port (Optional 1 1/4"-11.5 NPTF 11.48
Fuel Inlet) (M42 x 2) (291.6)
Fuel Inlet All dimensions are in inches (millimeters)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Differential Pressure (lb/in2)
Flow (L/hr)
Differential Pressure (kPa)

30
400 600 800 1000 1200 1400 1600 1800 2000 4
25 FS19764
2.0 20 3
13 FS19766
12 1.8 15 2
Differential Pressure (kPa)

FS19763
Differential Pressure (psi)

FS19763 —
11 with Check 1.6 10
Valve FS19765 1
10 5
1.4
9 0 0
FS19766
8 1.2 8 16 24 32 40 48 56 64 72 80
FS19763 Capacity (g)
7 1.0
FS19764
6 FS19765 Note: Restriction vs Flow and Capacity vs Restriction tests run per
0.8
5 SAE J905 standard. Performance data based on #2 Diesel.
4 0.6
3 0.4
2
100 150 200 250 300 350 400 450 500 550
Flow (gal/hr)

1-36 cumminsfiltration.com
FH234 Series Industrial Pro® Triple

Ordering Information
Fuel In &
Housing Fuel In & Fuel Out
Part Filter Fuel Flow Primer DP* Check Fuel In & Fuel Out Port Size***
Number Element gal/h (L/h) Pump Gauge WIF** Drain Valve Heat Fuel Out Port Size (metric)
FH23441 FS19763 600 (2271) No No Optional Yes No Ports Available Left or Right 1-1/4" NPT M42 x 2
FH23491 FS19765 600 (2271) No No Yes Yes Yes 24 VDC Left or Right 1-1/4" NPT M42 x 2
FH23494 FS19765 600 (2271) No No Yes Yes No 24 VDC Left or Right 1-1/4" NPT M42 x 2
FH23495 FS19905 600 (2271) No No Yes Yes No 24 VDC Left or Right 1-1/4" NPT M42 x 2
* DP = Differential Pressure *** Metric connections require metric adapter fittings. For M42 x 2 fittings, use
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately. part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet
and outlet ports of assembly.
Replacement Filters
Part Number Description Filter Specifications
FS19766 EleMax™ StrataPore™ 5 micron (plus size) Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
FS19763 EleMax StrataPore 7 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19764 EleMax StrataPore 10 micron (plus size) • Free Water Separation: 95% efficiency at
FS19765 EleMax StrataPore 25 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1839

FS19729 EleMax Cellulose 50 Micron


FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions Note: Only one Fuel Inlet and Service Height


22.24 (564.9) one Fuel Outlet port can be 1.5 (38.1)
utilized. The unused ports must
be plugged before use. Heater/
1 1/4" NPTF 1 1/4" NPTF 22.75 (577.9) Thermostat
(M42 x 2) (M42 x 2) 0.50 0.35 Ports
Fuel Outlet (12.7) R.203 (R5.2)
Fuel Outlet Thru Slot (8X) (8.9)

18.79
Industrial Pro
(477.2)
®

FH234 Series

Max.
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,

6.60
US RE37165E, 5832902 and foreign patents
or others pending.

7.70
L4749

4.15
(167.6) (105.4) (195.6)

3.49
0.55 (88.7)
1 1/4" NPTF (14.0)
(M42 x 2) 6.76 6.76
1 1/4" NPTF (171.7) (171.7) WIF
Fuel Inlet 2.20 Port 4.22
(M42 x 2) 2.20
(55.9) (55.9) (107.3)
Fuel Inlet 10.46
Performance All dimensions are in inches (millimeters) (265.8)

Filter Restriction vs Flow Filter Capacity vs Restriction


Flow (L/hr)

Differential Pressure (lb/in2)


Differential Pressure (kPa)

30
800 1000 1200 1400 1600 1800 2000 2200 2400 2600 4
25 FS19764
13 20 3
2.0 FS19766
12 15 2
1.8 FS19763
11 FS19763 — 10
Differential Pressure (kPa)

10 with Check 1.6 FS19765 1


5
Differential Pressure (psi)

Valve
9 1.4 0 0
8 8 16 24 32 40 48 56 64 72 80
1.2 Capacity (g)
7 FS19766
6 FS19763 1.0
Note: Restriction vs Flow and Capacity vs Restriction tests run per
5 FS19764 0.8 SAE J905 standard. Performance data based on #2 Diesel.
FS19765
4 0.6
3
0.4
2
1 0.2
0 0.0
200 250 300 350 400 450 500 550 600 650 700 750
Flow (gal/hr)

cumminsfiltration.com 1-37
Industrial Pro® Triple with Primer Pump FH234 Series

Ordering Information
Fuel In &
Housing Fuel In & Fuel Out
Part Filter Fuel Flow Primer DP* Check Fuel In & Fuel Out Port Size***
Number Element gal/h (L/h) Pump Gauge WIF** Drain Valve Heat Fuel Out Port Size (metric)
FH23459 FS19763 600 (2271) Yes No Yes Yes Yes Ports Available In Right/Out Left 1-1/4" NPT M42 x 2
FH23488 FS19765 600 (2271) Yes No Yes Yes Yes 24 VDC Left In/Left Out 1-1/4" NPT M42 x 2
* DP = Differential Pressure *** Metric connections require metric adapter fittings. For M42 x 2 fittings, use
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately. part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet
and outlet ports of assembly.
Replacement Filters
Part Number Description Filter Specifications
FS19766 EleMax™ StrataPore™ 5 micron (plus size) Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
FS19763 EleMax StrataPore 7 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19764 EleMax StrataPore 10 micron (plus size) • Free Water Separation: 95% efficiency at
FS19765 EleMax StrataPore 25 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1839
FS19729 EleMax Cellulose 50 Micron
FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions Note: Only one Fuel Inlet and one Fuel Outlet port can be
Service Height
1.5 (38.1)
utilized. The unused ports must be plugged before use. Heater/
Thermostat
1 1/4" NPTF 1 1/4" NPTF Ports
(M42 x 2) 22.75 (577.9) 18.58
(M42 x 2) 0.50 (471.9)
Fuel Outlet Fuel Outlet R.203 (R5.2) 0.35
(12.7) (8.9) Max.
Thru Slot (8X)

Industrial Pro ®

FH234 Series
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,

7.70
US RE37165E, 5832902 and foreign patents

6.60
or others pending.
L4749

(167.6) (195.6)

3.49
0.55 (88.7)
1 1/4" NPTF (14.0) 6.76 6.76
Primer (M42 x 2) 1 1/4" NPTF (171.7) (171.7) WIF
Pump (M42 x 2) 2.20 2.20
Fuel Inlet (55.9) Port
Fuel Inlet (55.9) 10.64
30.69 (779.5) All dimensions are in inches (millimeters) (270.3)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)

Differential Pressure (lb/in2)


Differential Pressure (kPa)

30
800 1000 1200 1400 1600 1800 2000 2200 2400 2600 4
25 FS19764
13 2.0 20 3
FS19766
12 15
1.8 FS19763 2
11 FS19763 — 10
Differential Pressure (kPa)

10 with Check 1.6 FS19765 1


5
Differential Pressure (psi)

Valve
9 1.4 0 0
8 8 16 24 32 40 48 56 64 72 80
1.2
7 FS19766 Capacity (g)
6 FS19763 1.0
Note: Restriction vs Flow and Capacity vs Restriction tests run per
5 FS19764 0.8 SAE J905 standard. Performance data based on #2 Diesel.
FS19765
4 0.6
3
0.4
2
1 0.2
0 0.0
200 250 300 350 400 450 500 550 600 650 700 750
Flow (gal/hr)

1-38 cumminsfiltration.com
FH234 Series Industrial Pro® Triplex

Ordering Information
Fuel In &
Housing Fuel Out
Part Filter Fuel Flow Primer DP* Check Fuel In & Fuel In & Fuel Port Size***
Number Element gal/h (L/h) Pump Gauge WIF** Drain Valve Heat Fuel Out Out Port Size (metric)
FH23438 FS19763 600 (2271) No No Optional Yes No Ports Available Left or Right 1-1/4" NPT M42 x 2
FH23477 FS19765 600 (2271) No No Optional Yes No Ports Available Left or Right 1-1/4" NPT M42 x 2
* DP = Differential Pressure *** Metric connections require metric adapter fittings. For M42 x 2 fittings, use
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately. part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet
and outlet ports of assembly.
Replacement Filters
Part Number Description Filter Specifications
FS19766 EleMax™ StrataPore™ 5 micron (plus size) Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
FS19763 EleMax StrataPore 7 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19764 EleMax StrataPore 10 micron (plus size) • Free Water Separation: 95% efficiency at
FS19765 EleMax StrataPore 25 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1839
FS19729 EleMax Cellulose 50 Micron
FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions Service Height


1.5 (38.1)

1 1/4" NPTF 1 1/4" NPTF 22.75 (577.9)


(M42 x 2) 0.50 0.35 18.79
(M42 x 2) R.203 (R5.2) (477.2)
Fuel Outlet Fuel Outlet (12.7) (8.9)
Thru Slot (8X) Max.

Industrial Pro ®

FH234 Series
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,

7.70
US RE37165E, 5832902 and foreign patents

6.60
or others pending.

4.15
L4749

(167.6) (105.4) (195.6)

1 1/4" NPTF 3.49


(M42 x 2) (88.7)
Fuel Inlet 0.55
(14.0) 6.76 6.76
22.24 (564.9) (171.7) (171.7) 4.23
1 1/4" NPTF (107.3)
(M42 x 2) 2.20 2.20
(55.9) 10.40
Fuel Inlet (55.9) (264.2)
All dimensions are in inches (millimeters) 11.04
Performance (280.4)

Filter Restriction vs Flow Filter Capacity vs Restriction


Flow (L/hr)

Differential Pressure (lb/in2)


Differential Pressure (kPa)

30
800 1000 1200 1400 1600 1800 2000 2200 2400 2600 4
25 FS19764
13 20 3
2.0 FS19766
12 15 2
1.8 FS19763
11 FS19763 — 10
Differential Pressure (kPa)

10 with Check 1.6 FS19765 1


5
Differential Pressure (psi)

Valve
9 1.4 0 0
8 8 16 24 32 40 48 56 64 72 80
1.2 Capacity (g)
7 FS19766
6 FS19763 1.0
Note: Restriction vs Flow and Capacity vs Restriction tests run per
5 FS19764 0.8 SAE J905 standard. Performance data based on #2 Diesel.
FS19765
4 0.6
3
0.4
2
1 0.2
0 0.0
200 250 300 350 400 450 500 550 600 650 700 750
Flow (gal/hr)

cumminsfiltration.com 1-39
Industrial Pro® Triplex with Primer Pump FH234 Series

Ordering Information
Fuel In &
Housing Fuel Out
Part Filter Fuel Flow Primer DP* Check Fuel In & Fuel In & Fuel Port Size***
Number Element gal/h (L/h) Pump Gauge WIF** Drain Valve Heat Fuel Out Out Port Size (metric)
FH23468 FS19763 600 (2271) Yes No Optional Yes No Ports Available Left or Right 1-1/4"-11.5 NPT M42 x 2
* DP = Differential Pressure *** Metric connections require metric adapter fittings. For M42 x 2 fittings, use
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately. part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet
and outlet ports of assembly.

Replacement Filters
Part Number Description Filter Specifications
FS19766 EleMax™ StrataPore™ 5 micron (plus size) Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
FS19763 EleMax StrataPore 7 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19764 EleMax StrataPore 10 micron (plus size) • Free Water Separation: 95% efficiency at
FS19765 EleMax StrataPore 25 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1839
FS19729 EleMax Cellulose 50 Micron
FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions Note: Only one Fuel Inlet and one Fuel Outlet port can be Heater/
Service Height
1.5 (38.1)
utilized. The unused ports must be plugged before use. Thermostat
Ports
1 1/4" NPTF 1 1/4" NPTF Both Sides
(M42 x 2) (M42 x 2) 22.75 (577.9) of Body
Fuel Outlet 0.50 0.35
Fuel Outlet (12.7) R.203 (R5.2)
Thru Slot (8X) (8.9)

18.81
Industrial Pro
(477.9)
®

FH234 Series

7.70 Max.
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,
US RE37165E, 5832902 and foreign patents

6.60
or others pending.
L4749

(167.6) (195.6)

3.49
Primer 0.55 (88.7)
Pump 1 1/4" NPTF (14.0) 6.76 6.76
(M42 x 2) 1 1/4" NPTF (171.7) (171.7) 11.48
(M42 x 2) 2.20 2.20 (291.6)
Fuel Inlet (55.9)
Fuel Inlet (55.9)
30.69 (779.5) All dimensions are in inches (millimeters)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)

Differential Pressure (lb/in2)


Differential Pressure (kPa)

30
800 1000 1200 1400 1600 1800 2000 2200 2400 2600 4
25 FS19764
13 2.0 20 3
FS19766
12 15
1.8 FS19763 2
11 FS19763 — 10
Differential Pressure (kPa)

10 with Check 1.6 FS19765 1


5
Differential Pressure (psi)

Valve
9 1.4 0 0
8 8 16 24 32 40 48 56 64 72 80
1.2
7 FS19766 Capacity (g)
6 FS19763 1.0
Note: Restriction vs Flow and Capacity vs Restriction tests run per
5 FS19764 0.8 SAE J905 standard. Performance data based on #2 Diesel.
FS19765
4 0.6
3
0.4
2
1 0.2
0 0.0
200 250 300 350 400 450 500 550 600 650 700 750
Flow (gal/hr)

1-40 cumminsfiltration.com
FH234 Series DC Combo Thermo/Heater Unit

Ordering Information Specifications


Part Number Description Specification 3959754 S 3959755 S

3959754 S 12 VDC Combo Thermo/Heater Volts 12 VDC 24 VDC


3959755 S 24 VDC Combo Thermo/Heater Watts 250 W 250 W
Amps ≤ 20.6 A 10.4 ± 1 A
Cold Resistance 0.614 - 0.770 Ω 2.0 - 2.43 Ω
Switch Open Temp. ≥ 62 °F (17 °C) ≥ 62 °F (17 °C)
Switch Closed Temp. ≤ 40 °F (4 °C) ≤ 40 °F (4 °C)
Specifications subject to change without notice.

Installation

Combo Thermo/Heater

Performance
Temperature vs Time - #2 Diesel Fuel Temperature vs Time - SME Biodiesel Fuel
70 20
60 60
50 10 50 10
Temperature (°C)

Temperature (°C)
Temperature (°F)

Temperature (°F)

40 40
30 0 30 0

20 20
-10 -10
10 10
0 0
-20 -20
-10 Ambient Temperature
-10 Ambient Temperature
-20 -30 -20 -30
-30 -30
0 2 4 6 8 10 12 0 5 10 15 20 25
Time (Min) Time (Min)
Note: Tests for #2 Diesel Fuel run per ASTM D-975. Tests for SME (Soybean Methyl Esther) Biodiesel Fuel run per ASTM D-975 and ASTM D6751.

cumminsfiltration.com 1-41
AC Heater Unit FH234 Series

Ordering Information Specifications


Part Number Description Heater

3945121 S 120 VAC/75 W Heater Specification 3945121 S


3945126 S Single Cordset Volts 120 VAC
Y Cordset (Y cord to processor and Watts 75 W
3946716 S
block heater w/ locking ring) Amps 0.63 ± 0.1 A
Cold Resistance 187 ± 12 Ω

Cordsets
Specification 3945126 S 3946716 S
120 V Male 120 V Male
Plug
Wall Plug Wall Plug
221 °F 221 °F
Temp. Rating
(105 °C) (105 °C)
Straight Leg –
72" 84" (213.3 cm)
Cordset Length
(182.9 cm) Long Leg –
120" (304.8 cm)
Specifications subject to change without notice.

Installation
Single Cordset Y Cordset
72" (182.9 cm) 84" (213.3 cm)

120 V, 15 A
Part number Plug 120 V, 15 A
3945126 S Plug

Part number
3946716 S

120" (304.8 cm)

Performance
Temperature vs Time - #2 Diesel Fuel
70 20
60
50 10
Temperature (°C)
Temperature (°F)

40
30 0
20
-10
10
0
-20
-10
Ambient Temperature
-20 -30
-30
0 100 200 300 400 500
Time (Min)
Note: Tests for #2 Diesel Fuel run per ASTM D-975.

1-42 cumminsfiltration.com
FH234 Series Water-In-Fuel (WIF) Sensor

Ordering Information
Part Number Description
3957158 S Water-In-Fuel (WIF) Sensor
3950729 S WIF Wiring Harness
3946670 S WIF LED
Note: The WIF sensor is not included, but can be purchased separately.

Installation

Note:
Depending on the model (Single,
Dual, Duplex, Triple or Triplex),
the WIF port can be located on
the bottom left or the bottom WIF Probe
right side of the unit.

Specifications
Specification WIF
Resistance Across Pins 82 kΩ ±2% (at 25° C)
Voltage Rating 5 – 50 VDC or VAC
Signal Type Analog
Thread 1/2" 20 UNF-2B
Output Deutsch Connector EDLRDT13-2PR-002
WIF Harness Deutsch Connector DT06-2S
Height to Water Sensing (Switch is in ON Position) 0.58" (14.73 mm)
Overall Length 2.328" (59.12 mm)
Length – Top of Probe to Bottom of Knuckle 1.201" (30.50 mm)
Length – Bottom of Knuckle to Top of Pin 0.79" (20.0 mm)
Distance Between Pins (Center to Center) 0.215" (5.46 mm)
Specifications subject to change without notice.

cumminsfiltration.com 1-43
Notes

1-44 cumminsfiltration.com
Single Dual Duplex

Sea Pro® 5
Sea Pro 5 Sea Pro 5
FH234 Series FH234 Series

Sea Pro 5 ®

FH234 Series
Marine Fuel Processor

With Individual Filter


On-Off Valve
Duplex w/o
Pump Triple Triplex

Sea Pro 5 Sea Pro 5 Sea Pro 5


FH234 Series FH234 Series FH234 Series

With Individual Filter


On-Off Valve
Specifications
Specification Single Dual Duplex Triple Triplex
Height Overall 22.27" (566 mm) 22.27" (566 mm) 22.27" (566 mm) 22.27" (566 mm) 22.27" (566 mm)
Depth Overall 7.24" (184 mm) 10.64" (270 mm) 10.64" (270 mm) 10.64" (270 mm) 10.64" (270 mm)
Width, max 11.98" (304 mm) 25.36" (644 mm) 25.36" (644 mm) 31.37" (797 mm) 31.37" (797 mm)
Mt. Brkt. Centers (Horiz.) 5.20" (132 mm) 6.60" (168 mm) 6.60" (168 mm) 6.60" (168 mm) 6.60" (168 mm)
Mt. Brkt. Centers (Vert.) 4.25" (108 mm) 6.76" (172 mm) 6.76" (172 mm) 6.76" (172 mm) 6.76" (172 mm)
Weight (Dry) 15.2 lbs (6.9 kg) 50.33 lbs (22.83 kg) 53.57 lbs (24.30 kg) 68.28 lbs (73.14 kg) 73.14 lbs (33.18 kg)
Fuel Capacity (w/o filter) 0.71 gal (2.7 L) 1.42 gal (5.4 L) 1.42 gal (5.4 L) 2.13 gal (8.1 L) 2.13 gal (8.1 L)
SAE #12 (37° Flare, SAE #12 (37° Flare, SAE #12 (37° Flare, SAE #12 (37° Flare, SAE #12 (37° Flare,
Fuel Connections
1-1/16"-12) 1-1/16"-12) 1-1/16"-12) 1-1/16"-12) 1-1/16"-12)
Water Trap Capacity 11.0 fl oz (325 ml) 22.0 fl oz (650 ml) 22.0 fl oz (650 ml) 33.0 fl oz (976 ml) 33.0 fl oz (976 ml)
Filter Service Clearance Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm)
Fuel Types Compatible for use with Diesel #1, Diesel #2, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.

RINE
MA ND
ENT LA
B
PE O
R
E

UL
D

A
IN

TO
AN

RY

®
TE

Y
ET
ST

IN
F

G SA
FO
R PUBLIC

6F64 Also meets the following standards: USCG, ANSI 1105, ASTM F1201
For additional agency approvals, see TB07/05-2 Certification Matrix Bulletin

cumminsfiltration.com 1-45
Sea Pro® 5 FH234 Series

Sea Pro® 5 Single Parts List


Fleetguard® Cummins
K Part Part
L Part Description Number Number
A* Spin-On Filter FS19841 –
M SAE 3/4" Plug with
B M14 Diagnostic Port Not Service Replaceable
and O-Ring Seal
SAE #12 Flare
Adapter (Standard
O N C
SAE J514 or MIL-F-
3968203 S 4919995
18866 Fitting)
A Water-In-Fuel (WIF)
D 3960826 S 4919917
Sensor
E Bottom Seal 3970958 S 4919920
M
Q F Bottom Plate 3970959 S 4919921
G Drain Valve 3954131 S 4919916
H Bottom Bolts (6) 3946704 S 4919915
J L See Individual Unit
I* Sea Pro® 5
Ordering Information
J Lift Pump Inlet Hose SP01069 4919983
K Lift Pump Outlet Hose SP01070 4919984
90° Fittings and
L Not Service Replaceable
O-Ring Seals
B M Vibration Isolators 3946691 S 4919914
Lift Pump Bracket
N Not Service Replaceable
B and Bolts
Sea Pro 5 ®
O Primer Pump 3946995 S 4919922
FH234 Series

Marine Fuel Processor C P


Primer Pump Fitting
3961296 S 4919918
Set for Single Units
I Delta Pressure (DP)
FUEL FILTER
AND SEPARATOR
• Member ABYC
UL tested with 6F64
diesel fuel only. • Meets ASTM
F1201
• ISO 10088 Compliant
Maximum Flow
Maximum Allowable Rate = 200 gph (757 lph)
Working Pressure
15 psig (1.03 (MAWP) =
bars) at 1200

Q Gauge Kit for Single 3966456 S 4919919


Intended for use °F (649 °C)
with Diesel, Kerosene,
For Use in Suction Biodiesel, & JP8
Side Only.
www. cumminsfiltra
tion.com
L4741B

D Body Units
P E * Order this part directly from Fleetguard.
Note: Remove plug from water drain valve prior
to operation.

Check Valve
H For Dual/Duplex and Triple/Triplex 3.09
systems, if a check valve is required, (78.49) 2.35
(59.7)
part no. 3954139 S must be purchased
and installed at or near the inlet of the 1 1/4"-11 1/2
Sea Pro assembly. NPTF (2x)

All dimensions are in inches (millimeters)


Note: When the engine is shut off,
fuel levels may drop until the engine is
restarted.

1-46 cumminsfiltration.com
Sea Pro® 5 Dual/Duplex Parts List
Fleetguard® Cummins
K Part Part
Part Description Number Number
L A* Spin-On Filter FS19841 –
See Individual Unit
B* Sea Pro® 5
Ordering Information
M A
J N C Bottom Seal 3970958 S 4919920
D Bottom Plate 3970959 S 4919921
L E Drain Valve 3954131 S 4919916
F Bottom Bolts (6) 3946704 S 4919915
K
Water-In-Fuel (WIF)
I Sensor -
G
Dual 3960826 S 4919917
Duplex 3966459 S 4919928
Dual Water-In-Fuel (WIF)
B H Harness 3966458 S 4919927
G (Duplex only)
I Lift Pump Inlet Hose SP01069 4919983
J Lift Pump Outlet Hose SP01070 4919984
C H 90° Fittings and O-Ring
O K
Seals
Not Service Replaceable
D L Vibration Isolators 3946691 S 4919914
Lift Pump Bracket and
E M
Bolts
Not Service Replaceable
W N Primer Pump 3946995 S 4919922
Q
F Primer Pump
P Fitting Set for
O 3961295 S 4919925
Dual/Duplex/Triple/Triplex
Units
Shut-Off Valve Kit (for
Assemblies with
P
Valves only):
V
R Two Valve Kit 3970753 S 4919937
U Manifold Spacer Seal for
Q 3968209 S 4919932
Assemblies without Valves
S Dual/Duplex Outlet
R 3968211 S 4919934
Manifold w/ Plug
T Dual/Duplex Inlet Manifold
S 3968210 S 4919933
w/ Plug
T Manifold Capscrew (12) 3968205 S 4919930
SAE 3/4" Plug with M14
U Diagnostic Port and Not Service Replaceable
O-Ring Seal
SAE #12 Flare Adapter
V (Standard SAE J514 or 3968203 S 4919929
MIL-F-18866 Fitting)
Delta Pressure (DP) Gauge
W 3966457 S 4919926
Kit for Multiple Body Units
* Order this part directly from Fleetguard.
Note: Remove plug from water drain valve prior
to operation.

cumminsfiltration.com 1-47
Sea Pro® 5 Triple/Triplex Parts List
Fleetguard® Cummins
K Part Part
Part Description Number Number
L A* Spin-On Filter FS19841 –
See Individual Unit
B* Sea Pro® 5
Ordering Information
M
J C Bottom Seal 3970958 S 4919920
N
D Bottom Plate 3970959 S 4919921
L A E Drain Valve 3954131 S 4919916
F Bottom Bolts (6) 3946704 S 4919915
K Water-In-Fuel (WIF)
Sensor -
I G
Triple 3960826 S 4919917
Triplex 3966459 S 4919928
Dual Water-In-Fuel
H (WIF) Harness 3966458 S 4919927
(Triplex only)
B Lift Pump
I SP01069 4919983
Inlet Hose
G
Lift Pump
J SP01070 4919984
Outlet Hose
O
C 90° Fittings and
K Not Service Replaceable
O-Ring Seals
D H L Vibration Isolators 3946691 S 4919914
W Lift Pump Bracket
M Not Service Replaceable
E and Bolts
N Primer Pump 3946995 S 4919922
Q
F Primer Pump
Fitting Set for
P O 3961295 S 4919925
Dual/Duplex/Triple/
Triplex Units
Shut-Off Valve Kit
(for Assemblies with
P
Valves only):
V Three Valve Kit 3968207 S 4919931
R Manifold Spacer
U Q Seal for Assemblies 3968209 S 4919932
without Valves
S
Triple/Triplex Outlet
R 3968213 S 4919936
Manifold w/ Plug
T S
Triple/Triplex Inlet
3968212 S 4919935
Manifold w/ Plug
Manifold Capscrew
T 3968205 S 4919930
(12)
SAE 3/4" Plug with
U M14 Diagnostic Port Not Service Replaceable
and O-Ring Seal
SAE #12 Flare
Adapter (Standard
V SAE J514 or 3968203 S 4919929
MIL-F-18866
Fitting)
Delta Pressure
* Order this part directly from Fleetguard.
V (DP) Gauge Kit for 3966457 S 4919926
Note: Remove plug from water drain valve
prior to operation.
Multiple Body Units

1-48 cumminsfiltration.com
FH234 Series Water-In-Fuel (WIF) Sensor

Ordering Information
Part Number Description
3960826 S Water-In-Fuel (WIF) Sensor
3950729 S WIF Wiring Harness
3946670 S WIF LED
Note: The WIF sensor is not included, but can be purchased separately.

Installation

Note:
Depending on the model (Single,
Dual, Duplex, Triple or Triplex),
the WIF port can be located on
the bottom left or the bottom WIF Probe
right side of the unit.

Specifications
WIF Dual WIF
Specification 3960826 S 3966459 S (4919928)
(4919917) (qty 2)

Resistance Across Pins 82 kΩ ±2% (at 25° C) 165 kΩ ±2% (at 25° C)
Voltage Rating 5 – 50 VDC or VAC 5 – 50 VDC or VAC
Signal Type Analog Analog
Thread 1/2" 20 UNF-2A 1/2" 20 UNF-2A
Output Deutsch Connector EDLRDT13-2PR-002 EDLRDT13-2PR-002
WIF Harness Deutsch Connector DT04-2P DT06-2S
Height to Water Sensing
1.21" (30.73 mm) 1.21" (30.73 mm)
(Switch is in ON Position)
Overall Length (WIF Body) 1.94" (49.28 mm) 1.94" (49.28 mm)
Distance Between Blades (Center to Center) 0.168" (4.27mm) 0.168" (4.27mm)

Specifications subject to change without notice.

cumminsfiltration.com 1-49
Sea Pro® 5 Single with Pump FH234 Series

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In &
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Fuel In & Fuel Out Port Size
FH23460 FS19841 200 (757) Yes No Yes Yes In Right/Out Left SAE #12 (37° Flare, 1-1/16"-12)
FH23473 FS19841 200 (757) Yes Yes Yes Yes In Right/Out Left SAE #12 (37° Flare, 1-1/16"-12)

* DP = Differential Pressure

Replacement Filters Filter Specifications


Spin-On Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19841 StrataPore™ 7 micron Spin-On Filter 180 gal/h (681 L/h) flow per SAE J1488
FS1013 StrataPore 10 micron Spin-On Filter • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19804 StrataPore 25 micron Spin-On Filter

Mounting/Dimensions
Service Height
Front 1.5 (38.1)

SAE #12
(37° Flare,
1-1/16"-12) 22.10
Fuel Outlet R.203 (R5.2) (561.3)
Thru Slot
(4X )

Sea Pro 5
7.70 6.60
®

FH234 Series
Marine Fuel Processor
(195.6) (167.6)
FUEL FILTER
AND SEPARATOR
• Member ABYC
6F64 • Meets ASTM F1201
UL tested with diesel fuel only. • ISO 10088 Compliant
Maximum Flow Rate = 200 gph (757 lph)
Maximum Allowable Working Pressure (MAWP) =
15 psig (1.03 bars) at 1200 °F (649 °C)

Primer
Intended for use with Diesel, Kerosene, Biodiesel, & JP8
For Use in Suction Side Only.
www. cumminsfiltration.com L4741B

Pump
SAE #12 0.55
(37° Flare, 1-1/16"-12) (14.0)
Fuel Inlet
0.35 6.00 0.70 7.24
All dimensions are in inches (millimeters) (8.9) (152.4) (17.9) (183.9)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)
Differential Pressure (lb/in2)
Differential Pressure (kPa)

30
500 1000 1500 2000
25 25 4
3.6 FS19804
20
Differential Pressure (kPa)

Differential Pressure (psi)

3
20 3.0 15
FS1013 FS19841 2
2.4 10
15 1
5
FS19841 1.8
10 0 0
1.2 0 16 32 48 62 80 96 112 128 144 160
Capacity (g)
5 0.6
Note: Restriction vs Flow and Capacity vs Restriction tests run per
0 0 SAE J905 standard. Performance data based on #2 Diesel.
0 100 200 300 400 500 600
Flow (gal/hr)

1-50 cumminsfiltration.com
FH234 Series Sea Pro® 5 Dual with Pump

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In &
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Fuel In & Fuel Out Port Size
FH23461 FS19841 400 (1514) Yes No Yes Yes In Left/Out Left SAE #12 (37° Flare, 1-1/16"-12)
FH23469 FS19841 400 (1514) Yes Yes Yes Yes In Left/Out Left SAE #12 (37° Flare, 1-1/16"-12)

* DP = Differential Pressure

Replacement Filters Filter Specifications


Spin-On Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19841 StrataPore™ 7 micron Spin-On Filter 180 gal/h (681 L/h) flow per SAE J1488
FS1013 StrataPore 10 micron Spin-On Filter • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19804 StrataPore 25 micron Spin-On Filter

Mounting/Dimensions
Service Height
22.25 (641.4) 1.5 (38.1)

M14
Diag-
SAE #12 nostic
(37° Flare, Port
1-1/16"-12) Optional R.20 (R5.2)
Fuel Outlet Fuel Thru Slot
Outlet (12X) 22.27
22.75 (577.9) (565.7)

Sea Pro 5 ®

Marine Fuel Processor


FH234 Series
• Member ABYC
• Meets ASTM F1201

7.70
• ISO 10088 Compliant FUEL FILTER
AND SEPARATOR
6F64

6.60
UL tested with diesel fuel only.

L4776A

(167.6) (195.6)

0.55
(14.0)
M14 0.35
SAE #12 (8.9) 0.50 (12.7)
(37° Flare, 1-1/16"-12) Diagnostic Port 6.75 6.76 10.64
Fuel Inlet 2.20 2.20 (55.9)
Optional Fuel Inlet (55.9) (171.5) (171.7) (270.3)
All dimensions are in inches (millimeters) 3.49 (88.8)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)

Differential Pressure (lb/in2)


Differential Pressure (kPa)

30
0 500 1000 1500 2000
25 25 4
3.6 FS19804
Differential Pressure (kPa)

Differential Pressure (psi)

20 3
20 3.0 15
FS1013 FS19841 2
2.4 10
15 1
5
1.8
10 0 0
1.2 0 16 32 48 62 80 96 112 128 144 160
FS19841
Capacity (g)
5 0.6
Note: Restriction vs Flow and Capacity vs Restriction tests run per
0 0 SAE J905 standard. Performance data based on #2 Diesel.
0 100 200 300 400 500 600
Flow (gal/hr)

cumminsfiltration.com 1-51
Sea Pro® 5 Duplex with Pump FH234 Series

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In &
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Fuel In & Fuel Out Port Size
FH23465 FS19841 400 (1514) Yes No Yes Yes In Left/Out Right SAE #12 (37° Flare, 1-1/16"-12)
FH23472 FS19841 400 (1514) Yes Yes Yes Yes In Left/Out Left SAE #12 (37° Flare, 1-1/16"-12)

* DP = Differential Pressure

Replacement Filters Filter Specifications


Spin-On Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19841 StrataPore™ 7 micron Spin-On Filter 180 gal/h (681 L/h) flow per SAE J1488
FS1013 StrataPore 10 micron Spin-On Filter • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19804 StrataPore 25 micron Spin-On Filter

Mounting/Dimensions
Service Height
25.36 (644.1)
1.5 (38.1)

SAE #12 M14


(37° Flare, Diag-
1-1/16"-12) nostic
Port R.20 (R5.2)
Fuel Outlet Thru Slot
Optional
Fuel (12X)
Outlet 22.75 (577.9) 22.27
(565.7)
Sea Pro 5 ®

Marine Fuel Processor


FH234 Series
• Member ABYC
• Meets ASTM F1201
• ISO 10088 Compliant FUEL FILTER

7.70
AND SEPARATOR
6F64

6.60
UL tested with diesel fuel only.

L4776A

(167.6) (195.6)

0.55
(14.0)
SAE #12 M14 0.35
(8.9) 0.50 (12.7)
(37° Flare, 1-1/16"-12) Diagnostic Port 6.75 6.76 11.48
Fuel Inlet 2.20 2.20 (55.9)
Optional Fuel Inlet (55.9) (171.5) (171.7) (270.3)
All dimensions are in inches (millimeters) 3.49 (88.8)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)
Differential Pressure (lb/in2)
Differential Pressure (kPa)

30
0 500 1000 1500 2000
25 25 4
3.6 FS19804
Differential Pressure (kPa)

20
Differential Pressure (psi)

3
20 3.0 15
FS1013 FS19841 2
2.4 10
15 1
5
1.8
10 0 0
1.2 0 16 32 48 62 80 96 112 128 144 160
FS19841 Capacity (g)
5 0.6
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0 0
0 100 200 300 400 500 600
Flow (gal/hr)

1-52 cumminsfiltration.com
FH234 Series Sea Pro® 5 Duplex

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In &
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Fuel In & Fuel Out Port Size
FH23463 FH19841 400 (1514) No No Yes Yes In Left/Out Left SAE #12 (37° Flare, 1-1/16"-12)

* DP = Differential Pressure

Replacement Filters Filter Specifications


Spin-On Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19841 StrataPore™ 7 micron Spin-On Filter 180 gal/h (681 L/h) flow per SAE J1488
FS1013 StrataPore 10 micron Spin-On Filter • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19804 StrataPore 25 micron Spin-On Filter

Mounting/Dimensions
Service Height
22.75 (577.9)
1.5 (38.1)

M14
Diag-
SAE #12 nostic
(37° Flare, Port R.20 (R5.2)
1-1/16"-12) Optional Thru Slot
Fuel Outlet Fuel (12X)
Outlet 22.10
22.75 (577.9)
(561.2)
Sea Pro 5 ®

Marine Fuel Processor


FH234 Series
• Member ABYC

7.70
• Meets ASTM F1201
• ISO 10088 Compliant FUEL FILTER

6.60
AND SEPARATOR
6F64
UL tested with diesel fuel only.

L4776A

(195.6) (167.6)

0.55
(14.0)
M14 0.35
SAE #12 (8.9) 0.50 (12.7)
(37° Flare, 1-1/16"-12) Diagnostic Port 2.20 6.75 6.76 11.48
2.20 (55.9)
Fuel Inlet Optional Fuel Inlet (55.9) (171.5) (171.7) (270.3)
All dimensions are in inches (millimeters) 3.49 (88.8)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)

Differential Pressure (lb/in2)


Differential Pressure (kPa)

30
0 500 1000 1500 2000
25 25 4
3.6 FS19804
Differential Pressure (kPa)

20
Differential Pressure (psi)

3
20 3.0 15
FS1013 FS19841 2
2.4 10
15 1
5
1.8
10 0 0
1.2 0 16 32 48 62 80 96 112 128 144 160
FS19841 Capacity (g)
5 0.6
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0 0
0 100 200 300 400 500 600
Flow (gal/hr)

cumminsfiltration.com 1-53
Sea Pro® 5 Triple FH234 Series

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In &
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Fuel In & Fuel Out Port Size
FH23462 FS19841 600 (2271) Yes No Yes Yes In Left/Out Left SAE #12 (37° Flare, 1-1/16"-12)
FH23470 FS19841 600 (2271) Yes Yes Yes Yes In Left/Out Left SAE #12 (37° Flare, 1-1/16"-12)
No (not
FH23497 FS19841 600 (2271) Yes Yes Yes In Right/Out Right SAE #12 (37° Flare, 1-1/16"-12)
shown)

* DP = Differential Pressure

Replacement Filters Filter Specifications


Spin-On Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19841 StrataPore™ 7 micron Spin-On Filter 180 gal/h (681 L/h) flow per SAE J1488
FS1013 StrataPore 10 micron Spin-On Filter • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19804 StrataPore 25 micron Spin-On Filter

Mounting/Dimensions
Service Height
31.45 (798.8) 1.5 (38.1)

M14
SAE #12
(37° Flare, Diagnostic
1-1/16"-12) Port R.20 (R5.2)
Fuel Outlet Optional Thru Slot
Fuel Outlet (12X)
22.75 (577.9) 22.27
(565.7)
Sea Pro 5 ®

Marine Fuel Processor


FH234 Series
• Member ABYC

7.70
• Meets ASTM F1201

6.60
• ISO 10088 Compliant FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.

L4776A

(167.6) (195.6)

0.55
M14 (14.0)
0.35
SAE #12 Diagnostic (8.9) 0.50 (12.7)
(37° Flare, 1-1/16"-12) Port 2.20 6.76 6.76 2.20 (55.9) 10.64
Fuel Inlet (55.9) (171.7) (171.7) (270.3)
Optional
All dimensions are in inches (millimeters) Fuel Inlet 3.49 (88.8)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)
Differential Pressure (lb/in2)
Differential Pressure (kPa)

30
500 1000 1500 2000 2500
25 25 4
3.6 FS19804
20
Differential Pressure (kPa)

Differential Pressure (psi)

3
20 3.0 15
FS1013 FS19841 2
2.4 10
15 1
5
FS19841 1.8
10 0 0
1.2 0 16 32 48 62 80 96 112 128 144 160
Capacity (g)
5 0.6
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0 0
100 200 300 400 500 600 700
Flow (gal/hr)

1-54 cumminsfiltration.com
FH234 Series Sea Pro® 5 Triplex with Pump

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In &
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Fuel In & Fuel Out Port Size
FH23464 FS19841 600 (2271) Yes No Yes Yes In Left/Out Left SAE #12 (37° Flare, 1-1/16"-12)
FH23471 FS19841 600 (2271) Yes Yes Yes Yes In Left/Out Left SAE #12 (37° Flare, 1-1/16"-12)

* DP = Differential Pressure

Replacement Filters Filter Specifications


Spin-On Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19841 StrataPore™ 7 micron Spin-On Filter 180 gal/h (681 L/h) flow per SAE J1488
FS1013 StrataPore 10 micron Spin-On Filter • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19804 StrataPore 25 micron Spin-On Filter

Mounting/Dimensions
Service Height
31.45 (798.8)
1.5 (38.1)

M14
SAE #12
(37° Flare, Diagnostic
1-1/16"-12) Port R.20 (R5.2)
Fuel Outlet Optional Thru Slot
Fuel Out (12X)
22.75 (577.9) 22.27
(565.7)
Sea Pro 5 ®

Marine Fuel Processor


FH234 Series
• Member ABYC
• Meets ASTM F1201

6.60 7.70
• ISO 10088 Compliant FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.

L4776A

(167.6) (195.6)

0.55
M14 (14.0)
0.35
SAE #12 Diagnostic (8.9) 0.50 (12.7)
(37° Flare, 1-1/16"-12) Port 2.20 6.76 6.76 2.20 (55.9) 10.64
Fuel Inlet (55.9) (171.7) (171.7) (270.3)
Optional
All dimensions are in inches (millimeters) Fuel In 3.49 (88.8)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)

Differential Pressure (lb/in2)


Differential Pressure (kPa)

30
500 1000 1500 2000 2500
25 25 4
3.6 FS19804
Differential Pressure (kPa)

20
Differential Pressure (psi)

3
20 3.0 15
FS1013 FS19841 2
2.4 10
15 1
5
FS19841 1.8
10 0 0
1.2 0 16 32 48 62 80 96 112 128 144 160
Capacity (g)
5 0.6
Note: Restriction vs Flow and Capacity vs Restriction tests run per
0 0 SAE J905 standard. Performance data based on #2 Diesel.
100 200 300 400 500 600 700
Flow (gal/hr)

cumminsfiltration.com 1-55
Notes

1-56 cumminsfiltration.com
Separators
Spin-On Fuel/Water
FS1240B FS1241B FS1242B

Specifications
Specification FS1240B FS1241B FS1242B
Assembly Height Overall 5.87 in (149.0 mm) 6.87 in (175.0 mm) 8.87 in (225.0 mm)
Element Height Overall 3.80" (96.52 mm) 4.81" (122.17 mm) 6.83" (173.51 mm)
Diameter, max 3.75 in (95.0 mm) 3.75 in (95.0 mm) 3.75 in (95.0 mm)
Thread Size 1-14 UNS-2B 1-14 UNS-2B 1-14 UNS-2B
Weight (Dry) 1.0 lbs (0.45 kg) 1.15 lbs (0.52) 1.40 lbs (0.64 kg)
Flow Rate 30 gal/h (113.56 L/h) 45 gal/h (170.34 L/h) 90 gal/h (340.69 L/h)
Flow Direction Outside/In Outside/In Outside/In

Specifications subject to change without notice.

cumminsfiltration.com 1-57
Spin-On Fuel/Water Separators

Parts List
Part Description Part Number
A Head Assembly 3833198 S
A B Heater and Gasket 3907766 S
See Individual
Filter Element with Spud Seal and Assembly
C
O-Ring Drain Ordering
Information
B
D Clear Collection Bowl 3831871 S
E Drain Plug 3836525 S
F Bowl Sensor 3834335 S
Bowl Sensor for 12 VDC Systems
3834217 S
(not shown)

E
or

1-58 cumminsfiltration.com
Spin-On Fuel/Water Separators FS1240B

Ordering Information
Assembly*
Filter Element
Part Number
FS1240B FS1240
* Assembly includes self-venting drain valve, clear collection bowl, and filter element.

Replacement Filter Filter Specifications


• Emulsified Water Separation: 90% per SAE J1488
Part
Description • Free Water Separation: 90% per SAE J1839
Number
• Efficiency: 98.7% @ 25µ @ rated flow per SAE J1985
FS1240 30 gal/h (113.56 L/h) Spin-On Fuel/Water Separator

Mounting/Dimensions
2.19
(55.63) R0.25 (R6.3) 4.88
1.88 Thru Slot Service Height (123.95)
7/8-14 UNF-2B (47.75) (2X) 3.0 (76.2) 7/8-14 UNF-2B

2.43
(61.72)

5.87
(149.0)

3.00
(76.2)

All dimensions are in inches (millimeters) 3.93


(99.82)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)
0 100 200 300 400 30
2.5 4
Differential Pressure (lb/in2)
0.36
Differential Pressure (kPa)

25
Differential Pressure (lb/in2)
Differential Pressure (kPa)

2.0 0.30 3
20
FS1240 FS1241
0.24 FS1242
1.5 15
FS1240 2
FS1241 FS1242 0.18
1.0 10
0.12 1
5
0.5 0.06
0 0
0.0 0.00
0 0 5 10 15 20 25 30 35
0 20 40 60 80 100 120 Capacity (g)
Flow (gal/hr)
Note: Capacity vs Restriction tests run with a Flow Rate of 95 gal/h.
Performance data based on #2 Diesel.

cumminsfiltration.com 1-59
FS1241B Spin-On Fuel/Water Separators

Ordering Information
Assembly*
Filter Element
Part Number
FS1241B FS1241
* Assembly includes self-venting drain valve, clear collection bowl, and filter element.

Replacement Filter Filter Specifications


• Emulsified Water Separation: 90% per SAE J1488
Part
Description • Free Water Separation: 90% per SAE J1839
Number
• Efficiency: 98.7% @ 25µ @ rated flow per SAE J1985
FS1241 45 gal/h (170.34 L/h) Spin-On Fuel/Water Separator

Mounting/Dimensions
2.19
(55.63) R0.25 (R6.3) 4.88
1.88 Thru Slot Service Height (123.95)
7/8-14 UNF-2B (47.75) (2X) 3.0 (76.2) 7/8-14 UNF-2B

2.43
(61.72)

6.87
(149.0)

3.00
(76.2)

All dimensions are in inches (millimeters) 3.93


(99.82)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)
0 100 200 300 400 30
2.5 4
Differential Pressure (lb/in2)

0.36
Differential Pressure (kPa)

25
Differential Pressure (lb/in2)
Differential Pressure (kPa)

2.0 0.30 3
20
FS1240 FS1241
0.24 FS1242
1.5 15
FS1240 2
FS1241 FS1242 0.18
1.0 10
0.12 1
5
0.5 0.06
0 0
0.0 0.00
0 0 5 10 15 20 25 30 35
0 20 40 60 80 100 120 Capacity (g)
Flow (gal/hr)
Note: Capacity vs Restriction tests run with a Flow Rate of 95 gal/h.
Performance data based on #2 Diesel.

1-60 cumminsfiltration.com
Spin-On Fuel/Water Separators FS1242B

Ordering Information
Assembly*
Filter Element
Part Number
FS1242B FS1242
* Assembly includes self-venting drain valve, clear collection bowl, and filter element.

Replacement Filter Filter Specifications


• Emulsified Water Separation: 90% per SAE J1488
Part
Description • Free Water Separation: 90% per SAE J1839
Number
• Efficiency: 98.7% @ 25µ @ rated flow per SAE J1985
FS1242 90 gal/h (340.69 L/h) Spin-On Fuel/Water Separator • FS1015 StrataPore Upgrade Efficiency: 98.7% @ 10µ @
rated flow per SAE J1985

Mounting/Dimensions
2.19
(55.63) R0.25 (R6.3) 4.88
1.88 Thru Slot Service Height (123.95)
7/8-14 UNF-2B (47.75) (2X) 3.0 (76.2) 7/8-14 UNF-2B

2.43
(61.72)

8.87
(225.0)

3.00
(76.2)

All dimensions are in inches (millimeters) 3.93


(99.82)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)
0 100 200 300 400 30
2.5 4
Differential Pressure (lb/in2)
0.36
Differential Pressure (kPa)

25
Differential Pressure (lb/in2)
Differential Pressure (kPa)

2.0 0.30 3
20
FS1240 FS1241
0.24 FS1242
1.5 15
FS1240 2
FS1241 FS1242 0.18
1.0 10
0.12 1
5
0.5 0.06
0 0
0.0 0.00
0 0 5 10 15 20 25 30 35
0 20 40 60 80 100 120 Capacity (g)
Flow (gal/hr)
Note: Capacity vs Restriction tests run with a Flow Rate of 95 gal/h.
Performance data based on #2 Diesel.

cumminsfiltration.com 1-61
Notes

1-62 cumminsfiltration.com
Stationary Fuel Coalescers

1-63
cumminsfiltration.com
Introduction

Fleetguard® Stationary Fuel Coalescer


To appreciate the 99% water and dirt removal efficiency of the Fleetguard Stationary Fuel Coalescer, it is important to
understand why a coalescer is valuable in the first place.

Water in Fuel
Inconsistencies in diesel fuel handling, storage and delivery all contribute to water in fuel. Water can also enter underground
storage tanks through deteriorated tank walls, vents or through filler tubes. Changes in temperature and additions of warmer fuel
can cause condensation to form and collect at the bottom of the tank. Whatever the cause, water is generally present in fuel, and
it exists in two forms: free water and emulsified water.

A static holding tank accumulates free water, which is visible as large droplets or as a layer found at the bottom of the tank.
However, once vibration or movement occurs in the fuel system, free water breaks down into very small droplets and emulsifies
with the fuel. The fuel pump also breaks down free water. The result is emulsified water, water droplets small enough to escape
detection by the unaided eye. An emulsion of fuel and water will have a milky appearance.

Water Contamination of Either Type Spells Danger to Your Engine


Diesel injection systems consist of precision components with extremely close tolerances relying completely on the fuel for
lubrication. Water causes a multitude of difficulties both for the fuel system as well as for the engine itself. Water can lead to
scored pump surfaces, destruction of the injector nozzle, premature valve wear, and cracked cylinder liners – just to name a few
of the possible problems.

Sulfur, in concentrations as high as 0.5% in today’s fuels, combines with water to form corrosive acids. These acids can not only
damage the fuel injection system, they can also find their way into the lubricating oil, resulting in premature bearing wear.

Water accumulated during diesel fuel storage encourages bacterial growth. These bacteria and other microbes are a significant
cause of untimely engine fuel filter plugging.

Optimum engine life and economic performance depend upon having pure fuel delivered to the combustion chambers.

The Benefits
When properly installed, the Fleetguard Stationary Fuel Coalescer offers:

• Lower maintenance costs


• Longer engine operating life
• Better fuel economy
• Reduced exhaust emissions
With flexible installation options, you can achieve clean fuel with no system-damaging water.

Common Water Removal Methods


Many devices claim 100% water removal. The majority of these devices fall into two categories: mechanical or pleated
separators. Mechanical separators usually employ either centrifugal action or static deflection to remove larger drops of free
water from diesel fuel. Pleated paper separators use a single stage, water-repellent paper to separate the large drops of free
water from the fuel passing through the media. These two methods of fuel/water separation remove free water but have little or
no effect on emulsified water. However, many fuel systems contain more emulsified water than free water.

How a Coalescer Works


The practical removal of both free and emulsified water mandates the use of coalescence. The Fleetguard Stationary Fuel
Coalescer uses a two-stage process for water removal. In the first stage, inside-out flow dynamics direct fuel through a fibrous
media that allows fuel to pass through but attracts and holds the emulsified water. These tiny droplets of water unite, or coalesce,
to form larger droplets of free water. This free water is then released to the second stage, water repellent media, which easily
separates the free water from the fuel. Separated water simply drops into a collection sump.

Beyond Water Separation


Stationary Fuel Coalescers have excellent contaminant efficiency in addition to their water removal capabilities and will remove
water indefinitely until they become plugged with contaminants. Water removal efficiency is unaffected by the filtration process.

The Fleetguard Stationary Fuel Coalescer is a floor standing, multiple element unit. A wide range of accessories are available
to fit your specific application. Unlike conventional separators, these units can be installed on either the pressure side or suction
side of the transfer or fuel pump.

1-64 cumminsfiltration.com
Stationary Fuel Coalescers Single Element Design Coalescer

Coalescers Feature Inside-Out Flow

Outlet

Outlet

Inlet Inlet

Specifications
Housing Design Flow Rate* Pressure
Part Pressure gal/min Drop**
Number lb/in2 (kPa) (L/min) in Hg (kPa)
91284N 75 (517.1) 6 (22.7) 2.5 (8.5)
91293N 75 (517.1) 15 (56.8) 2.5 (8.5)
* Clean filter at rated flow, based on #2 Diesel fuel.
** Change filter at 5 PSID (34.5 kPa) above initial pressure drop.

cumminsfiltration.com 1-65
Single Element Design Coalescer Stationary Fuel Coalescers

Parts List
Part Number
A Part Description
91284N 91293N

B A Cover Assembly Q80039A Q80749A


B O-Ring Q58403 Q58878
C C Band Clamp Q53087A Q52874A
D Seal Nut Assembly Q53776 Q53473
D E Gasket Q58031 Q58403
F Filter Element 88471N 88473N
E
G Housing 91284N 91393N

1-66 cumminsfiltration.com
Stationary Fuel Coalescers Single Element Design Coalescer

Ordering Information
Housing Part
Filter Element
Number
91284N 88471N
91293N 88473N

Replacement Elements Filter Efficiency


Part • Emulsified Water Removal: 99% per SAE J1488
Description • Free Water Removal: 99% efficiency per SAE J1839
Number
• Contaminant Efficiency: B5 = 100
88471N Two-stage coalesing element
88473N Two-stage coalesing element

Mounting/Dimensions
Vent
3/8" NPT
A B
Part
Height Inlet Height
Number
Outlet
1" NPT
in (mm) in (mm)
Plug 91284N 21.5 (546.1) 16.62 (442.2)
1/8" NPT
91293N 32.46 (822.5) 27.5 (698.5)

B A
3.00
5.56 (76.2) 2.00
(141.2) (50.1)

5.75 ∅.41 (10.4)


8.65 (4X)
(219.7) (146.1)
Inlet
1-14" NPT

Plug Drain
.25 (6.35) 1/4" NPT All dimensions are in inches (millimeters) 1.75
8.65 (44.5)
(219.7)

cumminsfiltration.com 1-67
Multiple Element Design Coalescer Stationary Fuel Coalescers

Coalescers Feature Inside-Out Flow

Outlet

Intlet

Specifications
Design Flow Rate* Pressure
Part
Pressure gal/min Drop**
Number
lb/in2 (kPa) (L/min) in Hg (kPa)
91292N 75 (517.1) 100 (378.5) 3.5 (11.9)
* Clean filter at rated flow, based on #2 Diesel fuel.
** Change filter at 5 PSID (34.5 kPa) above initial pressure drop.

1-68 cumminsfiltration.com
Stationary Fuel Coalescers Multiple Element Design Coalescer

A Parts List
Part Description Part Number
B A Cover Assembly Q80660A
C B O-Ring Q79058
D C Seal Nut Assembly Q53779
D Gasket Q58878
E Filter Element 88472N
F Housing 91292N

cumminsfiltration.com 1-69
Multiple Element Design Coalescer Stationary Fuel Coalescers

Ordering Information
Housing Part
Filter Element
Number
91292N 88472N

Replacement Filter Filter Efficiency


Part • Emulsified Water Removal: 99% per SAE J1488
Description • Free Water Removal: 99% efficiency per SAE J1839
Number
• Contaminant Efficiency: B5 = 100
88472N Two-stage coalesing element

Mounting/Dimensions
24 (609.6)
Required for
Element
Replacement

1/4" NPT
Pressure
Gauge Port

46.8
(1188.7)

39.00 1" NPT


(990.6) Oil Drain 39.50
(1003.3)

1" NPT
13.00 Water
(330.2) Drain 2" NPT
Plug
6.75 6.00 1/4" NPT
(171.5) (152.4) Pressure
Gauge Port

3.00 2.50
(76.2) 15.75 (400.1) (63.5)

19.3 (490.2)

1-70 cumminsfiltration.com
Discontinued Products

cumminsfiltration.com 1-71
DC Heaters for Fuel Pro® Discontinued Products

Thermostat
12 V and 24 V Heater for Fuel Pro
Heater
Switch Heater 3944450 S 3945136 S
1
2 1 Description 12 VDC 24 VDC
Product Fuel Pro
®
Fuel Pro
Thermostat
2 3946703 S 3946673 S
Switch
5 A B A B
6
Fuel Processor 3945120 S – Included with all
7 A B A B
7 3
Harness Fuel Pro units
3945123 S
Fuel Processor
Harness Chassis-Ground Power Lead – 180" (457.2 cm)
4
Harness Ground Lead – 24" (60.96 cm)
3
B A 8 Power Sold separately
Ground Lead (–) Lead (+)
w/ Loop B A 9

Connectors for 12 V and 24 V Heater Kits


4
Chassis-Ground for Fuel Pro
Harness
1 Heater 3944450 S 3945136 S
5 Connector Packard 12015792
6 Connector Packard 12015792 Packard 12103584
Chassis Ground Harness
7 Connector Packard 12015793 – 2 pieces
24.00 (609.6)
8 Connector Packard 12103584 – 1 piece
9 Connector Packard 12010973
Ground Lead (White)

Power Lead (Black)


180.00 (4572.0)
All dimensions are in inches (millimeters)

Note: Wiring Harness requied for all Fuel Pro


applications. Sold separately.

Replacement Kits
Replaces
Part Number Previous Description
Number
3959748 S – 12 V Heater Upgrade Kit
3959749 S – 24 V Heater Upgrade Kit
3959750 S – 24 V Preheater Upgrade Kit
3959751 S 3944456 S 12 V Preheater Upgrade Kit
3959752 S 3944455 S 12 V Replacement Heater/Thermo Kit
3959753 S 3946703 S 12 V Replacement Heater/Thermo Kit
3959754 S 3946707 S 12 V Combo Heater Kit
3959755 S 3946708 S 24 V Combo Heater Kit
Note: Contact Cummins Filtration® Customer Assistance for proper part number information.

1-72 cumminsfiltration.com
Diesel Pro® 232
Filter/Separator/Warmer

Specifications
Specification Diesel Pro®
Height Overall 14.0" (356.6 mm)
Depth Overall 5.90" (150 mm)
Width, max 6.25" (159 mm)
Mount Bracket Centers 5.25" (133.4 mm)
or Rear Mount Centers 3.0" (76.2 mm)
Weight (Dry) 4.94 lbs (2.24 kg)
Fuel Connections (Inlet) 3/8" NPTF (M16 x 1.5)
Fuel Connection (Outlet) 3/8" NPTF (M16 x 1.5)
Fuel Capacity (w/o filter) 15.2 fl oz (0.45 L)
Operation Fuel Flow Rate 60 gal/h (230 L/h)
Recommended Applications Light and Medium Duty Engines
Water Trap Capacity 11.0 fl oz (0.32 L)
Filter Service Clearance Min. 1.5" (38.1 mm)
Mounting Bracket Cast in Head
12 VDC, 150 W, 13 A ± 3 A
Electrical Heater
24 VDC, 150 W, 6.5 A ± 2 A
24 VDC, 250 W, 9.7 A ± 3 A
120 VAC, 37 W, 3 A ± 0.05 A
Fluid Heater Optional
Compatible for use with #1 Diesel, #2
Fuel Types
Diesel, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.

cumminsfiltration.com 1-73
Diesel Pro® 232 Discontinued Products

A Vent Cap Assembly Parts List


(part no. 3944440 S)
B Includes Vent Cap and
Vent Cap Seal
Part Description Part Number
A Vent Cap Vent Cap and Assembly
C
B O-Ring 3944440 S
C Collar 3945059 S
O-Ring Set D Cover 3945148 S
(part no. 3945061 S)
D Includes Vent Cap Seal O-Ring Pack - included with each
and Cover Seal 3944459 S
replacement element
E
Biodiesel Gasket Pack – only
3950444 S
required for >B5 fuel
E F Filter Spring 3944441 S
G Filter Element See Ordering Information
F
H Check Valve Service Kit 3945062 S
COLLAR

I Diesel Pro FH232, Unheated


®
See Ordering Information
J Drain Valve 3945063 S
CAP

G
VENT
DIESEL PRO

K Water-In-Fuel (WIF) Sensor 3911940 S


N 12 VDC, 150 W Combo/Thermo Heater 3945064 S
L 24 VDC, 150 W Combo/Thermo Heater 3945065 S
Unheated 24 VDC, 250 W Combo/Thermo Heater 3960976 S
M 120 VAC, 37 W Electric Heater 3951841 S
Collar Wrench, Plastic 3944460 S
N
I Collar Wrench, Metal 3944458 S
H O Diesel Pro FH232, Heated See Ordering Information
Not WIF Wiring Harness 3950729 S
J Shown WIF LED 3946670 S
Note: The WIF sensor is not included, but can be purchased separately.
L
K M

OR

Heated

1-74 cumminsfiltration.com
Discontinued Products Diesel Pro® 232

Ordering Information
Housing Part Fuel In & Fuel Out
Filter Element Pre-Heater 1 Pre-Heater 2 Fluid Heat WIF Fuel Flow
Number Port Size
FH23200 FS19730 N/A N/A N/A N/A In Right/Out Left 3/8" NPTF
FH23201 FS19730 24 VDC N/A N/A N/A In Right/Out Left 3/8" NPTF
FH23202 FS19730 12 VDC N/A N/A N/A In Right/Out Left 3/8" NPTF
FH23209 M FS19785 Ports Available N/A N/A Yes In Right/Out Left M16 x 1.5
FH23210 M FS19785 24 VDC N/A N/A Yes In Right/Out Left M16 x 1.5
FH23211 M FS19785 24 VDC N/A Yes Yes In Right/Out Left M16 x 1.5
FH23215 FS19731 12 VDC N/A N/A Yes In Right/Out Left 3/8" NPTF
FH23216 M FS19785 12 VDC N/A Yes Yes In Right/Out Left M16 x 1.5

Note: The Diesel Pro® 232 can be upgraded to a Diesel Pro 233 by replacing the cover with Fleetguard® part number 3945060 S and the filter with Fleetguard
part number FS19624. For more information, contact Cummins Filtration® Customer Assistance.

Replacement Filters Filter Specifications


• Emulsified Water Separation: 95% efficiency at
Part Number Description
100 gal/h (379 L/h) flow per SAE J1488
FS19730 StrataPore™ 7 micron • Free Water Separation: 95% efficiency at
FS19731 StrataPore 10 micron 100 gal/h (379 L/h) flow per SAE J1839
FS19785 StrataPore 25 micron

Mounting/Dimensions
Service Height
1.5 (38.1)

6.97 ∅.334
(177.0) (8.48)
(2X )
3.00
(76.2) ∅.406
(10.31)
(2X )
.29 (7.4)
5.25
4.41 (133.4) 4.29
(112.0) (109.0)
All dimensions
are in inches
2.80 (millimeters)
(71.0) 2.91
(74.0)
6.25 5.43
(158.8) (138.0)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)
Differential Pressure (lb/in2)
Differential Pressure (kPa)

30
Differential Pressure (kPa)
Differential Pressure ("Hg)

0 100 200 300 400 4


25
2.5 8.0 20 3
2.0
6.0 15 2
1.5 10
FS19730 4.0 FS19730 1
1.0 5
.5 2.0 0 0
6 12 18 24 30 36 42 46.6
0 0
0 20 40 60 80 100 120 Capacity (g)
Flow (gal/hr) Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.

cumminsfiltration.com 1-75
Notes

1-76 cumminsfiltration.com
Diesel Pro® 233
Filter/Separator/Warmer

Specifications
Specification Diesel Pro®
Height Overall 16.5" (419 mm)
Depth Overall 5.90" (150 mm)
Width, max 6.25" (159 mm)
Mount Bracket Centers 5.25" (133.4 mm)
or Rear Mount Centers 3.0" (76.2 mm)
Weight (Dry) 4.94 lbs (2.24 kg)
Fuel Connections (Inlet) 3/8" NPTF (M16 x 1.5)
Fuel Connection (Outlet) 3/8" NPTF (M16 x 1.5)
Fuel Capacity (w/o filter) 15.2 fl oz (0.45 L)
Operation Fuel Flow Rate 90 gal/h (341 L/h)
Recommended Applications Light and Medium Duty Engines
Water Trap Capacity 11.0 fl oz (0.32 L)
Filter Service Clearance Min. 1.5" (38.1 mm)
Mounting Bracket Cast in Head
12 VDC, 150 W, 13 A ± 3 A
Electrical Heater
24 VDC, 150 W, 6.5 A ± 2 A
24 VDC, 250 W, 9.7 A ± 3 A
120 VAC, 37 W, 3 A ± 0.05 A
Fluid Heater Optional
Compatible for use with #1 Diesel, #2
Fuel Types
Diesel, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.

cumminsfiltration.com 1-77
Diesel Pro® 233 Discontinued Products

A Vent Cap Assembly


(part no. 3944440 S)
Parts List
Includes Vent Cap and
B Vent Cap Seal Part Description Part Number
A Vent Cap
C Vent Cap and Assembly
B O-Ring 3944440 S
C Collar 3945059 S
O-Ring Set D Cover 3945060 S
(part no. 3945061 S)
Includes Vent Cap Seal O-Ring Pack - included with each
and Cover Seal 3944459 S
replacement element
D E
Biodiesel Gasket Pack - only
3950444 S
required for >B5 fuel
F Filter Spring 3944441 S
G Filter Element See Ordering Information
E H Check Valve Service Kit 3945062 S
F I Diesel Pro® FH233, Unheated See Ordering Information
J Drain Valve 3945063 S
COLLAR

K Water-In-Fuel (WIF) Sensor 3911940 S


CAP

12 VDC, 150 W Combo/Thermo Heater 3945064 S


VENT

G
DIESEL PRO

L 24 VDC, 150 W Combo/Thermo Heater 3945065 S


24 VDC, 250 W Combo/Thermo Heater 3960976 S
N
M 120 VAC, 37 W Electric Heater 3951841 S
Collar Wrench, Plastic 3944460 S
N
Collar Wrench, Metal 3944458 S
Unheated
O Diesel Pro FH232, Heated See Ordering Information
Not WIF Wiring Harness 3950729 S
Shown WIF LED 3946670 S
I
Note: The WIF sensor is not included, but can be purchased separately.
H

K M

OR

Heated

1-78 cumminsfiltration.com
Discontinued Products Diesel Pro® 233

Ordering Information
Housing Part Fuel In & Fuel Out
Filter Element Pre-Heater 1 Pre-Heater 2 Fluid Heat WIF Fuel Flow
Number Port Size
FH23302 FS19624 N/A N/A N/A N/A In Right/Out Left 3/8" NPTF
FH23303 FS19624 12 VDC N/A N/A N/A In Right/Out Left 3/8" NPTF
FH23304 FS19624 24 VDC N/A N/A N/A In Right/Out Left 3/8" NPTF
FH23308 FS19728 N/A N/A N/A Yes In Right/Out Left 3/8" NPTF
FH23315 M FS19728 Ports Available N/A N/A Yes In Right/Out Left M16 x 1.5
FH23316 M FS19728 24 VDC N/A N/A Yes In Right/Out Left M16 x 1.5
FH23317 M FS19728 24 VDC N/A Yes Yes In Right/Out Left M16 x 1.5

Replacement Filters Filter Specifications


• Emulsified Water Separation: 95% efficiency at
Part Number Description
60 gal/h (227 L/h) flow per SAE J1488
FS19761 EleMax™ StrataPore™ 5 micron • Free Water Separation: 95% efficiency at
FS19624 EleMax StrataPore 7 micron 60 gal/h (227 L/h) flow per SAE J1839
FS19729 EleMax Cellulose 50 micron
FS19728 EleMax StrataPore 25 micron
FS19727 EleMax StrataPore 10 micron

Mounting/Dimensions
Service Height
1.5 (38.1)

9.29
(236.0) ∅.334
(8.48)
(2X )
3.00
(76.2) ∅.406
(10.31)
(2X )
.29 (7.4)
5.25
4.41 (133.4) 4.29
(112.0) (109.0)
All dimensions
are in inches
2.80 (millimeters)
(71.0) 2.91
(74.0)
6.25 5.43
(158.8) (138.0)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Differential Pressure (lb/in2)

Flow (L/hr)
Differential Pressure (kPa)

30
4
Differential Pressure (kPa)
Differential Pressure ("Hg)

0 100 200 300 400 25


2.5 8.0 3
20
2.0 15
6.0 2
1.5 10
FS19624 4.0 FS19624 1
1.0 5
.5 2.0 0 0
12 18 24 30 36 42 48 54 60 66 72 78 84
0 0 Capacity (g)
0 20 40 60 80 100 120
Flow (gal/hr) Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.

cumminsfiltration.com 1-79
Water-In-Fuel (WIF) Sensor Discontinued Products

Ordering Information
Part Number Description
3911940 S Water-In-Fuel (WIF) Sensor
3950729 S WIF Wiring Harness
3946670 S WIF LED
Note: The WIF sensor is not included, but can be purchased separately.

Installation

WIF Probe

Specifications
Specification WIF
Resistance Across Pins 82 kΩ ±2% (at 25° C)
Voltage Rating 5 – 50 VDC or VAC
Signal Type Analog
Thread M14 x 2 – 6 g
Output Deutsch Connector EDLRDT13-2PR-002
WIF Harness Deutsch Connector DT06-2S
Height to Water Sensing (Switch is in ON Position) 0.58" (14.73 mm)
Overall Length 2.328" (59.12 mm)
Length – Top of Probe to Bottom of Knuckle 1.201" (30.50 mm)
Length – Bottom of Knuckle to Top of Pin 0.79" (20.0 mm)
Distance Between Pins (Center to Center) 0.215" (5.46 mm)
Specifications subject to change without notice.

1-80 cumminsfiltration.com
Discontinued Products DC Combo Thermo/Heater Unit

Ordering Information Specifications


Part Number Description Specification 3945064 S 3945065 S 3960976 S

3945064 S 12 VDC, 150 W Combo Thermo/Heater Volts 12 VDC 24 VDC 24 VDC


3945065 S 24 VDC, 150 W Combo Thermo/Heater Watts 150 W 150 W 250 W
3960976 S 24 VDC, 250 W Combo Thermo/Heater Amps 13 ± 3 A 6.5 ± 2 A 9.7 ± 3 A
Cold Resistance 0.86 - 1.02 Ω 3.5 - 4.1 Ω 2.45 - 2.55 Ω
Switch Open Temp. ≥ 62 °F (17 °C) ≥ 62 °F (17 °C) ≥ 62 °F (17 °C)
Switch Closed
≤ 40 °F (4 °C) ≤ 40 °F (4 °C) ≤ 40 °F (4 °C)
Temp.
Specifications subject to change without notice.

Installation

Combo
Thermo/Heater

Performance
Temperature vs Time - #2 Diesel Fuel Temperature vs Time - SME Biodiesel Fuel
70 20
60 60
50 10 50 10
Temperature (°C)

Temperature (°C)
Temperature (°F)

Temperature (°F)

40 40
30 0 30 0

20 20
-10 -10
10 10
0 0
-20 -20
-10 Ambient Temperature
-10 Ambient Temperature
-20 -30 -20 -30
-30 -30
0 2 4 6 8 10 12 0 5 10 15 20 25
Time (Min) Time (Min)
Note: Tests for #2 Diesel Fuel run per ASTM D-975. Tests for SME (Soybean Methyl Esther) Biodiesel Fuel run per ASTM D-975 and ASTM D6751.

cumminsfiltration.com 1-81
AC Heater Unit Discontinued Products

Ordering Information Specifications


Part Number Description Specification 3951841 S

3951841 S 120 VAC, 37 W Heater Volts 120 VAC


Watts 37 W
Amps 0.3 A
Cold Resistance 396 - 411 Ω
Plug Molded 120 V Male Wall Plug
Temp. Rating 221 °F (105 °C)
Cordset Length 11.5" (29.2 cm)
Specifications subject to change without notice.

Installation
120 VAC/37 W Heater
3.00
3/8"-18 NPTF (76.20) 4.87
(123.70)

#16 or #18 Gauge


11.5" (292.1) with
3 Prong Connector

All dimensions are in inches (millimeters)

Performance
Temperature vs Time - #2 Diesel Fuel Temperature vs Time - SME Biodiesel Fuel
70 20 70 20
60 60
50 10 50 10
Temperature (°C)

Temperature (°C)
Temperature (°F)

Temperature (°F)

40 40
30 0 30 0
20 20
-10 -10
10 10
0 0
-20 -20
-10 -10
Ambient Temperature Ambient Temperature
-20 -30 -20 -30
-30 -30
0 100 200 300 400 500 0 100 200 300 400 500
Time (Min) Time (Min)
Note: Tests for #2 Diesel Fuel run per ASTM D-975. Tests for SME (Soybean Methyl Esther) Biodiesel Fuel run per ASTM D-975 and ASTM D6751.

1-82 cumminsfiltration.com
Single Dual Duplex

Sea Pro® 6
With Individual
Filter
On-Off Valve

Sea Pro 6 Sea Pro 6


FH234 Series FH234 Series

Sea Pro 6 ®

FH234 Series
Marine Fuel Processor

Triple Triplex
With Individual
Filter
On-Off Valve

Sea Pro 6 Sea Pro 6


FH234 Series FH234 Series

Note: Effective April 2007, Cummins Filtration® switched to a lower restriction design for
the Fleetguard® Sea Pro® 6 series. These low restriction units have some dimension
changes and a significant reduction in overall restriction of between
FH234XXX Rev. 2 Indicates Unit Is
a Low Restriction 3.4 - 6.8 kPa (0.49 - 0.98 lb/in2), depending on the model. The low restriction units
Model can be identified by the label located on the right side of the unit. The part number
will contain "Rev. 2" if it is a low restriction unit. This revision number does not
Specifications appear on the originally designed units.

Specification Single Dual Duplex Triple Triplex


Height Overall 27.13" (689.0 mm) 27.30" (693.4 mm) 27.30" (693.4 mm) 27.30" (693.4 mm) 27.30" (693.4 mm)
Depth Overall 7.08" (179.8 mm) 10.40" (264.2 mm) 11.48" (291.6 mm) 10.46" (265.8 mm) 11.48" (291.6 mm)
Width, max 6.30" (160.0 mm) 18.75" (476.3 mm) 18.75" (476.3 mm) 21.18" (538.0 mm) 21.18" (538.0 mm)
Mt. Brkt. Centers (Horiz.) 5.20" (132.1 mm) 6.75" (171.5 mm) 6.75" (171.5 mm) 6.75" (171.5 mm) 6.75" (171.5 mm)
Mt. Brkt. Centers (Horiz) 3.50" (88.9 mm) 3.50" (88.9 mm) 3.50" (88.9 mm) 3.50" (88.9 mm)
Mt. Brkt. Centers (Vert.) 4.25" (108.0 mm) 6.75" (171.5 mm) 6.75" (171.5 mm) 6.75" (171.5 mm) 6.75" (171.5 mm)
Weight (Dry) 19.01 lbs (8.62 kg) 40.53 lbs (18.38 kg) 41.34 lbs (18.75 kg) 71.43 lbs (32.40 kg) 72.99 lbs (33.11 kg)
Fuel Capacity (w/o filter) 0.37 gal (1.40 L) 0.74 gal (2.80 L) 0.74 gal (2.80 L) 1.11 gal (4.20 L) 1.11 gal (4.20 L)
Fuel Connections 3/4" NPT (M26 x 1.5) 1-1/4" NPT (M42 x 2) 1-1/4" NPT (M42 x 2) 1-1/4" NPT (M42 x 2) 1-1/4" NPT (M42 x 2)
Water Trap Capacity 40.5 fl oz (1196 ml) 91.0 fl oz (2392 ml) 91.0 fl oz (2392 ml) 131.5 fl oz (3588 ml) 131.5 fl oz (3588 ml)
Filter Service Clearance Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm)
Fuel Types Compatible for use with #1 Diesel, #2 Diesel, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.

M ARINE
ENT LA
ND B
PE O
R
E

UL
D

A
IN

TO
AN

RY

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ET
ST

IN
F

G SA
FO
R PUBLIC

6F64 Also meets the following standards: USCG, ANSI 1105, ASTM F1201
For additional agency approvals, see TB07/05-2 Certification Matrix Bulletin

cumminsfiltration.com 1-83
Sea Pro® 6 Discontinued Products

Parts List
Part Description Part Number
A Spin-On Filter FS1013
B Outlet Fitting Airway # 6405-14-12
C 3/4" NPTF Plugs Airway # 6408-14-0
See Individual Unit
D Sea Pro® 6
Ordering Information
E 3/4" NPTF Inlet Fitting 3946712 S
A F Bottom Plate Seal 3945125 S
G Bottom Plate 3954132 S
H Bowl Kit 3954130 S
I Drain Valve 3954131 S
B C J Water-In-Fuel (WIF) Sensor 3960826 S
Not WIF Wiring Harness 3950729 S
Shown WIF LED 3946670 S
C Sea Pr
F
FH234 o 6
®

Serie s
Marine Fuel

Note: The WIF sensor is not included, but can be purchased separately.
Processor

D
FUEL FILTER
AND SEPARATO
UL tested 6F64 R
with diesel • Member
fuel only. • Meets ABYC
Maximum ASTM F1201
• ISO 10088
Maximum Flow Rate Complian
Allowable = 200 t
15 psig Working gph (757 lph)
Intended (1.03 bars) Pressure
for use (MAWP)
with Diesel,at 1200 °F (649 =
°C)

J
Kerosene
www. cumminsf For Use in Suction , Biodiesel
iltration.co Side Only. , & JP8
m

L4742B

F
Check Valve
G For Dual/Duplex and Triple/Triplex 3.09
systems, if a check valve is required, (78.49) 2.35
(59.7)
part no. 3954139 S must be purchased
and installed at or near the inlet of the 1 1/4"-11 1/2
Sea Pro assembly. NPTF (2x)

All dimensions are in inches (millimeters)


Note: When the engine is shut off,
H fuel levels may drop until the engine is
restarted.

D
Bowl Ring
included
with housing

1-84 cumminsfiltration.com
Discontinued Products Sea Pro® 6 Single

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In & Fuel In & Fuel Fuel In & Fuel Out
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Out Port Size Port Size** (metric)
FH23411 FS1013 200 (757) No No No Yes Left or Right 3/4"-14 NPTF M26 x 1.5
FH23414 FS1013 200 (757) No No Yes Yes Left or Right 3/4"-14 NPTF M26 x 1.5
FH23446 FS19804 200 (757) No No Yes No Left or Right 3/4"-14 NPTF M26 x 1.5
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M26 x 1.5 fittings, use part no. 3954136 S (which includes an outlet M26 x 1.5 outlet fitting, M26 x 1.5 inlet
fitting with check valve body, check valve ball, check valve retainer, and check valve spring) and install to inlet and outlet ports of housing.

Replacement Filters Filter Specifications


Spin-On Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19841 StrataPore™ 7 micron Spin-On Filter 180 gal/h (681 L/h) flow per SAE J1488
FS1013 StrataPore 10 micron Spin-On Filter • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19804 StrataPore 25 micron Spin-On Filter

Mounting/Dimensions
Service Height
1.5 (38.1)

3/4"-14 NPTF
3/4"-14 NPTF Optional (M26 x 1.5)
Fuel Fuel Outlet R.203 (R5.2)
(M26 x 1.5) Thru Slot
Fuel Outlet Oulet
(4X )
27.13
(689.0)
3.35 Sea Pro 6 ®

(85.1)
FH234 Series
Marine Fuel Processor 4.25 6.00
(108.0) (152.4)
FUEL FILTER
AND SEPARATOR • Member ABYC
6F64 • Meets ASTM F1201
UL tested with diesel fuel only. • ISO 10088 Compliant
Maximum Flow Rate = 200 gph (757 lph)
Maximum Allowable Working Pressure (MAWP) =
15 psig (1.03 bars) at 1200 °F (649 °C)
Intended for use with Diesel, Kerosene, Biodiesel, & JP8
For Use in Suction Side Only.
www. cumminsfiltration.com L4742B

Optional 0.55 5.20


Fuel Inlet (14.0) (132.1) 0.70
6.30 (17.8)
(160.0)

All dimensions are in inches (millimeters) 7.08


(179.8)
Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)
Differential Pressure (lb/in2)
Differential Pressure (kPa)

30
500 1000 1500 2000
25 25 4
3.6 FS19804
Differential Pressure (kPa)

20
Differential Pressure (psi)

3
20 3.0 15
FS1013 FS19841 2
2.4 10
15 1
5
FS19841 1.8
10 0 0
1.2 0 16 32 48 62 80 96 112 128 144 160
Capacity (g)
5 0.6
Note: Restriction vs Flow and Capacity vs Restriction tests run per
0 0 SAE J905 standard. Performance data based on #2 Diesel.
0 100 200 300 400 500 600
Flow (gal/hr)

cumminsfiltration.com 1-85
Sea Pro® 6 Dual Discontinued Products

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In & Fuel In & Fuel Out Fuel In & Fuel Out
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Port Size Port Size** (metric)
FH23412 FS1013 400 (1515) No No No Yes Left or Right 1-1/4"-11.5 NPTF M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.

Replacement Filters Filter Specifications


Spin-On Filter
Part Number Description • Emulsified Water Separation: 95% efficiency at
FS19841 StrataPore™ 7 micron Spin-On Filter 180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
FS1013 StrataPore 10 micron Spin-On Filter
180 gal/h (681 L/h) flow per SAE J1839
FS19804 StrataPore 25 micron Spin-On Filter

Mounting/Dimensions
Service Height
1.5 (38.1)

Optional 1-1/4"-11.5 NPTF


Fuel (M42 x 2)
Fuel Outlet R.20 (R5.2)
Outlet Thru Slot
(8X)
Sea Pro 6 ®

Marine Fuel Processor


FH234 Series

27.30
• Member ABYC

7.70
• Meets ASTM F1201
• ISO 10088 Compliant FUEL FILTER

6.60
AND SEPARATOR
6F64
UL tested with diesel fuel only.

L4776A

4.15 (693.4)
(195.6) (167.6) (105.4)

0.55
(14.0)
Optional 0.70 6.75 6.75 0.35
Fuel (17.8) (171.5) (171.5) (8.9)
Inlet
3.50
1-1/4"-11.5 NPTF (88.9)
(M42 x 2)
Fuel Inlet All dimensions are in inches (millimeters)
10.40 (264.2)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)
Differential Pressure (lb/in2)
Differential Pressure (kPa)

600 800 1000 1200 1400 1600 30


25.00 25 4
3.5 FS19804
20 3
Differential Pressure (kPa)

Differential Pressure (psi)

20.00 3.0 15
FS1013 FS19841 2
10
2.5 1
15.00 5
2.0 0 0
10.00 0 16 32 48 62 80 96 112 128 144 160
FS1013 1.5 Capacity (g)
Note: Restriction vs Flow and Capacity vs Restriction tests run per
5.00 SAE J905 standard. Performance data based on #2 Diesel.
1.0

0.00 0
150 200 250 300 350 400
Flow (gal/hr)

1-86 cumminsfiltration.com
Discontinued Products Sea Pro® 6 Duplex

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In & Fuel In & Fuel Out Fuel In & Fuel Out
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Port Size Port Size** (metric)
FH23417 FS1013 400 (1515) No No No Yes Left or Right 1-1/4"-11.5 NPTF M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.

Replacement Filters Filter Specifications


Spin-On Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19841 StrataPore™ 7 micron Spin-On Filter 180 gal/h (681 L/h) flow per SAE J1488
FS1013 StrataPore 10 micron Spin-On Filter • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19804 StrataPore 25 micron Spin-On Filter

Mounting/Dimensions
Service Height
1.5 (38.1)

Optional 1-1/4"-11.5 NPTF


Fuel (M42 x 2) R.20 (R5.2)
Outlet Fuel Outlet Thru Slot
(8X)
Sea Pro 6 ®

Marine Fuel Processor


FH234 Series

27.30
• Member ABYC

7.70
• Meets ASTM F1201
• ISO 10088 Compliant FUEL FILTER

6.60
AND SEPARATOR
6F64
UL tested with diesel fuel only.

L4776A

4.15 (693.4)
(195.6) (167.6) (105.4)

0.55
(14.0)
Optional
Fuel 0.70 6.75 6.75 0.35
Inlet (17.8) (171.5) (171.5) (8.9)
3.50
1-1/4"-11.5 NPTF (88.9)
(M42 x 2)
Fuel Inlet All dimensions are in inches (millimeters)
11.48 (291.6)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)

Differential Pressure (lb/in2)


Differential Pressure (kPa)

600 800 1000 1200 1400 1600 30


25.00 25 4
3.5 FS19804
20 3
Differential Pressure (kPa)

Differential Pressure (psi)

20.00 3.0 15
FS1013 FS19841 2
10
2.5 1
15.00 5
FS1013 0 0
2.0
10.00 0 16 32 48 62 80 96 112 128 144 160
1.5 Capacity (g)
Note: Restriction vs Flow and Capacity vs Restriction tests run per
5.00 SAE J905 standard. Performance data based on #2 Diesel.
1.0

0.00 0
150 200 250 300 350 400
Flow (gal/hr)

cumminsfiltration.com 1-87
Sea Pro® 6 Triple Discontinued Products

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In & Fuel In & Fuel Out Fuel In & Fuel Out
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Port Size Port Size** (metric)
FH23413 FS1013 600 (2272) No No No Yes Left or Right 1-1/4"-11.5 NPTF M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.

Replacement Filters Filter Specifications


Spin-On Filter
Part Number Description • Emulsified Water Separation: 95% efficiency at
FS19841 StrataPore™ 7 micron Spin-On Filter 180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
FS1013 StrataPore 10 micron Spin-On Filter
180 gal/h (681 L/h) flow per SAE J1839
FS19804 StrataPore 25 micron Spin-On Filter

Mounting/Dimensions
Service Height
1.5 (38.1)

27.30
Optional 1-1/4"-11.5 NPTF (693.4)
Fuel (M42 x 2) R.20 (R5.2)
Outlet Fuel Outlet Thru Slot
(8X)
Sea Pro 6 ®

Marine Fuel Processor


FH234 Series
• Member ABYC
• Meets ASTM F1201

7.70
• ISO 10088 Compliant FUEL FILTER
AND SEPARATOR

6.60
6F64
UL tested with diesel fuel only.

L4776A

4.15
(167.6) (105.4) (195.6)

0.55
(14.0)
Optional
Fuel 0.70 6.75 6.75 0.35
Inlet (17.8) (171.5) (171.5) (8.9)
3.50
1-1/4"-11.5 NPTF (88.9)
(M42 x 2)
Fuel Inlet All dimensions are in inches (millimeters)
10.46 (265.8)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)
Differential Pressure (lb/in2)
Differential Pressure (kPa)

0 500 1000 1500 2000 30


25.00 25 4
3.5 FS19804
20 3
Differential Pressure (kPa)

Differential Pressure (psi)

20.00 3.0 15
FS1013 FS19841 2
10
2.5 1
15.00 5
2.0 0 0
10.00 0 16 32 48 62 80 96 112 128 144 160
1.5 Capacity (g)
FS1013
Note: Restriction vs Flow and Capacity vs Restriction tests run per
5.00 SAE J905 standard. Performance data based on #2 Diesel.
1.0

0.00 0
0 100 200 300 400 500 600
Flow (gal/hr)

1-88 cumminsfiltration.com
Discontinued Products Sea Pro® 6 Triplex

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In & Fuel In & Fuel Fuel In & Fuel Out
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Out Port Size Port Size** (metric)
FH23418 FS1013 600 (2272) No No No Yes Left or Right 1-1/4"-11.5 NPTF M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.

Replacement Filters Filter Specifications


Spin-On Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19841 StrataPore™ 7 micron Spin-On Filter 180 gal/h (681 L/h) flow per SAE J1488
FS1013 StrataPore 10 micron Spin-On Filter • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19804 StrataPore 25 micron Spin-On Filter

Mounting/Dimensions
Service Height
1.5 (38.1)

27.30
(693.4)
Optional 1-1/4"-11.5 NPTF
Fuel (M42 x 2)
Fuel Outlet R.20 (R5.2)
Outlet Thru Slot
(8X)
Sea Pro 6 ®

Marine Fuel Processor


FH234 Series
• Member ABYC
• Meets ASTM F1201

7.70
• ISO 10088 Compliant FUEL FILTER

6.60
AND SEPARATOR
6F64
UL tested with diesel fuel only.

L4776A

4.15
(167.6) (105.4) (195.6)

0.55
(14.0)
Optional 0.70 6.75 6.75 0.35
Fuel (17.8) (171.5) (171.5) (8.9)
Inlet
3.50
1-1/4"-11.5 NPTF (88.9)
(M42 x 2)
Fuel Inlet All dimensions are in inches (millimeters)
11.48 (291.6)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/hr)

Differential Pressure (lb/in2)


Differential Pressure (kPa)

30
0 500 1000 1500 2000
25.00 25 4
3.5 FS19804
20 3
Differential Pressure (kPa)

Differential Pressure (psi)

20.00 3.0 15
FS1013 FS19841 2
10
2.5 1
15.00 5
FS1013 0 0
2.0
10.00 0 16 32 48 62 80 96 112 128 144 160
Capacity (g)
1.5
Note: Restriction vs Flow and Capacity vs Restriction tests run per
5.00 SAE J905 standard. Performance data based on #2 Diesel.
1.0

0.00 0
0 100 200 300 400 500 600
Flow (gal/hr)

cumminsfiltration.com 1-89
Water-In-Fuel (WIF) Sensor Discontinued Products

Ordering Information
Part Number Description
3957158 S Water-In-Fuel (WIF) Sensor
3950729 S WIF Wiring Harness
3946670 S WIF LED
Note: The WIF sensor is not included, but can be purchased separately.

Installation

Note:
Depending on the model (Single,
Dual, Duplex, Triple or Triplex),
the WIF port can be located on
the bottom left or the bottom WIF Probe
right side of the unit.

Specifications
Specification WIF
Resistance Across Pins 82 kΩ ±2% (at 25° C)
Voltage Rating 5 – 50 VDC or VAC
Signal Type Analog
Thread 1/2" 20 UNF-2B
Output Deutsch Connector EDLRDT13-2PR-002
WIF Harness Deutsch Connector DT06-2S
Height to Water Sensing (Switch is in ON Position) 0.58" (14.73 mm)
Overall Length 2.328" (59.12 mm)
Length – Top of Probe to Bottom of Knuckle 1.201" (30.50 mm)
Length – Bottom of Knuckle to Top of Pin 0.79" (20.0 mm)
Distance Between Pins (Center to Center) 0.215" (5.46 mm)
Specifications subject to change without notice.

1-90 cumminsfiltration.com
Single Dual Duplex

Sea Pro® 7
With Individual
Filter
On-Off Valve

Sea Pro 7 Sea Pro 7


FH234 Series FH234 Series

Sea Pro 7
FH234 Series
Marine Fuel Processor

Triple Triplex
With Individual
Filter
On-Off Valve
Sea Pro 7 Sea Pro 7
FH234 Series FH234 Series

Note: Effective April 2007, Cummins Filtration® switched to a lower restriction design for
the Fleetguard® Sea Pro® 7 series. These low restriction units have some dimension
changes and a significant reduction in overall restriction of between
FH234XXX Rev. 2 Indicates Unit Is
a Low Restriction 3.4 - 6.8 kPa (0.49 - 0.98 lb/in2), depending on the model. The low restriction units
Model can be identified by the label located on the right side of the unit. The part number
will contain, "Rev. 2," if it is a low restriction unit. This revision number does not

Specifications appear on the originally designed units.

Specification Single Dual Duplex Triple Triplex


Height Overall 23.71" (602.3 mm) 23.41" (594.6 mm) 23.41" (594.6 mm) 23.68" (613.7 mm) 23.68" (613.7 mm)
Depth Overall 7.36" (186.9 mm) 10.40" (264.2 mm) 11.48" (291.6 mm) 10.46" (265.8 mm) 11.48" (291.6 mm)
Width, max 6.30" (160.0 mm) 18.75" (476.3 mm) 18.75" (476.3 mm) 21.18" (538.0 mm) 21.18" (538.0 mm)
Mt. Brkt. Centers (Horiz.) 5.20" (132.1 mm) 6.75" (171.5 mm) 6.75" (171.5 mm) 6.75" (171.5 mm) 6.75" (171.5 mm)
Mt. Brkt. Centers (Horiz.) 3.50" (88.9 mm) 3.50" (88.9 mm) 3.50" (88.9 mm) 3.50" (88.9 mm)
Mt. Brkt. Centers (Vert.) 4.25" (108.0 mm) 6.75" (171.5 mm) 6.75" (171.5 mm) 6.75" (171.5 mm) 6.75" (171.5 mm)
Weight (Dry) 18.92 lbs (8.58 kg) 40.35 lbs (18.30 kg) 41.16 lbs (18.67 kg) 71.16 lbs (32.28 kg) 72.72 lbs (32.99 kg)
Fuel Capacity (w/o filter) 0.37 gal (1.40 L) 0.74 gal (2.80 L) 0.74 gal (2.80 L) 1.11 gal (4.20 L) 1.11 gal (4.20 L)
Fuel Connections 3/4" NPT (M26 x 1.5) 1-1/4" NPT (M42 x 2) 1-1/4" NPT (M42 x 2) 1-1/4" NPT (M42 x 2) 1-1/4" NPT (M42 x 2)
Water Trap Capacity 40.5 fl oz (1196 ml) 91.0 fl oz (2392 ml) 91.0 fl oz (2392 ml) 131.5 fl oz (3588 ml) 131.5 fl oz (3588 ml)
Filter Service Clearance Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm) Min. 1.5" (38.1 mm)
Fuel Types Compatible for use with #1 Diesel, #2 Diesel, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.

RINE
MA ND
ENT LA
B
PE O
R
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UL
D

A
IN

TO
AN

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ET
ST

IN
F

G SA
FO
R PUBLIC

6F64 Also meets the following standards: USCG, ANSI 1105, ASTM F1201
For additional agency approvals, see TB07/05-2 Certification Matrix Bulletin

cumminsfiltration.com 1-91
Sea Pro® 7 Discontinued Products

A Parts List
B Part Description Part Number
A Vent Cap Vent Cap and Assembly
B Vent Seal 3944440 S
Cover Assembly (includes
C 3954128 S
Cover, Shield and Collar)

COLLAR
C CAP
D Filter Spring 3944441 S
Filter Element (includes
VENT

E FS19763
FUEL PRO
Grommet and O-Rings)

J F Outlet Fitting Airway # 6405-14-12


D G 3/4" NPTF Plugs Airway # 6408-14-0
See Individual Unit
H Sea Pro® 7
Ordering Information
I 3/4" NPTF Inlet Fitting 3946712 S
J Collar/Vent Cap Wrench 3944451 S
E K Bottom Plate Seal 3945125 S
L Bottom Plate 3954132 S
M Bowl Kit 3954130 S
N Drain Valve 3954131 S
O Water-In-Fuel (WIF) Sensor 3960826 S
F G Not WIF Wiring Harness 3950729 S
Shown WIF LED 3946670 S
Sea
FH234 Pro 7
®

Note: The WIF sensor is not included, but can be purchased separately.
G Serie
Marine Fue
l Processor
s

I
H
FUEL
FILTER
AND SEPARAT
UL tested 6F64 OR
with diesel • Membe
fuel only.
• Meets r ABYC
Maximu ASTM
• ISO 10088
m Flow F1201
Maximu Complia
m Allowab Rate = 200 nt
15 psig le Working gph (757
Intended (1.03 bars) Pressure lph)
for use (MAWP)
with Diesel,at 1200 °F

O
=
www. cummins For Use Kerosen (649 °C)
in Suction e, Biodiese
filtration. Side Only. l, & JP8
com

L4743B

K
L
Check Valve
For Dual/Duplex and Triple/Triplex 3.09
systems, if a check valve is required, (78.49) 2.35
(59.7)
part no. 3954139 S must be purchased
and installed at or near the inlet of the 1 1/4"-11 1/2
M Sea Pro assembly. NPTF (2x)

All dimensions are in inches (millimeters)


Note: When the engine is shut off,
fuel levels may drop until the engine is
N restarted.

H
Bowl Ring
included
with housing

1-92 cumminsfiltration.com
Discontinued Products Sea Pro® 7 Single

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In & Fuel In & Fuel Fuel In & Fuel Out
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Out Port Size Port Size** (metric)
FH23419 FS19763 200 (757) No No No Yes Left or Right 3/4"-14 NPTF M26 x 1.5
FH23422 FS19763 200 (757) No No Yes Yes Left or Right 3/4"-14 NPTF M26 x 1.5
FH23447 FS19765 200 (757) No No No No Left or Right 3/4" NPT M26 x 1.5
FH23448 FS19765 200 (757) No No Yes No Left or Right 3/4" NPT M26 x 1.5
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M26 x 1.5 fittings, use part no. 3954136 S (which includes an outlet M26 x 1.5 outlet fitting, M26 x 1.5 inlet
fitting with check valve body, check valve ball, check valve retainer, and check valve spring) and install to inlet and outlet ports of housing.

Replacement Filters Filter Specifications


Plus Size Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19766 EleMax™ StrataPore™ 5 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19763 EleMax StrataPore 7 micron (plus size) • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19764 EleMax StrataPore 10 micron (plus size)
FS19765 EleMax StrataPore 25 micron (plus size)
FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions
Service Height
1.5 (38.1)

3/4"-14 NPTF Optional 3/4"-14 NPTF


(M26 x 1.5) Fuel (M26 x 1.5)
Fuel Outlet Outlet Fuel Outlet
R.20 (R5.2)
Thru Slot
(4X)

3.34 23.71
Sea Pro 7 ®

4.25 6.00 (602.3)


(84.9) FH234 Series

(152.4)
Marine Fuel Processor
(108.0)
FUEL FILTER
AND SEPARATOR • Member ABYC
6F64 • Meets ASTM F1201
UL tested with diesel fuel only. • ISO 10088 Compliant
Maximum Flow Rate = 200 gph (757 lph)
Maximum Allowable Working Pressure (MAWP) =
15 psig (1.03 bars) at 1200 °F (649 °C)
Intended for use with Diesel, Kerosene, Biodiesel, & JP8
For Use in Suction Side Only.
www. cumminsfiltration.com L4742B

5.20 0.70
Optional (132.1) (17.8)
Fuel 0.55
Inlet (14.0)

All dimensions are in inches (millimeters)


Performance 7.36
(186.9)

Filter Restriction vs Flow Filter Capacity vs Restriction


Flow (L/min)

Differential Pressure (lb/in2)


Differential Pressure (kPa)

30
2.52 5.05 7.57 10.09 12.62 15.14 17.66 4
25 FS19764
7
1.0 20 3
FS19766
15
Differential Pressure (kPa)

6
Differential Pressure (psi)

FS19763 FS19763 2
FS19764 0.8 10
5 FS19766 FS19765 1
5
4 0.6 0 0
8 16 24 32 40 48 56 64 72 80
3 Capacity (g)
FS19765 0.4
Note: Restriction vs Flow and Capacity vs Restriction tests run per
2
SAE J905 standard. Performance data based on #2 Diesel.
0.2
1

0 0.0
.67 1.33 2.00 2.67 3.33 4.00 4.67
Flow (gal/min)

cumminsfiltration.com 1-93
Sea Pro® 7 Dual Discontinued Products

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In & Fuel In & Fuel Out Fuel In & Fuel Out
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Port Size Port Size** (metric)
FH23420 FS19763 400 (1515) No No No Yes Left or Right 1-1/4"-11.5 NPTF M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.

Replacement Filters Filter Specifications


Plus Size Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19766 EleMax™ StrataPore™ 5 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19763 EleMax StrataPore 7 micron (plus size) • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19764 EleMax StrataPore 10 micron (plus size)
FS19765 EleMax StrataPore 25 micron (plus size)
FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions
Service Height
1.5 (38.1)

Optional 1-1/4"-11.5 NPTF


Fuel (M42 x 2)
Outlet Fuel Outlet R.20 (R5.2)
Thru Slot
(8X)
Sea Pro 7 ®

Marine Fuel Processor


FH234 Series 23.41
(594.6)
• Member ABYC

7.70
• Meets ASTM F1201

6.60
• ISO 10088 Compliant FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.

L4776A

4.15
(195.6) (167.6) (105.4)

0.55
(14.0)
Optional
Fuel 0.70 6.75 6.75 0.35
Inlet (17.8) (171.5) (171.5) (8.9)
1-1/4"-11.5 NPTF 3.50
(M42 x 2) (88.9)
Fuel Inlet
All dimensions are in inches (millimeters)
10.40 (264.2)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Differential Pressure (lb/in2)
Flow (L/min)
Differential Pressure (kPa)

30
3.15 6.30 9.45 12.60 15.75 18.90 25.20 4
25 FS19764
30
4.2 20 3
FS19766
25 15 2
Differential Pressure (kPa)

FS19763
Differential Pressure (psi)

3.6
10
FS19765 1
20 3.0 5
FS19766 0 0
2.4 8 16 24 32 40 48 56 64 72 80
15
FS19763 Capacity (g)
FS19764 1.8
10 Note: Restriction vs Flow and Capacity vs Restriction tests run per
1.2 SAE J905 standard. Performance data based on #2 Diesel.
FS19765
5
0.6

0 0.0
.83 1.66 2.50 3.33 4.16 4.99 6.66
Flow (gal/min)

1-94 cumminsfiltration.com
Discontinued Products Sea Pro® 7 Duplex

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In & Fuel In & Fuel Out Fuel In & Fuel Out
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Port Size Port Size** (metric)
FH23425 FS19763 400 (1515) No No No Yes Left or Right 1-1/4"-11.5 NPTF M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.

Replacement Filters Filter Specifications


Plus Size Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19766 EleMax™ StrataPore™ 5 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19763 EleMax StrataPore 7 micron (plus size) • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19764 EleMax StrataPore 10 micron (plus size)
FS19765 EleMax StrataPore 25 micron (plus size)
FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions
Service Height
1.5 (38.1)

Optional 1-1/4"-11.5 NPTF


Fuel (M42 x 2)
Fuel Outlet R.20 (R5.2)
Outlet Thru Slot
(8X)
Sea Pro 7 ®

Marine Fuel Processor


FH234 Series 23.41
(594.6)
• Member ABYC

7.70
• Meets ASTM F1201

6.60
• ISO 10088 Compliant FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.

L4776A

4.15
(195.6) (167.6) (105.4)

0.55
Optional
Fuel 0.70 6.75 6.75 0.35
Inlet (17.8) (171.5) (171.5) (8.9)
3.50
1-1/4"-11.5 NPTF (88.9)
(M42 x 2)
Fuel Inlet All dimensions are in inches (millimeters)
11.48 (291.6)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/min)

Differential Pressure (lb/in2)


Differential Pressure (kPa)

30
3.15 6.30 9.45 12.60 15.75 18.90 25.20 4
25
30 FS19764
4.2 20 3
FS19766
25 15 2
Differential Pressure (kPa)

Differential Pressure (psi)

3.6 FS19763
10
FS19765 1
20 3.0 5
FS19766 0 0
2.4 8 16 24 32 40 48 56 64 72 80
15
FS19763 Capacity (g)
FS19764 1.8
10
1.2 Note: Restriction vs Flow and Capacity vs Restriction tests run per
FS19765
5 SAE J905 standard. Performance data based on #2 Diesel.
0.6

0 0.0
.83 1.66 2.50 3.33 4.16 4.99 6.66
Flow (gal/min)

cumminsfiltration.com 1-95
Sea Pro® 7 Triple Discontinued Products

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In & Fuel In & Fuel Out Fuel In & Fuel Out
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Port Size Port Size** (metric)
FH23421 FS19763 600 (2272) No No No Yes Left or Right 1-1/4"-11.5 NPTF M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.

Replacement Filters Filter Specifications


Plus Size Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19766 EleMax™ StrataPore™ 5 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19763 EleMax StrataPore 7 micron (plus size) • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19764 EleMax StrataPore 10 micron (plus size)
FS19765 EleMax StrataPore 25 micron (plus size)
FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions
Service Height
1.5 (38.1)

Optional 1-1/4"-11.5 NPTF


(M42 x 2) 23.68
Fuel R.20 (R5.2)
Outlet Fuel Outlet (601.4)
Thru Slot
(8X)
Sea Pro 7 ®

Marine Fuel Processor


FH234 Series
• Member ABYC
• Meets ASTM F1201

7.70
• ISO 10088 Compliant FUEL FILTER
AND SEPARATOR

6.60
6F64
UL tested with diesel fuel only.

L4776A

4.15
(167.6) (105.4) (195.6)

0.55
(14.0)
Optional
Fuel 0.70 6.75 6.75 0.35
Inlet (17.8) (171.5) (171.5) (8.9)
3.50
1-1/4"-11.5 NPTF (88.9)
(M42 x 2)
Fuel Inlet All dimensions are in inches (millimeters)
10.46 (265.8)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/min)
Differential Pressure (lb/in2)
Differential Pressure (kPa)

30
12.62 18.93 25.24 31.55 37.85 44.16 4
25 25 FS19764
3.6 3
20
Differential Pressure (kPa)

Differential Pressure (psi)

FS19766
20 3.0 15 2
FS19766 FS19763
10
2.4 FS19765 1
15 5
FS19763
FS19764 1.8 0 0
10 8 16 24 32 40 48 56 64 72 80
FS19765 1.2 Capacity (g)
5
0.6 Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0 0.0
3.33 5.00 6.67 8.34 10.00 11.67
Flow (gal/min)

1-96 cumminsfiltration.com
Discontinued Products Sea Pro® 7 Triplex

Ordering Information
Housing Part Filter Fuel Flow Primer DP* Fuel In & Fuel In & Fuel Out Fuel In & Fuel Out
Number Element gal/h (L/h) Pump Gauge WIF Drain Fuel Out Port Size Port Size** (metric)
FH23426 FS19763 600 (2272) No No No Yes Left or Right 1-1/4"-11.5 NPTF M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.

Replacement Filters Filter Specifications


Plus Size Filter
Part Number Description
• Emulsified Water Separation: 95% efficiency at
FS19766 EleMax™ StrataPore™ 5 micron (plus size) 180 gal/h (681 L/h) flow per SAE J1488
FS19763 EleMax StrataPore 7 micron (plus size) • Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
FS19764 EleMax StrataPore 10 micron (plus size)
FS19765 EleMax StrataPore 25 micron (plus size)
FS19905 EleMax Cellulose 50 micron (plus size)

Mounting/Dimensions
Service Height
1.5 (38.1)

1-1/4"-11.5 NPTF 23.71


Optional (M42 x 2)
Fuel Outlet R.20 (R5.2) (602.3)
Fuel Thru Slot
Outlet (8X)
Sea Pro 7 ®

Marine Fuel Processor


FH234 Series
• Member ABYC

7.70
• Meets ASTM F1201
• ISO 10088 Compliant FUEL FILTER

6.60
AND SEPARATOR
6F64
UL tested with diesel fuel only.

L4776A

4.15
(167.6) (105.4) (195.6)

0.55
Optional
Fuel 0.70 6.75 6.75 0.35
Inlet (17.8) (171.5) (171.5) (8.9)
3.50
1-1/4"-11.5 NPTF (88.9)
(M42 x 2)
Fuel Inlet
All dimensions are in inches (millimeters) 11.48 (291.6)

Performance
Filter Restriction vs Flow Filter Capacity vs Restriction
Flow (L/min) Differential Pressure (lb/in2)
Differential Pressure (kPa)

30
12.62 18.93 25.24 31.55 37.85 44.16 4
25
25 3.6 FS19764
20 3
Differential Pressure (kPa)

Differential Pressure (psi)

FS19766
20 3.0 15 2
FS19766 FS19763
10
2.4 FS19765 1
15 5
FS19763
FS19764 1.8 0 0
10 8 16 24 32 40 48 56 64 72 80
FS19765 1.2 Capacity (g)
5
0.6 Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0 0.0
3.33 5.00 6.67 8.34 10.00 11.67
Flow (gal/min)

cumminsfiltration.com 1-97
Water-In-Fuel (WIF) Sensor Discontinued Products

Ordering Information
Part Number Description
3957158 S Water-In-Fuel (WIF) Sensor
3950729 S WIF Wiring Harness
3946670 S WIF LED
Note: The WIF sensor is not included, but can be purchased separately.

Installation

Note:
Depending on the model (Single,
Dual, Duplex, Triple or Triplex),
the WIF port can be located on
the bottom left or the bottom WIF Probe
right side of the unit.

Specifications
Specification WIF
Resistance Across Pins 82 kΩ ±2% (at 25° C)
Voltage Rating 5 – 50 VDC or VAC
Signal Type Analog
Thread 1/2" 20 UNF-2B
Output Deutsch Connector EDLRDT13-2PR-002
WIF Harness Deutsch Connector DT06-2S
Height to Water Sensing (Switch is in ON Position) 0.58" (14.73 mm)
Overall Length 2.328" (59.12 mm)
Length – Top of Probe to Bottom of Knuckle 1.201" (30.50 mm)
Length – Bottom of Knuckle to Top of Pin 0.79" (20.0 mm)
Distance Between Pins (Center to Center) 0.215" (5.46 mm)
Specifications subject to change without notice.

1-98 cumminsfiltration.com

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