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Definition: Welding Certifications are technically a hands-on welder qualification test that is conducted by
certified welding inspector that will determine if the person or machine can produce a sound quality weld
up to the code or welding procedure needed for a Company, job site or a particular industry standard.
Bottom line, can you produce a sound quality weld by following the procedure/instructions?
1. Weld the metals given by the welding inspector in the position the test is designed for by following
the instructions provided.
2. Cut the metal welded according to the instructions and prepare them for a bend test or some
approved form of quality testing.
3. Test the materials welded according to the procedure. If they pass the test then you just earned your
welding certification. The testing ranges from a bend test to Radiographic (x-ray) or even just a
visual exam of the quality. In most cases a welding inspector will have a excellent idea if your
welds will pass just by visually inspecting them.
Welding certifications are designed to ensure the welders skills are up to the code they will be working
under. Welding certifications are also documented to prove that the welder is qualified under that code.
Welding codes vary a lot depending on the type of work being done. There are many organizations that
have different procedures depending on the type of work they oversee.
In the United States there are quite a few organizations that have certified welding procedures. The three
largest organizations are:
The American Welding Society / AWS. www.aws.org They typically deal with structural codes
mostly involved with buildings and bridges.
The American Society of Mechanical Engineers /ASME Section IX. www.asme.org They deal
with boiler and pressure vessel codes.
The American Petroleum Institute / API. www.api.org They oversee pipeline welding codes for
the gas and oil industries.
Welding certifications come in many positions, metal thickness, welding processes, and metal types. When
the term “Certified Welder” is used it only means that welder is certified under the welding procedures they
have tested under. There is not a single welding certification that covers all types of welding.
All welding certifications come in many positions. The positions are different depending if the welder will
be welding on plate or pipe. The terms properly used in the welding field refers to plate as “structural
welding” and pipe and “pipe welding”.
The way this coding system works is the number stands for the position and then the letter identifies the
type of weld joint. For example if you take the number 3 for the vertical position and G is for a groove
weld. Then you put them together like “3G” then that is the code for a vertical grove weld. In the case of a
fillet weld you would simply replace the G with an F, then you would get a “3F” weld joint and that is a
vertical fillet weld
.When getting certified for structural welding it’s very common to take the 3G and 4G welding certification
together. These two tests usually cover all the positions and most codes allow fillet welds on pipes that are
a minimum diameter of 24″.
Many times it is a combination of the obstacles and visual restriction that the test will incorporate. Restricted
tests come in the 2G, 5G, and 6G positions but most of the time it will be a 6GR or 6G restricted test
positions.
Another type of boiler tubing test I took had only has 1/2 of an inch of clearance and all I could say is
“Wow that was tight”.
6GR Box Type Restriction Pipe Welding Certification Position
Shipyards typically test pipe welders using a box type restricted position. There restricted 6G test does not
use a ring or other pipes to block access. Instead it’s more realistic for the type of work being done in a
shipyard. The pipe is put into the 6G position inside of a welding booth that has a steel grading ceiling. The
pipe is placed on the right side of the booth (if you are right handed) 12″ from the right wall. Then 12″ from
the ceiling and 12″ from the back wall. If you are looking at the pipe straight on, the right side of the pipe
from the 3 to 12 o’clock positions is almost inaccessible. 12 inches of clearance sounds like a lot, but that
is 12 inches to the center of the weld joint. So a 6″ pipe has only 9″ of clearance. The restricted area is too
tight to put your head in there or too see anything.
I recently passed this type of test for my current job using a TIG root and hot pass with the rest Stick welded
out. The hardest part of this test is the TIG welding part. To pass you need to weld the first quarter of the
pipe right handed, the second quarter left handed, then the third quarter right handed using a mirror, and
finally the last quarter left handed using a mirror. Finally the weld had to pass an x-ray test. Unfortunately
I could not get permission to take any pictures.
These are the most common but there are many other types of welding processes that you can get certified
in. The only catch with the other types of processes is that they are so specialized that getting a job might
not be easy to do. If you don’t weld using the process you are certified in they usually expire worthless after
six months. Making the time and money spent wasted.
For someone new to the welding field the three best welding certifications to get that will pay off the fastest
are an AWS D1.1 3G and 4G SMAW combo done on carbon steel and a 3G MIG Welding Certification.
Most employers will be more than happy with someone who has passed these qualification tests. These
certifications open the door for shop work and field work.
Destructive Testing vs. Non Destructive Testing
When it comes to welding certifications and job site testing there are two methods for testing the quality of
the weld. Destructive Testing or “DT” and Non Destructive Testing or “NDT”. Both methods have their
advantages and disadvantages!
Visual weld inspection is the most cost efficient of the NDT methods but at the same time it relies on the
sole discretion of the inspector. This method is mostly used for non critical welding inspection and cannot
detect internal weld defects.
This is a welding inspection camera used to find visual defects that are difficult to get too.
Visual weld inspection is the most cost efficient of the NDT methods but at the same time it relies on the
sole discretion of the inspector. This method is mostly used for non critical welding inspection and cannot
detect internal weld defects.
Liquid dye penetrant testing involves the cost of the dye but it is excellent at detecting surface defects. All
this method does is high light any surface defects.
When it comes to Radiographic testing or x-ray weld inspection the cost is much higher and there are also
associated risks with this type of weld inspection. This type of weld inspection will show any type of weld
defect and is the most accurate way of inspecting weld quality. The down side is x-ray weld inspection is
it uses radioactive materials. Do Not Enter an Area that is labeled X-Ray or Radiographic Testing! Just the
slightest bit of exposure to gamma-rays and or x-rays will cause death in the near future! This type of weld
inspection is only used when the safety of the public is at risk and the people conducting it are extremely
qualified to do this type of work!
ceramic backing
tape profile view
Pipe Welder Qualification Tests for Power Plant Construction
One of the typically welding test for pipe welders in a power plant construction is a pipe in the 6G position
using a TIG root and hot pass with the remainder of the pipe Stick welded out with either a E7018 or a
E8018″. The most common test is a 6″ heavy wall schedule 80 in the 6G position with a TIG root and hot
pass then the rest is Stick welded with a E8018. Typically this test will be x-rayed and no grinding is allowed
but you can use a wire wheel to clean the slag! Any porosity, rough restarts, or trouble spots cannot be fixed
when taking this test! If your weld cap is more than 1/8 of an inch high then you have failed based on the
visual and weld reinforcement criteria! The pictures below are of a practice test I did and it took me about
4 hours to weld this pipe out. That is 4 hours if you rush the test. The pipe got so hot I needed to use a vice
grip to lean on it.
When it comes to nuclear and coal fired power plant construction there are commonly three welding tests
you must pass for the job. The first test is a 2″ double heavy wall schedule 160 carbon steel pipe in the 6G
position with a TIG root and hot pass then the rest is Stick welded with an E8018“. The second test given
is also a 2″ double heavy wall schedule 160 carbon steel pipe in the 6G position but it is TIG welded all the
way out. Finally, a 4″ thin wall schedule 5 or 10 stainless steel pipe TIG welded all the way out.
Where to Get a Welding Certification
Before you decide to become a certified welder you should think about the type of work you want to do
and what you were trained to do. In the United Stated the most common and excepted welding certifications
are from the American Welding Society.
Typically most vocational schools offering a welding program also offer AWS welding certifications.
Otherwise you can locate an accredited testing facility and take the welding certification test there. The
downside to using an accredited testing facility is the cost could be more! But these accredited testing
facilities usually offer many more welding procedures and codes to choose from. If you are working under
a code like ASME or API these testing facilities may be the only available option.
I contacted the welding school I was trained at for some basic prices. These prices are from an AWS
accredited testing facility. The school is the Welder and Training Testing Institute in Allentown, PA their
web site is www.welderinstitute.com. For a plate test the cost is $143.00 and for a 6G pipe welding
certification it is $299.00 plus if you need to practice the booth rental is about $23 an hour. Again the upside
to an accredited testing facility like the Welder Training and Testing Institute is they can certify or train
you under almost any code or process including procedures for exotic metals.
The cost of taking a welding certification at a vocational school vary. Most vocational schools require
signing up for a class that is about $175.00, test plates run about $20.00 and pipe coupons are around
$30.00. The prices do go up much higher depending on the type of metal. The upside to a vocational school
is that most will allow you to take as many welding certifications as you want during the class duration.
The only extra cost is the price of the testing coupons.