Iniziative Industriali S.p.A.

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CLIENT: Job:

Basic Calculation Data

Load Case 1 Load Case 2

Minimum ground covering Maximum ground covering

ND (D) 2800 2800

Type RTMP RTMP
Nominal Pressure (actual) 6 Barg 6 Barg
Stiffness (SN) 2563 Pa 2563 Pa
Total Thickness (tt) 31,50 mm 31,50 mm
Liner Thickness (tL) 0,83 mm 0,83 mm
Gel Coat Thickness 0,20 mm 0,20 mm
Reinforced wall thickness (t) 30,47 mm 30,47 mm
Hoop Tensile E. mod.(reinforced wall thickness, EH) 14713 MPa 14713 MPa
Ring Flexural E. mod. (total thickness, E) 22200 MPa 22200 MPa

Allowable Tensile strain (HDB) 0,007 mm/mm 0,007 mm/mm

Allowable Flexural Strain (Sb) 0,009 mm/mm 0,009 mm/mm

Maximum Working Pressure (Pw) 5 Barg 5 Barg

Surge Pressure (Ps) 2,40 Barg 2,40 Barg
Vacuum Pressure (Pv) 1,00 Bar(-) 1,00 Bar(-)
Height of Ground Covering (h) 2,00 m 3,00 m
Water table Elev. over the TOP of the Pipe (hw) 0,00 m 0,00 m
Water table Elev. over the bottom of the Pipe (hw') 0,00 m 0,00 m

Wc   s  H Eq. 5.9

N/m2 N/m2
Soil load (Wc) 37278,00 N/m2 55917,00 N/m2
Other Dead Load 0,00 N/m2 0,00 N/m2
Total Dead Load (Wc') 37278,00 N/m2 55917,00 N/m2

M p  P  I f
W L  Eq. 5.10
( L 1)  ( L 2 )
Traffic Class User Defined Single Axle User Defined Single Axle
Truck Live load for each wheel (P) 100000 N 100000 N/m2
Wheel Spacing 0,00 0,00
Length of Tire Footprint 0,00 0,00
Width of Tire Footprint 0 0
Load width parallel to travel direction over the pipe (L1) 2,00 m 3,00 m
Load width orthogonal to travel direction over the pipe (L2) 1,91 m 2,41 m
AWWA Impact Factor (If) 1,06 1,00
Total Traffic Live Load (WL') 33196,08 16563,15
Special Live Load Type
Total Special Live Load (WL'special) 0,00 0,00

5.7 DESING CALCULATIONS AND REQUIREMENTS

5.7.1 Internal Pressure

5.7.1.1 Pressure Class

HDB 2 * t * EH Eq. 5.2 (Strain Basis)

Pc  ( )*( ) *10 6
FS D
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PC=PN 600 KPa 600 KPa

HDB 0,007 mm/mm 0,007 mm/mm
FS 1,80 1,80
t 30,47 mm 30,47 mm
Mean pipe diameter D 2832,1 mm 2832,1 mm
EH 14,713 GPa 14,713 GPa

Calculation result 1231 KPa 1231 KPa

Check : OK Check : OK

5.7.1.2 Working Pressure

P c  PW Eq. 5.3

PC 600 KPa 600 KPa

PW 500 KPa 500 KPa

Check : OK OK

5.7.1.3 Surge Pressure

( PW  P S )
Pc  Eq. 5.4
1 .4
PC 600,00 KPa 600,00 KPa
PW 500,00 KPa 500,00 KPa
PS 240,00 KPa 240,00 KPa

Calculation result 528,00 KPa 528,00 KPa

Check : OK OK

5.7.2 Ring Bending

ya t S
b  Df ( ) ( t )  b Eq. 5.6
D D FS

Shape factor (Df) 6,50 6,50

Long term Ring Bending Strain (Sb) 0,0090 0,0090
Design Factor (FS) 1,50 1,50
Allowable Long term Ring Bending Strain (Sb/FS) 0,0060 0,0060
Maximum Permitted Long Term Ring Bending Strain ( b) 0,00361 0,00361
Maximum Permitted Long Term Deflection ( D/D) 5,00% 5,00%

Maximum Allowable Long Term Deflection ( ya/D) 8,30% 8,30%

5.7.3 Deflection
y d ya Eq. 5.7
 
D D D
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Maximum Permitted Long Term Deflection for Designer 5,00% 5,00%

Maximum Allowable Long Term Deflection ( ya/D) 8,30% 8,30%
Maximum Permitted Long Term Deflection for Design( Dd/D) 5,00% 5,00%

y (DL WC WL )  KX


D 8 SN 0.061 MS 106 Eq. 5.8

Assumed native and backfilling soil Characteristics

Assumed native soil Type Cohesive Cohesive

Assumed native soil category G5 G5
Assumed native soil description medium medium
Assumed backfilling material 3 to 3 3 to 3
Fine contents Fines content: 70% Fines content: 70%
Assumed Backfilling material Proctor density (std) 90% 90%
Trench width at pipe springline (m) 3,90 3,90
Embankment No No
Cement stabilized sand for embedded soil No No
Permanent solid sheeting No No
Geotextiles No No

Native soil constrained modulus (MPa) 10,35 10,35

Constrained soil modulus of pipe embedment zone (MPa) 5,22 5,27

Composite constrained soil modulus (MPa) 8,36 8,38

Soil support combining factor 1,60 1,59

Predicted long term vertical deflection (Traffic Live

Load) ( y/D)
1,68% 1,89%

Check : OK OK

Predicted long term vertical deflection (Special Live

Load) ( y'/D)
N.A. N.A.

Check : N.A. N.A.

Predicted Short term vertical deflection (Traffic Live

Load) ( y/D s.t.)
1,33% 1,36%

Predicted Short term vertical deflection (Special Live

Load) ( y'/D s.t.)
N.A. N.A.

5.7.4 Combined Loading

   rc 
1   b 
 pr  Sb  Eq. 5.22

HDB FS pr

  pr 
1   

 b  rc  HDB  Eq. 5.23

S b FS b

Working Strain due to internal pressure ( pr) 0,00158 0,00158

Maximum Permitted Long Term Ring Bending Strain ( b) 0,00121 0,00137
Pressure Design Factor (FSpr) 1,8 1,8
Bending Design Factor (FSb) 1,5 1,5
Rerounding coefficient (rc) 0,83 0,83

0,2256 0,2256
Eq. 5.22 <= <=
0,4931 0,4853
Iniziative Industriali S.p.A. DOC No:
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Check : OK OK

0,1125 0,1264
Eq. 5.23 <= <=
0,5163 0,5163

Check : OK OK
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5.7.5 Buckling

1.2Cn (EI)0.33(S MS K 10 6)0.67Rh

qa  Eq. 5.24a
FS  r

qa 
1
FS
 0.33

 1.2  C n  8  SN    S  M S  K  10 6 
0.67
 Rh Eq. 5.24b

Moment of inertia of pipe wall for ring bending (I) 2.604,7 mm4 2.604,7 mm4
Ring Flexural Modulus of elasticity (E) 22,2 GPa 22,2 GPa
Scalar calibration factor (Cn) 0,55 0,55
Design Factor for Buckling (FS) 2,50 2,50
Mean pipe radius (r) 1.416,1 mm 1.416,1 mm
Variability soil stiffness factor ( s) 0,9 0,9
Soil Poisson modulus ( ) 0,3 0,3
Soil poisson modulus correction factor (k ) 0,74 0,74
Correction factor for depth of fill (Rh) 0,92 0,95
Nominal Stiffness (SN) 2,6 KPa 2,6 KPa
Internal Vacuum Pressure (Pv) 100,0 KPa 100,0 KPa

Eq. 5,24a Allowable Buckling Pressure (qa) 211,6 KPa 220,5 KPa

External Buckling Pressure (Internal Vacuum Case)

 w  h w  R w  W c   10  3  Pv  q a Eq. 5.25

Height of water surface above the top of the pipe (hw) 0,0 m 0,0 m
Water specific weight ( w) 9.800,0 (N/m3) 9.800,0 (N/m3)
Water Buoyancy factor (Rw) 1,00 1,00

137,28 KPa 155,92

Eq. 5.25 <= <=
211,63 KPa 220,46

Check : OK OK

External Buckling Pressure (Live Load Case)

 w  hw  RW  WC  WL  10 3  q a Eq. 5.26

Height of water surface above the top of the pipe (hw) 0,0 m 0,0 m
Water specific weight ( w) 9.800,0 (N/m3) 9.800,0 (N/m3)
Water Buoyancy factor (Rw) 1,00 1,00
Live Load (W L) 33.196,1 Pa 16.563,1 Pa

70,47 KPa 72,48

Eq. 5.26a <= <=
211,63 KPa 220,46

Check : OK OK

N.A. KPa N.A.

Eq. 5.26b > >
211,63 KPa 220,46

Check : N.A. N.A.

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Buoyancy Check

Perform the buoyancy check? NO NO

Water height above invert of pipe (hw') N/A N/A
Buoyancy Uplift Force N/A N/A
Total Weight (pipe+soil+other) N/A N/A

Safety Factor N/A N/A

Check : N/A N/A