INTERIM - BOOK 1 Tanpa Annexes (Bridge)

JOB NO. DOCUMENT NO. REV.
ENGINEERING CENTER 26070-203-V14-CM04-J001-000 0

REFINING DIRECTORATE DATE: 17.08.25 SHEET 1 OF 25
CONSULTING SERVICES FOR HEAVY HAUL ROUTE

LAYDOWN TRAFFIC & LOGISTIC SURVEY AND ASSESSMENT
FOR RDMP PROJECT RU-V BALIKPAPAN
IN TE R IM R EP ORT
BOOK 1
ASSESSMENT OF CARRYING CAPACITY OF
THE EXISTING CONSTRUCTION JETTY
Prepared by
PT. L A P I
PT PERTAMINA (PERSERO)
2017
0 17.08.25 25 ISSUED FOR REVIEW JH SM PP

DATE
REV PAGES DESCRIPTION PREP’D CHK’D APP’D CLIENT
Electronic documents, once printed, are uncontrolled and may become outdated.
Pertamina Confidential
© 2017 PT Pertamina Persero (Pertamina). Contains information confidential and/or proprietary to Pertamina and
its affiliated companies that is not to be used, disclosed, or reproduced in any form by any non-Pertamina party
without Pertamina’s prior written permission. All rights reserved.
Revision History
Revision Revision Person

Change Description
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Pertamina Confidential. © 2017 PT Pertamina Persero. All rights reserved.
PREFACE
The document was prepared by PT LAPI GTC under project title “Consulting Services
For Heavy Haul Route Lay down Traffic & Logistic Survey And Assessment For
RDMP Project RU-V Balikpapan“.
The work duration is 120 days, starting from August 22 nd until December 20th 2017. The
objectives of the work are to conduct site survey & assessment of carrying capacity and
improvement required of the existing bridges in the Balikpapan refinery and Lawe-lawe
terminal that will be used for the transportation of heavy equipment, and also to provide
an actual information about sea traffic and road traffic system condition from laydown
areas outside refinery and public import container terminals and break bulk terminals to
Balikpapan Site and Lawe-Lawe. These will be done by field survey work and desk
study analysis prepared by engineering experts.
This interim report presents details of background, concepts, objectives, result of field
and laboratory testing.
We thank you for the trust and opportunities given to our company PT. LAPI
Ganeshatama Consulting to undertake the project.
Bandung, September 27th 2017
Prepared By Approved By
Jehan HP., ST Ir. Sumargo, M.Sc., Ph.D

Structural Engineer Structural Assessment
Leader
26070-203-V14-CM04-J001-000
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TABLE OF CONTENTS
LIST OF FIGURES
Fig. 1.1 Project Location of Traffic & Logistic Survey and Assessment 8
Fig. 1.2 Layout of Balikpapan Refinery and Lawe-Lawe Terminal 9
Fig. 2.1 Deterioration of Jetty 11
Fig. 2.2 Location of Construction Jetty (Jetty 7A) 12
Fig. 2.3 Global Dimension of Construction Jetty 12
Fig. 3.1 Schematic Sketch of Electrochemical Method for Chloride Removal
19
Fig. 5.1 Process of Hammer Test at The Pier Head 25
Fig. 5.2 Rebound/Schmidt Hammer 26
Fig. 5.3 Mapping of Test on Jetty 27
Fig. 5.4 UPV Test on Pier Head 27
Fig. 5.5 Ultrasonic Pulse Velocity Equipment28
Fig. 5.6 Principle of UPV Test 28
Fig. 5.7 Transducer Arrangement 28
Fig. 5.8 Principle of Half-Cell Method30
Fig. 5.9 Corrosion Measurement 31
Fig. 5.10 Corrosion Measurement at Pier Head 31
Fig. 5.11 Underwater Inspection Plan 32
Fig. 5.9 Coring Machine (HILTI) 33
Fig. 5.10 Chart of Correction Factors against ratio L / D 34
Fig. 5.11 Testing of Concrete Core 35
Fig. 5.12 Boat Movement Following Sounding Track38
Fig. 5.13 Elevation Of Water Level 38
Fig. 5.14 Placement GPSMap (Transducer, Antenna, Reader) In Boat 39
Fig. 5.15 Diagram of Side Scan sonar 40
Fig. 5.16 Bathymetric Survey Equipment 41
Fig. 6.1 Organization Chart 42
Fig. 7.1 Work Plan Flow 43
Fig. 7.1 Schedule of Assessment Work 44
LIST OF TABLES
26070-203-V14-CM04-J001-000
Table 3.1 Factors Influencing Chemical Attach on Concrete 17

Table 4.1 List of Data Supplied by Pertamina 20
Table 5.1 Equipment for Jetty Assessment 22
Table 5.2 Interpretation of Corrosion Potential Measurements 30
Table 5-3 Correction factor against ratio L / D 34
Table 5-4 Scale Conversion HL (hardness Leeb) 35
26070-203-V14-CM04-J001-000
1.0 PROCESS OF FIELD INSPECTION AND TESTING
Before starting with inspection process and showing the laboratory results,
similar perception on structural improvement steps should be define clearly.
Deteriorated of any kind of structure should be improved after several intense
study as graphycally shown in Figure 1.1.
In order to analyze structure, a study on existing structure is a must.
Geometric of global structure, section properties, and material properties will be
needed including all deterioration occured.
Several test such as rebar scang, corrosion rate, Pundit (UPV), metal
thickness, metal hardness, chloride and sulphate content has been conducted
to construction jetty for further analysis.
Figure 1.1. Step for analyzing deteriorated structure
This chapter will describe field inspection and testing as follows.
26070-203-V14-CM04-J001-000
It should be noted that most of the result are not gathered yet, since tim will be junst
finishing all tests on Saturday 27 October 2017.
1.1 Structural Dimension
Structural dimension is needed for structural analysis and the result is given in Figure
1.2. In measuring the construction jetty, it was based on drawings given by PT.
Pertamina. As shown in Figure 6.1 the slab surface is identified by grid. Numbering
system is given for longitudinal, while letter system for the perpindicular direction.
With this sytem was will be easier to identify an element for further strengthening or
improvement. This work has been done on September 2017 which was the first day
team has a permit. Redrawing of construction jetty as the result of visual inspection
has been completed.
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Fig. 1.2 Signation of Constration Jetty
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1.2 Dynamic Test
Dynamic test was done by jumping car, however since there was a ship berhing at the
jetty, both data as a result of external load from juming car and the ship was recorded
for further analysis.
1.3 Coredrill Sample
A total of 26 core drill samples 70 mm in diamater were taken from the jetty to be
tested in the Laboratory B4T (Balai Besar Bahan dan Barang Teknik). A sample of
concrete core drill is given in Figure 1.3 while the complete pictures and data is given
in annexes.
Figure 1.3.1 Core drill (Complete data can be accessed in annexes)
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1.3.1 Test Result
1.3.2 Test Result
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1.3.3 Test Result
1.3.4 Test Result
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1.4 Carbonation
Carbonation was tested by spraying a concrete core with phenlophtalein and most of
the samples showed color meaning that the concrete in good quality, Figure 1.4.
Figure 1.4. Carbonation (Complete data can be accessed in annexes)
Page 13 OF
1.4.1 Carbonation Result
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1.5 Chloride and Suphate Content
Samples for chloride and sulphate content were taken by using handbor. Powder
weigh of 2 gram from 20mm, 40mm, and 60mm depth is in the Chemical laboratory of
B4T, Figure 1.5.
Figure 1.5. Chloride and Suphate (Complete data can be accessed in annexes)
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1.5.1 Sulphate Test Result (Temporary)
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1.6 Rebound Hammer
Series of rebound hammer was conducted close to drilled concrete. Detail

results will be given in the next report. However, concrete slab of construction
jetty showed good condition. This result will be compared later with the result
of UPV test and compression test in the Laboratory.
Figure 1.6. Rebound Hammer (Complete data can be accessed in annexes)
1.6.1 Hammer Test Result
Page 24 OF
1.7 Ultrasonic Pulse Velocity
UPV test has been done very close to the drilled concrete for the purposes of
comparison with other test, such as rebound hammer and concrete
compression test.
Figure 1.7. UPV Test
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2.0 NEXT WORK PLAN
Next work plan will be:

a. Inputing and compiling data.
b. Modeling of construction jetty.
c. Drawing for existing condition.
d. Drawing for improve condition.
e. Calculating budget for improvement needed.
f. Preparing for methodoligy and material specification for improving
the jetty.
3.0 DELIVERABLES
Deliverable list for Test of the jetty will be conducted as follows:

a. Bathymetric Map
b. Drawing of existing and improved jetty structure
c. Inspection and laboratory report
d. Structural analysis report and recommendation for strengthening
e. Engineering Estimate for structural strengthening
f. Technical specification for structural improvement of existing jetty

INTERIM - BOOK 1 Tanpa Annexes (Bridge)

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JOB NO. DOCUMENT NO. REV.

ENGINEERING CENTER 26070-203-V14-CM04-J001-000 0

CONSULTING SERVICES FOR HEAVY HAUL ROUTE

0 17.08.25 25 ISSUED FOR REVIEW JH SM PP

Revision Revision Person

Bandung, September 27th 2017

Jehan HP., ST Ir. Sumargo, M.Sc., Ph.D

Table 3.1 Factors Influencing Chemical Attach on Concrete 17

1.0 PROCESS OF FIELD INSPECTION AND TESTING

Figure 1.1. Step for analyzing deteriorated structure

This chapter will describe field inspection and testing as follows.

1.1 Structural Dimension

Fig. 1.2 Signation of Constration Jetty

1.2 Dynamic Test

1.3 Coredrill Sample

Figure 1.3.1 Core drill (Complete data can be accessed in annexes)

1.3.1 Test Result

1.3.2 Test Result

1.3.3 Test Result

1.3.4 Test Result

Figure 1.4. Carbonation (Complete data can be accessed in annexes)

1.4.1 Carbonation Result

1.5 Chloride and Suphate Content

1.5.1 Sulphate Test Result (Temporary)

1.5.2 Sulphate Test Result (Temporary)

1.5.3 Sulphate Test Result (Temporary)

1.5.4 Sulphate Test Result (Temporary)

1.5.5 Sulphate Test Result (Temporary)

1.5.6 Sulphate Test Result (Temporary)

1.5.7 Sulphate Test Result (Temporary)

1.5.8 Sulphate Test Result (Temporary)

1.6 Rebound Hammer

Series of rebound hammer was conducted close to drilled concrete. Detail

Figure 1.6. Rebound Hammer (Complete data can be accessed in annexes)

1.6.1 Hammer Test Result

1.7 Ultrasonic Pulse Velocity

Figure 1.7. UPV Test

2.0 NEXT WORK PLAN

Next work plan will be:

Deliverable list for Test of the jetty will be conducted as follows:

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