Beruflich Dokumente
Kultur Dokumente
03
Replaces: 02.92
Overview of contents
Contents Page
Features 1
Ordering details 2
Technical data 3
Function, section 4
Motor types - overview, features, symbols 5
Bearing life, shaft strength 6
Type MKM 90 AZ 1X/M1 A1
Characteristic curves 7 to 12
Unit dimensions:
MKM 11 / MRM 11 13
MKM 22, 32, 45, 63, 90, 110 14
MRM 80, 125 15, 17
MRM 160, 250 16, 17
Shaft for tachometer, 2nd shaft end 18
Valve, subplate mounting 19 to 24
Motors with holding brake 25, 26
Circuit, storage, assembly, drain line, 27, 28
flushing connection, commissioning
1X *
Motor type Further details
Standard motor = MKM in clear text
(NS 11, 22, 32, 45, e. g. gear unit
63, 90, 110) tacho/valves
Motor with Holding brake
backlash compensation No code = Without brakes
control = MRM LBD9A2
}
(NS 11, 80, 125, 160, 250) (see
LBD11A2 technical
Displacement – NS LBD124A2 data on page 5)
MKM MRM LBD249A2
11 cm3 = NS 11 • • = 11 Built-on valves, subplate mounting
22 cm3 = NS 22 • – = 22 (only in conjunction with line
33 cm3 = NS 32 • – = 32 connections A1)
44 cm3 = NS 45 • – = 45 No code = None
66 cm3 = NS 63 • – = 63 N01 = Pressure-anti-cavitation valve
81 cm3 = NS 80 – • = 80 (pressure stage
89 cm3 = NS 90 • – = 90 in clear text)
110 cm3 = NS 110 • – = 110 N61 = Pressure-anti-cavitation valve
126 cm3 = NS 125 – • = 125 Valve connection NS 6
161 cm3 = NS 160 – • = 160 to DIN 24 340
251 cm3 = NS 250 – • = 250 N101 = Pressure-anti-cavitation valve
• = Available Valve connection NS 10
1st shaft end to DIN 24 340
Cylindrical, key DIN 6885 =A Additional details
Splined shaft DIN 5480 =K No code = Standard
(only motor type MRM without NS 11) S99 = Flushing connection
Internally splined shaft DIN 5480 =H (not for NS 11)
(only motor type MRM without NS 11) T= Increased clearance for
2nd shaft end very high speeds and
Without 2nd shaft end = Z very high temperatures
Cylindrical Ø 10 mm for = M Pipe connections
tacho connection A0= Threaded connection, radial
Splined Ø 28 mm DIN 5480 = M10- A1= Flange connection, radial
(only motor type MKM without NS 11) (for NS 80, 125, 160, 250-SAE 3/4")
Series 10 to 19 = 1X B5= Threaded connections, axial
(10 to 19, unchanged installation and (only NS 22, 32, 45, 63, 90, 110)
connection dimensions) Flange version
NBR seals, suitable for =M 1= Face mounting - standard version
HLP mineral oil to DIN 51 524 part 2 (not for type MKM NS 11)
FKM seals, suitable for phosphate ester (HFD) =V 2= Flange mounting
for HFB and HFC – pressure reduced to 70 % 3= Face mounting
(only for NS 22, 32, 45, 63, 90, 110)
Section X-X
9 6 3 D 7 F 4
A/B
X
L
1 X E 2 5 H 5 1 G 8 C
Types MKM and MRM hydraulic motors are fixed displacement Operating medium return
external radial piston motors. The pistons (6), which are again pushed outwards by the rotation of
Design the crankshaft (2) eccentric, expel the fluid from the cylinder chambers
(E), which are at present connected to the return flow line.
The main components are housing (1), crankshaft (2), cover (3), cover
plate (4), tapered roller bearings (5), pistons (6), control (7). Control
Rotary group details Design:
The radial pistons (6) act on the crankshaft (2) via needle bearings A flat distributor which moves in a linear manner.
(9) or via heptagonal rings with needle bearings. Purpose:
Crankshaft bearings: Distribution of incoming flow to the cylinder chambers, collection of
Pre-stressed, generously sized tapered roller bearings (5) in the X- return flow.
arrangement. Operating principle:
Power transmission pistons (6) – crankshaft (2): The control plate (7) incorprates an inner annular area (F) and forms
Via needle bearings (9) (or heptagon ring with needle bearings) with the annulus (8) an external annular chamber (G). By offsetting
the control plate (7) radially between the motor housing (1) and
Low friction losses, very long life, not sensitive to contamination, also
locking cover (4) with the help of the eccentric which is connected
suitable for maximum pressures and motor speeds, high starting
firmly relative to the crankshaft (2) the inner and the outer annular
torque, no stick/slip at low motor speeds, minimal leakage and high
areas are alternately brought into contact with the cylinders. The
efficiency.
annular areas themselves open out into ports A or B on the outside.
Operating medium, feed and return
Leakages
The operating medium is supplied to and carried away from the motor
Leakages occurring at piston (6) and control (7) are collected in the
by way of ports A or B. The cylinder chambers (E) are filled or emptied
motor casing (H) and discharged via drain port (C).
by way of the control and the channels (D) in the housing (1).
Flushing
Torque generation; operating stroke
With high powers and/or temperatures we recommend the use of
The operating medium in the cylinder chambers (E), which are at
rotary group flushing.
present connected to the supply, are pressurised. The pistons (6) are
pushed from the outside (external loading!) onto the eccentric of the Dependent on the type, 1 to 4 litres of flushing oil is fed into the
crankshaft (operating stroke) and the crankshaft rotates. drain connection L (4) and is then passed together with the motor
leakage via the flushing port S99 to tank.
MKM
Rotary group
A/B – 7, 14 or 21 radially arranged pistons
– Power transmission piston - crankshaft: by means of pistons via
heptagonal ring with needle cage
Control
– Needle cage between the control plate and eccentric
– A flat distributor plate that moves in a linear manner with gap
seals to counter internal leakage and gap compensating sealing
against external leakage.
– Hydrostatic spring supported pressing of the pressure piece onto
the control plate
– Reduction in external leakage with minimal friction losses
L
MRM
Rotary group
B A – 5 or 10 radially arranged pistons
– Power transmission piston - crankshaft: by means of
hydrostatically unloaded pistons and pentagonal ring with
needle cage
Control
– Roller bearings between the control rings and eccentric
– A flat distributor plate that moves in a linear manner with
backlash compensation
L – Hydrostatic spring supported pressing of the control rings onto
the flat surfaces
– Hydrostatic backlash compensation of the flat eccentric surfaces,
spring supported via the pressure piece
– Reliable backlash compensation even at high reversing
frequencies
– Only very slight leakage with minimal friction losses
– The miniaturised shuttle valve ensures: that within the ring
chamber. between the control lands. the higher pressure that the
motor is being subjected too is applied
Symbols
With one shaft end With 2 shaft ends With holding brake
A A A
B L B L B L
Ln-hyd10 is the modified nominal bearing life using mineral oil with a drives with mineral oil. As the operating speed is incorporated into
viscosity of n = 36 mm2/s in operating hours where 10 % of the the calculation approximatly as a proportionate figure, the table value
bearings may fail. 90 % achieve a higher bearing life. The average is converted accordingly.
mean bearing life Ln-hyd50 with mineral oil is approximately five times
Ln-hyd10. In practice a minimum of Ln-hyd50 can be expected for hydraulic
20
10
Leakage flow
0,2
MRM 11
Minimum feed pressure
Flow qv in L/min during brake operation
and closed circuit
operation to the off-load
characteristic curve.
Pressure differential p in bar →
30
Torque T in Nm →
20
10
Leakage flow
Leakage flow in dm3/min →
0,4
0,2
Speed n in min–1 →
Leakage flow
0 80 160 240
Speed n in min–1 → Pressure p1 in bar →
MKM 32
10
Leakage flow
Leakage flow in dm3/min →
0 80 160 240
Speed n in min–1 → Pressure p1 in bar →
Speed n in min–1 →
Leakage flow
0 80 160 240
Speed n in min–1 → Pressure p1 in bar →
MKM 63
Minimum feed pressure
Flow qv in L/min during brake operation
and closed circuit
operation to the off-load
characteristic curve.
Pressure differential p in bar →
Inlet pressure Pinlet in bar →
10
Leakage flow
0 80 160 240
Pressure p1 in bar →
Speed n in min–1 →
Speed n in min–1 →
Leakage flow
MKM 90
20
Torque T in Nm →
10
Leakage flow
0 80 160 240
Speed n in min–1 → Speed p1 in bar →
10
Leakage flow
0 80 160 240
Speed n in min–1 → Pressure p1 in bar →
MRM 125
20
Torque T in Nm →
10
Leakage flow
Leakage flow in dm3/min →
Speed n in min–1 →
Leakage flow
MRM 250
20
Torque T in Nm →
10
Leakage flow
Leakage flow in dm3/min →
45°
45°
5
14 H13
5
44
Ø 15,85 +0,025
18
Ø 125 h8
160 “X”
Ø 115
135
Ø 133
27,2
135
2 26 9
82 (92) 18,5 39
7
3 ~ 190 (~ 200)
View "X" 15
1 Port A
2,6
2 Port B 8
3 Direction of rotation viewed on the shaft end
Right: With flow from
port B to A
° 60°
60
/2
G1
4 Leakage port
Ø3
1,5
5 Key A 5 x 5 x 20
G 1/4 DIN 6885
Ø 25
6 Counterbore for O-ring 21.89 x 2.62
1 4 2
7 Type MKM 11
8 Type MRM 11
26 60
22 M12 x 14
2
100
70
34
°
30
15
44 4
Ø2 G1
5 /4
72
Ø30k6
36°
°
M8
Ø120h8
Ø80h8
Ø135
33
10
0
2,3
60°
G1
/
6x
19 Ø2 4
G1/2 5
1,3
77 °
30°
M8 Ø34 17
,14 14
° 77, 34,5
5 5 5 4 2
Flange version “2”
DIN ISO 3019/2
175 6 Type L1 Piston row(s)
18
L MKM 22 208 1
MKM 32 208 1
MKM 45 226 2
Ø 160 h8
MKM 63 226 2
MKM 90 248 3
0
20
45°
1 Port A
52
11 61 2 Port B
Flange version “3” 3 Direction of rotation viewed on the shaft end
6 Right: With flow from
port B to A
Left: With flow from
Ø 120 h8
140
port A to B
4 Leakage port G1/4
5 Flushing connection 2 x G1/4 (version „S99“)
6 Key A 8 x 7 x 45 DIN 6885
7x
51,
43° 52
51
7
36
Ø25
100
34
70
36
G1/4
18
Ø42
2 4 0,5 36
°
44 3 6° 36° 2 14 1 8°
18
Ø37,5
M16
R4
72°
Ø 125h8
Ø 185
140
M12
0
16
78
31 Ø 40j6
129
19
56
36
G1
°
60
°
36 60 G 3/8,14 Ø47 7,5
° 4
17
54 174 10
4 5 1 2 Shown offset 5 7
Flange version “2” 1 Port A G 1
with through holes 2 Port B G 1
3 Direction of rotation viewed on the shaft end
223 Right: With flow from
140h8
port B to A
Left: With flow from
port A to B
4 Leakage port G 3/8
Counterbore Ø 28 mm, offset 72° in relation
to ports A and B
200 5 Flushing connection G 3/8 (version „S99“)
72°
72°
25 38
18
Shaft version “A” Shaft version “H” 6
69
65
7
6
12
Ø45H7
Ø35H7
M10
M16
Ø60
43
DIN 332
DIN 332 40k6
9 3
79 14–1,5
R4
M16
M12
Ø 125h8
Ø 185
Ø 47
140
0
16
78
72°
41 Ø 50j6
18°
66
G1
19
70
54 G 3/8,14 Ø47 7,5
°
42° 17
54 47
3 216 10
9 1 2 9 6
1 Port A G 1
Flange version “2”
with through holes 2 Port B G 1
3 Direction of rotation viewed on the shaft end
223 Right: With flow from
140h8
port B to A
links: With flow from
port A to B
4 Leakage port
Counterbore Ø 28 mm, offset 72 ° in relation
to ports A and B
200 5 Key A 14 x 9 x 70 DIN 6885
16 6 Shaft groove for retaining ring DIN 471
72°
0
7 Splined shaft connection DIN 5480
W50 x 2 x 24 x 7h
11
N45 x 2 x 21 x 9H
M1
18°
9 Flushing connection G 3/8 (version „S99“)
2
42°
25 38
18
Shaft version “A” Shaft version “H”
6
86
82
7
5
14
Ø45H7
Ø35H7
M10
M16
Ø60
53,5
DIN 332
DIN 332 50m6
8 3
96 14–1,5
3 4 54 174
47 10
129 126
M12
M10, 18 28 30
16
0
47.63
Ø20
68
60
°
22.23
72°
1 11 2
4 54 216
47
M12
M10, 18 28 30
16
0
47.63
Ø20
257
68
42°
22.23
72°
1 11 2 10
22
6 x 8 deep, on one 4
P.C.D. of Ø 63 20
Ø10h6
Ø40h8
Motor with through shaft (dimensions in mm)
56
4
50
35
19
Ø 40h8
M8
Ø 28k6
Splined
shaft DIN 5480
W 28 x 1.25 x 21 x 7h
A B
MA
49
L1
92
70
89
L
36°
22
44,5
Port Counter bore
Thread Depth Ø Depth
A G 1/2 16 28 1.3+0.1
MB
B G 1/2 16 28 1.3+0.1
L G 1/4 14 25 1.3–0.3
L1 G 1/4 14 20 1
B 39
237
L2 G 1/4 14 20 1
A
MA G 1/4 12 20 1
MB G 1/4 12 20 1
MA
Pressure stage I Up to 100 bar
Pressure stage II Up to 200 bar
Pressure stage III Up to 315 bar 53,5
Note: 89
The valve cartridges are not included within the scope of supply,
they must be ordered separately!
Pressure stage to be stated in clear text!
0,5 bar
L2 L1
A B
MA
49
L1
170
142
92
70
89
L
36 °
L
22
22,5
Port Counter bore
Thread Depth Ø Depth
A, B G 1/2 16 28 2.1+0.1 MB
P, T G 3/8 12 23 0.5+0.1
L G 1/4 14 25 1.3-0.3
T
39
L1, L2 G 1/4 14 20 1
237
MA, MB G 1/4 12 20 1
P
Pressure stage I Up to 100 bar
Pressure stage II Up to 200 bar MA
Pressure stage III Up to 315 bar
Note: 30
The valve cartridges are not included within the scope of supply, 89
they must be ordered separately!
Pressure stage to be stated in clear text!
P
T
A B
T
160
T
MA
197
49
156
L1
92
70
89
L
36°
L
26
237
MA, MB G 1/4 12 20 1
Pressure stage I Up to 100 bar
Pressure stage II Up to 200 bar MA
Pressure stage III Up to 315 bar
Note:
53,5
The valve cartridges are not included within the scope of supply,
they must be ordered separately! 89
P
T
A B
13
° 70 115
72
L1
45
MA
80
L L
42
MA MB
L2 L1
A B
70 115 68
35 35 13
P P
78
°
72 T T
L1 MA
45
80
L L
With this block design, valves with a porting pattern to DIN 24 340
A B
form A6 are bolted directly onto the motor, due to the low entrapped
L volume of oil, this gives the drive good open loop or closed loop
control characteristics.
Two individually adjustable DBDS 10 K1X/... valves protect the drive
from overloads. Via port L1 and two 0.1 bar check valves the occurring
leakage is fed back into the drive. A flow control valve can be screwed
MA MB into port L1 so that the feed flow can be controlled. When there is
sufficient back pressure L1 can be connected with the tank line. L2 is
0,1 bar 0,1 bar plugged.
L2 L1
P
T
A B
70 115 68
35 35 13
P P
78
°
72 T T
L1 MA
45
80
L L
L2 L1
P
T
A B
289,5
2 100 1 2 30°
9 58,5 S1
135
30
0
16
27,2 S1
125h8
135
18
+0,025
15,85
LB
LB
18,5 30° 14H13
4 3
1 Control line G 1/4 to bleed the brake
2 Breather filter (brake) M12 x 1.5
3 Brake drain oil connection M12 x 1.5
4 Key A5x5x20 DIN 6885
Holding brake type LBD11A2 for motor types MKM 22 to 110 (dimensions in mm)
11
61
50 73 175
3 45
4 2 1
45°
8
S1 00
S1 Ø2
Ø160h8
Ø30k6
Ø 120
33
175
15°
LB
45°
LB
DIN 332
9 3 Ø18
DS M8 106
167 148
315
472
79 138
10
DS-M16 DIN 332
65 2 1 60°
4 56
Ø11
S1
20
00
Ø2
90 Ø2
Ø140h8
Ø40k6
43
LB
5x
72
20 °
4 3
Holding brake type LBD249A2 for motor types MRM 160 / MRM 250 (dimensions in mm)
535
96 142 18°
42°
DS-M16 DIN 332 10 18°
2 1
82
4 70
2°
1
Ø1
7
5x
S1
93
Ø200
Ø140h8
L
Ø50k6
53,5
Ø22
0
LB
20
18°
4 3
Driven machine
7
2 4
3 6 6
Drive motor
5 1 Tank
1 8 2 Pump
3 Pressure relief valve
4 Filter
9
5 4/3-way directional valve
6 Pressure relief valve
7 Hydraulic brake motor
8 Check valve
9 3/2-way directional valve
Storage, assembly, commissioning
Storage
As delivered all of the connection holes in the motor housing are The brakes have a leakage oil connection and a breather filter
plugged with plastic plugs. The internal components are coated with M12x1.5. Both of the connections can be exchanged. Fit the filter to
hydraulic oil from the run on the test rig. The drive shaft and connection the highest point so that oil cannot run out.
flange are protected by an anti-corrosion oil. The motor can be stored When installing the holding brake apply it with pilot pressure so that
in this condition, in a dry room, for approx. 6 months. the shaft can be rotated.
For longer storage periods the motor is to be fully filled with a water
emulsifing hydraulic oil H-LPD. All ports are to be plugged or have
blanking flanges, these are to be oil tight. After no later than 12
months the hydraulic oil must be replaced and the drive shaft rotated
by hand approx. 10 times.
Mounting, assembly
– The installation orientation is optional.
– Never use a hammer to drive on the couplings, pinions, etc., use
screws to pull them on. Use the threaded hole in the drive shaft.
– The mounting surface must be flat and rigid.
– Use fixing screws with a minimum tensile strength class of 10.9, Drain oil line
with reversal operation used location bolts.
Lay the drain oil line so that the motor housing cannot drain, if
– Correctly line up the motor during assembly. necessary fit a check valve with maximum opening pressure of 0.2.
– Tighten the bolts to the prescribed tightening torque.
Flushing connection
Flushing the motor with approx. 1 - 3 L/min (dependent on the type)
is recommended for high temperatures and powers. Leakage and
flushing fluid is passed back to the reservoir. The maximum permissible
housing pressure in the leakage chamber is 1.5 bar.
Commissioning
Motor
Before the initial commissioning the motor has to be filled with filtered
operating medium via the drain connection. Drive the motor at a low
power until leakage oil escapes, then full power can be applied.
For motors with a separate flushing circuit first switch on the flushing
circuit then the motor.
Check the housing pressure: maximum of 1.5 bar leakage pressure.
Brake
Fill the brake before commissioning via the breather filter, remove
the filter to access the filling point (wet running).
LBD9A2 LBD11A2 LBD124A2 LBD249A2
0.01 litre 0.01 litre 0.02 litre 0.04 litre
Switch the holding brake more than once and check for correct
function.
During operation the motor and holding brake must not become
warmer than the operating medium.
Bosch Rexroth AG Bosch Rexroth Limited The data specified above only serves to describe
Industrial Hydraulics the product. No statements concerning a certain
D-97813 Lohr am Main Cromwell Road, St Neots condition or suitability for a certain application can
Zum Eisengießer 1 • D-97816 Lohr am Main Cambs, PE19 2ES be derived from our information. The details stated
Telefon 0 93 52 / 18-0 Tel: 0 14 80/22 32 56 do not release you from the responsibility for
Telefax 0 93 52 / 18-23 58 • Telex 6 89 418-0 Fax: 0 14 80/21 90 52 carrying out your own assessment and verification.
eMail documentation@boschrexroth.de E-mail: info@boschrexroth.co.uk It must be remembered that our products are
Internet www.boschrexroth.de subject to a natural process of wear and ageing.