PROYEK PEMBANGUNAN PABRIK NPK FUSION II

KAPASITAS 2 X 100,000 MTPY

PT. PUPUK SRIWIDJAJA PALEMBANG

ELECTRICAL CALCULATION OF MAIN EQUIPMENT SIZING

TRANSFORMER SIZING
I. TRANSFORMER SIZING BASED ON LOAD LIST
Summary Load List of 02-MVMCC-001 (2.4kV MCC NPK Plant 2) :
Effective Reactive Apparent
LOAD CONDITION Power Power Power
kW kVAR kVA
Normal Load 699.69 433.63 823.16
Peak Load 719.91 446.16 846.95
Design Load 899.89 557.70 1058.69

Tag. No. = 02-TR-001

Transformer Selected (S Trafo ) = 1600 kVA, 13.8kV/2.4kV
Allowable Voltage Drop = 15 %
% Impedance = 7%
X/R Ratio = 7.098
%
% =
1+ /
%R = 0.98 %
%
% =
1
1+ /
%X = 6.93 %

II. TRANSFORMER SIZING BASED ON EFFECT OF THE LARGEST MOTOR

Equipment No = 2N-M-214.1
Service = DRAYER
Starting Method = DOL
Starting Current (times) = 6.50 x IFL
Starting PF (Cos Ɵ s ) = 0.22
Rated Output (P ) = 200.00 kW
Rated Voltage (V ) = 2300.00 Volt
Full Load Efficiency (Eff FL ) = 92.90 %
Full Load Power Factor (Cos Ɵ FL ) = 0.92
Full Load Current (I FL ) = 58.85 A
Normal Condition
kW Consumption (P N ) = 182.00 kW with load factor 0.91
kVAR Consumption (Q N ) = 86.45 kVAR with load factor 0.91
kVA Consumption (S N ) = 201.49 kVA with load factor 0.91
Starting Condition

= 3. . . .

kW Starting (P S ) = 341.95 kW
kVAR Starting (Q S ) = 1484.99 kVAR
kVA Starting (S S ) = 1523.85 kVA
Effective Reactive Apparent Power Reactive
Power Power Power (SC) Factor Factor
kW kVAR kVA Cos ƟC Sin ƟC
1 Maximum Demand Load of Transformer 899.89 557.70 1058.69 0.85 0.53
2 Normal Consumption of the Largerst Motor 182.00 86.45 201.49
3 Base Load (Excluding the Largest Motor) (1 - 2) 717.89 471.25 857.20
4 Consumption of the Largerst Motor during starting 341.95 1484.99 1523.85
5 Total Consumption at starting (3 + 4) 1059.84 1956.24 2381.05 0.45 0.82

VOLTAGE REGULATION OF TRANSFORMER

= % . cos +% . sin

SC = 2381.05 kVA
S trafo = 1600.00 kVA (Capacity of power transformer selected)
%R T = 0.98 %
%X T = 6.93 %
Cos Ɵ C = 0.45
Sin Ɵ C = 0.82
= 9.12 %
= 15.00 %
If ≤ status OK
Transformer selected is Applicable

III. CONCLUSION
Based on calculation above with considering demand load list and the largest motor starting effect, the capacity of transformer selected is 1600 kVA

NPKII-00-N2-CS-403-W REV. 0
PROYEK PEMBANGUNAN PABRIK NPK FUSION II
KAPASITAS 2 X 100,000 MTPY
PT. PUPUK SRIWIDJAJA PALEMBANG

ELECTRICAL CALCULATION OF MAIN EQUIPMENT SIZING

TRANSFORMER SIZING
I. TRANSFORMER SIZING BASED ON LOAD LIST
Summary Load List of 03-MVMCC-001 (2.4kV MCC NPK Plant 3) :
Effective Reactive Apparent
LOAD CONDITION Power Power Power
kW kVAR kVA
Normal Load 699.69 433.63 823.16
Peak Load 719.91 446.16 846.95
Design Load 899.89 557.70 1058.69

Tag. No. = 03-TR-001

Transformer Selected (S Trafo ) = 1600 kVA, 13.8kV/2.4kV
Allowable Voltage Drop = 15 %
% Impedance = 7%
X/R Ratio = 7.098
%
% =
1+ /
%R = 0.98 %
%
% =
1
1+ /
%X = 6.93 %

II. TRANSFORMER SIZING BASED ON EFFECT OF THE LARGEST MOTOR

Equipment No = 3N-M-214.1
Service = DRAYER
Starting Method = DOL
Starting Current (times) = 6.50 x IFL
Starting PF (Cos Ɵ s ) = 0.22
Rated Output (P ) = 200.00 kW
Rated Voltage (V ) = 2300.00 Volt
Full Load Efficiency (Eff FL ) = 92.90 %
Full Load Power Factor (Cos Ɵ FL ) = 0.92
Full Load Current (I FL ) = 58.85 A
Normal Condition
kW Consumption (P N ) = 182.00 kW with load factor 0.91
kVAR Consumption (Q N ) = 86.45 kVAR with load factor 0.91
kVA Consumption (S N ) = 201.49 kVA with load factor 0.91
Starting Condition

= 3. . . .

kW Starting (P S ) = 341.95 kW
kVAR Starting (Q S ) = 1484.99 kVAR
kVA Starting (S S ) = 1523.85 kVA
Effective Reactive Apparent Power Reactive
Power Power Power (SC) Factor Factor
kW kVAR kVA Cos ƟC Sin ƟC
1 Maximum Demand Load of Transformer 899.89 557.70 1058.69 0.85 0.53
2 Normal Consumption of the Largerst Motor 182.00 86.45 201.49
3 Base Load (Excluding the Largest Motor) (1 - 2) 717.89 471.25 857.20
4 Consumption of the Largerst Motor during starting 341.95 1484.99 1523.85
5 Total Consumption at starting (3 + 4) 1059.84 1956.24 2381.05 0.45 0.82

VOLTAGE REGULATION OF TRANSFORMER

= % . cos +% . sin

SC = 2381.05 kVA
S trafo = 1600.00 kVA (Capacity of power transformer selected)
%R T = 0.98 %
%X T = 6.93 %
Cos Ɵ C = 0.45
Sin Ɵ C = 0.82
= 9.12 %
= 15.00 %
If ≤ status OK
Transformer selected is Applicable

III. CONCLUSION
Based on calculation above with considering demand load list and the largest motor starting effect, the capacity of transformer selected is 1600 kVA

NPKII-00-N2-CS-403-W REV. 0
PROYEK PEMBANGUNAN PABRIK NPK FUSION II
KAPASITAS 2 X 100,000 MTPY
PT. PUPUK SRIWIDJAJA PALEMBANG

ELECTRICAL CALCULATION OF MAIN EQUIPMENT SIZING

TRANSFORMER SIZING
I. TRANSFORMER SIZING BASED ON LOAD LIST
Summary Load List of 02-LVMCC-001 (400V MCC NPK Plant 2) :
Effective Reactive Apparent
LOAD CONDITION Power Power Power
kW kVAR kVA
Normal Load 932.56 570.82 1094.29
Peak Load 979.15 599.87 1149.22
Design Load 1223.94 749.83 1436.53

Tag. No. = 02-TR-002

Transformer Selected (S Trafo ) = 2000 kVA, 13.8kV/0.4kV
Allowable Voltage Drop = 15 %
% Impedance = 7%
X/R Ratio = 7.098
%
% =
1+ /
%R = 0.98 %
%
% =
1
1+ /
%X = 6.93 %

II. TRANSFORMER SIZING BASED ON EFFECT OF THE LARGEST MOTOR

Equipment No = 2N-C-204
Service = FURNACE FAN
Starting Method = DOL
Starting Current (times) = 6.00 x IFL
Starting PF (Cos Ɵ s ) = 0.28
Rated Output (P ) = 90.00 kW
Rated Voltage (V ) = 400.00 Volt
Full Load Efficiency (Eff FL ) = 92.48 %
Full Load Power Factor (Cos Ɵ FL ) = 0.92
Full Load Current (I FL ) = 153.01
Normal Condition
kW Consumption (P N ) = 84.67 kW with load factor 0.87
kVAR Consumption (Q N ) = 36.58 kVAR with load factor 0.87
kVA Consumption (S N ) = 92.23 kVA with load factor 0.87
Starting Condition

= 3. . . .

kW Starting (P S ) = 178.10 kW
kVAR Starting (Q S ) = 610.62 kVAR
kVA Starting (S S ) = 636.07 kVA
Effective Reactive Apparent Power Reactive
Power Power Power (SC) Factor Factor
kW kVAR kVA Cos ƟC Sin ƟC
1 Maximum Demand Load of Transformer 1223.94 749.83 1436.53 0.85 0.52
2 Normal Consumption of the Largerst Motor 84.67 36.58 92.23
3 Base Load (Excluding the Largest Motor) (1 - 2) 1139.27 713.25 1344.30
4 Consumption of the Largerst Motor during starting 178.10 610.62 636.07
5 Total Consumption at starting (3 + 4) 1317.37 1323.88 1980.37 0.67 0.67

VOLTAGE REGULATION OF TRANSFORMER

= % . cos +% . sin

SC = 1980.37 kVA
S trafo = 2000.00 kVA (Capacity of power transformer selected)
%R T = 0.98 %
%X T = 6.93 %
Cos Ɵ C = 0.67
Sin Ɵ C = 0.67
= 5.23 %
= 15.00 %
If ≤ status OK
Transformer selected is Applicable

III. CONCLUSION
Based on calculation above with considering demand load list and the largest motor starting effect, the capacity of transformer selected is 2000 kVA

NPKII-00-N2-CS-403-W REV. 0
PROYEK PEMBANGUNAN PABRIK NPK FUSION II
KAPASITAS 2 X 100,000 MTPY
PT. PUPUK SRIWIDJAJA PALEMBANG

ELECTRICAL CALCULATION OF MAIN EQUIPMENT SIZING

TRANSFORMER SIZING
I. TRANSFORMER SIZING BASED ON LOAD LIST
Summary Load List of 03-LVMCC-001 (400V MCC NPK Plant 3) :
Effective Reactive Apparent
LOAD CONDITION Power Power Power
kW kVAR kVA
Normal Load 890.46 550.25 1047.56
Peak Load 936.73 579.07 1102.10
Design Load 1170.91 723.84 1377.62

Tag. No. = 02-TR-002

Transformer Selected (S Trafo ) = 2000 kVA, 13.8kV/0.4kV
Allowable Voltage Drop = 15 %
% Impedance = 7%
X/R Ratio = 7.098
%
% =
1+ /
%R = 0.98 %
%
% =
1
1+ /
%X = 6.93 %

II. TRANSFORMER SIZING BASED ON EFFECT OF THE LARGEST MOTOR

Equipment No = 3N-C-204
Service = FURNACE FAN
Starting Method = DOL
Starting Current (times) = 6.00 x IFL
Starting PF (Cos Ɵ s ) = 0.28
Rated Output (P ) = 90.00 kW
Rated Voltage (V ) = 400.00 Volt
Full Load Efficiency (Eff FL ) = 92.48 %
Full Load Power Factor (Cos Ɵ FL ) = 0.92
Full Load Current (I FL ) = 153.01
Normal Condition
kW Consumption (P N ) = 84.67 with load factor 0.87
kVAR Consumption (Q N ) = 36.58 with load factor 0.87
kVA Consumption (S N ) = 92.23 with load factor 0.87
Starting Condition

= 3. . . .

kW Starting (P S ) = 178.10 kW
kVAR Starting (Q S ) = 610.62 kVAR
kVA Starting (S S ) = 636.07 kVA

kW kVAR kVA Cos ƟC Sin ƟC

1 Maximum Demand Load of Transformer 1170.91 723.84 1377.62 0.85 0.53
2 Normal Consumption of the Largerst Motor 84.67 36.58 92.23
3 Base Load (Excluding the Largest Motor) (1 - 2) 1086.24 687.26 1285.39
4 Consumption of the Largerst Motor during starting 178.10 610.62 636.07
5 Total Consumption at starting (3 + 4) 1264.34 1297.89 1921.46 0.66 0.68

VOLTAGE REGULATION OF TRANSFORMER

= % . cos +% . sin

SC = 1921.46 kVA
S trafo = 2000.00 kVA (Capacity of power transformer selected)
%R T = 0.98 %
%X T = 6.93 %
Cos Ɵ C = 0.66
Sin Ɵ C = 0.68
= 5.12 %
= 15.00 %
If ≤ status OK
Transformer selected is Applicable

III. CONCLUSION
Based on calculation above with considering demand load list and the largest motor starting effect, the capacity of transformer selected is 2000 kVA

NPKII-00-N2-CS-403-W REV. 0