Diesel Scissor Lifts Mantenance Manual PDF

Maintenance book
ENGINE-POWERED SCISSOR LIFTS
Maintenance book
ENGINE-POWERED SCISSOR LIFTS
Compact 10DX (Compact 2668RT)
Compact 12DX (Compact 3368RT)
H12SX (HS3388RT) - H12SXL (HS3388RTXL)
4000014930
e10 12
4000014930 e10 12 EN
Engine-powered scissor lifts
EN
2 4000014930 e10 12 EN
Maintenance book
CONTENTS
1 - Maintenance book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 - Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
A
SAFETY PRECAUTIONS
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 - Maintenance book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 - Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 - Label colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 - Manufacturer's warranty . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1 - Warranty acceptance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 - Warranty period. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 - Conditions of warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 - Warranty conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 - Scope of intervention . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 - Instructions for intervention . . . . . . . . . . . . . . . . . . . . . . 13
B
RECOMMENDATIONS
1 - Lubrication diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2 - Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.1 - Fuels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.2 - Motor oils. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.3 - Hydraulic oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3 - Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1 - Classification plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1.1 - Red labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
CONTENTS
3.1.2 - Orange labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.1.3 - Yellow labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.1.4 - Other labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.1.5 - Green labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.1.6 - Blue labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.2 - Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
C
MAINTENANCE
1 - General program / Recommendations . . . . . . . . . . . . . . 41
2 - Detailed program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3 - Maintenance sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
3.1 - Placing the machine in maintenance configuration. . . . . . . . . . . . . . . . 95
3.2 - Placing in operating configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
3.3 - General points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3.3.1 - Recommendations on the conditions of maintenance . . . . . . . . 97
3.3.2 - Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3.3.2.1 - Bolts and Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3.3.2.2 - Pins and bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3.3.2.3 - Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
3.3.2.4 - Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
3.3.3 - Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
3.3.3.1 - Oil replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
3.3.3.2 - Replacing damaged of hoses . . . . . . . . . . . . . . . . . . . . . . . . . . 101
3.3.3.3 - Evaluation of leaks on hydraulic cylinders . . . . . . . . . . . . . . . . 102
3.3.4 - Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
3.3.4.1 - Replacing damaged cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
3
Maintenance book
E001 - Oil tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

E002 - Wheel reducer. . . . . . . . . . . . . . . . . . . . . . . 107
E003 - Hydraulic filter cartridge . . . . . . . . . . . . . . 109
E004 - Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
E006 - Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
E007 - Screws, bolts and nuts . . . . . . . . . . . . . . . 117
E010 - Steering wheel pivots . . . . . . . . . . . . . . . . 119
E011 - Guide rail. . . . . . . . . . . . . . . . . . . . . . . . . . . 121
E012 - Cylinder hinge . . . . . . . . . . . . . . . . . . . . . . 123
E018 - Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
D
DIAGNOSIS ASSISTANCE
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
2 - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
E
ELECTRIC CIRCUIT
1 - Wiring diagram-Main components . . . . . . . . . . . . . . . . 131
2 - Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
3 - Relays and terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
4 - Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
5 - Diagnosis assistance indicators . . . . . . . . . . . . . . . . . . 146
6 - Locations and functions of the main safety features . 148
7 - Buzzers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
8 - Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
F
HYDRAULIC CIRCUIT
1 - Hydraulic diagram-Main components. . . . . . . . . . . . . . 155
2 - Solenoid valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
2.1 - Hydraulic unit details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
2.2 - Pressure switches, sensors and stabilisation solenoid valves . . . . . 160
2.3 - Lifting cylinder solenoid valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
G
INTERVENTION REGISTER
1 - Intervention register . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
4
You have just purchased a HAULOTTE® product
and we would like to thank you for your business.
1 - Maintenance book
As indicated on the delivery slip, this maintenance book is one of the documents in our on-board case
supplied on delivery of your machine.
Person using this product must do so in accordance with the instruction provided in this manual.
We would particularly like to draw your attention to 2 essential points :

• Compliance with safety instruction (machine, use, environment).
• Use of the equipment within the performance limits.
2 - After Sales Service

Our HAULOTTE Services® After Sales Service is at your disposal throughout your machine's service
life to ensure optimal use of your HAULOTTE product..
• When contacting our After Sales Service, ensure that you provide the machine model and serial
number.
• When ordering any consumables or spare parts, please use this manual and the Haulotte Essential
catalogue to receive your genuine HAULOTTE spare parts, your only guarantee of parts
interchangeability and correct machine operation..
• If there is an equipment malfunction involving a HAULOTTE® product, then contact HAULOTTE
Services® immediately even if the malfunction does not involve material and/or bodily damage..
• HAULOTTE® must be informed in the event of an incident that either involves one of these products
or has caused bodily injury or significant deterioration of property (personal property or the product);
contact HAULOTTE Services® immediately (See : HAULOTTE Services® contact details)
4000014930 e10 12 EN 5
3 - Compliance
We would like to remind you that HAULOTTE® complies with the provisions of any applicable
directives applicable to this type of machine.
HAULOTTE advises you that NO modifications carried out without the written permission
of HAULOTTE® will void the HAULOTTE warranty..
HAULOTTE® cannot be held liable for any changes to the technical specifications contained in this
manual.
HAULOTTE® reserves the right to alter technical specifications and to make improvements or
modifications to the machine without modifying this manual.
Certain options can modify the machine's operating characteristics and its associated safety. If your
machine was originally delivered with options fitted, replacing a safety component associated with a
particular options not require any particular precautions other than those associated with the installation
itself (static test).
Otherwise, it is essential to follow the manufacturer's recommendations below :

• Installation by authorised HAULOTTE® personnel only.
• Update the manufacturer's identification plate.
• Have stability tests carried out by a certified agency/competent person.
• Ensure label compliance.
6 4000014930 e10 12 EN
A - Safety precautions
Safety precautions A
1 - Recommendations
1.1 - MAINTENANCE BOOK
The maintenance book is intended for the on-site maintenance technician.

It is the on-site maintenance technician's duty to carry out the regular maintenance work
B
recommended by HAULOTTE Services®.
This maintenance work is essential for correct machine operation.
If regular maintenance is not carried out, this may :
• Void the warranty.
• Cause machine malfunction.

C
• Reduce machine reliability and shorten its service life.
• Cause operator safety problems.

To ensure that the regular maintenance requirements are fully satisfied, contact HAULOTTE
Services®.
D
HAULOTTE Services® technicians are specially trained to carry out extensive repairs,
interventions or adjustments on the safety systems or elements of HAULOTTE® machines,
and carry genuine HAULOTTE spare parts and tools as required, and also provide fully
documented reports on all work completed..
4000014930 e10 12 EN 7
1.2 - SYMBOLS USED
Symbols are used to alert the operator to safety precautions or to highlight practical
information.
Symbol meanings
Symbol Meaning
Danger : Risk of injury or death (work safety)
Caution : Risk of material damage (work quality)
Prohibition relating to work safety and quality
Reminder : No identified risk, but a reminder of the need for common

sense, good practice or pre-action prerequisites
Cross-reference to another part of the manual (see section or sheet)
Cross-reference to another manual (see manual)
Cross-reference to repairs (contact HAULOTTE Services®)
Maintenance sheet
Time required for intervention
Recommended tools
Recommended part
Safety
N.B. : Additional technical information
8 4000014930 e10 12 EN
1.3 - LABEL COLORS A

The potential dangers and any specific regulations are indicated around the product by labels
and identification plates.
The labels must be kept in good condition. Additional labels can be obtained from HAULOTTE Services®.
Familiarize yourself with the labels and their respective color codes.
B
Label color code
Labels Color Meaning
Red Potentially fatal danger C

Orange Risk of serious injury
Yellow Risk of material damage and/or minor injury

D
Other Additional technical information
Green Maintenance operation or information
Label color code-For Russia and the Ukraine only

E
Labels Color Meaning
Red Prohibitions - Danger
Yellow Warning : Risk of material damage and/or minor injury

F
Blue Precaution
Blue Information G
Other Additional technical information
4000014930 e10 12 EN 9
2 - Manufacturer's warranty
2.1 - WARRANTY ACCEPTANCE
On reception of his machine, the owner or rental company must check the machine's condition
and fill out the machine reception slip provided.
2.2 - WARRANTY PERIOD
The present warranty is granted for a period of 12 months or a limit of 1000 operating hours
for lifting and handling equipment and 2000 operating hours for public works machinery, to run
from delivery and terminating with the first period to be reached.
Spare parts are covered by a 6 month warranty.
2.3 - CONDITIONS OF WARRANTY
HAULOTTE® guarantees its products against defects, faults or manufacturing defects when
the owner or rental company has informed HAULOTTE® of the defect.
The warranty does not cover the consequences of normal wear, nor any defects, failure or
damage resulting from poor maintenance or abnormal usage, in particular overloading, impact
by an external source, faulty installation or any modification made to products marketed
by HAULOTTE® and performed by the owner or rental company.
In case of operation or use which does not comply with the instructions or recommendations
in this maintenance book, claims will not be accepted.
The machine utilisation period must be recorded by reading the engine hour meter whenever
an intervention is made. The engine hour meter must be maintained in good working order to
guarantee maximum working life and to justify maintenance at the recommended time.
Warranty obligations for the time period stated above will cease immediately in situations
where the defect is due to the following reasons :
• Use of spare parts that are not HAULOTTE® originals.
• If elements or products other than those recommended by the manufacturer are used.
• If the HAULOTTE® name, serial numbers or identification marks are removed or altered.
• After an unreasonably long delay before reporting a manufacturing problem.
• If the owner or rental company continues to use the machine despite problems.
• If damage is caused by modifications that do not comply with HAULOTTE® specifications.
• If lubricants, hydraulic oils or fuels that do not comply with HAULOTTE® recommendations are used.
• If the machine is incorrectly repaired or used by the customer or in case of an accident caused by a
third party.
If no particular agreement has been made, any claims made after the previously established
warranty period has expired will be refused..
10 4000014930 e10 12 EN
The present warranty does not cover damage that may result directly or indirectly from any
flaws or defects covered by the latter :
A
• Consumables : No claims will be accepted for objects or parts replaced in the context of normal
machine usage.
• Settings : Adjustments of all sorts may become necessary at any time. Therefore adjustments are
considered a part of normal machine usage conditions and are not covered by the warranty. B
• Hydraulic and fuel circuit contamination : Every possible precaution is taken to ensure that fuel and
hydraulic liquid delivered is clean. On the other hand, in certain cases it is possible to contaminate fuel
and hydraulic circuits, especially when fuel and lubricants are stored on the work site. Moreover,
irregular or poor cleaning of the decanting device may also cause fuel/hydraulic circuit contamination
and therefore damage the parts in direct contact with these liquids. HAULOTTE® will not accept any
claims concerning cleaning of the fuel circuit, filter, injection pump or any other equipment in direct
contact with fuel or lubricants.
C
• Wearing parts (pads, bearings, tyres, connections, etc.) : These parts are, by definition, subject to
deterioration during the period of operation. Wearing parts will therefore not be covered by the
warranty agreement.
2.4 - WARRANTY CONDITIONS D

To benefit from the present warranty, the owner or rental company must inform the nearest
HAULOTTE® branch or the branch that delivered the machine (the only dealer authorised to
carry out an intervention under the manufacturer's warranty agreement) of the defect in writing
as quickly as possible.
The branch will decide whether to repair or replace the part that proves to be faulty.
The owner or rental company must present the duly completed maintenance book supplied
E
with the machine as proof that the maintenance operations recommended by the manufacturer
have been carried out.
The owner or rental company must ensure that the defect covered by the HAULOTTE®
warranty is reported to and acknowledged by the HAULOTTE® branch (the only dealer
authorised to carry out work covered by the warranty) as rapidly as possible or must report the
defect in writing. F
Work carried out under the HAULOTTE® warranty will be performed by the branch which
participated in delivery of the machine, wherever possible.
4000014930 e10 12 EN 11
3 - Scope of intervention
The inspection and maintenance table below, identifies the role and the responsibilities of each party
in periodical machine maintenance..
If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance.
Inspections and maintenance

Type of Reference
Frequency Person-in-charge Intervenor
intervention document
Before each delivery
Pre-delivery Qualified HAULOTTE
of sold, hired or Owner (or hirer) Operator's manual
inspection Services® technician
resold equipment
Before operation or
Pre-operation
when the operator Operator Operator Operator's manual
inspection
changes
Periodical At the specified On-site technician or
preventive intervals (250 hours Owner (or hirer) qualified HAULOTTE Maintenance book
maintenance or 1 year) Services® technician
Organization or
technician approved by
2 times a year or at
the employer or by the
the latest 6 months
intermediary
after the last
Periodical visit Owner (or hirer) of HAULOTTE Maintenance book
periodic visit, and
Services® in
according to the
accordance with
local regulations
the HAULOTTE
Services® contract
12 4000014930 e10 12 EN
4 - Instructions for intervention A

Do not use the machine during while maintenance work is being completed on it.
For any intervention on the power sources, wear glasses and protective clothes (acid spray).
B
N.B.-:-Acid is neutralised with sodium bicarbonate and water.
Do not operate the product in the following situations :

• Do not work in an explosive or flammable atmosphere (spark, flame, etc.).
• Do not touch the hot parts of the hydraulic power source (engine, filters, etc.). C
• Do not bridge the battery terminals with metallic objects.
• Do not service the battery close to a spark, naked flame, glowing tobacco (emissions of gas).
• Never expose the batteries or electrical components to water (pressure cleaner, rain).
• Never disable the safety devices.
• Do not climb onto the covers.
D
• Do not fill up the fuel tank, when the engine is running and/or close to a naked (open) flame.
Use an oil collection pan to avoid polluting the environment.
4000014930 e10 12 EN 13
14 4000014930 e10 12 EN
B - Recommendations
Recommendations A
1 - Lubrication diagram
Diagram Compact 10/12DX (Compact 2668/3368RT)
4000014930 e10 12 EN 15
B - Recommendations
Diagram H12/15/18SX(L) (HS3388/4388/5388RT(XL))
6 6
2 2 5
2 2
6 2 3 1 2 5
4
2 6
16 4000014930 e10 12 EN
B - Recommendations
List of ingredients A
Marking Ingredient Symbol HAULOTTE® code
Engine oil - Can 20 l(5,3 gal US) 2420801360
Engine oil - Barrel 209 l(55,2 gal US) 2420801350
1
Engine oil (+30° / - 20° ) 2820305670
Engine oil (Winter option)
Box oil - Can 20 l(5,3 gal US)
4000010660
2420801370
B
2
Box oil - Barrel 209 l(55,2 gal US) 2420801380
Hydraulic oil (Standard) - Barrel 209 l(55,2 gal US) 2420801310
3
Hydraulic oil (Winter option) 2505002640
4 Biological hydraulic oil - Barrel 209 l(55,2 gal US) 2820304310

C
5 Extreme-pressure lithium grease 2820304320
6
Lead-free grease - Aerosol 0,4 l(0.1 gal US)
Lead-free grease - Can 5 l(1,32 gal US)
2820304330
2820304340
D
7 Molybdenum grease
8 Oil
E
9 High-pressure lubricant
4000014930 e10 12 EN 17
B - Recommendations
2 - Consumables
List of consumables
Consumable HAULOTTE® code Applicability
• COMPACT 10DX (COMPACT 2668RT)
2427002940
• H12SX (HS3388RT)
• H12SXL (HS3388RTXL)
Hydraulic filter cartridge
• H15SX (HS4388RT)
2427002910
• H15SXL (HS4388RT)
• H18SX (HS5388RT)
4000007200-4000007210
• H12SX (HS3388RT)
Air filter (system)
• H15SX (HS4388RT)
2427002750
• H18SX (HS5388RT)
• H12SX (HS3388RT)
• H15SX (HS4388RT)
Diesel pre-filter 2427005110
• H18SX (HS5388RT)
4000007230
• H12SX (HS3388RT)
Diesel filter
• H15SX (HS4388RT)
2427002820
• H18SX (HS5388RT)
4000007250
• H12SX (HS3388RT)
Engine oil filter
• H15SX (HS4388RT)
2427002480
• H18SX (HS5388RT)
KKIT250H-COMPDK
• H12SX (HS3388RT)
Filter pack(1)
• H15SX (HS4388RT)
KKIT250H-3M99
• H18SX (HS5388RT)
(1.) hydraulic filter cartridge + air filter + diesel pre-filter + diesel filter + engine oil filter
18 4000014930 e10 12 EN
B - Recommendations
2.1 - FUELS A
These fuels can be used on any type of mechanical injection engine. Please see machine
configuration.
N.B.-:-The fuel to be used is regulated by national laws; refer to these requirements and to the table
below to define the appropriate fuel.
Table of technically permitted fuels

B
Engines Fuels
European gas oil European fuel oil American gas oil Japanese gas oil
Hydraulic filter cartridge according to according to according to according to
EN590 BS2869 class 2 ASTMD975-07b NATO F54
C
HATZ 41C
DEUTZ 2011/2012
PERKINS 403/804/1104
D
LOMBARDINI LDW 1404
KUBOTA D1105-W1 E
Compliant
F
Not compliant
Other fuels :
• Biofuels : According to EN14214 (EU) and ASTM D6751-07a (USA) biofuels are allowed on some
G
engines and under certain conditions. For more information, please contact HAULOTTE Services®.
• Jet engine fuels (kerosene) : F34 and F35 types under OTAN designation are possible on some
engines and under certain conditions. For more information, please contact HAULOTTE Services®.
The use of vegetable oils is forbidden.
H
4000014930 e10 12 EN 19
B - Recommendations
2.2 - MOTOR OILS
In order to ensure that the engine will run properly, it is recommended to use the following oils
Viscosity table
2.3 - HYDRAULIC OILS
Hydraulic oils must comply with the following requirements :

• Oil filterability must be compatible with absolute filters .
• Have properties such as :
• Antifoam and deaeration.
• Anti-wear, anti-shear and antioxydant.
• Rust and corrosion inhibitors (copper).

The recommended viscosity grades depending on the environmental conditions are as follows
:
Environmental conditions ISO Viscosity grade
Ambient temperature between - 15 °C(- 9 °F) and + 40 °C(+ 104 °F) HV 46
Ambient temperature between - 35 °C(- 31 °F) and + 35 °C(+ 95 °F) HV 32
Ambient temperature between 0 °C(32 °F) and + 45 °C(+ 113 °F) HV 68
Biodegradable oils may be used if they comply with the following requirements :
• Ambient operating temperature between -15 °C(-9 °F) and + 40 °C(+ 104 °F) .
• HEES type biodegradable oil only according to standards ISO 15380 and VDMA 24568.
• Necessary characteristics
Viscosity grade ISO Viscosity grade

Viscosity at + 40 °C(+ 104 °F) 46 +/- 3 mm² / s
Viscosity at + 100 °C(+ 260 °F) > 8 mm² / s
Viscosity index > 160
Flashpoint > 220° C (> 572° F)
Pour point < - 40° C (> - 104° F)
20 4000014930 e10 12 EN
B - Recommendations
3 - Labels A
3.1 - CLASSIFICATION PLAN
3.1.1 - Red labels
The red labels indicate a potentially fatal danger.

B
Common labels
R3 R5 R6 R7
C
Composant spécifique à
.F cette machine.
NE PAS INTERCHANGER.
Component specific
.GB to this machine.
DO NOT INTERCHANGE.
Komponenten nur für

diese maschine geeignet.
.D BITTE AUF EINE ANDERE
MASCHINE NIGHT
MONTIEREN.
N° MACHINE - MASCHINE N° D
7814 901 7814 518
R26 - HSX(L) R4
R2 R13
Avant utilisation de la nacelle. Vor dem Einsatz der Maschine.
E
- L’utilisateur doit reconnaître la surface sur laquelle - Der Benützer muss den Untergrund kontrollieren
la nacelle va rouler. auf dem die Maschine fahren soll.
- Ne pas relever la plateforme ni rouler avec la plateforme relevée - Auf schrägem, unebenem oder zu weichem
sur des surfaces inclinées, irrégulières ou meubles. Untergrund darf weder die Plattform ausgefahren
werden noch die Maschine in ausgefahrenem Zustand
before use of the nacelle. gefahren werden.
- The user must recognize the surface on which Antes del uso de la barquilla.
the nacelle will roll.
- Not to raise the platform nor to roll with the plateform - El usuario debe reconocer la superficie sobre la cual
raised on inclined, irregular or movable surfaces. la barquilla va a circular.
- No levantar la plataforma, ni circular con la plataforma
Prima dell'utilizzo della macchina. levantada sobre superficies inclinadas, irregulares o muebles.
- L'utilizzatore deve anticipatamente prendere conoscenza d

el terreno su cui la macchina deve traslare.
- Non sollevare la piattaforma o traslare su terreno inclinato,
sconnesso o non compatto. 307P222890 a
Specific labels COMPACT 10DX (COMPACT 2668RT)

F
R1 R8 R9 R10
Fmax = 2760 daN

G
4000012870 a
Pmax = 8,42 daN/cm²
Specific labels COMPACT 12DX (COMPACT 3368RT)
R1 R8 R9 R10 H
4000012880 a
Fmax = 3030 daN
Pmax = 6,1 daN/cm²
I
4000014930 e10 12 EN 21
B - Recommendations
Specific labels H12SX (HS3388RT)
R1 R9 R10
R1 R9 R10
R1 R9 R10
22 4000014930 e10 12 EN
B - Recommendations
Specific labels H12SXL (HS3388RTXL) A

R1 R9 R10
C
Specific labels H15SXL (HS4388RTXL)
R1 R9 R10
D
Specific labels H18SXL (HS5388RTXL)

F
R1 R9 R10
4000014930 e10 12 EN 23
B - Recommendations
3.1.2 - Orange labels
The orange labels indicate a risk of serious injury.
Common labels - CE
O1
Common labels - AS
O1
24 4000014930 e10 12 EN
B - Recommendations
Common labels - ANSI - CSA A

O1
WARNING
RECOMMENDATIONS FOR USE
THIS MACHINE MUST NOT BE USED UNTIL IT IS INSPECTED
. DO NOT operate thisAND OPERATING PROPERLY.

machine unless you have been properly trained as
described in the HAULOTTE Operation and Safety Manual by a qualified person
and authorized to operate this machine. Your training includes reading and
understanding the safety, operating and maintenance instructions in
B
manufacturer's manuals, knowing your employers work rules and applicable
.
governmental regulations.
Follow the instructions in the Operating Manual and sections 6, 7 and 8 of
ANSI A92.5-2006 for daily, frequent and annual inspections. These may be obtained
.
from your authorized HAULOTTE, Inc. equipment dealer or HAULOTTE, Inc.
DO NOT replace items (i.e., batteries, tires, counterweight, etc.) with items of
different weight or specification because this will affect the stability of the
.
machine.
DO NOT modify or change this machine without written approval from the
.
manufacturer.
C
Operate this machine with extreme caution. STOP all operation if a malfunction
.
occurs.
.
Test foot switch for proper operation.
.
Test high engine and high drive cut out switches for proper operation.
.
DO NOT wash the electrical components with a washer pressure.
.
DO NOT use the machine as a welding earth.
DO NOT weld on the machine without first disconnecting the battery terminals.
DAILY INSPECTION
. Check the level of diesel fuel (for diesel engine platform).
. Check that there are no apparent defects (hydraulic leaks, loose bolts,
. Check that the tilt indicator operates correctly by sounding the buzzer
loose electric connections).
(when machine is raised).

INSTRUCTION BEFORE USE
. Remove the rotation locking pin (if there is a turntable).
. IMPORTANT when using the AC power line to the work platform, the power plug
must be connected to an electrical installation protected by a circuit breaker.
START-UP
. Turn the battery isolater switch to the "ON" position.
. Unlock the emergency stop button then press the starter button
D
. If the machine does not start, wait 10 seconds then repeat the operation.
(for diesel engine platform).
The machine must not be used while charging the batteries (on electrical machine)
Improper use of this machine could cause death or serious injury. 7814 705 b
4000014930 e10 12 EN 25
B - Recommendations
3.1.3 - Yellow labels
The yellow labels indicate a risk of material damage and/or minor injury.
Common labels
J3 J4 J6 J9
J10 J12 J32
WARNING
DIESEL LOW SULFUR OR ULTRA-LOW SULFUR /
DIESEL À FAIBLE OU TRÈS FAIBLE TENEUR EN SOUFRE /
GASÓLEO BAJO EN AZUFRE O ULTRA-BAJO EN AZUFRE /
DIESEL A BASSO TENORE DI ZOLFO O A BASSISSIMO TENORE DI ZOLFO /
DIESELKRATSTOFF MIT NIEDRIGEM ODER EXTREM NIEDRIGEM SCHWEFELGEHALT
307P232480 a
EU (EN 590)
US (ASTM D975-91 class 2D)
a
Specific COMPACT 10DX (COMPACT 2668RT) and COMPACT 12DX (COMPACT 3368RT) labels
J5 J16
26 4000014930 e10 12 EN
B - Recommendations
Specific H12SX (HS3388RT) , H15SX (HS4388RT) , H12SXL (H3388RTXL) and H15SXL (HS4388RTXL)
labels
A
J5 J16
Specific H18SX (HS5388RT) and H18SXL (HS5388RTXL) labels

C
J5
4000014930 e10 12 EN 27
B - Recommendations
3.1.4 - Other labels
The other labels provide additional technical information.
Common labels
A5 A4
A16
A8 A9
A89 A90 A80

A24
4WD
A10 A10 A10 307P226580a
4000012860
LWA A7 A15
101 dB
Specific labels AS
R14 R17 J10 R23 R24
A28 R54
RESCUE OPERATIONS IF RESCUE OPERATIONS

SAFETY DEVICE PREVENT IF NORMAL MOVEMENT
NORMAL MOVEMENT ARE AVAILABLE
. Turn the key-operated selector . Turn the key-operated selector
to turntable position to turntable position
. Be carreful that the emergency . Be carreful that the emergency

stop button is released stop button is released
. Activate and hold the overriding-system . Activate and hold the enable switch and
switch and activate the switch activate the switch corresponding to
corresponding to the movement required the movement required in the same time
in the same time
4000013250 a
28 4000014930 e10 12 EN
B - Recommendations
Specific labels ANSI : Diesel version A

R21 J13 A25 A22
Minimum safe approach distance
(M.S.A.D) to energized (exposed or
insulated) power lines
Minimum safe approach distance
Voltage Range
(Phase to phase)
(Feet) (Meters)
B
0 to 300 V AVOID CONTACT
Over 300 V to 50 kV 10 3.05
Over 50 kV to 200 kV 15 4.60
Over 200 kV to 350 kV 20 6.10
Over 350 kV to 500 kV 25 7.62

Over 500 kV to 750 kV 35 10.67
Over 750 kV to 1000 kV 45 13.72

3078147890 c
R23
R24 A27 O3
C
Specific labels, optional
A8 R18 - HSX(L) A31 - HSX(L)

D
E
3.1.5 - Green labels
Green labels indicate maintenance, operations or information ( CSA standard).
Common labels F
V2
G
UNDER THE HOOD
V1 H
I
3.1.6 - Blue labels
N.B.-:-The blue labels indicate information or a precaution to be taken in case of danger.
4000014930 e10 12 EN 29
B - Recommendations
3.2 - IDENTIFICATION
Location of the Compact DX labels - Standards CE and AS
R23 - R24
R5 - A28
A7 J9 R8
R17
R1
R2
A1
A5
R2
A5
A16
R3 J10
R4
A15
J4 R13 R13
R7 - R9 R9 - R10
R1 R10 R3
R5
A3 - A10 R14
A28
R4 J3
J32
R13 R6
A4 R13 J12
A8 - A9 - J5 J6
J16 A24
R54 A5 A4
A80
A89 A89
A90 R13 R7 J4
R9 R13 A2 A80 O1 A90
R9
R10 R10
A87 A24
Location of HSX and HSXL labels - Standards CE and AS
R17
R26
A87 A31 R1 - J9
R2 J10 R1 R5 - A28 R23 A1
R2
R24
A4 - A5
A7
A4
A15
R10 - R13
A16
J5 - R9
R10 - R13
A16 J16
R3 J6 O1 A2 R6
A30 A80 A4
R18
A80 J4 J3 R7 A4 R10 - R13 J5 - R9 R14 A8 A9 R3 A30
J5 - R9 A5 J12
J3 J4
A10 A3 R10 - R13
R7 J5 - R9
30 4000014930 e10 12 EN
B - Recommendations
Label descriptions - Standards CE and AS A

Color Marking Description Quantity
For Compact 10DX (Compact 2668RT)
: 3078146300
: 3078146310
For H12SX (HS3388RT) : 307P215680
For H12SXL (HS3388RTXL) :
B
Red R1 Height of the floor and load 2 307P215470
For H15SX (HS4388RT) : 307P215690
307P215480
For H18SX (HS5388RT) : 307P215700
307P215490
C
Red R2 Travel direction 2 3078145100
Red R3 Risk of crushed hands 6 3078149010
For Compact DX (Compact RT) only :
Red R4 Risk of body crushing 2
3078143630
Red
Red
R5
R6
Danger of electrocution
Do not interchange
2
1
For CE standard only : 3078143810
3078145180
D
Red R7 Do not park in the work area 2 3078143800
Red R8 Close the sliding mid-rail 1 and Compact 12DX (Compact 3368RT)
: 307P215810
: 4000012870
E
: 4000012880
For H12SX (HS3388RT) :
30781152250
Red R9 Wheel load 4
307P215440
For H15SX (HS4388RT) : 3078152260
F
307P215450
For H18SX (HS5388RT) : 3078152270
307P215460
: 3078153280
G
: 3078153290
For H12SX (HS3388RT) and H12SXL
Red R10 Maximum effort on the stabilizers 4
(HS3388RTXL) : 3078152280
(HS4388RTXL) : 3078152290
(HS5388RTXL) : 3078152300
H
Red R13 Risk of crushed feet 4 3078144670
Red R14 Fuel filling-up 1 For AS standard only : 3078144510
Do not travel down slopes at high
Red R17 1 For AS standard only : 3078144360
speed
Red R18 On-board generator 1
For HSX(L) (HSRT(XL)) only :
3078149240 I
Red R23 Use of stabilizers 1 For AS standard only : 3078144260
Red R24 The cylinders must be retracted 1 For AS standard only : 3078144280
Operating zone inspection before
Red R26 1 For HSXL (HSRTXL) only : 307P222440
platform use
4000014930 e10 12 EN 31
B - Recommendations

For AS standard only-Compact DX
Red R54 Emergency operation(s) 1
(Compact RT) : 4000013250
In french ( CE standard) : 3078143420
In english ( CE standard) : 3078143450
In english ( AS standard) : 3078144560
In spanish ( CE standard) : 3078143430
In german ( CE standard) : 3078143440
In italian ( CE standard) : 3078143460
Orange O1 Operation instructions 1
In danish ( CE standard) : 3078144940
In portuguese ( CE standard) :
3078145830
In finish ( CE standard) : 3078145540
In swidish ( CE standard) : 3078145940
In dutch ( CE standard) : 3078143470
Do not place your foot on the
Yellow J3 2 3078143640
cover
Do not use the machine as a
Yellow J4 2 3078143600
welding earth
For Compact DX (Compact RT) :
Compact DX : 2
Yellow J5 Brake release 3078150670
HSX(L) : 4
For HSX(L) (HSRT(XL)) : 307P215270
Yellow J6 Verification of tilt operation 1 3078144650
In french ( CE standard) : 307P216120
In english ( CE standard) : 307P216130
In spanish ( CE standard) : 307P216150
In german ( CE standard) : 307P216140
In italian ( CE standard) : 307P216160
Yellow J9 Stop time during descent 1 In danish ( CE standard) : 307P216180
In portuguese ( CE standard) :
307P216200
In finish ( CE standard) : 307P216190
In swidish ( CE standard) : 307P216210
In dutch ( CE standard) : 307P216170
CE standard : 3078143540
Yellow J10 Socket 1
AS standard : 3078144570
Yellow J12 Heat burns 1 3078144970
Yellow J16 Emergency lowering 1 3078151460
Yellow J32 Low sulfur 1 307P232480
For Compact DX (Compact RT) :
Other A1-1 Platform control box 1 307P232410-420
For HSX(L) (HSRT(XL)) : 307P217260
Other A1-2 Emergency stop button 1 307P217830
Other A2 Ground control box 1
307P232470
Ground control box (Internal For HSX(L) (HSRT(XL) only :
Other A2 1
combustion engine HATZ) 307P217490
Ground control box (Internal For HSX(L) (HSRT(XL) only :
Other A2 1
combustion engine PERKINS) 307P222990
Other A3 Identification plate 1 307P218070
32 4000014930 e10 12 EN
B - Recommendations
Color Marking Description Quantity A

: 3078146360
: 3078146370
Other A4 Machine name logo 2

For H12SX (HS3388RT) : 3078150610
307P215500
B
For H15SX (HS4388RT) : 3078150620
307P215510
For H18SX (HS5388RT) : 3078150630
Compact DX : 3
307P215520 C
Other A5 Small format HAULOTTE® logo 307P217230
HSX(L) : 2
Other A7 Read the operation manual 1 3078143680
Other A8 Hydraulic oil 1 3078143520
Other A8 Biodegradable oil 1 3078148890
Other
Other
A9
A10
Upper and lower oil level
Noise emission level
1
1
3078143590
4000012860
D
Noise emission level (Internal For HSX(L) (HSRT(XL) only :
Other A10 1
combustion engine HATZ) 3078148700
Noise emission level (Internal For HSX(L) (HSRT(XL) only :
Other A10 1
combustion engine PERKINS) 307P223640
Other
Other
A15
A16
Harness anchor point location
Yellow and black adhesive tape
6
1
307P216290
2421808660
E
Other A24 4WD 2
3078146330
Other A28 Danger of electrocution 2 For AS standard only : 307P226440
For HSX(L) (HSRT(XL) only :
Other A31 On-board generator selector 1
Other
Other
A80
A87
Emergency lowering location
Emergency control panel
2
1
3078150500
307P226580
For Italy only : 307P232500
F
Other A89 Towing points on the machine 4 3078147930
Other A90 Anchor points on the machine 4 307P216800
4000014930 e10 12 EN 33
B - Recommendations
Location of the Compact RT labels - Diesel version - Standards ANSI and CSA
R23 - R24
R5
A7 R8
R1
R2
A1
A27 A5
R2
A5
A16
R3 J10
R4
A15
J4 R13 R13
R7 - R9 R9 - R10
R1 R10 R3
A22 A25
A3
R5 R4 J3
J32
R13 R6
A4 R13 J12
A8 - A9 - J5 J6
A5 A4 A24
J16
A80 R21
A89 A89
A90 R13 R7 J4
R13 A2 A80 O1 A90
R9 J13
R9 R10
R10 A24
Location of HSRT and HSRTXL labels - Diesel version - Standards ANSI and CSA
34 4000014930 e10 12 EN
B - Recommendations
Label descriptions - Diesel version - Standards ANSI and CSA A

For Compact 10DX (Compact
2668RT) : 3078148520
Red R1 Height of the floor and load 2

3368RT) : 3078148530
For H12SX (HS33388RT)
and H12SXL (HS3388RTXL) :
B
3078147530
(HS4388RTXL) : 3078147560
Red
Red
R2
R3
Travel direction
Risk of crushed hands
2
6
(HS5388RTXL) : 3078147510
3078147280
3078147240
C
Red R4 Risk of body crushing 2
3078143630
Red R5 Danger of electrocution 2 3078147400
Red R6 Do not interchange 1 3078147320
Red R7 Do not park in the work area 2 3078147380
D
Red R8 Close the sliding mid-rail 1 2668RT) and Compact 12DX
(Compact 3368RT) : 307P215820
2668RT) : 4000012910
3368RT) : 4000012930
E
307P217660
307P217690
Red R9 Wheel load 4
307P217670
307P217700
F
307P217680
307P217710
2668RT) : 307P217790
G
3368RT) : 307P217800
For H12SX (HS33388RT)
Red R10 Maximum effort on the stabilizers 4 and H12SXL (HS3388RTXL) :
307P217720
(HS4388RTXL) : 307P217730
H
(HS5388RTXL) : 307P217740
Red R13 Risk of crushed feet 4 3078147180
Red R18 On-board generator 1
307P203450
Red
Red
R21
R23
Protective clothing required
Use of stabilizers
1
1
3078147350
3078147570 I
Red R24 The cylinders must be retracted 1 3078147590
Orange O1 Operation instructions 1 3078148040
Orange O3 Risks of explosion 1 3078148030
4000014930 e10 12 EN 35
B - Recommendations

Yellow J3 Do not place your foot on the cover 2 3078147270
Do not use the machine as a
Yellow J4 2 3078147220
welding earth
Compact DX : 2 3078150680
Yellow J5 Brake release
HSX(L) : 4 For HSX(L) (HSRT(XL) only :
307P217860
Yellow J6 Verification of tilt operation 1 3078147090
Yellow J10 Socket 1 3078148900
Yellow J12 Heat burns 1 3078147600
Yellow J13 Battery verification 1 3078147330
Yellow J16 Emergency lowering 1 3078151480
Yellow J32 Low sulfur 1 307P232480
307P232410-420
Other A1-1 Platform control box 1
307P217270
Other A1-2 Emergency stop button 1 307P217830
307P232470
Other A2 Ground control box 1
307P217500
Other A3 Identification plate 1 307P218170
2668RT) : 3078148490
3368RT) : 3078148500
3078147630
307P219260
Other A4 Machine name logo 2
3078147620
307P219270
3078147610
307P219280
Compact DX : 3
Other A5 Small format HAULOTTE® logo 307P217230
HSX(L) : 2
Other A7 Read the operation manual 1 3078147290
Other A8 Hydraulic oil 1 3078147140
Other A8 Biodegradable oil 1 3078148920
Other A9 Upper and lower oil level 1 3078147210
Other A15 Harness anchor point location 6 3078147950
Other A16 Yellow and black adhesive tape 1 2421808660
Other A22 Voltage table 1 3078147890
Other A24 4WD 2
3078146330
Other A25 Fuel tank cap 1 3078150020
36 4000014930 e10 12 EN
B - Recommendations
Color Marking Description Quantity A

2668RT) : 3078150090
3368RT) : 3078150100
Other A27 Permissible load 1
For H12SX(L) (HS3388RT(XL)) :
3078150070
For H15/18SX(L) (HS4388/
B
5388RT(XL)) : 3078150080
Other A31 On-board generator selector 1
307P203440
Other A80 Emergency lowering location 2 307P227210
Other
Other
A89
A90
Towing points on the machine
Anchor points on the machine
4
4
3078147930
307P216800 C
4000014930 e10 12 EN 37
B - Recommendations
Location of the H12SX - H15SX - H18SX labels - Russia and the Ukraine version
38 4000014930 e10 12 EN
B - Recommendations
Label descriptions H12SX - H15SX - H18SX - Russia and the Ukraine version A
For H12SX (NA) : 307P219370
Red 1 Lubrication point 10
For H15SX (NA) : 307P219370
Red 1 Lubrication point 12 For H18SX (NA) : 307P219370
Blue
Blue
2
3
Operation instructions
White background
Caution glasses
1
2
For Russia : 307P225160
For Ukraine : 307P227850
307P226670
B
Blue 4 Caution helmet compulsory 1 307P226680
Caution disconnection
Blue 5 1 307P226690
compulsory
Blue 6 hand protection compulsory 1 307P226700
Red
Red
7
8
Flames prohibited
Smoking forbidden
2
2
307P226750
307P226760
C
Red 9 Forbidden entry 1 307P226770
Red 10 Forbidden to water 2 307P226780
Yellow 11 Battery danger 2 307P226790
Yellow 12 Fire Hazard 2 307P226800
Yellow
Yellow
13
14
Electrical danger
Corrosion hazard
2
2
307P226810
307P226830 D
Yellow 15 Danger unstable side 1 307P226930
Red 16 Sliding bar 3 307P226950
Red 17 Welding earth 4 307P226970
Red 18 do not put foot down 6 307P227010
Blue
Blue
19
20
Dumping
Battery maintenance
1
2
E
Blue 21 Read the operation manual 1
For H12SX (NA) : 307P227450
Other 22 Tamper-proof 3
Other
Blue
22
23
Tamper-proof
Caution glasses Ø 100
4
1
For H15SX (NA) : 307P227450
For H18SX (NA) : 307P227450
307P227460
F
Caution helmet compulsory Ø
Blue 24 2 307P227470
100
hand protection compulsory Ø
Blue 25 1 307P227490
100
Blue 26
Harness attachment compulsory
Ø 100
1 307P227500 G
Blue 27 Obligatory routing Ø 100 2 307P227510
Red 28 Forbidden entry Ø 100 2 307P227560
Yellow 29 Electrical danger 2 307P227620
Yellow 30 Danger risk of crushed hands 2 307P227660
Yellow
Yellow
Blue
31
32
33
Danger risk of crushed body
Danger unstable side
Plug 12 V - Ø 100
4
1
1
307P227670
307P227680
307P227710
H
Other 34 Identification plate 1
For Russia : 4000010880
Blue 35 Brake release 4
For Ukraine : 4000011340
Blue 36 Travel direction 2
For Russia : 4000010890
I
Red 37 Do not park Ø 100 2 4000010910
For Russia : 4000011400
Blue 38 Arm lowering operation 1
4000014930 e10 12 EN 39
B - Recommendations

Yellow 39 Tilt verification 1 4000011690
For H12SX (NA) : 4000011250
Blue 40 Height of the floor and load 2 For H15SX (NA) : 4000011310
For H18SX (NA) : 4000011320
Blue 41 Buzzer 1 307P219400
Red 42 Danger of electrocution Ø 100 2 4000010920
Other 43 Hydraulic oil 1 3078143520
Other 44 Rivet 4 2421809130
Other 45 Emergency lowering 1 3078151460
For H12SX (NA) : 3078150610
Other 46 Label 2 For H15SX (NA) : 3078150620
For H18SX (NA) : 3078150630
Other 48 Yellow and black adhesive tape 1 2421808660
Red 49 Danger of Heat burns 1 3078144970
Other 50 Upper and lower oil level 1 3078143590
Red 51 Do not interchange 1 3078145180
Other 52 Noise emission level 1 3078148700
For H12SX (NA) : 3078152250
Red 53 Maximum effort on wheel 4 For H15SX (NA) : 3078152260
For H18SX (NA) : 3078152270
For H12SX (NA) : 3078152280
Red 54 Maximum effort on the stabilizers 4 For H15SX (NA) : 3078152300
For H18SX (NA) : 3078152290
Other 55 Warranty activation 1 2420505950
Blue 56 Plug 240 V 30 mA 1 307P227050
Other 57 Platform control box 1 307P217830
Other 58 Platform control box 1 307P217260
For H12SX (NA) : 307P222990
Other 59 Ground control box 1 For H15SX (NA) : 307P217490
For H18SX (NA) : 307P217490
Blue 60 Pre-heating 1 307P220300
Yellow 61 Cold weather oil 1 307P223700
40 4000014930 e10 12 EN
C - Maintenance
Maintenance A
1 - General program / Recommendations
The design service life of the products covered by this manual is for a period of 10 years. This service
life is based on the machine being maintained within the maintenance regime set down in the
Maintenance Manual supplied with the product. B
It must be noted that should the product be subject to ongoing use in harsh environments, then the
effective service life will be reduced. Contact Haulotte Services for further advice.
The time periods below are recommended for fuel-powered machines in normal use.
Symbol Meaning Symbol Meaning
Systematic replacement
C
Visual inspections Operation requiring HAULOTTE
Services® authorisation
Visual inspection with
Check-Test See user manual or

dismantling and exchange or
replacement if necessary D
machine maintenance book Operation requiring HAULOTTE
(1)
Services® authorisation Increase
in periodical inspections
Check level Tightening (bolt, etc.)
Lubrication-Lubrication Tolerance (clearance lubrication)

E
Static and dynamic tests For
countries where machines are
Oil change
not subject to controlled periodic
(2)
maintenance
F
1 - Increase in periodical inspections
2 - For countries where machines are not subject to controlled periodic maintenance
4000014930 e10 12 EN 41
C - Maintenance
Increase in periodical inspections : Depending on the condition of certain critical components after 5000
hours, the maintenance staff may have to reduce the interval between periodical inspections and
maintenance. If the decision is made not to replace a part, the part concerned must be recorded in the
inspection schedule.
Each day and before the beginning of a new work period and on each change of operator, the machine
must be subjected to a visual inspection and a complete functional test. Any repairs required must be
performed before the machine is used, its correct operation depends on it. Inspect the following items :
• State of the structure's parts : Wheel axles, Chassis, Arm, platform.
• Absence of cracks, broken parts, damaged paint.
• No distortion in metal components or visible damage.
• No foreign objects between arms.
• Presence and check the original position of the platform control box sliding bar.
• Guardrails are present and locked in place
• Cylinders :
• No leaks : Refer to the Maintenance book.
• No rust and abrasions on the cylinder rod.
• Absence of foreign objects on all surfaces.
• Steering system : Wheels, Driving reducer, Brake and Tyres :

• No cracks, distortions, damaged paint or other faults.
• No missing or loose bolts.
• Condition of the tyres (cuts, excessive wear, etc.)
42 4000014930 e10 12 EN
C - Maintenance
Intervals A
Area After 250 h After 500 h After 5000 h After 10000 h
Daily (hours) or 1 (hours) or 1 (hours) or 5 (hours) or 10
year(s) year(s) years years
Platform assembly
Structure parts
Platform
B
Guardrail
Sliding (or swinging) intermediate

guardrail
Floor
C
Harness anchorage point
Scissors assembly
Structure parts
D
Cables
(1)
Maintenance support
Chassis assembly
Structure parts
E
Anchorage point
Tyres and rims
Wheel nuts and bolts F

Wheel reducer
Axles
G
Steering bar and cylinder (2)
Wheel axles
Caps and covers

H
Stabiliser
Functions and controls
Platform control box (indicators, etc.)

I
Ground control box (indicators, etc.)
'Enable Switch' pedal
4000014930 e10 12 EN 43
C - Maintenance
Intervals
Emergency stop buttons (on all control
boxes)
Circuit breaker and contactors
Overload
Horn
Brakes
Emergency lowering
Indicators, switches, joysticks and

selectors
Dumping
Limit switch ( PV, radius limit,

weighing)
Back to neutral for all joysticks,

selectors, etc.
Power system
Engine See manufacturer's guide
Fuel
Air filter (dust indicator)
Engine oil filter
Diesel filter (decanting device)
Exhaust system
Batteries (terminals, cleanliness,

attachment)
Fuel tank, cap and breather
Alternator (indicator)
Hydraulic and electric assemblies
Hydraulic pump
Hydraulic tank, cap and breather
Hydraulic filter (clogging indicator)
Hydraulic oil
Electrical connections
Common areas
44 4000014930 e10 12 EN
C - Maintenance
Intervals A
Structure parts
Welds
B
(1)
Hoses and couplings

(1)
Pins, rings and pin stop

(1)
C
Pulleys and wear pads-Greasers on
stabiliser cylinder base-plates
(1)
Bearings
D
Cylinders (welds, leakproofness,
(2)
external leak, excessive distortion)
Caps and covers
General points
E
User manual and intervention register
Safety stickers and manufacturer's

plate
Mandatory inspection According to current legislation in the country of use and at least once a year
Performance check for all functions
and safety devices
F
Greasing and lubrication according to
the maintenance plan
General condition of the machine,
paint, no leaks, cracks or excessive
distortion, etc.
Machine integrity, no modifications
without HAULOTTE Services®
authorisation
G
4000014930 e10 12 EN 45
C - Maintenance
2 - Detailed program
The time periods below are recommended for fuel-powered machines in normal use.
Symbol Meaning Symbol Meaning
Systematic replacement
Visual inspections Operation requiring HAULOTTE
Services® authorisation
Visual inspection with
dismantling and exchange or
Check-Test See user manual or replacement if necessary
machine maintenance book Operation requiring HAULOTTE
(1)
Services® authorisation Increase
in periodical inspections
Check level Tightening (bolt, etc.)
Lubrication-Lubrication Tolerance (clearance lubrication)
Static and dynamic tests For

countries where machines are
Oil change
not subject to controlled periodic
(2)
maintenance
During the periodic inspection of the 5000 h (visual inspection with dismantling and exchange or
replacement if necessary), a record must be made of all parts that have been dismantled but not replaced
46 4000014930 e10 12 EN
C - Maintenance
250 h (hours) or 1-year service A

Area Type of intervention Area Type of intervention
Scissors assembly Functions and controls
Platform control box (indicators,
Wear pads
Cables
etc.)
Ground control box (indicators,

etc.)
B
Cylinders (welds,
leakproofness, external leak, 'Enable Switch' pedal
excessive distortion)
Emergency stop buttons (on all

Chassis assembly
Wheel nuts and bolts

control boxes)

C
Wheel reducer Overload
D
Wear pads-Greasers on
Horn
Hydraulic and electric assemblies Brakes
Hydraulic filter (clogging

Emergency lowering
indicator)
E
Indicators, switches, joysticks
Hydraulic oil
and selectors
General points Dumping
According to current legislation

Mandatory inspection in the country of use and at
weighing)
least once a year
Greasing and lubrication
according to the maintenance
plan
Power system
F
Engine oil filter
Diesel filter (decanting device) G

Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
H
4000014930 e10 12 EN 47
C - Maintenance
500 h (hours) or 1-year service

Wear pads
etc.)

Cables
etc.)
Cylinders (welds,

Chassis assembly control boxes)
Wheel nuts and bolts Circuit breaker and contactors
Steering bar and cylinder Horn
Brakes
Hydraulic and electric assemblies Emergency lowering
Cylinders (welds,
leakproofness, external leak,
and selectors

Dumping
indicator)

Hydraulic oil
weighing)
General points Power system

Mandatory inspection in the country of use and at Engine See manufacturer's guide
least once a year
according to the maintenance Air filter (dust indicator)
plan
Machine integrity, no
modifications
Engine oil filter
without HAULOTTE®
authorisation
Batteries (terminals,
cleanliness, attachment)
Date :
Number of hours :
Intervenor :
Comments
Signature :
48 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 49
C - Maintenance

Wear pads
etc.)

Cables
etc.)
Cylinders (welds,

Brakes
Cylinders (welds,
and selectors

Dumping
indicator)

Hydraulic oil
weighing)

least once a year
plan
modifications
Engine oil filter
without HAULOTTE®
authorisation
Date :
Number of hours :
Intervenor :
Comments
Signature :
50 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 51
C - Maintenance

Wear pads
etc.)

Cables
etc.)
Cylinders (welds,

Brakes
Cylinders (welds,
and selectors

Dumping
indicator)

Hydraulic oil
weighing)

least once a year
plan
modifications
Engine oil filter
without HAULOTTE®
authorisation
Date :
Number of hours :
Intervenor :
Comments
Signature :
52 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 53
C - Maintenance

Wear pads
etc.)

Cables
etc.)
Cylinders (welds,

Brakes
Cylinders (welds,
and selectors

Dumping
indicator)

Hydraulic oil
weighing)

least once a year
plan
modifications
Engine oil filter
without HAULOTTE®
authorisation
Date :
Number of hours :
Intervenor :
Comments
Signature :
54 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 55
C - Maintenance

Wear pads
etc.)

Cables
etc.)
Cylinders (welds,

Brakes
Cylinders (welds,
and selectors

Dumping
indicator)

Hydraulic oil
weighing)

least once a year
plan
modifications
Engine oil filter
without HAULOTTE®
authorisation
Date :
Number of hours :
Intervenor :
Comments
Signature :
56 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 57
C - Maintenance

Wear pads
etc.)

Cables
etc.)
Cylinders (welds,

Brakes
Cylinders (welds,
and selectors

Dumping
indicator)

Hydraulic oil
weighing)

least once a year
plan
modifications
Engine oil filter
without HAULOTTE®
authorisation
Date :
Number of hours :
Intervenor :
Comments
Signature :
58 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 59
C - Maintenance

Wear pads
etc.)

Cables
etc.)
Cylinders (welds,

Brakes
Cylinders (welds,
and selectors

Dumping
indicator)

Hydraulic oil
weighing)

least once a year
plan
modifications
Engine oil filter
without HAULOTTE®
authorisation
Date :
Number of hours :
Intervenor :
Comments
Signature :
60 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 61
C - Maintenance

Wear pads
etc.)

Cables
etc.)
Cylinders (welds,

Brakes
Cylinders (welds,
and selectors

Dumping
indicator)

Hydraulic oil
weighing)

least once a year
plan
modifications
Engine oil filter
without HAULOTTE®
authorisation
Date :
Number of hours :
Intervenor :
Comments
Signature :
62 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 63
C - Maintenance

Wear pads
etc.)

Cables
etc.)
Cylinders (welds,

Brakes
Cylinders (welds,
and selectors

Dumping
indicator)

Hydraulic oil
weighing)

least once a year
plan
modifications
Engine oil filter
without HAULOTTE®
authorisation
Date :
Number of hours :
Intervenor :
Comments
Signature :
64 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 65
C - Maintenance

Pins, rings and pin stop
etc.)

Wear pads
etc.)
Cables 'Enable Switch' pedal
Cylinders (welds,
control boxes)
Chassis assembly Circuit breaker and contactors
Wheel nuts and bolts Overload
Wheel reducer Horn
Steering bar and cylinder Brakes
Pins, rings and pin stop Emergency lowering
Wear pads-Greasers on Indicators, switches, joysticks

stabiliser cylinder base-plates and selectors
Hydraulic and electric assemblies Dumping
Cylinders (welds,
weighing)
Rings
Hydraulic tank, cap and

breather Power system

indicator)
Hydraulic oil Air filter (dust indicator)
General points Engine oil filter

Mandatory inspection in the country of use and at Diesel filter (decanting device)
least once a year
plan
modifications
without HAULOTTE®
authorisation
Date :
Number of hours :
Intervenor :
Comments
Signature :
66 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 67
C - Maintenance

Wear pads
etc.)

Cables
etc.)
Cylinders (welds,

Brakes
Cylinders (welds,
and selectors

Dumping
indicator)

Hydraulic oil
weighing)

least once a year
plan
modifications
Engine oil filter
without HAULOTTE®
authorisation
Date :
Number of hours :
Intervenor :
Comments
Signature :
68 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 69
C - Maintenance

Wear pads
etc.)

Cables
etc.)
Cylinders (welds,

Brakes
Cylinders (welds,
and selectors

Dumping
indicator)

Hydraulic oil
weighing)

least once a year
plan
modifications
Engine oil filter
without HAULOTTE®
authorisation
Date :
Number of hours :
Intervenor :
Comments
Signature :
70 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 71
C - Maintenance

Wear pads
etc.)

Cables
etc.)
Cylinders (welds,

Brakes
Cylinders (welds,
and selectors

Dumping
indicator)

Hydraulic oil
weighing)

least once a year
plan
modifications
Engine oil filter
without HAULOTTE®
authorisation
Date :
Number of hours :
Intervenor :
Comments
Signature :
72 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 73
C - Maintenance

Wear pads
etc.)

Cables
etc.)
Cylinders (welds,

Brakes
Cylinders (welds,
and selectors

Dumping
indicator)

Hydraulic oil
weighing)

least once a year
plan
modifications
Engine oil filter
without HAULOTTE®
authorisation
Date :
Number of hours :
Intervenor :
Comments
Signature :
74 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 75
C - Maintenance

Wear pads
etc.)

Cables
etc.)
Cylinders (welds,

Brakes
Cylinders (welds,
and selectors

Dumping
indicator)

Hydraulic oil
weighing)

least once a year
plan
modifications
Engine oil filter
without HAULOTTE®
authorisation
Date :
Number of hours :
Intervenor :
Comments
Signature :
76 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 77
C - Maintenance

Wear pads
etc.)

Cables
etc.)
Cylinders (welds,

Brakes
Cylinders (welds,
and selectors

Dumping
indicator)

Hydraulic oil
weighing)

least once a year
plan
modifications
Engine oil filter
without HAULOTTE®
authorisation
Date :
Number of hours :
Intervenor :
Comments
Signature :
78 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 79
C - Maintenance

Wear pads
etc.)

Cables
etc.)
Cylinders (welds,

Brakes
Cylinders (welds,
and selectors

Dumping
indicator)

Hydraulic oil
weighing)

least once a year
plan
modifications
Engine oil filter
without HAULOTTE®
authorisation
Date :
Number of hours :
Intervenor :
Comments
Signature :
80 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 81
C - Maintenance

Wear pads
etc.)

Cables
etc.)
Cylinders (welds,

Brakes
Cylinders (welds,
and selectors

Dumping
indicator)

Hydraulic oil
weighing)

least once a year
plan
modifications
Engine oil filter
without HAULOTTE®
authorisation
Date :
Number of hours :
Intervenor :
Comments
Signature :
82 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 83
C - Maintenance

Wear pads
etc.)

Cables
etc.)
Cylinders (welds,

Brakes
Cylinders (welds,
and selectors

Dumping
indicator)

Hydraulic oil
weighing)

least once a year
plan
modifications
Engine oil filter
without HAULOTTE®
authorisation
Date :
Number of hours :
Intervenor :
Comments
Signature :
84 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 85
C - Maintenance

Platform assembly Functions and controls
Platform
etc.)

Welds
etc.)
Scissors assembly 'Enable Switch' pedal

Welds
control boxes)
Hoses and couplings Circuit breaker and contactors
Pins, rings and pin stop Overload
Wear pads Horn
Cables Brakes
Cylinders (welds,
leakproofness, external leak, Emergency lowering
Chassis assembly and selectors
Wheel nuts and bolts Dumping

Wheel reducer
weighing)
Steering bar and cylinder Power system
Welds Engine See manufacturer's guide
Hoses and couplings Air filter (dust indicator)
Pins, rings and pin stop Engine oil filter
Hydraulic and electric assemblies cleanliness, attachment)
Cylinders (welds,
leakproofness, external leak, General points
Rings Mandatory inspection in the country of use and at
least once a year
Hydraulic tank, cap and
breather
plan
Hydraulic filter (clogging modifications
indicator) without HAULOTTE®
authorisation
Hydraulic oil
Date :
Number of hours :
Intervenor :
Comments
Signature :
86 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 87
C - Maintenance

Wear pads
etc.)

Cables
etc.)
Cylinders (welds,

Brakes
Cylinders (welds,
and selectors

Dumping
indicator)

Hydraulic oil
weighing)

least once a year
plan
modifications
Engine oil filter
without HAULOTTE®
authorisation
Date :
Number of hours :
Intervenor :
Comments
Signature :
88 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 89
C - Maintenance

Wear pads
etc.)

Cables
etc.)
Cylinders (welds,

Brakes
Cylinders (welds,
and selectors

Dumping
indicator)

Hydraulic oil
weighing)

least once a year
plan
modifications
Engine oil filter
without HAULOTTE®
authorisation
Date :
Number of hours :
Intervenor :
Comments
Signature :
90 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 91
C - Maintenance

Wear pads
etc.)

Cables
etc.)
Cylinders (welds,

Brakes
Cylinders (welds,
and selectors

Dumping
indicator)

Hydraulic oil
weighing)

least once a year
plan
modifications
Engine oil filter
without HAULOTTE®
authorisation
Date :
Number of hours :
Intervenor :
Comments
Signature :
92 4000014930 e10 12 EN
C - Maintenance

Wear pads
Cables
etc.)

etc.)
B
Cylinders (welds,

Chassis assembly

control boxes)

C
D
Horn

Emergency lowering
indicator)
E
Hydraulic oil
and selectors

weighing)
least once a year
plan
Power system
F
Engine oil filter

Date :
Number of hours :
Intervenor :
Comments
Signature :
H
4000014930 e10 12 EN 93
C - Maintenance

Wear pads
etc.)

Cables
etc.)
Cylinders (welds,

Brakes
Cylinders (welds,
and selectors

Dumping
indicator)

Hydraulic oil
weighing)

least once a year
plan
modifications
Engine oil filter
without HAULOTTE®
authorisation
Date :
Number of hours :
Intervenor :
Comments
Signature :
94 4000014930 e10 12 EN
C - Maintenance
3 - Maintenance sheets A
Each specific procedure is described in the following maintenance instructions.
Before performing any maintenance interventions, place the machine in maintenance configuration.
Report that the machine is under maintenance by tagging the platform and ground control boxes. B
Using the machine during maintenance is strictly forbidden.
Return the machine to operating configuration after maintenance has been completed.
N.B.-:-For Russia and the Ukraine only : All the fillings, drain and lubrication points (tanks caps, engines
drain plugs, ...) are red. C
3.1 - PLACING THE MACHINE IN MAINTENANCE CONFIGURATION
For COMPACT 10DX - H12/15/18SX(L) (COMPACT 2668RT - HS3388/4388/5388RT(XL))

The maintenance support (on both sides of the machine) must be put in place before any maintenance
operations D
This operation is performed on both sides of the platform
1. Place the machine on firm, level ground.
2. Check that the two emergency stop buttons are unloc-
ked.
3. Turn the ground control box selector key to ground
control box.
E
4. Push the chassis lifting switch upwards to lift the plat-
form.
5. Unscrew and turn the 2 maintenance props so that
they hang vertically.
6. Push the ground control box lifting switch slowly
downwards until the maintenance props are bearing
F
weight on the 2 fastening points.
For COMPACT 12DX (COMPACT 3368RT)
The maintenance prop must be in place before any maintenance operation is begun.
7. Place the machine on firm, level ground.

G
ked.
control box.
10. Push the chassis lifting switch upwards to lift the plat-
form.
H
11. Unscrew the maintenance prop and turn it forwards so
that it hangs vertically.
downwards until the maintenance prop is weightbea-
ring on the lower pivot tube.
Before beginning any intervention on the machine, wait until the platform is completely stationary.
I
4000014930 e10 12 EN 95
C - Maintenance
3.2 - PLACING IN OPERATING CONFIGURATION
For COMPACT 10DX - H12/15/18SX(L) (COMPACT 2668RT - HS3388/4388/5388RT(XL))

This operation is performed on both sides of the platform
ked.
control box.
upwards until the maintenance props are free from
their fastening points.
4. Turn the maintenance props until they are in stowed
position.
5. Screw up the maintenance props.
For COMPACT 12DX (COMPACT 3368RT)
ked.
control box.
8. Push the ground control box lifting switch slowly up un-
til the maintenance prop is free of the lower tube.
9. Turn the maintenance prop to the rear until it is in
stowed position.
10. Screw the maintenance prop in to fix it in place.
96 4000014930 e10 12 EN
C - Maintenance
3.3 - GENERAL POINTS A

3.3.1 - Recommendations on the conditions of maintenance
• Your safety and the safety of the people around are essential. The handling of parts must be carried
out using appropriate equipment (Chains, Lifting slings, Lifting anchors, ...).
• Keep the elements of the machine in configuration of maintenance thanks to mechanics devices
B
(Supports, ...).
• Make sure the work area is clean in order to not to pollute the system of the machine.
• Plug the end of any hoses removed, and cap any open ports to prevent contamination during
maintenance.
C
3.3.2 - Mechanical
3.3.2.1 - Bolts and Tightening torques
• Bolts that become damaged and need to be replaced, must be replaced with bolts of identical
specification : Type, Length, Diameter, Class .
• Tighten to the torque indicated when reassembling.

D
• If there are no specific requirements, apply the normalized tightening torques( Section C 3 -
Maintenance sheets E007).
3.3.2.2 - Pins and bearings
Except maintenance schedule, check pins and bearings in the following cases : E
• Abnormal noise during the movements of the structure.
• Observance of excessive amounts of foreign material around the bearing extremities during the daily
visual inspections.
• Poor or no maintenance. F
Replace slew ring in the following cases :
• Deformations, fatigue failure of the bearings and/or the pins.
• Presence of excessive clearance between the pin and housing(> at 0,5 mm).
• Presence of deformations, cracks or breakage of the bearings and/or the pins.

G
• Presence of scoring on the surface of the bearing.
• If there is excessive friction.
4000014930 e10 12 EN 97
C - Maintenance
When reassembling bearings and pins ensure that :

• Lightly lubricate the housing into which the bearing is to be installed.
• Insert the bearing using a bearing drift, preferably out of mild steel.
• The bearing, the bearing drift and the bearing housing must be correctly aligned during the assembly
process.
• The recommended values for the bearing drift are given on the diagram below :
Recommended Values
A D
Marking Description
A At least 0,5 times the nominal diameter
B Make a chamfer
C Nominal diameter of the bearing - 0,2 / - 0,3 mm
D Bearing drift
E Diameter of the bearing guide - 0,20 / - 0,25 mm
F Bearing
G Housing
• After inserting the bearing, lubricate and fit the pin.
98 4000014930 e10 12 EN
C - Maintenance
3.3.2.3 - Bearings A
Action on bearings needs to be taken outside the normal maintenance schedule if the following
occurs :
• Abnormal noise during the movements of the structure.
• Machine not use for a period of 6 months or more. B
• Environment of storage and specific uses(Strong moisture and salinity of the air).
Checking procedure :
• After disassembling the affected pivot, protect the bearing from external pollutants and potential
damage. C
• Clean the bearing with a suitable solvent.
• Replace the bearing in the following cases :
• Presence of abrasions in the bearing housing and/or inside the bearing itself.
• Presence of abrasion, wear, oxidation, deformations of the balls (or rollers) and the ring rollers.
• Reassembly of the bearing/pivot :
D
• Clean the bearing housing or pin in order to remove all the foreign objects/abrasions.
• Lightly lubricate the bearing housing and/or pin.
• Lightly lubricate the outer ring of the bearing.
• Fit a bearing in a boring, take support on the external ring of the bearing.
E
• Fit a bearing on a pin, take support on the interior ring of the bearing.
3.3.2.4 - Brakes
The brake system is an important component of the safety of the machine. It is essential to
carry out functional tests periodically (every 6 month). F
For safety reasons, rensure that the following precautions are taken prior to testing commencing :
• Set up barriers to define the test area.
• Place the machine in transport position(Jib in horizontal position accepted)
• Wearing of a safety harness is essential.
First test : High speed :

G
• This test must be completed on flat ground or on ground that has a incline(less than that for which the
machine is rated. Refer to the manufacturers ID plate on the machine to determine the maximum
incline).
• Draw a line on the ground to create a stopping reference.
• Drive forward until the maximum speed is reached (Between 3 km/h (1,9 mph) or 6 km/h (3,7 mph)
H
depending on the machine being tested(Check the specification in the Operation Manual)).
• Release the joystick when the front wheels make contact with the stopping line previously drawn.
• When the machine comes to a stop, measure the distance between the middle of the front wheels and
the reference mark on the ground : I
• If the distance is between 0,2 m(0 ft8 in) and 1,5 m(4 ft11 in), the test validates correct operation.
• Otherwise, contact HAULOTTE Services® to repair the system.
4000014930 e10 12 EN 99
C - Maintenance
Second test : On ramp :

• On non slipping loading ramp (maximum slope 20 %).
• Draw a line on the slope to create a stopping reference.
• Climb on the ramp at microspeed.
• Release the joystick when the front wheels make contact with the stopping line previously drawn.
• When the machine comes to a stop, measure the distance between the middle of the front wheels and
the reference mark on the ground :
• If the distance is lower than 0,5 m(1 ft8 in) : the test validates correct operation.
• If the machine goes down again (skids, slips) of a distance higher than 0,5 m(1 ft8 in) :
Contact HAULOTTE Services® to repair the system.
3.3.3 - Hydraulics
3.3.3.1 - Oil replacement
Replace oil after each major intervention, and each time an anomaly has been detected.
Take an oil sample each year, check the viscosity, ensure there are no foreign bodies and
change if necessary. Systematically change the oil in the hydraulic circuit every 2 years.
• Only use oils that that match the technical characteristics that correspond to HAULOTTE®
recommendations ( Section B 1 - Lubrication diagram - List of ingredients) or
contact HAULOTTE Services®.
• Do not mix two oils with different characteristics : If necessary, drain and clean the whole system.
• Check the cleanliness of the oil filter cartridge (no metal shavings, rubber, plastic, …) : If necessary,
drain and clean the whole system.
• Respect the following step during filling :

• The machine must be completely stowed (For machines fitted with : Stabilisers raised).
• Fill the tank.
• 1 : Perform a complete cycle (fully extend and retract) of each cylinder.
• 2 : Fill the tank if necessary(Never above of the maximum level).
• Repeat the step ( 1 ) and ( 2 ) for each cylinder on the machine.
100 4000014930 e10 12 EN

C - Maintenance
3.3.3.2 - Replacing damaged of hoses A

Replace hoses in the following circumstances :
• Tears in the outer casing.
• Cracks in the outer casing.
• Apparent shielding.
B
• Visible leak in the hose.
• Damage to the outer casing caused by chemical reaction from a foreign source.
To protect personal safety, observe the following conditions when disassembling or reassembling
components :
• Stow and park the machine on level cleared ground(The machine should not be tilted. The boom at
C
horizontal position).
• Stow the machine completely.
• Place barriers around the perimeter of the work area (risk area = maximum height of the machine).
• Locate the faulty hose/s and their end connection points, to ensure proper machine operation after
intervention.
D
• Identify and memorise the hose path of the hose to be replaced.
N.B.-:-Slowly undo the hose end fitting to allow the residual hydraulic pressure to dissipate.
E
• After hose removal, plug the the hose ends and components the ports from which the hose was removed,
to avoid polluting the hydraulic system.
• Check the cleanliness of the hoses and hydraulic components (no metal cutting, rubber, plastic, …).
• If necessary, drain and clean the whole system (tank included). F
• Tighten to the torque indicated when reassembling.
Tightening torque table

Description
Hose 1/4" (diameter 6mm)
Torque (JIC)
1,5 daN.m(11,08 lbf.ft)
Torque (ORFS)
2,6 daN.m(19,22 lbf.ft)
G
Hose 3/8" (diameter 10mm) 3,5 daN.m(25,86 lbf.ft) 4,2 daN.m(31,04 lbf.ft)
Hose 1/2" (diameter 12mm) 5 daN.m(36,95 lbf.ft) 5,7 daN.m(42,12 lbf.ft)
Hose 5/8" (diameter 16mm) 8 daN.m(59,12 lbf.ft) 8,5 daN.m(62,82 lbf.ft)
Hose 3/4" (diameter 19) 10 daN.m(73,91 lbf.ft) 12,2 daN.m(90,17 lbf.ft)
• Place the machine in its operating configuration.

H
• To purge the hydraulic system, operate the function/s on the machine that correspond to the hose/s that
has/have been replaced, a few times.
• Check the oil level in the hydraulic oil tank.
• Check the pressure.
I
4000014930 e10 12 EN 101

C - Maintenance
3.3.3.3 - Evaluation of leaks on hydraulic cylinders
These measures must be taken each time an anomaly has been detected in the hydraulic
cylinder during daily inspection and periodic maintenance checks.
Generic Control :
• Position a load equal to the rated capacity on the cage (or platform).
• Raise the cage (or the platform) using the ground control box. To activate the cylinder to be tested,
proceed as follows :
• Lift Arm hydraulic cylinder : Lift the arm to approximately half full height. The telescopic boom should
be fully extended and in the horizontal position. (For machines fitted with).
• Boom lifting cylinder or Jib cylinder : Lift the concerned equipment (boom or jib) of approximately half
way. Extend the telescope to its maximum.
• Telescoping cylinder : Lift the boom to its maximum angle and telescope approximately 50 cm.
• Measure the distance between the floor of the cage (or of the platform) and the ground.
• Leave the machine in this condition for 15 mn (minutes).
• Measure the distance between the floor of the cage (or of the platform) and the ground.
• If the difference between two measurements does not exceed 4 cm : the test validates correct
operation.
• If the difference between two measurements exceeds 4 cm, contact HAULOTTE Services® or carry
out the additional tests described below.
102 4000014930 e10 12 EN

C - Maintenance
Control cylinder by cylinder : A

• Position a load equal to the rated capacity on the cage (or platform).
• Perform the movement of the concern cylinder to half of its stroke.
• Fix the cylinder with a comparator :
• Attach the body of the comparator on the cylinder rod.

B
• The needle of the comparator must be in contact with the end of the casing of the cylinder.
• The target is to measure the creep of the cylinder rod.
• If the creep of the cylinder rod is higher than the values indicated in the table below, replace the
cylinder. C
Maximum drift authorised due to an internal
Type of cylinders
leak of the cylinder
Lift cylinder arm or boom (Machine with working heights After 10 mn, creep After 60 mn, creep
> 26 m(85 ft4 in))
Outriggers cylinder, Oscillating axle locking, Lift
< 0,2 mm
After 10 mn, creep

< 1 mm
After 60 mn, creep

D
cylinder arm or boom (Machine with range-limiting
< 0,5 mm < 2,5 mm
system)
Lift cylinder arm or boom, Telescoping, Compensation, After 10 mn, creep After 60 mn, creep
... < 1 mm < 6 mm
Steering cylinder
After 10 mn, creep
< 1,5 mm
After 60 mn, creep
< 9 mm
E
3.3.4 - Electric
3.3.4.1 - Replacing damaged cables
• Locate the faulty wire/s and its/their points of connection to ensure continuity of machine operation
after the wire is replaced.
F
• Note the cable path to facilitate reassembly.
• Respect the order (configuration) of origin during the reassembly.
4000014930 e10 12 EN 103

C - Maintenance
104 4000014930 e10 12 EN

Control-Filling-up
Oil tank
15 min E001
Control-Filling-up
Oil tank
1 - You will need

• Standard tool kit
• Place barriers around the perimeter of the
• Protective goggles
work area
• Gloves
2 - Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance
configuration
3 - Control
Check the oil level when cold (before beginning a new period of work).
The oil level ( 1 ) must be between the upper and lower markers .
4 - Filling-up
For COMPACT 10/12DX (COMPACT 2668/3368RT)
If the oil level ( 1 ) is not visible :
1. Loosen and remove the tank cap ( 2 ). 2 1
2. Top up the oil level.
3. Refit and tighten the tank cap .
For H12/15/18SX(L) (HS3388/4388/5388RT(XL))

If the oil level ( 1 ) is not visible :
1. Loosen and remove the tank cap ( 2 ).
2. Top up the oil level.
3. Refit and tighten the tank cap .
5 - Additional operation
1. Place the machine in its operating configuration. 3.3.2-Placing in operating configuration
4000014930 e10 12 EN 105

Control-Filling-up
Oil tank
15 min E001
106 4000014930 e10 12 EN

Control-Oil change
Wheel reducer
15 mn E002
Control-Oil change
Wheel reducer
1 - You will need

• Protective goggles • Place barriers around the perimeter of the
• Gloves work area
• Oil collection pan
configuration
3 - Control
1. Turn the wheel to obtain the following configuration :
2
2. Plug ( 1 ) is on a horizontal line.
3. Plug ( 2 ) is on a vertical line.
4. Loosen and remove plug ( 1 ).
5. Check the oil level.
1
6. Top up the oil level to the hole, if necessary.
7. Refit and tighten plug ( 1 ).
4 - Oil change
1. Turn the wheel until plug ( 2 ) is directed downwards.
2. Loosen and remove plugs ( 1 ) and ( 2 ).
3. Let the oil drain out.
1
5. Turn the wheel again to the level control position.
6. Fill the wheel reducer with oil up to hole ( 1 )
2
4000014930 e10 12 EN 107

Control-Oil change
Wheel reducer
15 mn E002
108 4000014930 e10 12 EN

Replacement
15 min E003
Replacement
1 - You will need

work area
• Gloves
configuration
3 - Replacement
• For COMPACT 10/12DX (COMPACT 2668/3368RT)
Before dismantling, ensure that the oil circuit is no longer under pressure and that the oil temperature is
not too high.
1. Unscrew and remove the cartridge.

2. Screw in a new cartridge.
• For H12/15/18SX(L) (HS3388/4388/5388RT(XL))
Clogging must be checked when hot. When cold, oil viscosity may simulate filter clogging.
Do not touch the hot parts of the hydraulic power source (engine, filters, etc.).
1. When the clogging indicator ( 2 ) comes on, replace

the cartridge ( 1 ).
2. Loosen and remove the base nut ( 3 ). 2
3. Loosen and remove the cartridge ( 1 ).
4. Screw in a new cartridge. 1
5. Refit and tighten the base nut ( 3 ).
6. Reset the clogging indicator ( 2 ) by pressing it until it
becomes green again. 3
4000014930 e10 12 EN 109

Replacement
15 min E003
110 4000014930 e10 12 EN

Filling-up-Oil change
Fuel tank
15 mn E004
Fuel tank
1 - You will need

work area
• Gloves
configuration
3 - Filling-up
Touch the exterior of the filling hole with the pump spout before starting pouring to avoid any risk of static
electricity causing sparks.
Make sure you are standing up-wind to avoid being splashed by the fuel.
Do not smoke.
For H12/15/18SX(L) (HS3388/4388/5388RT(XL))

• Loosen and remove the tank cap ( 3 ).
• Fill up the tank.
• Refit and tighten the tank cap .
• Clean up any fuel that may have escaped from the tank.
For COMPACT 10/12DX (COMPACT 2668/3368RT)

• Loosen and remove the tank cap .
• Fill up the tank.
• Refit and tighten the tank cap .
• Clean up any fuel that may have escaped from the tank.
4000014930 e10 12 EN 111

Fuel tank
15 mn E004
112 4000014930 e10 12 EN

Replacement-Tightening
Wheel
15 min E006
Wheel
1 - You will need

• Gloves • Place barriers around the perimeter of the
• Jack work area
• Hoist
• Torque spanner
configuration
3 - Criteria of replacement
Replace the wheels and the tyres if any of the following conditions exist :
• Presence of cracks, damage, deformations or other faults on the hub
• Damage on the tire :
Cut or hole >at 3 cm (2 in) in the rubber side wall on the whole tire thickness.
Blister or pronounce lump on the external and lateral membrane.
Damaged wheel stud.
Damage or wear on the side wall to the extent that the reinforcing wire become visible.
• Nonlinear wear of the ground contact surface greater than 10 %.
4000014930 e10 12 EN 113

Wheel
15 min E006
• Consistent wear of the ground contact surface greater than 25 %.
For safety reasons, always use original HAULOTTE® spare parts that are specific to this machine. Refer
to the spare parts catalogue.
4 - Replacement
1. Loosen the wheel nuts on the the wheel to be removed.
2. Raise the machine using a jack or a hoist.
3. Remove the wheel nuts.
4. Remove the wheel.
5. Fitt the new wheel.
6. Lower the machine to the ground.
7. Tighten the wheel nuts to the recommended torque
114 4000014930 e10 12 EN

Wheel
15 min E006
5 - Torque
Machine type Wheel type Torque in N.m - lbf.ft
Drive wheel 210-155
HA12CJ (HA32CJ)
Steer wheel 210-155
Drive wheel 210-155
HA12CJ+ (HA32CJ+)
Steer wheel 210-155
Drive wheel 320-236
HA120PX (N/A)
Steer wheel 320-236
Drive wheel 320-236
HA16X
Steer wheel 320-236
Drive wheel 320-236
HA16SPX (HA46SJRT)
Steer wheel 320-236
Drive wheel 320-236
HA16PX (HA46JRT)
Steer wheel 320-236
Drive wheel 320-236
HA18SPX (HA51SJRT)
Steer wheel 320-236
Drive wheel 320-236
HA18PX (HA51JRT)
Steer wheel 320-236
Drive wheel 320-236
HA20PX (HA61JRT)
Steer wheel 320-236
Drive wheel 320-236
HA260PX (HA80JRT)
Steer wheel 320-236
Drive wheel 650-479
HA32PX (HA100JRT)
Steer wheel 650-479
Drive wheel 570-420
HA41PX-NT (HA130JRT-NT)
Steer wheel 570-420
Drive wheel 320-236
H14TX (HB40)
Steer wheel 320-236
Drive wheel 320-236
H16TPX (HB44J)
Steer wheel 320-236
Drive wheel 320-236
H21TX (HB62)
Steer wheel 320-236
Drive wheel 320-236
H23TPX (HB68J)
Steer wheel 320-236
Drive wheel 320-236
H25TPX (HB76J)
Steer wheel 320-236
Drive wheel 650-479
H28TJ+ (HB86TJ+)
Steer wheel 650-479
Drive wheel 570-420
H43TPX (HB135JRT)
Steer wheel 570-420
Drive wheel 127-94
STAR 6 (STAR 13) - STAR 6 P
Steer wheel 127-94
Drive wheel 80-59
STAR 8 (STAR 22J)
Steer wheel 115-85
Drive wheel 80-59
STAR 10 (STAR 26J)
Steer wheel 115-85
Drive wheel 190-140
Compact 10/12DX (Compact 2668/3368RT)
Steer wheel 190-140
4000014930 e10 12 EN 115

Wheel
15 min E006
116 4000014930 e10 12 EN

Tightening
Screws, bolts and nuts
15 min E007
Tightening
1 - Torque (coarse thread)

Nominal diameter Torque in N.m - lbf.ft
Class 8.8 Class 10.9 Class 12.9
M6x1 9 - 11-6,64 - 8,11 13 - 14-9,59 - 10,33 15 - 17-11,06 - 12,54
M7x1 15 - 19-11,06 - 14,01 21 - 24-15,49 - 17,7 26 - 28-19,18 - 20,65
M8x1.25 22 - 27-16,23 - 19,91 31 - 34-22,86 - 25,08 37 - 41-27,29 - 30,24
M10x1.5 43 - 45-31,72 - 33,19 61 - 67-44,99 - 49,42 73 - 81-53,84 - 59,74
M12x1.75 75 - 94-55,32 - 69,33 110 - 120-81,13 - 88,51 130 - 140-95,88 - 103,26
M14x2 120 - 150-88,51 - 110,63 170 - 190-125,39 - 140,14 200 - 220-147,51 - 162,26
M16x2 190 - 230-140,14 - 169,64 260 - 290-191,77 - 213,89 320 - 350-236,02 - 258,15
M18x2.5 260 - 320-191,77 - 236,02 360 - 400-265,52 - 295,02 440 - 480-324,53 - 354,03
M20x2.5 370 - 450-272,9 - 331,9 520 - 570-383,53 - 420,41 620 - 680-457,29 - 501,54
M22x2.5 500 - 620-368,78 - 457,29 700 - 770-516,29 - 567,92 840 - 930-619,55 - 685,93
1070 - 1180-789,19 -
M24.3x3 630 - 790-464,66 - 582,67 890 - 990-656,43 - 730,19
870,32
1300 - 1400-958,83 - 1560 - 1730-1150,6 -
M27x3 930 - 1150-685,93 - 848,2
1032,59 1275,98
1260 - 1570-929,33 - 1770 - 1960-1305,49 - 2200 - 2350-1622,64 -
M30x3.5
1157,97 1445,62 1733,27
2 - Torque (fine thread)

Nominal diameter Torque in N.m - lbf.ft
Class 8.8 Class 10.9 Class 12.9
M8x1 24 - 29-17,7 - 21,39 33 - 37-24,34 - 27,29 40 - 44-29,5 - 32,45
M10x1.25 46 - 57-33,93 - 42,04 64 - 71-47,2 - 52,37 77 - 85-56,79 - 62,69
M12x1.25 83 - 100-61,22 - 73,76 120 - 130-88,51 - 95,88 140 - 150-103,26 - 110,63
M14x1.5 130 - 160-95,88 - 118,01 180 - 200-132,76 - 147,51 220 - 240-162,26 - 177,01
M16x1.5 200 - 250-147,51 - 184,39 280 - 310-206,52 - 228,64 340 - 370-250,77 - 272,9
M18x1.5 290 - 360-213,89 - 265,52 410 - 450-302,4 - 331,9 490 - 540-361,41 - 398,28
M20x1.5 410 - 510-302,4 - 376,16 570 - 630-420,41 - 464,66 690 - 760-508,92 - 560,55
920 - 1000-678,56 -
M22x1.5 550 - 680-405,66 - 501,54 780 - 870-575,3 - 641,68
737,56
970 - 1070-715,44 - 1160 - 1290-855,57 -
M24x1.5 690 - 860-508,92 - 634,3
789,19 951,46
1000 - 1300-737,56 - 1400 - 1560-1032,59 - 1690 - 1880-1246,48 -
M27x2
958,83 1150,6 1386,62
1400 - 1700-737,56 - 1960 - 2180-1032,59 - 2350 - 2610-1246,48 -
M30x2
958,83 1150,6 1386,62
4000014930 e10 12 EN 117

Tightening
15 min E007
118 4000014930 e10 12 EN

Lubrication
Steering wheel pivots
15 min E010
Lubrication
1 - You will need

work area
• Gloves
configuration
3 - Lubrication
Lubricate the pivots ( 1 ) with lead-free grease.
4000014930 e10 12 EN 119

Lubrication
15 min E010
120 4000014930 e10 12 EN

Lubrication
Guide rail
15 mn E011
Lubrication
Guide rail
1 - You will need

work area
• Gloves
configuration
3 - Lubrication
Lubricate the guide rails with lithium grease (spatula)
4000014930 e10 12 EN 121

Lubrication
Guide rail
15 mn E011
122 4000014930 e10 12 EN

Lubrication
Cylinder hinge
15 min E012
Lubrication
Cylinder hinge
1 - You will need

work area
• Gloves
configuration
3 - Lubrication
1. Oil the cylinder hinge ( 1 ) using lead-free grease
4000014930 e10 12 EN 123

Lubrication
Cylinder hinge
15 min E012
124 4000014930 e10 12 EN

Control-Filling-up-Battery charge
Battery
10 min E018
Battery
1 - You will need

work area
• Gloves
The battery manufacturer's safety instructions must be followed.

configuration
3 - Control
Loosen the caps located on the top of the battery.
The level of electrolyte in the battery must be approx. 0,01 m(0 ft39 in) above the plates.
4 - Filling-up
Loosen the caps located on the top of the battery.
If the level of electrolyte is below the level of the plates : .

1. Top up with distilled water.
2. Refit and tighten the battery caps.
4000014930 e10 12 EN 125

Battery
10 min E018
5 - Battery charge
Battery discharged :
• Never discharge the batteries to more than than 80 % of their capacity in 5 h (hours).
• Never leave the batteries discharged.
• Do not put off recharging the batteries in cold weather as the electrolyte may freeze.
Battery to be charged :
• When should the batteries be charged ? :
• When the batteries are discharged to between 35 % and 80 % of their nominal capacity.
• After a long period of non-use.
• How to charge the batteries ? :
• Ensure that the mains supply is compatible to the charger's consumption.
• Top up the batteries with distilled water to the minimum electrolyte level if any of the elements are below this
minimum level.
• Work in a clean and well-ventilated area away from naked flames.
• Open the bay.
• Use the machine's on-board charger. The charger has a charge rate compatible to the battery capacity.
• During charging :
• The machine's electric system is automatically deactivated while the external power supply is connected to the
machine.
• Ensure that the battery are at a temperature not exceeding 45 °C(113 °F) (be careful in summer or in places
with a high ambient temperature).
• Do not remove or open the caps on the elements.
• After charging :
• Top up the electrolyte level, if necessary.
• Avoid overflowing.
• Wash the top of the batteries without removing the caps.
• Dry with compressed air or clean cloths.
• Oil the terminals.
126 4000014930 e10 12 EN

Battery
10 min E018
Place the machine in its operating configuration. 3.3.2-Placing in operating configuration
To keep your batteries in good condition, test the density of each element once a month using a batttery
hydrometer, according to the temperature indicated in the curves below :
Battery charge status according to density and temperature
4000014930 e10 12 EN 127

Battery
10 min E018
128 4000014930 e10 12 EN

D - Diagnosis assistance
Diagnosis assistance A
1 - Recommendations
If a malfunction occurs, check the following points :
• There is sufficient fuel.
• Sufficient engine oil.
B
• Sufficient hydraulic oil in the tank.
• Batteries are charging.
• Control box emergency stop push-buttons are pulled out.
• The control box selector key is set to platform or ground control box. C
• Control box relays are engaged.
• Fuse status.
• Ground control box solenoid valve status.
If the malfunction persists, consult the troubleshooting table to identify the problem. D
IF you cannot identify the problem, contact HAULOTTE Services®.
2 - Troubleshooting
Diagnosis E
Incident Probable cause Solution
Check the movement with the lower lifting selector
activated and machine stabilized
Faulty selector
No movement with Replace the selector
the lifting selector
and joystick activated
Faulty joystick
Contact HAULOTTE Services®
Replace the joystick
F
Not enough hydraulic oil Top up the oil level
The load in the platform is too heavy
Reduce the load
(personnel or material)
The platform does
not lift
Tilt or slope exceeding the authorised
limit
Do not exceed the authorised limit
Main characteristics
Section G 1- G
Outriggers cylinders are wrongly
Stabilize the machine correctly
positioned
The platform will not The load in the platform is too heavy
Reduce the load
lower (personnel or material)
Platform lifting and
lowering is jerky
H
Faulty joystick
No movement with Contact HAULOTTE Services®
the selector in driving Not enough hydraulic oil Top up the oil level
position and platform Tilt or slope exceeding the authorised Do not exceed the authorised limit Section G 1-
control box joystick limit
activated The load in the platform is too heavy
(personnel or material)
Main characteristics
Reduce the load I
The machine races Poorly adjusted or faulty balancing Adjust or replace the balancing valve
when lowering valve Contact HAULOTTE Services®
4000014930 e10 12 EN 129

D - Diagnosis assistance
Incident Probable cause Solution

No movement with
joystick activated Faulty joystick
Hydraulic pump is
making an abnormal Not enough hydraulic oil Top up the oil level
noise
Drain the circuit
Hydraulic circuit Oil viscosity level is too high
Fill the circuit with the recommended oil
overheating
The steering system
Hydraulic oil temperature is too low Perform movements without any load to heat up the oil
works irregularly
The load calculator
Faulty load calculator Repair or replace the calculator
does not work
130 4000014930 e10 12 EN

E - Electric circuit
Electric circuit A
1 - Wiring diagram-Main components
N.B.-:- See end of manual.
Nomenclature COMPACT 10/12DX (COMPACT 2668/3368RT)

B
Marking Description
B2 Engine overheating pressure switch
B3 Engine oil pressure switch
B4
B7
B8
Hydraulic oil overheating pressure switch
Weight-bearing front left-hand outriggers pressure switch
Weight-bearing front right-hand outriggers pressure switch
C
B9 Weight-bearing rear left-hand outriggers pressure switch
B10 Weight-bearing rear right-hand outriggers pressure switch
B11 Front left-hand outriggers at maximum extension pressure switch
B12 Front right-hand outriggers at maximum extension pressure switch
B13
B14
Rear left-hand outriggers at maximum extension pressure switch
Rear right-hand outriggers at maximum extension pressure switch
D
B16 Thermostat - 20°/+ 40°(1)
10 A
FU1
Engine power supply circuit fuse
80 A
FU3
FU4
Pre-heating circuit fuse
30 A
Accelerator fuse
E
3A
FU5
Fuse on the circuit controlling movement from the platform
20 A
FU70
Solenoid valve power supply circuit fuse
FU8
5A
Permanent power supply circuit fuse F
20 A
FU9
Accessory power supply circuit fuse
5A
FU12 Fuse for 12 V socket
G
((1.))
5A
FU14 Thermostat
((1.))
7.5 A
FU15
Control selection fuse
1A
FU17
G2
Overload sensor power circuit fuse
Alternator
H
GB1 Battery
HA1 Buzzer
4000014930 e10 12 EN 131

Marking Description
Buzzer Ground control box :
• Dumping
• Overload
• Temperature
HA4 • Stabiliser lowering
• End of platform lowering
• Driving buzzer option
• Movement buzzer option
• Option Platform lowered
HL1 Battery charge indicator
HL3 Engine temperature indicator
HL4 Engine oil pressure light
HL5 Beacon light option
HL6 Work light option
HL7 Power ON indicator
HL8 Flashing light option
HL9 Pre-heating indicator Ground control box
HL10 Front left-hand outriggers indicator
HL11 Front right-hand outriggers indicator
HL12 Rear right-hand outriggers indicator
HL13 Rear left-hand outriggers indicator
HL14 Low-speed selection indicator
HL15 Movement selection indicator
HL16 Medium-speed selection indicator
HL17 High-speed selection indicator
HL19 Platform overload indicator
HL21 Preheating indicator Platform control box
KA2 Engine start-up relay
KA20 Generator relay
KA37 Accelerator relay
KMG General power supply relay
KMP Solenoid power supply relay
KM6 Pre-heating relay
KP1 Engine power supply relay
M3 Starter
P1 Hour meter
PWM1 Proportional solenoid valve 1
PWM2 Proportional solenoid valve 2-Steering pressure reduction solenoid valve
R100/101/102 Glow plugs
S2 Trigger Dead Man
SA1 Control box selection key selector
SA2 Generator switch
SA4 Front left stabiliser switch
SA6 Lifting switch
SA7 Front right stabiliser switch
SA8 Starter / Dead man switch
SA9 Rear right stabiliser switch
SA10 Centralised stabilising switch
SA12 Rear left stabiliser switch
Horn switch Ground control box
SA21 ((1.))
SA165 Emergency control panel

SB1 Low speed selector
SB2 Medium speed selector
132 4000014930 e10 12 EN

Marking Description A
SB3 High speed selector
SB4 Movement/drive selector
SB5 Engine starter switch
SB7 Horn switch
SB10
SB11
SM4
Lower console emergency stop
Upper console emergency stop
Joystick
B
SP480 Overload force sensor
SP483
SQ0
Overload force sensor
Machine unfolded sensor < 0 m
((1.))
C
SQ1 Dumping
SQ3 Machine unfolded sensor
SQ4 Lifting end of drive sensor
SQ7 Retracted front left-hand outriggers sensor
SQ8
SQ9
Retracted front right-hand outriggers sensor
Retracted left-hand outriggers sensor
D
SQ10 Retracted rear right-hand outriggers sensor
SQ12 8 m(26 ft3 in) cut-off sensor (For COMPACT 12DX (COMPACT 3368RT) only)
SQ780 2 axis detector for automatic outriggers
YA2 Accelerator
YV8
YV9
YV10
High-speed drive control solenoid valve
Platform lowering control solenoid valve (For COMPACT 12DX (COMPACT 3368RT) only)
Differential locking control solenoid valve
E
YV11 Medium and high-speed drive control solenoid valve
YV13 Platform elevation control solenoid valve
YV15A Front right-hand outriggers control solenoid valve
YV15B Front left-hand outriggers control solenoid valve
YV17
YV18A
Medium and high-speed drive control solenoid valve
Stabiliser retraction control solenoid valve
F
YV18B Stabiliser extension control solenoid valve
YV19A Rear right-hand outriggers control solenoid valve
YV19B Rear left-hand outriggers control solenoid valve
YV20 Platform box (or platform) rapid lowering control solenoid valve
YV21A/YV21B
YV22A
YV22B
Forward / Reverse travel solenoid valves
Left steering control solenoid valve
Right steering control solenoid valve
G
YV24 Generator control solenoid valve
YV25 Platform lowering control solenoid valve
YV163 Thermal engine stop solenoid valve
(1.) For Russia and the Ukraine only
H
4000014930 e10 12 EN 133

Nomenclature H12/15/18SX(L) (HS3388/4388/5388RT(XL))

Marking Description
10 A
FU1
30 A
FU4
Low power control circuit main fuse and calculator
3A
FU5
Turntable movement control circuit fuse
3A
FU6
Platform movement control circuit fuse
20 A
FU7
5A
FU8
Permanent power supply circuit fuse
20 A
FU9
25 A
FU11
Cooler circuit fuse (Option)
1A
FU15
50 A
FU50
Pre-heating control circuit fuse (Option)(1)
50 A
FU51
Pre-heating control circuit fuse(2)
HA1 Buzzer
• Dumping
• Overload
• Temperature
• Stabiliser lowering
HA4
• Driving when the machine is folded (For H12SXL (HS3388RTXL) only)
HL2 Air filter clogging indicator((1.))
HL3 Water temperature indicator((2.))
HL30 Tilt indicator (Option)
HL31 Driving cut-out indicator (Option)
HL50 Pre-heating option indicator
HL51 Pre-heating option indicator((2.))
134 4000014930 e10 12 EN

Marking Description A
KA50 Pre-heating control relay
KA50A Automatic pre-heating control relay(3)
KA50B Manual pre-heating control relay((3.))
KA51
KMG
Pre-heater plug control relay
General power supply relay
B
KT2 Accelerator relay
YV9 on H18SX (HS5388RT) and H18SXL (HS5388RTXL) only
YV10
YV11
YV12
Differential locking control solenoid valve (Low drive speed)
C
YV14A Differential locking control solenoid valve (Low and medium-speed driving)
YV17
YV18A
Differential locking control solenoid valve(Low drive speed)
D
YV21A Rear steering control solenoid valve
YV21B
YV22A
YV22B
Front steering control solenoid valve
E
YV23 Solenoid valve for steering without driving
Engine air filter clogging pressure switch((1.))
B1
B2
B3
Water temperature pressure switch((2.))
Engine oil pressure switch
F
B4 Hydraulic oil overheating pressure switch
B7 Weight-bearing front left-hand outriggers pressure switch
B8 Weight-bearing front right-hand outriggers pressure switch
B9
B10
B11
Weight-bearing rear left-hand outriggers pressure switch
Weight-bearing rear right-hand outriggers pressure switch
Front left-hand outriggers at maximum extension pressure switch
G
B13 Rear left-hand outriggers at maximum extension pressure switch
B14 Rear right-hand outriggers at maximum extension pressure switch
B15 Hydraulic oil overheating temperature switch for cooler option
B16
SL1
Ambient thermostat - 20° / + 40°((3.))
Overload force sensor
H
SL2 Overload force sensor
SQ 2 axis detector for automatic outriggers
SQ0
SQ1
Machine unfolded < 0 m sensor (transport position)((3.))
Dumping
I
SQ3 Machine unfolded sensor < 3 m
4000014930 e10 12 EN 135

Marking Description
SQ8 Retracted front right-hand outriggers sensor
SQ9 Retracted left-hand outriggers sensor
10 m(32 ft9 in) cut-off sensor (For H15SX (HS4388RT) , H15SXl (HS4388RTXL) , H18SX
SQ12
(HS5388RT) and H18SXL (HS5388RTXL) only)
(1.) Only Hatz engine
(2.) Only Perkins engine
136 4000014930 e10 12 EN

2 - Fuses A
Locations
FU3 FU1 FU4 FU5 FU9 FU10 FU8 FU6 FU7
Description of the components COMPACT 10/12DX (COMPACT 2668/3368RT)

Marking Description
F
10 A
FU1
80 A
FU3
Pre-heating circuit fuse
FU4
30 A
Accelerator fuse
3A
G
FU5
Fuse on the circuit controlling movement from the platform
20 A
FU70
5A
FU8
FU9
20 A
H
7.5 A
FU15
Control selection fuse
4000014930 e10 12 EN 137

Description of the components H12/15/18SX(L) (HS3388/4388/5388RT(XL))

Marking Description
10 A
FU1
30 A
FU4
Low power control circuit main fuse and calculator
3A
FU5
Turntable movement control circuit fuse
3A
FU6
Platform movement control circuit fuse
20 A
FU7
5A
FU8
20 A
FU9
25 A
FU11
Cooler circuit fuse (Option)
1A
FU15
50 A
FU50
Pre-heating control circuit fuse (Option)
50 A
FU51
Pre-heating control circuit fuse(1)
138 4000014930 e10 12 EN

3 - Relays and terminals A

Locations
KA32 101 105 120 103 118 240 102 215 0 909
KA37 B
226
KT2
119 KA46
KA2
KP1
224
201
C
KA43
D
Marking Description
KA2
KA20
Engine start-up relay
Generator relay
E
KA37 Accelerator relay
KMP Solenoid power supply relay
KM6
0
Pre-heating relay
-Battery F
101 +Battery
102 Emergency stop circuit
103 Starter
109 D+
118
119
120
Accelerator call control power supply
Accelerator maintenance power supply
+General
G
240 General power supply after contactor
4000014930 e10 12 EN 139


Marking Description
KA50 Pre-heating control relay (Option)
KA50A Automatic pre-heating control relay(1)(2)
KA50B Manual pre-heating control relay((3.))((1.))
KA51 Pre-heater plug control relay (Option)
KM6 Pre-heating control relay(3)
KT2 Accelerator relay
0 -Battery
101 +Battery
103 Starter
109 D+
118 Accelerator call control power supply
120 +General
240 General power supply after contactor
(2.) Only HATZ engine
140 4000014930 e10 12 EN

4 - Connectors A
Ground control box card - Locations
1 2 6 50 52 3
7 B
8
4
53
11
10 55 5 16
49
54 C
20 25 26 27 28 29 48 9
56 12
13
14
47
15
21
17
18
19
51
31
D
22 30
23 24 32 33 34 35 36 37 46 38 39 40 41 42 43 44 45

Marking Description E
• Engine temperature indicator HL3
• Engine oil pressure light HL4
4
• Lifting switch SA6
• Starter / Dead man switch SA8
• Flashing light option HL8
8
• High-speed drive control solenoid valve YV8
• Differential locking control solenoid valve YV10
F
• Medium and high-speed drive control solenoid valve YV11
• Platform lowering control solenoid valve YV25
9 Platform box (or platform) rapid lowering control solenoid valve YV20
10
11
Stabiliser extension control solenoid valve YV18B
Generator relay KA20
• Pre-heating relay KM6
G
12
• Accelerator hold
14 Buzzer HA4
• Platform lowering control solenoid valve YV9 (For COMPACT 12DX (COMPACT 3368RT) only)
• Platform elevation control solenoid valve YV13
15 • Forward / Reverse travel solenoid valves YV21A/YV21B
• Left steering control solenoid valve YV22A
H
• Right steering control solenoid valve YV22B
17 Stabiliser retraction control solenoid valve YV18A
18 Front right-hand outriggers control solenoid valve YV15A
19 Front left-hand outriggers control solenoid valve YV15B
27 Engine looms
I
4000014930 e10 12 EN 141

Marking Description
• Weight-bearing front left-hand outriggers pressure switch B7
• Weight-bearing front right-hand outriggers pressure switch B8
• Weight-bearing rear left-hand outriggers pressure switch B9
28 • Weight-bearing rear right-hand outriggers pressure switch B10
• Front left-hand outriggers at maximum extension pressure switch B11
• Front right-hand outriggers at maximum extension pressure switch B12
• 2 axis detector for automatic outriggers SQ780
• Emergency control panel SA165
30
• Control box selection key selector SA1
31 Proportional solenoid valve PWM2-Steering pressure reduction solenoid valve
34 Rear left-hand outriggers control solenoid valve YV19B
35 Rear right-hand outriggers control solenoid valve YV19A
36 Generator switch SA2
37 Retracted rear right-hand outriggers sensor SQ10
39 Dumping SQ1
40 Hydraulic oil overheating pressure switch B4
41 Machine unfolded sensor SQ3
42 Lifting end of drive sensor SQ4
43 Retracted front left-hand outriggers sensor SQ7
44 Retracted front right-hand outriggers sensor SQ8
45 Retracted left-hand outriggers sensor SQ9
46 8 m(26 ft3 in) cut-off sensor SQ12 (For COMPACT 12DX (COMPACT 3368RT) only)
• Rear left-hand outriggers at maximum extension pressure switch B13
50 • Rear right-hand outriggers at maximum extension pressure switch B14
• Checks KMG
• Horn HA1
52
• Horn lower control box SA21(1)
53 Pre-heating indicator Ground control box HL9
54 Proportional solenoid valve PWM1
142 4000014930 e10 12 EN

Description of the components H12/15/18SX(L) (HS3388/4388/5388RT(XL)) A

Marking Description
1 Beacon light HL5
3 Platform control box wiring
• Lower cabin door
4 • Movement selection indicator HL14
• Horn lower control box SA21(1)
B
• Flashing light option HL8
• High-speed drive control solenoid valve YV8
8 • High-speed drive control solenoid valve YV12
• Solenoid valve for steering without driving YV23
C
• Pre-heating relay KM6(2)
9 Generator control solenoid valve YV20
10 Stabiliser extension control solenoid valve YV18B
11 Low-speed selection indicator HL15
12
13
• Front left-hand outriggers indicator HL10
• Front right-hand outriggers indicator HL11
Platform lowering control solenoid valve YV25
D
14 Buzzer HA4
• Platform elevation control solenoid valve YV13
• Rear steering control solenoid valve YV21A
15 • Front steering control solenoid valve YV21B
• Right steering control solenoid valve YV22A
• Left steering control solenoid valve YV22B E
• Anti-startup module U3(3)
16 • Engine pre-heating LED HL51((2.))
• Water temperature indicator HL3((2.))
17 Stabiliser retraction control solenoid valve YV18A
18
19
20
Front right-hand outriggers control solenoid valve YV15A
Front left-hand outriggers control solenoid valve YV15B
High-speed selection indicator HL17
F
27 Engine looms
• Weight-bearing front left-hand outriggers pressure switch B7
• Weight-bearing front right-hand outriggers pressure switch B8
• Weight-bearing rear left-hand outriggers pressure switch B9
28
• Weight-bearing rear right-hand outriggers pressure switch B10
• Front left-hand outriggers at maximum extension pressure switch B11
G
• Front right-hand outriggers at maximum extension pressure switch B12
• Rear left-hand outriggers indicator HL13
• Level machine detector
29 Platform control box wiring
30
31
32
Platform control box wiring
Solenoid valve for steering without driving YV14A
Platform lowering control solenoid valve : Below SQ3 YV40
H
33 Platform overload indicator HL19
34 Rear left-hand outriggers control solenoid valve YV19B
35 Rear right-hand outriggers control solenoid valve YV19A
36 Generator selector (option) SA2
37
38
Retracted rear right-hand outriggers sensor SQ10
Overload pressure switch B6
I
39 Dumping SQ1
40 Hydraulic oil overheating pressure switch B4
41 Machine unfolded sensor < 3 m SQ3
4000014930 e10 12 EN 143

Marking Description
42 Lifting end of drive sensor SQ4
43 Retracted front left-hand outriggers sensor SQ7
44 Retracted front right-hand outriggers sensor SQ8
45 Retracted left-hand outriggers sensor SQ9
10 m(32 ft9 in) cut-off sensor (For H15SX (HS4388RT) , H15SXl (HS4388RTXL) , H18SX
46
(HS5388RT) and H18SXL (HS5388RTXL) only) SQ12
49 Rear right-hand outriggers indicator HL12
• Rear left-hand outriggers at maximum extension pressure switch B13
50
• Rear right-hand outriggers at maximum extension pressure switch B14
51 Machine unfolded < 0 m sensor (transport position) SQ0((3.))
52 Horn HA1
56 Medium-speed selection indicator HL16
144 4000014930 e10 12 EN

For Compact10/12DX (Compact 2668/3368RT) - Upper control box card - Locations A
D
Marking Description
• Front left-hand outriggers indicator HL10
• Front right-hand outriggers indicator HL11
• Rear left-hand outriggers indicator HL13
• Low-speed selection indicator HL14
E
X1 • Movement selection indicator HL15
• Medium-speed selection indicator HL16
• High-speed selection indicator HL17
• Platform overload indicator HL19
• Joystick Forward and reverse drive-Drive in neutral position SM4
X2
• Rear right-hand outriggers indicator HL12
• Preheating indicator Platform control box HL21
F
• Centralised stabilising switch-Retraction SA10
• Joystick Left-hand and right-hand steering SM4
• Horn switch SB7
• Overload force sensor SP480
X3 • Overload force sensor SP481
G
• Trigger Dead Man S2
• Front left stabiliser switch SA4
• Front right stabiliser switch SA7
• Rear right stabiliser switch SA9
X4
• Centralised stabilising switch-Extension SA10
• Rear left stabiliser switch SA12
• Low speed selector SB1
H
• Medium speed selector SB2
• High speed selector SB3
• Movement/drive selector SB4
• Engine starter switch SB5
4000014930 e10 12 EN 145

5 - Diagnosis assistance indicators

Locations
YV9 YV17
YV24 YV20
YV18B YV2A
YV18A YV11
YV15B YV10
YV15A YV2B
YV21B YV12
YV21A YV8
YV13A YV23
YV22B YV14B
YV22A YV14A
YV1
YV16B YV16A YV19B YV19A

Marking Description
YV8 High-speed drive control solenoid valve
YV9 Platform lowering control solenoid valve (For COMPACT 12DX (COMPACT 3368RT) only)
YV10 Differential locking control solenoid valve
YV18A Stabiliser retraction control solenoid valve
YV21A /YV21B Forward / Reverse travel solenoid valves
YV22A Left steering control solenoid valve
YV22B Right steering control solenoid valve
YV163 Thermal engine stop solenoid valve
146 4000014930 e10 12 EN

Description of the components H12/15/18SX(L) (HS3388/4388/5388RT(XL)) A

Marking Description
YV9 on H18SX (HS5388RT) and H18SXL (HS5388RTXL) only
YV10 Differential locking control solenoid valve (Low drive speed)
YV11
YV12
B
YV14A Differential locking control solenoid valve (Low and medium-speed driving)
YV17
YV18A
YV18B
Stabiliser extension control solenoid valve
C
YV21A Rear steering control solenoid valve
YV21B
YV22A
Front steering control solenoid valve
D
YV22B Right steering control solenoid valve
YV23 Solenoid valve for steering without driving
YV40 Platform lowering control solenoid valve : Below SQ3
4000014930 e10 12 EN 147

6 - Locations and functions of the main safety features

Locations Compact 10/12DX (Compact 2668/3368RT)
148 4000014930 e10 12 EN

Description of the components COMPACT 10/12DX (COMPACT 2668/3368RT) A

Marking Description
B10
B11
Weight-bearing rear right-hand outriggers pressure switch
Front left-hand outriggers at maximum extension pressure switch
B
SQ780 2 axis detector for automatic outriggers
SQ0
SQ1
SQ3
Machine unfolded sensor < 0 m
Tilt sensor switch
Machine unfolded sensor
C
SQ10
SQ12
Retracted rear right-hand outriggers sensor
8 m(26 ft3 in) cut-off sensor For COMPACT 12DX (COMPACT 3368RT) only
D
4000014930 e10 12 EN 149

Locations For machines fitted with a gauge H12/15/18SX(L) (HS3388/4388/5388RT(XL))
150 4000014930 e10 12 EN

For machines fitted with a pressure switch H12/15/18SX(L) (HS3388/4388/5388RT(XL)) A
B6 C
D
SQ 4
SQ 3 - SQ12
E
U4
SQ7
ou/or SQ8
ou/or SQ9
ou/or SQ10
B7
F
ou/or B8
ou/or B9
ou/or B10
B11
ou/or
ou/or
ou/or
B12
B13
B14
SQ 1 G
4000014930 e10 12 EN 151


Marking Description
B6 Overload pressure switch
B10 Weight-bearing rear right-hand outriggers pressure switch
B11 Front left-hand outriggers at maximum extension pressure switch
U4 2 axis detector for automatic outriggers
SQ1 Tilt sensor switch
SQ3 Lower position sensor
10 m(32 ft9 in) cut-off sensor
SQ12
For H15/18SX(L) (HS4388/5388RT(XL)) only
152 4000014930 e10 12 EN

7 - Buzzers A
Description of the components COMPACT 10/12DX (COMPACT 2668/3368RT) - H12/15/18SX(L) (HS3388/4388/
5388RT(XL))
Marking
HA1 Buzzer
Description
B
• Dumping
• Overload
• Temperature
• Stabiliser lowering
HA4
C
• Driving when the machine is folded (For H12SXL (HS3388RTXL) only)
4000014930 e10 12 EN 153

8 - Indicators
Marking Description
HL9 Preheating indicator Ground control box
HL21 Pre-heating indicator Platform control box

Marking Description
HL2 Air filter clogging indicator
HL3 Water temperature indicator(1)
HL4 Engine oil pressure light(2)
HL30 Tilt indicator (Option)
HL31 Driving cut-out indicator (Option)
154 4000014930 e10 12 EN

F - Hydraulic circuit
Hydraulic circuit A
1 - Hydraulic diagram-Main components
N.B.-:- See end of manual.
2 - Solenoid valves
B
Locations COMPACT 10/12DX (COMPACT 2668/3368RT)
C
YV9 - YV25
YV19a - YV19b YV15a - YV15b

D
PWM1 - PWM2 - YV8 - YV10 - YV11

YV13 - YV17 - YV18a - YV18b - YV20 E
YV21a - YV21b - YV22a - YV22b

Marking Description F
PWM1 Proportional solenoid valve 1
PWM2 Proportional solenoid valve 2-Steering pressure reduction solenoid valve
YV8 High-speed drive control solenoid valve
YV9 Platform lowering control solenoid valve (For COMPACT 12DX (COMPACT 3368RT) only)
YV10
YV11
YV13
Differential locking control solenoid valve
Medium and high-speed drive control solenoid valve
Platform elevation control solenoid valve
G
YV18A Stabiliser retraction control solenoid valve
YV18B
YV19A
Stabiliser extension control solenoid valve
Rear right-hand outriggers control solenoid valve
H
YV21A/B Forward / Reverse travel solenoid valves
YV22A Left steering control solenoid valve
YV22B
YV25
Platform lowering control solenoid valve
I
4000014930 e10 12 EN 155

2.1 - HYDRAULIC UNIT DETAILS
Locations COMPACT 10/12DX (COMPACT 2668/3368RT)
156 4000014930 e10 12 EN

Description of the components COMPACT 10/12DX (COMPACT 2668/3368RT) A

Marking Description
Pressure reading :
• Driving pump
M1
• Elevation
M
EP1
• Outriggers
Steering pump pressure tap
Pressure balance
B
EC1 Steering priority valve
ORF1 Steering nozzle
ORF2 Slow platform lowering speed nozzle
ORF3 Platform lifting decompression nozzle
ORFLS
RV1
Pressure balance damping nozzle
Platform lifting pressure limiter (150 bar(2175 psi))
C
RV3 Medium / High speed travel pressure limiter (170 bar(2465 psi))
RV4 Slow speed / stabilising pressure limiter (240 bar(3480 psi))
TS1 2 threshold steering pressure limiter (210 bar(3045 psi) - 130 bar(1885 psi))
LS1/LS2/LS3 Circuit selector for wheel brake release function
HP1
NV1
Hand pomp (Manual brake release)
Tap to tow the machine (To be opened to tow) D
CB1/CB2 Travel balancing valves
PC1 Piloted check valve
CV1/CV2/CV4 Check valve (Charge - Driving)
FD1/FD2 Flow divider (Differential lock function)
PD1/PD2 4/2 hydraulic valve (High speed activation)
PD3/PD4 3/2 hydraulic valve (Differential lock activation) E
4000014930 e10 12 EN 157

Locations H12/15/18SX(L) (HS3388/4388/5388RT(XL))- Top view
8 9 10 11 12 13 14 15 16 17 18 19
1 2 3 4 5 6 7

Marking Description
1 Priority valve (Steering speed adjustment)
2 Steering pressure regulator (220 bar)
3 Medium and high-speed pressure regulator (170 bar)
4 Low-speed pressure regulator (240 bar)
5 Spray nozzle
6 Emergency pump pump-out valve
7 Freewheeling valve (Shunted balancing valves)
8 Outriggers controls (YV18a Lifting - YV18b Lowering)
9 Steering controls (YV22a Right - YV22b Left)
11 Front-axle engine brake release (Steering without travel YV23)
12 Brake blocking solenoid valve (Steering without travel YV14a)
13 Travel direction selection solenoid valve (YV21a Front - YV21b Rear)
14 Manual emergency pump, for freewheeling
15 Shuttle valve
16 Valve on front right-hand engine
17 Valve on rear right-hand engine
18 Valve on rear left-hand engine
19 Valve on front left-hand engine
158 4000014930 e10 12 EN

Locations H12/15/18SX(L) (HS3388/4388/5388RT(XL))- Front view A
B
13
C
15
D
1 2 3 4 5 6 7 8 9 10 11 12 14
Description of the components H12/15/18SX(L) (HS3388/4388/5388RT(XL)) E

Marking Description
1 Driving solenoid valve (Medium-speed and high-speed) YV11
2 Pressure reading M1 (General and lifting)
3 Lowering solenoid valve YV20
4
5
6
Lifting solenoid valve YV13
Lifting pressure relief valve
Rear-axle brake blocking solenoid valve YV14b
F
7 Pressure reading M (Steering)
8 Shuttle valve
9 Driving circuit balancing valve
10 Right-side differential blocking solenoid valve YV10
11
12
Flow divider (Right-side flow control for differential blocking)
High-speed driving solenoid valve YV8 (Front right-hand engine)
G
13 Flow divider (Left-side flow control for differential blocking)
14 High-speed driving solenoid valve YV12 (Front left-hand engine)
15 Left-side differential blocking solenoid valve YV17
4000014930 e10 12 EN 159

2.2 - PRESSURE SWITCHES, SENSORS AND STABILISATION SOLENOID VALVES
YV19a
ou/or YV19b
SQ7 YV15a
ou/or SQ8
ou/or YV15b
ou/or SQ9
ou/or SQ10
B7
ou/or B8
ou/or B9
ou/or B10
B11
ou/or B12
ou/or B13
ou/or B14
Marking Description
B7 Weight-bearing 14 bar detection of the front left-hand cylinder = Lifting permitted
B8 Weight-bearing 14 bar detection of the front right-hand cylinder = Lifting permitted
B9 Weight-bearing 14 bar detection of the rear left-hand cylinder = Lifting permitted
B10 Weight-bearing 14 bar detection of the rear right-hand cylinder = Lifting permitted
B11 Front left-hand cylinder mechanical end stop 170 bar = Lifting forbidden
B12 Front right-hand cylinder mechanical end stop 170 bar = Lifting forbidden
B13 Rear left-hand cylinder mechanical end stop 170 bar = Lifting forbidden
B14 Rear right-hand cylinder mechanical end stop 170 bar = Lifting forbidden
160 4000014930 e10 12 EN

2.3 - LIFTING CYLINDER SOLENOID VALVES A
Marking
YV9
YV25
Description
Platform lowering control solenoid valve (COMPACT 12DX (COMPACT 3368RT) )
Platform lowering control solenoid valve
G
4000014930 e10 12 EN 161

Locations H12/15/18SX(L) (HS3388/4388/5388RT(XL))
YV9 - YV25
YV19b
YV19a
YV15b
YV8 - YV10 - YV11 - YV12 - YV13 YV15a

YV14a - YV17 - YV18a - YV18b - YV20 -
YV21a - YV21b - YV22a - YV22b - YV23 - YV40
Front view : The solenoid valves
1 2 3 4 5 6 7 8 9 10 11 12 13
162 4000014930 e10 12 EN

Top view : The solenoid valves A

1 3 4 19 5 9 10 31
2 26 6 11 12
D
YV40
4000014930 e10 12 EN 163


Marking Description Function
Differential locking control solenoid valve (Low and medium-speed
1 YV14A driving)
(Between left side and right side)
2 YV11
(Places the hydraulic engines in series)
3 YV10
(Between forward and reverse drive for the left side)
Differential locking control solenoid valve (Low drive speed)Between
4 YV17
forward and reverse drive for the right side
5 YV21A Rear steering control solenoid valve
6 YV21B Front steering control solenoid valve
7 YV12
(Controls the relief valve) - 180 bar
Medium travel speed control solenoid valve
8 YV8
(Controls the system to keep the axle in a closed circuit : Free wheels)
Proportional solenoid valve
9 PWM1
(Used for all movements except steering)
10 YV22A Left steering control solenoid valve
11 YV22B Right steering control solenoid valve
12 YV18B Stabiliser extension control solenoid valve
13 YV13 Platform elevation control solenoid valve
19 2.031 Forward drive balancing valve (Acts on braking in reverse drive)
26 2.032 Reverse drive balancing valve (Acts on braking in forward drive)
31 YV18A Stabiliser retraction control solenoid valve
YV40 (Fast descent below SQ3)
164 4000014930 e10 12 EN

Outriggers cylinder A
B
YV19A
ou/or YV19B
ou/or YV15A
ou/or YV15B
D
Description Function
YV15A
YV15B
YV19A
Front right-hand outriggers control solenoid valve
Front left-hand outriggers control solenoid valve
Rear right-hand outriggers control solenoid valve
E
4000014930 e10 12 EN 165

Hydraulic compartment
YV40
YV20

YV40 Platform lowering control solenoid valve : Progressive descent below SQ3
166 4000014930 e10 12 EN

Platform lowering control solenoid valve A
C
YV9
YV25
E
Description of the components H12/15/18SX(L) (HS3388/4388/5388RT(XL)) G

4000014930 e10 12 EN 167

168 4000014930 e10 12 EN

G - Intervention register
Intervention register A
1 - Intervention register
The intervention register keeps a record of maintenance and repair work carried out inside or outside
the maintenance programme.
N.B.-:-In the case of a HAULOTTE Services® intervention, the qualified technician must indicate
B
the HAULOTTE Services® intervention number.
HAULOTTE
Number of Services®
Date Type of intervention Intervenor
hours intervention
number C
4000014930 e10 12 EN 169

HAULOTTE
hours intervention
number
170 4000014930 e10 12 EN

HAULOTTE
A
hours intervention
number
4000014930 e10 12 EN 171

HAULOTTE
hours intervention
number
172 4000014930 e10 12 EN

HAULOTTE
A
hours intervention
number
4000014930 e10 12 EN 173

HAULOTTE
hours intervention
number
174 4000014930 e10 12 EN

Electrical diagram
Engine powered scissors lift
1 - Compact 10/12DX (Compact 2668/3368 RT)

1.1 - ENGINE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A
To options
101
07-2
B
101
Shunt
C
152
FU1 FU4
D 10A 30A
FU3
80A
242 242
03-16
120
03-1
119
115
F
101
Shunt
GB1
120
G
907
242
H
KM6 KP1 KA2 KA37
05-3 HL1 05-17 05-19 05-18
305
05-11
103 103
05-17
I 109
104
909
P1/Hourmeter 112
05-15
116
H 111
J 05-16
B+ L
K D1 D2
03-11 M3
G2 IG 240
R100 R101 R102
B-
~ P
B3
T
B2.
YV163
L
YA2
0 0
03-1
M Préchauffe Alternateur Stop moteur Starter Accelerateur Pression huile Temp huile
PreHeating/Glowplugs Alternator Engine Stop Starter Accelerator Oil pressure Engine temp
1
Electrical diagram
1.2 - FRAME 1/3 : SUPPLY AND ACCESSORIES
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
120
A
02-19
Shunt
203
B KMG
03-4
212 To options
240
FU5 3A Emmergency Poste de 07-2
control
C AU plateforme out command
secours Chassis
ES Platform out Frame
06-1 SA165 SA1 KMP
03-3
240
199
143
D Plateforme
Plateform
143
FU8 FU70 FU15 FU9

D4 611C
5A 20A 7.5A 20A
905
107
04-15
240
E
201
D3420A 02-7
107
SB10 06-1
AU chassis D5 420B 201
242
ES Frame 04-2
254
240
F
242 242
611C
420B
04-2
420A
254 242
02-19
G
242
50.2 30.14 30.12 30.13 240 4.4 8.4
12V capteurs
12V sensors
12V supply
Alim 12V
12V EV
12V Electros
Plateform
Poste de
Emergency
frame
Platerforme
Vérif KMG
Check KMG
secours
Chassis
control
06-1
H
AU plateforme in
142
ES Platform in
NOEUD A
254
I
Maintient d'alim
Node A
Supply maintain
can High
can Low
can Low
res 120
J
49.2 502.3 502.1 501.1 501.2
K 253
Shunt
D6
KMP KMG
1002
L 06-1
1001
06-1
0 0
M 02-19 04-18
2
I
L
F
K
E
B
A
H
D
C
M
1
Electrical diagram
1.3 - FRAME 2/3
03-16
03-16
2
YV18A
17
407A Montée stab
U1
Stab_Up
10
408A Descente stab
Stab_Dn
SQ7
Stab avant G
3
115A
43.2
Stab Front Left
201
YV18B YV15A
18
401A Stab avant D
SQ8
Stab avant D
4
Stab Front Right 115B
44.2
Stab Front Right
19
402A Stab avant G
Stab Front Left
242
SQ9
204
5
45.2
Stab arriere G
Stab Rear Left
YV15B YV19A
35
310A Stab arriere D
Stab Rear Right
SQ10
34
311A Stab arriere G 218A
37.2
6
Stab arrière D
Stab Rear Left Stab Rear Right
YV19B
7
B7
Détection sol avG 517

28.9
YV22A
Direction G Floor Detection Fr.L
15.3
304
Steering_L
8
B8
201
Direction D Détection sol avD
15.6
306 516
28.4
Steering_R Floor Detection fr.R
YV22B
B9
9
Détection sol arG

8.3
309 511
28.6
MV/GV
MS/HS Floor Detection r.L
YV17
8.9
814B Blocage dif

Détection sol arD
B10
Differential Lock 510

10
28.3
YV10
Floor Detection r.R
YV21A
15.8
307
11
MAV/MAR
B11
Forward / Reverse
15.7
308 Non détection sol avG 915

28.14
No floor Detection Fr.L

YV21B
12
B12
813 GV No détection sol avD 605

8.11
28.7
HS No floor Detection fr.R

YV8
13
8.6
814C MV/GV
MS/HS
B13
Non détection sol arG 255

50.3
No floor Detection r.L

YV11
201
14
242
05-1
B14
Non détection sol arD 256

50.4
No floor Detection r.R

15
03-16
905
HL8
SQ3
8.1
601 Feu à éclat Position basse 207

41.2
Flashing Light Lower Position

16
905
HA1
52.2
261
Klaxon
SQ4
Horn Position haute 232

42.2
Upper Position
52.3
260
Shunt
17
07-13
To options
905
905
SQ12
Arret 8M 250
46.2
8M Cut Off
SA16
18
905
03-16
HL5
0
12 METER only
906 Gyrophare
beacon
Node A
19
0
OPTION
905
242
HL6
NOEUD A
Phare de travail
Spot light
05-1
07-6
To options
20
05-1
3
4
I
L
F
K
E
B
A
H
D
C
M
1
05-20
04-14
04-20
04-19
201
Electrical diagram
YV24'
1.4 - FRAME 3/3
242
05-10
0
KA20
generator
YV24
Relais préchauffe Montée
SA6
921B
415 406
12.1
4.6
Preheat relay Lifting
KM6
242
3
dsecente 405
4.9
0
Lowering
201
4.12
Demmarrage/arret SA8
4
117A
Engine Start/stop
PWM2
414A Valve prop_2 242
31.2
Prop. valve_2 412
Homme mort
Enable Switch
4.14
Valve prop_1
PWM1
263
5
Prop. valve_1
54
descente
YV25
8.2
607 242
6
Lowering
SQ1
Red
Noir
Black
Rouge
Blanc
White
Capteur dévers 205

39.3
Tilt Detector
YV20
921A Descente rapide
9
7
Quick Lowering
505
28.2
Montée
YV13
807B
AR/Rr
15.9
8
Lifting
AV
AR
Capterur de
504
28.1
niveau
AV/Fr
201
Descente C12SDX Level Sensor
YV9
807A
15.4
Lowering C12SDX
G
9
920
28.10
SQ780
G/L
D
399 919
11
Generatrice
28.13
D/R
Generator
KA20
10
OPTION
305
12.3
Maintient accel.
11
02-19
Accel Hold
SR140
29.15
Capteur angle pesage 611B

Weighing Sensor angle
0
12
05-20
242 210A Buzzer
14
13
Buzzer
P
30.7
Capteur pres. pesage 403

SP141
Weighing Sensor press.

242
HA4 HL4
112A Press. huile mot.

4.1
Engine oil pres.

14
242
B4
HL3
111A Temp huile mot. Temp huile hydro 904

4.2
40.2
Engine Oil Temp Hydrolic Oil Temp

15
242
02-19
27.4
Pression huile 112

HL9
53.2
262 Oil Pressure

16
préchauffe auto
preheat automatic
02-19
27.3
Temp moteur 111

Automatic preheat only
Engine temp
From engine
17
02-7
150 Stop moteur 109

27.1
Dplus (L)
Engine Stop
KP1
Dplus (L)
OPTION
18
Accélérator
SA2
922A 218B
36.2
Accélérator Generator
KA37
Node A
19
146 démarrage
NOEUD A
Start up
KA2
0
20
05-1
06-1
05-12
I
L
F
K
E
B
A
H
D
C
M
03-16
05-20
03-16
03-16
03-3
1
E.S
03-16
A.U
plateform
SB11
plateforme
143 242
242
Electrical diagram
1.5 - PLATFORM
3
2
4
6
5
1
2
1001
CNB01
X2.5
OPTION
SB9
X2.16
1002 essence/gaz 72
X2.4
0
gasoline/gas
3
R1
36
SB7
Klaxon
X3.16
Horn
120 ohm 1/4 W

SB5
Demarrage /stop 37
107
X4.01
Start/stop
4
HL17
20 38
SB4
X1.12
X4.11
GV Mouvement
HS Mouvement
39
SB1
X4.3
PV
LS
5
HL16
21 40
SB2
MV
X1.11
X4.10
MS
MV
MS
41
SB3
X4.2
GV
HS
6
HL14
23
X1.10
PV
LS 52 montée/up
X2.15
Décalage centralisé
General stab up
51 descente/down
X4.12
Calage centralisé
7
General stab down

SA10
HL15
22 43 montée/up
X1.9
X4.16
Mouvement
Mouvement
Stab av G
Stab Front L 44 descente/down
X4.8
8
SA4
0
45 montée/up
107
X4.15
HL21
24 Préchauffe
X2.12
Stab av D
Preheat Stab Front R 46 descente/down
X4.7
9
SA7
47 montée/up
X4.14
Stab ar G
HL10
25 Stab Rear L 48 descente/down
X1.14
X4.6
Stab av G
Stab Front L
10
SA12
49 montée/up
X4.13
HL13
Stab ar D
26 Stab ar G Stab Rear R 50 descente/down
X1.16
X4.5
SA9
Stab Rear L
11
HL11
SUPPLY
ALIM 12V
27
X1.8 X1.1 X2.1 X2.8
X1.15
Stab av D
12
Stab Front R
Direction G 30
X2.13
Steering L
13
31
X2.14
Direction D
HL12
28 Steering R
X2.9
Stab ar D
Stab Rear R Signal 32
X1.7
107
Signal
SM4
14
33
X1.6
Hors neutre
Null Position
HL19
S2
29 Homme mort 34
X1.13
X4.4
Surcharge
Overload
15
Enable Switch
0
OPTION
HL20
70 480
16
SP480
X2.10
X3.3
eesence /gaz AVD

fuel/ gas FR
0 481
17
X1.2
X3.10
AVG
SP481
FL
GND
X3.2
0
11
HL7
power on
482
SP482
X3.1
ARG
18
Strain Gauges
RL
Jauges de contrainte
0
11
ICCS
483
107
SP483
X3.9
ARG
19
RR
1A
FU17
0
20
5
Electrical diagram
1.6 - OPTIONS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A 101 242 242 242
02-2 04-19
Rouge
Red
B 101 242 242 Blanc
DEVERS White
TILT SQ1 242
240
Noir
03-16 Black
C 205
FU12 FU1 SA20 SQ0
10A 80A
TH Supply Gnd
D 119
20
257
205A
KM6 39.3
51.2
E 07-7 KM6
Capteur dévers
Tilt Detector
Stab avant G
Stab Front Left
U1
F
104
NOEUD A
Node A
Klaxon
G
Horn
104
52.2 52.3
0
H 260
261
Shunt
261
I
HL9
R100 R101 R102
12V
261 261
XP195
SA21 HA1
J
905
905
K 04-17
L
OPTION 12V PLUG OPTION MANUAL PREHEATING OPTION SENSOR SQ0 OPTION KLAXON LCB OPTION TEMP.SENSOR/TILT
6
Electrical diagram
2 - H12/15/18SX(L) (HS3388/4388/5388RT(XL)) - Hydraulic switch overload system

2.1 - FOLIO 1/5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
HATZ ENGINE PERKINS ENGINE

ONLY ONLY
B
101 101 101 (02-2)
101
101
101
C
D
FU11 FU50 FU51 FU1
25A 50A 50A 10A
120
(02-2)
F
160
162
164
115
101
101
G
120
H GB1
(02-12)
242
I
KA51 KM6 KA2 HL1 KT2 KP1
(02-6) (04-3) (04-20) (04-19) (04-18)
B15 (01-18) 103
(01-13)
J (02-3)
165
161
163
103 109 (04-14) 118 116

H P1
K
B+ D+
L YA1
R51
R52
R53
EV R50 HL50 M3 D1 YA2 D3 D5

G2
B-
~ W
M
0 (02-2)
N
PreHeating PreHeating Starter Alternator Accelerator Engine Stop
7
Electrical diagram
2.2 - FOLIO 2/5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
101 120
A (01-21)
ES Turret
B
KMG
SB1
152 (02-8)
102 241 254

C
FU4
30A
ES Gantry
(01-21)
D SB2
240
U1
E
215
F T O N
203
216
F8 F7 F5 F6
G SA1
FU7 FU8 FU9
20A 5A 20A
FU5 FU6
H 3A 3A
242
(01-21) (03-2)
201
(03-2)
212
I (03-2)
211
(03-2)
905
(04-11)
HATZ ENGINE
J
Option ONLY
(01-13) 103 241
K SA16
(02-5)
KA50
KA50
906
L
KA51
HL6
M KMG HL5
0 0
(01-21) (03-2)
PreHeating Beacon Spot Light
8
Electrical diagram
2.3 - FOLIO 3/5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A (02-20) 0
(04-1)
(02-20) 242
B (04-1)
(02-20) 212
(04-1)
C
(02-20) 211
(05-1)
Blocking
D
AV
SQ7 SQ8 SQ9 SQ10 G D
B7 B8 B9 B10 B11 B12 B13 B14
AR
E
115A
115B
218A
204
517
516
511
510
915
605
255
256
505
504
919
920
43.2 44.2 45.2 37.2 28.9 28.4 28.6 28.3 28.14 28.7 50.3 50.4 28.2 28.1 28.13 28.10
F
U1 AR AV D G
Blocking Détection Level sensor
without Traction
Slow Lowering
Generator
Front Right
Differential
Differential
Rear Right
Front Left
Forward /
H
Rear Left
Blocking
Blocking
Blocking
Blocking
Blocking
Steering
Steering
Reverse
MS/HS
< SQ3
Lifting
Lock
Lock
HS
HS
814A
309
17 10 18 19 35 34 8.10 15.3 15.6 9 32 31 8.3 8.9 15.8 15.7 15.9 8.6 8.12 8.11
I
407A
408A
401A
402A
310A
311A
921A
306A
414A
J
814C
814B
814A
818
304
306
309
307
308
813
807B
K
YV18A YV18B YV15A YV15B YV19A YV19B YV23 YV22A YV22B YV20 YV40 YV14A YV17 YV10 YV21A YV21B YV13 YV11 YV12 YV8
Blocking
(02-20) 201 201
M (04-1)
9
Electrical diagram
2.4 - FOLIO 4/5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Ukraine Option HATZ ENGINE PERKINS ENGINE

A
Only ONLY ONLY
(03-20) 0 0 0 (05-1)
212
212
(04-7)
B (03-20) 212
(05-1)
SQ1
(03-20) 242 242
212
212
C
U3
205
D (01-16)
SA21 SB3
SA19
SA6
SQ3 SQ4 SQ12
109
117A
E B2
412
406
405
485
698
699
B16 B6 B4 B3 B1
411
207
232
250
222
904
257
112
110
111
4.6 4.9 4.12 39.3 41.2 42.2 46.2 38.2 40.2 27.4 27.2 27.3 27.1 16.2 16.3 16.1
F
Lower Position
Upper Position
Tilt Detector
-20°C Sensor
Horn Turret
Oil Pressure
Dead Man
10M Cut Off
Front Right
Lowering
Water T°
OverLoad
Start up
Oil Temp
Tourret
Blocking
Lifting
Dplus
Filter
G
Lowering H18SDX
Proportionnal
Flashing light
Oil Pressure
Engine Stop
Accélérator
Translation
Preheating
Preheating
H
forbidden
Lowering
Water T°
Air Filter
Start up
Buzzer
valve
Horn
U1
807A
8.2 13 15.4 54 16.3 16.2 8.1 52.2 52.3 14 4.1 53.2 4.3
I
260
261
903A
110A
605A
112A
607
263
698
699
601
150
146
210
262
J
807A
YV25 YV9 PWM1

PERKINS
ENGINE KM6 HA1 KP1 KT2 KA2
L ONLY
HL3 HL51 HL8 HA4 HL4 HL31 HL2
211
(03-20) 201 201 201 0 (02-20) 905 242
M (04-21)
PERKINS ENGINE (05-5)
ONLY HATZ
ENGINE ONLY
MODIF IND DATE MODIFICATION VISA
10
Electrical diagram
2.5 - FOLIO 5/5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A (04-17)
(03-20) 211
B
(04-21) 0
C
(04-17) 242 (12) (13) (14) (13) (15) (12) (13) (14) (12) (14) (12) (15) (13) (14) (12) (15) (13) (12)
N°2 N°1
D
SM4
SA4a SA4b SA7a SA7b SA12a SA12b SA9a SA9b SA1
SA2 Y HM4 SA17b SA17a SB5 SB4 SA5b SA11b SA11a SA5a SA3
(1) (4) (9) (6) (10) (2) (5) (8) (3) (8) (2) (10) (5) (9) (3) (11) (6) (1)
E
311
310
410
409
708
707
419
418
214
218B
611A
117B
703
705
917
918
901
402
804
805
401
807
612
606
36.2 29.4 29.2 29.3 29.5 29.6 29.13 29.14 29.12 3.2 30.6 29.9 29.10 30.5 29.11 30.4 30.3 30.9 30.8 29.8 29.7 30.11 30.10 30.2
M D M D M D M D
MS
HS
Mouvement
LS
U1
Differential
Null Position
Extension
Dead Man
Steering
Générator
Sart up
Blocking
Horn
Lock
211
H
0
Mouvement
Weighing
Front Right
Rear Right
Front Left
Rear Left
Blocking
Blocking
Blocking
Blocking
Slope
MS
HS
LS
20 56 11 4.2 21.2 12.1 28.15 12.3 49 33.2

111A
417A
304A
303
398
399
415
914
305
253
J
(23) (20) (27) (25) (26) (31) N°2 (17) (18) (20) (21) (32) N°1
1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k
K
300 Ohms 300 Ohms 300 Ohms 300 Ohms 300 Ohms Ohms Ohms Ohms Ohms Ohms Ohms 220
300 300 300 300 R1
Ohms Ohms Ohms Ohms Ohms Ohms
Ohms Ohms Ohms Ohms
HL30 / 1W
L HL17 HL16 HL15 HL14 HL18
HL19
HL7 HL10 HL13 HL11 HL12
(29) (28) (17) (30) 211 (32) (27) (28) (31)

M
11
Electrical diagram
3 - H12/15/18SX(XL) (HS3388/4388/5388RT(XL)) - Strain gauges overload system

3.1 - FOLIO 1/5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
only only
HATZ engine PERKINS engine
B
101 101 (02-2)
D
FU11 FU50 FU51 FU1
50A 50A
25A 10A
160
162
164
E
120
(02-2)
F
KA51 KM6
(02-5) (04-2)
115
B15
101
101
G
120
242 242
H GB1
(02-12)
163
165
161
I
KA2 02-1 HL1 KT2 KP1
(04-20) (04-19) (04-18)
103
(01-17) (01-12)
103 109 (04-13) 118 116

H P1
109
K
109
109
02-4
B+ D+
L YA1
HL50
R50
R51
R52
R53
EV M3 D1 YA2 D3 D5
G2
B-
~ W
M
0 (02-2)
N Engine Stop
Starter Alternator Accelerator
196P251210c 1/5
12
Electrical diagram
3.2 - FOLIO 2/5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
101 120
A (01-20)
ES Turret
B
KMG
SB1
152
(02-8)
102 241 254

C
FU4
30A
ES Gantry
(01-20)
D SB2
240
U1
E
215
F T O N
203
216
F8 F7 F5 F6
G SA1
FU7 FU8 FU9
20A 5A 20A
FU5 FU6
H 3A 3A
Option
242
only HATZ engine (03-2)
(01-20) 201
(03-2)
212 212
I (03-2)
211
(03-2)
905 (04-11)
01-12103 241
Option Russie UKraine
212
241
KA50A KA50B
V KA50A 02-3
K SA16
13
13
KA50B
906
109
L KA51
0
0
01-15
HL6
Automatic pre-heating Manual pre-heating
M KMG HL5
0 0 0
(01-20) (03-2)
Pre-heating Beacon Spot Light
196P251210c 2/5
13
Electrical diagram
3.3 - FOLIO 3/5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A (04-1)
(02-20)
242 (04-1)
B (02-20)
212 212 60
(02-20)
C
211
212
(02-20) (05-2)
Blocking
D
AV
SQ7 SQ8 SQ9 SQ10 G D
B7 B8 B9 B10 B11 B12 B13 B14 SA19
AR
E
115A
115B
218A
204
517
516
511
510
915
605
255
256
117A
505
504
919
920
43.2 44.2 45.2 37.2 28.9 28.4 28.6 28.3 28.14 28.7 50.3 50.4 28.2 28.1 28.13 28.10 4.12
F
turret dead man

U1 AR AV D G
Blocking Détection Level sensor
without Traction
Generator
down slowly
Front Right
Rear Right
Differential
Differential
Front Left
Forward /
H
Rear Left
Blocking
Blocking
Blocking
Blocking
Blocking
Steering
Steering
Reverse
MS/HS
< SQ3
Lifting
Lock
Lock
HS
HS
814A
309
17 10 18 19 35 34 8.10 15.3 15.6 9 32 31 8.3 8.9 15.8 15.7 15.9 8.6 8.12 8.11
I
407A
408A
401A
402A
310A
311A
921A
306A
414A
J
814C
814B
814A
818
304
306
309
307
308
813
807B
K
YV18A YV18B YV15A YV15B YV19A YV19B YV23 YV22A YV22B YV20 YV40 YV14A YV17 YV10 YV21A YV21B YV13 YV11 YV12 YV8
Blocking
201 201 (04-1)
M (02-20)
196P251210c 3/5
14
Electrical diagram
3.4 - FOLIO 4/5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Option Russie UKraine only only (04-8)

A Hatz engine Perkins engine
(03-20) 0 0 0 0 (05-2)
242 242 242

B SQ1
Shunt machines hors Option
242
0 Russie UKraine (05-2)
(03-20)
FU15
242
1A
C
242B
U3
SL1
SL2
SL3
SL4
D (01-15)
SB8 SB3
SA6
260
SQ3 SQ4 SQ12

205
109
611B
E SQ0 04-12
406
405
412
485
418
419
805
698
699
260 B4 B3 B1 B2
207
232
250
904
112
110
111
257
51.2 39.3 4.6 4.9 4.14 41.2 42.2 46.2 40.2 27.4 27.2 27.3 27.1 16.2 16.3 16.1 30.10 30.11 29.15 29.10
F
Lower Position
Temperature sensor
Tilt Detector
Temp water
Lower Position
Klaxon
Dplus
Lowering
Upper Position
Start up
Oil Temp
Filter
Oil Pressure
load measure
load measure
load measure
load measure
-20°C<T<40°C
10M Cut Off

only
Lifting
right front
right rear
left front
Hatz engine
left rear
G
Lowering H18SDX
pre-heating
translation stop
pre-heating
Temp water
Proportionnal
Oil Pressure
Engine Stop
Flash light
Accélérator
H
Lowering
Air Filter
Start up
Buzzer
valve
Horn
8.2 13 15.4 54 16.3 16.2 8.1 52.2 52.3 14 4.1 53.2 4.3
I
260
261
260
903A
110A
605A
112A
607
263
698
699
601
262
150
146
210
J
807A
04-3
only 260
Perkins engine
260
K
YV25 YV9 PWM1
KM6 HA1 KP1 KT2 KA2

L
HL3 HL51 HL8 HA4 HL4 HL31 HL2
905
905
211
(03-20) 201 201 0 242
M (04-21) (02-20)
only (05-5)
Perkins engine
196P251210c 4/5
15
Electrical diagram
3.5 - FOLIO 5/5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A
(04-17)
211
B (03-20)
(04-21) 0
(04-15) 242 242

C
(14) (13) (15) (12) (13) (14) (12) (14) (12) (15) (13) (14) (12) (15) (13) (12)
N°2 N°1
D
SM4
SQ13
SA4a SA4b SA7a SA7b SA12a SA12b SA9a SA9b SA1
SA2 Y HM4 SB5 SB4 SA5b SA11b SA11a SA5a SA3
(9) (6) (10) (2) (5) (8) (3) (8) (2) (10) (5) (9) (3) (11) (6) (1)
E
420B
420A
311
310
410
409
708
707
214
218B
611A
703
705
918
901
206
402
804
213
401
807
612
606
36.2 29.4 29.2 29.3 29.5 29.6 29.14 29.12 3.3 30.6 29.9 30.1 30.5 29.11 30.4 30.3 30.9 30.8 29.8 29.7 30.13 30.12 30.2
M D M D M D M D
MS
HS
Mouvement
LS
U1
Differential
Null Position
Dead Man
Steering
Générator
Sart up
Blocking
Horn
Lock
211
H Mouvement
Weighing
Front Right
Rear Right
Front Left
Rear Left
Blocking
Blocking
Blocking
Blocking
Devers
MS
HS
LS
20 56 11 4.2 21.2 12.1 28.15 12.3 49 33.2

111A
417A
304A
303
398
399
415
914
305
253
J
(23) (20) (27) (25) (26) (31) (17) (18) (20) (21) (32) N°1
N°2
1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k
K
300 Ohms 300 Ohms 300 Ohms 300 Ohms 300 Ohms Ohms Ohms Ohms Ohms Ohms Ohms 220
300 300 300 300 R1
Ohms Ohms Ohms Ohms Ohms Ohms
Ohms Ohms Ohms Ohms
HL30 / 1W
L HL17 HL16 HL15 HL14 HL18
HL19
HL7 HL10 HL13 HL11 HL12
(29) 211 (28) (17) (30) 211 (32) (27) 211 (28) (31)
M
196P251210c 5/5
16
Hydraulic diagram
Engine-powered scissor lift
1 - COMPACT 10/12DX (COMPACT 2668/3368RT)

1.1 - FOLIO 1/1
0TUVFQ 1JRQ 'NUVWVX&?J> ,Q>VWVX&?J> #IYQR $(3.% 1'

+ =D3=:3D=77 .#-$(% 1(,+)M .>

,("0$&1(&*(,+-(&/+)% .7D ,("0$&1(&*(,+-(&<+8&.7D ,("0$&1(&*(,+-(&.7= < 763=:3D=7D .#-$(% 1(,+)M +YNOR&N?RVNT&]XTX>JR>VFFQ S S
. 2=37=3D=7D .#-$(% <*+$./#$ 8O??>QPPVNT&?QPJ]Q&JT]ZQ3?>QPPVNT&b?JPPJ]Q&?QPJ]Q&?J>&YJO]QPc& S E7E4
)HH(" *0!%0$-&.L*0$1(" .7D *#a(" *0!%0$-&.L*0$1(" .7D 80$-*( *0!%0$-&.L*0$1(" .7=
S S S S S S S
=
=
!"#$%&&&&&&'#%()"
D:
D:
!"#$%&&&&&&'#%()"
D:
&&7
&7
&7
*(!%&&&&&&&&&+,+$% "0-/%&&&&&&&&&+,+$%
Q&
Q
&
PQ
>P
>P
'#%#"&&&&&&-+)./(
O
'#%#"&&&&&&1"#0%
>
NO
NO
FN
&&F
&&F
9=
G:
G=
e&
e&
e&
=&
=
*
*
&
4=
_&4
_&4
77
9*
E
K
D&
2&
K
d&
K
d&
d&
,&
,&
,&
73D5 73D5
,&
,&
234&5 234&5
,&
d&
d&
d&
G&
77
73
4*
_&
73
AE
6&
2*
6&
*
5
:D2 FF :D2 FF 2345 2345 2345 2345
L,7:I L,7:J
K
7&
2_
K
_&
7&
2@
4@
_&9
@
@
@
@
73
73
79=IJ> 79=IJ>
6&
6&
5
5
D6G:H80
D:
D:
E
234&5 234&5 D6G:H80
L,
234&5
L,
L,
73D5 736&5 736&5 73D5
76IJ> 76IJ>
KDA:
KDA:
D=2H80 D=2H80
K9=M:= FNO>PQ&:D=
K9=M:= FNO>PQ&:D=
K9=M:= PR>NBQ&:D=
K9=M:= PR>NBQ&:D=
E 7= 9 4 :
73D5 73D5 73D5 73D5 2345 +,+$%&-+)./( +,+$%&1"#0%
",7
!"#$%&*(!% !"#$%&"0-/%
#"!2
.,D K=A:@@
7:=&IJ>
.,7 D79:&?PV
8%+<0*08+%()"8
#"!D
8,D 8%+<0*0f("8
D6=&IJ> bVd7=c 7
.%H7 L,&74J&bO?c
H17 H1D 2:==&?PV K7A2@@
L,D7I&b>Q^c L,74I&bUNCTc 2345
!N>CJ>U& 8,6
L,&72&bO?c
L,D=&bUNCTc
!1D
"Q^Q>PQ
D
.<7 2345
!"D
=_G&Z3@T
H12 H16 L,D7J&bWCUc
#"!*8
!17 8H7 K=A::@@
*8D H.7
8,7 TN>@JZZ\& Ha'7
L,4&b[V][&P?QQUc *87 :A:&IJ>
FZNPQU
L,7=&bUVWW&ZNFBc $,7 2345 2345 2345 2345
L,7EI L,7EJ
",2
/H7 (H7
79=IJ> 79=IJ>
8,G 8,: D6G:H80 D6G:H80
L,79 L,77
79=&IJ>
.,6 D6G:&?PV 76IJ> 76IJ>
D=2H80 D=2H80
KDA:
KDA:
.<D
8,2 2
L,DDJ&bZQWRc 7365
L,DDI&b>V][Rc
K9=M:= FNO>PQ&:D=
K9=M:= FNO>PQ&:D=
K9=M:= PR>NBQ&:D=
K9=M:= PR>NBQ&:D=
#"!7
K6@@
D6=&IJ>
bVdEc 6
2:==&?PV
(.7 7365
*82
:A:&IJ>
D=9&IJ> %87 +""0("(&-+)./( +""0("(&1"#0%
",6 2===&?PV "(+"&"0-/%
Ha'D "(+"&*(!%
D6=I
264=&?PV
KE=M:=&FNO>PQ&74=
G H7 '7 H ' KE=M:=&PR>NBQ&74=
77 7D 72 76 7: %
7365 73D5 7365
73D5 73D5 73D5 73D5 7365 7365 73D5 73D5
,("0$&1(&10"(.%0#$
8%(("0$-&.L*0$1("
+
2345
H %
<
2345
L,D6
-
73D5 736&5 736&5 73D5 %
D7=I 2345
H
2345
:D2 FF :D2 FF
234&5 234&5
73D5 73D5 2365
73D5
;)<#%+
73D5
2===>?@ 7A9I
EADFF EADFF D:&?PV
74A:&BC
2365
"(+"&&&&&&'#%()" "(+"&&&&&&'#%()" 2365& %[VP&U>JCVT]&VP&R[Q&?>N?Q>R\&NW&/+)*#%%(&-"#)HA&0R&@J\&TNR&IQ&OPQU&N>&UVPFZNPQU&RN&J&R[V>U&?J>R\&CVR[NOR&C>VRRQT&FNTPQTRA
+ZZ&J??>N?>VJRQ&?>QFJORVNTP&J>Q&RN&IQ&RJBQT&RN&J^NVU&VRP&UVPFZNPO>QA
*(!%& +""0("( "0-/%&&&&&+""0("(
0T&FJPQ&NW&UVWWQ>QTFQ&IQRCQQT&U>JCVT]&JTU&R[Q&IVZZ&NW&@JRQ>VJZ_&F[NNPQ&R[Q&U>JCVT]&VTWN>@JRVNTA
'#%#"&&&-+)./( '#%#"&&&1"#0% 2345 75&736 2365
'J>BVT]&JFFN>UVT]&RN&8=D=642
(F[A38FJZQ 1QPPVTX&?J>31>JCT&I\ ,X>VWVX&?J>3.[QFBQU&I\ .NUQ&?>NYQR 1JRQ !NZVN

H>NYQFR&FNUQ 7EG
3 .#-$(% 1(,+)M =DS=:SD=77 737
"(8(",#0"&9:* -"#)H(3-"#)H
H+"%0(&<+88(
%
1(80-$+%0#$
8./('+&/L1"+)*0`)(&.#'H+.%&1M +7 7D4H26E2D= . 0TUVFQ
/L1"+)*0.&8./('+%0.&.#'H+.%&1M !N>@JR $O@X>N3$O@IQ> ,Q>PVNT
1
Hydraulic diagram
2 - H12/15SX(L) (HS3388/4388RT(XL))
2.1 - FOLIO 1/1
$\>245 P:75 C6>2328&?:1 D512328&?:1 !T`57 %+K/# PC

O[]ON]OL ^,$**+-+ "*(''(-P /1
LN[J
( GX]O[]OL ^,$**+-+ "*(''(-P !?726\&c LY[[
//&0&!123245&4678&49:;;2; VGNOWGLO&46@1;5&LOSS D+-$%&P+&*+D(E+&
) LY]O[]OL ^,$**+-+ "*(''(-P (`6@7&6?726\ HOOH
<1:=5&;2>5&?617&&&&&&& VGNOWGLO&;716R5&LOSS *$<#$%E&/Z*$%P+- / GH]OL]OH ^,$**+-+ *,C$%+# (`6@7&6?7&153162>2;;5@1 HHJJ
P OY]ON]OH ^,$**+-+ *,C$%+# /9c7&46>5&32B715 )+<*/OGLX HLYS
/-&0&!123245&4678&16@5 + LJ]ON]OH ^,$**+-+ *,C$%+# /9c7&46>5&4B:?57&153162>2;;5@1&&57&c8\81:71245 )+<*/OGYH HYGO
HXGO
A955B&;2>5&?617&&&&&&& D+-$%&P+&P$-+/#$!% < GS]GL]ON P!%+# *,C$%+# /9c7&46>5&57&;2=?B2324:726\&TB64&c8\81:B N[H[

'#++-$%E&/Z*$%P+- E GX]GG]OS P!%+# *("+--$+-+ (`6@7& )+<*/OS&LJX N[JJ
/18:726\&:@&361=:7&d2;26 )+<*/OJ&OYN ffff
#-(%'*(#$!% VJOWNO&46@1;5&HOO
F
$
LO]OH]OJ
GY]OY]LOGL
^,$**+-+
^,$**+-+
*("+--$+-+
*("+--$+-+ (`6@7&4B:?57&;@1&18;51d621&57&d:Bd5&?2B6785&;@1&3152\ )+<*/GL&OSL: [LGL
VJOWNO&;716R5&HOO _ LN]GO]LOGL ^,$**+-+ *("+--$+-+ -576@1&d51;26\&2\>&F&;5@B5=5\7&;@1&FGL]GS )+<*/GL&OSLT [LGL
<-!%#&&&&&&C!#+,- <-!%#&&&&&&C!#+,-
*+<#&&&&&&&&&(D(%# -$EF#&&&&&&&&&(D(%#
C!#!-&&&&&&E(,/F+ C!#!-&&&&&&P-!$# NM
LS GK
ZD HKJM HKJM
HH
&BK
=
2\
J M
HK
-0GHIJ -0GHIJ
// /1 /1 /
GKLM GKLM GKLM GKLM
( HKJM HKJM HKJM HKJM HKJM
ZD&GS:
VGIJ
ZD&GST GYOT:1 GYOT:1
GKNM JO/CH GKNM JO/CH LNXS"'$ LNXS"'$
ZD&NO
GNT:1 GNT:1
VLIS
VLIS
) HKJM LOH"'$ LOH"'$
(D(%#&E(,/F+
<-!%#&-$EF#
(D(%#&P-!$#
VJOWSX&46@1;5&HOO
VJOWSX&;716R5&HOO
<-!%#&*+<#
VJOWSX&46@1;5&HOO
VJOWSX&;716R5&HOO
)G HKNM )L HKNM )H&& HKNM )N&& HKNM /G GKLM PG HKJM PL HKJM
OeLT:1 OeLT:1
H"'$ H"'$
LLOKXOT:1
HG[OKJYO"'$ ZD&LL: ZD&LLT
!"#$!%&'#()$*$'(#+,-
FGL&GNS&)(-&LGOH"'$
FGS&GYS&)(-&LSHJ"'$ JO&T:1 '#()$*$.+-&!"#$!%
GGXO"'$
ZD&GY ZD&GO
ZD&LGT
ZD&GH
+G
HKJM
VOeSS==
VOeHO==
VOeHO==
HKJM HKJM HKJM HKJM

ZD&LG:
ZD&GJT
GYJT:1
ZD&G[T ZD&G[:
LSJG"'$ GYOT:1 GYOT:1
"ACG LNXS"'$ LNXS"'$
ZD&GN:
VOeSS==
GNT:1 GNT:1
LOH"'$ LOH"'$
VLIS
VLIS
OeL&T:1
H"'$
ZD&GJ:
(--$+-+&E(,/F+
+L
HKJM
(--$+-+&P-!$#
-+(-&*+<#
VJOWSX&46@1;5&HOO
VJOWSX&46@1;5&HOO
VJOWSX&;716R5&HOO
VJOWSX&;716R5&HOO
-+(-&-$EF#
LNO&T:1
HNJO"'$
GXO&T:1
ZD&GL LH[H"'$
ZD&GG
CG
GKNM
C
GKNM
ZDJ&
(G HKNM (L HKNM (H HKNM (N HKNM <(- GKNM # HKNM " HKNM
GKNM JO/CH GKNM JO/CH

GM&)'"" CLLUGIS
-+<-!$P$''+,-
HKNM&E
!$*&/!!*+-
!"#$!%
GNIS"'$
G&T:1
// /1
/1 // !"#$!%&E+%+-(#-$/+
GKLM E+%+-(#!-&!"#$!%
HKNM&E
GKLM GKLM GKLM
CLLUGIS
GM&)'""
"-+'',-+&$%
OIGXE"C L\>&<!%/#$!%
HKN]GX,%<
HKN]GX,%<
-0GHIJ -0GHIJ
GM GKLM
ZD&LO
XISE"C
-+(-&&&&&&C!#+,- -+(-&&&&&&C!#+,- C C E
*+<#&&&&&(--$+-+ LNOO#KC% LH4=H N4=H
-$EF#&&&&&(--$+-+
C!#!-&&&&E(,/F+ LNRA
C!#!-&&&P-!$#
LNO&T:1
HNJO"'$
GM& #92;&>1:b2\c&2;&795&?16?517a&63&F(,*!##+&E-!,"I&$7&=:a&\67&T5&@;5>&61&>2;4B6;5>&76&:&7921>&?:17a&b2796@7&b12775\&46\;5\7I
#-(%'*(#$!%"D&&&&&&"ACGgZDLG&h&:&6@&T&i # (BB&:??16?12:75&?154:@726\;&:15&76&T5&7:R5\&76&:d62>&27;&>2;4B6;@15I
GM&GKGX]GL,%< $\&4:;5&63&>233515\45&T57b55\&>1:b2\c&:\>&795&T2BB&63&=:7512:Be&4966;5&795&>1:b2\c&2\361=:726\I
CD&&&&&&"ACGgZDLG&h&:&6@&T&i&g&ZDJ HKJM HKNM GM&GKN C:1R2\c&:4461>2\c&76&'OLONJH
ED&&&&&&"ACGgZDLG&h&:&6@&T&i&g&ZDJgZDGGgZDGL +49IK'4:B5 P5;;2\8&?:1KP1:b\&Ta D812328&?:1K/954R5>&Ta /6>5&?16`57 P:75 <6B26
P$-+/#$!% ZDLL&h&:&6@&T&i K ^,$**+-+ E&"*(''(-P "16`547&46>5 G[X O[]ON]LOOL GKG
*+D(E+&C!%#++ "ACGgZDGH -+'+-D!$-&GOO* E-!,"+KE-!,"
P+'/+%#+&-("$P+&&&&&&&&ZDLS&&g&ZDNO #(%Q&GOO* "(-#$+&)(''+
P+'/+%#+&*+%#+&&&&&&&&&&ZDLS&
P+'$E%(#$!%
/(*(E+ "ACGgZDGJ&h&:&6@&T&i&g&8B54716&d812\ '/F+C(&FZP-(,*$^,+ (G G[X)GXSJXO _ $\>245
<61=:7 %@=816K%@=T51 D51;26\
2
Hydraulic diagram
3 - H18SX(L) (HS5388RT(XL))
3.1 - FOLIO 1/1
$]>245 P:75 C6>2328&?:1 D512328&?:1 !T_57 %+K/# PC

O[\ON\OL ^,$**+-+ "*(''(-P /1
LN[J
OS S
D+ EF
&L OS
( GX\O[\OL ^,$**+-+ "*(''(-P !?726]&b LY[[
//&0&!123245&4678&49:;;2;
S
OS S
- #&*
R5 &L
F$
&L OS
$%
16 ;5
(_6@7&6?726] HOOH
S
) LY\O[\OL ^,$**+-+ "*(''(-P
R5 &L
D+ A
;7 @1
&P <#
<1:=5&;2>5&?617&&&&&&&
716 ;5
(_6@7&6?7&153162>2;;5@1 HHJJ
O& 46
/ GH\OL\OH ^,$**+-+ *,C$%+#
*!
+& $ %
&; @1
-$ &*$<
GL O&
/9b7&46>5&32B715 )+<*/OGLX HLYS
*+ E &
[O &46
P OY\ON\OH ^,$**+-+ *,C$%+#
/-&0&!123245&4678&16@5
% #
OW GL
$
&P $%
OW [O
GN W
HYGO
D( /Z
+ HO\ON\OH ^,$**+-+ *,C$%+# /9b7&46>5&4B:?57&153162>2;;5@1&&57&b8]81:71245 )+<*/OGYH
V GNO
HXGO
+& E
GG W
A955B&;2>5&?617&&&&&&& D+-$%&P+&P$-+/#$!%
E *$%
V GGO
< GS\GL\ON P!%+# *,C$%+# /9b7&46>5&57&;2=?B2324:726]&TB64&b8]81:B )+<*/ON&NSJ N[H[
*+ &/
V
+&
V
D( Z*
(_6@7& )+<*/OS&LJX N[JJ
F( P+
'#++-$%E&/Z*$%P+- E GX\GG\OS P!%+# *("+--$+-+
E $%P
/18:726]&:@&361=:7&c2;26 )+<*/OJ&OYN eeee
#-(%'*(#$!%
,# -
F LO\OH\OJ ^,$**+-+ *("+--$+-+
+& +
$ GY\OY\LOGL ^,$**+-+ *("+--$+-+ (_6@7&4B:?57&;@1&18;51c621&57&c:Bc5&?2B6785&;@1&3152] )+<*/GL&OSL [LGL
)( -
VJOWNO&46@1;5&HOO
'
VJOWNO&;716R5&HOO
<-!%#&&&&&&C!#+,- <-!%#&&&&&&C!#+,-
*+<#&&&&&&&&&(D(%# -$EF#&&&&&&&&&(D(%# NM
LS GK
[ NM
GK ZD
HH
C!#!-&&&&&&E(,/F+ C!#!-&&&&&&P-!$# ZD
GJ
&BK
&
=
BK=
HKJM HKJM
2]
2]
JM
HK
JM
HK
-0GHIJ -0GHIJ
// /1 /1 /
GKLM GKLM GKLM GKLM
HKJM HKJM HKJM HKJM
( HKJM
ZD&GST ZD&GS:
GYOT:1 GYOT:1
GKNM JO/CH GKNM JO/CH LNXS"'$ LNXS"'$
VGIJ
GNT:1 GNT:1
ZD&NO
VLIS
VLIS
LOH"'$ LOH"'$
) HKJM
(D(%#&E(,/F+
<-!%#&-$EF#
(D(%#&P-!$#
VJOWSX&46@1;5&HOO
VJOWSX&;716R5&HOO
<-!%#&*+<#
VJOWSX&46@1;5&HOO
VJOWSX&;716R5&HOO
)G HKNM )L HKNM )H&& HKNM )N&& HKNM /G GKLM PG HKJM PL HKJM
OdLT:1 OdLT:1
H"'$ H"'$
LLOKXOT:1
HG[OKJYO"'$ ZD&LL: ZD&LLT
!"#$!%&'#()$*$'(#+,-
FGJ&GXO&)(-&LH[H"'$ '#()$*$.+-&!"#$!%
JO&T:1
GGXO"'$
ZD&GY ZD&GO
ZD&LGT
ZD&GH
+G
HKJM
VOdSS==
VOdHO==
VOdHO==
HKJM HKJM HKJM HKJM

ZD&LG:
ZD&GJT
GYJT:1 ZD&G[T ZD&G[:
LSJG"'$ GYOT:1 GYOT:1
LNXS"'$ LNXS"'$
"ACG
ZD&GN:
GNT:1 GNT:1
VOdSS==
LOH"'$ LOH"'$
VLIS
VLIS
OdL&T:1
H"'$
ZD&GJ:
(--$+-+&E(,/F+
+L
(--$+-+&P-!$#
HKJM
-+(-&*+<#
VJOWSX&46@1;5&HOO
VJOWSX&46@1;5&HOO
VJOWSX&;716R5&HOO
VJOWSX&;716R5&HOO
-+(-&-$EF#
LNO&T:1
HNJO"'$
GXO&T:1
ZD&GL LH[H"'$
ZD&GG
CG
GKNM
C
GKNM
ZDJ&
(G HKNM (L HKNM (H HKNM (N HKNM <(- GKNM # HKNM " HKNM

GKNM JO/CH GKNM JO/CH

GM&)'"" CLLUGIS
-+<-!$P$''+,-
HKNM&E
!$*&/!!*+-
!"#$!%&E+%+-(#-$/+
!"#$!%
GNIS"'$
G&T:1
E+%+-(#!-&!"#$!%
// /1 //
/1
GKLM
HKNM&E
GKLM GKLM GKLM
CLLUGIS
HKJM VGdY==
"-+'',-+&$%
GM&)'"" L]>&<!%/#$!%
HKJM OIGXE"C
HKN\GX,%<
HKN\GX,%<
-0GHIJ -0GHIJ

GM GKLM
ZD&LO
XISE"C
C E
-+(-&&&&&&C!#+,- -+(-&&&&&&C!#+,- C
*+<#&&&&&(--$+-+ LNOO#KC% LH4=H N4=H
-$EF#&&&&&(--$+-+ LNO&T:1
C!#!-&&&&E(,/F+ LNRA
C!#!-&&&P-!$# HNJO"'$
#
GM& GM&GKGX\GL,%< #92;&>1:a2]b&2;&795&?16?517`&63&F(,*!##+&E-!,"I&$7&=:`&]67&T5&@;5>&61&>2;4B6;5>&76&:&7921>&?:17`&a2796@7&a12775]&46];5]7I
#-(%'*(#$!%"D&&&&&&"ACGfZDLG&g&:&6@&T&h (BB&:??16?12:75&?154:@726];&:15&76&T5&7:R5]&76&:c62>&27;&>2;4B6;@15I
$]&4:;5&63&>233515]45&T57a55]&>1:a2]b&:]>&795&T2BB&63&=:7512:Bd&4966;5&795&>1:a2]b&2]361=:726]I
CD&&&&&&"ACGfZDLG&g&:&6@&T&h&f&ZDJ HKJM HKNM GM&GKN C:1R2]b&:4461>2]b&76&'OLONJH
ED&&&&&&"ACGfZDLG&g&:&6@&T&h&f&ZDJfZDGGfZDGL +49IK'4:B5 P5;;2]8&?:1KP1:a]&T` D812328&?:1K/954R5>&T` /6>5&?16_57 <6B26
P:75
P$-+/#$!% ZDLL&g&:&6@&T&h K ^,$**+-+ E&"*(''(-P "16_547&46>5 G[X O[\ON\LOOL GKG
*+D(E+&C!%#++ "ACGfZDGH -+'+-D!$-&GOO* E-!,"+KE-!,"
P+'/+%#+&-("$P+&&&&&&&&ZDLS&f&ZD[ f&ZDNO #(%Q&GOO* "(-#$+&)(''+
P+'/+%#+&*+%#+&&&&&&&&&&ZDLS&f&ZD[
P+'$E%(#$!%
/(*(E+ "ACGfZDGJ&g&:&6@&T&h&f&8B54716&c812] '/F+C(&FZP-(,*$^,+ (G G[X)GXSJYO $ $]>245
<61=:7 %@=816K%@=T51 D51;26]
3
Hydraulic diagram

Diesel Scissor Lifts Mantenance Manual PDF

Hochgeladen von

Dokumentinformationen

Originaltitel

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

Diesel Scissor Lifts Mantenance Manual PDF

Hochgeladen von

Copyright:

Verfügbare Formate

Maintenance book

ENGINE-POWERED SCISSOR LIFTS

3.1.2 - Orange labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

E001 - Oil tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

You have just purchased a HAULOTTE® product

and we would like to thank you for your business.

We would particularly like to draw your attention to 2 essential points :

2 - After Sales Service

Otherwise, it is essential to follow the manufacturer's recommendations below :

The maintenance book is intended for the on-site maintenance technician.

• Cause machine malfunction.

• Cause operator safety problems.

1.2 - SYMBOLS USED

Danger : Risk of injury or death (work safety)

Caution : Risk of material damage (work quality)

Prohibition relating to work safety and quality

Reminder : No identified risk, but a reminder of the need for common

Cross-reference to another part of the manual (see section or sheet)

Cross-reference to another manual (see manual)

Cross-reference to repairs (contact HAULOTTE Services®)

Time required for intervention

N.B. : Additional technical information

1.3 - LABEL COLORS A

Red Potentially fatal danger C

Yellow Risk of material damage and/or minor injury

Green Maintenance operation or information

Label color code-For Russia and the Ukraine only

Red Prohibitions - Danger

Yellow Warning : Risk of material damage and/or minor injury

• After an unreasonably long delay before reporting a manufacturing problem.

• If damage is caused by modifications that do not comply with HAULOTTE® specifications.

2.4 - WARRANTY CONDITIONS D

Inspections and maintenance

4 - Instructions for intervention A

Do not operate the product in the following situations :

Use an oil collection pan to avoid polluting the environment.

Diagram H12/15/18SX(L) (HS3388/4388/5388RT(XL))

4 Biological hydraulic oil - Barrel 209 l(55,2 gal US) 2820304310

Table of technically permitted fuels

2.2 - MOTOR OILS

2.3 - HYDRAULIC OILS

Hydraulic oils must comply with the following requirements :

• Have properties such as :

• Antifoam and deaeration.

• Anti-wear, anti-shear and antioxydant.

• Rust and corrosion inhibitors (copper).

Viscosity grade ISO Viscosity grade

3.1.1 - Red labels

The red labels indicate a potentially fatal danger.

Komponenten nur für

- L'utilizzatore deve anticipatamente prendere conoscenza d

Specific labels COMPACT 10DX (COMPACT 2668RT)

Fmax = 2760 daN

Specific labels COMPACT 12DX (COMPACT 3368RT)

Specific labels H12SX (HS3388RT)

Specific labels H15SX (HS4388RT)

Specific labels H18SX (HS5388RT)

Specific labels H12SXL (HS3388RTXL) A

Specific labels H18SXL (HS5388RTXL)

3.1.2 - Orange labels

The orange labels indicate a risk of serious injury.

Common labels - ANSI - CSA A

. DO NOT operate thisAND OPERATING PROPERLY.