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Master : CDCC
Copy : ENG
Copy : MC
Irsyafriandi Yanferizal
Welding Engineer QC. Manager Authorized Inspector Copy : PDCC
ISSUED EFFECTIVE
REV. NO BRIEF OF REVISION
DATE DATE Copy : PM
Change of Company Name from PT.
1 26/11/07 26/11/07 Truba Jaya Engineering to PT. Truba Copy : PROD
Jaya Engineering
Copy : PROC
Copy : QC
Copy : SM
W-QC-A-001.E4
TABLE OF CONTENT
TABLE OF CONTENT 2 of 14
1 TITLE 3 of 14
2 SCOPE 3 of 14
3 OBJECTIVES 3 of 14
4 REFERENCES 3 of 14
Second Edition
DOCUMENT NO. :
Welder/Welding Operator Performance W-QC-A-004
Qualification Procedure ISSUED DATE :
26/11/07
5 GENERAL 3 of 14
6 DESCRIPTION OF PROCEDURE 4 of 14
6.1. Welder Qualification and Validation 4 of 14
6.1.1. New Welder Qualification Testing 4 of 14
6.1.2. System for Employing Contracted Welder 6 of 14
6.1.3. Pre-qualified Welders 7 of 14
6.1.4. Welder Qualification Revalidation System 7 of 14
7 LIST OF EXHIBIT 8 of 14
7.1. EXHIBIT 1 : Schedule Of Test 9 of 14
7.2. EXHIBIT 2-1 : Welder Qualification Certificates 10 of 14
1.0. TITLE
2.0. SCOPE
3.0. OBJECTIVES
Second Edition
DOCUMENT NO. :
Welder/Welding Operator Performance W-QC-A-004
Qualification Procedure ISSUED DATE :
26/11/07
3.1. The purpose of this procedure is to define the activities required to ensure
that welder’s qualifications conform to the specified requirements.
3.2. This procedure applies to all personnel carrying out welds on Boiler and
Boiler External Piping assembled by the company. The procedure may be
varied however, concurrence of the AI, shall be sought for his
acceptance.
3.3. This procedure forms part of the company Quality Control Manual.
4.0. REFERENCES
5.0. GENERAL
5.3. The Company’s policy is to qualify the Boiler, Boiler External Piping or
Code’s welders in accordance with ASME Section IX applicable year
Edition and Addenda.
5.4. Welder qualification test coupons and specimens are subject to visual,
NDT and/or mechanical testing as applicable.
Second Edition
DOCUMENT NO. :
Welder/Welding Operator Performance W-QC-A-004
Qualification Procedure ISSUED DATE :
26/11/07
5.6. The inputs as result of performance in the welder career log sheet
revalidate the relevant welder qualification, subject to AI reviews and
acceptance.
6.1.1.1. Welder qualification is initiated with a Schedule of Test forms (Exhibit 1).
The Welding Engineer shall complete this form. The completed form is
to be delivered to the Shop Supervisor & QC. Inspector before the test is
to be run. The information on the form will include but not be limited to
the following:
a. Test Date
b. Test Time
c. Location of Test
d. Originator
e. Job, if applicable
f. Welder’s Name
g. Welder’s Stamp Number
h. Welding Process
i. Welding Position
j. Welding Procedure Number
k. Material Specification
l. Test Piece Dimensions
m. Details of Backing Material
n. Coupon Number
6.1.1.2. The Schedule of test will then be sent to the QC. Engineer who will
circulate the Test Notice to the following, sufficiently in advance to the
test is due to start.
a. Authorized Inspector
b. Customer (if applicable)
Second Edition
DOCUMENT NO. :
Welder/Welding Operator Performance W-QC-A-004
Qualification Procedure ISSUED DATE :
26/11/07
c. Originator
6.1.1.3. The welder will then be tested under the joint control of the Shop
Supervisor, QC. Inspector and Welding Engineer. The AI will attend or
witness the test when he considers necessary to do so.
6.1.1.4. Upon completion, the QC Inspector shall examine the test coupon
visually.
6.1.1.5. The welder’s test coupons may be qualified by alternative means i.e. RT,
subject to AI approvals.
6.1.1.7. The NDT Practitioner shall ensure that the test coupon is tested as per
the instruction on the NDT Request and sign acceptance on the Schedule
of test. The NDT report will be sent to the Quality Department.
6.1.1.8. If required by the specification, the test coupon that has satisfied the NDE
requirements together with the Schedule of Test will be returned to
Welding Engineer for mechanical test specimen preparation, then
paragraph 6.1.1.9. through 6.1.1.10 shall applied.
6.1.1.9. The Welding Engineer will prepare a request for mechanical testing
accompany with the test coupon to the mechanical testing laboratory for
testing purposes.
6.1.1.10. The Laboratory shall ensure that the test specimen would be destructively
tested in the present of the QC. Inspector and, if necessary Authorized
Inspector upon request.
6.1.1.11. Those welders, whose test coupon when considered by Welding Engineer
or QC. Inspector fails to satisfy the requirements for visual examination
and non-destructive testing or mechanical testing, shall be subjected to
re-test in accordance with the requirements of the original Schedule of
Test.
6.1.1.12. The Welding Engineer shall be responsible for the preparation of the
welder qualification documentation which shall include:
a. Welders name, stamp no, as well as the process and positions for
which he is being qualified.
b. And original welder’s qualification certificate (see Exhibit 2 for typical
example).
Second Edition
DOCUMENT NO. :
Welder/Welding Operator Performance W-QC-A-004
Qualification Procedure ISSUED DATE :
26/11/07
6.1.2.1. The Production Department shall notify the Welding Engineer at least 7
days prior to the welder commencing the work.
6.1.2.2. The Production Department shall then introduce a list of proposed Project
labor involved. Copies of the proposed list and forms will be distributed to
Welding Engineer would give recommendation to the Production
Department within 48 hours. The contracted welders for Code
construction shall be qualified by Welding Engineer prior to his work.
6.1.2.3. The employers of contract welders shall then be notified in due course of
acceptable welders.
Second Edition
DOCUMENT NO. :
Welder/Welding Operator Performance W-QC-A-004
Qualification Procedure ISSUED DATE :
26/11/07
6.1.2.5. Welding Control for contracted welder shall be in accordance with Quality
Control Manual para. 6.6.2.
6.1.4.1. Welding Engineer shall record on monthly basis the last date of
production welding per welder per process in “Monthly Welder/Welding
Operator Register/Log“. The register shall be made available for review
by AI upon request.
6.1.4.2. The Welding Engineer or his designee shall review on 6 monthly basis the
validity of the welders certificate for each process he is qualified. The
certificate shall be endorsed by QC Engineer and AI.
a. The welder shall carry out a Production weld using that process. The
Quality Control Department will inform the production department of
welder identification.
c. Should the alternatives in (a) and (b) above is selected, the welder’s
qualification shall be considered to have been expired, and he cannot
be involved on any production weld until he has been re-qualified.
Second Edition
DOCUMENT NO. :
Welder/Welding Operator Performance W-QC-A-004
Qualification Procedure ISSUED DATE :
26/11/07
Second Edition
DOCUMENT NO. :
Welder/Welding Operator Performance W-QC-A-004
Qualification Procedure ISSUED DATE :
26/11/07
Second Edition
DOCUMENT NO. :
Welder/Welding Operator Performance W-QC-A-004
Qualification Procedure ISSUED DATE :
26/11/07
Second Edition
DOCUMENT NO. :
Welder/Welding Operator Performance W-QC-A-004
Qualification Procedure ISSUED DATE :
26/11/07
Second Edition
DOCUMENT NO. :
Welder/Welding Operator Performance W-QC-A-004
Qualification Procedure ISSUED DATE :
26/11/07
Second Edition
DOCUMENT NO. :
Welder/Welding Operator Performance W-QC-A-004
Qualification Procedure ISSUED DATE :
26/11/07
Second Edition
DOCUMENT NO. :
Welder/Welding Operator Performance W-QC-A-004
Qualification Procedure ISSUED DATE :
26/11/07
Second Edition