TA2 English - Wheel Loader

TA-2 Visual & Technical Inspection for Wheel Loaders
SMCS - Job Code - 540 Component Code - 753T
Cat dealer Customer

Address Address
Contact Contact
Serial Number : Inspector : Temperature :

Model : Work Order : Time :
Engine S/N: SMU: Date :
Manufacturer : Unit Location:
Note: Review Machine & S·O·S History and check for Active Service Letters prior to inspection.
Status of the Machine

Down Machine
The status recommendation of your Wheel Loader is:
Visual Inspection for Wheel Loaders
Status assessment ü– Normal M – Monitor A – Action Blank – Not Applicable
1. Prepare Machine Inspection

# Status Description Comments
1.1 Check with customer for operator complaints
1.2 Prepare the machine for the inspection
1.3 Perform safety/preparatory inspection
1.4 Download machine fault codes

1.5
1.5 Check Product Link
Is machine equipped with PL?
Is PL activated?
Is PL functioning properly?
1.6 Observe engine exhaust colors
1.7 Listen for unusual noises

(hydraulic pumps, engine, transmission, and axles)
1.8
1.9
1.10
Item No. Additional Comments

2. Lower Level Inspection
2.1 Tires and rims
2.2 Final drives and wheel spindles
2.3 Front and rear differentials
2.4 Front, center, and rear drive shafts
2.5 Center support bearing

Torque converter, transmission and transfer gear box
2.6
compartment
2.7 Hydraulic pump compartment
2.8 Upper and lower hitch pins/bores
2.9 Main machine frame
2.10
2.11
2.12
2.13

3. Middle Level Inspection
3.1 Steps and handrails
3.2 Work light/hazard lights
3.3 Cab mounts

Steering control valve, steering neutralizer valve, brake
3.4
valve, and HMU
3.5 Implement control valve
3.6 Radiator, oil cooler, condenser, and aftercooler
3.7 Oil cooler and condenser lines
3.8 Hood and platform
3.9 Battery and battery cables
3.10 Fenders
3.11 Lower radiator and oil cooler hoses
3.12 Engine oil pan
3.13
3.14
3.15

4. Upper-Level Inspection
4.1 Cab exterior
4.2 Cab interior
4.3 Pre-cleaner and air cleaner
4.4 Upper radiator, air inlet, oil cooler, and aftercooler lines
4.5 Radiator cap
4.6 Water pump
4.7 Fuel lines and fuel pump
4.8 Exhaust manifold
4.9 Turbocharger
4.10 Cylinder head and valve cover
4.11 Belts, pulleys, compressor clutch, and fan motor
4.12 Cooling fan, fan guard, and shroud
4.13 Engine wiring harness
4.14 Engine mounts
4.15
4.16
4.17

5. Implement/Attachment Inspection
5.1 Lift cylinder
5.2 Area where lift arm attaches to frame
5.3 Tilt cylinder
5.4 Area where tilt lever attaches to lift arm
5.5 Bucket linkage
5.6 Bucket wear plates
5.7 Bucket side cutters
5.8 Bucket edges, tips, and adapters
5.9
5.10
5.11
6. Site Conditions
# Status Description
6.1 Ambient Temperature
NORMAL: -18° to 32°C (0° to 90°F)
MONITOR: 32° to 46°C or -18° to -29°C (90° to 115°F or 0° to -20°F)

ACTION: Above 46°C or Below -29°C
(Above 115° or Below -20°F)
6.2 Altitude
NORMAL: 0 to 1524 m (0 to 5000 ft)
MONITOR: 1524 to 3048 m (5000 to 10,000 ft)
ACTION: Above 3048 m (Above 10,000 ft)
6.3 Haul Road Grade
NORMAL: Flat
MONITOR: Mild
ACTION: Steep
6.4 Haul Road Condition
NORMAL: Positive Banking, Gradual Turns, Good Erosion Control
ACTION: Negative Banking, Sharp Turns, Poor Erosion Control
6.5 Humidity
NORMAL: Below 25%
MONITOR: 25 to 60%
ACTION: Above 60%
6.6 Air Quality
NORMAL: No Dust
MONITOR: Light Dust
ACTION: Heavy Dust
6.7 Underfoot Condition
NORMAL: Dry Flat Surface
MONITOR: Moderate Grades, Mixture of Muddy / Dry Surfaces
ACTION: Steep Grades, Muddy, Snow, Ice
6.8 Machine Utilization
NORMAL: 0 to 10 Hours
ACTION: Above 10 hours
6.9 Equipment Role
NORMAL: Utility
MONITOR: Support
ACTION: Production
6.10 Working Material
NORMAL: Uncompacted, Low Abrasion
MONITOR: Moderately Compacted, Moderate Abrasion
ACTION: High Abrasion, Compacted, Dense
6.11 Maintenance Practices
NORMAL: Excellent
MONITOR: Good
ACTION: Poor
6.12 Primary Industries
6.13
6.14
6.15
Other Visual Remarks

ion for Wheel Loaders
Blank – Not Applicable
1. Prepare Machine Inspection

Comments
2. Lower Level Inspection
Comments
3. Middle Level Inspection
Comments
4. Upper-Level Inspection
Comments
5. Implement/Attachment Inspection
Comments
6. Site Conditions
Other Visual Remarks
Technical Inspection for Wheel Loaders
Status assessment ü- Normal M - Monitor A - Action Blank – Not Applicable
1. Engine
1.1Cooling System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.1.1 Radiator Pressure Relief (Radiator Cap)
1.1.2 1.1.2 Test Engine Coolant
Check Freezing Point of Engine Coolant
Test Engine Coolant Conditioner
1.1.3 Check Belt Tension
1.1.4 Engine Coolant Temperature

1.1.5
1.1.5 Radiator Temperature Drop
Upper Tank Temperature
Lower Tank Temperature

1.2 Fuel System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.2.1 1.2.1 Engine Speed - Check
No Load High Idle
No Load Low Idle
1.2.2 1. Fuel System Pressure - Test
Fuel Pressure at Low Idle
Fuel Pressure at High Idle
1.3 Lubrication System

# *Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.3.1 1.3.1 Engine Oil Pressure - Test
Oil Pressure at Low Idle
Oil Pressure at High Idle

1.4 Basic Engine
1.4.1 Cylinder Cutout Test
1.4.2 Engine Crankcase Pressure (Blowby) Test

1.5 Air Inlet and Exhaust System
Status Description Units Observed Minimum Maximum Comments
1.5.1 1.5.1 Torque Converter Stall Test (from T&A Power Train System)
Torque Converter Oil Temperature

Units Observed Specified (+)Tol (-)Tol
Boost Pressure (Adjusted Boost Pressure from TMI)
Engine Speed (from T&A Power Train System)
1.5.2 Exhaust Temperature - Test (Measure at Each Cylinder) Units Cyl Observed Cyl Observed
#1 #2
#2 #3 #4
#4 #5 #6
#6 #7 #8
1.6 Miscellaneous Engine
1.6.1
1.6.2
1.6.3
2. Performance Checks
2.1 Hydraulc Performance Checks
2.1.1
2.1.1 Implement Cycle Time - Check
Lift Raise
Lift Lower
Float
Tilt Back
Dump
2.1.2 2.1.2 Lift & Tilt Cylinder Drift - Check

Oil Temperature Units Observed Oil Temperature Ranges
??° to ??° ??° to ??° ??° to ??°
Units Observed Maximum Allowable Minimun Allowable Minimun Allowable Minimun Allowable
Movement Time (sec) Time (sec) Time (sec)
3
Lift Cylinder
Tilt Cylinder
2.2 Brake Performance Checks
2.2.1 Brake Accumulator - Test (Test from OMM)
2.2.2 Service Brake Holding Ability Test (Test from OMM)
2.2.3 Parking Brake Holding Ability Test (Test from OMM)

2.3 Steering Performance Checks
2.3.1
2.3.1 Command Control Steering Steering Time - Check
Left Steering Time (High Idle)
Right Steering Time (High Idle)
Left Steering Time (Low Idle)
Right Steering Time (Low Idle)
Left/Right Time Difference (Max)

2.3.2
2.3.2 HMU Steering Time - Check
Left Steering Time (High Idle)
Right Steering Time (High Idle)
Left Steering Time (Low Idle)
Right Steering Time (Low Idle)
Left/Right Time Difference (Max)
3. Hydraulics
3.1 Hydraulic System
Status Description Units Observed Minimum Maximum Comments
3.1.1 3. Implement Double Stall Test
Torque Converter Oil Temperature

To Units Observed Specified (+)Tol (-)Tol Comments
Boost Pressure (Adjusted Boost Pressure from TMI)
Engine Speed (from T&A Hydraulic System)
3.1.2 Implement Piston Pump Margin Pressure (Float)
3.1.3 Pilot Pressure to the Main Control Valve - Check
3.1.4 Load Sensing Signal Relief Valve - Test and Adjust

3.1.5 3.1.5 Pilot Oil Accumulator (Dead Engine Lower) - Test Units Observed Oil Temperature Ranges
Oil Temperature Ranges Oil Temperature ??° to ??° ??° to ??° ??° to ??°
??° to ??°
??° to ??° Units Observed Specified (+)Tol (-)Tol Comments
Accumulator Pressure (High Idle)
Accumulator Pressure (Dead Engine Lower)

3.1.6 3.1.6 Ride Control Accumulator - Test Units Observed Oil Temperature Ranges
Oil Temperature ??° to ??° ??° to ??° ??° to ??°
Units Observed Specified (+)Tol (-)Tol Comments

Charge Pressure (at Ambient Temperature)
3.2 Miscellaneous Hydraulic System
3.2.1
3.2.2
3.2.3
4. Brake and Hydraulic Fan

4.1 Braking System
4.1.1 4.1.1 Service Brake System Pressure - Test
Rear Service Brake Pressure (Brake On)
Front Service Brake Pressure (Brake On)
4.1.2 4.1.2 Service Brake Wear Indicator
Right Front Indicator Depth
Left Front Indicator Depth
Right Rear Indicator Depth
Left Rear Indicator Depth

4.2 Hydraulic Fan System
4.2.1 4.2.1 Hydraulic Fan (If Equipped)
Max Fan Speed
Min Fan Speed
Margin Pressure (Low Idle)
High Pressure Cut-Off (High Idle)

4.3 Miscellaneous Brake and Hydraulic Fan System
4.3.1
4.3.2
4.3.3
5. Steering
5.1 Steering System
5.1.1 Piston Pump (Steering) High Pressure Stall - Test
5.1.2 5.1.2 Piston Pump (Steering) Margin Pressure - Test
Steering Pump Pressure
Steering Metering Pump Signal Pressure
Margin Pressure
5.1.3 Piston Pump (Steering) Low Pressure Standby - Test
5.1.4 HMU Relief Valve (Pump Backup) - Test

5.1.5 HMU Steering Cylinder Crossover Relief Valve - Test
5.1.6 5.1.6 Command Control Steering Pilot System Pressure - Test
Left Steering Pilot Pressure (Min)
Right Steering Pilot Pressure (Min)
5.1.7 Command Control Steering Pilot Valve Supply Pressure - Test
5.1.8 5.1.8 Steering Neutralizer Valve - Check
Right Side Gap (Engine Frame to Non-Engine Frame)
Left Side Gap (Engine Frame to Non-Engine Frame)

5.2 Miscellaneous Steering
5.2.1
5.2.2
5.2.3
6. Power Train
6.1 Power Train System
6.1.1 6.1.1 Tire Pressure
Front Left Tire Pressure
Front Right Tire Pressure
Rear Left Tire Pressure
Rear Right Tire Pressure

Status Description Pass Fail Comments
6.1.2 Calibrate Fill Time for the Transmission Clutch
6.1.3 6.1.3 Test for the Transmission Clutch Pressure
Clutch 1 Pressure (Reverse in Any Speed)
Clutch 2 Pressure (Forward in Any Speed)
Clutch 3 Pressure (Nuetral)
Clutch 4 Pressure (Forward or Reverse/Third Speed)
Clutch 5 Pressure (Second Speed/Forward or Reverse)
Clutch 6 Pressure (First Speed/Forward or Reverse)
6.1.4 Torque Converter Inlet Pressure (High Idle)
6.1.5 Torque Converter Outlet Pressure (Torque Converter Stall)
6.1.6 Transmission Lubrication Pressure (High Idle)
6.1.7 Transmission Oil Pump Pressure (High Idle)

6.2 Miscellaneous Power Train
6.2.1
6.2.2
6.2.3
7. Electrical System
7.1 Electrical System
7.1.1 7.1.1 Battery Voltage
Engine Stopped
Low Idle
High Idle
7.1.2 Inspect Battery Cables
7.1.3 Starter Draw Test

7.2 Miscellaneous Electrical
7.2.1
7.2.2
7.2.3
8. S·O·S
8.1 S·O·S Samples
Status Description Obtain Comments
8.1.1 Engine Oil Sample
8.1.2 Engine Coolant Sample (Level II)
8.1.3 Hydraulic Oil Sample
8.1.4 8.1.4 Differential & Final Drive Oil Samples (Inboard Final Drives)
Front Differential & Final Drive Oil Sample
Rear Differential & Final Drive Oil Sample
8.1.5 8.1.5 Differential & Final Drive Oil Samples (Outboard Final Drives)
Front Differential Oil Sample
Rear Differential Oil Sample
Left Front Final Drive Oil Sample
Right Front Final Drive Oil Sample
Left Rear Final Drive Oil Sample
Right Rear Final Drive Oil Sample
8.1.6 Transmission/Torque Converter Oil Sample

TA2 English - Wheel Loader

Hochgeladen von

Dokumentinformationen

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

TA2 English - Wheel Loader

Hochgeladen von

Copyright:

Verfügbare Formate

TA-2 Visual & Technical Inspection for Wheel Loaders

SMCS - Job Code - 540 Component Code - 753T

Cat dealer Customer

Serial Number : Inspector : Temperature :

Status of the Machine

1. Prepare Machine Inspection

1.2 Prepare the machine for the inspection

1.3 Perform safety/preparatory inspection

1.4 Download machine fault codes

Is machine equipped with PL?

1.6 Observe engine exhaust colors

1.7 Listen for unusual noises

Item No. Additional Comments

2.2 Final drives and wheel spindles

2.3 Front and rear differentials

2.4 Front, center, and rear drive shafts

2.5 Center support bearing

2.8 Upper and lower hitch pins/bores

2.9 Main machine frame

Item No. Additional Comments

3.2 Work light/hazard lights

3.3 Cab mounts

3.6 Radiator, oil cooler, condenser, and aftercooler

3.7 Oil cooler and condenser lines

3.8 Hood and platform

3.9 Battery and battery cables

3.11 Lower radiator and oil cooler hoses

3.12 Engine oil pan

Item No. Additional Comments

4.2 Cab interior

4.3 Pre-cleaner and air cleaner

4.5 Radiator cap

4.6 Water pump

4.7 Fuel lines and fuel pump

4.8 Exhaust manifold

4.10 Cylinder head and valve cover

4.11 Belts, pulleys, compressor clutch, and fan motor

4.12 Cooling fan, fan guard, and shroud

4.13 Engine wiring harness

4.14 Engine mounts

Item No. Additional Comments

5.2 Area where lift arm attaches to frame

5.3 Tilt cylinder

5.4 Area where tilt lever attaches to lift arm

5.5 Bucket linkage

5.6 Bucket wear plates

5.7 Bucket side cutters

5.8 Bucket edges, tips, and adapters

Item No. Additional Comments

NORMAL: -18° to 32°C (0° to 90°F)

MONITOR: 32° to 46°C or -18° to -29°C (90° to 115°F or 0° to -20°F)

NORMAL: 0 to 1524 m (0 to 5000 ft)

MONITOR: 1524 to 3048 m (5000 to 10,000 ft)

ACTION: Above 3048 m (Above 10,000 ft)

6.3 Haul Road Grade

6.4 Haul Road Condition

NORMAL: Positive Banking, Gradual Turns, Good Erosion Control

ACTION: Negative Banking, Sharp Turns, Poor Erosion Control

NORMAL: Below 25%

ACTION: Above 60%

6.6 Air Quality

MONITOR: Light Dust

ACTION: Heavy Dust

6.7 Underfoot Condition