BOSCH EP test values diesel fuel-injection equipment Page: 1

Test date 10/7/2018 Time: 12:40:02 PM Job. no.: ____________________

Customer ID No.
Serial no.: ____________________

PUMP AND CUSTOMER DATA

PUMP DATA
Edition 10.07.97
Part no. 0 460 416 036
Pump designation VE6/11F1250R181

CUSTOMER DATA
Customer IVECO-FIAT
Engine 8065.05.200
Power 74.0 kW

TEST PREREQUISITES
CAT Designation Unit Set value min. max. Actual values OT
Test oil ISO 4113
Calibrating oil return temp. °C 45 42 48
Overflow restriction mm 0.55
Inlet press. bar 0.35 0.30 0.40
Test nozzle holder assembly 1 688 901 020
Opening pressure bar 172 169 175
Test pressure line 1 680 750 017
Outside diameter mm 6.00
x Inside diameter mm 2.00
x Length mm 840
Shutoff solenoid V 12
Shutoff V 0

SETTINGS/TEST SPECIFICATONS
ASSEMBLY AND ADJUSTMENT DIMENSIONS
CAT Designation Unit Set value min. max. Actual values OT
Dimension K mm 3.3 3.2 3.4
Dimension KF mm 5.3 5.1 5.5
Dimension MS mm 1.6 1.5 1.7
SETTING CONTROL LEVER POSITION
Control lever spacing YA mm 35.9 34.9 36.9
Control lever spacing YB mm 48.4 45.7 51.1

BASIC SETTING
CAT Designation Unit Set value min. max. Actual values OT
SUPPLY PUMP PRESSURE
D speed rpm 1000 1000
S Supply pump pressure bar 6.0 5.7 6.3
D TIMING DEVICE TRAVEL
D speed rpm 1000 1000
S Timing device travel mm 5.1 4.9 5.3
D FULL-LOAD DELIVERY
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 45 45
D speed rpm 800 800
D Measurement temperature °C 45 45
S Delivery cm3/1000S. 64.0 63.5 64.5
S Spread cm3/1000S. 3.5

IDLE
CAT Designation Unit Set value min. max. Actual values OT
IDLE SETTING
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 51 51
D speed rpm 325 325
D Measurement temperature °C 49 49
S Delivery cm3/1000S. 10.0 8.0 12.0
S Spread cm3/1000S. 3.5
C Spread cm3/1000S. 4.0

CAT = Category (D = Default, S = Setting value, C = Check value)

OT = Outside Tolerance (X is set)
 BOSCH EP test values diesel fuel-injection equipment Page: 2

Customer ID No.
Combination ID No. 0460416036

FULL-LOAD SPEED REGULATION

CAT Designation Unit Set value min. max. Actual values OT
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 42 42
D speed rpm 1350 1350
D Measurement temperature °C 44 44
S Delivery cm3/1000S. 36.0 33.0 39.0

STARTING FUEL DELIVERY

CAT Designation Unit Set value min. max. Actual values OT
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 51 51
D speed rpm 100 100
D Measurement temperature °C 49 49
S Delivery cm3/1000S. 120.0 95.0 145.0
START TRANSITION
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 51 51
D speed rpm 250 250
D Measurement temperature °C 49 49
S Delivery cm3/1000S. 58.0 52.0 64.0
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 51 51
D speed rpm 150 150
D Measurement temperature °C 49 49
S Delivery cm3/1000S. 120.0 95.0 145.0

INJECTION-PUMP TEST SPECIFICATIONS

TIMING DEVICE CURVE
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 1250 1250
S Timing device travel mm 5.8 5.8 5.8
C Timing device travel mm 5.8 5.3 6.3
D speed rpm 1000 1000
S Timing device travel mm 5.1 4.9 5.3
C Timing device travel mm 5.1 4.4 5.8
D speed rpm 600 600
S Timing device travel mm 1.1 0.7 1.5
C Timing device travel mm 1.1 0.4 1.8

SUPPLY PUMP PRESSURE CURVE

CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 1250 1250
S Supply pump pressure bar 7.0 7.0 7.0
D speed rpm 1000 1000
S Supply pump pressure bar 6.0 5.7 6.3
D speed rpm 500 500
S Supply pump pressure bar 3.7 3.4 4.0

OVERFLOW
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 1250 1250
S Delivery cm3/10s. 72.2 44.5 99.9
C Delivery cm3/10s. 72.2 30.6 113.8
D speed rpm 500 500
S Delivery cm3/10s. 63.8 47.2 80.4
C Delivery cm3/10s. 63.8 41.6 86.0

DELIVERY AND BREAKAWAY CURVE

CAT Designation Unit Set value min. max. Actual values OT
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 42 42
D speed rpm 1425 1425
D Measurement temperature °C 44 44
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
 BOSCH EP test values diesel fuel-injection equipment Page: 3

Customer ID No.
Combination ID No. 0460416036

CAT Designation Unit Set value min. max. Actual values OT

S Delivery cm3/1000S. 1.5 0.0 3.0
C Delivery cm3/1000S. 1.5 0.0 3.0
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 42 42
D speed rpm 1350 1350
D Measurement temperature °C 44 44
S Delivery cm3/1000S. 36.0 33.0 39.0
C Delivery cm3/1000S. 36.0 30.0 42.0
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 42 42
D speed rpm 1250 1250
D Measurement temperature °C 44 44
S Delivery cm3/1000S. 54.5 53.0 56.0
C Delivery cm3/1000S. 54.5 51.0 58.0
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 45 45
D speed rpm 800 800
D Measurement temperature °C 45 45
S Delivery cm3/1000S. 64.0 63.5 64.5
C Delivery cm3/1000S. 64.0 61.0 67.0
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 48 48
D speed rpm 500 500
D Measurement temperature °C 46 46
S Delivery cm3/1000S. 61.0 61.0 61.0
C Delivery cm3/1000S. 61.0 57.5 64.5

IDLE
CAT Designation Unit Set value min. max. Actual values OT
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 51 51
D speed rpm 325 325
D Measurement temperature °C 49 49
S Delivery cm3/1000S. 10.0 8.0 12.0
C Delivery cm3/1000S. 10.0 6.0 14.0
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 51 51
D speed rpm 360 360
D Measurement temperature °C 49 49
S Delivery cm3/1000S. 5.0 2.0 8.0
C Delivery cm3/1000S. 5.0 1.0 9.0
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 51 51
D speed rpm 400 400
D Measurement temperature °C 49 49
S Delivery cm3/1000S. 1.5 1.5 1.5
C Delivery cm3/1000S. 1.5 0.0 3.0

SHUTOFF
CAT Designation Unit Set value min. max. Actual values OT
ELECTR. SHUTOFF, CONTROL LEVER IDLE
D speed rpm 325 325
S Delivery cm3/1000S. 1.5 0.0 3.0
C Delivery cm3/1000S. 1.5 0.0 3.0
C Spread cm3/1000S. 5.0
ELECTR. SHUTOFF, CONTROL LEVER FULL
LOAD
D speed rpm 325 325
S Delivery cm3/1000S. 1.5 0.0 3.0
C Delivery cm3/1000S. 1.5 0.0 3.0
C Spread cm3/1000S. 5.0
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)