Beruflich Dokumente
Kultur Dokumente
PRESENTED AT
32nd CERTIFICATE COURSE IN CORRUGATED
PACKAGING
WICMA AUDITORIUM,
237, MITTAL INDL. ESTATE NO.3,
M.V.ROAD, ANDHERI (E),
MUMBAI-400 059
AUGUST 01.2012
MANUFACTURING DEFECTS
IN CORRUGATED BOARD/
BOXES, THEIR CAUSES AND
REMEDIES
1. INTRODUCTION
2. CORRUGATOR DEFECTS
8. PRINTING DEFECTS
CAUSES REMEDIES
CAUSES REMEDIES
PERFORATIONS IN THE MEDIUM AT THE TIPS OF THE FLUTES IN LINE WITH THE
FINGERS.
CAUSES REMEDDIES
1. DIRTY FINGERS 1. CLEAN FINGERS
2. FINGERS TOO TIGHT 2. RELIEVE FINGERS
3. BURR ON FINGERS 3. FILE OR CHANGE FINGERS
4. DIRTY CORRUGATING ROLLS (SILLICATE) 4. CLEAN ROLLS
5. WET CORRUGATING MEDIUM 5. INCREASE WRAP ON
PRECONDITIONER OR ADJUST
FINGERS FOR TYPE OF
MEDIUM
CORRUGATIONS – CUT OR FRACTURED
CAUSES REMEDIES
1. HIGH TENSION ON MEDIUM 1. ADJUST BRAKE PRESSURE
2. MEDIUM TOO WET OR DRY 2. INCREASE WRAP ON PRECONDIONER
OR ADJUST SHOWERS
3. CORRUGATING ROLLS TOO TIGHT 3. REDUCE PRESSURE BETWEEN ROLLS
4. DIRTY OR WORN CORRU. ROLLS 4. CHECK, CLEAN, REGRIND OR REPLACE
5. ROLL MEDIUM OUT OF ROUNDNESS 5. SLOW CORRUGATOR, CHANGE ROLL
6. CORRU. ROLLS NOT PARALLEL 6. ALLIGN CORRUGATING ROLLS
CORRUGATIONS – LEANING
CAUSES REMEDIES
1. CORRUGATING ROLLS NOT PARALLEL 1. ADJUST ALIGNMENT OF
CORRUGATING ROLLS
CAUSES REMEDIES
1. WET LINER 1. INCREASE WRAP ON
PRE-HEATER OR REDUCE
SPEED
CAUSES REMEDIES
1. EXCESSIVE ADHESIVE APPLICATION 1. ADJUST DOCTORING ROLL
2. IMPROPER VISCOSITY 2. ADJUST VISCOSITY
3. GLUE ROLL SPEED NOT MATCHING 3. ADJUST GLUE ROLL SPEED
PAPER WEB SPEED
4. EXCESSIVE MOISTURE IN THE LINERN 4. INCREASE WRAP OF LINER
ON PRE-HEATER
WASHBOARDING IS CAUSED BY EXCESS ADHESIVE
ROLL IN PROPER ADJUSTMENT
FLUTE PATTERN GIVEN SHOWS ROLL IN CORRECT ALIGNMENT AND UNDER
UNIFORM PRESSURE.
CAUSES REMEDIES
1. CRUSHING OF FLUTES 1. INCREASE GAP BETWEEN ROLLERS
2. EXCESSIVE ADHESIVE APPLICATION 2. a) ADJUST DOCTORING ROLL
b) REDUCE ADHESIVE VISCOSITY
3. LESS APPLICATION OF ADHESIVE 3. INCREASE VISCOSITY
4. UNEVEN ADHESIVE APPLICATION 4. CHECK SURFACE OF APPLICATOR
ROLL
5. SHEET NOT MOVING STRAIGHT 5. EQUALISE PRESSURE AT BOTH ENDS
6. CORRODED, WORN OUT AND 6. MACHINE, GRIND AND ELECTRO-
PITTED ROLLERS PLATE ROLLERS OR REPLACE
ROTARY CREASER RELATED PROBLEMS
CAUSES REMEDIES
1. SHEET CRACKING DUE TO DRY BOARD 1. MAINTAIN MOISTURE IN THE
SHEETS
2. SHEET CRACKING DUE TO NOT USING 2. USE RIGHT CREASING HEAD
CORRECT CREASING HEAD
3. ROUGH CUTTING 3. a) SET GAP BETWEEN CUTTERS
b) GRIND OR CHANGE CUTTERS
4. MACHINE VIBRATIONS 4. a) CUTTERS JAMMED
b) DAMAGED BEARINGS OR GEARS
ECCENTRIC SLOTTING MACHINE RELATED PROBLEMS
CAUSES REMEDIES
1. RAGGED SLOTS OR ROUGH CUTTING 1. IMPROPER LAMINATION OR WORN OUT
SLOTTING KNIFE AND SIDE CUTTERS,
ADJUST CUTTER SCREWS
PUNCHING OR DIE CUTTING RELATED PROBLEMS
CAUSES REMEDIES
CAUSES REMEDIES