INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
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E-C61

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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

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Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 UENR5507
October 2015

320F Excavator
Hydraulic System - Attachment
ZRC1-UP
NHD1-UP
YBM1-UP

Smart Boom For Combined Function - Electric Control

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT TABLE
Component Locations
Part Schematic Machine
Description
Number Location Location
164-6981
Accumulator - Hydraulic 1 B-3
352-6860
Control Gp - Joystick (LH) 323-7948 2 E-3
Control Gp - Joystick (RH) 323-7947 3 E-2
Filter & Valve Gp - Pilot (Hydraulic Oil) 158-8987 4 B-3
Filter Gp - Case Drain 289-8194 5 A-3
Filter Gp - Hydraulic Return 188-4145 6 A-4
Manifold Gp - Pilot Oil 215-5037 7 C-3
Motor Gp - Swing 334-9968 8 F-5
Motor Gp - Travel (LH) 209-5992 9 F-4
Motor Gp - Travel (RH) 209-5992 10 F-4
Pump Gp - Main Hydraulics 371-5210 11 B-2
Sensor - Boom Cylinder Head 344-7390 12 F-8
Sensor - Boom Down Control 344-7390 13 D-3
Sensor - Boom Up Control 344-7390 14 C-3
Sensor - Drive Pump 344-7392 15 A-6
Sensor - Idler Pump 344-7392 16 A-6
Sensor - NFC Drive Pump 344-7390 17 E-6
Sensor - NFC Idler Pump 344-7390 18 E-6
Sensor - Swing Control 344-7390 19 D-2
Swivel 234-4440 20 E-4
Valve Gp - Check (Return) 455-3961 21 E-5
Valve Gp - Load Control (Stick Drift Reduction) 335-0200 24 D-5
Valve Gp - Main Control (Heavy Lift) 335-0180 25 E-7
Valve Gp - Main Control (STD) 335-0160 26 E-7
Valve Gp - Pilot (Travel) 369-8502 27 F-2
Valve Gp - Pressure Reducing (Boom Priority) 352-7065 28 C-2
Valve Gp - Shuttle (Cab) 323-7560 29 D-1
Valve Gp - Solenoid (Heavy Lift) 352-7176 30 C-4
Valve Gp - Swing Cushion 158-9085 31 E-6
Valve Gp - Travel Counterbalance (LH) 322-8714 32 E-5
Valve Gp - Travel Counterbalance (RH) 322-8714 33 E-4
Attachments: Combined Function - Electrical Control
Sensor Gp - Squeeze 334-7390 36 F-1
Sensor Gp - Stick In Control 344-7390 37 C-2
Sensor Gp - Stick Out Control 344-7390 38 C-2
335-0172
Valve Gp - Main Control (ATTCH) 39 D-8
335-0183
Valve Gp - Shuttle (Squeeze) 8J-6875 40 F-1
Valve Gp - Solenoid & Relief (LH) 323-7942 41 F-1
Valve Gp - Solenoid & Relief (RH) 297-0265 42 E-1
Valve Gp - Solenoid (Boom / Stick Regen) 335-0223 43 C-1
Valve Gp - Solenoid (Work Tool) 259-7429 44 D-4
Attachments: Smart Boom
Block Gp - Load Control (Boom Drift Reduction) 323-7604 48 A-8
Block Gp - Solenoid (Boom Down Ele Check) 373-9970 49 E-8
Valve Gp - Check & Relief (Boom Load Control) (LH) 335-0405 50 F-8
Valve Gp - Check & Relief (Boom Load Control) (RH) 335-0405 51 F-7
Valve Gp - Solenoid (Boom Down Ele Check) 297-0371 52 E-7
Sensor Gp - Boom Cylinder Rod 344-7390 53 F-7
TAP TABLE

Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
A1 Att Stem 1 Extend EPRV Pressure D-3
A2 Att Stem 2 Extend EPRV Pressure D-4
A3 Att Stem 1 Retract EPRV Pressure D-4
A4 Att Stem 2 Retract EPRV Pressure D-4
AA Idler Pump Pressure B-3
BB Drive Pump Pressure A-3
CC Case Drain Pressure B-3
DD Negative Control Idler Pump Pressure B-1
EE Power Shift Pressure B-1
FF Negative Control Drive Pump Pressure A-2
GG Boom Regen Pressure B-8
HH Boom Down REPRV Pressure C-2
II Stick In REPRV Pressure C-2
PG Pilot Pressure B-3
SOS Oil Sampling Pressure B-3
 8 7 6 5 4 3 2 1
(8) MOTOR GP (9) MOTOR GP
BUCKET CYLINDER SWING TRAVEL MOTOR (RIGHT)
(53) SENSOR GP
SWG SWING MOTOR TRAVEL MOTOR (LEFT) TRAVEL (LH)
SINGLE
BOOM CYLINDER ROD 334-9968 209-5992 SINGLE
(50) VALVE GP PRKG BK (27) VALVE GP
344-7390 (10) MOTOR GP DOUBLE DOUBLE
CHECK & RELIEF (BOOM
(51) VALVE GP CONTROL PG TP PILOT (TRAVEL)
LOAD CONTROL) (LH) TRAVEL (RH) 369-8502 (40) VALVE GP
CHECK & RELIEF (BOOM 209-5992 TT
335-0405 (36) SENSOR GP SHUTLE
LOAD CONTROL) (LH) SWG DR
X SQUEEZE (SQUEEZE SENSOR)
X 335-0405 MOTOR TRAVEL(L) TRAVEL(R) 344-7390 8J-6875
DRAIN (41) VALVE GP
MU
R3 T MU SOLENOID & RELIEF (LH)
F T
323-7942 61
F
L5 R5 Pi
Pi
P1
AG BG Pp3 Pp3 G
CYL CV
CYL CV
AUX R 62 P1
BP2 X Dr A1 DR B1 T1 T1
STICK CYLINDER X Dr (FWD) (BKWD) (BKWD) (FWD) RETURN
T2 T2 T5 T1 T3 T6 T4
T2
P2 G
pR1f pL1f pL2b pR2b

(12) SENSOR GP BLCV-Dr BLCV-Pi

R
BOOM CYLINDER HEAD 1 2
344-7390 AG BG BG AG
24 P2
(31) VALVE GP
(52) VALVW GP SWING CUSHION (R) A B (L) PD-Dr L7 R7
L6 SP2 B A
SOLENOID (BOOM DOWN ELE CHECK) 158-9085 5 6 3 2
297-0371 4 1 (42) VALVE GP
L4 R4 SOLENOID & RELIEF (RH)
Dr
A B B A 297-0265
(17) SENSOR GP (18) SENSOR GP 4 1
(49) BLOCK GP (26) VALVE GP NFC DRIVE PUMP NFC IDLER PUMP (32) VALVE GP
5 6 3 2
E SOLENOID (BOOM DOWN ELE CHECK) MAIN CONTROL (STD) 344-7390 344-7390 TRAVEL COUNTERBALANCE (LH)
(33) VALVE GP PD-Pi E
373-9970 322-8714 SMART BOOM DOWN ONLY UP AND DOWN
(25) VALVE GP 335-0160 NFC-Dr NFC-Pi TRAVEL COUNTERBALANCE (RH)
MAIN CONTROL (HEAVY LIFT) (BKWD) 322-8714 24 ? ?
(BKWD) (FWD) (FWD)
335-0180 25 ? ?
NFC-S1 NFC-Dr1 NFC-Dr2 NFC-S2 L1 R1 L2 R2 (2) CONTROL GP
(3) CONTROL GP
JOYSTICK (LH) JLP JRP 26 × ?
NFC1 NFC2 2 SPEED JOYSTICK (RH)
15 16 323-7948
TRAVEL JLT JRT 323-7947
(20) SWIVEL GP CONTROL
SWG 234-4440 STICK SWING BUCKET BOOM
(21) VALVE GP DRAIN IDENT CONNECTOR FOR TOOL-SYSTEM
MOTOR
CHECK (RETURN) FILTER
R.C.V-D DRAIN 24 BOOM DOWN ELE CHECK SOL (EC1)
455-3961
25 BOOM DOWN REPRV (S1)
26 BOOM UP ELE CHECK SOL (EC2)
R7 pR7b pR7f pL7b pL7f 35 STICK IN REPRV
L7 C (OUT) (IN) (R) (L) (OPEN) (CLOSE) (DOWN) (UP)
36 STICK OUT REPRV
(39) VALVE GP JL1 JL3 JL2 JL4 JR2 JR4 JR1 JR3
MAIN CONTROL (ATTACH)
A4 A3 A2 A1 51
52
ATT STEM 1 EXTEND EPRV
ATT STEM 1 RETRACT EPRV
335-0192
53 ATT STEM 2 EXTEND EPRV
B4 A4 B3 A3 B2 A2 B1 A1
pR7f 54 ATT STEM 2 RETRACT EPRV
(RET) B (RET) (RET) (EXT) (EXT) 62 ATT LINE 2 RERV
(EXT)
pL7f pR7b 54 52 53 51 61 ATT LINE 1 RERV
(RET) AUX A1 A2 A3 A4 A5 A6 A7 A8
E RETURN
D pL7b (29) VALVE GP D
(EXT) P SHUTTLE (CAB)
(24) VALVE GP
LOAD CONTROL 323-7560
A (STICK DRIFT REDUCTION)
MU SOL4-T
335-0200 T
T
(44) VALVE GP B1 C1 B2 B3 C2 B4 C3 B5 B6 B7 C4 B8
SDr SOLENOID (WORK TOOL)
L6 SOL1-T 259-7429
SPi pR4b
pL5f pL4b
22 3 IDENT CONNECTOR
P T (13) SENSOR GP
SP2 (19) SENSOR GP 1 LEFT TRAVEL PRESS SW
BOOM DOWN COTNROL
R6 344-7390 SWING CONTROL
(30) VALVE GP 2 RIGHT TRAVEL PRESS SW
SP1 344-7390
SOLENOID (HEAVY LIFT) pR5f 3 IMPLEMENT PRESS SW
352-7116 (14) SENSOR GP (38) SENSOR GP
STICK OUT 12 PS PRESS EPRV
ST6 ST A BOOM UP COTNROL pL3b pR6f
344-7390 344-7390
pBR (37) SENSOR GP 13 BOOM REGEN REPRV
pL6f 2 SPEED STICK IN
HPi pL3f pR5b 15 NFC 1 LIMIT EPRV
(IN) pSR TRAVEL 344-7390
CONTROL BLCV - Pi 16 NFC 2 LIMIT EPRV
STICK(2) dST
17 SWING BRAKE SOL
pR6f SOL2-T
(OUT) pST MF-P PD-Pi MF-TANK NFC-Dr (28) VALVE GP 18 TRAVEL SPEED CHANGE SOL
C L5 PRESSURE REDUCING 35 C
P2 P1 19 STRAIGHT TRAVEL SOL
(BOOM PRIORITY)
B 352-7065 20 HYD LOCK SOL
R5 25
P2 Pi1 P-IN PSA2 DR1 PSA1 T-OUT2 DR2 T 21 SWING PRIORITY SOL
pR5f 22 HEAVY LIFT SOL
(OPEN) 18 20 P A
(CLOSE) pL6f
pL5f pR5b (7) MANIFOLD GP
17 (43) VALVE GP
(OUT) PILOT
SOLENOID (BOOM / STICK REGEN)
BUCKET STICK(1) 215-5037
335-0223
A2 A1
NFC-Pi T
pL5b
(IN) HH
PRV-T pR3f
(22) VALVE GP L4
(1) ACCUMULATOR GP II
HYDRAULIC (CHARGED)
CHECK (SLOW RETURN) RDr P1 PAC
(R) 21 169-6981 (STD)
SPi pSR pR3b pL5b (11) PUMP GP
389-2477 pL4b 352-6860 (CANADA BC/AL) MAIN HYDRAULICS
R4 DR3 DR4 Pi2 DR5 T-OUT1 DR6
371-5210
DD
GG BRG M2

(UP)
13 (L)
pR4b SOL1-T SOL2-T AA Pn2
NFC2
LINE PATTERNS

pL3b Pressure Line

SWING SOL4-T BDr
PD-Dr Ps2 Pilot / Load Sensing Pressure
(UP) P2
pL3f SWG A2 Drain / Return Lines
pBR PRV-T PsM2
B PRKG BK B
MF-P (4) FILTER & VALVE GP Component Group
CONTROL
BT3
R3 PILOT (HYDRAULIC OIL) EE Air Line
158-8987
CALLOUTS
26 CC
L3 OUT IN S1 Pm YY Taps (Pressure, Sampling, Sensor - by letter)

DL DL D Connectors (By letter)

S3
BP2 pR3b BLCV-Dr T
Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name

BOOM(1) BOOM(2) Component LocationsTable)

138-1234 Part Number

pR3f SDr Dr
(DOWN) PG PC HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
DrM PsM1 PILOT PUMP OUTPUT
R2 dR1b PG SOS A3
DRIVE PUMP OUTPUT
HEAVY LIFT CONTROL CIRCUIT
pR2b P1 Ps1 TRAVEL LEFT CONTROL CIRCUIT
(FWD) RDr A1
POWER SHIFT CONTROL CIRCUIT
(48) BLOCK GP TRAVEL(R) NFC1 SUPPLY LINE

LOAD CONTROL (BOOM DRIFT REDUCTION) L2 R.C.V-D Pn1

STICK CONTROL CIRCUIT
SWING CONTROL CIRCUIT
323-7610 R1 MF-TANK
BB
DRAIN / RETURN LINE
SWING BRAKE CIRCUIT
pL2b pR1f M1 IDLER PUMP OUTPUT & UQC CIRCUIT
(BKWD) (FWD) Pi 12 FF TRAVEL SPEED CONTROL CIRUIT
TRAVEL(L) dR1b
BUCKET CONTROL CIRCUIT
TRAVEL RIGHT CONTROL CIRCUIT
STR-TRAVEL BOOM CONTROL CIRCUIT

A L1
(5) FILTER GP
ATTACHMENT CONTROL CIRCUIT
A
pL1f CASE DRAIN
(BKWD) 289-8194 DRAIN
FILTER
pST

dST 19 THIS SCHEMATIC IS FOR THE 320F EXCAVATOR HYDRAULIC SYSTEM

(6) FILTER GP
HYDRAULIC RETURN ATTACHMENT: SMART BOOM FOR COMBINED FUNCTION - ELECTRIC CONTROL
PUMP-S1 PUMP-S2 P2 HPi 188-4145 MEDIA NUMBER: UENR5507
(15) SENSOR GP (16) SENSOR GP SCHEMATIC PART NUMBER: 337-8499, CHANGE: 02, VERSION: HE
DRIVE PUMP Components are shown installed on a fully operable machine with the key and engine off, with parking brake set.
P1 IDLER PUMP Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
344-7392 344-7392 Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
PUMP - RIGHT REAR
VIEW ALL CALLOUTS
6

CC

11

FF

BB
PG 4
EE SOS
AA
DD 44
A1
A2 A3 A4
MACHINE - TOP RIGHT
VIEW ALL CALLOUTS

49 52
41 53
50

40

36

31
8

51

42

12

9 20

32

33

10
MAIN CONTROL VALVE
VIEW ALL CALLOUTS

17 18

21 30

39

26
28
25

16
15

43
37
GG
24

38

48

1 7
CAB - FRONT
VIEW ALL CALLOUTS

14
27 19
29
13