Beruflich Dokumente
Kultur Dokumente
Near-Infrared Spectroscopy
SORAYA S. BETANCOURT, JEP BRACEY, GALE GUSTAVSON, SYRIAC G. MATHEWS, and
OLIVER C. MULLINS*
Schlumberger-Doll Research, Ridgefield, Connecticut 06877 (S.S.B., G.G., O.C.M.); BHP Billiton, Houston, Texas 77056 (J.B.); and
Schlumberger Oilphase-DBR, Houston, Texas 77084 (S.G.M.)
In order to design oil production facilities and strategies, it is necessary to property variations in subsurface formations.3 Identification of
acquire crude oil samples from subsurface formations in oil wells in so- compartmentalization is one of the key benefits of DFA.4
called openhole prior to production. In some environments, such as In the exploration and appraisal phase of an oilfield, when no
deepwater production of oil, decisions of huge economic importance are production facilities are yet in place, the requisite crude oil
based on such samples. To date, there has been little quality control to samples are acquired in so-called ‘‘openhole’’ just after the
verify that the crude oils collected in the sample bottles and analyzed up to
formation of interest is drilled and prior to setting any steel
a year later in the laboratory have any relation to the actual crude oils in
casing in the borehole section. The openhole wellbore pressure
the subsurface reservoirs. These high-pressure samples can undergo
myriad deleterious alterations. Here, we introduce the chain-of-custody
is maintained with drilling fluids weighted with high-density
concept to the oilfield. The visible–near-infrared spectrum of the crude oil solid suspensions. To acquire crude oil samples in the
is measured in situ in the wellbore at the point of sample acquisition. This subsurface environment, a sampling tool is lowered into the
spectrum is compared with the spectrum measured on putatively the same well on a cable or ‘‘wireline’’.5 The sampling tool has a probe
fluid in the laboratory at the start of laboratory sample analysis. First, that establishes hydraulic communication with the fluid
quantitative assessment is made of whether the fluid in the (high-pressure) contents of a permeable zone, thereby enabling fluid removal
sample bottle remains representative of formation fluids. Second, any from this zone.5 The telescoping probe has a stout steel tube
specific changes in the spectrum of the fluid can be related to possible that is forced against the borehole wall with great force to
process control failures. Here, the entire process of chain of custody is establish a hydraulic seal.5 A pressure drop in the flow line
proven. The chain of custody process can rapidly become routine in the causes formation fluids to flow into the sampling tool.
petroleum industry, thereby significantly improving the reliability of any Reservoir crude oils often contain appreciable dissolved gas;
process that depends on fluid property determination. thus, the pressure drop used to initiate flow could induce a
Index Headings: Chain of custody; Crude oils; Live crude oils; Ultraviolet– phase transition. If a phase transition takes place, then the high-
visible spectroscopy; UV-visible spectroscopy; Near-infrared spectrosco- mobility phase flows preferentially. Consequently, if phase
py; Gas–oil ratio; Crude oil coloration; High pressure; High temperature. transitions are induced during sampling, it is likely any
acquired sample would be nonrepresentative of the formation
fluid and thus would be invalid. Optical methods can be used to
INTRODUCTION monitor the flow stream in the downhole environment. Gas-
phase transitions can be detected by index of refraction
The properties of the crude oils in an oilfield dictate many of
measurements.6 Retrograde dew formation is measured using
the critical production parameters of this field.1 For example,
fluorescence.7 Asphaltene precipitation induced by a pressure
the gas–oil ratio (GOR) of a crude oil determines the drop can be detected by optical light scattering8,9 in downhole
corresponding volumetric ratio in gas and liquid processing. flow streams, although light scattering is not a unique signature
The GOR of a reservoir crude oil (or live crude oil) is defined downhole as it can be in the laboratory.10 Emulsions, gas
to be the volumetric ratio of gas to liquid under conditions of evolution, clays, sand, and retrograde dew evolution can also
one atmosphere and 60 8F. Phase transition pressures, such as induce light scattering.
the bubble point, the dew point, or the asphaltene onset The GOR of a crude oil can be measured using visible–near-
pressure, determine the limits of pressure reduction, thereby infrared spectroscopy (Vis-NIR) downhole in the sampling tool
establishing tight constraints on volumetric flow rates and thus at the point of sample acquisition.11–14 The sample is then
cash flow. Flow assurance issues associated with deposits of stored in a high-pressure sample bottle downhole that is
solids in pipelines determine essential mitigation strategies.2 In brought to the well-site surface. The sample is transferred if
a broader context, variations in fluid properties are routinely necessary to a different high-pressure sample bottle for
used to identify key elements of reservoir architecture such as transportation to a laboratory for chemical analyses. The harsh
the existence of reservoir compartmentalization, i.e., the size of downhole environment and the nature of the operations make
the producing flow units. This issue remains one of the biggest the whole process of sample acquisition with laboratory
problems in oil production in settings such as deepwater, where analysis susceptible to fouling and inaccuracies. Leaks from
history matching of production with reservoir modeling can be high-pressure sample bottles, errors during transfer of the bottle
performed only after enormous investment in production contents, and contamination with undesirable fluids could
facilities. Recently, Downhole Fluid Analysis (DFA) has been invalidate the sample. The long delay times between sample
established as a cost-effective means of identifying fluid acquisition and analysis, up to one year, do not instill
confidence in this process. Thus, it is very desirable to
introduce the concept of chain of custody for oilfield samples.
Received 17 August 2006; accepted 22 September 2006.
* Author to whom correspondence should be sent. E-mail: mullins1@slb. Prior to the advent of DFA, there was no convenient means to
com. perform chain of custody. Now that DFA has become
0003-7028/06/6012-1482$2.00/0
1482 Volume 60, Number 12, 2006 Ó 2006 Society for Applied Spectroscopy APPLIED SPECTROSCOPY
established,3 the sample acquisition and analysis process readily feasible. Given the recent growing focus on crude oil
affords the opportunity to establish the chain of custody for production, it behooves the industry to adopt the best practices
oilfield samples. A detailed comparison can now be made of that have become routine in other economic sectors.
the Vis-NIR spectrum and the GOR determined downhole
versus that measured in the laboratory. EXPERIMENTAL
One can determine GOR downhole and in the lab for sample
Downhole samples were acquired with a formation sampling
validation. However, the laboratory measurement of GOR
tool.5 The downhole spectrometer utilized is a custom filter
involves flashing the live crude oil with its dissolved gases at
spectrometer commercialized under the name Live Fluid
atmospheric pressure at room temperature in order to determine
Analyzer* (LFA)12–14 and is a module of the MDT* (modular
the volumes of the liquid and gas phases. Downhole, this
process would be very difficult; thus, Vis-NIR spectroscopy is formation dynamics tester) formation sampling tool.5 The LFA
used to obtain the GOR.3,9–14 Consequently, simply comparing consists of a ten-channel Vis-NIR filter spectrometer and also
GORs determined downhole versus the lab is not preferred. has a gas-detection cell based on an index of refraction
The Vis-NIR spectrum of a sample provides a fingerprint of the measurement. The downhole spectrometer must operate up to
sample; the Vis-NIR spectrum of a live crude oil acquired temperatures of 150 8C and sample pressures can be 20 000 psi
downhole can be compared to that acquired in the lab. This or higher. In addition, the spectrometer must fit into a small
fingerprint comparison provides the best opportunity for chain package in order to go into oil wells. These constraints are
of custody. Furthermore, if differences are found, spectral demanding and preclude many spectral approaches utilized in
analysis may point to the specific problem. For example, lack the laboratory.
of the methane peak in the laboratory measurement of a live Laboratory spectral measurements were performed using a
crude oil may point to bottle leakage. Cary 5 ultraviolet (UV)-visible-NIR spectrometer manufac-
A complication in the downhole environment is that wells tured by Varian Inc. A custom high-pressure optical cell was
are drilled with so-called drill muds. These muds, which have built to hold the hydrocarbon samples under borehole
either water or oil as the base fluid, provide hydrostatic conditions. The custom optical cell, made by DBR, Edmonton,
weighting to prevent blow outs, provide a means to lift drill Canada, has sapphire windows similar to the optics cell of the
cuttings by mud circulation, lubricate drilling, and perform downhole tool and has a path length of 2.6 mm. A custom fiber-
other functions. Typically, the borehole is maintained at optics assembly was built to optically couple the Cary 5
pressures exceeding subsurface formation fluid pressures to spectrometer with the high-pressure cell.11,14 This optical cell is
prevent the rapid, uncontrolled entry of formation fluids into placed inside an oven, where the temperature is adjusted to the
the borehole (which can lead to a blow out). Fluid loss of temperature of the downhole measurement for that particular
drilling fluids to the formation is minimized by the addition of sample. A flow line connects the optical cell with the sample
clays and other solids to the mud (thus the term mud), in order bottle. The sample bottle has a floating piston separating the
to build an impermeable mud cake at the borehole wall (of hydrocarbon sample from hydraulic oil. The back side of the
permeable zones). It is essential to differentiate between crude bottle is connected in turn to a high-pressure hydraulic pump.
oil versus oil-based mud (OBM) filtrate in sample acquisition. The cell and flow line dead volume is less than 5 cc.
To perform this task, Vis-NIR spectra are recorded.3,12,13,15,16 Prior to sample transfer in the lab, samples are reconditioned
OBM filtrates lack asphaltenes and other heavy ends that in the high-pressure bottles to reservoir pressure and
substantially give rise to oil coloration via electronic transitions temperature with agitation for five days. Sample transfer is
of polycyclic aromatic hydrocarbons (PAHs). OBM filtrates accomplished with the setup schematically depicted in Fig. 1.
also lack much dissolved methane, and thus their NIR The flow line is filled with N2 at a pressure comparable to the
signatures lack methane bands. Consequently, the Vis-NIR sample bottle pressure. N2 is an inert gas and is not NIR active.
spectral range is very useful downhole for monitoring sample Then, the nitrogen bottle valve is closed and the sample bottle
acquisition. valve is opened, and the purge valve is opened slightly to
The object of this study is to establish and perform a perform sample transfer. Sufficient sample is transferred to
workflow for initiating the chain of custody for oilfield purge the entire dead volume twice. Nitrogen was used as a
samples. We compare the Vis-NIR spectral fingerprint of a transfer fluid rather than evacuating the flow line in order to
hydrocarbon sample measured downhole during sample avoid sample flashing and possible window motion.
acquisition with the same measurement performed on osten- The HPHT (high-pressure, high-temperature) cell must be
sibly the same fluid in the laboratory. The downhole clean, properly assembled, and pressurized to 1000 psi to
spectrometer performs sample analysis at the location and ensure proper seating of the sapphire windows. Prior to each
time when the crude oil sample is acquired,15 thus providing run, the Vis-NIR spectrum (300–2500 nm) of a reference
the first direct measurement of the fluid properties when the hydrocarbon (spectroscopy grade n-heptane) was measured in a
sample is at quasi-pristine conditions.12,13 In the laboratory, the standard 2 mm glass cuvette and in the HPHT sapphire cell at
same measurement is done on the collected samples at the same room pressure and temperature. In both cases the instrument
pressure and temperature as the downhole environment using a baseline is set to be the particular empty cell (cuvette or HPHT
research grade spectrometer. A procedure is described that cell). The HPHT cell is placed in the oven and connected to the
relates the spectra obtained with the downhole filter spectrom- fluid transfer lines that lead to the sample bottle and the ultra
eter with the lab grating spectrometer. In addition to the direct purity nitrogen. The system is heated to the desired
comparison of the optical spectra, other properties derived from temperature, filled with nitrogen, and the pressure is increased
downhole spectral data such as the GOR and some limited to the sample pressure (which is set to the formation pressure).
compositional analysis are compared to lab measurements. We The valve to the sample bottle is opened and fluid enters the
establish by example that this chain-of-custody process is flow line and the cell. The optical spectrum is measured at
¼ 1.388) and quartz glass (n ¼ 1.544) interface, RF ¼ 0.0028 or ODlab ðk þ iÞexpði2 =2Þ
0.28% of the light reflected at each interface. For the two ODLFA ðkÞ ¼
i¼n=2
ð3Þ
sample cell interfaces 2 3 RF ¼ 0.0057, giving an OD of X
n=2
0.0025. In contrast, with air in the cell, the zeroth-order expði2 =2Þ
reflective losses in terms of I0 are 4.6% at the first interface and i¼n=2
4.4% at the second, giving a total loss of ;9.0%, and the
corresponding OD is 0.041. The difference between an air- where ODLFA* is the simulated downhole response at