Sie sind auf Seite 1von 55

Innovative Thermal Insulation

One Day Technical Workshop


for Fertilizer/ Chemical/ Agrochemical Sector
24th August 2009, GNFC Campus, Bharuch

Sole Distributor in India Manufacturer


Dynaweld Engineering Company Private Limited Se Woon T&S Co., Ltd
Approved IBR Contractors (Special Class) 11-9, Mangjung-dong, Youngcheon-si,
72/427, Vijaynagar, Naranpura, Ahmedabad – 380013 Kyung-Buk,
Tel: +91-79-2743 6896, Fax: +91-79-2662 0549, Republic of Korea
Email: sales@dynaweldindia.com
Mobile: +91-94262 13341, +91-94262 80763 Focus on Invisible Losses
Introduction
• About our Company
 Dynaweld Engineering Company Private Limited is Approved IBR Contractor (Special
Class), offers entire range of services related to Jobs as per IBR since 1985. Our range of
services includes Design, Drawing, Fabrication & Erection of Pipelines, Erection of High
Pressure Water Tube Boilers & HRSGs, Maintenance of Boilers including Tube Profiling &
Tube Bending, Replacement of Bed Coil, Steam Distribution System Optimization,
Shutdown Jobs and Quality Non IBR Process Pipeline.
 Clientele includes major Organizations across industries including MNCs, All leading Boiler
Manufacturers, LSTK Contractors and OEMs.

• Thermal Insulation – Current Practices


 Thermal Insulation is one of the basic and most vital energy saving option available in the
industries. However, more often it is one of the most neglected area and gets less attention
due to variety of reasons.
 Conventionally Glass Wool & Rock wool (Lightly Resin Bonded Mattresses - LRB and
sometimes Preformed Sections) are most commonly used Thermal Insulation Materials in
the Industries. Perlite and Calcium Silicate are also sparingly used in the industries.
 Typically once installation is done, actual performance of the thermal insulation usually
remains untested against the designed parameters at regular intervals. Probably, less
attention is due to invisible nature of the heat losses and its quantification remains
unknown due to variation of the parameters.

Focus
Focuson
onInvisible
InvisibleLosses
Losses
Introduction
• Energy Loss from the Insulation
• Method Used - Simplified Calculation of Heat Loss [ for surface Temp below 200 0C ] as per
BEE – Chapter 5 Insulation and Refractory, Para 5.5 - Page no - 126
S = [ 10 + ( Ts - Ta ) / 20 ] x [ Ts - Ta ]
» S = Surface heat loss in Kcal / Hr * M 2
» Ts = Hot surface temp in 0C
» Ta = Ambient temp in 0C
» Total Heat Loss = S X A [ Surface area in M 2 ]
» Thermal Conductivity of Insulation Material, Wind Speed has not been considered. However, Lower the
Thermal Conductivity of the material, Lower the heat losses, Higher the wind speed, higher the Heat
Losses.

Example
Steam Pipe 4” (114 mm OD), Steam Temp 180 0C, Ambient Temp - 35 0C,
Thermal Insulation – 75 mm LRB, Wind Speed – 0, Hours/Year – 7920 (330 days), Boiler Efficiency – 85%
GCV of Fuel – Lignite 3,100 Kcal/Kg, Imported Coal – 5,500 Kcal/Kg, Furnace Oil – 9,500 Kcal/Ltr
Design Actual
» Ts = Hot surface temp in 0C 45 50
» S = Surface heat loss (Kcal / Hr * M2 ) 105 161
» Heat Loss Per Year (Kcal/Meter of Pipe Length) 6,90,000 10,60,000
» Excess Heat Loss Per Year (Kcal/Meter of Pipe Length) 3,70,000
» Potential Fuel Losses per year in Kg/Meter of Pipeline Length Lignite 140 ~ 475 Kg
Imported Coal 80 Steam Loss/
Furnace Oil 50 Meter/Year
Higher the Surface Temperature, substantially higher heat losses.
THINK OF UNREALISED POTENTIAL TO SAVE ENERGY, ENVIRONMENT AND MONEY AS WELL

Focus
Focuson
onInvisible
InvisibleLosses
Losses
Introduction
• Issues with Conventional Insulation Material
 Glass Wool/Rock Wool (LRB) typically loses its thermal properties sooner than
later as it uses Organic Binders ( Decomposition due to heat up/moisture) and
hence results in substantially higher heat losses than designed heat losses.
Other issues with LRB are largely well known among the users.
 Perlite/Calcium Silicate has substantially higher Thermal Conductivities
requiring much higher thicknesses apart from breakable nature of the material.

• Fuel Price Scenario


 Fuel Prices has risen many fold in last decade barring exception in late
2008/early 2009. Again the prices are on rise since then and more than doubled
since March 2009. It is likely that the prices move to much higher level over the
next decade.

• Need of Improved Thermal Insulation


 Higher Future Fuel Prices; Performance Consistency Issues and resultant
significant Heat Losses (of course invisible) with Conventional Thermal
Insulation materials necessitated a New Paradigm Shift in Thermal Insulation
Technology and that’s how a Revolutionary Product from E Glass Fiber has
borned.

Focus
Focuson
onInvisible
InvisibleLosses
Losses
Introduction
• HITLINTM – The Product
 HITLINTM is an abbreviation for High Temperature Layered Insulation.
 HITLINTM Industrial Insulation is high-density E-Glass product born of a revolutionary new manufacturing
process that combines a specially processed E-Glass needle mat and inorganic binder to produce a solid
high performance, low thermal conductivity, completely Non-Combustible and Unbreakable Thermal
insulation. HITLINTM is made by Rolling Process (No Molding).
 HITLINTM is a Patented Product Manufactured by M/s Se Woon T&S Co., Ltd, South Korea. HITLINTM is
available in various forms like Pipe Cover, Elbow Cover, F-Board, R-Board and Felt. HITLINTM variants
includes HG (w/o AlGC film) and HGA (with ALGC film).
 Patent already registered in South Korea, Japan, China, Taiwan & Thailand.
 Patent Application is pending in USA, England, France, Germany, Belgium, Italy, The Netherlands, Norway, Russia, Spain,
Sweden, Swiss, Ukraine, Bahrain, Kuwait, Qatar, Saudi Arabia, The United Arab Emirates.

 Certifications from Lloyds Register, DNV, BV, ABS, KTR, Komeri regarding Product Quality, Quality
Parameters, Quality System, Design Assessment, Occupational Health & Safety Management System
OHSAS etc

• Se Woon T&S Co., Ltd, South Korea – Manufacturer


 Se Woon T&S was founded in 1984 to manufacture Glass Tube & Sound Absorption applications for
Automobile Industries.

 Se Woon then developed the E Glass Fiber based Thermal Insulation product in 1997 with first commercial
application in 2001 in Korean State Electricity Company.

 Since then, Product has been widely used as a preferred Thermal Insulation in many Heavy Industries like
Refinery, Petrochemicals, Power Plants, Shipbuilding etc

 Manufacturing Capacity - 15,000 ton/year (equivalent to 1,623,376 m for Pipe Cover 8” x 50 mm )

• Dynaweld Engineering Company Private Limited – Sole Distributor in India


Focus
Focuson
onInvisible
InvisibleLosses
Losses
Chemical Composition

Classification Type Temperature(℃)


SiO2 50~55 Glass’s main component
Al2O3 14~16 Related thermal resistance
B2O3 7.3
Glass’s accessory component
MgO 3.3
Related processing improvement
CaO 16.7
Na2O
K2O 1.7 Decline alkali component, thermal
Fe2O3 resistance
F2

Focus on Invisible Losses


Manufacturing Process
Glass Wool | Mineral Wool E Glass Fiber Glass Filament

High Speed
Air Jets Rotation Spinning
Spinner

Binder Spray Binding &


Twisting

Winding
Air Induction

X 750 X 750
(by Electron Microscope) (by ElectronFocus
Microscope)
on Invisible Losses
Manufacturing Process
Needle Punching
Manufacturing Process (Patent Pending)

E-Glass fiber needle mat

Continuous E-Glass Large Micron Fibers


No “Fiberglas®” Product is Comparable

Focus on Invisible Losses


Manufacturing Process

Rolling with inorganic binder Dry with Microwave M/C

Focus on Invisible Losses


Manufacturing Process

Rolling

Packing Drying

Side Cutting ALGC

Center Cutting

Focus on Invisible Losses


TM
HITLIN Product Range

Classification Thickness Temperature Diameter Length Density (Kg/m3)

PIPE Cover 20 mm
20 – 1,100 mm 1 Meter 200±10%
(HG | HGA) Onwards

Elbow Cover 20 mm
20 – 1,100 mm - 200±10%
(HG | HGA) Onwards

750 0C

20 mm 1 Meter x 1
Board (HGA) - 180±10%
Onwards Meter

12 mm 1 Meter wide x
110~160
FELT 25 mm - 5 – 40 Meter
±10%
40 mm Length

HGA variant has Coated Aluminum Foil

Focus on Invisible Losses


TM
HITLIN Product Features
Low Thermal Conductivity across Temperature
Energy
Range; Higher Energy Efficiency; Less Green
Savings
House Gas emissions

Consistent No “controlled decomposition" (gassing off) upon


Performance initial heat-up or during the lifetime of insulation

Easy to Install Easy to Install & Uninstall; Entirely Reusable after


& Reusable Maintenance; Reduced Turnaround Schedules.

Safety No Hazardous Organic Chemical Binders; Non-


Combustible; Significantly Less Dust

pH Neutral: 7.6 pH
Chemistry
Low Chloride Content
Focus on Invisible Losses
TM
HITLIN Product Features
Design Less Pipe-Rack Space Required
Savings Thinner Insulation plus, Higher Energy Efficiency

Dimensional Provides Best Dimensional Stability; Unbreakable;


Stability Withstands physical actions without breakage

High Temp.
Suitable for -20 0C to 750 0C Temperature Range
Applications

Designed Performance for Years – Stable Process


Stable Process
Parameters, Better Utilization of Utility Equipments
Parameters
and End Equipments

Life Span of over 20 Years; No Sagging; Gives


Other Aesthetics looks to the plant; Suitable even in high
Vibration Conditions; Excellent Acoustic quality
Focus on Invisible Losses
HITLIN Applications
• Pipe Lines
• Elbows and Bends
• Valves and Flanges
• Turbines
• Vessels, Equipments and Machines
• Storage Tanks
• Boilers
Focus on Invisible Losses
Insulation Product Comparison

Thermal Conductivity
Thermal Conductivity
Comparison
0.100
Unit : kcal/m.h℃(70℃)
0.07
0.090

Thermal Conductivity W/m.K


0.06
0.080
0.05
0.062 0.070 Perlite
0.04
0.047 0.060
0.03 LRB of Different Make
0.043
0.050
0.02 0.028
0.040
0.01
HITLIN E Glass Fiber
0 0.030
50 100 150 200 250 300
E-Glass Perlite Calcium Mineral
Fiber Silicate Wool Mean Temperature (C)

* Remark : Properties of other products can be slightly changed by manufacturing company.

Focus on Invisible Losses


Insulation Product Comparison

Sound Absorption (%) PH

0.78 11

10
0.76 11
9
0.77
9.1
0.74 8
0.75 7.6 Neutral
7
0.72
0.725
6

0.7 5
E-Glass Glass wool Mineral E-Glass Perlite Calcium
Fiber Wool Fiber Silicate

Focus on Invisible Losses


Insulation Product Comparison

Density Linear Shrinkage


Unit : kg/㎥ Unit : %

250 2

200
1.5 2 2 2

150 230
200 192
(±10%) 160
1
100

0.5 0.7
50

0 0
E-Glass Perlite Calcium Mineral E-Glass Perlite Calcium Mineral
Fiber Silicate Wool Fiber Silicate Wool

Linear Shrinkage at 650℃

* Remark. Properties of other products can be slightly changed by manufacturing company.

Focus on Invisible Losses


HITLIN SAYING

One of the easiest ways to burn money is


NOT TO USE HITLIN

Focus on Invisible Losses


HITLINTM Certifications

Focus on Invisible Losses


TM
HITLIN Test Reports
Issuing Authority No. Description Test Result
Thermal Conductivity
1 0.031
(W/m.K, Ave. Temp. 20±5 0C) ASTM C518:2002
Thermal Conductivity
2 0.031
(W/m.K, Ave.Temp. 50±5 0C) ASTM C518:2002
Thermal Conductivity
3 0.032
(W/m.K, Ave.Temp. 70±5 0C) KS L 9016:2005
4 Density (Kg/m3) KS L 9102:2003 199

5 Linear Contraction rate (650 0C) ASTM C356:2003 0.5 %


KTR
(Korea Testing & Acceptable ASTM
6 Cl- ASTM C871:1995
Research Institute) C795

7 pH 7.6

Compressive Strength (Kpa) (at 5 % variation)


8 196
ASTM165:2005

9 Water Vapor Sorption (%) ASTM C1104 :2000 2.1

UV/VIS(200~800nm) % - HG Type
10 0
UV/VIS(200~800nm) % - HGA Type

Focus on Invisible Losses


TM
HITLIN Test Reports
Issuing Authority No. Description Test Result Remarks
KICM - Korea Institute
Water Repellency (%)
of Construction 11 99.7
Materials KS L 9101:1999

KTL- Korea Testing


12 Specific Heat (J/gk) 100 0C 1.10
Laboratory

KIMM 13 Non-Combustibility on HITLIN Felt Acceptable


(Korea Institute of
Non-Combustibility on HITLIN Pipe
Machinery & Materials) 14 Acceptable
Cover
FILK (Fire Insurers Non-Combustibility Non-
15 Acceptable
Lab.of Korea) Class 1 Combustibility
KTR 16 Gas Toxicity Test Acceptable
KRRI (Korea Railroad
17 Oxygen Concentration ISO 4589-2 Over 90
Reach Institute)
Surface spread of flame test
18 Class 1
to BS 476 on HITLIN Felt
BRE
Determination of weighted
Building Research Acceptable
19 summation
Establishment R = 0.089
of toxic fume R on HITLIN Felt
20 Fire propagation test to BS 476 No Hazard

Focus on Invisible Losses


TM
HITLIN Test Reports
Issuing Authority No. Description Test Result Remarks
Smoke Density test on HITLIN Felt
21 None
Govmark (ASTM E 662)

22 Radiant Panel ASTM E 162 None


Inter science BS 6853:1999 Appendix D,
Communications 23 Clause D8.4 Code of Practice No Hazard
Ltd. For Fire Precautions Non
ABS American -
(American Bureau of 24 Non-Combustible Material Bureau of Combustibility
Sipping) Sipping
BV Non-Combustible Material Bureau
25 Quality system approval Veritas
(Bureau Veritas)
Non-Combustible Material
DNV Det
26 (Pipe & E/R equipment
(Det Norske Veritas) Norske Veritas
including acoustic insulation)
Operating
E-Glass fiber base Temp.
LR Lloyd's
27 non-combustible Non
(Lloyd's Register) Register
thermal insulating material -
Combustibility
CHONNAM NATIONAL
1000 Hz = 0.80
UNIVERSITY
28 Sound Absorption 2000 Hz = 0.77
(ENGINEERING
4000 Hz = 0.75
INSTITUTE)
Focus on Invisible Losses
TM
HITLIN Major Installations
Power Plant Part
- Boryeong Thermal Power #7,8
- Youngheung Thermal Power #3,4
- Taean Thermal Power #7,8
Petrochemical Part - Incheon Complex Thermal Power #2
- Jeju internal-Combustion#2
-LG Petrochemical Co.,Ltd. - KEPCO Lebanon S.A.R.L
(BPA Project) (ZAHRANI Power plant)
-Korea Kumho Petrochemical Co.,Ltd - Gori Nuclear power plant
KDHC Part
(BPA Project) - SIEMENS
(Incheon Complex Thermal Power) - Hwasung CHPG
- Sangam Brench
- Heat accumulator

Oil refining Part Shipbuilding Part

-GS Caltex - DSME


(No.2, No.3 HOU Project) - SHI
-SK Energy
(NEW FCC Project)

Focus on Invisible Losses


HITLINTM Major Performance List - Global

No. Customer Project Period (Year)


KDHC
1 (Korea District Heating Corp.)
Sangam CES 2004

2 LG Petrochemical Co.,Ltd LG BPA P.J.T 2004


Incheon Complex
3 SIEMENS 2004
Thermal
4 LG Petrochemical Co.,Ltd M2 P.J.T 2005

5 GS Caltex #2 HOU P.J.T 2006


Doosan Heavy Industries
6 & Construction Taean #7,8 2006

7 KDHC Hwasung CHPG P.J.T 2007

8 LG Petrochemical Co.,Ltd YM3 – MMA P.J.T 2007

Focus on Invisible Losses


HITLINTM Major Performance List - Global

No. Customer Project Period (Year)


9 Taekwang Industrial Co.,Ltd Establishment more pipe 2007

10 SIEMENS Bugok P.J.T 2007

11 LG Petrochemical Co.,Ltd CCR P.J.T 2007

12 SK Energy NFCC P.J.T 2007

KOMIPO
13 Boryeong thermal #7,8 2007
(Korea Midland Power Co.,Ltd)

14 KUMHO P&B #2 BPA P.J.T 2008

15 LG Petrochemical Co.,Ltd LG #2 BPA P.J.T 2008

16 KOMIPO Jeju internal-Combustion #2 2008

17 KOMIPO Incheon Complex #2 2008


Focus on Invisible Losses
HITLINTM Installations - India

No. Customer Project Details

1 Nirma Limited Pharmaceutical 4,575 Meter*

2 Meghmani Group Chemical 125 Meter*

3 Indian Rayon Limited Captive Power Plant Demo

4 Welspun India Limited Captive Power Plant Demo

5 Banas Dairy Boiler House Demo

6 Adani Wilmar Limited Edible Oil Refinery Demo

* Under Implementation
Focus on Invisible Losses
HITLINTM Installation

SK Energy HS steam line


(size : 28” * 200T)

Focus on Invisible Losses


HITLINTM Installation

HITLINTM Calcium Silicate

Bo-ryung thermal power generation


HRSG Line
Focus on Invisible Losses
HITLINTM Installation

Mineralwool | Glasswool
HITLINTM
Rockwool

Is Broken, Missing or Water-Logged


Sagged Insulation Evident in Your Facility ?

Focus on Invisible Losses


HITLINTM Installation

SK Energy HS steam line


(size : 28” * 200T)

Focus on Invisible Losses


HITLINTM Installation

HITLIN Calcium Silicate

Hyosung Co., Ltd. – Insulation


replacement in Ulsan plant
Focus on Invisible Losses
HITLINTM Installation

Valves S K Energy

Focus on Invisible Losses


HITLINTM Installation

Korea Midland Power Co., Ltd.


Tae-an #7 & #8

Focus on Invisible Losses


HITLINTM Installation

GS Caltex Storage Tank in Yeosu, Korea


HITLIN Board quantity installed : 47,067 ㎡ (941 ㎥)
(Size : F-Board 20 mm of thick)

Focus on Invisible Losses


HITLINTM Installation

Refinery Fuel Oil Tank


(Size: 26’ Diameter x 32’ Tall)
Focus on Invisible Losses
HITLINTM Installation

INSULATION FOR EQUIPMENT


LGPC M2- PROJECT , ITEM NO. A-DA107 (SIZE : ø 2,500 × 16,400)기준

HITLIN R-BOARD PERLITE R-BOARD

1000mm 300mm

600mm
1000mm

실리콘

188 Pieces (25%) 756 Pieces (100%)

Focus on Invisible Losses


HITLINTM Installation Specifications (Pipe Cover)

Fig. IH01 Typical Details New FCC/BDO PJT


for Piping Insulation PIPE INSULATION DETAIL
Typical Detail for Insulated Stub-in
or Tee and insulated elbow

Focus on Invisible Losses


HITLINTM Installation Specifications (Equipments)

Fig. IH05 Vertical Vessel Insulation Insulation Detail – Storage Tanks


for Hot Service
A : Tank Shell
B : Insulation
C: Insulation anchor pins 305mm (12") on center
D : Stagger vertical insulation joints and butt tightly
E : Insulation Jacket Support
F : Corrugated jacket sheet
G : 4mm x 16mm stainless steel sheet metal screws.
150mm(6") centers (maximum), at every vertical lap.
H : 75mm(3") circumferential lap
I : Band loops,space : approximately 2500mm
J : Vertical lap (100mm)
K : 6.4 mm (1/4") x 38mm(1-1/2")lay bar 3.6m (12'-0")
long(maximum) Type 304 stainless steel.
Use only on tanks above 6m (20'-0")
Tank Diameter Number of Bars Circumferential Spacing
6 to 12m (20'to 40') 3 120℃
12 to 18m (40' to 60') 4 90℃
18 to 24m (60' to 80') 6 60℃
24 to 30m (80' to 100') 8 45℃
30m (100' and over) Space Approximately Every 12m (40')

L : Stainless steel straps and seals installed at every


circumferential seam of metal jacket and insulation
and not over 610mm (24") on center. When hard block
is used or when temperatures exceed 204 ℃,
use expander type springs.
M : Bandloop (50mm)
N : 19mm wide x 0.5mm thickness
O : stainless steel secrw
P : S Clip (75mm)
Q : "S" clips (see detail) space approximately 450mm (18")
apart-minimum of 2 per shee Use 19mm x 0.5 mm strapping.
R : 300mm (12") centers. By equipment vendor
S : Insulation rod bar 3.6m (12'-0") long(maximum) carbon steel.
Use only on tanks above 3.6m diameter.
Insulation rod bar shall be installed as followed.

Tank Diameter Circumferential


Number of Bars Spacing
3.6 to 8m
9 to 16m 2 180℃
17 to 32m 3 120℃
32m over Space Approximately every 24m

Focus on Invisible Losses


HITLINTM Major Performances – Power Plant

Korea Midland Power Co., Ltd.


Boryeong #7 & #8 (May 2007 ~ March 2008)
HITLIN Pipe cover quantity installed : 8,623 m(992 ㎥)
HITLIN Board quantity installed : 2,515 ㎡(202 ㎥)

Focus on Invisible Losses


HITLINTM Major Performances – Oil Refinery

SK Energy NEW FCC Project in Ulsan, Korea(2006~2008)


HITLIN Pipe cover quantity installed : 341,072 m (10,451㎥)
HITLIN Board quantity installed : 61,867 ㎡ (4,736 ㎥)

Focus on Invisible Losses


HITLINTM Major Performances – Oil Refinery

GS Caltex No.2 HOU Project in Yeosu, Korea(2005~2007)


HITLIN Pipe cover quantity installed : 302,140 m (6,802 ㎥)
HITLIN Board quantity installed : 96,108 ㎡ (3,222 ㎥)
Focus on Invisible Losses
HITLINTM Major Performances – Petrochemical

LG BPA Project in Yeosu, Korea(2006~2007)


HITLIN Pipe cover quantity installed : 45,975 m (588 ㎥)
HITLIN Board quantity installed : 5,281 ㎡ (217 ㎥)

Focus on Invisible Losses


HITLINTM Major Performances – Shipbuilding

Daewoo shipbuilding & Marine Engineering Co., Ltd., Korea


DALIA FPSO(drill ship) : HITLIN applied to all area
LNG ship : HITLIN applied to steam line
All types of ship : HITLIN applied to exhaust gas pipe
Focus on Invisible Losses
HITLINTM Installation Advantages

Energy
Reduced
Practical Saving
Pipe
Space Rack
use

Focus on Invisible Losses


HITLINTM Installation Purpose

Classification Purpose Effect


GS Caltex
Practical space use Reduce Pipe Rack
Oil No.#2 HOU
refining SK Energy Reducing Energy
New FCC Heat Loss saving
Increased Pipe Increased Pipe
Petroche LG No.#1,2 BPA
efficiency, efficiency due to
mical Kumho No.#2 BPA
BPA capacity reduction of TH’K

Boryeong Reduced weight,


Power
Reuse after Practical space use
Plant Youngheung Maintainace
Hwasung Brench Reinforce hot water Save fuel
KDHC
Sangam Brench temp.
DSME Limited space Save fuel due to
Marine
SHI utilization reduction of weight

Focus on Invisible Losses


HITLINTM MSDS

Effect on the environment


This material does not seems to be harmful to animals, plants and fishes.

Hazards Identification

A. Appearance & aromaticity : odorless white color / solid of gray color


B. Main route of exposure : inhalation, skin, eye, etc.
C. Potential effect on the health
1) short period : Continuous Filament Glass Fiber is mechanical stimulus.
inhalation : temporary stimulus to mouth, nose, neck, etc.
skin contacts with fiber or dust : itchy or temporary stimulus
eye contacts : temporary stimulus
inhalation : stimulus to stomach.
2) long period : Not effect on human body.
D. Respiratory disease or skin disease patients from mechanical
stimulus would be worse and more dangerous Focus on Invisible Losses
HITLINTM MSDS
Effect on human body
- Classification of IARC
Carcinogen
Classifi- valuation
cation
Contents Result
Human Animal

Radon & derivative


I o o (human 1, animal 1 :asbestos has been Sufficient Evidence
appointed its section in advance.)

Glass Wool, Rock Wool, Limited Evidence, but


IIB - - sufficient evidence for animal
Ceramic Fiber

Continuous filament
III - - Inadequate Evidence
glass fiber

IV - - N/A Inadequate Evidence

According to contents designated by IARC(Edition Apr.2008), America


insulation industry society reported Continuous filament glass fiber have
inadequate evidence to cause cancer to human body.
Focus on Invisible Losses
HITLINTM MSDS
Exposure route

Inhalation
Determined by fineness.
SATANTON hypothesis :
- Fineness (Filament Dia.)
- continuous filament glass fiber > wools > asbestos
- continuous filament fiber glass : impossible inhalation
- wools : impossible inhalation
- asbestos : possible inhalation

Eye contact
Temporary stimulus

Skin contact
Temporary stimulus
Focus on Invisible Losses
HITLINTM MSDS

Classification of IARC Dust inhalation Solubility in body

NOT carcinogenic Because diameter of High solubility in


(III grade) filament is 3 to human
10 times bigger than body - elimination
3 ㎛. No possibility
of inhalation

So far according to the result of study, there is no effect on


human body, if workers wear appropriate equipment
(masks, gloves, etc.)

Focus on Invisible Losses


HITLINTM MSDS
Toxicological Information

Carcinogen : Indicated carcinogen valuation according to below organization

ACGIH IARC NTP OSHA


Ingredient (American Conference (International Agency (U.S. National (Occupational Safety
of Governmental for Research Toxicology Program) and
Industrial Hygienists) on Cancer) Health Administration)

Continuous filament NO NO NO NO
glass fiber

Bind NO NO NO NO

Ingredient LD50 Mouth LD50 Skin LC50 Inhalation


Continuous filament NO NO NO
glass fiber

Bind NO NO NO
Focus on Invisible Losses
HITLINTM MSDS
Disposal Considerations

RCRA Hazardous Class : No Hazard

Transportation Information

DOT Vessel : No classification assigned

Hazardous Class or Classification Packing Group


ID No. Packaging Exception
Desired Label Bulk Packaging
Specific Standard RQ
No
Non-bulk Packaging Capacity Limit : Aircraft No
EPA Dangerous Products Sea Pollution Material
II Classification Freight Manual
Shipping Manual of dangerous products
Focus on Invisible Losses
HITLINTM MSDS
Aircraft : No

Proper Vessel : No classification assigned


TDG Hazardous Classification : (1st) : No (2nd) : No
IMO Classification : No ICAO/IATA classification : No
ID No. : No Packing Group : No
Desired Temp. : No Emergency Temp. : No
Schedule X II Capacity Limit : No
Reportable Quantity for Shipping (USA) : No

IATA Packing Guide : 1) Passenger / Freight : No


2) Freight : No
3) Capacity Limit : No

Max. Net weight / Package : 1) Passenger / Freight : No


2) Freight : No
3) Capacity Limit : No
Specific Standard : No
Focus on Invisible Losses
HITLINTM MSDS
Regulatory Information

TSCA Status : Assigned contents


NSR Status : Assigned DSL
SARA TITLE III : Hazardous Classification
Acute Health Hazard : Yes
Fire Hazard : No Long Term Hazard : No
Reactivity Hazard : No Pressure Hazard : No
Reportable Ingredients
Sec.302/304 : None
Sec.313 : None
California Proposition 65 : No classification assigned
Clean Air Act : No classification assigned
WHMIS (Canada) : Status : No supervision
WHMIS classification : None
Focus on Invisible Losses
HITLINTM MSDS
Other Information

HMIS (Hazardous Materials Identification System


& NFPA (Notion Environmental Policy Act) Hazardous Class

Classification HMIS NEPA

Acute Health Hazard 1 1

Combustibility 0 0

Reactivity 0 0

NFPA Specific Hazard : None


HMIS Personal Protection : Supplied from employer

Focus on Invisible Losses


THINK VALUE
PROPOSITION
THINK

Thank You
Focus on Invisible Losses

Das könnte Ihnen auch gefallen