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Completion Fluids
Lecture - 4 ,Y-3
Lecture Outline
• Oil/Gas well before and after
completion
• Completion Productivity
• Production packer
• Wellhead Completion
• Completion Fluids.
• Case Study from oil field
Field Oil well before completion
Field Oil well after completion
Well Head
X-mas Tree
Hydraulic
Control Line
Safety
Valve Production
Tubing
Reservoir
Gas Lift
Valve
Packer Perforation
Pump Out
Plug Sump
Out-flow
dependent on the
fluid properties,
like water cut, gas
liquid ratio, and oil
gravity. It also
depends on the
backpressure
Reservoir
imposed by the energy
surface facilities.
overcomes all
pressures
losses
In-flow
Dependent on through the
productivity index
and reservoir
entire
pressure. production
system
COMPLETION PRODUCTIVITY
Components of a Wellhead
- Tubing head
- Christmas tree
- Master valve
- Casing valve
- Tubing
- Casing pressure - Tubing head
gauges
- Production casing
- Intermediate casing
- Uppermost casing head
- Casing head
- Lowermost casing head - Surface casing
Christmas Tree Functions
• The purposes of the Christmas tree are
• To provide the primary method of closing in a
well; isolate the well from adjacent wells;
• Connect a flowline; provide vertical access for
well interventions (slickline, electricline, coiled
tubing, etc.) whilst the well is live;
• Interface with the tubing hanger;
• Connect or interface the tree to the wellhead.
• Safety Valve
• The purpose of the Safety valves is to
protect people, environment and property
from uncontrolled production.
• Type of Safety Valve
• SSV: Surface Safety Valves: an automatic
fail-safe closed valve fitted at the
wellhead.
• SSSV: Subsurface Safety Valve: a valve
installed in the tubing down the well to
What Is Subsurface Equipment?
• A production/injection is equipped
with many surface and subsurface
equipment.
• The surface equipment are x-mas
tree, wellhead, surface safety valve,
etc.
Completion Fluids -
4- No Corrosion
5- Economics
2. Errosion:
Ve = c / pm 0.5
where:
Ve = fluid erosional velocity, ft/sec
c = empirical constant (range 80 to 300)
Usually c = 125 for intermittent service, or 100 for continuous service
pm = gas/liquid mixture density, Ibs/ft3
Steps For Selecting Fluid Type
5- Foam
Foams can be used for certain workover operations (very low BHP)
such as washing out sand, drilling in or deepening.
Depending on the ratio of air to foam water circulated, flow
gradients as low as 0.1 to 0.2 psi/ft are possible.
Foam is a mechanical mixture of air or gas dispersed in clean fresh
water or field brine containing a small amount of surfactant.
Completion Fluids - Practical Application
Formation Damage
Cost
Heavy brines are very expensive. A 15.0 Ib/ gal CaCl2-
CaBr2 brine costs about 25 times more than a 10.0 Ib/gal
CaCl2 "new" brine. Fluid Recovery and reuse may minimize
cost.
Completion Fluids - Practical Application
Calcium Carbonate
This material is available in several size ranges
Oil Soluble Resins
These are available in graded size ranges needed for effective
bridging action.
Graded Rock Salt
Where saturated salt fluids are used, graded rock salt with
HEC can provide effective fluid loss control.