Beruflich Dokumente
Kultur Dokumente
Membrane element performance when FRONT and Overall Permeate flow rates are known/measured.
To Get Started:
1 Left click your mouse on the "Configuration" Tab. All required system information is in green fill
2 From the drop down lists enter Toray membrane model #(s), enter # of pressure vessels (PV) / stage, and # of elements / PV
3 Next select the desired engineering units. These units must remain consistant for all data entries in the workbook
4 Next left click your mouse on the "Data" tab where membrane performance data is to be entered
5 Starting on row 7, enter membrane performance data in columns A through L. All columns after the Date entry must contain data
6 Baseline data to establish recommended cleaning lines are generated by averaging the data entered in rows 7 - 10.
7 The following three (3) tabs contain graphed normalized membrane performance data by Overall system, Front, and Rear
these graphs will "expand" automatically as membrane performance data is entered. The sheet is set up for a maximum of one
data point per day. Idealy, performnace data should be enterd once per day when the RO system is in operation
Contact the Toray Technical Service Department if there is an interest in the "SCADA" tab/function. Some customizing of this worbook will be required
The flow chart below is provided to illustrate where, in the process diagram, the required performance data is obtained
The yellow cells are exactly what will be found in the "Data" tab.
A B C D E F G H I J
Overall Perm Front Perm Overall Perm Front Perm Rear / Final
DATE Comments Temp FeeduS uS uS Flow Flow Conc Flow Feed Press
FRONT perm
uS/cm-F
Flow H
Press - L
Overall perm Required data
Date-A uS/cm-E
Flow G
Press - L Column /Req. Data
A Date
C Temperature
Stage 1 vessels D Feed uS
E Overall Perm uS
G Overall Perm Flow
I Final Conc Flow
Feed J Feed Press
uS/cm-D K Final Conc Press
Temp-C L Overall Perm Press
Press-J
Concentrate= Conc
Final Conc Pressure= Press
Press-K Conductivity= uS/cm
Flow - I
s
es are known/measured.
of elements / PV
ce data is obtained
K L
Final Conc
Press Perm Press
ired data
mn /Req. Data
te
mperature
ed uS
erall Perm uS
erall Perm Flow
al Conc Flow
d Press
nal Conc Press
erall Perm Press
entrate= Conc
ure= Press
uctivity= uS/cm
Membrane performance
Normalization Workbook
S...
Select Number of vessels/stage ==> 2 2
Select Number of elements/vessel ==> 3 5
Number of elements/stage and total 6.00 10.00
S...
Membrane area/stage and total 223.80 408.77
Flux/stage and total 33.67 30.72
Baseline permate flow/stage and total 56.31 93.84
S...
DO NOT CHANGE THIS AR
Select Temperature Units ==> Deg F 2 C
Deg C
gpm
Select Flow Units ==>
m^3/hr
l/min
1 gpm
l/sec
NOTE: If you change anything here, recalculate the whole sheet Ctrl+Alt+F9
Example - 8 elements per vessel, 3 to front, 5 to rear.
El 1 El 2 El 3 <][> El4-El5-El6
3 Front El 1, El 2, El 3
5 Rear El 3, El 4, El 5 El 6 El 7 El 8
e performance
ation Workbook
et Ctrl+Alt+F9
El 3 <][> El4-El5-El6-El7-El8
5 El 6 El 7 El 8
Element Data Sheet
20147 Element Data Version
Elapsed Time
DATE & TIME day Comments Temp
Ver 3.0.2-FR
uS uS uS gpm gpm gpm psi psi psi
REAR Perm
Front Salt Front DP Flow Rear Salt
Passage Front SP Normalized Normalized Passage Rear NSP
Normalized CIP LINE PSI GPM Normalized CIP LINE
FRONT REAR
Cleanline Cleanline
Rear DP Cleanline Norm Perm Norm Perm Cleanline
Normalized Norm SP Flow gpm Flow gpm Norm DP Specific Flux
PSI (+ 20%) (-15%) (-15%) (+20%) GFD/psi
Normalized Normalize
Normalized Salt d
Salt Passage Permeate Normalized DP Normalized DP,
DegC Passage Saltonstall Flow psi Bar
Feed/Conc
Calculated Calculated Permeate Average
Perm TDS Conc TDS Feed Flow Conc Flow Flow Flow
Feed Brine
Feed Brine Feed Brine Feed Brine Feed Brine Average
Nominal TDS Nominal Average Average Average Average Viscosity
Rejection Recovery Log Mean Density Density 25 Viscosity 25
Osmotic
Feed Brine Osmotic Pressur
Avg TDS Pressure e Viscosit Water
(SaltonStall Feed Brine Permeat Solution y Viscosit TCF
method) Bar Toray e Toray DegK Density Solution y Flow
Normaliz
ed Salt
Passage Normaliz Normaliz Actual Feed Concentrate
Saltonst ed DP ed DP, Salt Pressure Pressure
all psi Bar DP, psi DP (Bar) Passage (Bar) (Bar)
Feed Osmotic
Feed Feed Feed Feed Brine Pressur
Feed/Co Nominal Brine Feed Brine Brine Brine Avg TDS e Feed
nc TDS Nominal Average Brine Average Average Average (SaltonS Brine
Average Rejectio Recover Log Average Density Viscosit Viscosit tall Bar
Flow n y Mean Density 25 y y 25 method) Toray
171.3 0.9953 0.28234 505.04 996.605 997.193 0.00086 0.0009 500.4 0.422
167.7 0.99553 0.28115 507.276 997.516 997.194 0.00093 0.0009 502.7 0.419
174.4 0.99518 0.28454 503.974 996.176 997.192 0.00083 0.0009 499.3 0.423
171.6 0.99522 0.27618 502.229 996.175 997.191 0.00083 0.0009 497.8 0.422
171.3 0.99527 0.28739 506.638 996.471 997.194 0.00085 0.0009 501.8 0.424
165.6 0.99533 0.28712 505.901 996.665 997.193 0.00086 0.0009 501.1 0.422
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Front Front Front Front Front Front Front Front Front
Osmotic
Pressur
e Viscosit Water TCF
Permeat Solution y Viscosit TCF Salt NDP Perm/P
e Toray DegK Density Solution y Flow (Toray) (Bar) ermRef
FBAvgT Normalized
DSRef/ FeedTD Normalized Salt Normalized
TCFREF FBAvgT S/Feed Salt Passage Permeate
/TCF DS TDSREF Passage Saltonstall Flow
Feed Concentrat
Normalized Normalized Actual Salt Pressure e Pressure
DP psi DP, Bar DP, psi DP (Bar) Passage (Bar) (Bar)
Permeate
Pressure Calculated Calculated Calculated Permeate
(Bar) Feed TDS Perm TDS Conc TDS Feed Flow Conc Flow Flow
Feed/Conc Nominal Feed Brine Feed Brine Feed Brine Feed Brine
Average TDS Nominal Average Average Average Average
Flow Rejection Recovery Log Mean Density Density 25 Viscosity
FBAvgTDSR
Water TCF Salt Perm/Perm TCFREF/T ef/FBAvgTD
Viscosity TCF Flow (Toray) NDP (Bar) Ref CF S
FeedTDS/F
eedTDSREF
1.0000
1.0036
0.9994
0.9901
1.0067
1.0051
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gpm Normalized Perm Flow Overall
180.00
160.00
140.00
120.00
100.00
Permeate Fl ow
80.00
60.00
40.00
20.00
-
10/28/2015 0:00 11/2/2015 0:00 11/7/2015 0:00 11/12/2015 0:00 11/17/2015 0:00 11/22/2015
DATE
Overal l Perm Fl ow Norma l i zed GPM FRONT Perm Fl ow Norma l i zed GPM REAR Perm Fl ow Normal i zed
gpm
FRONT Normalized Perm Flow with Cleanline
70.0
60.0
50.0
40.0
60.0
50.0
40.0
Permeate Fl ow
30.0
20.0
10.0
0.0
10/28/2015 0:00 11/2/2015 0:00 11/7/2015 0:00 11/12/2015 0:00 11/17/2015 0:00 11/22/2015
DATE
FRONT Cl ea nli ne Norm Perm Fl ow gpm (-15%) FRONT Perm Flow Norma l i zed GPM
gpm
REAR Normalized Perm Flow with Cleanline
120.0
100.0
80.0
Permeate Fl ow
60.0
40.0
20.0
40.0
20.0
0.0
10/28/2015 0:00 11/2/2015 0:00 11/7/2015 0:00 11/12/2015 0:00 11/17/2015 0:00 11/22/2015
DATE
REAR Cl eanli ne Norm Perm Flow gpm (-15%) REAR Perm Fl ow Normal ized GPM
all
Cleanline
11/17/2015 0:00 11/22/2015 0:00 11/27/2015 0:00
Cleanline
11/17/2015 0:00 11/22/2015 0:00 11/27/2015 0:00
0.4%
0.4%
0.3%
% SP 0.3%
0.2%
0.2%
0.1%
0.1%
0.0%
10/28/2015 0:00 11/2/2015 0:00 11/7/2015 0:00 11/12/2015 0:00 11/17/2015 0:00 11/22/201
0.50%
0.40%
0.30%
% SP
0.20%
0.10%
0.00%
10/28/2015 0:00 11/2/2015 0:00 11/7/2015 0:00 11/12/2015 0:00 11/17/2015 0:00 11/22/2015
0.00%
10/28/2015 0:00 11/2/2015 0:00 11/7/2015 0:00 11/12/2015 0:00 11/17/2015 0:00 11/22/2015
0.5%
0.4%
% SP 0.4%
0.3%
0.3%
0.2%
0.2%
0.1%
0.1%
0.0%
12/30/1899 0:00 2/18/1900 0:00 4/9/1900 0:00 5/29/1900 0:00 7/18/190
d Salt Passage
25
20
DP
15
10
-
10/28/2015 0:00 11/2/2015 0:00 11/7/2015 0:00 11/12/2015 0:00 11/17/2015 0:00 11/22/2015 0:00 11/
ps i
Estimated FRONT Normalized Differential Pressure
12
10
8
DP
4
8
DP
6
-
10/28/2015 0:00 11/2/2015 0:00 11/7/2015 0:00 11/12/2015 0:00 11/17/2015 0:00 11/22/2015 0:00 11/27
ps i
Estimated REAR Normalized Differential Pressure
20
18
16
14
DP
12
10
-
10/28/2015 0:00 11/2/2015 0:00 11/7/2015 0:00 11/12/2015 0:00 11/17/2015 0:00 11/22/2015 0:00 11/27
zed PSI
Pressure
00 11/22/2015 0:00 11/27/2015 0:00
Pressure
0.2300
24.00
0.2200
Pump KW
23.50
0.2100
23.00
0.2000
22.50
0.1900
22.00 0.1800
10/28/2015 0:00 11/2/2015 0:00 11/7/2015 0:00 11/12/2015 0:00 11/17/2015 0:00 11/22/2015 0:00 11/27/2015 0:00
DATE
0.2400
0.2300
0.2200
0.2100
0.2000
0.1900
0.1800
0:00 11/27/2015 0:00
TorayTrak(tm) Excel, © 2009-2018, Toray Membrane USA
P1 F1 P2 F2 uS2
T uS1
P3 F3 uS3
dP
Steps To Take
1 Configure the Element Type and Array Layout - Sheet = Configuration
2 Specify the units for temperature, pressure, and flow.
Deg C or F psi, kpa, bar gpm, m3/hr, l/min, l/sec
3 Add data - starting with the SECOND ROW of data
All the input ad calculated values must be present.
If your data comes in differently then you may change what is entered vs what is calculated
4 If the number of data rows exceeds the area with calculations pre-placed - simply copy the row above
As released the graph name manager goes to row 1200. If you get more rows than 1200, INSERT b
ADD DATA USING THE "DATA" SHEET, THESE ARE EXAMPLE DATA ONLY for a SINGLE STAGE UNIT. MINIMUM
Data in this example may be changed to
experiment with the TorayTrak(c)
functions. Conductivity Flow, Consistent Units
DATE Deg C (T) FeeduS (uS1) PermuS (uS2) FeedFlow (F1) PermFlow (F2)
7/12/2008 25.00 8,830.00 38.00 9.50 6.50
7/13/2008 40.00 9,000.00 43.00 9.50 6.50
7/14/2008 10.00 8,850.00 43.00 9.50 6.50
7/15/2008 5.00 9,200.00 35.00 9.80 6.50
NormPermFlow OFFSET(Data!$O$6,,,COUNT(Data!$A$6:Data!$A$1200)),
CleanPermFlow OFFSET(Data!$M$6,,,COUNT(Data!$A$6:Data!$A$1200))
NormSP OFFSET(Data!$P$6,,,COUNT(Data!$A$6:Data!$A$1200))
CleanSP OFFSET(Data!$L$6,,,COUNT(Data!$A$6:Data!$A$1200))
NormDP OFFSET(Data!$Q$6,,,COUNT(Data!$A$6:Data!$A$1200))
Clean DP OFFSET(Data!$N$6,,,COUNT(Data!$A$6:Data!$A$1200))
Useful equations
F1 = F2 + F3
P1 = dP + P3
dP = P1 - P3
uS3 = (uS1 * F1 - uS2 * F2) / F3
kW = (GPM * PSI) / (1714 * Efficiency)
s what is calculated
d - simply copy the row above as needed
e rows than 1200, INSERT blank rows above row 1200 as needed to preserve the graph names
GLE STAGE UNIT. MINIMUM DATA REQUIRED. REFERENCE DATA IS IN THE FIRST ROW.