PCD180/10A

Stationary Air Compressor

1 Standards & Conditions • Air/oil tank (GB approval)

• Compressed air radiator
Design Standards • Lubricating oil radiator
• Dry type air filter
The designs and the productions are in conformity with:
• Air/oil separator
• JB/T6430-2002
• Lubricating oil filter
• GB/T15487
• Powder coated canopy
• GB18613-2006
• Discharge temperature sensor
• ISO 5388
• Discharge pressure sensor
• ISO 1217
• Vibration isolators between power system and base
• ASME B 19.1-1990 frame
• Steel base frame with fork lift channels, mounting holes
Environmental Operating Conditions and waste drain

• Installation place: Indoors (well ventilated).

• Ambient temperature: –15℃ to 40℃.
3 Equipment Specification
• Humidity: Less than 70%.
Air Compressor
• Altitude: Below one thousand (1000) meters above sea
Level.

Factory Inspection
• Inspection items.
• Protection devices working test.
• Starting ability in normal temperature.
• 2 hours performance test of continuous full load.

Painting Process
• Painting process specifications and colors are based on
the manufacturer's standard.
• The customer could also choose the color which the
manufacturer offers.
Model...............................................................PCD180/10A
Drive type ....................................... Directly driven by motor
2 General Features Cooling type..........................................................Air cooled

• Oil-injection double-screw air compressor Rated flux ...........................................................20.2m³/min

• Drive motor Rated discharge pressure ........................................10.0bar

• Cooling fan with motor Rated discharge temperature ..................................... ≤55℃

• PLC controller with microprocessor technique Discharge port .............................................................DN65

Oil capacity of air/oil tank................................................66L
• ABB electric component
Oil consumption/compressing 1m³ air .......................≤3ppm
• Direct motor coupling drive system
Total capacity of compressor oil system .........................88L
• Emergency stop button
Oil type ............................................................. Synthetic oil
• Suction valve
Noise level @1m/7m ......................................................N/A
• Oil thermostatic valve
Dry weight................................................................. 3036kg
• Load solenoid valve
Dimensions L×W×H............................ 2567x1614x1758mm
• Safety valve
• Minimum pressure valve Note: all pressures in the manual are relative values (com-
• Vent valve pared with atmospheric pressure)
Compressor Control Module

Structure ......................................Oil-injection double-screw PLC of the machine is an advanced control module based on
Suction temperature .................................................. 0-40℃ microprocessor for the control system of the air compressor,
Working pressure ...................................................≤10.0bar containing all necessary functions for protection of the ma-
Rated speed ...........................................................2960rpm chine and control of the solenoid. Control the start and stop
of the machine via the buttons on the panel, and the open
Weight ........................................................................ 393kg
and shutdown of the suction valve are controlled by the so-
lenoid valve to realize load and unload automatically. When
Drive Motor there is any failure, the control module stops automatically
and displays fault code and icon on LCD.
• Microprocessor control, with high stability and credibility
• Monitoring and measuring operational parameters of the
air compressor, e.g. voltage, current, discharge temper-
ature and discharge pressure etc.
• Indicating operation status, all parameters and alarms
• Multiple protections; like discharge temperature and
pressure etc.
• Real time clock for time and date display, overall runtime
display
• Many configurable parameters from control panel
Output power .............................................................132kW
Voltage ........................................................................ 400V Warning Item Shutdown Item
Frequency.................................................................... 50Hz
High discharge High discharge
Phase .................................................................................3 temperature temperature
Full load current........................................................... 233A
High discharge pressure High discharge pressure
Full load speed .......................................................2975rpm
Fan motor fault Emergency stop
Pole ....................................................................................2
Efficiency ....................................................................94.5% Unbalance phase of
Fan motor fault
drive motor
Power factor ..................................................................0.91
Insulation Class ..................................................................F Unbalance phase of
Drip Proof ..................................................................... IP23 drive motor

Servo coefficient ....................................................... SF1.15 Lack or wrong phase

Start type .............................................................. Star-delta of drive motor

Weight (approx.) ....................................................... 1080kg Discharge temperature

sensor fault

Discharge pressure
sensor fault

Too hot drive motor

heat-relay

Too hot fan motor

heat-relay
4 Air and Oil Path System
• Suction Valve
Control mode.................................................... ON/OFF
Working pressure .............................................≤10.0bar
• Solenoid Valve
Structure type...................................Two-site three-way
Working type ............................... Open, reset by spring
• Minimum Pressure Valve
Activation pressure...............................................4.5bar
Fully opened pressure..........................................6.0bar
• Thermostatic Valve
Activation temperature ........................................... 70℃
Fully opened temperature ...................................... 80℃
• Air/oil Tank
Working pressure .............................................≤10.0bar
Activation pressure of safety valve.....................11.0bar
• Air/oil Separator
Working pressure .............................................≤10.0bar
Oil residue ratio (appro.) .....................................≤3ppm
5 Control System
6 Overall Dimensions
3000000502-A5–E

10.2013