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F E AT U R E

Manager’s Guide to Enterprise Resource


Planning (ERP) Systems
By Les Pang, Ph.D.

• Logistics and materials management

O
ver the last decade, many organizations have experi-
enced significant changes in their core business appli- • Planning and budgeting
cations. These applications have moved from a cen- • Sales and distribution
tralized mainframe platform toward a distributed client-server • Student administration
architecture, changed from monolithic customized software Many ERPs include the capability to interface data ware-
systems to commercial off-the-shelf (COTS) software modules houses to support managerial reporting and business intelli-
with graphical development tools and expanded from a local gence requirements such as online analytical processing and
area network environment to one with the broad reach of the data mining.
World Wide Web. Business applications also have changed to Current ERPs are structured on a client-server architecture
support the globalization of their organization with the addi- that consists of presentation, Internet-enabling, application and
tion of multisite and multicurrency functionalities. database layers. These layers could either be installed in one
Along with these changes, many managers have wanted server, e.g., an enterprise server or mainframe, or distributed
integration among functional applications that support data among a number of servers for scalability. Also, the heart of
flow among the business units and have a common look and the ERP is a relational database management system that
feel among the modules. Business managers have long been ensures data consistency and integrity. Another feature is a
aware of the limitations evident in an environment of stove- workflow manager that supports the management of a dynamic
piped systems and databases. When data need to flow from work process.
department to department, data must flow slowly in batches
and often need to be repackaged and even manually reentered Historical Background
because of the differences in format, platform and data mean- The origin of ERPs goes back to the 1960s and 70s in the
ing among the functional departments. Managers have recog- form of materials requirement planning (MRP) systems. This
nized the benefits of integrated systems where there is a cen- precursor to ERP systems aimed to support inventory require-
tralized data source shared among the departments. The advan- ments for a manufacturing systems. These systems expanded
tages of this approach include: a rapid and seamless access to to accommodate master schedules that controlled the sequence
data, all data represent the “single truth,” and a reduction of of components for the final assembly of products. In 1972, five
errors associated with repackaging data. former IBM employees in Mannheim, Germany, created an
To address these many changes, a new type of software sys- ERP system with the vision of an end-to-end business applica-
tem was developed—enterprise resource planning (ERP) sys- tion that would address all of the needs of an enterprise. In
tems. These systems are applications of integrated software 1978, a mainframe-based ERP architecture was developed. It
solutions that support enterprisewide business requirements. evolved to a client-server platform in 1992.
They consist of modules that focus on specific aspects of the ERP systems have grown in popularity astronomically. In
enterprise’s business such as finance, human resources, logis- 1993, ERP revenue in North America was US $319 million;
tics and procurement. by1999, it grew to US $17.7 billion, representing a 55-fold
increase. In 2000, estimated revenue grew to US $23 billion, a
What Is an ERP? 30 percent increase in just one year. The Y2K preparation in
An ERP integrates all departments and functions across an 1998 and 1999 drove the implementation of ERP in many
organization onto a single computer system that aims to serve organizations.
practically everyone’s particular needs. It eases the exchange A number of ERP vendors have experienced occasional
of data and facilitates communication among departments. slumps in sales and revenue but the overall long-term trend for
ERP systems run on client-server networks—personal comput- ERPs has been continued growth.
ers connected to more powerful servers (including possibly
mainframes) that feed them data. Each module works separate- ERP Vendors
ly, performing specific data-processing functions. ERP vendors include the following:
Examples of ERP modules include the following: • SAP (Systems, Applications and Products in Data
• Human resource management Processing) is the global market leader in ERPs; it has
• Financial management approximately 30 to 60 percent of the world market. The
• Supply chain management strengths of its R/3 product include support for multicountry,
• Procurement multicurrency environments and wide scalability. The
company spends a large percentage of its revenues in expense to ERP end users in terms of implementation support
research and development. and maintenance.
• Oracle is the second-largest software company in the world.
Its ERP product, Oracle Applications, includes the popular Benefits of ERP
Oracle Financials module. It has the reputation for develop- Besides integrating organizations’ activities, ERPs employ
ing a product that can be interfaced with others to create a best practices that have been proven in the real world. At least
best-of-breed ERP package. It should be pointed out that one ERP software package incorporates more than a thousand
Oracle Applications should be distinguished from the Oracle best practices.
relational database management system, which often is part ERPs also enable organizational standardization. The user
of other ERP products such as PeopleSoft and SAP. interface, the sequence of operations for a process and system
• PeopleSoft has its origins in human resource management maintenance procedures can become common standards across
software that evolved to a full feature product with the addi- the organization.
tion of other modules. However, its strength still remains its ERPs improve information management by having a single
human resource management systems. PeopleSoft has a database as opposed to multiple, often duplicative systems.
major presence in the US federal government. Because of this centralized data source, ERPs provide online
• Baan has developed a number of componentized products. and real-time information and facilitate intra- and inter-organi-
Recently, it has struggled financially because of questionable zation communication and collaboration.
financial reporting practices and changes in leadership.
However, it is still a relatively dominant player in the ERP ERP Drivers
market. From a business perspective, factors that drive organizations
• JD Edwards has a product called OneWorld with origins in to implement ERPs include: customer satisfaction, more effi-
the AS/400 environment. Its target customers are primarily cient processes, meeting business process reengineering
smaller organizations wiht less than 2,000 users. requirements, competitive challenges and labor shortages.
Figure 1 shows the approximate market share by vendor. From an information technology perspective, drivers
include: addressing the Y2K problem (which may no longer be
Figure 1: ERP Market share applicable), the need for systems integration that is difficult to
do with legacy systems, modernization of hardware and soft-
ware systems built decades ago and the need for online collab-
Other oration, particularly on the Internet.
SAP
39%
33% Who Is Using ERPs?
In the private sector, 70 percent of the 1,000 largest compa-
nies have implemented ERPs. Major corporations include
Microsoft, IBM, General Motors, Hewlett Packard, CSX,
Boeing and Mercedes-Benz.
ERPs only recently have been implemented within the US
federal government. In the US Department of Defense, agen-
Oracle cies either planning to implement or who have implemented
10% ERP modules include:
Baan
J.D. • Defense Logistics Agency—Business systems modernization
5% PeopleSoft
Edwards • National Security Agency/Defense Intelligence
6%
7% Agency/National Imagery and Mapping Agency—Integrated
human resources and payroll solution across all three
agencies
There are many other ERP vendors, most of which are pri-
• Defense Finance and Accounting System (DFAS)—Defense
marily aimed at specific markets. Microsoft recently acquired
procurement pay system—Contract and vendor pay entitle-
Great Plains, a company traditionally known for its financial
ments; DFAS corporate database (DCD)—Standard general
management applications.
ledger for the Air Force
SAP, Oracle, PeopleSoft and other vendors have financial
• Navy—Interim modernization for the Navy—Accounting,
modules that are certified by the US government’s Joint
payroll, human resources, acquisitions, procurement,
Financial Management Improvement Program. This program
operations
supports the improvement of financial management practices
• Army—Wholesale logistics modernization program
in the US government and is supported by the US Treasury,
Non-defense agencies implementing or that have
General Services Administration, Office of Personnel
implemented ERPs include:
Management and Office of Management and Budget.
• Interior, Health and Human Services, General Services
There are numerous other vendors, which support the com-
Administration, Labor, Veteran Affairs—Human resources
panies listed previously. They include consultants, trainers,
• Treasury’s US Mint—Consolidated information system
implementers and others. These vendors constitute a major
(COINS) and human resources
• NASA Jet Propulsion Lab—Financial and human resources the form of inadequate training. Trainers need to understand
including payroll the legacy system processes and know how to translate these
• Energy—Administration and resource management process into the new processes called for in the ERP.
• Transportation, Commerce—Financials In the US government, the General Accounting Office has
identified the following problem with ERP implementations:
Key ERP Issues • Department of Defense—Defense civilian personnel data
Process issues concern whether an organization follows the system: Costs rose US $248 million to about US $1.3 bil-
practices dictated by the software or the organization lion, and deployment was pushed from September 1999 to
customizes the software to match the current process. In the March 2001.
first case, such an action will mean considerable business • Labor Department: Costs jumped from US $26.5 million to
process changes for the organization. This will generate con- US $71 million, due to underestimating implementation and
siderable turmoil particularly in terms of people issues. In the operating costs.
second case, implications include high cost, additional mainte- • Department of Veteran’s Affairs: Costs jumped from US
nance requirements associated with upgrades and compatibility $170 million to US $417 million, and the project is currently
issues. two years behind schedule.
People issues include employee resistance that requires • NASA: Its ERP failed to produce accurate financial reports.
retraining and reorientation on the part of employees and man- The system was unable to close year-end books on a Cal
agement. ERPs often require more data collection screens than Tech contract.
legacy systems, thereby increasing employee workload. A key These horror stories point out a number of key considera-
issue involves employee retention. In anticipation of an ERP tions. First, there is a need to carefully plan and execute an
implementation, some employees may leave the organization ERP implementation, because the failures can be catastrophic.
or retire early. Individuals directly involved with the ERP may This undertaking is definitely not for risk-averse organizations
exit the organization due to the high demand for experienced unless there is a crisis driving the organization toward an ERP.
ERP programmers and implementers. Also, security is an issue Second, ERP vendors rarely discuss these failures (unless they
because employees are exposed to enterprisewide business data involved a competitor); therefore, you must be able to see
instead of limited departmental or legacy system data. through the hype and understand possible consequences of
Technology issues include the difficult data migration from ERP implementation. Finally, these horror stories serve as
legacy systems to the ERP database; the lack of interoperabili- valuable experiences, keeping other implementers from falling
ty among different vendor products, particularly when apply- into the same trap. (Note: These stories were considered in the
ing the best-of-breed approach; and the continual maintenance development of the list of lessons learned discussed later in
of the ERP. this article.)
A critical financial issue is the high cost of ERP software.
The typical range of cost is between US $400,000 - $300 mil- Implementation Strategies
lion. It has been estimated that the total cost of ownership is Implementation steps are summarized below, using, as a
US $53,320 per user. There are significant hidden costs with guideline, the accelerated implementation techniques used by
ERP implementation including training, integration and test- SAP consultants. They include:
ing, data conversion, data analysis, consulting fees and • Project preparation—Determine the implementation strategy,
turnover. organize the project team, define the system landscape, iden-
tify technical demands, select the hardware and database
ERP Horror Stories vendors and gain consensus among stakeholders.
As with most emerging technologies, ERP efforts have had • Business blueprint and realization—Create the technical
their share of drawbacks. The following are descriptions of design and, based on this design, configure the ERP soft-
recent catastrophic ERP failures in the private sector: ware. Based on the requirements, test the software, install
• Hershey Foods—A 19 percent drop in earnings was caused the production system and start planning the data migration
by an incompetent ERP implementation that wreaked distrib- strategy from the legacy systems.
ution havoc during one of its most profitable seasons in the • Final preparation—Check the system settings, test the sys-
US: Halloween. tem throughput for key business processes and establish a
• FoxMeyer Drugs—This pharmaceutical distribution compa- help desk.
ny was forced to declare bankruptcy after an unsuccessful • Go live and support—Start the production system, ensure its
ERP implementation. availability, monitor key business processes, manage the help
• Whirlpool—ERP implementation crippled its shipping sys- desk and define the long-term release strategy.
tem, leaving appliances stacked on loading docks and not
delivered to paying customers for a full eight weeks. Key Planning and Implementation Decisions
• Volkswagen—Significant delays in parts shipments caused This discussion looks at a number of the key decisions that
product inventories to build up to costly levels. need to be made when considering an enterprise integration
It has been estimated that half of the issues in ERP disasters effort.
are not technical but are people- and culture-related. Many of
the failures can be attributed to poor change management in
ERP or Not to ERP? Benefits of this approach include: a smoothing of resource
The decision to implement an ERP should be based on a requirements, an ability to focus on a particular module, avail-
business case rationale. Possible business cases involve tech- ability of existing legacy systems as a fall-back, reduced risk,
nology, process improvements, productivity improvements and the knowledge gained with each phase and the usefulness of
strategic considerations. demonstrable working system.
Technology justifications include the need to address the Other implementation approaches include:
Y2K problem (in most cases, this is no longer applicable), • The wave approach—This approach involves the application
integrate the functions of disparate systems, replace poor-qual- of different waves of change to different business units or
ity existing systems and merge acquisitions with new capabili- regions.
ties such as web accessibility into the business environment. • Parallel implementations—This approach involves both ERP
Process improvements address actions that result in personnel and an existing system running together for a period of time.
and IT cost reductions. Productivity improvements include the Its attributes include: having a basis of comparison; existing
need to close the financial cycle and increase overall produc- system serves as backup; requires more computing and
tion from an enterprise standpoint. Strategic considerations human resources—more costly; existing system may not be
address the ability to implement new strategies not supported properly maintained during the period; and reengineering not
by the current software, improve customer service and satisfac- supported by existing systems.
tion, respond to competitive pressures and enhance customer • Instant cutovers (flip-the-switch)—This approach is lower in
responsiveness. cost, motivates users to seriously convert to the new system
and reduces the need for redundant systems. However, it
Follow Software’s Processes or Customize? tends to be risky, stressful to users and requires a high level
This key decision may determine the success or failure of of contingency planning.
the ERP effort. If the organization decides to follow the
processes of the software, this will result in the organization Single Package or Best-of-Breed?
following best practices within its sector, thereby giving it a Single package implementation involves the installation of
chance to improve and standardize their processes. This the full suite of a vendor’s ERP software. Advantages under
approach will also facilitate future changes to the ERP soft- this approach include high interoperability among modules,
ware. However, this approach can create significant turmoil by common look and feel, and standardization.
requiring employees to change their ways of doing business. A best-of-breed approach involves selection of the most
If the organization decides to stick with its current process- appropriate modules coming from different vendors.
es and customize the software to fit these processes, the orga- Characteristics of this approach include: the required function-
nization obviously will not have to experience the pain and ality is met, higher cost and an incompatibility among modules
stress associated with changing its processes. However, it will and among systems thereby requiring customized interfaces.
be very costly to customize and maintain the software over
time. Interfaces and modular compatibility need to be sus- Which ERP Package?
tained. In general, the ERP package an organization selects should
be based on four factors: functional capabilities, technical
Inhouse or Outsource? attributes, partnership and cost. Detailed considerations include
Outsourcing has the advantage of allowing the organization the following:
to continue to focus on its core mission, avoid a relatively sub- • Functional fit with the organization’s business practices
stantial financial commitment (in some cases) and minimize • Degree of integration among components of the ERP system
the impact on the MIS department. On the downside, providing • Flexibility and scalability
opportunities to those external to the organization may poorly • User friendliness
impact employee morale and may give rise to security issues. • Quick implementation
The upsides to an inhouse implementation include: a better • Ability to support multisite planning and control
match between the software and the business, applications • Technology—Client-server capabilities, database indepen-
optimized for the organization and better maintained security. dence, security
However, an inhouse approach cannot be accomplished if there • Availability of regular upgrades
is a lack of internal expertise and personnel to support such an • Amount of customization required
effort. • Local support infrastructure
• Costs—License, training, implementation, maintenance,
“Big Bang” or Phased Implementation? customization, hardware requirements
A “big bang” implementation involves having all modules
at all locations implemented at the same time. Characteristics
Lessons Learned
of this approach include no need for temporary interfaces, lim-
Based on experiences from recent ERP implementations
ited requirement to maintain legacy software, cross-module
both in the public sector and in industry, the following lessons
functionality and lower overall cost if no contingencies arise.
were identified:
Phased implementation is when modules are implemented
• Define the business value—Identify what benefits the
one or a group at a time, often a single location at a time.
organization needs to get out of an ERP, and focus on these
benefits throughout the implementation to ensure that they • Managment of different input and output requirements
are achieved. • Documentation
• Set up regular review measures—Establish metrics to mea- • Training
sure how well the objectives of the ERP effort are being met. • Maintenance and update of software
• Don’t underestimate the art of change management—Keep • Budget
management and users well informed of changes, provide
the necessary training and support throughout the transition Future of ERPs
and involve all stakeholders. ERPs will enhance web interfaces to better support e-com-
• Make sure that every vendor involved in the project has merce, enterprise portals and extensible markup language
“skin in the game”—Every vendor should share in the risk of (XML), which facilitates data interchange over the Internet.
the venture; consider using the “fix time, fix price” type of Also, application service providers (ASPs) will have a growing
contract to ensure the effort is completed on time and within role in the outsourcing of the often expensive ERPs.
budget. Improvements in enterprise application integration (EAI)
• Do not lose sight of the impact on the customer—The imple- middleware for linking ERP with legacy systems are expected
mentation should be transparent to the customer. probably in terms of CORBA and COM technologies.
• Assign a high-level business manager to the project, adding “ERP II” is the term, recently coined by the Gartner Group,
credibility to the effort and forcing upper management to for the next generation of ERP tools that “better support” inter-
take ownership of the project. nal and external collaboration, have more industry-specific
• Engage the users throughout the process—Make sure they requirements and human capital management.
are aware of the progress of the implementation and
upcoming changes. Conclusions
• Avoid customization—This can be very costly both as a one- The implementation of an ERP and its associated business
time expense and whenever there are upgrades to the vendor practices is a major business and IT strategy for meeting an
software. However, there are times when customization is organization’s vision and goals. It has the potential of high
required because the software does not address some aspect reward, but at a price—high cost and high risk of failure. To
of the user requirements. address the risk, carefully planned change management is a
• Ensure that the infrastructure can support the ERP, for exam- critical success factor involving the smooth transitioning of
ple, the network should be built to support the web-access people, process and systems to the new ERP environment. One
capabilities of ERPs. way to accomplish this is to follow ISACA’s Control
• Outsource—This will target situations when the organization Objectives for Information and related Technology (COBIT)
does not have a sufficient skill pool to support an ERP guidelines, which provides a framework for management to
implementation. understand and manage technical risks in an uncertain environ-
• Stick with a mainstream vendor—Using a vendor that may ment. COBIT® 3rd Edition© is available as a complimentary
not be around in a few years is risky. For example, in the US download from www.isaca.org/cobit.htm.
government, agencies should select financial modules that Note: This article has an accompanying web site at:
comply with Joint Financial Management Improvement www.members.aol.com/lpang10473/erp.htm
Program (JFMIP) Certified Software (www.jfmip.gov) stan-
dards. This is an indication that the vendor’s financial mod-
ule meets governmental financial system requirements.
References
Bilbrey, Darrell, PeopleSoft Administrator’s Guide, San
• Perform pilot implementations—This helps minimize risks
Francisco, Sybex, 1999
associated with large implementations.
• Be prepared for turmoil during the transition phase—The Brand, Hartwig, SAP R/3 Implementation with ASP: The
transition period can produce a stressful environment for Official SAP Guide, San Francisco, Sybex, 1999
managers and employees. Dietz, Lisa Ramsey, What Every Business Needs to Know
• Provide staff training and orientation—This training should about SAP, Rocklin, CA, Prima Publishing, 1999
not be the one-size-fits-all type; it must be customized for
Gartner Group, The Next Evolution of ERP, Stamford, CT,
the particular environment. Trainers need to be familiar with
Gartner Group, 2000
the processes associated with the legacy system and under-
stand how these processes map against the processes associ- US Joint Financial Management Improvement Program,
ated with the new ERP system. available at www.jfmip.gov/jfmip/default.asp
Koch, Christopher, et al, “The ABCs of ERP.” CIO Magazine.
Maintenance of an ERP available at www.cio.com/forums/erp/edit/122299_erp.html
ERP projects do not end with its implementation. It is a O’Leary, Daniel E, Enterprise Resource Planning Systems:
continuing effort that must address new and/or changing Systems, Life Cycle, Electronic Commerce, and Risk,
requirements associated with the following: Cambridge, Cambridge University Press, 2000
• System bugs
• User assistance PriceWaterhouseCoopers, Technology Forecast, Menlo Park,
• Changes to system CA, Price WaterhouseCoopers, various years
Prince, Dennis, Getting Started with SAP R/3, Rocklin, CA,
Prima Publishing, 1998
United States General Accounting Office, Selected Agencies’
Use of Commercial off-the-Shelf Software for Human
Resources Functions (GAO/AIMD-00-270), Washington, DC,
2000

Disclaimer
The views expressed in this article are those of the author
and do not reflect the official policy or position of the National
Defense University, the Department of Defense or the US gov-
ernment.

Les Pang, Ph.D.


is a professor of Systems Management at the Information
Resources Management College, which is part of the National
Defense University in Washington, DC, USA. He teaches
courses to military and civilian leaders on enterprise applica-
tions, data management technologies, modeling and simula-
tion, the Internet, software technologies and multimedia tech-
nologies. He received a Ph.D. in engineering from the
University of Utah in 1983 and a Masters in Business
Administration from the University of Maryland College Park
in 1988.

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